A kind of electric vehicle self shifter drive system that adopts synchronized
Technical field
The present invention relates to a kind of electric vehicle drive system, more specifically relate to a kind of electric motor car that adopts synchronizedUse self shifter drive system.
Background technology
At present, the electric motor car on market is generally only provided with a gear or is provided with two gears that need manual switchover.The electric motor car when operation outputting torsion that is provided with a gear is little, and lifting capacity is poor, and current value is large when operation,Power consumption is fast, battery life is short, and climbing, acceleration can only realize by increasing electric current; Be provided with and need manual switchoverThe electric motor car of two gears gear shift of need stopping, if in-motion shifting exists and impacts and beat tooth phenomenon.
Summary of the invention
In order to solve an above-mentioned technical problem, the invention provides a kind of electric vehicle of synchronized that adopts automaticShift drive system.
Technical scheme of the present invention is as follows:
An electric vehicle self shifter drive system that adopts synchronized, comprises speed changer, synchronized, electricityMagnet, motor and controller,
Speed changer comprises power shaft, jackshaft and output shaft, is fixed with input shaft gear on power shaft, inOn countershaft, be fixed with the first countershaft-gear and the second countershaft-gear, the diameter of the first countershaft-gear is littleIn the diameter of the second countershaft-gear, input shaft gear and the second countershaft-gear are connected with a joggle, and first is middleShaft gear and the first output shaft gear are connected with a joggle, and the second countershaft-gear and the engagement of the second output shaft gear connectConnect, the diameter of the first output shaft gear is greater than the diameter of the second output shaft gear, the first output shaft gear andTwo output shaft gears are connected with output shaft rotation respectively, are fixed with the 3rd output shaft gear on output shaft, defeatedShaft is connected with differential mechanism by the 3rd output shaft gear,
Between the first output shaft gear and the second output shaft gear, be provided with synchronized, synchronized activity is located in defeatedOn shaft, synchronized is connected with shift fork, and shift fork is connected with declutch shift shaft,
Electromagnet is connected with declutch shift shaft,
Motor is connected with power shaft,
Controller is connected with motor and electromagnet respectively.
Its beneficial effect is: controller transmits the signal of telecommunication to electromagnet, by magnet control declutch shift shaft, electricityMagnet moves up and down by declutch shift shaft control shift fork, and the mobile up and down of shift fork drives again synchronized to existMoving up and down between the first output shaft gear and the second output shaft gear, makes synchronized and the first outputShaft gear cooperating or with the second output shaft gear cooperating, realize self shifter.
Motor drives jackshaft to rotate by power shaft, and jackshaft drives synchronized by the first output shaft gearRotate, synchronized and then drive the rotation of output shaft, thereby by power transmission to differential mechanism until on tire.When electric motor car advances ground zero, motor forward, in the time of synchronized and the first output shaft gear cooperating, forLow-speed forward gear, now electric motor car starting torsion is large, and the speed of service is slow, and controller control synchro departs from theOne output shaft gear, with the second output shaft gear cooperating, is the gear that advances at utmost speed, now electric motor car outputTorsion is little, and the speed of service is high. Advance in process in electric motor car, controller according to motor speed, system power,The factors such as vehicle load situation, road conditions, by the automatic control synchro of the electromagnet gear that advances at utmost speedSwitching with low-speed forward gear.
When electric motor car reversing, motor reversal, synchronized coordinates with the first output shaft gear, and now electric motor car fallsCar torsion is large, and the speed of service is slow, ensures safety.
Automatic catch drive system of the present invention provides electric motor car advance at utmost speed three of gear, low-speed forward gear, reverse gear shiftsGear, and advance at utmost speed gear and low-speed forward keep off under certain condition can be by controller by electromagnet controlSynchronized processed automatically switches, and gear while switching without impacting, beating tooth phenomenon.
In some embodiments, the first output shaft gear and output shaft are rotationally connected by needle bearing, theTwo output shaft gears and output shaft are rotationally connected by needle bearing.
Its beneficial effect is: connects output shaft and output shaft gear can only be relatively rotated by needle bearing,And can not occur relative radially or move axially.
In some embodiments, the first output shaft gear is provided with the first cooperation knot matching with synchronizedStructure, the first fit structure comprises the first excessive tooth and the first cone of friction, the second output shaft gear be provided withThe second fit structure that synchronized matches, described the second fit structure comprises the second excessive tooth and the second frictionThe conical surface.
Its beneficial effect is: be that output shaft gear is easily connected and connects more firm with synchronized.
In some embodiments, the turning cylinder of motor is fixedly connected with by spline with power shaft.
Its beneficial effect is: what make that motor is connected with power shaft is comparatively firm.
In some embodiments, motor is brshless DC motor or alternating current generator.
Brief description of the drawings
Fig. 1 is a kind of electric vehicle self shifter drive system that adopts synchronized of an embodiment of the present inventionStructural representation;
Fig. 2 is a kind of electronic self shifter drive system of using that adopts synchronized of an embodiment of the present inventionThe structural representation of the first fit structure;
Fig. 3 is a kind of electric vehicle self shifter drive system that adopts synchronized of an embodiment of the present inventionThe structural representation of the second fit structure.
