CN105802033B - A kind of preparation method and applications of polyethylene film - Google Patents
A kind of preparation method and applications of polyethylene film Download PDFInfo
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Abstract
本发明公开了一种聚乙烯薄膜的制备方法,包括以下步骤:1)用混合液体I为载体物流将催化剂体系中的主催化剂输送到反应器内,所述混合液体I包含烷烃、烯烃和助催化剂;向从反应器中流出的物流II中加入补充烯烃进料后得到物流III,将物流III分成物流IIIa和IIIb,物流IIIa和IIIb分别回流至反应器的侧部和底部;在反应器中,经聚合得到乙烯聚合物并从反应器中出料;其中,所述烯烃包括α‑烯烃与乙烯,所述混合液体I中α‑烯烃与乙烯的摩尔比浓度比至少为1;2)将步骤1)制得的乙烯聚合物通过吹塑工艺,得到聚乙烯薄膜。根据本发明提供的方法提高了所得薄膜纵向和横向拉伸强度,且具有均匀的纵向和横向拉伸强度。
The invention discloses a preparation method of a polyethylene film, which comprises the following steps: 1) using a mixed liquid I as a carrier flow to transport the main catalyst in the catalyst system to the reactor, and the mixed liquid I contains alkanes, olefins and auxiliary Catalyst; Stream III is obtained after adding make-up olefin feed to stream II flowing out of the reactor, stream III is divided into streams IIIa and IIIb, and streams IIIa and IIIb are refluxed to the side and bottom of the reactor, respectively; in the reactor , obtain ethylene polymer through polymerization and discharge from the reactor; wherein, the olefins include α-olefins and ethylene, and the molar ratio concentration ratio of α-olefins and ethylene in the mixed liquid I is at least 1; 2) the The ethylene polymer obtained in step 1) is passed through a blow molding process to obtain a polyethylene film. According to the method provided by the invention, the longitudinal and transverse tensile strength of the obtained film is improved and has uniform longitudinal and transverse tensile strength.
Description
技术领域technical field
本发明涉及一种聚乙烯薄膜的制备方法,具体地说,本发明涉及一种聚乙烯薄膜的制备方法和其应用。The present invention relates to a kind of preparation method of polyethylene film, specifically, the present invention relates to a kind of preparation method of polyethylene film and its application.
背景技术Background technique
目前,聚丙烯双向拉伸薄膜(BOPP)是高档包装领域的主要产品,因为其具有质量轻、透明、无毒、防潮和机械强度高等优点。而新型聚乙烯双向拉伸薄膜(BOPE)比BOPP展现出了更加优异的性能,其质量更轻、透明度、光泽度和印刷效果更好。BOPE主要为3-5层膜结构,最常见为3层,分别为外侧基层,芯层基层和功能层。芯层的主要成分为聚乙烯(PE),PE的加入量占芯层重量的99%左右。传统的聚乙烯薄膜在纵向的拉伸强度远大于在横向的拉伸强度,这会导致薄膜在使用时的横向断裂伸长率不够,从而影响聚乙烯薄膜的使用性能。传统的聚乙烯薄膜中使用的PE主要有线性低密度聚乙烯(LLDPE)、低密度聚乙烯(LDPE)和茂金属线性低密度聚乙烯(mLLDPE)。At present, biaxially oriented polypropylene film (BOPP) is the main product in the high-end packaging field because of its light weight, transparency, non-toxicity, moisture resistance and high mechanical strength. The new polyethylene biaxially oriented film (BOPE) shows more excellent performance than BOPP, with lighter weight, better transparency, gloss and printing effect. BOPE mainly has a 3-5 layer membrane structure, the most common is 3 layers, which are the outer base layer, the core base layer and the functional layer. The main component of the core layer is polyethylene (PE), and the addition of PE accounts for about 99% of the weight of the core layer. The tensile strength of the traditional polyethylene film in the longitudinal direction is much greater than that in the transverse direction, which will lead to insufficient transverse elongation of the film during use, thus affecting the performance of the polyethylene film. PE used in traditional polyethylene films mainly include linear low-density polyethylene (LLDPE), low-density polyethylene (LDPE) and metallocene linear low-density polyethylene (mLLDPE).
中国专利CN 101608004B公开了一种利用高压釜式反应器以乙烯、丙烯和1-丁烯为原料合成线性低密度聚乙烯的方法,催化剂载体为SiO2,溶剂为正己烷,催化剂为三乙基铝,反应压力0.8MPa,温度80℃,得到的聚乙烯的雾度最低为11%,分子量分布指数6-40,熔体流动速率0.2-20g/10min,密度0.910-0.940g/cm3,其纵向拉伸强度约为15MPa,横向拉伸强度约为11MPa。可见该线性低密度聚乙烯的纵向、横向拉伸强度相差较大,不利于作为BOPE的芯层材料。Chinese patent CN 101608004B discloses a method for synthesizing linear low density polyethylene using ethylene, propylene and 1-butene as raw materials in an autoclave reactor. The catalyst carrier is SiO 2 , the solvent is n-hexane, and the catalyst is triethyl Aluminum, reaction pressure 0.8MPa, temperature 80°C, the minimum haze of polyethylene obtained is 11%, the molecular weight distribution index is 6-40, the melt flow rate is 0.2-20g/10min, and the density is 0.910-0.940g/cm 3 . The longitudinal tensile strength is about 15MPa, and the transverse tensile strength is about 11MPa. It can be seen that the longitudinal and transverse tensile strengths of the linear low density polyethylene are quite different, which is not conducive to being used as the core material of BOPE.
出于这种考虑,本发明目的是解决相关领域现有技术所暴露出来的问题,期望提供一种利用流化床反应器来制备纵向、横向拉伸强度很接近的高性能乙烯聚合物产品的方法。For this consideration, the purpose of the present invention is to solve the problems exposed by the prior art in the related field, and it is expected to provide a method of utilizing a fluidized bed reactor to prepare high-performance ethylene polymer products with close longitudinal and transverse tensile strengths. method.
发明内容Contents of the invention
鉴于以上现有技术的不足,本发明的目的之一在于提供一种利用流化床反应器制备乙烯聚合物的方法,该方法实现了利用单反应器来制备纵向、横向拉伸强度很接近的高性能乙烯聚合物产品。In view of the above deficiencies in the prior art, one of the purposes of the present invention is to provide a method for preparing ethylene polymers using a fluidized bed reactor, which realizes the use of a single reactor to prepare ethylene polymers with very close longitudinal and transverse tensile strengths. High performance ethylene polymer products.
本发明的另一目的在于提供一种根据所述方法制备得到的聚乙烯薄膜在包装材料或商品标签等薄膜制品中的应用。Another object of the present invention is to provide an application of the polyethylene film prepared according to the method in film products such as packaging materials or commodity labels.
根据本发明的一个方面,提供了一种聚乙烯薄膜的制备方法,包括:According to one aspect of the present invention, a kind of preparation method of polyethylene film is provided, comprising:
1)用混合液体I为载体物流将催化剂体系中的主催化剂输送到反应器内,所述混合液体I包含烷烃、烯烃和助催化剂;向从反应器中流出的物流II中加入补充烯烃进料,得到物流III,将物流III分成物流IIIa和IIIb,物流IIIa和IIIb分别回流至反应器的侧部和底部;在反应器中,经聚合得到乙烯聚合物并从反应器中出料;其中,所述烯烃包括α-烯烃与乙烯,所述混合液体I中α-烯烃与乙烯的摩尔比为至少为1;1) Transport the main catalyst in the catalyst system to the reactor by using the mixed liquid I as the carrier stream, the mixed liquid I comprising alkanes, olefins and co-catalysts; adding additional olefin feed to the stream II flowing out from the reactor , to obtain stream III, stream III is divided into stream IIIa and IIIb, and stream IIIa and IIIb are respectively refluxed to the side and the bottom of the reactor; in the reactor, ethylene polymer is obtained through polymerization and discharged from the reactor; wherein, The olefins include α-olefins and ethylene, and the molar ratio of α-olefins to ethylene in the mixed liquid I is at least 1;
2)将步骤1)制得的乙烯聚合物通过吹塑工艺,得到聚乙烯薄膜。2) passing the ethylene polymer prepared in step 1) through a blow molding process to obtain a polyethylene film.
根据本发明提供的方法,能够制得具有均匀纵向和横向拉伸强度的薄膜,且薄膜的雾度低,抗穿刺性好,抗撕裂强度、拉伸强度和正切模量高。本发明中方法制的的薄膜,综合性能良好,具有宽广的应用前景。According to the method provided by the invention, a film with uniform longitudinal and transverse tensile strength can be prepared, and the film has low haze, good puncture resistance, high tear strength, tensile strength and tangent modulus. The film prepared by the method of the invention has good comprehensive properties and broad application prospects.
本发明的方法中,在整个反应体系中进行物料循环,从而循环利用原料。其中,从反应器流出的物流II的质量流量较大,为大流量物料循环,经补充少量进料后,得到物流III。在本发明的方法中,混合液体I以及物流IIIa和IIIb加入到反应器中,其中含有的烷烃,烷烃的汽化潜热高,且烷烃的移热量大,使得反应器内呈现温度不同的反应区域;且混合液体I中具有高的α-烯烃含量;因此,烯烃单体在流化床反应器内不同区域的不同温度条件下可以分别得到高支链、低密度的高分子量的烯烃聚合物以及低支链、高密度的低分子量的烯烃聚合物,由此可以得到高低分子量的烯烃聚合物不断混合流化的产品,以及提高了高支化度的分子链段或分子链的含量,并且由于烷烃可以较大提高流化床反应器内的撤热能力,因此本发明的方法可以制备得到高、低分子量和高、低支化度微观混合均匀的烯烃聚合物产品,改进了乙烯共聚物的透光率、雾度和自粘性,且生产的时空收率得到显著提高。然后,利用所得到的乙烯聚合物通过吹塑工艺,得到性能良好如均匀纵向和横向拉伸强度,高自粘性、低雾度和高透光率,且高抗穿刺性、抗撕裂强度、拉伸强度和正切模量的聚乙烯薄膜。In the method of the present invention, material circulation is carried out in the whole reaction system, thereby recycling raw materials. Among them, the mass flow rate of the stream II flowing out from the reactor is relatively large, and it is a material circulation with a large flow rate. After a small amount of feed is supplemented, the stream III is obtained. In the method of the present invention, the mixed liquid I and streams IIIa and IIIb are added to the reactor, and the alkane contained therein has a high latent heat of vaporization of the alkane, and a large heat transfer of the alkane, so that different temperature reaction zones appear in the reactor; And the mixed liquid I has a high content of α-olefins; therefore, the olefin monomers can obtain highly branched, low-density, high-molecular-weight olefin polymers and low-branched olefins under different temperature conditions in different regions of the fluidized bed reactor. , high-density low molecular weight olefin polymers, so that high and low molecular weight olefin polymers can be continuously mixed and fluidized, and the content of highly branched molecular segments or molecular chains is increased, and because alkanes can be compared The heat removal ability in the fluidized bed reactor is greatly improved, so the method of the present invention can prepare high and low molecular weight and high and low branching degree microscopically mixed olefin polymer products, and the light transmittance of the ethylene copolymer is improved , haze and self-adhesiveness, and the space-time yield of production is significantly improved. Then, use the obtained ethylene polymer through the blow molding process to obtain good properties such as uniform longitudinal and transverse tensile strength, high self-adhesiveness, low haze and high light transmittance, and high puncture resistance, tear strength, Tensile strength and tangent modulus of polyethylene films.
