CN105803484B - The preparation method of rare earth metal - Google Patents
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Abstract
本发明提供了一种稀土金属的制备方法。该制备方法包括以下步骤:将稀土盐、离子液体和羟基醚类溶剂混合形成电解液,并将电解液置于电解槽中;对电解液进行电解以形成稀土金属;其中,羟基醚类溶剂的结构式为:其中,R1为氢、甲基、乙基、正丙基、异丙基、正丁基、异丁基和叔丁基中的任一种;R2为甲基、乙基、正丙基、异丙基、正丁基、异丁基和叔丁基中的任一种;n=1‑10。该方法以羟基醚类溶剂为添加剂,利用其中的羟基助溶稀土盐,同时其中仅有一个羟基,大大降低了放气量,使电流不至于迅速下降,并使产物中的气孔率也大大降低。而且该方法不以固态物质为添加剂,缓解了溶解困难、步骤繁琐问题。
The invention provides a preparation method of rare earth metal. The preparation method includes the following steps: mixing rare earth salts, ionic liquids and hydroxy ether solvents to form an electrolyte, and placing the electrolyte in an electrolytic cell; electrolyzing the electrolyte to form rare earth metals; wherein, the hydroxy ether solvent is The structural formula is: Wherein, R1 is any one in hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl and tert-butyl; R2 is methyl, ethyl, n-propyl, isobutyl Any of propyl, n-butyl, isobutyl and tert-butyl; n=1-10. The method uses a hydroxy ether solvent as an additive, and utilizes the hydroxy group in it to dissolve the rare earth salt. At the same time, there is only one hydroxy group, which greatly reduces the outgassing amount, so that the current does not drop rapidly, and the porosity in the product is also greatly reduced. Moreover, the method does not use solid substances as additives, which alleviates the problems of difficulty in dissolving and complicated steps.
Description
技术领域technical field
本发明涉及稀土技术领域,具体而言,涉及一种稀土金属的制备方法。The invention relates to the technical field of rare earths, in particular to a preparation method of rare earth metals.
背景技术Background technique
稀土金属的传统制备方法主要有真空热还原法和熔盐电解法,这些制备方法存在能耗高、污染严重、腐蚀性强和设备与相关配置要求高等特性,从而限制了其在制备稀土金属领域的应用。The traditional preparation methods of rare earth metals mainly include vacuum thermal reduction method and molten salt electrolysis method. These preparation methods have the characteristics of high energy consumption, serious pollution, strong corrosion, and high requirements for equipment and related configuration, which limit their use in the field of rare earth metal preparation. Applications.
离子液体由于具有熔点低、难挥发和电化学性质稳定等优异的性质,被广泛用做电化学过程中的电解质。目前,国内外已针对通过离子液体沉积稀土金属的方法进行了广泛研究。国内方面,例如,申请号为ZL201110435737.2的中国专利公开了一种在离子液体中电沉积金属镧的方法,该方法通过在离子液体1-甲基-3-乙基咪唑二(三氟甲基磺酰)亚胺中沉积得到了金属镧,但该类离子液体价格昂贵,同时该沉积过程必须在氩气气氛的手套箱内进行。Ionic liquids are widely used as electrolytes in electrochemical processes due to their excellent properties such as low melting point, low volatility, and stable electrochemical properties. At present, the method of depositing rare earth metals through ionic liquids has been extensively studied at home and abroad. Domestically, for example, the Chinese patent with application number ZL201110435737.2 discloses a method for electrodepositing lanthanum metal in ionic liquid, the method is by the ionic liquid 1-methyl-3-ethylimidazole bis(trifluoromethyl) The metal lanthanum is obtained by deposition from sulfonyl)imide, but this type of ionic liquid is expensive, and the deposition process must be carried out in a glove box in an argon atmosphere.
再例如,2012年东北大学翟玉春团队首次发文报道室温下Pt电极上La3+以及Dy3+在1-乙基-3-甲基-咪唑四氟硼酸盐([EMIM]BF4)离子液体中的电化学行为(金炳勋,谢宏伟,翟玉春等.1-乙基-3-甲基-咪唑四氟硼酸盐离子液体中镝电沉积行为[J].稀有金属材料与工程.2012,41(5):881-884;金炳勋,谢宏伟,翟玉春等.La3+离子在EMIMBF4离子液体中的电化学行为研究[J].稀有金属材料与工程.2012,41(4):599-602),并在该电极上成功得到了镧和镝的沉积层。但在此沉积过程中,需加入氯化锂固体作为支持电解质,而该固体在加入过程中需进行干燥处理,同时由于加入的是固体,易造成原料与添加剂的溶解困难。For another example, in 2012, the team of Zhai Yuchun of Northeastern University first published a paper reporting that La 3+ and Dy 3+ on Pt electrodes at room temperature in 1-ethyl-3-methyl-imidazolium tetrafluoroborate ([EMIM]BF 4 ) ionic liquid. Electrochemical Behavior of Dysprosium in 1-ethyl-3-methyl-imidazolium tetrafluoroborate ionic liquid [Jin Bingxun, Xie Hongwei, Zhai Yuchun, etc.]. Rare Metal Materials and Engineering. 2012, 41 (5): 881-884; Jin Bingxun, Xie Hongwei, Zhai Yuchun et al. Electrochemical behavior of La 3+ ions in EMIMBF 4 ionic liquid [J]. Rare Metal Materials and Engineering. 2012,41(4):599- 602), and successfully obtained the deposited layers of lanthanum and dysprosium on the electrode. However, in this deposition process, lithium chloride solid needs to be added as a supporting electrolyte, and the solid needs to be dried during the addition process. At the same time, since the solid is added, it is easy to cause difficulties in dissolving the raw materials and additives.
