CN105907988A - Device for lead and zinc ore smelting - Google Patents
Device for lead and zinc ore smelting Download PDFInfo
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- CN105907988A CN105907988A CN201610439929.3A CN201610439929A CN105907988A CN 105907988 A CN105907988 A CN 105907988A CN 201610439929 A CN201610439929 A CN 201610439929A CN 105907988 A CN105907988 A CN 105907988A
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- 239000011701 zinc Substances 0.000 title claims abstract description 88
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 87
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 86
- 238000003723 Smelting Methods 0.000 title claims abstract description 66
- JQJCSZOEVBFDKO-UHFFFAOYSA-N lead zinc Chemical compound [Zn].[Pb] JQJCSZOEVBFDKO-UHFFFAOYSA-N 0.000 claims abstract description 64
- 230000009467 reduction Effects 0.000 claims abstract description 56
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 40
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 36
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000002893 slag Substances 0.000 claims abstract description 34
- 239000003546 flue gas Substances 0.000 claims abstract description 33
- 239000000155 melt Substances 0.000 claims abstract description 33
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 229910000464 lead oxide Inorganic materials 0.000 claims abstract description 20
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000011787 zinc oxide Substances 0.000 claims abstract description 20
- 230000003647 oxidation Effects 0.000 claims abstract description 13
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 13
- 230000004907 flux Effects 0.000 claims abstract description 10
- 239000007789 gas Substances 0.000 claims abstract description 5
- 239000010439 graphite Substances 0.000 claims description 24
- 229910002804 graphite Inorganic materials 0.000 claims description 24
- 239000000571 coke Substances 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 13
- 239000002918 waste heat Substances 0.000 claims description 12
- 239000000779 smoke Substances 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 14
- 239000002184 metal Substances 0.000 abstract description 14
- 229910052799 carbon Inorganic materials 0.000 abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 8
- 229910001338 liquidmetal Inorganic materials 0.000 abstract description 8
- 239000003517 fume Substances 0.000 abstract description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052791 calcium Inorganic materials 0.000 abstract description 4
- 239000011575 calcium Substances 0.000 abstract description 4
- 229910052742 iron Inorganic materials 0.000 abstract description 4
- 229910052749 magnesium Inorganic materials 0.000 abstract description 4
- 239000011777 magnesium Substances 0.000 abstract description 4
- 229910052710 silicon Inorganic materials 0.000 abstract description 4
- 239000010703 silicon Substances 0.000 abstract description 4
- 238000006722 reduction reaction Methods 0.000 description 51
- 239000011133 lead Substances 0.000 description 45
- 238000000034 method Methods 0.000 description 27
- 239000000463 material Substances 0.000 description 16
- 230000008569 process Effects 0.000 description 16
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 239000003034 coal gas Substances 0.000 description 5
- 239000012141 concentrate Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 241001417490 Sillaginidae Species 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000009854 hydrometallurgy Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- -1 zinc metals Chemical class 0.000 description 1
- 229910001656 zinc mineral Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/04—Obtaining zinc by distilling
- C22B19/16—Distilling vessels
- C22B19/18—Condensers, Receiving vessels
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B13/00—Obtaining lead
- C22B13/02—Obtaining lead by dry processes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
- F27D17/15—Arrangements for using waste heat using boilers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本发明公开了用于铅锌矿冶炼的设备,包括:氧化熔炼炉,具有铅锌矿入口、熔剂入口、熔炼烟气出口和熔体出口,熔体含有氧化锌和氧化铅;工频电热还原炉,具有熔体入口、还原剂入口、液态铅出口、炉渣出口和含锌烟气出口,熔体入口与熔体出口相连;锌雨冷凝器,具有含锌烟气入口、液态锌出口和煤气出口,含锌烟气入口与含锌烟气出口相连。利用该设备可以直接将铅锌矿经氧化熔化后,在高温熔体状态下供给至工频电热还原炉,在该炉体中,氧化锌被高温碳还原为金属锌蒸汽,进一步通过冷凝得到液态金属锌。进入炉体中的氧化铅,被高温碳还原为液态金属铅,与铁、硅、钙、铝、镁等氧化物组成的液态金属铅渣一起下降至直井式工频电热炉下部沉降室。
The invention discloses equipment for smelting lead-zinc ore, comprising: an oxidation smelting furnace with a lead-zinc ore inlet, a flux inlet, a smelting flue gas outlet and a melt outlet, and the melt contains zinc oxide and lead oxide; power frequency electrothermal reduction Furnace with melt inlet, reducing agent inlet, liquid lead outlet, slag outlet and zinc-containing fume outlet connected to the melt outlet; zinc rain condenser with zinc-containing fume inlet, liquid zinc outlet and gas The outlet, the zinc-containing flue gas inlet is connected with the zinc-containing flue gas outlet. Using this equipment, the lead-zinc ore can be directly oxidized and melted, and then supplied to the power frequency electrothermal reduction furnace in the state of high-temperature melt. In the furnace body, zinc oxide is reduced to metal zinc vapor by high-temperature carbon, and further condensed to obtain a liquid state. metal zinc. The lead oxide entering the furnace body is reduced to liquid metal lead by high-temperature carbon, and the liquid metal lead slag composed of iron, silicon, calcium, aluminum, magnesium and other oxides descends to the lower settling chamber of the vertical well type power frequency electric furnace.
Description
技术领域technical field
本发明涉及冶金领域。具体的,本发明涉及用于铅锌矿冶炼的设备。The invention relates to the field of metallurgy. Specifically, the present invention relates to equipment for smelting lead-zinc ore.
