CN105803676A - Preparation method of keratin/PEO nanofiber membrane with high keratin content - Google Patents
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Abstract
Description
技术领域technical field
本发明提供一种制备高比例角蛋白含量的角蛋白/PEO纳米纤维膜的方法,属于生物材料技术领域。The invention provides a method for preparing a keratin/PEO nanofiber membrane with a high proportion of keratin content, and belongs to the technical field of biomaterials.
背景技术Background technique
天然角蛋白纤维广泛存在于人和动物体皮肤及皮肤的衍生物中,但是大部分被当作垃圾直接丢弃或焚烧,这不仅造成角蛋白资源被大量浪费,而且严重污染环境,对人类造成危害。因此,对天然角蛋白纤维的开发利用有着巨大的经济效益和社会效益。Natural keratin fibers widely exist in human and animal skin and skin derivatives, but most of them are directly discarded or burned as garbage, which not only causes a large waste of keratin resources, but also seriously pollutes the environment and causes harm to humans . Therefore, the development and utilization of natural keratin fibers has huge economic and social benefits.
角蛋白是一种纤维状蛋白,基本组成是氨基酸,氨基酸通过肽键构成多肽链,多肽链又通过二硫键、氢键、盐式键和范德华力等横向联系形成角蛋白的空间构型,使角蛋白呈曲折交联的螺旋三维结构,复杂而致密。由于角蛋白独特的分子结构,使得角蛋白材料具有优异的生物学特性。高分子量的角蛋白具有良好的生物降解性和生物相容性。因此,角蛋白及其改性后的产品在生物材料领域中具有良好的应用前景。Keratin is a fibrous protein, the basic composition is amino acids, amino acids form polypeptide chains through peptide bonds, and polypeptide chains form the spatial configuration of keratin through disulfide bonds, hydrogen bonds, salt bonds and van der Waals forces. Make keratin a tortuous and cross-linked helical three-dimensional structure, which is complex and dense. Due to the unique molecular structure of keratin, keratin materials have excellent biological properties. High molecular weight keratin has good biodegradability and biocompatibility. Therefore, keratin and its modified products have good application prospects in the field of biomaterials.
2004年,日本学者山内清用偏重亚硫酸钠作为还原剂提取角蛋白,而后将角蛋白与PVA混合,以水为溶剂,采用湿法纺丝技术制备角蛋白/PVA共混纤维长丝(Preparationand Properties of Keratin-Poly(vinyl alcohol)Blend Fiber,Journal of Applied Polymer Science,Vol.91,2004:756-762)。该报道以水为溶剂,达到了环保的目的,同时提出热处理能够适当改善共混纤维长丝的水溶性。In 2004, Japanese scholar Yamauchi Kiyomi used sodium bisulfite as a reducing agent to extract keratin, then mixed keratin with PVA, and used water as a solvent to prepare keratin/PVA blended fiber filaments by wet spinning technology (Preparation and Properties of Keratin-Poly (vinyl alcohol) Blend Fiber, Journal of Applied Polymer Science, Vol. 91, 2004: 756-762). The report uses water as a solvent to achieve the purpose of environmental protection, and at the same time proposes that heat treatment can properly improve the water solubility of blended fiber filaments.
2008年,中国学者袁江等用巯基乙醇作为还原剂提取的角蛋白,用碘乙酸改性后与PHBV以不同比例溶于六氟异丙醇,通过静电纺丝技术制备纳米纤维,并将纳米纤维用于培养NIH3T3细胞(Fabrication of PHBV/Keratin Composite Nanofibrous Mats forBiomedical Applications,Macromolecular Research,Vol.17,2009:850-855)。研究结果表明PHBV能够提高角蛋白的可纺性,角蛋白/PHBV纳米纤维有利于细胞的粘附和繁殖。In 2008, Chinese scholar Yuan Jiang et al. used mercaptoethanol as a reducing agent to extract keratin, modified it with iodoacetic acid and dissolved it in hexafluoroisopropanol with PHBV in different proportions, prepared nanofibers by electrospinning technology, and made nanofibers Fibers were used to culture NIH3T3 cells (Fabrication of PHBV/Keratin Composite Nanofibrous Mats for Biomedical Applications, Macromolecular Research, Vol. 17, 2009: 850-855). The results showed that PHBV could improve the spinnability of keratin, and keratin/PHBV nanofibers were beneficial for cell adhesion and reproduction.
2008年,学者Alessio Varesano等用亚硫酸盐作为还原剂提取羊毛角蛋白,与PEO共混后以水为溶剂通过静电纺丝技术制备角蛋白/PEO纳米纤维,获得了角蛋白/PEO质量比为70/30的角蛋白/PEO纳米纤维(Structure and properties of keratin/PEO blendnanofibres,European Polymer Journal,Vol.44,2008:2465-2475)。但是当角蛋白含量比例进一步提高时,纤维上出现大量的串珠,成丝质量下降。In 2008, scholar Alessio Varesano et al. used sulfite as a reducing agent to extract wool keratin, blended with PEO and prepared keratin/PEO nanofibers by electrospinning technology with water as a solvent, and obtained a keratin/PEO mass ratio of 70/30 keratin/PEO nanofibres (Structure and properties of keratin/PEO blendnanofibres, European Polymer Journal, Vol. 44, 2008: 2465-2475). However, when the proportion of keratin content is further increased, a large number of beads appear on the fiber, and the quality of the silk is reduced.
