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CN105833725A - Synchronous denitration complexing agent regeneration process based on flue gas ammonia-process desulfurization - Google Patents

Synchronous denitration complexing agent regeneration process based on flue gas ammonia-process desulfurization Download PDF

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CN105833725A
CN105833725A CN201610255823.8A CN201610255823A CN105833725A CN 105833725 A CN105833725 A CN 105833725A CN 201610255823 A CN201610255823 A CN 201610255823A CN 105833725 A CN105833725 A CN 105833725A
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CN105833725B (en
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吴高明
叶智
吴晓琴
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Wuhan University of Science and Technology WHUST
Wuhan Iron and Steel Co Ltd
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    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
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    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/60Simultaneously removing sulfur oxides and nitrogen oxides
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • B01D53/78Liquid phase processes with gas-liquid contact

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Abstract

本发明公开了一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,包括烟气增压后送入浓缩塔与塔内浓缩液接触反应,出浓缩塔的烟气送入吸收塔,所述烟气由吸收塔中部的烟气入口进入吸收塔,依次经过塔上部设置的至少一层光化学反应层、填料层和喷淋层与循环吸收液逆向接触反应后由烟气出口排出;所述由吸收塔上部喷淋层喷出的循环吸收液依次经过填料层、光化学反应层与烟气逆向接触反应后进入吸收塔底部,再由循环泵送至光催化再生反应系统再生后进入再生浆液槽,再在再生浆液槽中补入氨水、络合剂、草酸和硫酸亚铁作为循环吸收液回送到吸收塔上部的喷淋层喷入塔内。本发明工艺简单、运行成本低、能耗低、控制简便、脱硝效果好、副产品质量好。

The invention discloses a synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization, which comprises the steps of sending the flue gas into a concentration tower for contact reaction with the concentrated liquid in the tower after being pressurized, and sending the flue gas out of the concentration tower into an absorption tower, The flue gas enters the absorption tower from the flue gas inlet in the middle of the absorption tower, passes through at least one layer of photochemical reaction layer, packing layer and spray layer arranged on the upper part of the tower in turn, and reversely contacts and reacts with the circulating absorption liquid, and then is discharged from the flue gas outlet; The circulating absorption liquid sprayed from the spray layer on the upper part of the absorption tower passes through the packing layer, the photochemical reaction layer and the flue gas reverse contact reaction in turn, then enters the bottom of the absorption tower, and then is pumped to the photocatalytic regeneration reaction system for regeneration and then enters the regeneration slurry tank, and then add ammonia water, complexing agent, oxalic acid and ferrous sulfate in the regenerated slurry tank as a circulating absorption liquid and send it back to the spray layer on the upper part of the absorption tower to spray into the tower. The invention has the advantages of simple process, low operating cost, low energy consumption, simple control, good denitrification effect and good quality of by-products.

Description

一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺A synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization

技术领域technical field

本发明涉及一种环保领域的烟气氨法同步脱硫脱硝工艺,具体的说是一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺。The invention relates to a flue gas ammonia synchronous desulfurization and denitrification process in the field of environmental protection, in particular to a synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization.

背景技术Background technique

我国烟气脱硫脱硝技术起步较晚,但是随着更严格的环保措施的出台,烟气脱硫脱硝已势在必行。国家科技部已将烟气同时脱硫脱硝技术开发列入了“863”重大研究计划。近些年,我国对脱硫脱硝一体化技术的研究比较活跃,尽管多数新工艺还处在实验室开发和中试阶段,但是有的技术工艺已得到了较大的改进。同时脱硫脱硝技术能在同一套系统内实现脱硫与脱硝,具有以下特点:①设备精简,占地面积小。传统的联合烟气脱硫脱硝工艺一般是在除尘器前面加装脱硝装置如选择性催化还原(SCR)或选择性非催化还原(SNCR),从而实现联合脱硫脱硝。这种分级治理方式不仅设备多,而且占地面积大,不如在同一套系统内同时实现脱硫与脱硝的设备精简。②基建投资少,生产成本低。烟气同时脱硫脱硝技术能在同一套系统内实现脱硫与脱硝,不像传统工艺那样需要大量基建投资,降低了生产运行成本。③自动化程度高,管理方便。由于实现同一套系统内脱硫脱硝的一体化,给设备管理带来了方便。为适应现在及未来大气污染控制的需求,开发同时脱硫脱硝新技术、新设备逐渐成为大气污染控制领域的发展方向之一。my country's flue gas desulfurization and denitrification technology started late, but with the introduction of stricter environmental protection measures, flue gas desulfurization and denitrification has become imperative. The Ministry of Science and Technology of the People's Republic of China has included the development of flue gas simultaneous desulfurization and denitrification technology in the "863" major research plan. In recent years, my country's research on integrated desulfurization and denitrification technologies has been relatively active. Although most new technologies are still in the stage of laboratory development and pilot testing, some technologies have been greatly improved. At the same time, the desulfurization and denitrification technology can realize desulfurization and denitrification in the same system, which has the following characteristics: ① The equipment is simplified and the floor area is small. The traditional combined flue gas desulfurization and denitrification process generally installs a denitrification device such as selective catalytic reduction (SCR) or selective non-catalytic reduction (SNCR) in front of the dust collector to achieve combined desulfurization and denitrification. This hierarchical treatment method not only has a lot of equipment, but also occupies a large area. It is not as simple as the equipment that realizes desulfurization and denitrification at the same time in the same system. ②Less infrastructure investment and low production cost. Simultaneous flue gas desulfurization and denitrification technology can achieve desulfurization and denitrification in the same system, which does not require a large amount of infrastructure investment like traditional processes, which reduces production and operation costs. ③High degree of automation and convenient management. The integration of desulfurization and denitrification in the same system brings convenience to equipment management. In order to meet the current and future needs of air pollution control, the development of new technologies and equipment for simultaneous desulfurization and denitrification has gradually become one of the development directions in the field of air pollution control.