背景技术Background technique
基于铅锌资源多为共生矿,目前开采后一般均将其分选为铅精矿和锌精矿,分别送铅冶炼厂和锌冶炼厂分开处理。由于分选难以彻底,铅精矿中总杂有一定数量的锌,锌精矿中杂有一定数量的铅。冶炼后铅厂产出锌烟尘需送锌厂处理,锌厂产出铅银渣需送铅厂处理。Since lead and zinc resources are mostly symbiotic ores, they are generally sorted into lead concentrate and zinc concentrate after mining, and sent to lead smelters and zinc smelters for separate processing. Due to the difficulty of thorough separation, there is always a certain amount of zinc impurity in the lead concentrate, and a certain amount of lead impurity in the zinc concentrate. After smelting, the zinc fume produced by the lead factory needs to be sent to the zinc factory for treatment, and the lead and silver slag produced by the zinc factory needs to be sent to the lead factory for treatment.
由此,目前的铅锌矿冶炼手段仍有待改进。Therefore, the current lead-zinc ore smelting methods still need to be improved.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决上述技术问题之一或至少提供一种有用的商业选择。为此,本发明的一个目的在于提出一种具有能够有效对铅锌矿进行冶炼的手段。The present invention aims at solving one of the above technical problems at least to a certain extent or at least providing a useful commercial choice. Therefore, an object of the present invention is to propose a method capable of effectively smelting lead-zinc ore.
本发明是基于发明人的下列发现而完成的:The present invention has been accomplished based on the following findings of the inventors:
通过采用工频炉对氧化锌和氧化铅的熔体进行还原处理时,还原产物锌会变为气态,而还原产物铅则会维持液态。When the melt of zinc oxide and lead oxide is reduced by using a power frequency furnace, the reduction product zinc will become gaseous, while the reduction product lead will remain in liquid state.
在本发明的一个方面,本发明提出了一种用于铅锌矿冶炼的设备,根据本发明的实施例,该设备包括:氧化熔炼炉,所述氧化熔炼炉具有铅锌矿入口、熔剂入口、熔炼烟气出口和熔体出口,所述熔体含有氧化锌和氧化铅;工频电热还原炉,所述工频电热还原炉具有熔体入口、还原剂入口、液态铅出口、炉渣出口和含锌烟气出口,所述熔体入口与所述熔体出口相连;以及锌雨冷凝器,所述锌雨冷凝器具有含锌烟气入口、液态锌出口和煤气出口,所述含锌烟气入口与所述含锌烟气出口相连。In one aspect of the present invention, the present invention provides a kind of equipment for smelting lead-zinc ore. According to an embodiment of the present invention, the equipment includes: an oxidation smelting furnace, and the oxidation smelting furnace has a lead-zinc ore inlet, a flux inlet , smelting flue gas outlet and melt outlet, the melt contains zinc oxide and lead oxide; power frequency electric heat reduction furnace, the power frequency electric heat reduction furnace has a melt inlet, a reducing agent inlet, a liquid lead outlet, a slag outlet and A zinc-containing flue gas outlet, the melt inlet is connected to the melt outlet; and a zinc rain condenser, the zinc rain condenser has a zinc-containing flue gas inlet, a liquid zinc outlet and a coal gas outlet, and the zinc-containing fume The gas inlet is connected with the zinc-containing flue gas outlet.
利用该设备,能够有效地对铅锌矿进行冶炼,如前所述,利用该工艺,不需要对铅锌矿进行分选,直接将铅锌矿经氧化熔化后,在高温熔体状态下供给至工频电热还原炉,在该炉体中,氧化锌可以被高温碳还原为金属锌蒸汽,进一步通过冷凝得到液态金属锌。进入炉体中的氧化铅,被高温碳还原为液态金属铅,与铁、硅、钙、铝、镁等氧化物组成的液态铅渣一起下降至直井式工频电热炉下部沉降室。在沉降室进行渣铅分离。由沉降室下部放出口放出金属铅。根据本发明的实施例,可以由沉降室上部放出口放出炉渣。炉渣水淬后外售。Using this equipment, the lead-zinc ore can be effectively smelted. As mentioned above, using this process, there is no need to sort the lead-zinc ore, and the lead-zinc ore is directly oxidized and melted, and then supplied in a high-temperature melt state To the power frequency electric reduction furnace, in the furnace body, zinc oxide can be reduced to metal zinc vapor by high-temperature carbon, and then liquid metal zinc can be obtained through condensation. The lead oxide entering the furnace body is reduced to liquid metal lead by high-temperature carbon, and the liquid lead slag composed of iron, silicon, calcium, aluminum, magnesium and other oxides descends to the lower settling chamber of the vertical well type power frequency electric furnace. The slag and lead are separated in the settling chamber. Metallic lead is released from the outlet at the lower part of the settling chamber. According to the embodiment of the present invention, the slag can be discharged from the discharge port at the upper part of the settling chamber. The slag is sold outside after water quenching.
另外,根据本发明上述实施例的用于铅锌矿冶炼的设备还可以具有如下附加的技术特征:In addition, the equipment for smelting lead-zinc ore according to the above-mentioned embodiments of the present invention may also have the following additional technical features:
在本发明的一些实施例中,所述还原剂入口处设置有双料钟加料器。由此,可以显著提高设备密封性能。In some embodiments of the present invention, a double bell feeder is provided at the inlet of the reducing agent. As a result, device sealing performance can be significantly improved.
在本发明的一些实施例中,还包括余热锅炉,所述余热锅炉的进烟口与所述熔炼烟气出口相连。由此,可以使得系统余热得以充分利用。In some embodiments of the present invention, a waste heat boiler is also included, and the smoke inlet of the waste heat boiler is connected with the smelting smoke outlet. Thus, the waste heat of the system can be fully utilized.
在本发明的一些实施例中,还包括除尘器,所述除尘器的进口与所述余热锅炉的出烟口相连。In some embodiments of the present invention, a dust remover is also included, and the inlet of the dust remover is connected with the smoke outlet of the waste heat boiler.
在本发明的一些实施例中,所述除尘器为电除尘器。In some embodiments of the present invention, the dust collector is an electric dust collector.
