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CN105818420A - Turntable carbon electrode vibration molding machine - Google Patents

Turntable carbon electrode vibration molding machine Download PDF

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Publication number
CN105818420A
CN105818420A CN201610256560.2A CN201610256560A CN105818420A CN 105818420 A CN105818420 A CN 105818420A CN 201610256560 A CN201610256560 A CN 201610256560A CN 105818420 A CN105818420 A CN 105818420A
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CN
China
Prior art keywords
station
turntable
mould
pressure
carbon electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610256560.2A
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Chinese (zh)
Other versions
CN105818420B (en
Inventor
武建国
王永红
李瑛�
李文亮
窦玉章
武润平
王俊
李瑞芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanxi Sanyuan Carbon Co Ltd
Original Assignee
Shanxi Sanyuan Carbon Co Ltd
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Filing date
Publication date
Application filed by Shanxi Sanyuan Carbon Co Ltd filed Critical Shanxi Sanyuan Carbon Co Ltd
Priority to CN201610256560.2A priority Critical patent/CN105818420B/en
Publication of CN105818420A publication Critical patent/CN105818420A/en
Application granted granted Critical
Publication of CN105818420B publication Critical patent/CN105818420B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0023Drive arrangements for movable carriers, e.g. turntables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/26Programme control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/34Heating or cooling presses or parts thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention proposes a turntable carbon electrode vibration molding machine. The machine comprises a driving turntable, molds and a vibration molding system; the molds are arranged on the driving turntable; the vibration molding system is acted on materials in the molds for molding; 3-16 stations are arranged on the driving turntable; one mold is put on each station; the molds finishing one period of station procedures enter the next cycle; and the molds not finishing one period of station procedures continuously rotate until one period of station procedures is finished. The turntable carbon electrode vibration molding machine is short in molding period time and high in production capacity.