邢志才等以三氟乙醇为溶剂制备角蛋白/PEO纳米纤维的方法,获得了角蛋白/PEO混合比例为90∶10的角蛋白/PEO共混纳米纤维,(Keratin Nanofibers as a Biomaterial,International Conference on Nanotechnology and Biosensors,IPCBEE Vol.2,2011:120-124)。但该方法制备纺丝溶液所使用的有机溶剂具有强烈的刺激性,对人体和环境均造成严重污染,且有机溶剂的价格也十分昂贵。Xing Zhicai et al. used trifluoroethanol as a solvent to prepare keratin/PEO nanofibers, and obtained keratin/PEO blended nanofibers with a keratin/PEO mixing ratio of 90:10, (Keratin Nanofibers as a Biomaterial, International Conference on Nanotechnology and Biosensors, IPCBEE Vol.2, 2011: 120-124). However, the organic solvent used in the preparation of the spinning solution by this method has strong irritation, which causes serious pollution to the human body and the environment, and the price of the organic solvent is also very expensive.
范杰等采用两步交联法制备以水为溶剂的高比例角蛋白含量的角蛋白/PEO纳米纤维(CN 104264369 A)。将用亚硫酸盐作为还原剂提取的人发角蛋白与PEO共混,以水为溶剂配制纺丝液,将纺丝液经交联剂交联后静电纺丝成功制备了角蛋白/PEO混合比例为90/10的高角蛋白含量的角蛋白/PEO纳米纤维,而后将纳米纤维经纯氧条件下后交联处理,得到不溶于水的角蛋白/PEO纳米纤维,两步交联法提高了以水为溶剂的高比例角蛋白含量的角蛋白/PEO纺丝液的可纺性。Fan Jie et al. used a two-step cross-linking method to prepare keratin/PEO nanofibers with a high proportion of keratin content using water as a solvent (CN 104264369 A). The human hair keratin extracted with sulfite as a reducing agent was blended with PEO, the spinning solution was prepared with water as a solvent, and the spinning solution was cross-linked by a cross-linking agent and then electrospun to successfully prepare a keratin/PEO blend. Keratin/PEO nanofibers with high keratin content in the ratio of 90/10, and then post-crosslinking the nanofibers under pure oxygen conditions to obtain water-insoluble keratin/PEO nanofibers, the two-step crosslinking method improved Spinnability of keratin/PEO spinning dopes with high proportion of keratin content in water as solvent.
意大利学者Annalisa Aluigi等将偏重亚硫酸钠提取的角蛋白冷冻干燥得到角蛋白粉末,而后以甲酸为溶剂,通过自组装接收装置在上的纺丝设备成功制备出纯角蛋白纳米纤维。同时发现该纳米纤维经甲醛蒸汽交联和热交联后具有良好的耐水性(Morphological and structural investigation of wool-derived keratin nanofibres crosslinked bythermal treatment,International Journal of Biologieal Macromolecules,Vol.57,2013:30-37)。Italian scholar Annalisa Aluigi et al. freeze-dried keratin extracted from sodium metabisulfite to obtain keratin powder, and then used formic acid as a solvent to successfully prepare pure keratin nanofibers through spinning equipment on a self-assembled receiving device. At the same time, it was found that the nanofibers had good water resistance after formaldehyde steam crosslinking and thermal crosslinking (Morphological and structural investigation of wool-derived keratin nanofibres crosslinked by thermal treatment, International Journal of Biologieal Macromolecules, Vol.57, 2013: 30-37 ).
以上专利和文献报道从不同方面对角蛋白再生纤维进行了报道,总体来说,在以水为溶剂条件下制备角蛋白纳米纤维时,由于角蛋白可纺性差,角蛋白需要与其他高聚物共混提高纺丝液粘度才能够成丝,因此,此种方法制备高比例角蛋白含量的纳米纤维存在瓶颈;采用有机溶剂制备蛋白纳米纤维时,通过对角蛋白进行改性可以提高角蛋白在有机溶剂中的分散性,从而提高共混纳米纤维中角蛋白的含量,甚至实现纯纺角蛋白纳米纤维,但存在有机溶剂成本较高,污染严重的缺陷。The above patents and literature reports have reported keratin regenerated fibers from different aspects. Generally speaking, when preparing keratin nanofibers under the condition of using water as a solvent, keratin needs to be mixed with other polymers due to poor spinnability of keratin. Therefore, there is a bottleneck in the preparation of nanofibers with a high proportion of keratin content in this method; when using organic solvents to prepare protein nanofibers, the keratin can be improved by modifying keratin. Dispersion in organic solvents, thereby increasing the content of keratin in blended nanofibers, and even realizing purely spun keratin nanofibers, but there are defects such as high cost of organic solvents and serious pollution.