在本发明的一些实施例中,所述工频电热还原炉包括竖直还原段和卧式沉降段,并且所述竖直还原段和所述卧式沉降段的外壁上均设置有线圈。由此,可以有效维持炉温。In some embodiments of the present invention, the power frequency electric reduction furnace includes a vertical reduction section and a horizontal settling section, and coils are arranged on the outer walls of the vertical reducing section and the horizontal settling section. Thus, the furnace temperature can be effectively maintained.
在本发明的一些实施例中,通过虹吸口,将所述熔体输入至所述工频电热还原炉中。由此,可以进一步提高设备密封性能。In some embodiments of the present invention, the melt is input into the power frequency electric reduction furnace through a siphon port. Thereby, the device sealing performance can be further improved.
在本发明的一些实施例中,所述还原剂为焦炭。In some embodiments of the present invention, the reducing agent is coke.
在本发明的一些实施例中,所述还原剂中进一步包括导磁体。In some embodiments of the present invention, the reducing agent further includes a magnetizer.
在本发明的一些实施例中,所述导磁体为石墨。In some embodiments of the present invention, the magnetizer is graphite.
在本发明的一些实施例中,所述石墨为所述还原剂质量的10~50%。In some embodiments of the present invention, the graphite is 10-50% of the mass of the reducing agent.
在本发明的一些实施例中,所述熔体的温度至少为900摄氏度。In some embodiments of the invention, the temperature of the melt is at least 900 degrees Celsius.
在本发明的一些实施例中,通过虹吸口排出液态铅。由此,可以进一步提高设备密封性能。In some embodiments of the invention, the liquid lead is discharged through a siphon. Thereby, the device sealing performance can be further improved.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1显示了本发明一个实施例的用于铅锌矿冶炼的设备的截面结构示意图;Fig. 1 has shown the cross-sectional structure schematic diagram of the equipment that is used for lead-zinc ore smelting according to an embodiment of the present invention;
图2显示了本发明再一个实施例的用于铅锌矿冶炼的设备中的部分结构俯视图;Fig. 2 has shown the partial structural plan view in the equipment that is used for lead-zinc ore smelting of another embodiment of the present invention;
图3显示了本发明又一个实施例的用于铅锌矿冶炼的设备的结构示意图;Fig. 3 has shown the structural representation of the equipment that is used for lead-zinc ore smelting of another embodiment of the present invention;
图4显示了本发明又一个实施例的用于铅锌矿冶炼的设备的结构示意图;Fig. 4 has shown the structural representation of the equipment that is used for lead-zinc ore smelting of another embodiment of the present invention;
图5显示了利用本发明一个实施例的用于铅锌矿冶炼的设备实施铅锌矿冶炼方法的流程示意图。Fig. 5 shows a schematic flow chart of implementing a lead-zinc ore smelting method using the equipment for lead-zinc ore smelting according to an embodiment of the present invention.
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个、三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
下面详细描述本发明的实施例,下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention will be described in detail below, and the embodiments described below by referring to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
本文提到的所有参考文献都通过引用并入本文。All references mentioned herein are hereby incorporated by reference.
除非有相反指明,本文所用的所有技术和科学术语都具有与本发明所属领域普通技术人员通常所理解的相同的含义。除非有相反指明,本文所使用的或提到的技术是本领域普通技术人员公知的标准技术。材料、方法和例子仅作阐述用,而非加以限制。Unless defined to the contrary, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Unless indicated to the contrary, the techniques used or referred to herein are standard techniques well known to those of ordinary skill in the art. The materials, methods, and examples are illustrative only and not limiting.
本发明是基于发明人的下列发现而完成的:The present invention has been accomplished based on the following findings of the inventors:
通过采用工频炉对氧化锌和氧化铅的熔体进行还原处理时,还原产物锌会变为气态,而还原产物铅则会保持液态。When the melt of zinc oxide and lead oxide is reduced by using a power frequency furnace, the reduction product zinc will become gaseous, while the reduction product lead will remain liquid.
在本发明的一个方面,本发明提出了一种用于铅锌矿冶炼的设备,根据本发明的实施例,参考图1,该设备包括:氧化熔炼炉100、工频电热还原炉200和锌雨冷凝器300。In one aspect of the present invention, the present invention proposes a kind of equipment that is used for lead-zinc ore smelting, according to the embodiment of the present invention, with reference to Fig. Rain condenser 300.
根据本发明的实施例,氧化熔炼炉100具有铅锌矿入口101、熔剂入口102、熔炼烟气出口103和熔体出口104,且适于将铅锌矿与熔剂混合所得到的混合物进行氧化熔炼,从而可以获得含有氧化锌和氧化铅的熔体。具体的,铅锌矿可以为铅锌复合硫化矿,并且在氧化熔炼过程中可以加入适当的造渣剂。需要说明的是,本领域技术人员可以根据实际需要对所采用的熔剂以及氧化熔炼的条件进行选择,并且铅锌矿入口101和熔剂入口102可以为同一个入口或独立的两个入口According to an embodiment of the present invention, the oxidation smelting furnace 100 has a lead-zinc ore inlet 101, a flux inlet 102, a smelting flue gas outlet 103, and a melt outlet 104, and is suitable for performing oxidation smelting on a mixture obtained by mixing lead-zinc ore with a flux , so that a melt containing zinc oxide and lead oxide can be obtained. Specifically, the lead-zinc ore may be a lead-zinc composite sulfide ore, and an appropriate slagging agent may be added during the oxidation smelting process. It should be noted that those skilled in the art can select the flux used and the conditions of oxidation smelting according to actual needs, and the lead-zinc ore inlet 101 and the flux inlet 102 can be the same inlet or two independent inlets
根据本发明的一个实施例,含有氧化锌和氧化铅的熔体的温度为至少900摄氏度。由此,可以进一步提高后续过程中铅锌矿冶炼的环保水平。According to one embodiment of the invention, the temperature of the melt containing zinc oxide and lead oxide is at least 900 degrees Celsius. Thus, the environmental protection level of lead-zinc ore smelting in the subsequent process can be further improved.