在本发明的方法中,物流III和混合液体I中的烯烃单体作为原料,在流化床反应器内多个温度不同的反应区内分别进行聚合。不同的聚合温度和不同的烯烃单体浓度可以得到结构与性能均不同的烯烃聚合物。根据本发明,用一种包含烷烃和烯烃的混合溶体做载体将催化剂输送到反应器内,能够进一步在反应器内形成多个低温反应区,进一步提高高支化度的分子链的含量。按此方法制作的聚乙烯的纵/横向拉伸强度、雾度和自粘性得到改进;进而,提高了得到的薄膜制品的综合性能,如抗穿刺性、正切模量、抗撕裂强度、自粘性和透光率得到了提高,雾度降低。In the method of the present invention, the olefin monomers in the stream III and the mixed liquid I are used as raw materials, and are polymerized separately in multiple reaction zones with different temperatures in the fluidized bed reactor. Different polymerization temperatures and different olefin monomer concentrations can obtain olefin polymers with different structures and properties. According to the present invention, using a mixed solution containing alkanes and olefins as a carrier to transport the catalyst into the reactor can further form multiple low-temperature reaction zones in the reactor and further increase the content of highly branched molecular chains. The longitudinal/transverse tensile strength, haze and self-adhesiveness of the polyethylene produced by this method are improved; furthermore, the comprehensive properties of the obtained film products are improved, such as puncture resistance, tangent modulus, tear strength, self-adhesiveness, etc. Viscosity and light transmission are improved and haze is reduced.
根据本发明提供的方法,用一种包含烷烃和烯烃的混合溶体做载体将催化剂输送到反应器内,且混合液体中α-烯烃的摩尔含量不低于乙烯,在催化剂作用的初期α-烯烃的含量高,使得聚乙烯的支化度升高,密度降低(LDPE低密度聚乙烯)。根据本发明得到的聚合物,在相近分子量的情况下,使得聚合物的纵向和横向拉伸强度得到改善。According to the method provided by the present invention, a mixed solution containing alkanes and olefins is used as a carrier to transport the catalyst into the reactor, and the molar content of α-olefins in the mixed liquid is not lower than ethylene, and the α-olefins in the initial stage of catalyst action The high content of polyethylene will increase the branching degree of polyethylene and reduce the density (LDPE low density polyethylene). The polymers obtained according to the present invention have improved longitudinal and transverse tensile strengths at similar molecular weights.
根据本发明的一个优选实施方式,所述混合液体I可以作为载体物流,能够将主催化剂粉末输送至反应体系中。其中,优选先用一个转动设备将主催化剂输送到与聚合反应器连接的管线或管件内,然后再用混合液体I将主催化剂粉末输送至反应体系中。根据本发明的一个具体实施例,所述转动设备选自泵、压缩机、风机和减速机。According to a preferred embodiment of the present invention, the mixed liquid I can be used as a carrier flow, capable of transporting the main catalyst powder into the reaction system. Among them, it is preferred to use a rotating device to transport the main catalyst to the pipeline or pipe fitting connected with the polymerization reactor, and then use the mixed liquid I to transport the main catalyst powder into the reaction system. According to a specific embodiment of the present invention, the rotating equipment is selected from pumps, compressors, fans and speed reducers.
根据本发明的一个优选实施方式,所述催化剂体系包括齐格勒-纳塔催化剂、茂金属催化剂、过渡金属催化剂、无机铬催化剂和有机铬催化剂。所述催化剂体系包括助催化剂和主催化剂。在一个具体的实例中,主催化剂与助催化剂的量为本领域内的常规用量,如主催化剂与助催化剂的摩尔比以主催化剂中的活性金属元素与助催化剂中的活性金属金属元素的摩尔比为1:1-6:1。在一个具体的实施例中,所述混合液体I中包含助催化剂为三乙基铝。在另一个具体的实例中,所述助催化剂在混合液体中的量为至少150ppm(重量含量)。According to a preferred embodiment of the present invention, the catalyst system includes a Ziegler-Natta catalyst, a metallocene catalyst, a transition metal catalyst, an inorganic chromium catalyst and an organic chromium catalyst. The catalyst system includes a co-catalyst and a main catalyst. In a specific example, the amount of the main catalyst and the cocatalyst is a conventional amount in the art, such as the molar ratio of the main catalyst and the cocatalyst to the mole of the active metal element in the main catalyst and the active metal element in the cocatalyst The ratio is 1:1-6:1. In a specific embodiment, the cocatalyst contained in the mixed liquid I is triethylaluminum. In another specific example, the amount of the co-catalyst in the mixed liquid is at least 150 ppm (weight content).
根据本发明的一个优选实施方式,所述混合液体I中α-烯烃与乙烯的摩尔比为1-5,如1.3-5。在优选的情况下,所述混合液体I中α-烯烃与乙烯的摩尔比为1.5-5。此时,α-烯烃的含量更高,使得聚乙烯的支化度升高,密度降低,同时,在相同分子量的情况下,使得聚乙烯(或称乙烯聚合物,本文中均指共聚乙烯)的纵向和横向拉伸强度得到进一步改善。According to a preferred embodiment of the present invention, the molar ratio of α-olefin to ethylene in the mixed liquid I is 1-5, such as 1.3-5. In a preferred situation, the molar ratio of α-olefin to ethylene in the mixed liquid I is 1.5-5. At this time, the content of α-olefin is higher, so that the degree of branching of polyethylene increases and the density decreases. The longitudinal and transverse tensile strengths are further improved.
根据本发明的另一个优选实施方式,在所述混合液体I中,烷烃的含量为5-80wt%。在优选的情况下,混合液体I中的烷烃的含量为10-65wt%。控制混合液体中的烷烃含量,有利于控制反应温度,形成低温反应区。According to another preferred embodiment of the present invention, in the mixed liquid I, the content of alkanes is 5-80wt%. In a preferred situation, the content of alkanes in the mixed liquid I is 10-65wt%. Controlling the alkane content in the mixed liquid is beneficial to controlling the reaction temperature and forming a low-temperature reaction zone.
根据本发明的另一个优选实施方式,所述混合液体I的质量流量占物流II的质量流量的0.05%-5%,优选在0.1%-3%。According to another preferred embodiment of the present invention, the mass flow rate of the mixed liquid I accounts for 0.05%-5% of the mass flow rate of the stream II, preferably 0.1%-3%.
在一个具体的实施例中,本发明中的烷烃包含丁烷、异丁烷、正戊烷、异戊烷、正己烷、环己烷和庚烷中的至少一种。所述限定范围内的烷烃,其汽化潜热高,移热量大;有利于在反应器内形成不同反应温度的反应区。In a specific embodiment, the alkanes in the present invention include at least one of butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane and heptane. The alkanes within the limited range have high latent heat of vaporization and large heat transfer, which is beneficial to forming reaction zones with different reaction temperatures in the reactor.
根据本发明的一个优选实施方式,所述反应器中的反应压力为0.5-10MPa,反应温度为40-150℃。在一个具体的实例中,反应器内的反应压力为1.5-5MPa。在另一个具体的实施例中,所述反应器内的反应温度为60-100℃。According to a preferred embodiment of the present invention, the reaction pressure in the reactor is 0.5-10 MPa, and the reaction temperature is 40-150°C. In a specific example, the reaction pressure in the reactor is 1.5-5 MPa. In another specific embodiment, the reaction temperature in the reactor is 60-100°C.
根据本发明,所述烷烃,如混合液体I中的烷烃,如物流IIIa或IIIb中的烷烃等,其汽化潜热高,移热量大,能够作为冷凝剂使用。因此,在反应器内有烷烃输入的聚合反应区的反应温度要与其他聚合反应区的反应温度不同。根据本发明的一个具体实施例,所述反应器为流化床反应器。物流在包括流化床反应器、管路、热交换设备、分离设备等在内的整个反应体系中进行物料循环。According to the present invention, the alkane, such as the alkane in the mixed liquid I, such as the alkane in the stream IIIa or IIIb, has a high latent heat of vaporization and a large heat transfer, and can be used as a condensing agent. Therefore, the reaction temperature of the polymerization reaction zone having an input of alkane in the reactor will be different from the reaction temperature of other polymerization reaction regions. According to a specific embodiment of the present invention, the reactor is a fluidized bed reactor. The stream is circulated in the entire reaction system including fluidized bed reactors, pipelines, heat exchange equipment, separation equipment, etc.
根据本发明的一个具体优选实施方式中,所述反应器内包含温度不同的反应区。所述反应器中有冷凝剂(烷烃)输入的聚合反应区,聚合温度相对较低,为低温反应区,没有冷凝剂输入的聚合反应区,聚合温度相对较高,为高温反应区。根据本发明的一个具体实施例,所述低温反应区的反应温度控制在60-75℃,优选65-75℃;高温反应区的反应温度控制在75-100℃,优选80-90℃。According to a specific preferred embodiment of the present invention, the reactor contains reaction zones with different temperatures. In the reactor, there is a polymerization reaction zone where the condensing agent (alkane) is input, and the polymerization temperature is relatively low, which is a low-temperature reaction zone. The polymerization reaction zone where there is no condensing agent input, and the polymerization temperature is relatively high, is a high-temperature reaction zone. According to a specific embodiment of the present invention, the reaction temperature in the low-temperature reaction zone is controlled at 60-75°C, preferably 65-75°C; the reaction temperature in the high-temperature reaction zone is controlled at 75-100°C, preferably 80-90°C.
根据本发明的一个优选实施方式,所述流化床反应器的表观流化气速为0.1-10m/s。本发明的方法严格控制流化床反应器的表观流化气速的目的在于保证反应器流化状态良好同时避免粉料被大量带出。当表观流化气速为0.3-0.8m/s时,本发明的方法可以进一步保证流化床反应器平稳操作,同时保证低温反应区和高温反应区的稳定存在。原因可能在于表观流化气速高于本体系粉料的起始流化速率速度同时低于绝大部分粉料粒子的带出速度。According to a preferred embodiment of the present invention, the superficial fluidization gas velocity of the fluidized bed reactor is 0.1-10 m/s. The purpose of strictly controlling the superficial fluidization gas velocity of the fluidized bed reactor in the method of the present invention is to ensure a good fluidization state of the reactor while avoiding a large amount of powder material being carried out. When the superficial fluidization gas velocity is 0.3-0.8m/s, the method of the present invention can further ensure the stable operation of the fluidized bed reactor, and at the same time ensure the stable existence of the low-temperature reaction zone and the high-temperature reaction zone. The reason may be that the superficial fluidization gas velocity is higher than the initial fluidization velocity of the powder in this system and at the same time lower than the take-out velocity of most powder particles.
据本发明的一个优选实施方式,从反应器流出的物流II中,包含烷烃,还可能包含未反应的烯烃单体(可能涉及乙烯和α-烯烃)。物流II与物流III,其中的组分相差不大,质量流量也相差不大。在一个具体的实例中,物流II的质量流量占物流III质量流量的90%以上,优选95%以上至100%。According to a preferred embodiment of the present invention, the stream II flowing out from the reactor contains alkanes and may also contain unreacted olefin monomers (possibly involving ethylene and α-olefins). The components of the stream II and the stream III are not much different, and the mass flow rate is also the same. In a specific example, the mass flow rate of stream II accounts for more than 90% of the mass flow rate of stream III, preferably more than 95% to 100%.