因此,本发明从环保和低成本的角度出发,通过采用对角蛋白大分子破坏程度小的角蛋白提取方法与对纺丝液中角蛋白进行交联相结合的方法,提高高比例角蛋白含量的角蛋白共混纺丝液的可纺性,纺制角蛋白含量高于90%的角蛋白共混纳米纤维,并通过热交联处理提高纳米纤维膜的耐水性,制备非水溶性、高比例角蛋白含量的角蛋白/PEO生物纳米纤维膜。该方法具有环保、低能耗、低成本的特点。所制备的高比例角蛋白含量的角蛋白/PEO生物纳米纤维膜,在生物医用领域具有广泛的用途。Therefore, from the perspective of environmental protection and low cost, the present invention increases the content of high-proportion keratin by adopting a keratin extraction method with a small degree of damage to keratin macromolecules and combining the method of cross-linking keratin in the spinning solution. The spinnability of the keratin blended spinning solution is high, and the keratin blended nanofibers with a keratin content higher than 90% are spun, and the water resistance of the nanofiber film is improved by thermal cross-linking treatment, and the water-insoluble, high-ratio Keratin/PEO bionanofiber membranes with keratin content. The method has the characteristics of environmental protection, low energy consumption and low cost. The prepared keratin/PEO bionanofibrous membrane with a high proportion of keratin content has wide applications in the field of biomedicine.
发明内容Contents of the invention
本发明的目的是提供一种制备高比例角蛋白含量的角蛋白/PEO纳米纤维膜的方法。The object of the present invention is to provide a method for preparing a keratin/PEO nanofiber film with a high proportion of keratin content.
为了达到上述目的,本发明的技术方案是将由废弃的天然角蛋白纤维经还原法提取的角蛋白浓溶液与PEO粉末按照角蛋白/PEO质量百分比95-90∶5-10共混,得到角蛋白/PEO混合溶液,向该混合溶液中加入乙二醇二缩水甘油醚交联获得具有良好可纺性的纺丝液,而后通过静电纺丝技术制备角蛋白/PEO纳米纤维膜,将该膜经热交联,制备不溶于水的角蛋白含量为90-95%的角蛋白/PEO生物纳米纤维膜。In order to achieve the above object, the technical solution of the present invention is to blend the keratin concentrated solution extracted from the waste natural keratin fiber by reduction method with PEO powder according to the mass percentage of keratin/PEO 95-90:5-10 to obtain keratin /PEO mixed solution, adding ethylene glycol diglycidyl ether to the mixed solution to cross-link to obtain a spinning solution with good spinnability, and then prepare a keratin/PEO nanofiber film by electrospinning technology, and pass the film through Thermal cross-linking to prepare water-insoluble keratin/PEO bionanofiber membranes with a keratin content of 90-95%.
本发明所述的角蛋白溶液提取的具体技术方案为:The concrete technical scheme that the keratin solution of the present invention extracts is:
第一步:将天然角蛋白纤维开松、除杂后剪断成5-10mm的纤维段,而后用石油醚去除油脂等杂质,去离子水洗净后,自然晾干;Step 1: Open and remove impurities from natural keratin fibers and cut them into 5-10mm fiber segments, then use petroleum ether to remove impurities such as grease, wash with deionized water, and dry naturally;
第二步:将上述天然角蛋白纤维以固液比为12-16g/250ml浸入到含有还原剂、蛋白质变性剂和表面活性剂的PH=9.0的溶解液中,60-80℃温度下搅拌4-12h,搅拌器转速为200-400r/min;The second step: immerse the above-mentioned natural keratin fiber into the solution of PH=9.0 containing reducing agent, protein denaturing agent and surfactant at a solid-to-liquid ratio of 12-16g/250ml, and stir at 60-80°C for 4 -12h, the stirrer speed is 200-400r/min;
第三步:将搅拌得到的混合物用80-150目筛网过滤去除未溶解的天然角蛋白纤维,在室温条件下对过滤得到的角蛋白盐溶液进行透析,去除溶液中的盐和小分子物质;Step 3: Filter the stirred mixture with a 80-150 mesh screen to remove undissolved natural keratin fibers, and dialyze the filtered keratin salt solution at room temperature to remove salt and small molecular substances in the solution ;
第四步:对透析得到的角蛋白进行离心去除透析液中的沉淀部分,离心速度为5000-7000rpm,离心时间0.2-1h,而后取上清液;Step 4: Centrifuge the keratin obtained by dialysis to remove the precipitated part in the dialysate, the centrifugation speed is 5000-7000rpm, the centrifugation time is 0.2-1h, and then take the supernatant;
第五步:对上述上清液进行浓缩,得到质量百分比浓度为10-14%的角蛋白浓溶液。Step 5: Concentrating the supernatant to obtain a concentrated keratin solution with a concentration of 10-14% by mass.
所述的废弃的天然角蛋白纤维为废弃牛毛、羊毛、猪毛、人发、兔毛或禽类的羽毛等。The discarded natural keratin fibers are discarded cow hair, wool, pig hair, human hair, rabbit hair or poultry feathers and the like.