传统的湿法脱硫技术可脱除SO:达90%以上,再和SCR干式工艺联合,两种工艺因采用不同技术独立工作,存在投资规模大、成本高的问题。早在1986年Sada及合作者就发现一些金属络合物,如Fe(II)EDTA等能与NO迅速反应,可促进氮化物的吸收。这些为湿式FGD+金属络合物工艺的设计准备了条件。湿式FGD+金属络合物工艺是在非酸性溶液中加入亚铁离子,形成Fe(II)EDTA等氨基羟酸亚铁螯合物。NO可与之结合成亚铁亚硝酰络合物,从而加快了NO的吸收速率,同时亚铁亚硝酰络合物可与溶液中溶解的SO2反应生成N2、一系列N、S化合物等。但是Fe(II)EDTA洗涤液会逐渐失活,造成吸收液再生复杂,该工艺还处在试验阶段。对此,有的研究者通过实验探讨了可再生半胱氨酸亚铁溶液同时脱除烟气中的NO和SO2,发现20min时的脱除率分别为82.3%和94.4%。半胱氨酸亚铁络合法不仅能脱除NO和SO2,并且胱氨酸可被还原成半胱氨酸使反应得以循环进行,表现出了一定的应用潜力。The traditional wet desulfurization technology can remove SO: more than 90%, and then combine it with the SCR dry process. The two processes work independently due to different technologies, and there are problems of large investment and high cost. As early as 1986, Sada and his collaborators discovered that some metal complexes, such as Fe(II)EDTA, can react rapidly with NO, which can promote the absorption of nitrides. These have prepared the conditions for the design of the wet FGD+metal complex process. The wet FGD+metal complex process is to add ferrous ions to the non-acidic solution to form ferrous amino acid chelates such as Fe(II)EDTA. NO can be combined with it to form a ferrous nitrosyl complex, thereby accelerating the absorption rate of NO. At the same time, the ferrous nitrosyl complex can react with dissolved SO 2 in the solution to generate N 2 , a series of N, S compounds etc. However, the Fe(II)EDTA washing solution will be gradually inactivated, resulting in complex regeneration of the absorption solution, and this process is still in the experimental stage. In this regard, some researchers explored the simultaneous removal of NO and SO 2 in flue gas by renewable ferrous cysteine solution through experiments, and found that the removal rates were 82.3% and 94.4% respectively in 20 minutes. Ferrous cysteine complexation method can not only remove NO and SO 2 , but also cystine can be reduced to cysteine so that the reaction can be cycled, showing a certain application potential.

铁系和钴系络合物对NO的络合作用较佳。虽然Fe(II)EDTA和半胱氨酸亚铁在同时脱硫脱硝方面均表现出了一定的应用潜力,但由于EDTA和半胱氨酸价格昂贵,给同时脱硫脱硝带来较大的成本压力。所以,寻求络合剂的高效再生,在液相中NO的转化、释放络合剂,建立稳定有效的过程循环是实现同时脱硫脱硝的关键。Iron-based and cobalt-based complexes have better complexing effects on NO. Although Fe(II)EDTA and ferrous cysteine have shown certain application potential in simultaneous desulfurization and denitrification, due to the high price of EDTA and cysteine, they bring great cost pressure to simultaneous desulfurization and denitrification. Therefore, seeking efficient regeneration of complexing agents, converting NO in the liquid phase, releasing complexing agents, and establishing a stable and effective process cycle are the keys to achieving simultaneous desulfurization and denitrification.

发明内容Contents of the invention

本发明提供一种工艺简单、运行成本低、能耗低、控制简便、脱硝效果好、副产品质量好的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,解决现有技术中存在的再生效率低等问题。The invention provides a synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization with simple process, low operating cost, low energy consumption, simple control, good denitrification effect and good quality of by-products, which solves the existing problems in the prior art. problems such as low regeneration efficiency.

技术方案包括烟气增压后送入浓缩塔与塔内浓缩液接触反应,出浓缩塔的烟气送入吸收塔与从塔上部喷淋层喷出的循环吸收液逆向接触反应后由吸收塔顶部排出;浓缩塔塔底引出的部分反应后的浓缩液经除铁系统除铁后送入硫酸铵结晶系统,所述烟气由吸收塔中部的烟气入口进入吸收塔,依次经过塔上部设置的至少一层光化学反应层、填料层和喷淋层与循环吸收液逆向接触反应后由烟气出口排出;所述由吸收塔上部喷淋层喷出的循环吸收液依次经过填料层、光化学反应层与烟气逆向接触反应后进入吸收塔底部,再由循环泵送至光催化再生反应系统再生后,再在再生浆液槽中补入氨水、络合剂、草酸和硫酸亚铁后作为循环吸收液回送到吸收塔上部的喷淋层喷入塔内。The technical scheme includes that after the flue gas is pressurized, it is sent to the concentration tower and the concentrated liquid in the tower is contacted and reacted. Discharge from the top; the partly reacted concentrated liquid drawn from the bottom of the concentration tower is sent to the ammonium sulfate crystallization system after iron removal by the iron removal system, and the flue gas enters the absorption tower from the flue gas inlet in the middle of the absorption tower, and passes through the upper part of the tower in turn. At least one layer of photochemical reaction layer, filler layer and spray layer are discharged from the flue gas outlet after the reverse contact reaction with the circulating absorption liquid; the circulating absorption liquid sprayed from the upper part of the absorption tower passes through the packing layer, photochemical reaction, After the layer and the flue gas reverse contact and react, it enters the bottom of the absorption tower, and then is pumped to the photocatalytic regeneration reaction system for regeneration, and then ammonia water, complexing agent, oxalic acid and ferrous sulfate are added to the regeneration slurry tank as a circular absorption The liquid is returned to the spray layer on the upper part of the absorption tower and sprayed into the tower.