根据本发明的实施例,工频电热还原炉200具有熔体入口201、还原剂入口202、液态铅出口203、炉渣出口204和含锌烟气出口205,熔体入口201与熔体出口104相连,且适于利用还原剂,对上述所得到的含有氧化锌和氧化铅的熔体在工频电热还原炉中进行还原处理和渣沉降处理,从而可以获得含锌烟气、液态铅和炉渣。According to an embodiment of the present invention, the power frequency electric heating reduction furnace 200 has a melt inlet 201, a reducing agent inlet 202, a liquid lead outlet 203, a slag outlet 204 and a zinc-containing flue gas outlet 205, and the melt inlet 201 is connected to the melt outlet 104 , and is suitable for using a reducing agent to carry out reduction treatment and slag settlement treatment on the melt containing zinc oxide and lead oxide obtained above in a power frequency electrothermal reduction furnace, so that zinc-containing flue gas, liquid lead and slag can be obtained.
根据本发明的一个实施例,可以通过虹吸口,将氧化熔炼工序得到的含有氧化锌和氧化铅的熔体供给至工频电热还原炉中。发明人发现通过采用虹吸口进料,可以有效地在密封条件下进行加料,从而可以进一步提高铅锌矿冶炼的效率。According to an embodiment of the present invention, the melt containing zinc oxide and lead oxide obtained in the oxidation smelting process can be supplied to the industrial frequency electrothermal reduction furnace through the siphon port. The inventors found that by adopting a siphon inlet to feed materials, it is possible to effectively feed materials under sealed conditions, thereby further improving the efficiency of lead-zinc ore smelting.
根据本发明的再一个实施例,参考图1和图2,工频电热还原炉200可以包括竖直还原段21和卧式沉降段22,并且竖直还原段21和卧式沉降段22的外壁上均设置有线圈23。具体的,如图1所示,竖直还原段21的下端通道与卧式沉降段22的上端通道相连通,并且竖直还原段21的下端通道倾斜向上,从而可以避免加入还原段的还原剂进入到沉降段。由此,通过在竖直还原段21和卧式沉降段22的外壁上设置线圈,采用线圈产生交变磁场维持还原段和沉降段的炉温,从而可以进一步提高铅锌矿冶炼的效率。根据本发明的具体实施例,可以采用200~400千瓦的感应线圈。According to yet another embodiment of the present invention, with reference to Fig. 1 and Fig. 2, the industrial frequency electrothermal reduction furnace 200 may include a vertical reduction section 21 and a horizontal settling section 22, and the outer walls of the vertical reduction section 21 and the horizontal settling section 22 Coils 23 are arranged on them. Specifically, as shown in Figure 1, the lower end passage of the vertical reduction section 21 is connected with the upper end passage of the horizontal settling section 22, and the lower end passage of the vertical reduction section 21 is inclined upward, thereby avoiding the addition of reducing agent in the reduction section into the subsidence section. Therefore, by arranging coils on the outer walls of the vertical reduction section 21 and the horizontal settling section 22, the coils are used to generate an alternating magnetic field to maintain the furnace temperature of the reduction section and the settling section, thereby further improving the efficiency of lead-zinc ore smelting. According to a specific embodiment of the present invention, an induction coil of 200-400 kilowatts may be used.
根据本发明的又一个实施例,还原剂可以为焦炭。由此,可以进一步提高铅锌矿冶炼的效率。According to yet another embodiment of the present invention, the reducing agent may be coke. Thus, the efficiency of lead-zinc ore smelting can be further improved.
根据本发明的又一个实施例,还原剂中可以进一步包括导磁体。由此,在外部线圈产生的交变磁场作用下,导磁体可以有效地保持炉内温度稳定,从而可以进一步提高铅锌矿冶炼的效率。According to yet another embodiment of the present invention, the reducing agent may further include a magnetizer. Therefore, under the action of the alternating magnetic field generated by the external coil, the magnetizer can effectively keep the temperature in the furnace stable, thereby further improving the efficiency of smelting lead-zinc ore.
根据本发明的又一个实施例,导磁体可以为石墨。发明人发现石墨能够有效地导磁,并且不会对后续反应引入杂质,从而可以进一步提高铅锌矿冶炼的效率。具体的,焦炭和石墨块混合物直接加入到工频电热还原炉中的还原段中,焦炭用作还原剂,石墨块作为导磁发热材料(实际生产时石墨中的碳同样具有一定还原性),还原段炉壳外装有单芯线圈,通交流电时线圈产生变化的磁场,石墨块受该变化磁场影响开始发热并加热周围的焦炭与熔体,维持反应区热平衡,使整个直接还原段的温度满足铅锌物料直接还原的要求。According to yet another embodiment of the present invention, the magnetizer may be graphite. The inventors found that graphite can effectively conduct magnetism without introducing impurities into subsequent reactions, thereby further improving the efficiency of lead-zinc ore smelting. Specifically, the mixture of coke and graphite block is directly added to the reduction section in the power frequency electric reduction furnace, the coke is used as a reducing agent, and the graphite block is used as a magnetic conduction heating material (the carbon in graphite also has certain reducibility during actual production), A single-core coil is installed outside the furnace shell of the reduction section. When the alternating current is applied to the coil, a changing magnetic field is generated. The graphite block starts to generate heat under the influence of the changing magnetic field and heats the surrounding coke and melt to maintain the thermal balance of the reaction zone, so that the temperature of the entire direct reduction section meets Requirements for direct reduction of lead and zinc materials.