所述的还原剂为2-巯基乙醇(又称为β-巯基乙醇)、二硫苏糖醇、巯基乙酸等,还原剂的质量百分比浓度为4%-7%。The reducing agent is 2-mercaptoethanol (also known as β-mercaptoethanol), dithiothreitol, thioglycolic acid, etc., and the mass percent concentration of the reducing agent is 4%-7%.
所述的角蛋白变性剂为尿素、硫脲或溴化锂,蛋白质变性剂的质量百分比浓度为18-25%。The keratin denaturant is urea, thiourea or lithium bromide, and the mass percent concentration of the protein denaturant is 18-25%.
所述的表面活性剂为十二烷基硫酸钠,表面活性剂的质量百分比浓度为1-5%。The surfactant is sodium lauryl sulfate, and the mass percent concentration of the surfactant is 1-5%.
所述的交联是采用质量百分比浓度为1.86-6.21%的乙二醇二缩水甘油醚对纺丝液中的角蛋白进行交联。交联的方法为:在50-65℃的条件下,边搅拌边向纺丝液中逐滴均匀加入乙二醇二缩水甘油醚对角蛋白/PEO混合纺丝液进行交联。The cross-linking is to use ethylene glycol diglycidyl ether with a concentration of 1.86-6.21% by mass to cross-link the keratin in the spinning solution. The cross-linking method is as follows: under the condition of 50-65 DEG C, evenly add ethylene glycol diglycidyl ether dropwise to the spinning solution while stirring to cross-link the keratin/PEO mixed spinning solution.
所述的静电纺丝可以采用针头式、气泡式、圆盘式等静电纺丝方法,纺丝条件为:室温条件下,外加电压16-30KV,纺丝接收距离13-18cm,灌注速度为0.3-1.0ml/h。The electrospinning can adopt needle type, bubble type, disc type and other electrospinning methods. The spinning conditions are: under room temperature, an applied voltage of 16-30KV, a spinning receiving distance of 13-18cm, and a perfusion speed of 0.3 -1.0ml/h.
所述的热交联是将角蛋白/PEO生物纳米纤维膜放置在120-140℃的热空气中进行热交联。The thermal crosslinking is to place the keratin/PEO biological nanofiber membrane in hot air at 120-140° C. for thermal crosslinking.
附图说明Description of drawings
图1为初次交联的角蛋白/PEO(90/10)纳米纤维膜,纺丝液的质量比浓度为13%,初次交联交联剂的浓度为3%。Fig. 1 is the keratin/PEO (90/10) nanofiber membrane of primary crosslinking, the mass ratio concentration of spinning solution is 13%, the concentration of primary crosslinking crosslinking agent is 3%.
图2为未交联的角蛋白/PEO(95/5)纳米纤维膜,纺丝液的质量比浓度为13%。Fig. 2 is an uncrosslinked keratin/PEO (95/5) nanofiber membrane, and the mass ratio concentration of the spinning solution is 13%.
图3为初次交联的角蛋白/PEO(95/5)纳米纤维膜,纺丝液的质量比浓度为13%,初次交联交联剂的浓度为6.21%。Fig. 3 is the keratin/PEO (95/5) nanofiber membrane of primary crosslinking, the mass ratio concentration of spinning solution is 13%, the concentration of primary crosslinking crosslinking agent is 6.21%.
图4为热交联后的角蛋白/PEO(95/5)纳米纤维膜,纺丝液的质量比浓度为13%,初次交联交联剂浓度为6.21%,120℃热交联时间为2h。Fig. 4 is the keratin/PEO (95/5) nanofiber film after thermal crosslinking, and the mass ratio concentration of spinning solution is 13%, and initial crosslinking crosslinking agent concentration is 6.21%, and 120 ℃ thermal crosslinking time is 2h.
图5为蒸馏水中浸泡后的热交联角蛋白PEO(95/5)纳米纤维膜,纺丝液的质量比浓度为13%,初次交联交联剂浓度为6.21%,120℃热交联2h,水中浸泡72h。Fig. 5 is the heat-crosslinked keratin PEO (95/5) nanofiber film after soaking in distilled water, the mass ratio concentration of spinning solution is 13%, the initial crosslinking crosslinking agent concentration is 6.21%, 120 ℃ thermal crosslinking 2h, soak in water for 72h.
具体实施方式detailed description
下面通过实施例来具体说明本发明。The present invention is specifically described below through examples.
实施例1Example 1
将人发纤维依次进行开松、除杂、清洗和晾干后,切断成5-10mm的纤维段,然后以固液比为13g/250ml浸入到PH为9,含有还原剂和蛋白质变性剂的溶液中,在65℃条件下搅拌12h,搅拌器的转速为200r/min。其中还原剂为巯基乙醇,质量比浓度为溶液的4%;蛋白质变性剂为尿素,质量比浓度为溶液的24%。搅拌后的混合溶液用80目筛网过滤出去未反应的纤维,然后在含有0.1%巯基乙醇的蒸馏水中透析36h去除小分子物质,离心除去沉淀物质,离心速度为7000rpm,离心时间0.25h,而后取上清液。对得到的上清液进行浓缩,得到质量比浓度为10%的纯角蛋白溶液。After the human hair fiber is opened, cleaned, cleaned and dried in sequence, it is cut into 5-10mm fiber segments, and then immersed in a PH of 9 at a solid-to-liquid ratio of 13g/250ml, containing reducing agents and protein denaturants. The solution was stirred at 65° C. for 12 hours, and the rotation speed of the stirrer was 200 r/min. Wherein the reducing agent is mercaptoethanol, and the mass specific concentration is 4% of the solution; the protein denaturant is urea, and the mass specific concentration is 24% of the solution. The mixed solution after stirring was filtered with 80 mesh screens to remove unreacted fibers, then dialyzed in distilled water containing 0.1% mercaptoethanol for 36 hours to remove small molecular substances, and centrifuged to remove precipitated substances. The centrifugal speed was 7000rpm and the centrifugation time was 0.25h. Take the supernatant. Concentrate the obtained supernatant to obtain a pure keratin solution with a mass ratio concentration of 10%.