Description

A kind of turntable type carbon electrode vibrating forming machine
Technical field
The present invention relates to the production apparatus field of carbon electrode, particularly relate to a kind of turntable type carbon electrode vibrating forming machine.
Background technology
Fixed, sliding desk type and turntable type three kinds is had for manufacturing the vibrating forming machine of carbon electrode.Fixed forming machine feeds at a fixing station, vibration moulding and material are released;Sliding desk type forming machine has two stations, i.e. feeds at a station, and another station carries out vibration moulding and material is released;Turntable type forming machine has three stations, i.e. feeds at a station, remaining station vibration moulding, and last station is released;Fixed, sliding desk type and turntable type forming machine are after all process steps completes, and perform subsequent cycle, and the cycle time of whole material forming is longer, and production capacity is low.
Summary of the invention
The present invention proposes a kind of turntable type carbon electrode vibrating forming machine, solves length cycle time of material forming in prior art, problem that production capacity is low.
The technical scheme is that and be achieved in that:
A kind of turntable type carbon electrode vibrating forming machine, including driving turntable, mould and vibration molding system, mould is arranged on driving turntable, and vibration molding system acts on and makes its molding on the material in mould, it is provided with 3 ~ 16 stations on described driving turntable, and a mould is set on each station;
The mould of the operation completing the station in a cycle enters next one circulation, and the mould being not fully complete the operation of the station in a cycle continues to rotate until being sequentially completed the operation of the station in a cycle.
Preferably, in described turntable type carbon electrode vibrating forming machine, the station in one cycle is provided with pressure and shakes station and take off the station that shakes;Described pressure shakes station and the lifting that is provided above taking off the station that shakes is arranged, it shakes station and de-shaking comes and goes between station in described pressure, when the pressure on the mould of the de-station that shakes is shaken after oil cylinder slings by jacking equipment, oil cylinder movement to pressure that this pressure is shaken shake station mould on so that it completes pressure shakes operation.
Preferably, in described turntable type carbon electrode vibrating forming machine, described driving turntable is provided with 8 stations, and the station in one cycle is 8.
Preferably, in described turntable type carbon electrode vibrating forming machine, also include that first hangs slide and second and hang slide, wherein, when a mould rotates and shakes on station to described pressure, described first hangs slide is buckled on this mould, and when this mould rotates to the de-station that shakes, and described second hangs slide button is suspended in and is positioned on another mould that described pressure is shaken on station.
Preferably, in described turntable type carbon electrode vibrating forming machine, described driving turntable includes: cylinder, upper turntable, lower turntable and actuating device, and described upper turntable is articulated in the top of cylinder;Described lower turntable is articulated in cylinder bottom, and affixed with upper turntable, and lower turntable, upper turntable and cylinder are coaxially disposed;Described actuating device is connected with lower turntable, is used for driving lower turntable and upper turntable to rotate.
Preferably, in described turntable type carbon electrode vibrating forming machine, described 8 stations be set gradually along the direction of rotation of described driving turntable once heating, feed, press shake, the cooling of static pressure, static pressure, de-shake, post bake and demoulding station, and charging station be provided above blanking device.
Preferably, in described turntable type carbon electrode vibrating forming machine, also including: frame, slide rail and jacking equipment, described frame is arranged on the periphery of described driving turntable;Described slide rail is arranged in frame and is positioned at described pressure and shakes station and the top of the de-station that shakes;Described jacking equipment is arranged on described slide rail.
Preferably, in described turntable type carbon electrode vibrating forming machine, described vibration molding system includes: vibrating base, Hydraulic Station, vapour source, water-cooled source, pushing and withstanding oil cylinder and PLC automatic controller, and described vibrating base is arranged on the both sides of each mould;Described Hydraulic Station is rotatably provided in the top driving turntable, for pressurizeing at static pressure station and static pressure cooling station;Described vapour source is for heating at a heating station and post bake station;Described water-cooled source is for cooling down in static pressure cooling station;Described pushing and withstanding oil cylinder is arranged on bottom driving turntable, is used for the electrode depanning of in-mold molding at demoulding station;Described PLC automatic controller is for controlling vibrating base, Hydraulic Station, vapour source, water-cooled source and the duty of pushing and withstanding oil cylinder.
Preferably, in described turntable type carbon electrode vibrating forming machine, described Hydraulic Station is provided with at least two conduit under fluid pressure, and each conduit under fluid pressure and is provided with a hydraulic buttery valve;
It is provided with on described vapour source at least two jet chimney, and each jet chimney and is provided with a steam electromagnetic valve;It is provided with at least one cooling pipe, and each cooling pipe on described water-cooled source and a water-cooled electromagnetic valve is set;Described PLC automatic controller all electrically connects with described hydraulic buttery valve, steam electromagnetic valve and water-cooled electromagnetic valve;Described PLC automatic controller and a Digiplex radio communication, described Digiplex is for sending instruction to described PLC automatic controller.
The invention have the benefit that the turntable type carbon electrode vibrating forming machine that the present invention proposes, the mould of the operation completing the station in a cycle enters next one circulation, and be not fully complete a cycle operation mould continue rotate until being sequentially completed the operation of the station in a cycle, shortening cycle period, productivity ratio improves 10%;Additionally, in carbon electrode vibration moulding, as long as sequentially passing through the operation in a cycle, it is to avoid a upper operation must be immediately performed next operation after completing, improves the motility of vibrating forming machine.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the top view of the present invention a kind of turntable type carbon electrode vibrating forming machine;
Fig. 2 is the side view of the present invention a kind of turntable type carbon electrode vibrating forming machine.
In figure:
1, turntable is driven;2, mould;3, first hangs slide;4, a heating station;5, charging station;6, the station that shakes is pressed;7, static pressure station;8, static pressure cooling station;9, the de-station that shakes;10, post bake station;11, demoulding station;12, frame;13, cylinder;14, lower turntable;15, upper turntable;16, actuating device;17, blanking device;18, vibrating base.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