随着反应的进行和聚合物的出料,需要补充烯烃进料。经补充烯烃进料(涉及补充乙烯进料和补充α-烯烃进料)进料后,得到的所述物流III中,烯烃的含量为1.0-60.0mol%,如优选5.0-55.0mol%。其中,在一个具体的实例中,所述物流III中,α-烯烃的摩尔浓度占乙烯的摩尔浓度在20%-60%。As the reaction progresses and polymer is withdrawn, additional olefin feed is required. Said stream III obtained after feeding the make-up olefin feed (involving make-up ethylene feed and make-up α-olefin feed) has an olefin content of 1.0-60.0 mol%, such as preferably 5.0-55.0 mol%. Wherein, in a specific example, in the stream III, the molar concentration of α-olefin accounts for 20%-60% of the molar concentration of ethylene.
根据本发明的一个优选实施方式,所述物流III中包含调节剂和/或惰性组分。采用调节剂,可以根据调节剂含量的不同调节聚合所得乙烯聚合物的分子量及分子量分布。其中,所述调节剂优选为氢气。采用惰性组分,可以撤除聚合过程中所产生的部分热量,还可以调节物流III的组成。其中,所述惰性组分优选为氮气。此时,从反应器流出的物流II中,可能包含调节剂和/或惰性组分。在一个具体实例中,所述物流III中,所述调节剂的含量控制为0.3-14.5mol%。在另一个具体实例中,在所述物流III中,所述惰性组分的量控制为25.0-75.0%。在一个具体实例中,所述物流所述物流III中,烷烃的含量控制为0.5-50.0mol%,如1.0-35.0mol%。根据工艺需要,物流III中也可包含补充烷烃进料、惰性组分进料和补充调节剂进料中的至少一种,以更好地控制物流III中的组成。According to a preferred embodiment of the present invention, the stream III contains regulators and/or inert components. By using the regulator, the molecular weight and molecular weight distribution of the ethylene polymer obtained by polymerization can be adjusted according to the content of the regulator. Wherein, the regulator is preferably hydrogen. By using inert components, part of the heat generated during the polymerization can be removed and the composition of stream III can be adjusted. Among them, the inert component is preferably nitrogen. In this case, the stream II exiting the reactor may contain regulators and/or inert components. In a specific example, in the stream III, the content of the regulator is controlled to be 0.3-14.5 mol%. In another specific example, in the stream III, the amount of the inert components is controlled to be 25.0-75.0%. In a specific example, in the stream III, the content of alkane is controlled to be 0.5-50.0 mol%, such as 1.0-35.0 mol%. According to the requirements of the process, at least one of supplementary alkane feed, inert component feed and supplementary regulator feed can also be included in stream III, so as to better control the composition of stream III.
根据本发明的一个优选实施方式,所述物流III经压缩和气液分离后,分成物流IIIa和IIIb。其中,物流IIIa通过反应器的侧部流入反应器。而物流IIIb通过反应器的底部流入反应器。根据本发明的一个具体实施例,物流IIIa中的烷烃占物流III中的烷烃总量的60-90wt%。也即物流III中的烷烃大多数通过物流IIIa从反应器的侧部流入反应器。根据本发明的一个具体实施例,物流IIIa中的烯烃占物流III中的烯烃总量的10-50wt%。According to a preferred embodiment of the present invention, the stream III is divided into streams IIIa and IIIb after compression and gas-liquid separation. Therein, stream IIIa flows into the reactor through the side of the reactor. Instead, stream IIIb flows into the reactor through the bottom of the reactor. According to a specific embodiment of the present invention, the alkanes in stream IIIa account for 60-90 wt% of the total amount of alkanes in stream III. That is, most of the alkanes in stream III flow into the reactor from the side of the reactor through stream IIIa. According to a particular embodiment of the present invention, the olefins in stream IIIa account for 10-50 wt% of the total amount of olefins in stream III.
根据本发明的另一个具体实施例,在IIIa和IIIb中,都有调节剂和惰性组分。其中IIIb中调节剂的量为III中调节剂的量50-100%wt。IIIa中惰性组分的量为III中惰性组分的量10-100%wt。其中,物流IIIa中的α-烯烃占物流III中的α-烯烃总量的10-100wt%。According to another embodiment of the invention, both in IIIa and IIIb, there are regulators and inert components. Wherein the amount of regulator in IIIb is 50-100%wt of the amount of regulator in III. The amount of inert components in IIIa is 10-100%wt of the amount of inert components in III. Wherein, the α-olefins in stream IIIa account for 10-100 wt% of the total amount of α-olefins in stream III.
在本发明的方法中,所述聚合反应区的温度是指在该聚合反应区中的最高温度。根据本发明的一个具体实施例,物流IIIa中的烷烃和烯烃单体从侧面通入流化床反应器,而物流III中的剩余的烷烃以及烯烃单体以物流IIIb的形式从底部输入流化床反应器。由此,可以进一步提高反应器中热量的去除效率以及反应的时空收率。In the method of the present invention, the temperature of the polymerization reaction zone refers to the highest temperature in the polymerization reaction zone. According to a specific embodiment of the present invention, the alkane and olefin monomers in stream IIIa are fed into the fluidized bed reactor from the side, and the remaining alkane and olefin monomers in stream III are fed into the fluidized bed reactor from the bottom in the form of stream IIIb. bed reactor. Thus, the heat removal efficiency in the reactor and the space-time yield of the reaction can be further improved.
在本发明的方法中,烯烃聚合物从流化床反应器流出之后,进入储料罐和吹扫罐用惰性组分吹扫脱除烯烃聚合物内的烯烃单体,然后再进入脱气仓内进一步脱除烯烃聚合物内部的烯烃单体,最后乙烯聚合物从脱气仓下部排出进行造粒。In the method of the present invention, after the olefin polymer flows out of the fluidized bed reactor, it enters the storage tank and the purge tank to purge and remove the olefin monomer in the olefin polymer with an inert component, and then enters the degassing chamber The olefin monomer inside the olefin polymer is further removed, and finally the ethylene polymer is discharged from the lower part of the degassing chamber for granulation.
根据本发明,所述α-烯烃选自丙烯、1-丁烯、1-戊烯、1-己烯、1-辛烯和1-癸烯中的至少一种。According to the present invention, the α-olefin is selected from at least one of propylene, 1-butene, 1-pentene, 1-hexene, 1-octene and 1-decene.
根据本发明的一个优选实施方式,所制备的乙烯聚合物,所述α-烯烃单体单元的摩尔含量为1-30%。如α-烯烃单体单元的摩尔含量为1-10%。所述聚合物的α-烯烃单体单元的含量比其他方法制备的要高,支化度高;且其中,α-烯烃单体单元头头相连(指连有侧基的两个碳原子直接相连)的单体单元含量比其他方法制备的要高;进而,有利于改善纵向和横向拉伸强度。According to a preferred embodiment of the present invention, in the prepared ethylene polymer, the molar content of the α-olefin monomer unit is 1-30%. For example, the molar content of α-olefin monomer units is 1-10%. The content of the α-olefin monomer unit of the polymer is higher than that prepared by other methods, and the degree of branching is high; and wherein, the α-olefin monomer unit is connected head-to-head (referring to two carbon atoms with side groups directly connected to each other) ) The monomer unit content is higher than that prepared by other methods; then, it is beneficial to improve the longitudinal and transverse tensile strength.
根据本发明的一个优选实施方式,所制备的乙烯聚合物的密度在0.890g/cm3至0.922g/cm3,优选0.895至0.917g/cm3。所述乙烯聚合物中,在230℃和2.16kg的条件下的熔体流动速率为0.1-10g/10min,优选0.5-5.0g/10min。所述乙烯聚合物的重均分子量为20000-250000,分子量分布指数为2-15。According to a preferred embodiment of the present invention, the prepared ethylene polymer has a density of 0.890 g/cm 3 to 0.922 g/cm 3 , preferably 0.895 to 0.917 g/cm 3 . In the ethylene polymer, the melt flow rate under the conditions of 230° C. and 2.16 kg is 0.1-10 g/10 min, preferably 0.5-5.0 g/10 min. The weight average molecular weight of the ethylene polymer is 20000-250000, and the molecular weight distribution index is 2-15.
根据本发明的一个优选实施方式,根据ISO11357-3由差示扫描量热法以20℃/分钟的加热速率来测定,乙烯聚合物的熔点为110-130℃,优选115-125℃。所述乙烯聚合物乙烯聚合物的纵向拉伸强度(MD)和横向拉伸强度(TD)大于15MPa,且其比例MD/TD小于1.15,优选小于1.1。According to a preferred embodiment of the present invention, the ethylene polymer has a melting point of 110-130°C, preferably 115-125°C, determined by differential scanning calorimetry according to ISO 11357-3 at a heating rate of 20°C/min. The ethylene polymer has a longitudinal tensile strength (MD) and a transverse tensile strength (TD) greater than 15 MPa, and its ratio MD/TD is less than 1.15, preferably less than 1.1.
在本发明的方法中,所述时空收率是指单位床层体积单位时间的烯烃聚合物的产量。In the method of the present invention, the space-time yield refers to the yield of olefin polymer per unit bed volume per unit time.
与现有技术相比,本发明的一种利用流化床反应器带液冷凝工艺制备烯烃聚合物的方法具有如下有益技术效果:过程简单;操作简便;设施投资的成本低廉;连续稳定性好;可以生产多样化的乙烯聚合物产品;制备的乙烯聚合物产品具有均匀的纵向和横向拉伸强度,其纵向/横向拉伸强度比值接近于1。Compared with the prior art, the method of the present invention for preparing olefin polymers by utilizing the fluidized bed reactor condensation process has the following beneficial technical effects: the process is simple; the operation is simple; the cost of facility investment is low; the continuous stability is good ; Diversified ethylene polymer products can be produced; The prepared ethylene polymer products have uniform longitudinal and transverse tensile strength, and the ratio of longitudinal/transverse tensile strength is close to 1.
根据本发明,在步骤2)中,将步骤1)制得的乙烯聚合物通过吹塑工艺,得到聚乙烯薄膜。所述薄膜的厚度为本领域内的常规厚度。在一个具体实例中,所述薄膜为BOPE膜(双向拉伸聚乙烯薄膜)。According to the present invention, in step 2), the ethylene polymer prepared in step 1) is blown to obtain a polyethylene film. The thickness of the film is a conventional thickness in the art. In a specific example, the film is a BOPE film (biaxially oriented polyethylene film).
根据本发明的一个优选实施方式,在所述步骤2)中,以步骤1)中制得的乙烯聚合物为芯层,制得BOPE薄膜。所述BOPE膜中皮层可采用现有技术中常用的皮层,如共聚聚丙烯和/或线性低密度聚乙烯为皮层。According to a preferred embodiment of the present invention, in the step 2), the ethylene polymer prepared in the step 1) is used as the core layer to prepare a BOPE film. The skin layer in the BOPE film can adopt the skin layer commonly used in the prior art, such as copolymerized polypropylene and/or linear low-density polyethylene as the skin layer.
根据本发明的另外一方面,还提供了上述方法制备的聚乙烯薄膜在包装材料和/或商品标签中的应用。其中,所述应用包括利用上述方法制备薄膜,然后用于包装材料和/或商品标签中。薄膜的综合性能良好,具有均匀的纵向和横向拉伸强度,且抗穿刺性好,抗撕裂强度、拉伸强度和正切模量高等等,能够广泛用于如蒸煮膜、高透明膜、阻隔保护膜、热封膜或标签膜中。According to another aspect of the present invention, application of the polyethylene film prepared by the above method in packaging materials and/or commodity labels is also provided. Wherein, the application includes preparing a film by the above method, and then using it in packaging materials and/or commodity labels. The overall performance of the film is good, with uniform longitudinal and transverse tensile strength, good puncture resistance, high tear strength, tensile strength and tangent modulus, etc., and can be widely used in cooking film, high transparency film, barrier In protective film, heat sealing film or label film.