控制喷入吸收塔内的循环吸收液中Fe(II)EDTA+Fe(III)总浓度为0.015~0.05mol/L,草酸根离子浓度为0.09~0.3mol/L,循环吸收液的pH值为5.0~5.5。Control the total concentration of Fe(II)EDTA+Fe(III) in the circulating absorption liquid sprayed into the absorption tower to be 0.015-0.05mol/L, the concentration of oxalate ion to be 0.09-0.3mol/L, and the pH of the circulating absorption liquid to be 5.0~5.5.

所述吸收塔底部引出的进入浓缩塔的吸收液与浓缩塔底部浓缩液循环泵引出的浓缩液混合后送入浓缩塔上部循环喷出。The absorption liquid drawn from the bottom of the absorption tower into the concentration tower is mixed with the concentrated liquid drawn from the concentrated liquid circulation pump at the bottom of the concentration tower, and then sent to the upper part of the concentration tower to be circulated and sprayed out.

所述浓缩塔底部引出的进入除铁系统的浓缩液先送入浓缩沉淀池沉淀,浓缩沉淀池底部的悬浊液送入所述光催化再生反应系统,上段的澄清液送入除铁系统。The concentrated solution drawn from the bottom of the concentration tower and entering the iron removal system is first sent to the concentrated sedimentation tank for precipitation, the suspension at the bottom of the concentrated sedimentation tank is sent to the photocatalytic regeneration reaction system, and the clarified liquid in the upper stage is sent to the iron removal system.

所述光化学反应层由多层网状结构的灯带组成,所述灯带经接线柱与电源连接。The photochemical reaction layer is composed of multi-layer mesh-structured light strips, and the light strips are connected to the power supply through terminal posts.

所述网状结构的灯带的空隙率为0.6-0.9。The porosity of the light strip with the mesh structure is 0.6-0.9.

控制吸收塔上段的光化学反应层中相邻两层网状结构的灯带交替发光。In the photochemical reaction layer in the upper section of the absorption tower, the light strips of adjacent two layers of network structure are controlled to emit light alternately.

所述光催化再生反应系统为设有光源的光催化反应器。The photocatalytic regeneration reaction system is a photocatalytic reactor provided with a light source.

所述除铁系统为电解除铁反应器。The iron removal system is an electrolytic iron removal reactor.

本发明在现有复配氨-Fe(II)EDTA络合剂的双塔同步脱硫脱硝工艺中向循环吸收液加入草酸,草酸与吸收液中的铁离子和亚铁离子可反应生成草酸铁和草酸亚铁。草酸铁和草酸亚铁是草酸根离子与铁和亚铁离子形成的盐。The present invention adds oxalic acid to the circulating absorption liquid in the double-tower synchronous desulfurization and denitrification process of the existing compound ammonia-Fe(II) EDTA complexing agent, and the oxalic acid can react with the iron ions and ferrous ions in the absorption liquid to form ferric oxalate and Ferrous oxalate. Ferric oxalate and ferrous oxalate are salts of oxalate ions with iron and ferrous ions.

在水溶液中,有氧气的条件下草酸亚铁易被氧化成草酸铁。草酸铁在水溶液中可形成稳定的草酸铁络合物,这些络合物具有很好的光化学活性,在紫外光照射下具有较活跃的氧化还原特性,其中的Fe3+被还原成Fe2+,草酸根在光催化作用下被氧化并生成H2O2。光还原生成的Fe2+再与H2O2发生反应产生·OH和Fe3+,Fe3+又会与草酸根离子重新形成草酸铁络合物。当溶液中存在过量的草酸根离子和H2O2时,将不断产生羟自由基·OH,产生·OH自由基的量子产率可达1左右。·OH自由基是很强的氧化剂,能迅速氧化被吸收下来的和NO。草酸根离子则随反应的进行不断被消耗,最后生成二氧化碳。发明人正是利用草酸铁在光催化作用下能产生·OH自由基的特性,将吸收下来的NO氧化成硝酸根以实现最终脱除,同时将被氧化的Fe3+还原成Fe2+。吸收液中Fe2+浓度的升高,有利于Fe(II)EDTA的生成,实现络合剂的再生。上述反应过程是一个复杂的多反应过程,研究表明,循环吸收液中加入草酸反应生成草酸亚铁结合光照反应,既能够实现部分氮氧化物的脱除,还能替代铁屑法实现络合剂Fe(II)EDTA的再生,本发明工艺中,当草酸亚铁和Fe(II)EDTA络合剂同时使用时,不仅可以替代传统的铁屑法,还可以减少Fe(II)EDTA络合剂的使用量,有效降低系统的运行成本。In aqueous solution, ferrous oxalate is easily oxidized to ferric oxalate in the presence of oxygen. Ferric oxalate can form stable ferric oxalate complexes in aqueous solution. These complexes have good photochemical activity and have relatively active redox properties under ultraviolet light irradiation, in which Fe 3+ is reduced to Fe 2+ , the oxalate is oxidized under the action of photocatalysis and generates H 2 O 2 . The Fe 2+ produced by photoreduction reacts with H 2 O 2 to produce ·OH and Fe 3+ , and Fe 3+ will re-form iron oxalate complex with oxalate ions. When there are excessive oxalate ions and H 2 O 2 in the solution, hydroxyl radical·OH will be continuously generated, and the quantum yield of the generated·OH radical can reach about 1. OH free radical is a strong oxidizing agent, which can quickly oxidize and absorb and NO. Oxalate ions are continuously consumed as the reaction progresses, and finally carbon dioxide is generated. The inventors utilize the characteristic of ferric oxalate to generate ·OH free radicals under the action of photocatalysis to oxidize the absorbed NO into nitrate for final removal, and at the same time reduce the oxidized Fe 3+ to Fe 2+ . The increase of Fe 2+ concentration in the absorption liquid is beneficial to the formation of Fe(II)EDTA and the regeneration of complexing agent. The above reaction process is a complex multi-reaction process. Studies have shown that adding oxalic acid to the circulating absorption solution to generate ferrous oxalate combined with light reaction can not only realize the removal of part of nitrogen oxides, but also replace the iron filings method to realize the complexing agent. The regeneration of Fe (II) EDTA, in the process of the present invention, when ferrous oxalate and Fe (II) EDTA complexing agent are used simultaneously, not only can replace traditional iron filings method, also can reduce Fe (II) EDTA complexing agent usage, effectively reducing system operating costs.