根据本发明的一个实施例,石墨可以为还原剂质量的10~50%。由此,可以进一步提高铅锌矿冶炼的效率。发明人发现,如果石墨的比例过小,则不足以使还原空间内的温度稳定,如果石墨的比例过大,则会影响还原处理的效率。According to an embodiment of the present invention, graphite may be 10-50% of the weight of the reducing agent. Thus, the efficiency of lead-zinc ore smelting can be further improved. The inventors found that if the proportion of graphite is too small, the temperature in the reduction space will not be stable enough, and if the proportion of graphite is too large, the efficiency of reduction treatment will be affected.
根据本发明的又一个实施例,通过虹吸口排出液态铅。由此,可以进一步提高铅锌矿冶炼的效率。According to yet another embodiment of the present invention, the liquid lead is discharged through a siphon. Thus, the efficiency of lead-zinc ore smelting can be further improved.
根据本发明的又一个实施例,还原剂入口202处设置有双料钟加料器24。具体的,通过专用吊车将装满炽热焦炭与石墨块的加料料钟,准确落坐至双料钟加料器上,再放下加料料钟底阀,炽热焦炭与石墨落入双料钟加料器上部斗中,再吊走加料料钟,再放下双料钟加料器的上部底阀,焦炭与石墨落入双料钟加料器的下部斗中,此时提升上部底阀,关闭气体通道,再打开双料钟加料器的下部底阀,最终将炽热焦炭与石墨块通过还原剂入口加入工频电热还原炉中还原反应区内,并以此循环作业,不断补充反应区内连续消耗的焦炭与石墨块。According to yet another embodiment of the present invention, a double bell feeder 24 is provided at the reducing agent inlet 202 . Specifically, the feeding bell filled with hot coke and graphite blocks is accurately placed on the double bell feeder through a special crane, and then the bottom valve of the feeding bell is lowered, and the hot coke and graphite fall into the upper hopper of the double bell feeder , and then lift the feeding bell, and then put down the upper bottom valve of the double bell feeder, coke and graphite fall into the lower hopper of the double material bell feeder, at this time, lift the upper bottom valve, close the gas channel, and then open the double material bell feeder Finally, the hot coke and graphite blocks are added to the reduction reaction zone of the power frequency electric reduction furnace through the reducing agent inlet, and the cycle operation is used to continuously replenish the coke and graphite blocks that are continuously consumed in the reaction zone.
该步骤中,具体的,当含有氧化锌和氧化铅的熔体落入工频电热还原炉的还原段中,遇到炽热的焦炭,会立即发生还原反应生成熔融的金属铅、炉渣和含有锌蒸气以及一氧化碳/二氧化碳的烟气。熔融的金属铅和炉渣向下流动,经还原段下段通道从沉降段的上端通道(向上倾斜,以免焦炭和石墨块落入沉淀段)流入沉淀段。沉淀段炉壳外部也设置线圈,熔融的金属铅在变化磁场的作用下会发热维持炉温,从而保持一定的流动性。最终,熔融的金属铅从沉淀段底部虹吸放铅口放出,少量渣在积累到一定程度后,炉渣通过上部放渣口放出。In this step, specifically, when the melt containing zinc oxide and lead oxide falls into the reduction section of the power frequency electric heating reduction furnace and encounters red-hot coke, a reduction reaction will immediately occur to generate molten metal lead, slag and zinc-containing Vapors and fumes of carbon monoxide/carbon dioxide. The molten metal lead and slag flow downward, and flow into the precipitation section through the lower channel of the reduction section from the upper channel of the settling section (inclined upward to prevent coke and graphite blocks from falling into the settling section). Coils are also set outside the furnace shell of the precipitation section, and the molten metal lead will generate heat to maintain the furnace temperature under the action of the changing magnetic field, thereby maintaining a certain fluidity. Finally, the molten metallic lead is released from the siphon lead outlet at the bottom of the precipitation section, and after a small amount of slag has accumulated to a certain extent, the slag is released through the upper slag outlet.
根据本发明的实施例,锌雨冷凝器300具有含锌烟气入口301、液态锌出口302和煤气出口303,含锌烟气入口301与含锌烟气出口205相连,且适于将工频电热还原炉中得到的含锌烟气进行冷凝,以便获得液态锌和煤气。根据本发明的一个实施例,可以利用锌雨冷凝器对含锌烟气进行铅锌矿冶炼的冷凝。由此,采用锌雨可以将含锌烟气中携带的金属锌冷凝下来,而其中携带的一氧化碳或/和二氧化碳继续以气态形式存在,并进一步洗涤净化后以煤气形式被回收利用。具体的,锌雨冷凝器通过锌雨捕集到的液态锌雨铅,用泵送到锌液冷却槽,冷却分离铅后,部分锌液浇铸成产品粗锌锭,部分锌液返回锌雨冷凝器循环用于捕集锌蒸汽。According to an embodiment of the present invention, the zinc rain condenser 300 has a zinc-containing flue gas inlet 301, a liquid zinc outlet 302, and a gas outlet 303. The zinc-containing flue gas inlet 301 is connected to the zinc-containing flue gas outlet 205, and is suitable for connecting the The zinc-containing flue gas obtained in the electrothermal reduction furnace is condensed in order to obtain liquid zinc and coal gas. According to an embodiment of the present invention, the zinc rain condenser can be used to condense the zinc-containing flue gas for smelting lead-zinc ore. Thus, the use of zinc rain can condense the metal zinc carried in the zinc-containing flue gas, while the carbon monoxide and/or carbon dioxide carried in it continue to exist in gaseous form, and are recycled in the form of coal gas after further washing and purification. Specifically, the liquid zinc rain lead captured by the zinc rain condenser is pumped to the zinc liquid cooling tank, after cooling and separating the lead, part of the zinc liquid is cast into rough zinc ingots, and part of the zinc liquid is returned to the zinc rain to condense The detector cycle is used to capture zinc vapor.