与现有技术相比,本发明利用流化床反应器带液冷凝工艺制备乙烯聚合物,并利用含高α-烯烃/乙烯摩尔比的混合液体将主催化剂送入反应器,物流IIIa通过反应器的侧部流入反应器,而物流IIIb通过反应器的底部流入反应器;能够进一步在反应器内形成更多的温度不同的反应区,得到高、低分子量和高、低支化度微观混合均匀且具有特定结构的聚合物,进一步提高了含高支化度的分子链的含量,进而制得了高性能的薄膜。根本本发明的方法,工艺过程简单;操作简便;设施投资的成本低廉;连续稳定性好;可以生产多样化的聚乙烯薄膜;得到的薄膜的综合性能良好,均匀的纵向和横向拉伸强度,同时,薄膜的透光性和抗穿刺性好以及抗撕裂强度、拉伸强度和正切模量高等等。Compared with the prior art, the present invention utilizes a fluidized bed reactor to prepare ethylene polymers with a liquid condensation process, and utilizes a mixed liquid containing a high α-olefin/ethylene molar ratio to send the main catalyst into the reactor, and the stream IIIa passes through the reaction The side of the reactor flows into the reactor, and the stream IIIb flows into the reactor through the bottom of the reactor; more reaction zones with different temperatures can be further formed in the reactor to obtain high and low molecular weight and high and low degree of branching. Uniform polymers with specific structures further increase the content of highly branched molecular chains, thereby producing high-performance films. According to the method of the present invention, the process is simple; easy to operate; the cost of facility investment is low; the continuous stability is good; diverse polyethylene films can be produced; the comprehensive performance of the obtained film is good, uniform longitudinal and transverse tensile strength, At the same time, the film has good light transmittance and puncture resistance, as well as high tear strength, tensile strength and tangent modulus, etc.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图做简单地介绍,显而易见,下面简述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following brief description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1表示一种实现本发明方法的反应装置的示意图。Fig. 1 shows a schematic diagram of a reaction apparatus for realizing the method of the present invention.
图2表示流化床反应器内形成多个温度不同的烯烃聚合反应区的示意图。Fig. 2 shows a schematic diagram of the formation of multiple olefin polymerization reaction zones with different temperatures in a fluidized bed reactor.
在图中,相同的构件由相同的附图标记标示。附图并未按照实际的比例绘制。In the figures, the same components are designated by the same reference numerals. The figures are not drawn to scale.
附图标记的说明如下:The description of the reference signs is as follows:
1 分布板1 Distribution plate
2 流化床反应器;2 fluidized bed reactor;
3 压缩设备;3 compression equipment;
4 热交换设备;4 heat exchange equipment;
5 分离设备;5 separation equipment;
6 进料泵;6 feed pump;
7 气体循环管路;7 gas circulation pipeline;
8 出料罐;8 discharge tank;
9 吹扫罐;9 purge tank;
10 脱气仓;10 degas chamber;
11 用于将混合溶液I作为载体物流将主催化剂引入反应器的流体管道;11. For introducing the main catalyst into the fluid pipeline of the reactor with the mixed solution I as the carrier stream;
12 用于将物流IIIa引入反应器的流体管道;12 fluid conduits for introducing stream IIIa into the reactor;
13 用于从反应器中取出固体乙烯聚合物的流体管道;13 Fluid piping for removal of solid ethylene polymer from the reactor;
14 用于将H2、N2和乙烯引入循环管路的流体管道;14 Fluid piping for introducing H 2 , N 2 and ethylene into the circulation line;
15 用于将α-烯烃共聚单体引入循环管路的流体管道;15 Fluid piping for introducing α-olefin comonomer into the circulation line;
16 用于将冷凝剂引入循环管路的流体管道;16 Fluid piping for introducing condensate into the circulation line;
17 用于将分离设备分离出的物流IIIb引入反应器的流体管道;17 Fluid pipelines for introducing the stream IIIb separated by the separation device into the reactor;
18 用于将混合液体I输送至管道11的泵;18 a pump for delivering the mixed liquid I to the pipeline 11;
19. 用于将主催化剂粉末加入到管道11的装置。19. Means for feeding main catalyst powder into pipeline 11.
具体实施方式detailed description
下面将结合实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限定本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。Embodiments of the present invention will be described in detail below in conjunction with examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all commercially available conventional products.
乙烯聚合物结构及性能的表征方法Characterization Method of Ethylene Polymer Structure and Properties
(1)熔融温度和结晶温度的表征:差式扫描量热法(DSC)。(1) Characterization of melting temperature and crystallization temperature: differential scanning calorimetry (DSC).
称量待测样品6mg左右,以20℃/min的速率加热至220℃左右,并在氮气流中保持2min,然后将其以20℃/min的速率冷却至40℃左右,在此温度下保持2min以结晶样品。然后将该样品以20℃/min的升温速率升温至220℃再次熔化。记录熔融扫描,获得热分析图,并由此读出熔融温度和结晶温度。Weigh about 6mg of the sample to be tested, heat it to about 220°C at a rate of 20°C/min, and keep it in nitrogen flow for 2min, then cool it to about 40°C at a rate of 20°C/min, and keep it at this temperature 2 min to crystallize the sample. Then the sample was heated to 220° C. at a heating rate of 20° C./min and melted again. Melting scans are recorded, thermograms are obtained, and melting and crystallization temperatures are read out therefrom.
(2)重均分子量(Mw)的表征:凝胶渗透色谱法(GPC)。(2) Characterization of weight average molecular weight (Mw): gel permeation chromatography (GPC).
将待测样品以70mg/50ml的稳定化1,2,4-三氯苯(250μg/ml BHT(CAS REGISTRYNUMBER 128-37-0)的浓度制备;然后样品被加热到170℃保持2.5小时以进行溶解;测量是在Waters GPCV2000上、145℃条件下、以1.0ml/min.的流动速率、以相同的稳定化溶剂来进行的;三个Polymer Lab柱串联使用(Plgel,20μm混合ALS,300X 7.5mm)。The sample to be tested was prepared at a concentration of 70mg/50ml of stabilized 1,2,4-trichlorobenzene (250μg/ml BHT (CAS REGISTRYNUMBER 128-37-0); then the sample was heated to 170°C for 2.5 hours to carry out Dissolution; measurement was carried out on Waters GPCV2000 at 145°C at a flow rate of 1.0ml/min. with the same stabilizing solvent; three Polymer Lab columns were used in series (Plgel, 20μm mixed ALS, 300X 7.5 mm).
(3)分子量分布指数(PDI)的测定:Rheometrics公司的RMS-800型平板流变仪。(3) Determination of molecular weight distribution index (PDI): RMS-800 plate rheometer of Rheometrics Company.
在振动频率从0.1rad/s增加到100rad/s条件下操作。交叉模量(crossovermodulus)可通过以下方程推导出PI:PI=105/Gc,其中,Gc为交叉模量,其为当G’=G”时确定的值(以Pa表示),其中G’为储能模量,G”为损耗模量。Operate under the condition that the vibration frequency increases from 0.1rad/s to 100rad/s. The crossover modulus (crossover modulus) can be deduced from PI by the following equation: PI=105/Gc, wherein, Gc is the crossover modulus, which is a value (expressed in Pa) determined when G'=G", where G' is Storage modulus, G" is the loss modulus.
(4)熔体流动指数(MFR)的表征:在230℃/2.16kg条件下根据ISO方法1133测定。(4) Characterization of melt flow index (MFR): Measured according to ISO method 1133 under the condition of 230° C./2.16 kg.
(5)乙烯含量的测定:IR光谱法。(5) Determination of ethylene content: IR spectroscopy.
(6)α-烯烃含量的测定:IR光谱法。(6) Determination of α-olefin content: IR spectroscopy.
(7)密度的测定:根据ISO 1183测定。(7) Determination of density: determined according to ISO 1183.
(8)厚度:根据GB/T 6672-2001测定。(8) Thickness: measured according to GB/T 6672-2001.
(9)拉伸强度和拉伸断裂伸长率:根据ISO 527测定。(9) Tensile strength and tensile elongation at break: determined according to ISO 527.
(10)撕裂强度:根据ASTM D1922,同时在纵向(MD)和在横向(TD)上测定。(10) Tear strength: Measured simultaneously in the machine direction (MD) and in the transverse direction (TD) according to ASTM D1922.
(11)抗穿刺性:根据BB/T 0024-2004测定。(11) Puncture resistance: determined according to BB/T 0024-2004.
(12)正切模量:根据ASTM D882,同时在纵向(MD)和在横向(TD)上测定。(12) Tangent modulus: Measured simultaneously in the machine direction (MD) and in the transverse direction (TD) according to ASTM D882.
(13)透明度:根据BB/T 0024-2004测定;(13) Transparency: measured according to BB/T 0024-2004;
(14)雾度:根据GB/T 2410-2008测定。(14) Haze: measured according to GB/T 2410-2008.
在一个具体的实例中,如图1所示,在内部有氮气流化的流化床反应器2中,首先通过装置19如加料装置将齐格勒-纳塔催化剂中的主催化剂粉末加入到与反应器2相连接的管路11中,利用泵设备18将含烷烃和烯烃的混合液体I输送到管道11中,利用混合液体11做载体将主催化剂粉末输送到反应器2内,混合液体I中还含有助催化剂,其中,管道11与反应器2的连接口可以有一个或多个。管路7与流化床反应器2的顶部扩大段相连,用于接收来自流化床反应器2中的物流II。物流II中的物料可能包含未反应的烯烃单体以及烷烃等。经补充烯烃进料(可以通过14和管线15)后得到物流III。根据实验需要,还可向物流II中补充烷烃进料(通过管线16)和补充调节剂(可通过管线14,例如H2)以及惰性组分进料(可通过管线14,例如N2)等,以得到物流III。将物流III分给物流IIIa和IIIb分布通入反应器的底部和顶部。在一个具体实例中,从换热器4出来的物流III经过气液分离器5,分成物流IIIa和IIIb。物流III中冷凝剂总含量的大部分位于物流IIIa中,物流IIIa通过流体管道12和19(可通过泵6,增加进料速率)喷入流化床反应器2,其余冷凝剂位于物流IIIb中,并随流体管道17在分布板1的下方进入流化床反应器2,其中,管道19与反应器2的连接口可以有一个或多个。根据本发明中的方法,在流化床反应器内形成高温反应区A和低温反应区B,如图2所示。In a specific example, as shown in Figure 1, in the fluidized bed reactor 2 that there is nitrogen fluidization in the inside, at first by device 19 as feeding device, the main catalyst powder in the Ziegler-Natta catalyst is added to In the pipeline 11 connected to the reactor 2, the mixed liquid I containing alkanes and olefins is transported into the pipeline 11 by using the pump equipment 18, and the main catalyst powder is transported into the reactor 2 by using the mixed liquid 11 as a carrier, and the mixed liquid Also contain co-catalyst in I, wherein, the connecting port of pipeline 11 and reactor 2 can have one or more. The pipeline 7 is connected with the top expansion section of the fluidized bed reactor 2, and is used for receiving the stream II from the fluidized bed reactor 2. The material in stream II may contain unreacted olefin monomers as well as alkanes and the like. Stream III is obtained after additional olefin feed (possibly via 14 and line 15). According to the needs of experiments, alkane feed (through line 16) and supplementary regulator (through line 14, such as H 2 ) and inert component feed (through line 14, such as N 2 ) can also be added to stream II. , to obtain stream III. Stream III is divided into streams IIIa and IIIb distributed to the bottom and top of the reactor. In a specific example, the stream III from the heat exchanger 4 passes through the gas-liquid separator 5 and is divided into streams IIIa and IIIb. The majority of the total condensing agent content in stream III is located in stream IIIa, which is sprayed into fluidized bed reactor 2 via fluid lines 12 and 19 (possibly via pump 6, increasing the feed rate), and the remainder of the condensing agent is located in stream IIIb , and enter the fluidized bed reactor 2 below the distribution plate 1 along with the fluid pipeline 17, wherein there may be one or more connection ports between the pipeline 19 and the reactor 2. According to the method in the present invention, a high-temperature reaction zone A and a low-temperature reaction zone B are formed in the fluidized bed reactor, as shown in FIG. 2 .