再例如,新疆大学的刘瑞泉教授等人研究了Ce(III)在[BMIM]PF6-EG-CeCl3中的电化学行为(玉山江·哈斯木.[BMIM]PF6离子液体中铬、铈、钴和钌的电沉积行为研究[D].乌鲁木齐:新疆大学,2013;玉山江·哈斯木,刘瑞泉,米红宇.离子液体中铈的电沉积行为,稀有金属,2014,38(3):432-440),并在铜表面实现了铈的沉积。在作者的研究中,[BMIM]PF6-EG-CeCl3电解液是在手套箱中配制的,电沉积过程也要在一个简易的类似于手套箱的槽体中实现,同时添加乙二醇后,电沉积过程中会大量放气,会造成电流急剧下降,沉积产物中会有大量气孔。For another example, Professor Liu Ruiquan from Xinjiang University et al. studied the electrochemical behavior of Ce(III) in [BMIM]PF 6 -EG-CeCl 3 (Yushanjiang·Hasimu. Chromium, chromium in [BMIM]PF 6 ionic liquids) Study on Electrodeposition Behavior of Cerium, Cobalt and Ruthenium [D]. Urumqi: Xinjiang University, 2013; Yushanjiang Hasimu, Liu Ruiquan, Mi Hongyu. Electrodeposition Behavior of Cerium in Ionic Liquids, Rare Metals, 2014, 38( 3): 432-440), and achieved the deposition of cerium on the copper surface. In the authors' study, the [BMIM]PF 6 -EG-CeCl 3 electrolyte was prepared in a glove box, and the electrodeposition process was also carried out in a simple glove box-like cell with the addition of ethylene glycol. Then, a large amount of gas will be outgassed during the electrodeposition process, which will cause the current to drop sharply, and there will be a large number of pores in the deposited product.
国外方面,上世纪90年代以来,离子液体中研究稀土金属电沉积大多使用AlCl3型离子液体(Tsuda T.,Nohira T.,Ito Y..Electrodeposition of Lanthanum inLanthanum Chloride Saturated A1C13-1-ethyl-3-methylimidazolium ChlorideMolten Salts[J].Electrochimica Acta,2001,46(12):1891-1897),由于AlCl3型离子液体对空气中的水分极其敏感,电沉积过程一直需要真空或惰气保护,而且这类物质对许多物质均具有腐蚀性,因此使用起来并不方便,同时也不利于规模化生产。In foreign countries, since the 1990s, AlCl 3 type ionic liquids (Tsuda T., Nohira T., Ito Y.. Electrodeposition of Lanthanum in Lanthanum Chloride Saturated A1C13-1-ethyl-3 -methylimidazolium ChlorideMolten Salts[J].Electrochimica Acta,2001,46(12):1891-1897), since AlCl 3 type ionic liquid is extremely sensitive to moisture in the air, the electrodeposition process has always required vacuum or inert gas protection, and this These substances are corrosive to many substances, so they are inconvenient to use and not conducive to large-scale production.
再例如,英国曼彻斯特大学Bhatt等报道了一系列[R4X][N(SO2CF3)2](X=N,P,As)离子液体用于电沉积电化学活性较高的金属,如Li,Eu等,他们还研究了稀土离子La3+、Sm3+和Eu3+在[R4X][N(SO2CF3)2]离子液体中的电化学行为(Bhatt A.I.,May I.,VolkovichV.A.,et al.Structural Characterization of a Lanthanum Bistriflimide Complex,La(N(SO2CF3)2)3(H2O)3,and an Investigation of La,Sm,and Eu Electrochemistry ina Room-Temperature Ionic Liquid,[Me3NnBu][N(SO2CF3)2][J].Inorganic Chemistry,2005,44(14):4934-4940)。在对La3+、Sm3+和Eu3+的电化学行为研究过程中,均观察到了稀土离子还原为金属的峰。但该类离子液体价格昂贵,且沉积过程也在氩气保护的手套箱中完成。For another example, Bhatt et al. of the University of Manchester reported a series of [R 4 X][N(SO 2 CF 3 ) 2 ](X=N,P,As) ionic liquids for electrodeposition of metals with high electrochemical activity. Such as Li, Eu, etc., they also studied the electrochemical behavior of rare earth ions La 3+ , Sm 3+ and Eu 3+ in [R 4 X][N(SO 2 CF 3 ) 2 ] ionic liquid (Bhatt AI, May I., Volkovich V.A., et al. Structural Characterization of a Lanthanum Bistriflimide Complex, La(N(SO 2 CF 3 ) 2 ) 3 (H 2 O) 3 , and an Investigation of La, Sm, and Eu Electrochemistry ina Room-Temperature Ionic Liquid, [ Me3NnBu ] [ N(SO2CF3 )2 ] [J]. Inorganic Chemistry, 2005, 44(14):4934-4940). During the study of the electrochemical behavior of La 3+ , Sm 3+ and Eu 3+ , the reduction of rare earth ions to metal peaks was observed. However, such ionic liquids are expensive, and the deposition process is also completed in an argon-protected glove box.