由此,根据本发明实施例的用于铅锌矿冶炼的设备,能够有效地对铅锌矿进行冶炼,如前所述,利用该工艺,不需要对铅锌矿进行分选,直接将铅锌矿经氧化熔化后,在高温熔体状态下供给至工频电热还原炉,在该炉体中,氧化锌可以被高温碳还原为金属锌蒸汽,进一步通过冷凝得到液态金属锌。进入炉体中的氧化铅,被高温碳还原为液态金属铅,与铁、硅、钙、铝、镁等氧化物组成的液态铅渣一起下降至直井式工频电热炉下部沉降室。在沉降室进行渣铅分离。由沉降室下部放出口放出金属铅。根据本发明的实施例,可以由沉降室上部放出口放出炉渣。炉渣水淬后外售。Therefore, the equipment for smelting lead-zinc ore according to the embodiment of the present invention can effectively smelt lead-zinc ore. After the zinc ore is oxidized and melted, it is supplied to a power frequency electric reduction furnace in a state of high-temperature melt. In this furnace body, zinc oxide can be reduced to metal zinc vapor by high-temperature carbon, and then liquid metal zinc can be obtained through condensation. The lead oxide entering the furnace body is reduced to liquid metal lead by high-temperature carbon, and the liquid lead slag composed of iron, silicon, calcium, aluminum, magnesium and other oxides descends to the lower settling chamber of the vertical well type power frequency electric furnace. The slag and lead are separated in the settling chamber. Metallic lead is released from the outlet at the lower part of the settling chamber. According to the embodiment of the present invention, the slag can be discharged from the discharge port at the upper part of the settling chamber. The slag is sold outside after water quenching.
参考图3,根据本发明实施例的用于铅锌矿冶炼的设备进一步包括:余热锅炉400。Referring to FIG. 3 , the equipment for smelting lead-zinc ore according to the embodiment of the present invention further includes: a waste heat boiler 400 .
根据本发明的实施例,余热锅炉400的进烟口与熔炼烟气出口103相连。由此,可以使得系统余热得以充分利用。According to the embodiment of the present invention, the smoke inlet of the waste heat boiler 400 is connected with the smelting flue gas outlet 103 . Thus, the waste heat of the system can be fully utilized.
参考图4,根据本发明实施例的用于铅锌矿冶炼的设备进一步包括:除尘器500。Referring to FIG. 4 , the equipment for smelting lead-zinc ore according to the embodiment of the present invention further includes: a dust collector 500 .
根据本发明的实施例,除尘器500的进口与余热锅炉400的出烟口相连。根据本发明的一个实施例,除尘器可以为电除尘器。由此,可以进一步提高除尘效率。According to the embodiment of the present invention, the inlet of the dust collector 500 is connected with the smoke outlet of the waste heat boiler 400 . According to one embodiment of the present invention, the dust collector may be an electric dust collector. Thereby, dust removal efficiency can be further improved.
根据本发明的实施例,根据本发明实施例的用于铅锌矿冶炼的设备可以至少具有下列至少之一优点:According to an embodiment of the present invention, the equipment for smelting lead-zinc ore according to the embodiment of the present invention may have at least one of the following advantages:
根据本发明的实施例,简化了铅锌矿产资源的选矿工艺流程、提高了有价金属回收率,降低了选矿成本。According to the embodiment of the present invention, the mineral processing process of lead-zinc mineral resources is simplified, the recovery rate of valuable metals is improved, and the mineral processing cost is reduced.
根据本发明的实施例,铅锌一起同步冶炼,省去了原有工艺的铅厂和锌厂之间伴生元素产生的中间物料相互来回倒运,没有了中间物料运输,降低了主金属生产成本。According to the embodiment of the present invention, lead and zinc are smelted together simultaneously, which saves the back-and-forth transportation of intermediate materials produced by associated elements between the lead factory and the zinc factory in the original process, eliminates the transportation of intermediate materials, and reduces the production cost of main metals.
根据本发明的实施例,采用工频炉电热还原铅锌,避免了原有工艺采用送风或送氧,依靠烧燃料供热才维持还原过程热平衡。烧燃料维温,烟气量大,烟气带走余热较多,因此能耗较高。电热还原只有加入的高温熔体中需要被还原的氧化铅、氧化锌、三氧化二铁等物料带入的氧才消耗还原剂碳或氢。还原剂消耗量为理论值,产生的烟气量也为理论值,能耗是所有工艺中最低的。According to the embodiment of the present invention, lead and zinc are reduced by electric heating in a power frequency furnace, which avoids the use of air supply or oxygen supply in the original process, and relies on burning fuel for heat supply to maintain the heat balance of the reduction process. Burning fuel to maintain temperature, the amount of flue gas is large, and the flue gas takes away more waste heat, so the energy consumption is higher. Electrothermal reduction consumes carbon or hydrogen as the reducing agent only by the oxygen brought in by materials such as lead oxide, zinc oxide, and ferric oxide that need to be reduced in the added high-temperature melt. The reducing agent consumption is a theoretical value, the amount of flue gas produced is also a theoretical value, and the energy consumption is the lowest among all processes.
根据本发明的实施例,目前世界上85%以上的锌由湿法冶炼工艺生产,其浸出渣均为危废物堆放是一道环保难题,而其无害化处理,现有工艺能耗均很高。本工艺可经济有效的解决锌浸渣污染环境的难题。According to the embodiment of the present invention, at present, more than 85% of zinc in the world is produced by hydrometallurgy process, and its leaching slag is hazardous waste, which is an environmental protection problem, and its harmless treatment, the energy consumption of the existing process is very high . The process can economically and effectively solve the problem of environmental pollution caused by zinc leaching slag.
