CN105876815A - Nut shelling device with tapered millstone - Google Patents
Nut shelling device with tapered millstone Download PDFInfo
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- CN105876815A CN105876815A CN201410636653.9A CN201410636653A CN105876815A CN 105876815 A CN105876815 A CN 105876815A CN 201410636653 A CN201410636653 A CN 201410636653A CN 105876815 A CN105876815 A CN 105876815A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000005452 bending Methods 0.000 claims description 3
- 235000013399 edible fruits Nutrition 0.000 claims 7
- 238000012856 packing Methods 0.000 claims 4
- 230000006978 adaptation Effects 0.000 claims 1
- 235000011869 dried fruits Nutrition 0.000 abstract description 32
- 235000014571 nuts Nutrition 0.000 description 22
- 230000003044 adaptive effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 244000144725 Amygdalus communis Species 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 241000758791 Juglandaceae Species 0.000 description 1
- 235000020224 almond Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000013213 extrapolation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005570 vertical transmission Effects 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
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Abstract
一种锥式磨盘的干果脱壳装置,包括旋转磨盘和固定磨盘,固定磨盘固定在机架上,旋转磨盘通过垂直设置的传动轴安装在固定磨盘上,使得旋转磨盘通过传动轴带动,从而相对于固定磨盘旋转,旋转磨盘与固定磨盘之间设有大于干果外径的间隙(且可调)形成脱壳空间,旋转磨盘的中部设有进料口与脱壳空间连通,旋转磨盘和固定磨盘的相对面为向下倾斜的锥面使得脱壳空间的四周形成下滑通道,旋转磨盘和固定磨盘相对面上设有向外凸出的多条肋条,多条肋条以传动轴为中心排布且每条肋条沿旋转磨盘和固定磨盘的径向延伸覆盖整个脱壳空间的下滑通道,旋转磨盘上肋条与固定磨盘的相对面之间的间隙小于干果的外径并大于干果仁的外径。本装置脱壳效率高,脱壳质量好,干果仁的破损率低、出料稳定。
A device for shelling dried fruit with conical grinding discs, including a rotating grinding disc and a fixed grinding disc, the fixed grinding disc is fixed on the frame, and the rotating grinding disc is installed on the fixed grinding disc through a vertically arranged transmission shaft, so that the rotating grinding disc is driven by the transmission shaft, thereby relatively It rotates on the fixed grinding disc, and there is a gap (and adjustable) larger than the outer diameter of the dried fruit between the rotating grinding disc and the fixed grinding disc to form a shelling space. The opposite surface is a downward-sloping conical surface so that a downward passage is formed around the shelling space. There are multiple ribs protruding outward on the opposite surface of the rotating grinding disc and the fixed grinding disc. The ribs are arranged around the transmission shaft and Each rib extends radially along the rotating grinding disc and the fixed grinding disc to cover the glide path of the entire shelling space, and the gap between the rib on the rotating grinding disc and the opposite surface of the fixed grinding disc is smaller than the outer diameter of the dried fruit and larger than the outer diameter of the dried nut. The device has high shelling efficiency, good shelling quality, low damage rate of dried nut kernels and stable discharge.
Description
技术领域technical field
本发明涉及一种农产品加工机械,特别是指一种锥式磨盘的干果脱壳装置。The invention relates to an agricultural product processing machine, in particular to a dried fruit shelling device with a conical grinding disc.
背景技术Background technique
干果是一种主要的油料作物,干果营养价值高,还可以制作成许多人们喜爱的食品,然而干果如花生、核桃、杏仁等在深加工或制成食品前必需经过脱壳工序,传统的人工脱壳劳动强度大且效率低下,已有的脱壳机械大多采用滚筒式或平面磨盘式结构,存在生产效率不高,脱壳结构不合理的原因导致脱壳效果不理想,甚至干果仁破损较严重的现象。因此需要发明一种脱壳效率高、脱壳质量稳定,干果仁破损率低的脱壳装置。Dried fruit is a major oil crop. Dried fruit has high nutritional value and can also be made into many people's favorite foods. However, dried fruit such as peanuts, walnuts, almonds, etc. must go through a shelling process before deep processing or making food. Traditional manual shelling Shelling is labor-intensive and inefficient. Most of the existing shelling machines adopt a drum-type or flat-grinding-type structure, which has low production efficiency and unreasonable shelling structure, which leads to unsatisfactory shelling results and even serious damage to dried nuts. The phenomenon. Therefore need to invent a kind of shelling efficiency height, shelling quality is stable, the shelling device of dried nut damage rate is low.