The title of digital represented corresponding component in figure:
Speed changer, 11. power shafts, 111. input shaft gears, 12. jackshafts, 121. first countershaft-gears,122. second countershaft-gears, 13. output shafts, 131. first output shaft gears, 132. second output shaft gears,133. the 3rd output shaft gears, 2. synchronized, 21. first fit structures, 211. first excessive teeth, 212. firstCone of friction, 22. second fit structures, 221. second excessive teeth, 222. second cones of friction, 3. electromagnet,Motor, 41. splines, 5. controller, 51. connecting lines, 6. differential mechanism, 7. shift fork, 71. declutch shift shafts, 8. casing,9. power supply.
Detailed description of the invention
As shown in Figure 1, the present invention discloses a kind of electric vehicle self shifter drive system that adopts synchronized,Comprise speed changer 1, synchronized 2, electromagnet 3, motor 4 and controller 5. Speed changer 1 comprises power shaft11, jackshaft 12 and output shaft 13. On power shaft 11, be fixed with input shaft gear 111. Jackshaft 12On be fixed with the first countershaft-gear 121 and the second countershaft-gear 122. The first countershaft-gear 121Diameter is less than the diameter of the second countershaft-gear 122. Input shaft gear 111 and the second countershaft-gear 122Be connected with a joggle. The first countershaft-gear 121 and the first output shaft gear 131 are connected with a joggle, the second jackshaftGear 122 and the second output shaft gear 132 are connected with a joggle. The diameter of the first output shaft gear 131 is greater thanThe diameter of two output shaft gears 132. The first output shaft gear 131 and the second output shaft gear 132 respectively withOutput shaft 13 is rotationally connected. On output shaft 13, be fixed with the 3rd output shaft gear 133. Output shaft 13 is logicalCrossing the 3rd output shaft gear 133 is connected with differential mechanism 6. The first output shaft gear 131 and the second output shaft toothBetween wheel 132, be provided with synchronized 2. Synchronized 2 activities are located on output shaft 13. Synchronized 2 and shift fork7 connect, and shift fork 7 is connected with declutch shift shaft 71. Electromagnet 3 is connected with declutch shift shaft 71. Motor 4 and power shaft11 connect. Controller 5 is connected with motor 4, electromagnet 3 and power supply 9 respectively by connecting line 51.
Controller 5 transmits the signal of telecommunication to electromagnet 3, controls declutch shift shaft 71 by electromagnet 5, electromagnet 3Control shift fork 7 by declutch shift shaft 71 and move up and down, the mobile synchronized that drives again up and down of shift fork 72 moving up and down between the first output shaft gear 131 and the second output shaft gear 132, make synchronized2 and first output shaft gear 131 cooperatings or with the second output shaft gear 132 cooperatings, realize automaticallyGearshift.
Motor 4 drives jackshaft 12 to rotate by power shaft 11, and jackshaft 12 is by the first output shaft gear131 drive synchronized 2 to rotate, the rotation of synchronized 2 and then drive output shaft 13, thereby by power transmissionTo differential mechanism 6 until on tire. When electric motor car advances ground zero, motor 4 forwards, when synchronized 2 andWhen one output shaft gear 131 cooperating, be low-speed forward gear, now electric motor car starting torsion is large, operationSpeed is slow, and controller 5 control synchroes 2 depart from the first output shaft gear 131, with the second output shaft gear132 cooperatings, are the gear that advances at utmost speed, and now electric motor car outputting torsion is little, and the speed of service is high. In electric motor carAdvance in process, controller 5 is according to motor speed, system power, vehicle load situation, road conditions etc.Factor, by the automatic control synchro 2 of electromagnet 3 advance at utmost speed gear and low-speed forward keep off switching.
When electric motor car reversing, motor 4 reverses, and synchronized 2 coordinates with the first output shaft gear 131, nowElectric motor car reversing torsion is large, and the speed of service is slow, ensures safety.
Automatic catch drive system of the present invention provides electric motor car advance at utmost speed three of gear, low-speed forward gear, reverse gear shiftsGear, and advance at utmost speed gear and low-speed forward gear can pass through electromagnet 3 by controller 5 under certain conditionControl synchro 2 automatically switches, and gear while switching without impacting, beating tooth phenomenon.
In the present embodiment, speed changer 1, synchronized 2 and differential mechanism 6 are arranged in casing 8. First is defeatedGo out shaft gear 131 and be rotationally connected by needle bearing with output shaft 13, the second output shaft gear 132 and outputAxle 13 is rotationally connected by needle bearing. Connect and only make output shaft 12 and output shaft gear by needle bearingCan relatively rotate, and can not occur relative radially or move axially. The first output shaft gear 131 is provided withThe first fit structure 21, the first fit structures 21 that match with synchronized 2 comprise the first excessive tooth 211 HesThe excessive tooth 211 of the first cone of friction 212, the first is positioned at the top of the first cone of friction 212. The second output shaftGear 132 is provided with the second fit structure 22, the second fit structures 22 that match with synchronized 2 and comprisesTwo excessive teeth 221 and the second cone of friction 222, the second cones of friction 222 are positioned at the upper of the second excessive tooth 221Side. That output shaft gear is easily connected and connects more firm with synchronized 2. The turning cylinder of motor 4 withPower shaft 11 is fixedly connected with by spline 41. What make that motor 4 is connected with power shaft 11 is comparatively firm. Motor4 is brshless DC motor or alternating current generator.
Above-mentioned explanation has fully disclosed the specific embodiment of the present invention. It is pointed out that and be familiar with being somebody's turn to doAny change that the technical staff in field does the specific embodiment of the present invention does not all depart from power of the present inventionThe scope of profit claim. Correspondingly, the scope of claim of the present invention is also not limited only to aforementioned toolBody embodiment.