再例如,2012年日本横滨国立大学的H.Kondo等研究了在3-乙基-戊基膦双三氟甲基磺酰基酰胺盐即[P2225][TFSA]离子液体中Nd3+的电化学行为(Kondo H.,Matsumiya M.,Tsunashima K.,et al.Attempts to the electrodeposition of Nd from ionicliquids at elevated temperatures[J],Electrochimica Acta,2012,(66):313-319),并在铜电极上得到了粒径为0.5~3μm的金属钕,含量约为48%,其余成分为氧化钕。但该类离子液体价格昂贵,且沉积过程要在150℃下进行。For another example, in 2012, H. Kondo et al. of Yokohama National University in Japan studied the electrochemistry of Nd 3+ in 3-ethyl-pentylphosphine bis-trifluoromethylsulfonylamide salt [P2225][TFSA] ionic liquid. behavior (Kondo H., Matsumiya M., Tsunashima K., et al. Attempts to the electrodeposition of Nd from ionicliquids at elevated temperatures[J], Electrochimica Acta, 2012,(66):313-319), and at copper electrodes The metal neodymium with a particle size of 0.5-3 μm is obtained, the content is about 48%, and the rest is neodymium oxide. However, such ionic liquids are expensive, and the deposition process is carried out at 150 °C.
综上所述,现有采用离子液体制备稀土金属的方法具有成本高、能耗高、由于采用固态添加剂操作繁琐,同时要在手套箱中操作等缺点,从而限制了其产业化应用。To sum up, the existing methods for preparing rare earth metals using ionic liquids have disadvantages such as high cost, high energy consumption, cumbersome operation due to the use of solid additives, and operation in a glove box, which limits their industrial application.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种稀土金属的制备方法,以提高该制备方法的产业化应用。The main purpose of the present invention is to provide a preparation method of rare earth metal, so as to improve the industrial application of the preparation method.
为了实现上述目的,根据本发明的一个方面,提供了一种稀土金属的制备方法,该制备方法包括以下步骤:将稀土盐、离子液体和羟基醚类溶剂混合形成电解液,并将电解液置于电解槽中;对电解液进行电解以形成稀土金属;其中,羟基醚类溶剂的结构式为:In order to achieve the above object, according to one aspect of the present invention, a preparation method of rare earth metal is provided, the preparation method comprising the following steps: mixing rare earth salt, ionic liquid and hydroxy ether solvent to form an electrolyte, and placing the electrolyte into an electrolyte in an electrolytic cell; electrolyzing the electrolyte to form rare earth metals; wherein, the structural formula of the hydroxy ether solvent is:
其中,R1为氢、甲基、乙基、正丙基、异丙基、正丁基、异丁基和叔丁基中的任一种;R2为甲基、乙基、正丙基、异丙基、正丁基、异丁基和叔丁基中的任一种;n=1-10。Wherein, R 1 is any one of hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl and tert-butyl; R 2 is methyl, ethyl, n-propyl , any of isopropyl, n-butyl, isobutyl and tert-butyl; n=1-10.
进一步地,羟基醚类溶剂为2-羟丙基甲基醚。Further, the hydroxy ether solvent is 2-hydroxypropyl methyl ether.
进一步地,电解液中,离子液体与羟基醚类溶剂的体积比为0.1~20:1。Further, in the electrolyte, the volume ratio of the ionic liquid to the hydroxy ether solvent is 0.1-20:1.
进一步地,电解液中,离子液体与羟基醚类溶剂的体积比为1~4:1。Further, in the electrolyte, the volume ratio of the ionic liquid to the hydroxy ether solvent is 1-4:1.
进一步地,稀土盐在电解液中的含量为5~85g/L。Further, the content of the rare earth salt in the electrolyte is 5-85 g/L.
进一步地,离子液体的阴离子为BF4 -或PF6 -,离子液体的阳离子为烷基咪唑或烷基吡啶。Further, the anion of the ionic liquid is BF 4 - or PF 6 - , and the cation of the ionic liquid is an alkyl imidazole or an alkyl pyridine.
进一步地,稀土盐为氯化稀土、硫酸稀土和硝酸稀土中的任一种或多种。Further, the rare earth salt is any one or more of rare earth chloride, rare earth sulfate and rare earth nitrate.
进一步地,采用恒电流电沉积方式进行电解,且电解步骤中电流密度为10~150A/m2,电沉积时间为5~120min。Further, electrolysis is performed by a constant current electrodeposition method, and in the electrolysis step, the current density is 10-150 A/m 2 , and the electrodeposition time is 5-120 min.
进一步地,电解的步骤之前,该制备方法还包括:对电解液进行预电解以去除电解液中的水。Further, before the step of electrolysis, the preparation method further includes: pre-electrolyzing the electrolyte to remove water in the electrolyte.
进一步地,采用恒电流电沉积方式进行预电解,,且预电解步骤中电流密度为10~50A/m2,预电解的时间为5~30min。Further, the pre-electrolysis is carried out by a constant current electrodeposition method, and in the pre-electrolysis step, the current density is 10-50 A/m 2 , and the pre-electrolysis time is 5-30 min.