发明内容Contents of the invention
本发明的目的在于克服现有技术之不足而提供一种高效、脱壳质量良好、干果仁破损率低、能适应各种尺寸及坚硬程度批次的一种锥式磨盘的干果脱壳装置。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a kind of conical grinding disc dried fruit shelling device with high efficiency, good shelling quality, low damage rate of dried nuts, and adaptable to batches of various sizes and hardness.
本发明的目的通过下述技术方案予以实现:The purpose of the present invention is achieved through the following technical solutions:
一种锥式磨盘的干果脱壳装置,包括旋转磨盘和固定磨盘,所述固定磨盘固定在机架上,所述旋转磨盘通过垂直设置的传动轴安装在所述固定磨盘上,使得旋转磨盘通过所述传动轴带动相对于所述固定磨盘旋转,所述旋转磨盘与固定磨盘之间设有大于干果外径的间隙形成脱壳空间,所述旋转磨盘的中部设有进料口与所述脱壳空间连通,所述旋转磨盘和所述固定磨盘的相对面为向下倾斜的锥面使得所述脱壳空间的四周形成下滑通道,所述旋转磨盘和所述固定磨盘相对面上旋转磨盘和固定磨盘的径向延伸覆盖整个脱壳空间的下滑通道,所述旋转磨盘上肋条与所述固定磨盘的相对面之间的间隙小于干果的外径并大于干果仁的外径。A device for shelling dried fruits with conical grinding discs, comprising a rotating grinding disc and a fixed grinding disc, the fixed grinding disc is fixed on a frame, and the rotating grinding disc is mounted on the fixed grinding disc through a vertical transmission shaft, so that the rotating grinding disc passes through The transmission shaft drives to rotate relative to the fixed grinding disc. A gap larger than the outer diameter of the dried fruit is provided between the rotating grinding disc and the fixed grinding disc to form a shelling space. The middle part of the rotating grinding disc is provided with a feed port and the shelling The shell space is connected, and the opposite surface of the rotating grinding table and the fixed grinding table is a downwardly inclined conical surface so that a downward passage is formed around the shelling space, and the rotating grinding table and the fixed grinding table are on the opposite surface. The radial extension of the fixed grinding disc covers the sliding channel of the entire shelling space, and the gap between the ribs on the rotating grinding disc and the opposite surface of the fixed grinding disc is smaller than the outer diameter of the dried fruit and larger than the outer diameter of the dried nut kernel.
所述传动轴上从下到上依次安装有轴端固定装置、固定磨盘、调整垫圈、旋转磨盘和旋转磨盘自适应装置,所述旋转磨盘自适应装置包括安装在传动轴上的垫圈、弹簧和定位螺母,所述垫圈设置在定位螺母下方,所述弹簧设置在所述旋转磨盘和垫圈之间,通过锁紧定位螺母在传动轴上的位置从而调整弹簧压力。A shaft end fixing device, a fixed grinding disc, an adjusting washer, a rotating grinding disc and a rotating grinding disc adaptive device are sequentially installed on the transmission shaft from bottom to top, and the rotating grinding disc adaptive device includes a washer, a spring and The positioning nut, the washer is arranged under the positioning nut, the spring is arranged between the rotating grinding disc and the washer, and the spring pressure is adjusted by locking the position of the positioning nut on the transmission shaft.
所述旋转磨盘和所述固定磨盘上的肋条为曲线形,所述肋条曲线的弯曲方向与所述旋转磨盘旋转方向相同。The ribs on the rotating grinding table and the fixed grinding table are curved, and the bending direction of the rib curve is the same as the rotating direction of the rotating grinding table.
所述旋转磨盘和所述固定磨盘上的肋条其凸起高度相同。The raised heights of the ribs on the rotating grinding disc and the fixed grinding disc are the same.
