CN105794701A - Full-automatic pearl collector - Google Patents

Abstract

The invention is a fully automatic pearl collector. Including slider driving motor, slider, fixture, cross cutter, vertical cutter, lower pressing block, cutter, lower pressing block driving motor, slide rail, valve, separator, brush, frame, and the slider is installed on The frame is set on the guide rail, and the slider is driven by the driving motor, the cross-cutting knife and the vertical cutting knife are installed on the frame, the driving motor of the lower pressing block is fixed on the frame, and the driving motor of the lower pressing block passes through the transmission member Connected with the lower pressing block, the lower pressing block is installed on the upper end of the slide bar, and can slide up and down along the sliding bar, the lower end of the sliding bar is fixed on the frame, the tool is installed on the frame, and is located under the lower pressing block, sliding The rail is installed obliquely on the frame, and one end of the slide rail is fixed under the tool, the brush is fixed on the bottom of the slide rail, the brush is driven to rotate by the brush drive motor, the separator is fixed under the brush, and the valve is installed at the separation At the bottom of the valve, the valve is controlled by a valve drive motor. The invention has high pearl collection efficiency, simple structure and convenient operation.

Description

A fully automatic pearl collector

technical field

The invention is a fully automatic pearl collector, which belongs to the innovative technology of pearl collectors.

Background technique

The annual output of freshwater pearls in China has reached about 1,200 tons, accounting for more than 95% of the world's pearl output, ranking first in the world. 400-500 tons of freshwater pearls are exported every year, accounting for more than 90% of the output of freshwater pearls in the international market. Therefore, freshwater pearls have become one of the few export products in my country that can play a leading role in the international market. This is the result of vigorously developing the freshwater pearl breeding industry in my country in the 1980s, which made Japan, which was originally dominant in the world freshwater pearl market, relegated to the second place. At the same time, by the middle and late 1990s, the annual output of seawater pearls also exceeded 10 tons and reached about 20 tons. This output is second only to Japan and ranks second in the world.

Although China is a big producer of pearls, its annual output and export volume both rank first in the world. But since the 1990s, while the output of pearls has continued to increase, its quality and market price have continued to decline. This situation has seriously affected the reputation of Chinese pearls in the domestic and foreign markets and restricted its further development. According to our data query and field visits and survey results, pearl farming in my country is produced on a small scale, and then purchased and processed by large companies. The process of opening clams and extracting pearls is basically purely manual, without using any mechanical automation equipment, which causes a lot of waste of human resources and makes the production efficiency of the entire pearl industry low. In addition, the working environment of the workers is extremely poor. At present, the clams are basically opened manually for a few cents per clam, and one person can get close to a thousand per day. If we can mechanize the procedure of opening oysters and extracting pearls, we will be able to solve these problems and fill the gap in this field in our country's market, making our country's pearls not only have high output, but also higher profits.

Contents of the invention

The purpose of the present invention is to provide a fully automatic pearl collector in consideration of the above problems. The invention not only has high pearl collecting efficiency, but also has simple structure and convenient operation.

The technical solution of the present invention is: the fully automatic pearl collector of the present invention includes a slider driving motor, a slider, a clamp, a transverse cutter, a vertical cutter, a lower pressing block, a cutter, a lower pressing block driving motor, a slide rail , valve, separator, brush, frame, the slider is installed on the guide rail set on the frame, and the slider is driven by the drive motor, the cross cutter and vertical cutter are installed on the frame, press down The block driving motor is fixed on the frame, the driving motor of the lower pressing block is connected with the lower pressing block through the transmission member, the lower pressing block is installed on the upper end of the slide bar, the lower pressing block can slide up and down along the slide bar, and the lower end of the slide bar is fixed on the On the frame, the tool is installed in the frame and is located under the lower pressing block. The slide rail is installed obliquely on the frame, and one end of the slide rail is fixed below the tool, and the brush is fixed on the bottom of the slide rail. The brush is driven by a brush drive motor to rotate, the separator is fixed under the brush, the valve is installed at the bottom of the separator, and the valve is controlled by the valve drive motor to open and close.

The full-automatic pearl collector of the present invention adopts a structure consisting of four parts: a mussel opening device, a meat shell separation device, a meat bead separation device, and a control part. The present invention not only has high pearl collection efficiency, but also has a simple structure and is easy to operate. The invention is a convenient and practical full-automatic pearl collector with ingenious design and excellent performance.