根据授权发明CN200610066648.4“一种炼铅法以及用于实现该炼铅法的装置”的扩大试验参数,采用竖井式电热还原,铅、锌金属回收率都很高。铅锌以外的伴生元素,如Au、Ag、Cu、Ni、Bi、Sn,绝大部分被还原进入粗铅中,而Cd、Ga、In、Il、Ge等挥发物均被冷凝进入粗锌。随着粗铅和粗锌精炼过程,可分别一一回收这些伴生金属,实现高度综合利用。至于铅锌混合矿中所含的As、Hg伴生元素,在第一步氧化熔炼过程中已绝大部分进入烟气被除去,不在本专利范围内探讨。According to the enlarged test parameters of the authorized invention CN200610066648.4 "a lead smelting method and a device for realizing the lead smelting method", the recovery rate of lead and zinc metals is very high by adopting shaft type electrothermal reduction. Most of the associated elements other than lead and zinc, such as Au, Ag, Cu, Ni, Bi, Sn, are reduced into crude lead, while volatiles such as Cd, Ga, In, Il, Ge, etc. are all condensed into crude zinc. With the refining process of crude lead and crude zinc, these associated metals can be recovered one by one to realize highly comprehensive utilization. As for the As and Hg associated elements contained in the lead-zinc mixed ore, most of them have been removed in the flue gas during the first oxidation smelting process, which is not discussed within the scope of this patent.
现有技术中采用矿热电阻炉供热,有多个电极插入孔,电极插入孔难以绝对密封,多少有烟气外泄影响环境。本专利采用工频电炉供热,没有电极插入孔,炉体全部密封,无烟气外泄,具有最佳的环保效益。采用矿热电炉还原,要向矿热电炉内部通过空气或氮气喷吹粉煤作为还原剂,空气或氮气会使锌蒸汽浓度降低,并且渣含Zn≥3%,而用工频电炉还原液态铅锌物料,锌蒸汽浓度高,并且渣含锌可以达到理论值≤0.22%,所以使用矿热电炉进行还原熔融铅锌物料需要后接烟化炉对渣进行进一步处理,而使用工频电炉则无需再对渣进行深度处理。In the prior art, an ore-thermal electric resistance furnace is used for heating, and there are many electrode insertion holes, and the electrode insertion holes are difficult to be absolutely sealed, and the flue gas leaks to some extent and affects the environment. This patent adopts industrial frequency electric furnace for heating, without electrode insertion holes, the furnace body is completely sealed, and no smoke leaks out, which has the best environmental protection benefits. Reduction by submerged electric furnace requires air or nitrogen to inject pulverized coal into the submerged electric furnace as a reducing agent. Air or nitrogen will reduce the concentration of zinc vapor, and the slag contains Zn≥3%, while reducing liquid lead by using a power frequency electric furnace Zinc material has a high concentration of zinc vapor, and the zinc content in slag can reach a theoretical value of ≤0.22%. Therefore, using an ore-thermal electric furnace to reduce the molten lead-zinc material needs to be followed by a fuming furnace for further processing of the slag, but it is not necessary to use a power frequency electric furnace. The slag is further processed.
为了方便理解,下面参考图5对采用本发明实施例的用于铅锌矿冶炼的设备实施铅锌矿冶炼方法进行详细描述。根据本发明的实施例,该方法包括:For the convenience of understanding, the method for smelting lead-zinc ore implemented by the equipment for smelting lead-zinc ore according to the embodiment of the present invention will be described in detail below with reference to FIG. 5 . According to an embodiment of the invention, the method includes:
S100:将铅锌矿与熔剂混合,并将所得到的混合物进行氧化熔炼S100: Mix lead-zinc ore with flux, and subject the resulting mixture to oxidative smelting
在该步骤中将铅锌矿与熔剂混合,并将所得到的混合物进行氧化熔炼,以便获得含有氧化锌和氧化铅的熔体。具体的,本文中的的铅锌矿可以指包括铅含量>40wt%高品位原矿,或一般铅锌原矿经选矿后铅和锌总量>50wt%的铅锌精矿,并且在氧化熔炼过程中可以加入适当的造渣剂。需要说明的是,本领域技术人员可以根据实际需要对所采用的熔剂以及氧化熔炼的条件进行选择。In this step the lead-zinc ore is mixed with a flux and the resulting mixture is oxidatively smelted in order to obtain a melt containing zinc oxide and lead oxide. Specifically, the lead-zinc ore in this article can refer to high-grade raw ores with a lead content of >40wt%, or lead-zinc concentrates with a total lead and zinc of >50wt% after beneficiation of general lead-zinc raw ores, and in the oxidation smelting process Appropriate slagging agents can be added. It should be noted that those skilled in the art can select the flux used and the conditions of oxidative smelting according to actual needs.
根据本发明的一个实施例,含有氧化锌和氧化铅的熔体的温度为至少900摄氏度。由此,可以进一步提高后续过程中铅锌矿冶炼的效率。According to one embodiment of the invention, the temperature of the melt containing zinc oxide and lead oxide is at least 900 degrees Celsius. Thus, the efficiency of lead-zinc ore smelting in the subsequent process can be further improved.
S200:利用还原剂,对含有氧化锌和氧化铅的熔体在工频电热还原炉中进行还原处理和渣沉降处理S200: Use a reducing agent to perform reduction treatment and slag settlement treatment on the melt containing zinc oxide and lead oxide in a power frequency electric reduction furnace
在该步骤中,利用还原剂,对上述所得到的含有氧化锌和氧化铅的熔体在工频电热还原炉中进行还原处理和渣沉降处理,以便获得含锌烟气、液态铅和炉渣。In this step, using a reducing agent, the melt containing zinc oxide and lead oxide obtained above is subjected to reduction treatment and slag settlement treatment in a power frequency electrothermal reduction furnace, so as to obtain zinc-containing flue gas, liquid lead and slag.
根据本发明的一个实施例,可以通过虹吸口,将氧化熔炼工序得到的含有氧化锌和氧化铅的熔体供给至工频电热还原炉中。发明人发现通过采用虹吸口进料,可以有效地在密封条件下进行加料,从而可以进一步提高铅锌矿冶炼的环保水平。According to an embodiment of the present invention, the melt containing zinc oxide and lead oxide obtained in the oxidation smelting process can be supplied to the industrial frequency electrothermal reduction furnace through the siphon port. The inventors found that by adopting a siphon inlet to feed materials, the materials can be effectively fed under sealed conditions, thereby further improving the environmental protection level of lead-zinc ore smelting.