Embodiment as shown in Figure 1 to Figure 2, illustrates as a example by eight stations, and turntable type carbon electrode vibrating forming machine includes driving turntable 1, mould 2, vibration molding system, first hangs slide 3, second hangs slide and frame 12.Being disposed with 8 stations along its direction of rotation driving on turntable 1, respectively one time heating station 4, charging station 5, pressure are shaken station 6, static pressure station 7, static pressure cooling station 8, de-shake station 9, post bake station 10 and demoulding station 11;On the direction contrary with the direction of rotation driving turntable 1, with a heating station 4 as starting point, the mould 2 arranged on each station is followed successively by the first mould, the second mould, the 3rd mould, the 4th mould, the 5th mould, the 6th mould, the 7th mould and the 8th mould;The frame 12 of periphery driving turntable 1 is provided with the blanking device 17 being positioned at above charging station 5;Frame 12 is positioned at press and is provided with slide rail at the top position of shake station 6 and the de-station 9 that shakes, slide rail is provided with travel to and fro between and presses shake station 6 and the de-jacking equipment between station 9 that shakes.
Driving turntable 1 to include cylinder 13, lower turntable 14, upper turntable 15 and actuating device 16, upper turntable 15 is articulated in the top of cylinder 13, is used for placing mould;Lower turntable 14 is articulated in cylinder bottom, and affixed with upper turntable 15, and for fixing the lower outstanding slide of die end, and lower turntable, upper turntable and cylinder are coaxially disposed;Actuating device 16 is connected with lower turntable, is used for driving lower turntable and upper turntable to rotate.Drive the design of turntable, strengthen stability and safety that mould is placed, improve mould stability when rotated.
Vibration molding system includes: vibrating base 18, Hydraulic Station, vapour source, water-cooled source, pushing and withstanding oil cylinder and PLC automatic controller, and vibrating base 18 is arranged on each mould 2 both sides;Hydraulic Station is rotatably provided in the top driving turntable 2, for pressurizeing at static pressure station and static pressure cooling station;Vapour source is for heating at a heating station and post bake station;Water-cooled source is for cooling down in static pressure cooling station;Pushing and withstanding oil cylinder is arranged on bottom driving turntable, is used for the electrode depanning of in-mold molding at demoulding station;PLC automatic controller, for controlling vibrating base, Hydraulic Station, vapour source, water-cooled source and the duty of pushing and withstanding oil cylinder, acts on the temperature in mould, pressure and time for accurately controlling vibration molding system.
The work process of this turntable type carbon electrode vibrating forming machine is: when the first mould is on a heating station 4, and vapour source is connected by jet chimney and the first mould, and the steam electromagnetic valve opened on jet chimney carries out heating process to the first mould;When the first mould after heating disconnects vapour source and rotates to charging station 5, blanking device gives the first mold charge so that it carries out charging process;The first mould rotation after charging is extremely pressed when shaking station 6, crane or other jacking equipments hang first slide 3 and are buckled on the first mould, the jacking equipment oil cylinder that pressure shaken is placed on and has buckled first and hang on the first mould of slide, and starts the first ambilateral vibrating base of mould so that the first mould starts vibration and carries out pressure and shake operation;When pressing the first mould after shaking to rotate to static pressure station 7, Hydraulic Station is connected with this first mould by a conduit under fluid pressure, the hydraulic buttery valve opened on conduit under fluid pressure carries out, to the first mold sections pressurization, operation of pressurizeing, now, 4th mould rotates to a heating station, and vapour source and the connection of the 4th mould also carry out heating process to it;The first mould after pressurization rotates to stopping vibration during static pressure cooling station 8, and water-cooled source is connected by cooling pipe and the first mould, opens water-cooled electromagnetic valve and the first mould carries out refrigerating work procedure, and now, the 4th mould rotates extremely charging station and carries out stocking process;The first mould after cooling disconnects water-cooled source and rotation extremely takes off when shaking station 9, Hydraulic Station reduces pressure, the jacking equipment oil cylinder that the pressure on the first mould shaken is sling, then utilize crane or other devices that first on the first mould is hanged slide and take down so that the first mould completes de-operation of shaking, meanwhile, the 4th mould after charging rotates to the pressure station that shakes to be buckled second and hangs slide, the jacking equipment oil cylinder that the pressure sling shaken is arranged on and has buckled second and hang on the 4th mould of slide, starts the 4th ambilateral vibrating base of mould so that the 4th mould starts vibration and carries out pressure and shake operation;Taking off the first mould after shaking and again connect vapour source heating on post bake station 10, now, the 7th mould carries out heating process on a heating station;When the first mould of post bake rotates to demoulding station 11, the electrode of the first in-mold molding being departed from the first mould, now, the 4th mould carries out static pressure refrigerating work procedure in static pressure cooling station, and the 7th mould carries out charging process on charging station;First mould is recycled to when carrying out heating process on a heating station, 4th mould rotates and shakes on station 9 to de-, the jacking equipment oil cylinder that the pressure on the 4th mould shaken is sling and transports to the 7th mould buckleing outstanding slide, crane or other equipment hang second slide and depart from the 4th mould so that the 4th mould completes de-operation of shaking, and the 7th mould after feeding rotates extremely pressure and shakes on station, crane or other equipment hang first slide button and are suspended on the 7th mould, start the 7th ambilateral vibrating base of mould so that the 7th mould starts vibration, so rotating circulating, the mould of the operation completing eight stations enters next one circulation, and the vibration mould being not fully complete the operation of eight stations continues to rotate until being sequentially completed the operation of eight stations.
Driving the station number on turntable is any one the station number between 3 ~ 16 stations, drives all station numbers on turntable to constitute the station in a cycle, the operation of the station that operation is a cycle corresponding on the station in a cycle.
The pressure oil cylinder that shakes shakes station and de-shaking recycles between station in pressure, improves pressure and shakes the utilization rate of oil cylinder, and then shortens cycle period;The mould of the operation completing a cycle continues cycling through use, and the mould of the operation being not fully complete a cycle continues to circulate through the operation being sequentially completed a cycle, circulates and so forth, and productivity ratio improves 10%;Additionally, in carbon electrode vibration moulding, as long as sequentially passing through the operation in a cycle, it is to avoid a upper operation must be immediately performed next operation after completing, improves the motility of vibrating forming machine.The setting of two outstanding slides, further speeds up cycle period, improves production efficiency.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.