Description of drawings

Fig. 1 is a structural schematic diagram of the present invention.

detailed description

Example:

The structural representation of the present invention is as shown in Figure 1, and the full-automatic pearl collector of the present invention includes a slider driving motor 1, a slider 2, a clamp 3, a cross-cutting knife 4, a vertical cutting knife 5, a pressing block 6, Cutter 7, lower pressing block drive motor 8, slide rail 9, valve 10, separator 11, hair brush 12, frame 13, slide block 2 is installed on the guide rail that frame 13 is provided with, and slide block 2 is driven by Driven by motor 1, cross-cutting knife 4 and vertical cutting knife 5 are installed on the frame 13, the lower pressing block drive motor 8 is fixed on the frame 13, and the lower pressing block driving motor 8 is connected with the lower pressing block 6 through the transmission member , the lower pressing block 6 is mounted on the upper end of the slide bar, the lower pressing block 6 can slide up and down along the sliding bar, the lower end of the sliding bar is fixed on the frame 13, the cutter 7 is installed in the frame 13, and is located in the lower pressing block 6, the slide rail 9 is obliquely installed on the frame 13, and one end of the slide rail 9 is fixed below the tool 7, and the brush 12 is fixed on the bottom of the slide rail 9, and the brush 12 is driven by a brush drive motor to rotate , the separator 11 is fixed below the brush 12, the valve 10 is installed at the bottom of the separator 11, and the switch of the valve 10 is controlled by a valve driving motor.

In this embodiment, the above-mentioned cross cutting knife 4 is fixed on the frame 13 by bolts, and the vertical cutting knife 5 is fixed on the frame 13 by bolts.

In this embodiment, the above-mentioned cutter 7 is fixed in the frame 13 by bolts.

In this embodiment, the drive motor 8 for the lower pressing block is fixed on the frame 13 through a connecting plate.

In this embodiment, the driving motor 8 of the above-mentioned lower pressing block is connected with the lower pressing block 6 through a rope.

In this embodiment, the separator 11 is fixed below the brush 12 by bolts.

In this embodiment, the valve driving motor is a stepping motor.

The length of the full-automatic pearl collector of the present invention is 1200mm, the width is 560mm, and the height is 1060mm. The overall structure adopts an aluminum structure. Partial composition. The mussel opening device, the meat shell separating device and the meat bead separating device of the present invention are integrated into one machine.

The clam opening device on the first floor is divided into three parts: cross-cutting, vertical cutting, and pressing down. During the whole process, the clam is clamped by the clamp specially designed for the clam, driving the clam to move on the first part. At the beginning, the clamp clamps the clam, and then the whole device moves to the horizontal cutting knife, and then to the vertical cutting knife, the purpose is to cut a hole so that the knife can be set quickly when pressing down, and cut off a piece of adductor muscle at the bottom of the clam. Afterwards, the jig brings the mussels to the pressing device, the cutter fits into the gap, and a device above presses the mussels apart and divides them into two halves. The separated two clam shells fall into the separation device on the second level.

The meat bead separation device on the second layer brushes out the two clam shells cut from the first layer with a high-speed rotating brush, the clam shells fall out of the main equipment, and the meat beads fall into the bottom part.

The meat bead separation device on the third layer uses a high-speed rotating mixer to separate the meat beads from the mixture of the meat and beads falling from the second layer, and the separated pearls can be automatically taken out. And through the control of the single-chip microcomputer, when the mixture of pearls and meat in the separation device reaches a certain capacity, open the valve below the separation device, pour out the clam meat and pearls in the separation device, and use the sieve to screen out the required pearls.

The invention is developed to solve the problem that a large amount of labor is needed in the pearl collection process. The designed full-automatic pearl collector of the present invention is made up of clam opening device, meat shell separating device, meat pearl separating device, and control part four parts. Combine multiple acquisition tools in one machine. A series of experimental results show that the present invention greatly improves the production efficiency of pearl collection and reduces the cost of pearl collection.

Claims (7)

1. A full-automatic pearl collector, characterized in that it includes a slide block drive motor, a slide block, a clamp, a cross cutter, a vertical cutter, a lower pressing block, a cutting tool, a lower pressing block drive motor, a slide rail, a valve, The separator, the brush, the frame, and the slide block are installed on the guide rail set on the frame, and the slide block is driven by the driving motor, the cross-cutting knife and the vertical cutting knife are all installed on the frame, and the lower pressing block drives the motor Fixed on the frame, the driving motor of the lower pressing block is connected with the lower pressing block through the transmission component, the lower pressing block is installed on the upper end of the slide bar, the lower pressing block can slide up and down along the slide bar, and the lower end of the slide bar is fixed on the frame , the tool is installed in the frame, and is located under the lower pressure block, the slide rail is installed on the frame obliquely, and one end of the slide rail is fixed below the tool, and the brush is fixed on the bottom of the slide rail. The brush drive motor drives its rotation, the separator is fixed under the brush, the valve is installed at the bottom of the separator, and the valve is controlled by the valve drive motor to open and close. 2. The fully automatic pearl collector according to claim 1, characterized in that the above-mentioned transverse cutter is fixed on the frame by bolts, and the vertical cutter is fixed on the frame by bolts. 3. The fully automatic pearl collector according to claim 1, characterized in that said cutter is fixed in the frame by bolts. 4. The fully automatic pearl collector according to claim 1, characterized in that the driving motor of the lower pressing block is fixed on the frame through a connecting plate. 5. The fully automatic pearl collector according to claim 1, characterized in that the driving motor of the lower pressing block is connected with the lower pressing block through a rope. 6. The fully automatic pearl collector according to claim 1, characterized in that the separator is fixed below the brush by bolts. 7. The fully automatic pearl collector according to any one of claims 1 to 6, characterized in that the valve driving motor is a stepping motor.