根据本发明的再一个实施例,工频电热还原炉可以具有多个线圈,并且多个线圈设置在工频电热还原炉的外壁上。由此,通过采用线圈产生交变磁场维持炉温,从而可以进一步提高铅锌矿冶炼的效率。根据本发明的具体实施例,可以采用200~400千瓦的感应线圈。According to yet another embodiment of the present invention, the power frequency electrothermal reduction furnace may have a plurality of coils, and the plurality of coils are arranged on the outer wall of the power frequency electrothermal reduction furnace. Therefore, the furnace temperature can be maintained by using the coil to generate an alternating magnetic field, thereby further improving the efficiency of lead-zinc ore smelting. According to a specific embodiment of the present invention, an induction coil of 200-400 kilowatts may be used.
根据本发明的又一个实施例,还原剂可以为焦炭。由此,可以进一步提高铅锌矿冶炼的效率。According to yet another embodiment of the present invention, the reducing agent may be coke. Thus, the efficiency of lead-zinc ore smelting can be further improved.
根据本发明的又一个实施例,还原剂中可以进一步包括导磁体。由此,在外部线圈产生的交变磁场作用下,导磁体可以有效地保持炉内温度的稳定,从而可以进一步提高铅锌矿冶炼的效率。According to yet another embodiment of the present invention, the reducing agent may further include a magnetizer. Therefore, under the action of the alternating magnetic field generated by the external coil, the magnetizer can effectively keep the temperature in the furnace stable, thereby further improving the efficiency of smelting lead-zinc ore.
根据本发明的又一个实施例,导磁体可以为石墨。发明人发现石墨能够有效地导磁,并且不会对后续反应引入杂质,从而可以进一步提高铅锌矿冶炼的效率。According to yet another embodiment of the present invention, the magnetizer may be graphite. The inventors found that graphite can effectively conduct magnetism without introducing impurities into subsequent reactions, thereby further improving the efficiency of lead-zinc ore smelting.
根据本发明的一个实施例,石墨可以为还原剂质量的10~50%。由此,可以进一步提高铅锌矿冶炼的效率。发明人发现,如果石墨的比例过小,则不足以使还原空间内的温度稳定,如果石墨的比例过大,则会影响还原处理的效率。According to an embodiment of the present invention, graphite may be 10-50% of the weight of the reducing agent. Thus, the efficiency of lead-zinc ore smelting can be further improved. The inventors found that if the proportion of graphite is too small, the temperature in the reduction space will not be stable enough, and if the proportion of graphite is too large, the efficiency of reduction treatment will be affected.
根据本发明的又一个实施例,通过虹吸口排出液态铅。由此,可以进一步提高铅锌矿冶炼的效率。According to yet another embodiment of the present invention, the liquid lead is discharged through a siphon. Thus, the efficiency of lead-zinc ore smelting can be further improved.
S300:将含锌烟气进行冷凝S300: Condensing zinc-containing flue gas
在该步骤中,将工频电热还原炉中得到的含锌烟气进行冷凝,以便获得液态锌和煤气。根据本发明的一个实施例,可以利用锌雨冷凝器对含锌烟气进行铅锌矿冶炼的冷凝。由此,采用锌雨可以将含锌烟气中携带的金属锌冷凝下来,而其中携带的一氧化碳或/和二氧化碳继续以气态形式存在,并进一步洗涤净化后以煤气形式被回收利用。In this step, the zinc-containing flue gas obtained in the industrial frequency electric reduction furnace is condensed so as to obtain liquid zinc and coal gas. According to an embodiment of the present invention, the zinc rain condenser can be used to condense the zinc-containing flue gas for smelting lead-zinc ore. Thus, the use of zinc rain can condense the metal zinc carried in the zinc-containing flue gas, while the carbon monoxide and/or carbon dioxide carried in it continue to exist in gaseous form, and are recycled in the form of coal gas after further washing and purification.
由此,利用本发明实施例的用于铅锌矿冶炼的设备实施铅锌矿冶炼方法,不需要对铅锌矿进行分选,直接将铅锌矿经氧化熔化后,在高温熔体状态下供给至工频电热还原炉,在该炉体中,氧化锌可以被高温碳还原为金属锌蒸汽,进一步通过冷凝得到液态金属锌。进入炉体中的氧化铅,被高温碳还原为液态金属铅,与铁、硅、钙、铝、镁等氧化物组成的液态铅渣一起下降至直井式工频电热炉下部沉降室。在沉降室进行渣铅分离。由沉降室下部放出口放出金属铅。根据本发明的实施例,可以由沉降室上部放出口放出炉渣,炉渣水淬后外售。Therefore, using the equipment for smelting lead-zinc ore in the embodiment of the present invention to implement the lead-zinc ore smelting method does not need to sort the lead-zinc ore, and directly oxidizes and melts the lead-zinc ore, and then smelts the lead-zinc ore in a high-temperature melt state It is supplied to a power frequency electrothermal reduction furnace. In the furnace body, zinc oxide can be reduced to metal zinc vapor by high-temperature carbon, and then liquid metal zinc can be obtained through condensation. The lead oxide entering the furnace body is reduced to liquid metal lead by high-temperature carbon, and the liquid lead slag composed of iron, silicon, calcium, aluminum, magnesium and other oxides descends to the lower settling chamber of the vertical well type power frequency electric furnace. The slag and lead are separated in the settling chamber. Metallic lead is released from the outlet at the lower part of the settling chamber. According to the embodiment of the present invention, the slag can be released from the discharge port on the upper part of the settling chamber, and the slag can be sold outside after water quenching.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Variations, modifications, substitutions, and modifications to the above-described embodiments are possible within the scope of the present invention.
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