向质量比浓度为10%的角蛋白溶液中加入PEO粉末和适量的蒸馏水,使角蛋白/PEO的质量比为90/10,在温度为45℃条件下搅拌至PEO粉末完全溶解,与角蛋白溶液混合均匀,得到质量比浓度为11%的混合纺丝液,而后向纺丝液中逐滴加入乙二醇二缩水甘油醚,乙二醇二缩水甘油醚的质量百分比为纺丝液的1.68%,均匀搅拌30min后,加入到针式静电纺丝设备中,制备角蛋白/PEO纳米纤维膜,具体操作条件为:常温条件下,外加电压18KV,接收距离12cm,灌注速度0.3ml/h,静电纺丝一段时间得到角蛋白/PEO纳米纤维膜。将上述角蛋白/PEO纳米纤维膜悬置于温度为120℃的热空气中交联4h。Add PEO powder and an appropriate amount of distilled water to the keratin solution with a mass ratio concentration of 10%, so that the mass ratio of keratin/PEO is 90/10, stir at a temperature of 45°C until the PEO powder is completely dissolved, and mix with keratin The solution is mixed evenly to obtain a mixed spinning solution with a mass ratio concentration of 11%, and then ethylene glycol diglycidyl ether is added dropwise to the spinning solution, and the mass percentage of ethylene glycol diglycidyl ether is 1.68% of that of the spinning solution. %, after stirring evenly for 30 minutes, it was added to needle electrospinning equipment to prepare keratin/PEO nanofiber membranes. Electrospinning for a period of time yielded keratin/PEO nanofibrous membranes. The above-mentioned keratin/PEO nanofiber membrane was suspended in hot air at a temperature of 120° C. for 4 h to be cross-linked.
实施例2Example 2
将兔毛纤维依次进行开松、除杂、清洗和晾干后,切断成5-10mm的纤维段,然后以固液比为12g/250ml浸入到PH为9,含有还原剂和蛋白质变性剂的溶液中,在60℃条件下搅拌14h,搅拌器的转速为250r/min。其中还原剂为巯基乙酸,质量比浓度为溶液的5%;蛋白质变性剂为硫脲,质量比浓度为溶液的25%。搅拌后的混合溶液用100目筛网过滤出去未反应的纤维,然后在含有0.1%巯基乙醇的蒸馏水中透析48h去除小分子物质,离心除去沉淀物质,离心速度为6500rpm,离心时间0.3h,而后取上清液。对得到的上清液进行浓缩,得到质量比浓度为12%的纯角蛋白溶液。After opening, removing impurities, cleaning and drying the rabbit hair fibers in sequence, cut them into 5-10mm fiber segments, and then immerse them in a PH of 9 with a solid-to-liquid ratio of 12g/250ml, containing reducing agents and protein denaturants. The solution was stirred at 60° C. for 14 h, and the rotation speed of the stirrer was 250 r/min. Wherein the reducing agent is thioglycolic acid, and the mass specific concentration is 5% of the solution; the protein denaturant is thiourea, and the mass specific concentration is 25% of the solution. The stirred mixed solution was filtered with a 100-mesh sieve to remove unreacted fibers, then dialyzed in distilled water containing 0.1% mercaptoethanol for 48 hours to remove small molecular substances, and centrifuged to remove precipitated substances. The centrifugal speed was 6500 rpm and the centrifugal time was 0.3 hours. Take the supernatant. The obtained supernatant was concentrated to obtain a pure keratin solution with a mass ratio concentration of 12%.