进一步地,电解的步骤之前,制备方法还包括:向电解槽中通入惰性气体,以对电解液进行气动搅拌。Further, before the step of electrolysis, the preparation method further includes: feeding an inert gas into the electrolytic cell to agitate the electrolyte solution pneumatically.
应用本发明的技术方案,本发明通过将稀土盐、离子液体和羟基醚类溶剂混合形成电解液,并对电解液进行电解以形成稀土金属。该方法以羟基醚类溶剂为添加剂,利用其中的羟基助溶稀土盐,同时其中仅有一个羟基,大大降低了放气量,使电流不至于迅速下降,并使产物中的气孔率也大大降低。该方法不以固态物质为添加剂,缓解了溶解困难、步骤繁琐问题,且该方法不以乙二醇为添加剂,缓解了沉积过程中大量放气,以及电流急剧下降的问题。而且,该法不仅大量节约成本、节约能耗,同时还可以大大降低污染物的排放,更重要的是由于不需要在手套箱中操作,同时不添加固相添加剂,使得离子液体中稀土金属的电沉积向产业化迈进了一大步。By applying the technical solution of the present invention, the present invention forms an electrolyte by mixing rare earth salts, ionic liquids and hydroxy ether solvents, and electrolyzing the electrolyte to form rare earth metals. The method uses a hydroxy ether solvent as an additive, and utilizes the hydroxy group in it to help dissolve the rare earth salt, and at the same time, there is only one hydroxy group, which greatly reduces the outgassing amount, prevents the current from falling rapidly, and greatly reduces the porosity in the product. The method does not use solid substances as additives, which alleviates the problems of difficult dissolution and cumbersome steps, and does not use ethylene glycol as additives, which alleviates the problems of massive outgassing and sharp current drop during deposition. Moreover, this method not only saves a lot of cost and energy consumption, but also can greatly reduce the emission of pollutants. More importantly, because it does not need to operate in a glove box and does not add solid phase additives, the rare earth metals in the ionic liquid are free of Electrodeposition has taken a big step towards industrialization.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1示出了实施例5得到的稀土金属的SEM图;以及Figure 1 shows a SEM image of the rare earth metal obtained in Example 5; and
图2示出了对比例1得到的稀土金属的SEM图。FIG. 2 shows the SEM image of the rare earth metal obtained in Comparative Example 1. FIG.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
由背景技术可知,现有采用离子液体制备稀土金属的方法具有成本高、能耗高、由于采用固态添加剂操作繁琐,同时要在手套箱中操作等缺点,从而限制了其产业化应用。本发明的发明人针对上述问题进行研究,提供了一种稀土金属的制备方法,该制备方法包括以下步骤:将稀土盐、离子液体和羟基醚类溶剂混合形成电解液,并将电解液置于电解槽中;对电解液进行电解以形成稀土金属;其中,羟基醚类溶剂的结构式为:As can be seen from the background art, the existing methods for preparing rare earth metals by using ionic liquids have disadvantages such as high cost, high energy consumption, cumbersome operation due to the use of solid additives, and operation in a glove box, which limits its industrial application. The inventors of the present invention have studied the above problems and provided a preparation method of rare earth metals, the preparation method comprising the following steps: mixing rare earth salts, ionic liquids and hydroxy ether solvents to form electrolytes, and placing the electrolytes in in an electrolytic cell; electrolyzing the electrolyte to form rare earth metals; wherein, the structural formula of the hydroxy ether solvent is:
其中,R1为氢、甲基、乙基、正丙基、异丙基、正丁基、异丁基和叔丁基中的任一种;R2为甲基、乙基、正丙基、异丙基、正丁基、异丁基和叔丁基中的任一种;n=1-10。Wherein, R 1 is any one of hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl and tert-butyl; R 2 is methyl, ethyl, n-propyl , any of isopropyl, n-butyl, isobutyl and tert-butyl; n=1-10.
上述制备方法以羟基醚类溶剂为添加剂,利用其中的羟基助溶稀土盐,同时其中仅有一个羟基,大大降低了放气量,使电流不至于迅速下降,并使产物中的气孔率也大大降低。该方法不以固态物质为添加剂,缓解了溶解困难、步骤繁琐问题,且该方法不以乙二醇为添加剂,缓解了沉积过程中大量放气,电流急剧下降的问题。而且,该法不仅大量节约成本、节约能耗,同时还可以大大降低污染物的排放,更重要的是由于不需要在手套箱中操作,同时不添加固相添加剂,使得离子液体中稀土金属的电沉积向产业化迈进了一大步。The above preparation method uses a hydroxy ether solvent as an additive, and utilizes the hydroxy group in it to help dissolve the rare earth salt, and at the same time, there is only one hydroxy group in it, which greatly reduces the outgassing amount, so that the current does not drop rapidly, and the porosity in the product is also greatly reduced. . The method does not use solid substances as additives, which alleviates the problems of difficult dissolution and cumbersome steps, and does not use ethylene glycol as additives, which alleviates the problems of a large amount of outgassing and a sharp drop in current during the deposition process. Moreover, this method not only saves a lot of cost and energy consumption, but also can greatly reduce the emission of pollutants. More importantly, because it does not need to operate in a glove box and does not add solid phase additives, the rare earth metals in the ionic liquid are free from Electrodeposition has taken a big step towards industrialization.