Claims (9)

1. a turntable type carbon electrode vibrating forming machine, including driving turntable, mould and vibration molding system, mould is arranged on driving turntable, vibration molding system acts on and makes its molding on the material in mould, it is characterized in that, it is provided with 3 ~ 16 stations on described driving turntable, and a mould is set on each station;The mould of the operation completing the station in a cycle enters next one circulation, and the mould being not fully complete the operation of the station in a cycle continues to rotate until being sequentially completed the operation of the station in a cycle.
Turntable type carbon electrode vibrating forming machine the most according to claim 1, it is characterised in that be provided with pressure on the station in one cycle and shake station and take off the station that shakes;Described pressure shakes station and the lifting that is provided above taking off the station that shakes is arranged, it shakes station and de-shaking comes and goes between station in described pressure, when the pressure on the mould of the de-station that shakes is shaken after oil cylinder slings by jacking equipment, oil cylinder movement to pressure that this pressure is shaken shake station mould on so that it completes pressure shakes operation.
Turntable type carbon electrode vibrating forming machine the most according to claim 1, it is characterised in that be provided with 8 stations on described driving turntable, and the station in one cycle is 8.
Turntable type carbon electrode vibrating forming machine the most according to claim 2, it is characterized in that, also include that first hangs slide and second and hang slide, wherein, when a mould rotates and shakes on station to described pressure, described first hangs slide is buckled on this mould, and when this mould rotates to the de-station that shakes, and described second hangs slide button is suspended in and is positioned on another mould that described pressure is shaken on station.
Turntable type carbon electrode vibrating forming machine the most according to claim 2, it is characterised in that described driving turntable includes: cylinder, upper turntable, lower turntable and actuating device, described upper turntable is articulated in the top of cylinder;Described lower turntable is articulated in cylinder bottom, and affixed with upper turntable, and lower turntable, upper turntable and cylinder are coaxially disposed;Described actuating device is connected with lower turntable, is used for driving lower turntable and upper turntable to rotate.
Turntable type carbon electrode vibrating forming machine the most according to claim 3, it is characterized in that, described 8 stations be set gradually along the direction of rotation of described driving turntable once heating, feed, press shake, the cooling of static pressure, static pressure, de-shake, post bake and demoulding station, and charging station be provided above blanking device.
Turntable type carbon electrode vibrating forming machine the most according to claim 4, it is characterised in that also include: frame, slide rail and jacking equipment, described frame is arranged on the periphery of described driving turntable;Described slide rail is arranged in frame and is positioned at described pressure and shakes station and the top of the de-station that shakes;Described jacking equipment is arranged on described slide rail.
Turntable type carbon electrode vibrating forming machine the most according to claim 6, it is characterized in that, described vibration molding system includes: vibrating base, Hydraulic Station, vapour source, water-cooled source, pushing and withstanding oil cylinder and PLC automatic controller, and described vibrating base is arranged on the both sides of each mould;Described Hydraulic Station is rotatably provided in the top driving turntable, for pressurizeing at static pressure station and static pressure cooling station;Described vapour source is for heating at a heating station and post bake station;Described water-cooled source is for cooling down in static pressure cooling station;Described pushing and withstanding oil cylinder is arranged on bottom driving turntable, is used for the electrode depanning of in-mold molding at demoulding station;Described PLC automatic controller is for controlling vibrating base, Hydraulic Station, vapour source, water-cooled source and the duty of pushing and withstanding oil cylinder.
Turntable type carbon electrode vibrating forming machine the most according to claim 8, it is characterised in that be provided with on described Hydraulic Station at least two conduit under fluid pressure, and each conduit under fluid pressure and be provided with a hydraulic buttery valve;It is provided with on described vapour source at least two jet chimney, and each jet chimney and is provided with a steam electromagnetic valve;It is provided with at least one cooling pipe, and each cooling pipe on described water-cooled source and a water-cooled electromagnetic valve is set;Described PLC automatic controller all electrically connects with described hydraulic buttery valve, steam electromagnetic valve and water-cooled electromagnetic valve;Described PLC automatic controller and a Digiplex radio communication, described Digiplex is for sending instruction to described PLC automatic controller.
CN201610256560.2A 2016-04-25 2016-04-25 A kind of turntable type carbon electrode vibrating forming machine Active CN105818420B (en)