所述旋转磨盘和所述固定磨盘分别设有八条肋条。The rotating grinding disc and the fixed grinding disc are respectively provided with eight ribs.
由于采用上述技术方案,干果从落料口喂入落入脱壳空间,然后干果在重力作用下沿着固定磨盘的锥面下滑,通过设置在旋转磨盘和固定磨盘上凸出的肋条产生相对运动,对沿着磨盘倾斜面下滑的干果产生剪切和挤压作用从而完成干果的脱壳。由于旋转磨盘和固定磨盘之间的间隙大于干果的外径,且旋转磨盘上肋条与所述固定磨盘的相对面之间的间隙小于干果的外径并大于干果仁的外径,从而可保证干果的顺利下滑同时也保证了对干果的剪切和挤压作用,达到干果的破壳及壳仁分离的效果,且不会使干果仁破碎。由于旋转磨盘和所述固定磨盘上的肋条的曲线的弯曲方向与所述旋转磨盘旋转方向相同,因此旋转磨盘在旋转时肋条产生了外推作用,保证出料的顺利。由于采用了旋转磨盘自适应装置,因此,本装置也能自动适应不同粒径和不同坚硬程度批次的干果的脱壳加工。Due to the adoption of the above technical scheme, the dried fruit is fed from the feeding port and falls into the shelling space, and then the dried fruit slides down along the conical surface of the fixed grinding table under the action of gravity, and produces relative motion through the protruding ribs arranged on the rotating grinding table and the fixed grinding table , to produce shearing and squeezing action on the dried fruit sliding down the inclined surface of the grinding disc to complete the shelling of the dried fruit. Since the gap between the rotating millstone and the fixed millstone is greater than the outer diameter of the dried fruit, and the gap between the ribs on the rotating millstone and the opposite surface of the fixed millstone is smaller than the outer diameter of the dried fruit and greater than the outer diameter of the dried kernel, the dried fruit can be guaranteed The smooth sliding also ensures the shearing and squeezing of the dried fruit, achieving the effect of breaking the shell of the dried fruit and separating the shell and kernel without breaking the dried kernel. Since the curved direction of the curves of the rotating grinding disc and the ribs on the fixed grinding disc is the same as the rotating direction of the rotating grinding disc, the ribs produce extrapolation when the rotating grinding disc rotates to ensure smooth discharge. Due to the adoption of the self-adaptive device of the rotating grinding disc, the device can also automatically adapt to the shelling process of batches of dried fruits with different particle sizes and different degrees of hardness.
综上所述,本装置脱壳效率高,脱壳质量好,干果仁的破损率低、出料稳定。To sum up, the device has high shelling efficiency, good shelling quality, low damage rate of dried nuts and stable output.
附图说明Description of drawings
图1为本发明的装配示意图。Fig. 1 is a schematic diagram of assembly of the present invention.
图2为本发明旋转磨盘的俯视图。Fig. 2 is a top view of the rotating grinding disc of the present invention.
图3为本发明固定磨盘的俯视图。Fig. 3 is a top view of the fixed grinding disc of the present invention.
附图1-3中:1-旋转磨盘、2-固定磨盘、3-传动轴、4-定位螺母、5-弹簧、6-垫圈、7-平键、8-垫圈、9-调整垫圈、10-上圆锥滚子轴承、11-下圆锥滚子轴承、12-紧固螺母、13-上肋条、14-下肋条、15-螺栓孔、16-进料口。Among accompanying drawings 1-3: 1-rotating grinding disc, 2-fixing grinding disc, 3-transmission shaft, 4-locating nut, 5-spring, 6-washer, 7-flat key, 8-washer, 9-adjusting washer, 10 -upper tapered roller bearing, 11-lower tapered roller bearing, 12-fastening nut, 13-upper rib, 14-lower rib, 15-bolt hole, 16-feed inlet.
具体实施方式detailed description
下面结合附图,来说明一种锥式磨盘的干果脱壳装置的具体实施方式。A specific embodiment of a cone-type grinding disc dried fruit shelling device will be described below in conjunction with the accompanying drawings.