下面将更详细地描述根据本发明提供的稀土金属的制备方法的示例性实施方式。然而,这些示例性实施方式可以由多种不同的形式来实施,并且不应当被解释为只限于这里所阐述的实施方式。应当理解的是,提供这些实施方式是为了使得本申请的公开彻底且完整,并且将这些示例性实施方式的构思充分传达给本领域普通技术人员。Exemplary embodiments of the method for preparing rare earth metals provided according to the present invention will be described in more detail below. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. It should be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of these exemplary embodiments to those skilled in the art.
首先,将稀土盐、离子液体和羟基醚类溶剂混合形成电解液,并将电解液置于电解槽中。该步骤中,电解液配制是在大气气氛下进行,也可以辅以超声处理。且该步骤不需要在手套箱中操作,同时不添加固相添加剂,使得离子液体中稀土金属的电沉积向产业化迈进了一大步。First, rare earth salt, ionic liquid and hydroxy ether solvent are mixed to form an electrolyte, and the electrolyte is placed in an electrolytic cell. In this step, the preparation of the electrolyte solution is carried out in an atmospheric atmosphere, and may also be supplemented by ultrasonic treatment. And this step does not need to be operated in a glove box, and no solid phase additives are added, which makes the electrodeposition of rare earth metals in ionic liquids a big step toward industrialization.
上述电解液中,离子液体与羟基醚类溶剂的体积比可以根据实际需求进行设定。优选地,离子液体与羟基醚类溶剂的体积比为0.1~20:1。更为优选地,进一步地,电解液中,离子液体与羟基醚类溶剂的体积比为1~4:1。具有上述组成的电解液能够更好地溶解稀土盐。同样地,稀土盐的含量也可以根据实际需求进行设定。在一种优选的实施方式中,稀土盐在电解液中的含量为5~85g/L。此时,后续电解过程会更加彻底。In the above electrolyte, the volume ratio of the ionic liquid to the hydroxy ether solvent can be set according to actual needs. Preferably, the volume ratio of the ionic liquid to the hydroxy ether solvent is 0.1-20:1. More preferably, further, in the electrolyte, the volume ratio of the ionic liquid to the hydroxy ether solvent is 1-4:1. The electrolyte having the above-mentioned composition can better dissolve the rare earth salt. Similarly, the content of rare earth salts can also be set according to actual needs. In a preferred embodiment, the content of the rare earth salt in the electrolyte is 5-85 g/L. At this time, the subsequent electrolysis process will be more thorough.
该步骤中所采用离子液体可以为本领域中常用的离子液体。在一种优选的实施方式中,进一步地,离子液体的阴离子为BF4 -或PF6 -,离子液体的阳离子为烷基咪唑或烷基吡啶。当然,离子液体的种类并不限于上述优选例。The ionic liquid used in this step can be an ionic liquid commonly used in the art. In a preferred embodiment, further, the anion of the ionic liquid is BF 4 - or PF 6 - , and the cation of the ionic liquid is an alkyl imidazole or an alkyl pyridine. Of course, the type of ionic liquid is not limited to the above preferred examples.
该步骤中的稀土盐可以为本领域用户中常见的稀土盐,例如,稀土盐为氯化稀土、硫酸稀土和硝酸稀土中的任一种或多种。稀土盐中的稀土为本领域中常见的稀土离子,例如La3+、Ce3+和Dy3+等,而且稀土盐中也可以含有两种或两种以上稀土离子。The rare earth salt in this step can be a common rare earth salt among users in the art, for example, the rare earth salt is any one or more of rare earth chloride, rare earth sulfate and rare earth nitrate. The rare earths in the rare earth salts are common rare earth ions in the art, such as La 3+ , Ce 3+ and Dy 3+ , and the rare earth salts may also contain two or more rare earth ions.
完成将稀土盐、离子液体和羟基醚类溶剂混合形成电解液,并将电解液置于电解槽中的步骤之后,对电解液进行电解以形成稀土金属。电解的方式有很多种,例如恒电流沉积或恒电位沉积等。在一种优选的实施方式中,惰性电极为工作电极,以惰性电极为对电极,采用恒电流电沉积方式进行电解,且电解步骤中电流密度为10~150A/m2,电沉积时间为5~120min,并在室温下电沉积得到稀土金属;After completing the steps of mixing the rare earth salt, the ionic liquid and the hydroxy ether solvent to form an electrolytic solution, and placing the electrolytic solution in an electrolytic cell, the electrolytic solution is electrolyzed to form a rare earth metal. There are many ways of electrolysis, such as galvanostatic deposition or constant potential deposition. In a preferred embodiment, the inert electrode is the working electrode, the inert electrode is used as the counter electrode, and electrolysis is carried out by galvanostatic electrodeposition, and in the electrolysis step, the current density is 10-150A/m 2 , and the electrodeposition time is 5 ~120min, and electrodeposited at room temperature to obtain rare earth metals;
在电解的步骤之前,优选地,该制备方法还包括:对电解液进行预电解以去除电解液中的水。预电解步骤可以采用恒电流或恒电位等方式,当采用恒电流电沉积方式进行预电解,且预电解步骤中电流密度优选为10~50A/m2,预电解的时间优选为5~30min。Before the step of electrolysis, preferably, the preparation method further includes: pre-electrolyzing the electrolyte to remove water in the electrolyte. The pre-electrolysis step can adopt methods such as galvanostatic or constant potential. When the pre-electrolysis is performed by galvanostatic electrodeposition, the current density in the pre-electrolysis step is preferably 10-50A/m 2 , and the pre-electrolysis time is preferably 5-30min.