基于上述原理,为了提高脱硝效率和循环吸收液再生效率,发明人在吸收塔上部原有填料层的下方设置了光化学反应层,在塔内制造光照条件,其作用有三:a烟气由下至上经过光化学反应层时,与由上至下流经该层的循环吸收液发生化学吸收反应,烟气中的二氧化硫和氮氧化物被吸收下来,同时还存在副反应:吸收液中的络合吸收剂Fe(II)EDTA、被烟气中的氧气氧化为Fe(III)EDTA、b,由于光化学反应层具有多层网状结构的灯带,提供了有效的光照条件,吸收液中含有的在光催化作用下,发生化学反应,2个分子的最终生成1个分子的Fe2+和1个羟自由基·OH,生成的羟自由基·OH,进一步氧化吸收液中的和NO;吸收下来的氮氧化物被氧化,被氧化的Fe3+被还原,具有同步再生作用;c,多层网状结构的灯带类似于填料结构,有利于循环吸收液与烟气的均布和均匀混合,并延长了烟气和循环吸收液在此的气液接触时间,有利于气液界面的更新,循环吸收液与烟气一边反应一边再生,进一步提高了脱除效果。Based on the above principles, in order to improve the denitrification efficiency and the regeneration efficiency of the circulating absorption liquid, the inventor installed a photochemical reaction layer under the original packing layer on the upper part of the absorption tower, and created light conditions in the tower, which has three functions: a. Flue gas from bottom to top When passing through the photochemical reaction layer, a chemical absorption reaction occurs with the circulating absorption liquid flowing through the layer from top to bottom, and the sulfur dioxide and nitrogen oxides in the flue gas are absorbed, and there is also a side reaction: the complexed absorbent in the absorption liquid Fe(II)EDTA, Oxidized by the oxygen in the flue gas to Fe(III)EDTA, b, Since the photochemical reaction layer has a multi-layer network structure lamp strip, which provides effective lighting conditions, the absorption liquid contains Under the action of photocatalysis, a chemical reaction occurs, and the two molecules Finally, one molecule of Fe 2+ and one hydroxyl radical·OH will be generated, and the generated hydroxyl radical·OH will further oxidize the and NO; the absorbed nitrogen oxides are oxidized, and the oxidized Fe 3+ is reduced, which has a synchronous regeneration effect; c, the multi-layer network structure of the light strip is similar to the filler structure, which is conducive to the circulation of the absorption liquid and the flue gas Evenly distributed and mixed, and prolong the gas-liquid contact time between the flue gas and the circulating absorption liquid, which is beneficial to the renewal of the gas-liquid interface. The circulating absorption liquid and the flue gas are regenerated while reacting, further improving the removal effect.

为了保证再生效果,优选网状结构的灯带的空隙率为0.6-0.9,过大会导致气液接触的比表面积过小,导致塔效低,过小会导致气相阻力增加,并且优选通过控制相邻两层网状结构的灯带交替发光的方式,可以使吸收液在发光的一层灯带区主要进行再生反应,然后在不发光的一层灯带区主要进行吸收反应,保证各反应的高效进行,最终实现高效脱硫脱硝的目的。实验表明,采用交替发光的控制方式比全发光的控制方式反应效率更高,且更为节能。In order to ensure the regeneration effect, it is preferable that the porosity of the lamp strip with a network structure is 0.6-0.9. If it is too large, the specific surface area for gas-liquid contact will be too small, resulting in low tower efficiency. If it is too small, the gas phase resistance will increase. The light strips adjacent to the two-layer network structure emit light alternately, so that the absorption liquid mainly undergoes regeneration reactions in the light-emitting one-layer light strip area, and then mainly performs absorption reactions in the non-luminous one-layer light strip area, ensuring the completeness of each reaction. Efficiently carry out, and finally achieve the purpose of efficient desulfurization and denitrification. Experiments show that the control method using alternate light emission is more efficient and energy-saving than the control method of full light emission.

本发明中的光催化再生反应系统为光催化反应器,光催化反应器在白天可利用自然光进行反应,在自然光照条件不足的情况下,可开启自带的光源进行光催化反应,所述光源为交叉布置的网状结构的多层光带。反应后的吸收液在送入光催化反应器后,循环吸收液中草酸铁络合物在光照条件下发生光化学氧化还原反应,Fe3+还原成Fe2+,同时生成具有强氧化性的羟自由基·OH,将吸收下来的NO氧化成硝酸根以实现最终脱除。Fe3+还原成Fe2+,溶液中Fe2+的浓度升高,打破了Fe3+与EDTA的络合平衡,Fe(III)EDTA浓度降低,Fe(II)EDTA浓度增加,实现了Fe(II)EDTA的再生,利用光催化反应器替换传统的铁屑塔的铁屑法,降低了除铁成本,避免铁屑消耗量大、吸收液中铁离子浓离过高问题的发生,提高了副产品的品质。The photocatalytic regeneration reaction system in the present invention is a photocatalytic reactor, and the photocatalytic reactor can use natural light to react during the day, and in the case of insufficient natural light conditions, it can turn on its own light source to carry out photocatalytic reaction, and the light source It is a multi-layer light strip with a cross-arranged mesh structure. After the reacted absorption liquid is sent to the photocatalytic reactor, the iron oxalate complex in the circulating absorption liquid undergoes a photochemical redox reaction under light conditions, Fe 3+ is reduced to Fe 2+ , and at the same time, a strong oxidizing hydroxyl The free radical OH oxidizes the absorbed NO into nitrate for final removal. Fe 3+ is reduced to Fe 2+ , the concentration of Fe 2+ in the solution increases, breaking the complexation balance between Fe 3+ and EDTA, the concentration of Fe(III)EDTA decreases, and the concentration of Fe(II)EDTA increases, realizing Fe (II) The regeneration of EDTA uses a photocatalytic reactor to replace the iron filing method of the traditional iron filing tower, which reduces the cost of iron removal, avoids the large consumption of iron filings, and the occurrence of problems such as excessive concentration of iron ions in the absorption liquid, and improves the The quality of by-products.