如图1至3所示,一种锥式磨盘的干果脱壳装置,包括:旋转磨盘1、固定磨盘2、传动轴3、定位螺母4、弹簧5、垫圈6、平键7、垫圈8、调整垫圈9、上圆锥滚子轴承10、下圆锥滚子轴承11、紧固螺母12、及固定在旋转磨盘1上的上肋条13和固定在固定磨盘2上的下肋条14。传动轴3上设计有两段螺纹及两个键槽;传动轴3上从下到上依次安装有两个紧固螺母12、垫圈8、固定磨盘2,固定磨盘2轴承孔内安装有上圆锥滚子轴承10和下圆锥滚子轴承11、调整垫圈9、旋转磨盘1和旋转磨盘自适应装置,所述旋转磨盘自适应装置包括垫圈6、弹簧5和两个定位螺母4,所述弹簧5设置在所述旋转磨盘1和垫圈6之间,定位螺母4为一对螺母,通过锁紧定位螺母在传动轴上的位置从而调整弹簧压力,达到适应不同尺寸和坚硬程度批次的干果脱壳加工的目的。紧固螺母12锁紧后实现固定磨盘2的轴向定位,采用圆锥滚子轴承可承受轴向和径向力。As shown in Figures 1 to 3, a dried fruit shelling device with a conical grinding disc includes: a rotating grinding disc 1, a fixed grinding disc 2, a transmission shaft 3, a positioning nut 4, a spring 5, a washer 6, a flat key 7, a washer 8, Adjust the washer 9, the upper tapered roller bearing 10, the lower tapered roller bearing 11, the fastening nut 12, and the upper rib 13 fixed on the rotating grinding disc 1 and the lower rib 14 fixed on the fixed grinding disc 2. The transmission shaft 3 is designed with two threads and two keyways; the transmission shaft 3 is sequentially installed with two fastening nuts 12, washers 8, and a fixed grinding disc 2, and an upper tapered roller is installed in the bearing hole of the fixed grinding disc 2. Sub-bearing 10 and lower tapered roller bearing 11, adjusting washer 9, rotating grinding disc 1 and rotating grinding disc adaptive device, said rotating grinding disc adaptive device includes washer 6, spring 5 and two positioning nuts 4, and said spring 5 sets Between the rotating grinding disc 1 and the washer 6, the positioning nut 4 is a pair of nuts, and the spring pressure is adjusted by locking the position of the positioning nut on the transmission shaft, so as to achieve the shelling process of dried fruit suitable for batches of different sizes and hardness the goal of. After the fastening nut 12 is locked, the axial positioning of the fixed grinding disc 2 is realized, and the tapered roller bearing is adopted to bear axial and radial forces.
传动轴3顺向旋转通过平键7带动旋转磨盘1也顺向旋转,固定磨盘2通过四个螺栓孔15安装在机架上静止不动,旋转磨盘1和固定磨盘2的相向面设计成向外下倾的锥面,同时旋转磨盘1和固定磨盘2相对面之间的间隙大于干果的外径,上肋条13的顶面与固定磨盘2的锥面之间的间隙小于干果的外径并大于干果仁的外径,这样可保证对干果产生剪切和挤压作用并不至于破损干果仁。传动轴须顺向转动,同时为了方便出料,肋条其弯曲方向设计成与旋转方向一致,这样顺向旋转时,肋条可产生外推效应,从而保证了干果的顺利向外滑落。The transmission shaft 3 rotates in the forward direction and drives the rotating grinding disc 1 to rotate forward through the flat key 7. The fixed grinding disc 2 is installed on the frame through four bolt holes 15 and remains still. The opposing surfaces of the rotating grinding disc 1 and the fixed grinding disc 2 are designed to Outwardly inclined conical surface, while the gap between the rotating millstone 1 and the opposite surface of the fixed millstone 2 is greater than the outer diameter of the dried fruit, the gap between the top surface of the upper rib 13 and the cone surface of the fixed millstone 2 is smaller than the outer diameter of the dried fruit and It is larger than the outer diameter of the dried nuts, so as to ensure that the dried fruits are sheared and squeezed without damaging the dried nuts. The transmission shaft must rotate in the forward direction. At the same time, in order to facilitate the discharge, the bending direction of the rib is designed to be consistent with the direction of rotation. In this way, when rotating in the forward direction, the rib can produce an external push effect, thus ensuring the smooth outward sliding of the dried fruit.