在电解的步骤之前,该制备方法还可以包括:向电解槽中通入惰性气体,以对电解液进行气动搅拌。具体地,可以在电解槽底部安放蛇形管,并通过蛇形管向电解槽中通入惰性气体,例如氮气、氩气等。Before the step of electrolysis, the preparation method may further include: introducing an inert gas into the electrolysis tank to agitate the electrolyte solution pneumatically. Specifically, a serpentine tube may be placed at the bottom of the electrolytic cell, and an inert gas, such as nitrogen, argon, etc., may be introduced into the electrolytic cell through the serpentine tube.
本发明还提供了一种稀土金属,该稀土金属由本发明提供的上述制备方法制成。稀土金属中的气孔率也大大降低,进而提高了稀土金属的表面性能。The present invention also provides a rare earth metal prepared by the above-mentioned preparation method provided by the present invention. The porosity in rare earth metals is also greatly reduced, thereby improving the surface properties of rare earth metals.
下面将结合实施例进一步说明本发明提供的稀土金属的制备方法。The preparation method of the rare earth metal provided by the present invention will be further described below with reference to the examples.
实施例1Example 1
本实施例提供了一种稀土金属的制备方法,包括以下步骤:The present embodiment provides a preparation method of rare earth metal, comprising the following steps:
首先,将LaCl3、离子液体和2-羟丙基甲基醚混合形成电解液,并将电解液置于电解槽中,其中,离子液体与2-羟丙基甲基醚的体积比为10:1,稀土盐在电解液中的含量为5g/L,离子液体的阴离子为BF4 -,离子液体的阳离子为1-乙基-3-甲基咪唑阳离子;First, LaCl 3 , ionic liquid and 2-hydroxypropyl methyl ether are mixed to form an electrolyte, and the electrolyte is placed in an electrolytic cell, wherein the volume ratio of ionic liquid to 2-hydroxypropyl methyl ether is 10 : 1, the content of rare earth salt in the electrolyte is 5g/L, the anion of the ionic liquid is BF 4 - , and the cation of the ionic liquid is 1-ethyl-3-methylimidazolium cation;
然后,蛇形管向电解槽中通入氮气以对电解液进行气动搅拌,并对电解液进行预电解,其中,电流密度优选为10A/m2,预电解的时间优选为10min。Then, nitrogen gas is introduced into the electrolytic cell through the serpentine tube to agitate the electrolyte solution pneumatically, and the electrolyte solution is pre-electrolyzed, wherein the current density is preferably 10A/m 2 , and the pre-electrolysis time is preferably 10min.
最后,以惰性电极为工作电极,惰性电极为对电极,采用恒电流电沉积方式对电解液进行电解,且其中,电流密度为10A/m2,电沉积时间为20min。Finally, using the inert electrode as the working electrode and the inert electrode as the counter electrode, the electrolyte is electrolyzed by galvanostatic electrodeposition, where the current density is 10A/m 2 and the electrodeposition time is 20min.
实施例2Example 2
本实施例提供了一种稀土金属的制备方法,包括以下步骤:The present embodiment provides a preparation method of rare earth metal, comprising the following steps:
首先,将LaCl3、离子液体和2-羟丙基乙基醚混合形成电解液,并将电解液置于电解槽中,其中,离子液体与2-羟丙基乙基醚的体积比为5:1,稀土盐在电解液中的含量为15g/L,离子液体的阴离子为BF4 -,离子液体的阳离子为1-乙基-3-甲基咪唑阳离子;First, LaCl 3 , ionic liquid and 2-hydroxypropyl ethyl ether are mixed to form an electrolyte, and the electrolyte is placed in an electrolytic cell, wherein the volume ratio of ionic liquid to 2-hydroxypropyl ethyl ether is 5 : 1, the content of rare earth salt in the electrolyte is 15g/L, the anion of the ionic liquid is BF 4 - , and the cation of the ionic liquid is 1-ethyl-3-methylimidazolium cation;
然后,蛇形管向电解槽中通入氮气以对电解液进行气动搅拌,并对电解液进行预电解,其中,电流密度优选为10A/m2,预电解的时间优选为20min。Then, nitrogen gas is introduced into the electrolytic cell through the serpentine tube to agitate the electrolytic solution pneumatically, and the electrolytic solution is pre-electrolyzed, wherein the current density is preferably 10 A/m 2 , and the pre-electrolysis time is preferably 20 min.
最后,以惰性电极为工作电极,惰性电极为对电极,采用恒电流电沉积方式对电解液进行电解,且其中,电流密度为10A/m2,电沉积时间为30min。Finally, using the inert electrode as the working electrode and the inert electrode as the counter electrode, the electrolyte is electrolyzed by galvanostatic electrodeposition, wherein the current density is 10A/m 2 and the electrodeposition time is 30min.