聚合反应中生成的固相聚合物间歇地从流体管道13卸料,先后经过出料罐8、吹扫罐9和脱气仓10脱挥处理后,输送到下游工段进一步加工。得到乙烯聚合物。The solid-phase polymer produced in the polymerization reaction is intermittently unloaded from the fluid pipeline 13, and after being devolatilized in the discharge tank 8, the purge tank 9 and the degassing bin 10, it is transported to the downstream section for further processing. Ethylene polymers are obtained.
实施例1Example 1
本实施例采用氯化镁负载的TiCl3为主催化剂(主催化剂进料量2.18kg/h),以三乙基铝作为助催化剂的齐格勒-纳塔催化剂。其中,主催化剂和助催化剂的摩尔比例以Ti/Al计为3.11。反应流程见图1。In this embodiment, magnesium chloride - supported TiCl3 is used as the main catalyst (the feed rate of the main catalyst is 2.18kg/h), and a Ziegler-Natta catalyst with triethylaluminum as the cocatalyst. Wherein, the molar ratio of the main catalyst and the co-catalyst is 3.11 in terms of Ti/Al. The reaction process is shown in Figure 1.
混合液体I的质量流量为1.8t/h,占物流II的质量流量的0.42%。在混合液体I中,烷烃异戊烷含量占混合液体的50重量%(摩尔含量为49%),烯烃含量占混合液体的50重量%(摩尔含量为51%),其中,乙烯含量占混合液体的4.9重量%(摩尔含量为12.5%),1-己烯含量占混合液体的45.1重量%(摩尔含量为38.5%)。混合液体I中还含有200ppm的三乙基铝助催化剂。The mass flow rate of mixed liquid I is 1.8 t/h, accounting for 0.42% of the mass flow rate of stream II. In the mixed liquid I, the alkane isopentane content accounts for 50% by weight of the mixed liquid (the molar content is 49%), and the olefin content accounts for 50% by weight of the mixed liquid (the molar content is 51%). The content of 1-hexene accounts for 45.1% by weight of the mixed liquid (the molar content is 38.5%). Mixed liquid I also contained 200 ppm of triethylaluminum cocatalyst.
反应器内的表观流化气速为0.75m/s。反应器的压力为2.1MPa,温度为89℃。The superficial fluidization gas velocity in the reactor was 0.75 m/s. The pressure of the reactor was 2.1 MPa, and the temperature was 89°C.
物流II中经补充进料后,得到物流III。物流II的质量流量占物流III的质量流量比为97.8%。物流III中的异戊烷,80wt%位于物流IIIa中,其余的位于物流IIIb中。After additional feed in stream II, stream III is obtained. The mass flow rate of stream II accounts for 97.8% of that of stream III. Of the isopentane in stream III, 80% by weight is in stream IIIa and the remainder is in stream IIIb.
聚合时间为2h,最后得到乙烯/1-己烯的二元共聚物,即乙己二元聚合物A。The polymerization time is 2 hours, and finally a binary copolymer of ethylene/1-hexene, ie, binary polymer A of ethylene and hexene, is obtained.
本实施例中物流III的各组分含量请见下表1。The content of each component of stream III in this example is shown in Table 1 below.
表1Table 1
本实施例所制备的乙己二元聚合物A的性能及结构的表征结果请见下表4。The performance and structure characterization results of the ethyl-hexane binary polymer A prepared in this example are shown in Table 4 below.
实施例2Example 2
本实施例采用氯化镁负载的TiCl3为主催化剂(负载量为1.75kg/h),以三乙基铝作为助催化剂的齐格勒-纳塔催化剂。其中,主催化剂和助催化剂的摩尔比例以Ti/Al计为3.11。反应流程见图1。In this embodiment, TiCl 3 supported by magnesium chloride is used as the main catalyst (the loading capacity is 1.75 kg/h), and a Ziegler-Natta catalyst with triethylaluminum as the cocatalyst. Wherein, the molar ratio of the main catalyst and the co-catalyst is 3.11 in terms of Ti/Al. The reaction process is shown in Figure 1.
混合液体I的质量流量为1.3t/h,占物流II的质量流量的0.30%。混合液体I中,烷烃异戊烷含量占混合液体的45重量%(摩尔含量为35%),烯烃含量占混合液体的55重量%(摩尔含量为65%),其中,乙烯含量占混合液体的8.8重量%(摩尔含量为17.8%),1-丁烯含量占混合液体的46.2重量%)(摩尔含量为47.2%),混合液体中还含有180ppm的三乙基铝助催化剂。The mass flow rate of mixed liquid I is 1.3t/h, accounting for 0.30% of the mass flow rate of stream II. In the mixed liquid I, the alkane isopentane content accounts for 45% by weight of the mixed liquid (the molar content is 35%), and the olefin content accounts for 55% by weight of the mixed liquid (the molar content is 65%), wherein the ethylene content accounts for 45% by weight of the mixed liquid (the molar content is 65%). 8.8% by weight (mole content is 17.8%), 1-butene content accounts for 46.2% by weight of the mixed liquid) (molar content is 47.2%), also contains 180ppm triethylaluminum cocatalyst in the mixed liquid.
反应器内的表观流化气速为0.70m/s。流化床反应器的压力为2.0MPa,温度为88℃。The superficial fluidization gas velocity in the reactor was 0.70 m/s. The pressure of the fluidized bed reactor is 2.0 MPa, and the temperature is 88°C.
物流II中经补充进料后,得到物流III。物流II的质量流量占物流III的质量流量的96.8%。物流III中的异戊烷,80wt%位于物流IIIa中,其余的位于物流IIIb中。After additional feed in stream II, stream III is obtained. The mass flow of stream II accounts for 96.8% of the mass flow of stream III. Of the isopentane in stream III, 80% by weight is in stream IIIa and the remainder is in stream IIIb.
聚合时间为2h,最后得到乙烯/1-丁烯的二元共聚物,即乙丁二元聚合物B。The polymerization time is 2 hours, and finally a binary copolymer of ethylene/1-butene, ie, ethylene-butylene binary polymer B, is obtained.
本实施例中物流III的各组分含量请见下表2。The content of each component of stream III in this embodiment is shown in Table 2 below.
表2Table 2
本实施例所制备的乙丁二元聚合物B的性能及结构的表征结果请见下表4。The performance and structure characterization results of the ethylene-butylene binary polymer B prepared in this example are shown in Table 4 below.
实施例3Example 3
本实施例采用氯化镁负载的TiCl3为齐格勒-纳塔催化剂(主催化剂进料量2.03kg/h),以三乙基铝作为助催化剂。其中,主催化剂和助催化剂的摩尔比例以Ti/Al计为3.11。反应流程见图1。In this example, magnesium chloride - supported TiCl3 is used as the Ziegler-Natta catalyst (feed rate of the main catalyst is 2.03 kg/h), and triethylaluminum is used as the co-catalyst. Wherein, the molar ratio of the main catalyst and the co-catalyst is 3.11 in terms of Ti/Al. The reaction process is shown in Figure 1.
混合液体I的质量流量为1.7t/h,占物流II的质量流量的0.37%。混合液体I中,烷烃正己烷含量占混合液体的25重量%(摩尔含量为25%),烯烃含量占混合液体的75重量%(摩尔含量为75%),其中,乙烯含量占混合液体的7.8重量%(摩尔含量23.8%),1-辛烯含量占混合液体的67.2重量%(摩尔含量为51.2%),混合液体中还含有180ppm的三乙基铝助催化剂。The mass flow rate of mixed liquid I is 1.7t/h, accounting for 0.37% of the mass flow rate of stream II. In the mixed liquid I, the alkane n-hexane content accounts for 25% by weight of the mixed liquid (the molar content is 25%), and the olefin content accounts for 75% by weight of the mixed liquid (the molar content is 75%), wherein the ethylene content accounts for 7.8% by weight of the mixed liquid. % by weight (molar content 23.8%), the content of 1-octene accounts for 67.2% by weight (molar content is 51.2%) of the mixed liquid, and the mixed liquid also contains 180ppm of triethylaluminum cocatalyst.
反应器内的表观流化气速为0.68m/s。流化床反应器的压力为2.1MPa,温度为87℃。The superficial fluidization gas velocity in the reactor was 0.68 m/s. The pressure of the fluidized bed reactor is 2.1MPa, and the temperature is 87°C.
物流II中经补充进料后,得到物流III。物流II的质量流量占物流III的质量流量的97.2%。物流III中的异戊烷,80wt%位于物流IIIa中,其与的位于物流IIIb中。After additional feed in stream II, stream III is obtained. The mass flow of stream II accounts for 97.2% of the mass flow of stream III. Of the isopentane in stream III, 80% by weight is in stream IIIa and the rest is in stream IIIb.
本实施例中物流III的各组分含量请见下表3。The content of each component of stream III in this example is shown in Table 3 below.
表3table 3
本实施例所制备的乙辛二元聚合物C的性能及结构的表征结果请见下表4。The performance and structure characterization results of the ethyloctine binary polymer C prepared in this example are shown in Table 4 below.
对比例1Comparative example 1
本对比例采用WO00/02929A1中实施例35所公开的方法,以乙烯和1-己烯作为原料来制备乙己二元聚合物D。In this comparative example, the method disclosed in Example 35 of WO00/02929A1 was used to prepare ethyl-hexane binary polymer D by using ethylene and 1-hexene as raw materials.
本对比例所制备的乙己二元聚合物D的性能及结构的表征结果请参加下表4。Please refer to Table 4 below for the performance and structure characterization results of the ethyl-hexane binary polymer D prepared in this comparative example.
对比例2Comparative example 2
同实施例1,不同之处在于,无混合液体I,助催化剂和主催化剂直接加入到反应器中,以乙烯和1-己烯作为原料制备得到乙己二元聚合物E。也即本对比例中的方法类似于CN104628904CN。本对比例所制备的乙己二元聚合物E的性能及结构的表征结果请参加下表4。Same as Example 1, the difference is that there is no mixed liquid I, the co-catalyst and the main catalyst are directly added to the reactor, and ethylene and 1-hexene are used as raw materials to prepare the ethyl-hexane binary polymer E. That is to say, the method in this comparative example is similar to CN104628904CN. Please refer to Table 4 below for the performance and structure characterization results of the ethyl-hexane binary polymer E prepared in this comparative example.