进一步的,所述浓缩塔底部引出的送往除铁系统的部分浓缩液先送入浓缩沉淀池沉淀,经静置沉淀后,浓缩沉淀池底部的悬浊液送入所述光催化再生反应系统,上段的澄清液送入除铁系统。采用浓缩沉淀池将浓缩液浓缩分层,底部草酸铁含量高的悬浊液作为草酸由光催化再生反应系统补入循环吸收液中,而上段的澄清液则送入除铁系统进行除铁,既可减少溶液中铁的消耗,又可减轻除铁系统的负担,提高浓缩液的除铁效率,减少副产品中的铁含量。Further, part of the concentrated solution drawn from the bottom of the concentration tower and sent to the iron removal system is first sent to the concentrated sedimentation tank for precipitation, and after standing for precipitation, the suspension at the bottom of the concentrated sedimentation tank is sent to the photocatalytic regeneration reaction system , the clarified liquid in the upper section is sent to the iron removal system. Concentration and sedimentation tanks are used to concentrate the concentrated solution into layers, and the suspension with high iron oxalate content at the bottom is used as oxalic acid to be added to the circulating absorption solution by the photocatalytic regeneration reaction system, while the clarified solution in the upper section is sent to the iron removal system for iron removal. It can not only reduce the consumption of iron in the solution, but also reduce the burden of the iron removal system, improve the iron removal efficiency of the concentrate, and reduce the iron content in by-products.

本发明中再生浆液槽中氨水、络合剂、草酸和硫酸亚铁的补入量可根据循环吸收液中硫酸铵浓度、Fe(II)EDTA+Fe(III)浓度、草酸根离子浓度及溶液pH值的要求进行补入,本着有损则补的原则。In the present invention, the amount of ammoniacal liquor, complexing agent, oxalic acid and ferrous sulfate in the regenerated slurry tank can be adjusted according to the ammonium sulfate concentration, Fe(II)EDTA+Fe(III) concentration, oxalate ion concentration and solution in the circulating absorption liquid. Replenish according to the requirements of the pH value, in line with the principle of replenishing if it is damaged.

有益效果:Beneficial effect:

(1)在烟气氨水和Fe(II)EDTA复配同步脱硫脱硝工艺中加入了草酸,由于草酸是一种较强的还原剂,草酸起到抑制烟气中的氧气氧化Fe2+的作用,保证了吸收液具有较高浓度的Fe(II)EDTA,有利于脱硝;由于草酸的市场成本低廉易得,具有节能降耗、降低运行成本、同时可减少络合剂中EDTA的使用量和损失量。(1) Oxalic acid is added to the synchronous desulfurization and denitrification process of flue gas ammonia water and Fe(II) EDTA. Since oxalic acid is a strong reducing agent, oxalic acid can inhibit the oxygen in the flue gas from oxidizing Fe 2+ , to ensure that the absorption liquid has a relatively high concentration of Fe(II)EDTA, which is beneficial to denitrification; due to the low market cost of oxalic acid, it can save energy and reduce consumption, reduce operating costs, and at the same time reduce the use of EDTA in complexing agents and loss amount.

(2)在吸收塔上部设置光化学反应层,使与烟气逆向接触的循环吸收液在光化学反应层中边吸收边再生,提高对烟气的脱硝效率;进一步的采用交替发光的控制方式比全发光的控制方式反应效率更高,且更为节能,也提高了灯带的使用寿命。(2) A photochemical reaction layer is set on the upper part of the absorption tower, so that the circulating absorption liquid in reverse contact with the flue gas is regenerated while absorbing in the photochemical reaction layer, and the denitrification efficiency of the flue gas is improved; The luminous control method has higher reaction efficiency, is more energy-saving, and also improves the service life of the light strip.

(3)利用浓缩沉淀池沉淀对浓缩液进行沉淀分层,提高铁的回收率,降低除铁系统的负担,提高副产品的质量。(3) Precipitate and stratify the concentrated solution by using the concentrated sedimentation tank to increase the recovery rate of iron, reduce the burden on the iron removal system, and improve the quality of by-products.

(4)浓缩沉淀池底部的悬浊液草酸铁浓度高,进入光催化再生反应系统,提高了再生效果和脱硝效率。(4) The suspension at the bottom of the concentrated sedimentation tank has a high concentration of ferric oxalate and enters the photocatalytic regeneration reaction system, which improves the regeneration effect and denitrification efficiency.

(5)采用本发明方法可对吸收下来的NO进行氧化转化、对脱硝络合剂进行还原再生,脱硝效率可达50%以上。本发明工艺简单、易于操作,可靠性好。(5) By adopting the method of the present invention, the absorbed NO can be oxidized and converted, and the denitrification complexing agent can be reduced and regenerated, and the denitrification efficiency can reach more than 50%. The invention has simple process, easy operation and good reliability.

附图说明Description of drawings

图1本发明工艺流程图。Fig. 1 process flow chart of the present invention.

图2为草酸存在下循环吸收液与烟气的吸收氧化过程原理图。Figure 2 is a schematic diagram of the absorption and oxidation process of circulating absorption liquid and flue gas in the presence of oxalic acid.

图3为光照条件下循环吸收液的再生反应过程原理图。Fig. 3 is a schematic diagram of the regeneration reaction process of circulating absorption liquid under light conditions.