实施例3Example 3
本实施例提供了一种稀土金属的制备方法,包括以下步骤:The present embodiment provides a preparation method of rare earth metal, comprising the following steps:
首先,将LaCl3、离子液体和乙二醇单甲醚混合形成电解液,并将电解液置于电解槽中,其中,离子液体与乙二醇单甲醚的体积比为0.5:1,稀土盐在电解液中的含量为25g/L,离子液体的阴离子为BF4 -,离子液体的阳离子为1-乙基-3-甲基咪唑阳离子;First, LaCl 3 , ionic liquid and ethylene glycol monomethyl ether are mixed to form an electrolyte, and the electrolyte is placed in an electrolytic cell, wherein the volume ratio of ionic liquid to ethylene glycol monomethyl ether is 0.5:1, rare earth The content of salt in the electrolyte is 25g/L, the anion of the ionic liquid is BF 4 - , and the cation of the ionic liquid is 1-ethyl-3-methylimidazolium cation;
然后,蛇形管向电解槽中通入氮气以对电解液进行气动搅拌,并对电解液进行预电解,其中,电流密度优选为20A/m2,预电解的时间优选为5min。Then, the serpentine pipe feeds nitrogen into the electrolytic cell to pneumatically stir the electrolyte, and pre-electrolyze the electrolyte, wherein the current density is preferably 20A/m 2 , and the pre-electrolysis time is preferably 5min.
最后,以惰性电极为工作电极,惰性电极为对电极,采用恒电流电沉积方式对电解液进行电解,且其中,电流密度为10A/m2,电沉积时间为50min。Finally, using the inert electrode as the working electrode and the inert electrode as the counter electrode, the electrolyte is electrolyzed by galvanostatic electrodeposition, where the current density is 10A/m 2 and the electrodeposition time is 50min.
实施例4Example 4
本实施例提供了一种稀土金属的制备方法,包括以下步骤:The present embodiment provides a preparation method of rare earth metal, comprising the following steps:
首先,将LaCl3、离子液体和2-羟丙基甲基醚混合形成电解液,并将电解液置于电解槽中,其中,离子液体与羟基醚类溶剂2-羟丙基甲基醚的体积比为1:1,稀土盐在电解液中的含量为55g/L,离子液体的阴离子为BF4 -,离子液体的阳离子为1-乙基-3-甲基咪唑阳离子;First, LaCl 3 , ionic liquid and 2-hydroxypropyl methyl ether are mixed to form an electrolyte, and the electrolyte is placed in an electrolytic cell, wherein the ionic liquid and the hydroxy ether solvent 2-hydroxypropyl methyl ether are mixed with each other. The volume ratio is 1:1, the content of rare earth salt in the electrolyte is 55g/L, the anion of the ionic liquid is BF 4 - , and the cation of the ionic liquid is 1-ethyl-3-methylimidazolium cation;
然后,蛇形管向电解槽中通入氮气以对电解液进行气动搅拌,并对电解液进行预电解,其中,电流密度优选为50A/m2,预电解的时间优选为5min。Then, the serpentine pipe feeds nitrogen into the electrolytic cell to pneumatically stir the electrolyte, and pre-electrolyze the electrolyte, wherein the current density is preferably 50A/m 2 , and the pre-electrolysis time is preferably 5min.
最后,以惰性电极为工作电极,惰性电极为对电极,采用恒电流电沉积方式对电解液进行电解,且其中,电流密度为30A/m2,电沉积时间为100min。Finally, using the inert electrode as the working electrode and the inert electrode as the counter electrode, the electrolyte is electrolyzed by galvanostatic electrodeposition, wherein the current density is 30A/m 2 and the electrodeposition time is 100min.
实施例5Example 5
本实施例提供了一种稀土金属的制备方法,包括以下步骤:The present embodiment provides a preparation method of rare earth metal, comprising the following steps:
首先,将LaCl3、离子液体和2-羟丙基甲基醚混合形成电解液,并将电解液置于电解槽中,其中,离子液体与2-羟丙基甲基醚的体积比为4:1,稀土盐在电解液中的含量为10g/L,离子液体的阴离子为BF4 -,离子液体的阳离子为1-乙基-3-甲基咪唑阳离子;First, LaCl 3 , ionic liquid and 2-hydroxypropyl methyl ether are mixed to form an electrolyte, and the electrolyte is placed in an electrolytic cell, wherein the volume ratio of ionic liquid to 2-hydroxypropyl methyl ether is 4 : 1, the content of rare earth salt in the electrolyte is 10g/L, the anion of the ionic liquid is BF 4 - , and the cation of the ionic liquid is 1-ethyl-3-methylimidazolium cation;
然后,蛇形管向电解槽中通入氮气以对电解液进行气动搅拌,并对电解液进行预电解,其中,电流密度优选为10A/m2,预电解的时间优选为15min。Then, nitrogen gas is introduced into the electrolytic cell through the serpentine tube to agitate the electrolytic solution pneumatically, and the electrolytic solution is pre-electrolyzed, wherein the current density is preferably 10A/m 2 , and the pre-electrolysis time is preferably 15min.
最后,以惰性电极为工作电极,惰性电极为对电极,采用恒电流电沉积方式对电解液进行电解,且其中,电流密度为50A/m2,电沉积时间为150min。Finally, using the inert electrode as the working electrode and the inert electrode as the counter electrode, the electrolyte is electrolyzed by galvanostatic electrodeposition, wherein the current density is 50A/m 2 and the electrodeposition time is 150min.