对比例3Comparative example 3
同实施例2,不同之处在于,没有混合液体I,助催化剂和主催化剂直接加入到反应器中,以乙烯和1-丁烯作为原料来制备得到乙丁二元聚合物F。也即本对比例中的方法类似于CN104628904CN。本对比例所制备的乙己二元聚合物F的性能及结构的表征结果请参加下表4。Same as Example 2, the difference is that the liquid I is not mixed, the co-catalyst and the main catalyst are directly added to the reactor, and ethylene and 1-butene are used as raw materials to prepare the ethylene-butylene binary polymer F. That is to say, the method in this comparative example is similar to CN104628904CN. Please refer to Table 4 below for the performance and structure characterization results of the ethyl-hexane binary polymer F prepared in this comparative example.
表4Table 4
由以上实施例1-3与对比例所制备得到的乙烯聚合物的表征结果可知,实施例1-3中制备得到的乙己聚合物A、乙丁聚合物B、以及乙辛聚合物C相较于对比例1-3的聚合物D-F而言,α-烯烃单体单元含量,且其中,头头连接的α-烯烃单体单元含量高,这说明利用本发明方法得到的乙烯聚合物有着更多的支链和更高的支化度。As can be seen from the characterization results of the ethylene polymers prepared in the above examples 1-3 and comparative examples, the ethylhexyl polymer A, the ethylbutylene polymer B, and the ethyloctyl polymer C prepared in the examples 1-3 are compared For the polymers D-F of comparative examples 1-3, the α-olefin monomer unit content, and wherein, the α-olefin monomer unit content of head-to-head connection is high, which shows that the ethylene polymer obtained by the method of the present invention has more Branched chain and higher degree of branching.
此外,在相同单体,且聚合物的重均分子量比较接近的情况下,利用本发明方法制备得到的共聚物,其熔融指数MFR较低,而分子量分布系数PI、密度、雾度明显低于对比例的聚合物,纵向和横向拉伸强度均优于对比例中的共聚物(见实施例1与对比例1和2,实施例2与对比例3),特别的,共聚物A、B、C的纵向、横向拉伸强度十分接近,其比值分别为1.014、1.006和1.005,明显优于共聚物D-F。这是与生产方法相关的。根据本发明中的生产方法,高支化度的分子链含量多,链缠结程度上升,纵向和横向拉伸性能提高,进而密度降低、雾度降低。In addition, in the case of the same monomer and the weight average molecular weight of the polymers are relatively close, the melt index MFR of the copolymer prepared by the method of the present invention is lower, and the molecular weight distribution coefficient PI, density, and haze are significantly lower than The polymkeric substance of comparative example, longitudinal and transverse tensile strength are all better than the copolymer in comparative example (see embodiment 1 and comparative example 1 and 2, embodiment 2 and comparative example 3), particularly, copolymer A, B The longitudinal and transverse tensile strengths of , C are very close, and their ratios are 1.014, 1.006 and 1.005 respectively, which is obviously better than that of copolymer D-F. This is related to the production method. According to the production method in the present invention, the content of molecular chains with a high degree of branching is large, the degree of chain entanglement is increased, the longitudinal and transverse tensile properties are improved, and the density and haze are reduced.
由以上实施例1-3与对比例1-3所制备得到的乙烯聚合物的表征结果可知,进一步采用一种含烷烃和烯烃的混合溶体做载体将主催化剂输送到反应器内,并控制其中α-烯烃与乙烯的摩尔比,更有利于提高支化度,有利于使聚合物拉伸性能提高、密度降低、雾度降低以及分子量分布变窄。From the characterization results of the ethylene polymers prepared in the above Examples 1-3 and Comparative Examples 1-3, it can be seen that a mixed solution containing alkanes and olefins is further used as a carrier to transport the main catalyst into the reactor, and control the The molar ratio of α-olefin to ethylene is more conducive to increasing the degree of branching, which is beneficial to improving the tensile properties of the polymer, reducing the density, reducing the haze and narrowing the molecular weight distribution.
以下为BOPE膜制备的实施例The following are examples of BOPE film preparation
实施例4Example 4
(1)BOPE膜的制备(1) Preparation of BOPE film
本实施例的BOPE膜依次包括外部层1、芯层和外部层2共三层,外部层1和外部层2分别与芯层的两侧面相连,外部层1和2是薄膜与外界环境直接接触的最外层。The BOPE film of this embodiment comprises three layers in turn: outer layer 1, core layer and outer layer 2, outer layer 1 and outer layer 2 are respectively connected to both sides of the core layer, and outer layers 1 and 2 are films that are in direct contact with the external environment the outermost layer.
外部层1和外部层2所用原料及配比为:70wt%的日本三井化学公司牌号为SP1520的线性低密度聚乙烯(LLDPE),10wt%的韩国LG化学公司牌号为H5200的共聚聚丙烯(MFR=2g/10min),16wt%的埃克森美孚化学公司牌号为Exceed 1327KD的茂金属聚乙烯(MPE),4wt%的防粘结母料(ABPP 905DCPP)。The raw materials used for the outer layer 1 and the outer layer 2 and the proportioning ratio are: 70wt% of Japan's Mitsui Chemicals company's brand is SP1520 linear low density polyethylene (LLDPE), 10wt% of South Korea's LG Chemicals company's brand is H5200 copolymerized polypropylene (MFR =2g/10min), 16wt% of metallocene polyethylene (MPE) of Exceed 1327KD from Exceed 1327KD of ExxonMobil Chemical Company, 4wt% of anti-adhesive masterbatch (ABPP 905DCPP).
芯层所用原料及配比为:94wt%的实施例1中得到的乙烯/1-己烯共聚物(乙己二元聚合物A),3wt%的滑爽功能母料(603PP),3wt%的碳八料(茂金属催化剂合成的乙烯-辛烯共聚物,陶氏488-4A)。The raw materials used for the core layer and the proportioning ratio are: the ethylene/1-hexene copolymer (ethylene-hexane binary polymer A) obtained in the embodiment 1 of 94wt%, the slippery function masterbatch (603PP) of 3wt%, the 3wt% Carbon eight material (ethylene-octene copolymer synthesized by metallocene catalyst, Dow 488-4A).
将外部层1、外部层2和芯层物料按以上比例混合均匀,然后输送至储料罐,经管道分别送至三台单螺杆挤出机挤出,再经三层共挤模头挤出成管坯,管坯分层重量比例为外部层1:芯层:外部层2=20:60:20,外部层的单螺杆挤出机的螺杆直径为50mm,长径比为30:1,挤出温度为220℃,芯层的单螺杆挤出机的螺杆直径为100mm,长径比为30:1,挤出温度为220℃,挤出物料在三层共挤模头汇合形成管坯,挤出模头的温度为223℃,挤出的管坯经冷却后牵引进入拉伸烘箱。管坯在拉伸烘箱中充入压缩空气进行拉伸,拉伸温度为116℃,横向拉伸倍数为2.2-2.7,纵向拉伸倍数为2.2-2.7,即可得到厚度为25μm的薄膜,双向拉伸后的薄膜经风环强制冷却,对分剖开后收卷,分切得到最终产品,即BOPE膜G。Mix the outer layer 1, outer layer 2 and core layer materials evenly according to the above ratio, then transport them to the storage tank, and send them to three single-screw extruders through pipelines for extrusion, and then extrude through three-layer co-extrusion dies To form a tube blank, the layered weight ratio of the tube blank is outer layer 1: core layer: outer layer 2 = 20:60:20, the screw diameter of the single-screw extruder for the outer layer is 50mm, and the length-to-diameter ratio is 30:1. The extrusion temperature is 220°C, the screw diameter of the single-screw extruder for the core layer is 100mm, the aspect ratio is 30:1, the extrusion temperature is 220°C, and the extruded materials are merged at the three-layer co-extrusion die to form a tube blank , the temperature of the extrusion die head is 223°C, and the extruded tube blank is drawn into the stretching oven after being cooled. The tube blank is stretched in a stretching oven filled with compressed air. The stretching temperature is 116°C, the transverse stretching ratio is 2.2-2.7, and the longitudinal stretching ratio is 2.2-2.7. A film with a thickness of 25 μm can be obtained, bidirectional The stretched film is forcibly cooled by the air ring, cut in half, wound up, and cut to obtain the final product, namely BOPE film G.
(2)BOPE膜的性能表征(2) Performance characterization of BOPE membrane
本实施例所制备的BOPE膜G的性能表征结果详见下表5。The performance characterization results of the BOPE film G prepared in this example are shown in Table 5 below.
实施例5Example 5
(1)BOPE膜的制备(1) Preparation of BOPE film
本实施例的BOPE膜依次包括外部层1、芯层和外部层2共三层,外部层1和外部层2分别与芯层的两侧面相连,外部层1和2是薄膜与外界环境直接接触的最外层。The BOPE film of this embodiment comprises three layers in turn: outer layer 1, core layer and outer layer 2, outer layer 1 and outer layer 2 are respectively connected to both sides of the core layer, and outer layers 1 and 2 are films that are in direct contact with the external environment the outermost layer.
外部层1和外部层2所用原料及配比为:70wt%的日本三井化学公司牌号为SP1520的线性低密度聚乙烯(LLDPE),10wt%的韩国LG化学公司牌号为H5200的共聚聚丙烯(MFR=2g/10min),16wt%的埃克森美孚化学公司牌号为Exceed 1327KD的茂金属聚乙烯(MPE),4wt%的防粘结母料。The raw materials used for the outer layer 1 and the outer layer 2 and the proportioning ratio are: 70wt% of Japan's Mitsui Chemicals company's trademark is SP1520 linear low density polyethylene (LLDPE), 10wt% of South Korea's LG Chemicals company's trademark is H5200 copolymerized polypropylene (MFR =2g/10min), 16wt% of metallocene polyethylene (MPE) Exceed 1327KD from ExxonMobil Chemical Co., 4wt% anti-adhesive masterbatch.
芯层所用原料及配比为:94wt%的实施例2中得到的乙烯/1-丁烯共聚物(乙丁二元聚合物B),3wt%的滑爽功能母料(同实施例4),3wt%的碳八料(同实施例4)。The raw materials used for the core layer and the proportioning ratio are: the ethylene/1-butene copolymer (ethylene-butylene binary polymer B) obtained in the embodiment 2 of 94wt%, the slippery functional masterbatch of 3wt% (same as embodiment 4) , 3wt% carbon eight material (same as embodiment 4).