向质量比浓度为12%的角蛋白溶液中加入PEO粉末和适量蒸馏水,使角蛋白/PEO的质量比为92/8,在温度为50℃条件下搅拌至PEO粉末完全溶解,与角蛋白溶液混合均匀,得到质量比浓度为12%的混合纺丝液,而后向纺丝液中逐滴加入乙二醇二缩水甘油醚,乙二醇二缩水甘油醚的质量百分比为纺丝液的2.48%,均匀搅拌30min后,加入到针式静电纺丝设备中,制备角蛋白/PEO纳米纤维膜,具体操作条件为:常温条件下,外加电压25KV,接收距离15cm,灌注速度0.5ml/h,静电纺丝一段时间得到角蛋白/PEO纳米纤维膜。将上述角蛋白/PEO纳米纤维膜悬置于温度为130℃的热空气中交联3h。Add PEO powder and an appropriate amount of distilled water to the keratin solution with a mass ratio concentration of 12%, so that the mass ratio of keratin/PEO is 92/8, stir at a temperature of 50°C until the PEO powder is completely dissolved, and mix with the keratin solution Mix evenly to obtain a mixed spinning solution with a mass ratio concentration of 12%, then add ethylene glycol diglycidyl ether dropwise to the spinning solution, and the mass percentage of ethylene glycol diglycidyl ether is 2.48% of the spinning solution , after stirring evenly for 30 minutes, put it into the needle electrospinning equipment to prepare keratin/PEO nanofiber membrane. A keratin/PEO nanofibrous membrane is obtained by spinning for a period of time. The above-mentioned keratin/PEO nanofiber membrane was suspended in hot air at a temperature of 130° C. for 3 h to be cross-linked.
实施例3Example 3
将猪毛纤维依次进行开松、除杂、清洗和晾干后,切断成5-10mm的纤维段,然后以固液比为14g/250ml浸入到PH为9,含有还原剂和蛋白质变性剂的溶液中,在68℃条件下搅拌10h,搅拌器的转速为300r/min,其中还原剂为二硫苏糖醇,质量比浓度为溶液的4.5%;蛋白质变性剂为溴化锂,质量比浓度为溶液的25%。搅拌后的混合溶液用150目筛网过滤出去未反应的纤维,然后在含有0.1%巯基乙醇的蒸馏水中透析72h去除小分子物质,离心除去沉淀物质,离心速度为6000rpm,离心时间0.5h,而后取上清液。对得到的上清液进行浓缩,得到质量比浓度为12.5%的纯角蛋白溶液。After the pig hair fiber is opened, cleaned, cleaned and dried in sequence, it is cut into 5-10mm fiber segments, and then immersed in a PH of 9 at a solid-to-liquid ratio of 14g/250ml, containing reducing agents and protein denaturants. In the solution, stir at 68°C for 10 hours, the rotation speed of the stirrer is 300r/min, wherein the reducing agent is dithiothreitol, and the mass ratio concentration is 4.5% of the solution; the protein denaturant is lithium bromide, and the mass ratio concentration is 4.5% of the solution. 25% of. The stirred mixed solution was filtered with a 150-mesh screen to remove unreacted fibers, then dialyzed in distilled water containing 0.1% mercaptoethanol for 72 hours to remove small molecular substances, and centrifuged to remove precipitated substances. The centrifugal speed was 6000rpm and the centrifugation time was 0.5h. Take the supernatant. The obtained supernatant was concentrated to obtain a pure keratin solution with a mass ratio concentration of 12.5%.
向质量比浓度为12.5%的角蛋白溶液中加入PEO粉末和适量蒸馏水,使角蛋白/PEO的质量比为94/6,在温度为60℃条件下搅拌至PEO粉末完全溶解,与角蛋白溶液混合均匀,得到质量比浓度为12%的混合纺丝液。而后向纺丝液中逐滴加入乙二醇二缩水甘油醚,乙二醇二缩水甘油醚的质量百分比为纺丝液的3.73%,均匀搅拌30min后,加入到针式静电纺丝设备中,制备角蛋白/PEO纳米纤维膜,具体操作条件为:常温条件下,外加电压20KV,接收距度15cm,灌注速度0.5ml/h,静电纺丝一段时间得到角蛋白/PEO纳米纤维膜。将上述角蛋白/PEO纳米纤维膜悬置于温度为140℃的热空气中交联2h。Add PEO powder and appropriate amount of distilled water to the keratin solution with a mass ratio concentration of 12.5%, so that the mass ratio of keratin/PEO is 94/6, stir at a temperature of 60°C until the PEO powder is completely dissolved, and mix with the keratin solution Mix evenly to obtain a mixed spinning solution with a mass ratio concentration of 12%. Then add ethylene glycol diglycidyl ether dropwise in the spinning solution, the mass percentage of ethylene glycol diglycidyl ether is 3.73% of the spinning solution, after uniform stirring for 30min, join in the needle type electrostatic spinning equipment, To prepare keratin/PEO nanofiber membrane, the specific operating conditions are: under normal temperature, applied voltage 20KV, receiving distance 15cm, perfusion speed 0.5ml/h, electrospinning for a period of time to obtain keratin/PEO nanofiber membrane. The above-mentioned keratin/PEO nanofiber membrane was suspended in hot air at a temperature of 140° C. for 2 h for crosslinking.