其中,1-浓缩塔、2-吸收塔、2.1-填料层、2.2-喷淋层、2.3-洗涤层、2.4-光化学反应层、3-除铁系统、4-光催化再生反应系统、5-再生浆液槽、6-浓缩沉淀池、7-结晶系统。Among them, 1-concentration tower, 2-absorption tower, 2.1-packing layer, 2.2-spray layer, 2.3-washing layer, 2.4-photochemical reaction layer, 3-iron removal system, 4-photocatalytic regeneration reaction system, 5- Regeneration slurry tank, 6-concentrated sedimentation tank, 7-crystallization system.

具体实施方式detailed description

实施例:Example:

参见图1,某烟气脱硫系统中,烟气量约14~16Nm3/h,SO2浓度:800~1200mg/Nm3,NOx浓度(主要为NO):300~400mg/Nm3。脱硫采用的是双塔工艺。烟气经增压后进入浓缩塔1上部,由上向下流动。流动过程中与由塔底抽出的、经浓缩塔1循环泵送往浓缩塔顶部喷出的浓缩液(含氨水)顺流接触并发生化学吸收反应,吸收烟气中的二氧化硫和氮氧化物,同时将烟气中的大部分颗粒洗涤下来。Referring to Fig. 1, in a flue gas desulfurization system, the flue gas volume is about 14-16Nm 3 /h, the SO 2 concentration: 800-1200mg/Nm 3 , and the NOx concentration (mainly NO): 300-400mg/Nm 3 . Desulfurization uses a twin-tower process. The flue gas enters the upper part of the concentration tower 1 after being pressurized, and flows from top to bottom. During the flow process, it contacts with the concentrated liquid (containing ammonia water) extracted from the bottom of the tower and sent to the top of the concentration tower by the circulation pump of the concentration tower 1, and undergoes chemical absorption reaction to absorb sulfur dioxide and nitrogen oxides in the flue gas. At the same time, most of the particles in the flue gas are washed down.

浓缩液的物性参数及相关组成如下:The physical parameters and related composition of the concentrate are as follows:

pH值:5.0~5.5;pH value: 5.0~5.5;

硫酸铵浓度:20~45%(质量百分数);Ammonium sulfate concentration: 20-45% (mass percentage);

EDTA-Fe(II)+EDTA-Fe(III)浓度:0.045~0.15mol/L;EDTA-Fe(II)+EDTA-Fe(III) concentration: 0.045~0.15mol/L;

草酸浓度:0.27~0.9mol/L;Oxalic acid concentration: 0.27~0.9mol/L;

吸收液温度:50-55℃。Absorption liquid temperature: 50-55°C.

烟气流到浓缩塔1中部后经连通烟道引入吸收塔2的中部,在吸收塔2内烟气由下至上经过至少一层光化学反应层2.4(本实施例中为两层)、填料层2.1和喷淋层2.2向塔顶部流动,最后经洗涤层2.3进一步洗涤后排往烟囱。After the flue gas flows to the middle part of the concentration tower 1, it is introduced into the middle part of the absorption tower 2 through the communicating flue. In the absorption tower 2, the flue gas passes through at least one layer of photochemical reaction layer 2.4 (two layers in this embodiment), the packing layer from bottom to top. 2.1 and spray layer 2.2 flow to the top of the tower, and finally discharged to the chimney after being further washed by the washing layer 2.3.

循环吸收液的物性参数及相关组成如下:The physical parameters and related composition of the circulating absorption liquid are as follows:

pH值:5.0~5.5;pH value: 5.0~5.5;

硫酸铵浓度:5~15%(质量百分数);Ammonium sulfate concentration: 5-15% (mass percentage);

EDTA-Fe(II)+EDTA-Fe(III)总浓度:0.015~0.05mol/L;EDTA-Fe(II)+EDTA-Fe(III) total concentration: 0.015~0.05mol/L;

草酸浓度:0.09~0.3mol/L;Oxalic acid concentration: 0.09~0.3mol/L;

吸收液温度:50℃。Absorption liquid temperature: 50°C.

上升的烟气在光化学反应层2.4中与由上至下喷淋出的循环吸收液发生化学吸收反应(反应过程原理参见图2),烟气中的二氧化硫和氮氧化物被吸收下来;由于烟气携带的氧气作用,同时还存在副反应即循环吸收液中的Fe(II)、Fe(II)EDTA以及被烟气中的氧气氧化为Fe(III)、Fe(III)EDTA和其中被氧化生成的Fe(III)进一步与循环吸收液中的草酸根离子反应生成草酸铁络合物Fe(C2O4)+等;由于光化学反应层2.4对循环吸收液具有再生效果,被吸收下来的氮氧化物和被氧化的Fe(III)EDTA随之被还原,具有同步再生作用(反应过程原理参见图3)。The rising flue gas undergoes a chemical absorption reaction with the circulating absorption liquid sprayed from top to bottom in the photochemical reaction layer 2.4 (see Figure 2 for the principle of the reaction process), and the sulfur dioxide and nitrogen oxides in the flue gas are absorbed; The effect of oxygen carried by the gas, and there are side reactions at the same time, that is, Fe(II), Fe(II)EDTA and Fe(II)EDTA in the circulating absorption liquid Oxidized by oxygen in flue gas to Fe(III), Fe(III)EDTA and The oxidized Fe(III) further reacts with oxalate ions in the circulating absorption liquid to form iron oxalate complexes Fe(C 2 O 4 ) + , and etc.; because the photochemical reaction layer 2.4 has a regeneration effect on the circulating absorption liquid, the absorbed nitrogen oxides and oxidized Fe(III)EDTA are reduced thereupon, and have a synchronous regeneration effect (see Figure 3 for the principle of the reaction process).