将外部层1、外部层2和芯层物料按以上比例混合均匀,然后输送至储料罐,经管道分别送至三台单螺杆挤出机挤出,再经三层共挤模头挤出成管坯,管坯分层重量比例为外部层1:芯层:外部层2=20:60:20,外部层的单螺杆挤出机的螺杆直径为50mm,长径比为30:1,挤出温度为220℃,芯层的单螺杆挤出机的螺杆直径为100mm,长径比为30:1,挤出温度为220℃,挤出物料在三层共挤模头汇合形成管坯,挤出模头的温度为223℃,挤出的管坯经冷却后牵引进入拉伸烘箱。管坯在拉伸烘箱中充入压缩空气进行拉伸,拉伸温度为116℃,横向拉伸倍数为2.2-2.7,纵向拉伸倍数为2.2-2.7,即可得到厚度为25μm的薄膜,双向拉伸后的薄膜经风环强制冷却,对分剖开后收卷,分切得到最终产品,即BOPE膜H。Mix the outer layer 1, outer layer 2 and core layer materials evenly according to the above ratio, then transport them to the storage tank, and send them to three single-screw extruders through pipelines for extrusion, and then extrude through three-layer co-extrusion dies To form a tube blank, the layered weight ratio of the tube blank is outer layer 1: core layer: outer layer 2 = 20:60:20, the screw diameter of the single-screw extruder for the outer layer is 50mm, and the length-to-diameter ratio is 30:1. The extrusion temperature is 220°C, the screw diameter of the single-screw extruder for the core layer is 100mm, the aspect ratio is 30:1, the extrusion temperature is 220°C, and the extruded materials are merged at the three-layer co-extrusion die to form a tube blank , the temperature of the extrusion die is 223°C, and the extruded tube blank is drawn into the stretching oven after being cooled. The tube blank is stretched in a stretching oven filled with compressed air. The stretching temperature is 116°C, the transverse stretching ratio is 2.2-2.7, and the longitudinal stretching ratio is 2.2-2.7. A film with a thickness of 25 μm can be obtained, bidirectional The stretched film is forcibly cooled by the air ring, cut in half, wound up, and cut to obtain the final product, namely BOPE film H.
(2)BOPE膜的性能表征(2) Performance characterization of BOPE membrane
本实施例所制备的BOPE膜H的性能表征结果详见下表5。The performance characterization results of the BOPE membrane H prepared in this example are shown in Table 5 below.
实施例6Example 6
(1)BOPE膜的制备(1) Preparation of BOPE film
本实施例的BOPE膜依次包括外部层1、芯层和外部层2共三层,外部层1和外部层2分别与芯层的两侧面相连,外部层1和2是薄膜与外界环境直接接触的最外层。The BOPE film of this embodiment comprises three layers in turn: outer layer 1, core layer and outer layer 2, outer layer 1 and outer layer 2 are respectively connected to both sides of the core layer, and outer layers 1 and 2 are films that are in direct contact with the external environment the outermost layer.
外部层1和外部层2所用原料及配比为:70wt%的日本三井化学公司牌号为SP1520的线性低密度聚乙烯(LLDPE),10wt%的韩国LG化学公司牌号为H5200的共聚聚丙烯(MFR=2g/10min),16wt%的埃克森美孚化学公司牌号为Exceed 1327KD的茂金属聚乙烯(MPE),4wt%的防粘结母料(同实施例4)。The raw materials used for the outer layer 1 and the outer layer 2 and the proportioning ratio are: 70wt% of Japan's Mitsui Chemicals company's trademark is SP1520 linear low density polyethylene (LLDPE), 10wt% of South Korea's LG Chemicals company's trademark is H5200 copolymerized polypropylene (MFR =2g/10min), 16wt% Exxon Mobil Chemical Company brand is the metallocene polyethylene (MPE) of Exceed 1327KD, 4wt% anti-adhesive masterbatch (same as embodiment 4).
芯层所用原料及配比为:94wt%的实施例3中得到的乙烯/1-辛烯共聚物(乙辛二元聚合物C),3wt%的滑爽功能母料(同实施例4),3wt%的碳八料(同实施例4)。The used raw material of core layer and proportioning are: the ethylene/1-octene copolymer (ethyloctene binary polymer C) that obtains in the embodiment 3 of 94wt%, the slippery functional masterbatch of 3wt% (same as embodiment 4) , 3wt% carbon eight material (same as embodiment 4).
将外部层1、外部层2和芯层物料按以上比例混合均匀,然后输送至储料罐,经管道分别送至三台单螺杆挤出机挤出,再经三层共挤模头挤出成管坯,管坯分层重量比例为外部层1:芯层:外部层2=20:60:20,外部层的单螺杆挤出机的螺杆直径为50mm,长径比为30:1,挤出温度为220℃,芯层的单螺杆挤出机的螺杆直径为100mm,长径比为30:1,挤出温度为220℃,挤出物料在三层共挤模头汇合形成管坯,挤出模头的温度为223℃,挤出的管坯经冷却后牵引进入拉伸烘箱。管坯在拉伸烘箱中充入压缩空气进行拉伸,拉伸温度为116℃,横向拉伸倍数为2.2-2.7,纵向拉伸倍数为2.2-2.7,即可得到厚度为25μm的薄膜,双向拉伸后的薄膜经风环强制冷却,对分剖开后收卷,分切得到最终产品,即BOPE膜I。Mix the outer layer 1, outer layer 2 and core layer materials evenly according to the above ratio, then transport them to the storage tank, and send them to three single-screw extruders through pipelines for extrusion, and then extrude through three-layer co-extrusion dies To form a tube blank, the layered weight ratio of the tube blank is outer layer 1: core layer: outer layer 2 = 20:60:20, the screw diameter of the single screw extruder for the outer layer is 50mm, and the aspect ratio is 30:1. The extrusion temperature is 220°C, the screw diameter of the single-screw extruder for the core layer is 100mm, the aspect ratio is 30:1, the extrusion temperature is 220°C, and the extruded materials are merged at the three-layer co-extrusion die to form a tube blank , the temperature of the extrusion die head is 223°C, and the extruded tube blank is drawn into the stretching oven after being cooled. The tube blank is stretched in a stretching oven filled with compressed air. The stretching temperature is 116°C, the transverse stretching ratio is 2.2-2.7, and the longitudinal stretching ratio is 2.2-2.7. A film with a thickness of 25 μm can be obtained, bidirectional The stretched film is forcibly cooled by the air ring, cut in half, wound up, and cut to obtain the final product, namely BOPE film I.
(2)BOPE膜的性能表征(2) Performance characterization of BOPE membrane
本实施例所制备的BOPE膜I的性能表征结果详见下表5。The performance characterization results of the BOPE membrane I prepared in this example are shown in Table 5 below.
对比例4Comparative example 4
(1)BOPE膜的制备(1) Preparation of BOPE film
本实施例的BOPE膜依次包括外部层1、芯层和外部层2共三层,外部层1和外部层2分别与芯层的两侧面相连,外部层1和2是薄膜与外界环境直接接触的最外层。The BOPE film of this embodiment comprises three layers in turn: outer layer 1, core layer and outer layer 2, outer layer 1 and outer layer 2 are respectively connected to both sides of the core layer, and outer layers 1 and 2 are films that are in direct contact with the external environment the outermost layer.
外部层1和外部层2所用原料及配比为:70wt%的日本三井化学公司牌号为SP1520的线性低密度聚乙烯(LLDPE),10wt%的韩国LG化学公司牌号为H5200的共聚聚丙烯(MFR=2g/10min),16wt%的埃克森美孚化学公司牌号为Exceed 1327KD的茂金属聚乙烯(MPE),4wt%的防粘结母料(同实施例4)。The raw materials used for the outer layer 1 and the outer layer 2 and the proportioning ratio are: 70wt% of Japan's Mitsui Chemicals company's trademark is SP1520 linear low density polyethylene (LLDPE), 10wt% of South Korea's LG Chemicals company's trademark is H5200 copolymerized polypropylene (MFR =2g/10min), 16wt% Exxon Mobil Chemical Company brand is the metallocene polyethylene (MPE) of Exceed 1327KD, 4wt% anti-adhesive masterbatch (same as embodiment 4).
芯层所用原料及配比为:94wt%的对比例1中得到的乙烯/1-己烯共聚物(乙己二元聚合物D),3wt%的滑爽功能母料,3wt%的碳八料。The raw materials used for the core layer and the proportioning ratio are: the ethylene/1-hexene copolymer (ethylene-hexane binary polymer D) obtained in the comparative example 1 of 94wt%, the slippery functional masterbatch of 3wt%, the carbon eight material of 3wt% .
将外部层1、外部层2和芯层物料按以上比例混合均匀,然后输送至储料罐,经管道分别送至三台单螺杆挤出机挤出,再经三层共挤模头挤出成管坯,管坯分层重量比例为外部层1:芯层:外部层2=20:60:20,外部层的单螺杆挤出机的螺杆直径为50mm,长径比为30:1,挤出温度为220℃,芯层的单螺杆挤出机的螺杆直径为100mm,长径比为30:1,挤出温度为220℃,挤出物料在三层共挤模头汇合形成管坯,挤出模头的温度为223℃,挤出的管坯经冷却后牵引进入拉伸烘箱。管坯在拉伸烘箱中充入压缩空气进行拉伸,拉伸温度为116℃,横向拉伸倍数为2.2-2.7,纵向拉伸倍数为2.2-2.7,即可得到厚度为25μm的薄膜,双向拉伸后的薄膜经风环强制冷却,对分剖开后收卷,分切得到最终产品,即BOPE膜J。Mix the outer layer 1, outer layer 2 and core layer materials evenly according to the above ratio, then transport them to the storage tank, and send them to three single-screw extruders through pipelines for extrusion, and then extrude through three-layer co-extrusion dies To form a tube blank, the layered weight ratio of the tube blank is outer layer 1: core layer: outer layer 2 = 20:60:20, the screw diameter of the single screw extruder for the outer layer is 50mm, and the aspect ratio is 30:1. The extrusion temperature is 220°C, the screw diameter of the single-screw extruder for the core layer is 100mm, the aspect ratio is 30:1, the extrusion temperature is 220°C, and the extruded materials are merged at the three-layer co-extrusion die to form a tube blank , the temperature of the extrusion die head is 223°C, and the extruded tube blank is drawn into the stretching oven after being cooled. The tube blank is stretched in a stretching oven filled with compressed air. The stretching temperature is 116°C, the transverse stretching ratio is 2.2-2.7, and the longitudinal stretching ratio is 2.2-2.7. A film with a thickness of 25 μm can be obtained, bidirectional The stretched film is forcibly cooled by the air ring, cut in half, wound up, and cut to obtain the final product, namely BOPE film J.
(2)BOPE膜的性能表征(2) Performance characterization of BOPE membrane
本实施例所制备的BOPE膜J的性能表征结果详见下表5。The performance characterization results of the BOPE film J prepared in this example are shown in Table 5 below.
对比例5Comparative example 5
(1)BOPE膜的制备(1) Preparation of BOPE film
本实施例的BOPE膜依次包括外部层1、芯层和外部层2共三层,外部层1和外部层2分别与芯层的两侧面相连,外部层1和2是薄膜与外界环境直接接触的最外层。The BOPE film of this embodiment comprises three layers in turn: outer layer 1, core layer and outer layer 2, outer layer 1 and outer layer 2 are respectively connected to both sides of the core layer, and outer layers 1 and 2 are films that are in direct contact with the external environment the outermost layer.
外部层1和外部层2所用原料及配比为:70wt%的日本三井化学公司牌号为SP1520的线性低密度聚乙烯(LLDPE),10wt%的韩国LG化学公司牌号为H5200的共聚聚丙烯(MFR=2g/10min),16wt%的埃克森美孚化学公司牌号为Exceed 1327KD的茂金属聚乙烯(MPE),4wt%的防粘结母料(同实施例4)。The raw materials used for the outer layer 1 and the outer layer 2 and the proportioning ratio are: 70wt% of Japan's Mitsui Chemicals company's trademark is SP1520 linear low density polyethylene (LLDPE), 10wt% of South Korea's LG Chemicals company's trademark is H5200 copolymerized polypropylene (MFR =2g/10min), 16wt% Exxon Mobil Chemical Company brand is the metallocene polyethylene (MPE) of Exceed 1327KD, 4wt% anti-adhesive masterbatch (same as embodiment 4).