实施例4Example 4
将鸡毛纤维依次进行开松、除杂、清洗和晾干后,切断成5-10mm的纤维段,然后以固液比为16g/250ml浸入到PH为9,含有还原剂和蛋白变性剂的溶液中,在80℃条件下搅拌6h,搅拌器的转速为400r/min。其中还原剂为巯基乙醇,质量比浓度为溶液的8%;蛋白质变性剂为硫脲,质量比浓度为溶液的20%。搅拌后的混合溶液用150目筛网过滤出去未反应的纤维,然后在含有0.1%巯基乙醇的蒸馏水中透析72h去除小分子物质,离心除去沉淀物质,离心速度为6000rpm,离心时间0.5h,而后取上清液。对得到的上清液进行浓缩,得到质量比浓度为13%的纯角蛋白溶液。After the chicken feather fibers are opened, removed, cleaned and dried in sequence, they are cut into 5-10mm fiber segments, and then immersed in a solution with a solid-to-liquid ratio of 16g/250ml and a pH of 9, containing reducing agents and protein denaturants , stirred at 80°C for 6h, and the rotation speed of the stirrer was 400r/min. Wherein the reducing agent is mercaptoethanol, and the mass specific concentration is 8% of the solution; the protein denaturant is thiourea, and the mass specific concentration is 20% of the solution. The stirred mixed solution was filtered with a 150-mesh screen to remove unreacted fibers, then dialyzed in distilled water containing 0.1% mercaptoethanol for 72 hours to remove small molecular substances, and centrifuged to remove precipitated substances. The centrifugal speed was 6000rpm and the centrifugation time was 0.5h. Take the supernatant. The obtained supernatant was concentrated to obtain a pure keratin solution with a mass ratio concentration of 13%.
向质量比浓度为13%的角蛋白溶液中加入PEO粉末适量的蒸馏水,使角蛋白/PEO的质量比为95/5,在温度为50℃条件下搅拌至PEO粉末完全溶解,与角蛋白溶液混合均匀,得到质量比浓度为13%的混合纺丝液。而后向纺丝液中逐滴加入乙二醇二缩水甘油醚,乙二醇二缩水甘油醚的质量百分比为纺丝液的6.21%,均匀搅拌30min后,加入到针式静电纺丝设备中,制备角蛋白/PEO纳米纤维膜。具体操作条件为:常温条件下,外加电压30KV,接收距离18cm,灌注速度0.8ml/h,而电纺丝一段时间得到角蛋白/PEO纳米纤维膜。将上述角蛋白/PEO纳米纤维膜悬置于温度为140℃的热空气中交联2h。Add appropriate amount of distilled water of PEO powder to the keratin solution with a mass ratio concentration of 13%, so that the mass ratio of keratin/PEO is 95/5, stir at a temperature of 50°C until the PEO powder is completely dissolved, and mix with the keratin solution Mix evenly to obtain a mixed spinning solution with a mass ratio concentration of 13%. Then add ethylene glycol diglycidyl ether drop by drop in the spinning solution, the mass percentage of ethylene glycol diglycidyl ether is 6.21% of the spinning solution, after uniform stirring for 30min, join in the needle type electrostatic spinning equipment, Preparation of keratin/PEO nanofiber membranes. The specific operating conditions are: under the condition of normal temperature, the applied voltage is 30KV, the receiving distance is 18cm, the perfusion speed is 0.8ml/h, and the keratin/PEO nanofiber membrane is obtained by electrospinning for a period of time. The above-mentioned keratin/PEO nanofiber membrane was suspended in hot air at a temperature of 140° C. for 2 h for crosslinking.
实施例5Example 5
将牛毛纤维依次进行开松、除杂、清洗和晾干后,切断成5-10mm的纤维段,然后以固液比为10g/250ml浸入到PH为9,含有还原剂和蛋白质变性剂的溶液中,在75℃条件下搅拌6h,搅拌器的转速为350r/min。其中还原剂为二硫苏糖醇,质量比浓度为溶液的7%;蛋白质变性剂为尿素,质量比浓度为溶液的22%。搅拌后的混合溶液用100目筛网过滤出去未反应的纤维,然后在含有0.1%巯基乙醇的蒸馏水中透析36h去除小分子物质,离心除去沉淀物质,离心速度为5000rpm,离心时间1h,而后取上清液。对得到的上清液进行浓缩,得到质量比浓度为12.5%的纯角蛋白溶液。After opening, removing impurities, cleaning and drying the bovine hair fibers in sequence, cut them into 5-10mm fiber segments, and then immerse them in a solution with a solid-to-liquid ratio of 10g/250ml in a solution containing a reducing agent and a protein denaturant at a pH of 9 , stirred at 75°C for 6h, and the rotation speed of the stirrer was 350r/min. Wherein the reducing agent is dithiothreitol, and the mass ratio concentration is 7% of the solution; the protein denaturant is urea, and the mass ratio concentration is 22% of the solution. The stirred mixed solution was filtered with a 100-mesh sieve to remove unreacted fibers, then dialyzed in distilled water containing 0.1% mercaptoethanol for 36 hours to remove small molecular substances, and centrifuged to remove precipitated substances at a centrifugal speed of 5000 rpm for 1 hour. supernatant. The obtained supernatant was concentrated to obtain a pure keratin solution with a mass ratio concentration of 12.5%.