循环吸收液进行光催化反应的主要如下:The main steps of circulating the absorbing liquid for photocatalytic reaction are as follows:

在空气饱和的溶液中,酸性条件下进一步与水中溶解氧O2反应,最终形成H2O2In an air-saturated solution, under acidic conditions and It further reacts with dissolved oxygen O 2 in water to finally form H 2 O 2 .

Fe2++H2O2→Fe3+OH-+·OH (4)Fe 2+ +H 2 O 2 →Fe 3 +OH - + OH (4)

2mol的光催化反应后生成1mol的Fe2+,消耗1mol的草酸根离子,同时提供1mol的羟自由基·OH进一步氧化吸收下来的NO,由于消耗草酸根子,Fe2+的生成打破了Fe(III)EDTA的络合平衡浓度,生成Fe(II)EDTA,即Fe(II)EDTA得到再生。2mol After the photocatalytic reaction, 1 mol of Fe 2+ is generated, 1 mol of oxalate ion is consumed, and 1 mol of hydroxyl radical·OH is provided to further oxidize the absorbed NO. Due to the consumption of oxalate, the generation of Fe 2+ breaks the Fe(III) The complexing equilibrium concentration of EDTA generates Fe(II)EDTA, that is, Fe(II)EDTA is regenerated.

所述光化学反应层2.4由多层网状结构的灯带组成,经接线柱与电源连接,所述网状结构的空隙率控制在0.6-0.9。运行时优选吸收塔2上部的光化学反应层2.4中相邻两层网状结构的灯带交替发光。The photochemical reaction layer 2.4 is composed of multi-layer network structure light strips, which are connected to the power supply through terminal posts, and the porosity of the network structure is controlled at 0.6-0.9. During operation, it is preferable that the light strips with two adjacent layers of network structure in the photochemical reaction layer 2.4 on the upper part of the absorption tower 2 emit light alternately.

在吸收塔下部,由再生浆液泵将吸收液从塔下部的循环液吸收液引出进入光催化再生反应系统4(为设有光源的光催化反应器),可通过太阳光,并辅助灯光照射,循环吸收液中的进行光催化反应:2mol的光催化反应后生成1mol的Fe2+,消耗1mol的草酸根离子,同时提供1mol的羟自由基·OH,进一步氧化吸收下来的NO。由于消耗草酸根子和Fe3+,溶液中Fe2+的浓度升高,打破了Fe3+与EDTA的络合平衡,Fe(III)EDTA浓度降低,Fe(II)EDTA浓度增加,实现了络合剂Fe(II)EDTA的再生。In the lower part of the absorption tower, the absorption liquid is drawn out from the circulating liquid absorption liquid in the lower part of the tower by the regeneration slurry pump and enters the photocatalytic regeneration reaction system 4 (a photocatalytic reactor equipped with a light source), which can pass sunlight and assist light irradiation, in the circulating absorbing fluid For photocatalytic reaction: 2mol After the photocatalytic reaction, 1 mol of Fe 2+ is generated, 1 mol of oxalate ion is consumed, and 1 mol of hydroxyl radical · OH is provided to further oxidize the absorbed NO. Due to the consumption of oxalate and Fe 3+ , the concentration of Fe 2+ in the solution increases, breaking the complexation balance between Fe 3+ and EDTA, the concentration of Fe(III)EDTA decreases, and the concentration of Fe(II)EDTA increases, realizing the complexation Mixture Fe (II) EDTA regeneration.

每小时从吸收塔2底部引出6-9L浆液与浓缩塔1底部抽出的部分浓缩液合并后由浓缩塔1上段喷入,每小时从浓缩塔1底部引出2-3L浆液进入浓缩沉淀池6,沉淀时间30-40小时,上清液进入除铁系统4(即电解除铁反应器,如专利申请号为201520886784.2、发明名称为“一种定向流电解装置”,也可以为其它以电解除铁为原理的电解反应器),下层草酸铁含量较高的悬浊液回送到光催化再生反应系统4。Draw 6-9L of slurry from the bottom of absorption tower 2 per hour to combine with part of the concentrated liquid extracted from the bottom of concentration tower 1, and then spray it into the upper part of concentration tower 1, and draw 2-3L of slurry from the bottom of concentration tower 1 to enter concentration sedimentation tank 6 every hour. The precipitation time is 30-40 hours, and the supernatant enters the iron removal system 4 (that is, the electrolytic iron removal reactor, such as the patent application number is 201520886784.2, and the invention name is "a directional flow electrolysis device", which can also be used for other electrolytic iron removal devices. The electrolysis reactor based on the principle), the suspension with a higher iron oxalate content in the lower layer is sent back to the photocatalytic regeneration reaction system 4.

由光催化再生反应系统4顶部引出的浆液送入再生浆液槽5,向再生浆液槽5内补入消耗的氨水、络合剂(Fe(II)EDTA)、草酸以满足循环吸收液的相关物性参数要求,最后送入喷淋层2.2喷入吸收塔2内;经除铁系统3除铁后的浓缩液进入结晶系统7生产硫酸铵副产品,余下的溶液中含有EDTA,可回送光催化再生反应系统4。The slurry drawn from the top of the photocatalytic regeneration reaction system 4 is sent to the regeneration slurry tank 5, and the consumed ammonia water, complexing agent (Fe(II)EDTA), and oxalic acid are added to the regeneration slurry tank 5 to meet the relevant physical properties of the circulating absorption liquid According to the parameter requirements, it is finally sent to the spray layer 2.2 and sprayed into the absorption tower 2; the concentrated solution after iron removal by the iron removal system 3 enters the crystallization system 7 to produce ammonium sulfate by-products, and the remaining solution contains EDTA, which can be sent back to the photocatalytic regeneration reaction System 4.