按照图1对各零件进行装配。首先将紧固螺母12锁紧传动轴,固定磨盘2通过四周的四个螺栓孔15固定在机架上。然后依次安装调整垫圈9、旋转磨盘1,最后通过锁紧定位螺母4在轴上的位置来调整弹簧压力。工作时,传动轴3在动力驱动下顺向旋转,通过安装在传动轴3上的平键7带动旋转磨盘1也顺向转动,于是上肋条13与下肋条14发生相对运动,实现干果的挤压和剪切,完成干果的脱壳。干果从旋转磨盘1的进料口16落入,在重力及旋转的上肋条13的外推作用下向外运动,同时上肋条13与下肋条14的相对运动对其产生剪切和挤压作用,从而实现干果的脱壳。Assemble the parts according to Figure 1. First lock the transmission shaft with the fastening nut 12, and the fixed grinding disc 2 is fixed on the frame through four bolt holes 15 around it. Then install the adjusting washer 9 and the rotating grinding disc 1 in sequence, and finally adjust the spring pressure by locking the position of the positioning nut 4 on the shaft. When working, the transmission shaft 3 is driven by power to rotate in the forward direction, and the flat key 7 installed on the transmission shaft 3 drives the rotating grinding disc 1 to also rotate in the same direction, so that the upper rib 13 and the lower rib 14 move relative to each other to realize the extrusion of dried fruit. Pressing and shearing complete the shelling of the dried fruit. The dried fruit falls from the feeding port 16 of the rotating millstone 1, and moves outward under the force of gravity and the external push of the rotating upper rib 13, and at the same time, the relative movement of the upper rib 13 and the lower rib 14 produces shearing and squeezing effects on it , so as to realize the shelling of dried fruit.
Claims (5)
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| CN201410636653.9A CN105876815A (en) | 2014-10-31 | 2014-10-31 | Nut shelling device with tapered millstone |
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Cited By (6)
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| CN106617208A (en) * | 2016-12-30 | 2017-05-10 | 中国农业科学院北京畜牧兽医研究所 | Plant pod breaking and threshing device and usage method thereof |
| CN110250530A (en) * | 2019-07-08 | 2019-09-20 | 陕西科技大学 | Nut shell breaking device and nut shell breaking machine equipped with the device |
| CN110495616A (en) * | 2019-09-30 | 2019-11-26 | 湖南农业大学 | A dried fruit shelling machine |
| CN110710691A (en) * | 2019-10-11 | 2020-01-21 | 安徽真心食品有限公司 | Household melon seed shelling device |
| CN114916686A (en) * | 2022-05-20 | 2022-08-19 | 张琪 | Food baking furnace |
| CN115918920A (en) * | 2022-12-21 | 2023-04-07 | 湖南省农友机械集团有限公司 | Camellia oleifera peeling machine |
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| CN110250530A (en) * | 2019-07-08 | 2019-09-20 | 陕西科技大学 | Nut shell breaking device and nut shell breaking machine equipped with the device |
| CN110250530B (en) * | 2019-07-08 | 2022-04-01 | 陕西科技大学 | Nut shell breaking device and nut shell breaking machine with same |
| CN110495616A (en) * | 2019-09-30 | 2019-11-26 | 湖南农业大学 | A dried fruit shelling machine |
| CN110710691A (en) * | 2019-10-11 | 2020-01-21 | 安徽真心食品有限公司 | Household melon seed shelling device |
| CN114916686A (en) * | 2022-05-20 | 2022-08-19 | 张琪 | Food baking furnace |
| CN115918920A (en) * | 2022-12-21 | 2023-04-07 | 湖南省农友机械集团有限公司 | Camellia oleifera peeling machine |
| CN115918920B (en) * | 2022-12-21 | 2025-07-01 | 湖南省农友机械集团有限公司 | Tea fruit shelling machine |
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Application publication date: 20160824 |