向质量比浓度为12.5%的角蛋白溶液中加入PEO粉末,加入适量的蒸馏水,使角蛋白/PEO的质量比为95/5,在温度为50℃条件下搅拌至PEO粉末完全溶解,与角蛋白溶液混合均匀,得到质量比浓度为13%的混合纺丝液。而后向纺丝液中逐滴加入乙二醇二缩水甘油醚,乙二醇二缩水甘油醚的质量百分比为纺丝液的4.97%,均匀搅拌30min后,加入到针式静电纺丝设备中,制备角蛋白PEO纳米纤维膜,具体操作条件为:常温条件下,外加电压25KV,接收距离15cm,灌注速度0.5ml/h,静电纺丝一段时间得到角蛋白/PEO纳米纤维膜。将上述角蛋白PEO纳米纤维膜悬置于温度为120℃的热空气中交联5h。Add PEO powder to the keratin solution with a mass ratio concentration of 12.5%, add an appropriate amount of distilled water to make the mass ratio of keratin/PEO 95/5, stir at a temperature of 50°C until the PEO powder is completely dissolved, and mix with horn The protein solution was evenly mixed to obtain a mixed spinning solution with a mass ratio concentration of 13%. Then add ethylene glycol diglycidyl ether dropwise in the spinning solution, the mass percentage of ethylene glycol diglycidyl ether is 4.97% of the spinning solution, after uniform stirring for 30min, join in the needle type electrostatic spinning equipment, To prepare keratin PEO nanofiber membrane, the specific operating conditions are: under normal temperature, applied voltage 25KV, receiving distance 15cm, perfusion speed 0.5ml/h, electrospinning for a period of time to obtain keratin/PEO nanofiber membrane. The above-mentioned keratin PEO nanofiber membrane was suspended in hot air at a temperature of 120° C. for 5 h to be cross-linked.
实施例6Example 6
将人发纤维依次进行开松、除杂、清洗和晾干后,切断成5-10mm的纤维段,然后以固液比为14g/250ml浸入到PH为9,含有还原剂和蛋白质变性剂的溶液中,在80℃条件下搅拌4h,搅拌器的转速为200r/min。其中还原剂为巯基乙酸,质量比浓度为溶液的5%;蛋白质变性剂为硫脲,质量比浓度为溶液的25%。搅拌后的混合溶液用150目筛网过滤出去未反应的纤维,然后在含有0.1%巯基乙醇的蒸馏水中透析36h去除小分子物质,离心除去沉淀物质,离心速度为5000rpm,离心时间1h,而后取上清液。对得到的上清液进行浓缩,得到质量比浓度为13.5%的纯角蛋白溶液。After the human hair fiber is opened, cleaned, cleaned and dried in sequence, it is cut into 5-10mm fiber segments, and then immersed in a PH of 9 at a solid-to-liquid ratio of 14g/250ml, containing reducing agents and protein denaturants. The solution was stirred at 80° C. for 4 h, and the rotation speed of the stirrer was 200 r/min. Wherein the reducing agent is thioglycolic acid, and the mass specific concentration is 5% of the solution; the protein denaturant is thiourea, and the mass specific concentration is 25% of the solution. The stirred mixed solution was filtered with a 150-mesh screen to remove unreacted fibers, then dialyzed in distilled water containing 0.1% mercaptoethanol for 36 hours to remove small molecular substances, and centrifuged to remove precipitated substances at a centrifugal speed of 5000 rpm for 1 hour. supernatant. The obtained supernatant was concentrated to obtain a pure keratin solution with a mass ratio concentration of 13.5%.
向质量比浓度为13.5%的角蛋白溶液中加入PEO粉末和适量的蒸馏水,使角蛋白/PEO的质量比为93/7,在温度为60℃条件下搅拌至PEO粉末完全溶解,与角蛋白溶液混合均匀,得到质量比浓度为14%的混合纺丝液。而后向纺丝液中逐滴加入乙二醇二缩水甘油醚,乙二醇二缩水甘油醚的质量百分比为纺丝液的6.21%,均匀搅拌30min后,加入到针式静电纺丝设备中,制备角蛋白PEO纳米纤维膜,具体操作条件为:常温条件下,外加电压28KV,接收距离18cm,灌注速度0.5ml/h,静电纺丝一段时间得到角蛋白/PEO纳米纤维膜。将上述角蛋白/PEO纳米纤维膜悬置于温度为120℃的热空气中交联2h。Add PEO powder and an appropriate amount of distilled water to the keratin solution with a mass ratio concentration of 13.5%, so that the mass ratio of keratin/PEO is 93/7, stir at a temperature of 60°C until the PEO powder is completely dissolved, and mix with keratin The solutions were mixed uniformly to obtain a mixed spinning solution with a mass ratio concentration of 14%. Then add ethylene glycol diglycidyl ether drop by drop in the spinning solution, the mass percentage of ethylene glycol diglycidyl ether is 6.21% of the spinning solution, after uniform stirring for 30min, join in the needle type electrostatic spinning equipment, The specific operating conditions for preparing keratin PEO nanofiber membranes are: under normal temperature, applied voltage 28KV, receiving distance 18cm, perfusion speed 0.5ml/h, electrospinning for a period of time to obtain keratin/PEO nanofiber membranes. The above-mentioned keratin/PEO nanofiber membrane was suspended in hot air at a temperature of 120° C. for 2 h to be cross-linked.
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| CN111893580A (en) * | 2020-06-17 | 2020-11-06 | 中山大学 | Keratin spinning stock solution and keratin regenerated fiber prepared therefrom |
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