本发明工艺中涉及氨法脱硫、Fe(II)EDTA络合脱硝和再生反应等现有常规反应,其原理同现有技术,在此不作详述。经上述方法处理后的烟气中NOx化物脱除效率50%以上,SO2的脱除效率90%以上。The process of the present invention involves existing conventional reactions such as ammonia desulfurization, Fe(II)EDTA complex denitrification and regeneration reaction, the principle of which is the same as that of the prior art, and will not be described in detail here. The removal efficiency of NOx compounds in the flue gas treated by the above method is over 50%, and the removal efficiency of SO 2 is over 90%.

Claims (9)

1.一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,包括烟气增压后送入浓缩塔与塔内浓缩液接触反应,出浓缩塔的烟气送入吸收塔与从塔上部喷淋层喷出的循环吸收液逆向接触反应后由吸收塔顶部排出;浓缩塔塔底引出部分反应后的浓缩液经除铁系统除铁后送入硫酸铵结晶系统,其特征在于,所述烟气由吸收塔中部的烟气入口进入吸收塔,依次经过塔上部设置的至少一层光化学反应层、填料层和喷淋层与循环吸收液逆向接触反应后由烟气出口排出;所述由吸收塔上部喷淋层喷出的循环吸收液依次经过填料层、光化学反应层与烟气逆向接触反应后进入吸收塔底部,再由循环泵送至光催化再生反应系统再生后进入再生浆液槽,再在再生浆液槽中补入氨水、络合剂、草酸和硫酸亚铁作为循环吸收液回送到吸收塔上部的喷淋层喷入塔内。1. A synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization, including flue gas pressurized and sent to the concentration tower to contact with the concentrated liquid in the tower, and the flue gas from the concentration tower is sent to the absorption tower and from the tower The circulating absorption liquid sprayed from the upper spraying layer is discharged from the top of the absorption tower after the reverse contact reaction; the partially reacted concentrated liquid drawn from the bottom of the concentration tower is sent to the ammonium sulfate crystallization system after iron removal by the iron removal system. The flue gas enters the absorption tower from the flue gas inlet in the middle of the absorption tower, passes through at least one photochemical reaction layer, packing layer and spray layer arranged on the upper part of the tower in turn, and is discharged from the flue gas outlet after reverse contact with the circulating absorption liquid; The circulating absorption liquid sprayed from the upper spray layer of the absorption tower passes through the packing layer, the photochemical reaction layer and the flue gas reverse contact reaction, and then enters the bottom of the absorption tower, and then is pumped to the photocatalytic regeneration reaction system for regeneration and then enters the regeneration slurry tank , and then add ammonia water, complexing agent, oxalic acid and ferrous sulfate in the regenerated slurry tank as a circulating absorption liquid and send it back to the spray layer on the upper part of the absorption tower to spray into the tower. 2.如权利要求1所述的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,控制喷入吸收塔内的循环吸收液中Fe(II)EDTA+Fe(III)总浓度为0.015~0.05mol/L,草酸根离子浓度为0.09~0.3mol/L,循环吸收液的pH值为5.0~5.5。2. A kind of synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization as claimed in claim 1, is characterized in that, in the circulation absorbing liquid that is sprayed into the absorption tower, Fe(II)EDTA+Fe(III ) total concentration is 0.015-0.05mol/L, the concentration of oxalate ion is 0.09-0.3mol/L, and the pH value of the circulating absorption liquid is 5.0-5.5. 3.如权利要求1或2所述的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,所述吸收塔底部引出的进入浓缩塔的吸收液与浓缩塔底部浓缩液循环泵引出的浓缩液混合后送入浓缩塔上部循环喷出。3. A kind of synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization as claimed in claim 1 or 2, it is characterized in that, the absorption liquid that enters the concentration tower drawn from the bottom of the absorption tower is concentrated with the bottom of the concentration tower The concentrated liquid drawn out by the liquid circulation pump is mixed and sent to the upper part of the concentration tower to be circulated and sprayed out. 4.如权利要求1所述的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,所述浓缩塔底部引出的进入除铁系统的浓缩液先送入浓缩沉淀池沉淀,浓缩沉淀池底部的悬浊液送入所述光催化再生反应系统,上段的澄清液送入除铁系统。4. A kind of synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization as claimed in claim 1, it is characterized in that, the concentrated solution that enters the iron removal system that is drawn from the bottom of the concentration tower is first sent to the concentrated sedimentation tank Precipitation, the suspension at the bottom of the concentrated sedimentation tank is sent to the photocatalytic regeneration reaction system, and the clarified liquid in the upper section is sent to the iron removal system. 5.如权利要求1或2所述的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,所述光化学反应层由多层网状结构的灯带组成,所述灯带经接线柱与电源连接。5. A kind of synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization as claimed in claim 1 or 2, characterized in that, the photochemical reaction layer is composed of a multi-layer network structure of light strips, the The light strip is connected to the power supply through the binding post. 6.如权利要求5所述的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,所述网状结构的灯带的空隙率为0.6-0.9。6 . The synchronous denitrification and complexing agent regeneration process based on flue gas ammonia desulfurization as claimed in claim 5 , wherein the porosity of the network-shaped light strip is 0.6-0.9. 7.如权利要求5或6所述的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,控制吸收塔上段的光化学反应层中相邻两层网状结构的灯带交替发光。7. A kind of synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization as claimed in claim 5 or 6, it is characterized in that, control the lamp of adjacent two layers of network structure in the photochemical reaction layer of absorption tower upper section The bands glow alternately. 8.如权利要求1或3或4所述的基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,所述光催化再生反应系统为设有光源的光催化反应器。8. The synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization according to claim 1, 3 or 4, wherein the photocatalytic regeneration reaction system is a photocatalytic reactor provided with a light source. 9.如权利要求1所述的一种基于烟气氨法脱硫的同步脱硝络合剂再生工艺,其特征在于,所述除铁系统为电解除铁反应器。9. A synchronous denitrification complexing agent regeneration process based on flue gas ammonia desulfurization as claimed in claim 1, characterized in that the iron removal system is an electrolytic iron removal reactor.
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