芯层所用原料及配比为:94wt%的对比例2中得到的乙烯/1-己烯共聚物(乙己二元聚合物E),3wt%的滑爽功能母料(同实施例4),3wt%的碳八料(同实施例4)。The raw materials used for the core layer and the proportioning are: the ethylene/1-hexene copolymer (ethylene-hexane binary polymer E) that obtains in the comparative example 2 of 94wt%, the slippery functional masterbatch of 3wt% (same as embodiment 4), 3wt% carbon eight material (same as embodiment 4).
将外部层1、外部层2和芯层物料按以上比例混合均匀,然后输送至储料罐,经管道分别送至三台单螺杆挤出机挤出,再经三层共挤模头挤出成管坯,管坯分层重量比例为外部层1:芯层:外部层2=20:60:20,外部层的单螺杆挤出机的螺杆直径为50mm,长径比为30:1,挤出温度为220℃,芯层的单螺杆挤出机的螺杆直径为100mm,长径比为30:1,挤出温度为220℃,挤出物料在三层共挤模头汇合形成管坯,挤出模头的温度为223℃,挤出的管坯经冷却后牵引进入拉伸烘箱。管坯在拉伸烘箱中充入压缩空气进行拉伸,拉伸温度为116℃,横向拉伸倍数为2.2-2.7,纵向拉伸倍数为2.2-2.7,即可得到厚度为25μm的薄膜,双向拉伸后的薄膜经风环强制冷却,对分剖开后收卷,分切得到最终产品,即BOPE膜K。Mix the outer layer 1, outer layer 2 and core layer materials evenly according to the above ratio, then transport them to the storage tank, and send them to three single-screw extruders through pipelines for extrusion, and then extrude through three-layer co-extrusion die heads To form a tube blank, the layered weight ratio of the tube blank is outer layer 1: core layer: outer layer 2 = 20:60:20, the screw diameter of the single screw extruder for the outer layer is 50mm, and the aspect ratio is 30:1. The extrusion temperature is 220°C, the screw diameter of the single-screw extruder for the core layer is 100mm, the aspect ratio is 30:1, the extrusion temperature is 220°C, and the extruded materials are merged at the three-layer co-extrusion die to form a tube blank , the temperature of the extrusion die head is 223°C, and the extruded tube blank is drawn into the stretching oven after being cooled. The tube blank is stretched in a stretching oven filled with compressed air. The stretching temperature is 116°C, the transverse stretching ratio is 2.2-2.7, and the longitudinal stretching ratio is 2.2-2.7. A film with a thickness of 25 μm can be obtained, bidirectional The stretched film is forcibly cooled by the air ring, cut in half, wound up, and cut to obtain the final product, namely BOPE film K.
(2)BOPE膜的性能表征(2) Performance characterization of BOPE membrane
本实施例所制备的BOPE膜K的性能表征结果详见下表5。The performance characterization results of the BOPE film K prepared in this example are shown in Table 5 below.
对比例6Comparative example 6
(1)BOPE膜的制备(1) Preparation of BOPE film
本实施例的BOPE膜依次包括外部层1、芯层和外部层2共三层,外部层1和外部层2分别与芯层的两侧面相连,外部层1和2是薄膜与外界环境直接接触的最外层。The BOPE film of this embodiment comprises three layers in turn: outer layer 1, core layer and outer layer 2, outer layer 1 and outer layer 2 are respectively connected to both sides of the core layer, and outer layers 1 and 2 are films that are in direct contact with the external environment the outermost layer.
外部层1和外部层2所用原料及配比为:70wt%的日本三井化学公司牌号为SP1520的线性低密度聚乙烯(LLDPE),10wt%的韩国LG化学公司牌号为H5200的共聚聚丙烯(MFR=2g/10min),16wt%的埃克森美孚化学公司牌号为Exceed 1327KD的茂金属聚乙烯(MPE),4wt%的防粘结母料(同实施例4)。The raw materials used for the outer layer 1 and the outer layer 2 and the proportioning ratio are: 70wt% of Japan's Mitsui Chemicals company's trademark is SP1520 linear low density polyethylene (LLDPE), 10wt% of South Korea's LG Chemicals company's trademark is H5200 copolymerized polypropylene (MFR =2g/10min), 16wt% Exxon Mobil Chemical Company brand is the metallocene polyethylene (MPE) of Exceed 1327KD, 4wt% anti-adhesive masterbatch (same as embodiment 4).
芯层所用原料及配比为:94wt%的对比例3中得到的乙烯/1-丁烯共聚物(乙丁二元聚合物F),3wt%的滑爽功能母料(同实施例4),3wt%的碳八料(同实施例4)。The raw materials used for the core layer and the proportioning ratio are: the ethylene/1-butene copolymer (ethylene-butylene binary polymer F) obtained in the comparative example 3 of 94wt%, the slippery functional masterbatch of 3wt% (same as embodiment 4) , 3wt% carbon eight material (same as embodiment 4).
将外部层1、外部层2和芯层物料按以上比例混合均匀,然后输送至储料罐,经管道分别送至三台单螺杆挤出机挤出,再经三层共挤模头挤出成管坯,管坯分层重量比例为外部层1:芯层:外部层2=20:60:20,外部层的单螺杆挤出机的螺杆直径为50mm,长径比为30:1,挤出温度为220℃,芯层的单螺杆挤出机的螺杆直径为100mm,长径比为30:1,挤出温度为220℃,挤出物料在三层共挤模头汇合形成管坯,挤出模头的温度为223℃,挤出的管坯经冷却后牵引进入拉伸烘箱。管坯在拉伸烘箱中充入压缩空气进行拉伸,拉伸温度为116℃,横向拉伸倍数为2.2-2.7,纵向拉伸倍数为2.2-2.7,即可得到厚度为25μm的薄膜,双向拉伸后的薄膜经风环强制冷却,对分剖开后收卷,分切得到最终产品,即BOPE膜L。Mix the outer layer 1, outer layer 2 and core layer materials evenly according to the above ratio, then transport them to the storage tank, and send them to three single-screw extruders through pipelines for extrusion, and then extrude through three-layer co-extrusion dies To form a tube blank, the layered weight ratio of the tube blank is outer layer 1: core layer: outer layer 2 = 20:60:20, the screw diameter of the single screw extruder for the outer layer is 50mm, and the aspect ratio is 30:1. The extrusion temperature is 220°C, the screw diameter of the single-screw extruder for the core layer is 100mm, the aspect ratio is 30:1, the extrusion temperature is 220°C, and the extruded materials are merged at the three-layer co-extrusion die to form a tube blank , the temperature of the extrusion die is 223°C, and the extruded tube blank is drawn into the stretching oven after being cooled. The tube blank is stretched in a stretching oven filled with compressed air. The stretching temperature is 116°C, the transverse stretching ratio is 2.2-2.7, and the longitudinal stretching ratio is 2.2-2.7. A film with a thickness of 25 μm can be obtained, bidirectional The stretched film is forcibly cooled by the air ring, cut in half, wound up, and cut to obtain the final product, namely BOPE film L.
(2)BOPE膜的性能表征(2) Performance characterization of BOPE membrane
本实施例所制备的BOPE膜L的性能表征结果详见下表5。The performance characterization results of the BOPE film L prepared in this example are shown in Table 5 below.
表5table 5
将以上实施例4-6与对比例4-6进行比较可知,BOPE膜G、H和I的拉伸强度、抗撕裂强度和抗穿刺性能都明显优于BOPE膜J、K、L。尤其是,利用本发明方法制备得到的共聚物A、B、C所形成的BOPE膜G、H、I,其纵向和横向的拉伸强度均很接近,其纵横向拉伸强度比分别为1.071、1.036、1.032,而对比例BOPE膜J、K、L,其纵向和横向的拉伸强度相差较大,在横向的拉伸强度偏小,易被拉断。这是因为本发明方法生产的聚乙烯,α-烯烃单体单元含量,且其中,头头连接的α-烯烃单体单元含量高,进而支化度高。而且其中,辛烯作为共聚单体的乙辛共聚物C的支链长度最长,链缠结程度上升,纵横向拉伸强度比值最低。Comparing the above Examples 4-6 with Comparative Examples 4-6, it can be seen that the tensile strength, tear strength and puncture resistance of BOPE films G, H and I are significantly better than BOPE films J, K, and L. In particular, the BOPE films G, H, and I formed by the copolymers A, B, and C prepared by the method of the present invention have very close longitudinal and transverse tensile strengths, and their longitudinal and transverse tensile strength ratios are respectively 1.071. . This is because the polyethylene produced by the method of the present invention has a high content of α-olefin monomer units, and among them, a high content of head-to-head connected α-olefin monomer units, and thus a high degree of branching. And among them, the B-octyl copolymer C with octene as the comonomer has the longest branch length, the degree of chain entanglement increases, and the ratio of longitudinal and transverse tensile strength is the lowest.
根据本发明提供的薄膜,其拉伸性能好、透光率高、自粘性高、雾度低,且密度低、质轻,性能如抗撕裂强度和抗穿刺性能等提高,进而具有宽广的应用前景。According to the film provided by the present invention, it has good tensile properties, high light transmittance, high self-adhesiveness, low haze, low density, light weight, improved properties such as tear resistance and puncture resistance, and has a wide range of properties. Application prospects.
在本发明中的提到的任何数值,如果在任何最低值和任何最高值之间只是有两个单位的间隔,则包括从最低值到最高值的每次增加一个单位的所有值。例如,如果生命一种组分的量,或诸如温度、压力、时间等工艺变量的值为50-90,在本说明书中它的意思是具体列举了51-89、52-88……以及69-71以及70-71等数值。对于非整数的值,可以适当考虑以0.1、0.01、0.001或0.0001为一单位。这仅是一些特殊指明的例子。在本申请中,以相似方式,所列举的最低值和最高值之间的数值的所有可能组合都被认为已经公开。Any reference to any numerical value in this invention includes all values in increments of one unit from the lowest value to the highest value if there is a separation of only two units between any lowest value and any highest value. For example, if the amount of one component of life, or the value of process variables such as temperature, pressure, time, etc., is 50-90, in this specification it means that 51-89, 52-88...and 69 Values such as -71 and 70-71. For non-integer values, 0.1, 0.01, 0.001 or 0.0001 may be considered as a unit as appropriate. These are just some specifically indicated examples. In the present application, in a similar manner, all possible combinations of values between the lowest value and the highest value enumerated are considered to have been disclosed.
当注意的是,以上所述的实施例仅用于解释本发明,并不构成对本发明的任何限制。通过参照典型实施例对本发明进行了描述,但应当理解为其中所用的词语为描述性和解释性词汇,而不是限定性词汇。可以按规定在本发明权利要求的范围内对本发明作出修改,以及在不背离本发明的范围和精神内对本发明进行修订。尽管其中描述的本发明涉及特定的方法、材料和实施例,但是并不意味着本发明限于其中公开的特定例,相反,本发明可扩展至其他所有具有相同功能的方法和应用。It should be noted that the above-mentioned embodiments are only used to explain the present invention, and do not constitute any limitation to the present invention. The invention has been described with reference to typical embodiments, but the words which have been used therein are words of description and explanation rather than words of limitation. The present invention can be modified within the scope of the claims of the present invention as prescribed, and the present invention can be revised without departing from the scope and spirit of the present invention. Although the invention described therein refers to specific methods, materials and examples, it is not intended that the invention be limited to the specific examples disclosed therein, but rather, the invention extends to all other methods and applications having the same function.
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