对比例1Comparative Example 1
将LaCl3、离子液体和乙二醇混合形成电解液,并将电解液置于电解槽中,其中,离子液体与乙二醇的体积比为4:1,稀土盐在电解液中的含量为10g/L,离子液体的阴离子为BF4 -,离子液体的阳离子为1-乙基-3-甲基咪唑阳离子;LaCl 3 , ionic liquid and ethylene glycol are mixed to form an electrolyte, and the electrolyte is placed in an electrolytic cell, wherein the volume ratio of ionic liquid to ethylene glycol is 4:1, and the content of rare earth salt in the electrolyte is 10g/L, the anion of the ionic liquid is BF 4 - , and the cation of the ionic liquid is 1-ethyl-3-methylimidazolium cation;
然后,蛇形管向电解槽中通入氮气以对电解液进行气动搅拌,并对电解液进行预电解,其中,电流密度优选为10A/m2,预电解的时间优选为15min。Then, nitrogen gas is introduced into the electrolytic cell through the serpentine tube to agitate the electrolytic solution pneumatically, and the electrolytic solution is pre-electrolyzed, wherein the current density is preferably 10A/m 2 , and the pre-electrolysis time is preferably 15min.
最后,以惰性电极为工作电极,惰性电极为对电极,采用恒电流电沉积方式对电解液进行电解,且其中,电流密度为50A/m2,电沉积时间为150min。Finally, using the inert electrode as the working electrode and the inert electrode as the counter electrode, the electrolyte is electrolyzed by galvanostatic electrodeposition, wherein the current density is 50A/m 2 and the electrodeposition time is 150min.
测试:test:
本发明还采用扫描电镜获得了对实施例5和对比例1得到的稀土金属的SEM图,其中图1为实施例5得到的稀土金属的SEM图,图2为对比例1得到的稀土金属的SEM图。从图1可以看出,实施例5得到的稀土金属的微观结构很致密,不存在大尺寸(几微米)的气孔。从图2可以看出,对比例1得到的稀土金属存在很多气孔(尺寸为数微米),其气孔率远大于实施例5得到的稀土金属的气孔率。The present invention also uses scanning electron microscope to obtain the SEM images of the rare earth metals obtained in Example 5 and Comparative Example 1, wherein FIG. 1 is the SEM image of the rare earth metals obtained in Example 5, and FIG. 2 is the SEM images of the rare earth metals obtained in Comparative Example 1. SEM image. It can be seen from FIG. 1 that the microstructure of the rare earth metal obtained in Example 5 is very dense, and there are no large-sized (several micrometers) pores. It can be seen from FIG. 2 that the rare earth metal obtained in Comparative Example 1 has many pores (with a size of several microns), and its porosity is much larger than that of the rare earth metal obtained in Example 5.
本发明还还采用扫描电镜获得了对实施例1至4得到的稀土金属的SEM图(本发明中未给出),且结果表明实施例1至4得到的稀土金属的微观结构也很致密,不存在大尺寸的气孔。The present invention also uses scanning electron microscopy to obtain SEM images of the rare earth metals obtained in Examples 1 to 4 (not given in the present invention), and the results show that the microstructures of the rare earth metals obtained in Examples 1 to 4 are also very dense, There are no large sized pores.
从以上实施例可以看出,本发明上述的实例实现了如下技术效果:本发明通过将稀土盐、离子液体和羟基醚类溶剂混合形成电解液,并对电解液进行电解以形成稀土金属。该方法以羟基醚类溶剂为添加剂,利用其中的羟基助溶稀土盐,同时其中仅有一个羟基,大大降低了放气量,使电流不至于迅速下降,并使产物中的气孔率也大大降低。该方法不以固态物质为添加剂,缓解了溶解困难、步骤繁琐问题,且该方法不以乙二醇为添加剂,缓解了沉积过程中大量放气,电流急剧下降的问题。而且,该法不仅大量节约成本、节约能耗,同时还可以大大降低污染物的排放,更重要的是由于不需要在手套箱中操作,同时不添加固相添加剂,使得离子液体中稀土金属的电沉积向产业化迈进了一大步。It can be seen from the above embodiments that the above-mentioned examples of the present invention achieve the following technical effects: the present invention forms an electrolyte by mixing rare earth salts, ionic liquids and hydroxy ether solvents, and electrolyzes the electrolyte to form rare earth metals. The method uses a hydroxy ether solvent as an additive, and utilizes the hydroxy group in it to dissolve the rare earth salt. At the same time, there is only one hydroxy group, which greatly reduces the outgassing amount, so that the current does not drop rapidly, and the porosity in the product is also greatly reduced. The method does not use solid substances as additives, which alleviates the problems of difficult dissolution and cumbersome steps, and does not use ethylene glycol as additives, which alleviates the problems of a large amount of outgassing and a sharp drop in current during the deposition process. Moreover, this method not only saves a lot of cost and energy consumption, but also can greatly reduce the emission of pollutants. More importantly, because it does not need to operate in a glove box and does not add solid phase additives, the rare earth metals in the ionic liquid are free from Electrodeposition has taken a big step towards industrialization.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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