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Application Number Priority Date Filing Date Title
CN201610256560.2A CN105818420B (en) 2016-04-25 2016-04-25 A kind of turntable type carbon electrode vibrating forming machine

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Application Number Priority Date Filing Date Title
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CN105818420B CN105818420B (en) 2018-01-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114905681A (en) * 2022-03-08 2022-08-16 邹松岭 A rotary high-speed forming machine

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4036574A (en) * 1974-12-02 1977-07-19 Klockner-Humboldt-Deutz Aktiengesellschaft Device for the production of carbon bodies
CN2900070Y (en) * 2006-02-15 2007-05-16 贵阳铝镁设计研究院 Rotary working bench for rotary vibration forming machine
CN200998881Y (en) * 2006-12-07 2008-01-02 北京市丰台区云岗云宇机电设备厂 Swinging type building block processing center
CN201052632Y (en) * 2007-06-27 2008-04-30 沈阳博瑞达工程有限公司 Double-station anode carbon block vibration forming machine
CN101200090A (en) * 2006-12-15 2008-06-18 贵阳铝镁设计研究院 Device of accurate location of mould cylinder of turning platform carbon block vib-compactor
CN102699835A (en) * 2012-06-25 2012-10-03 郑州市弘毅机械有限公司 Rotary multiple-station forming machine for grinding wheel
CN205705427U (en) * 2016-04-25 2016-11-23 山西三元炭素有限责任公司 A kind of turntable type carbon electrode vibrating forming machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4036574A (en) * 1974-12-02 1977-07-19 Klockner-Humboldt-Deutz Aktiengesellschaft Device for the production of carbon bodies
CN2900070Y (en) * 2006-02-15 2007-05-16 贵阳铝镁设计研究院 Rotary working bench for rotary vibration forming machine
CN200998881Y (en) * 2006-12-07 2008-01-02 北京市丰台区云岗云宇机电设备厂 Swinging type building block processing center
CN101200090A (en) * 2006-12-15 2008-06-18 贵阳铝镁设计研究院 Device of accurate location of mould cylinder of turning platform carbon block vib-compactor
CN201052632Y (en) * 2007-06-27 2008-04-30 沈阳博瑞达工程有限公司 Double-station anode carbon block vibration forming machine
CN102699835A (en) * 2012-06-25 2012-10-03 郑州市弘毅机械有限公司 Rotary multiple-station forming machine for grinding wheel
CN205705427U (en) * 2016-04-25 2016-11-23 山西三元炭素有限责任公司 A kind of turntable type carbon electrode vibrating forming machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114905681A (en) * 2022-03-08 2022-08-16 邹松岭 A rotary high-speed forming machine

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