CN105344487A - Regulator for bauxite direct flotation and using method thereof - Google Patents
Regulator for bauxite direct flotation and using method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
技术领域technical field
本发明涉及矿物加工工程领域,特别涉及一种用于铝土矿正浮选调整剂及其使用方法,属于资源综合利用工程。The invention relates to the field of mineral processing engineering, in particular to a regulator for positive flotation of bauxite and a using method thereof, which belongs to resource comprehensive utilization engineering.
背景技术Background technique
我国铝土矿资源大多属于一水硬铝石型铝土矿,其中铝硅比大于7的优质铝土矿比例很少,80%以上的一水硬铝石型铝土矿铝硅比都小于7,而铝硅比3-5的铝土矿又占绝大部分。这部分资源必须通过选矿方法进行脱硅、富集和提质,使铝硅比大于7,从而可满足石灰—拜耳法的最低需求。浮选法是选矿脱硅的主要方法,而正浮选无疑是当前最成功的一种铝土矿浮选方法。铝土矿正浮选时,根据一水硬铝石型铝土矿的主要矿物组成特点,采用碳酸钠作为矿浆pH调整剂,采用水玻璃、六偏磷酸钠、聚磷酸盐等作为铝硅酸盐矿物的调整剂,采用氧化石蜡皂或油酸钠作为捕收剂,将矿石中的一水硬铝石及富连生体选出,从而实现铝土矿的浮选脱硅。Most of the bauxite resources in my country belong to diaspore type bauxite, among which the proportion of high-quality bauxite with aluminum-silicon ratio greater than 7 is very small, and more than 80% of the diaspore-type bauxite with aluminum-silicon ratio is less than 7, and the bauxite with an aluminum-silicon ratio of 3-5 accounts for the vast majority. This part of resources must be desiliconized, enriched and upgraded through mineral processing methods, so that the aluminum-silicon ratio is greater than 7, so as to meet the minimum requirements of the lime-Bayer process. Flotation is the main method of beneficiation and desiliconization, and positive flotation is undoubtedly the most successful bauxite flotation method at present. During the positive flotation of bauxite, according to the main mineral composition characteristics of diaspore type bauxite, sodium carbonate is used as the pulp pH regulator, and water glass, sodium hexametaphosphate, polyphosphate, etc. are used as aluminosilicate As a regulator of salt minerals, oxidized paraffin soap or sodium oleate is used as a collector to separate the diaspore and fulminite in the ore, so as to realize the flotation desiliconization of bauxite.
在铝土矿正浮选过程中,高岭石、叶腊石、伊利石等含硅矿物的选择性抑制和矿浆中难免离子的消除将对铝土矿的正浮选起到决定性作用。调整剂的作用是高效抑制含硅矿物和消除难免离子影响,同时又不对一水硬铝石造成抑制。In the process of positive flotation of bauxite, the selective suppression of kaolinite, pyrophyllite, illite and other silicon-containing minerals and the elimination of unavoidable ions in the slurry will play a decisive role in the positive flotation of bauxite. The role of the regulator is to efficiently inhibit silicon-containing minerals and eliminate the inevitable impact of ions, while not inhibiting the diaspore.
目前,铝土矿正浮选中主要使用水玻璃、六偏磷酸钠、聚磷酸盐等作为含硅矿物的调整剂,这些调整剂同时也可起到与难免离子反应的作用。但是这些调整剂的主要缺点是:用量较大,对一水硬铝石也有抑制作用,特别是在大用量条件下,往往对一水硬铝石的抑制较强,从而造成Al2O3回收率的下降,同时六偏磷酸钠等调整剂对矿浆中难免离子的消除是通过络合作用完成的,往往需要消耗大量的六偏磷酸钠,效果也一般,从而导致正浮选效果一般。At present, water glass, sodium hexametaphosphate, polyphosphate, etc. are mainly used as regulators for silicon-containing minerals in bauxite positive flotation. These regulators can also react with inevitable ions. But the main shortcoming of these regulators is: consumption is bigger, also has inhibitory effect to diaspore, especially under the condition of large dosage, often to the inhibition of diaspore stronger, thereby causes the decline of Al2O3 recovery rate At the same time, the elimination of unavoidable ions in the pulp by sodium hexametaphosphate and other regulators is done through complexation, which often requires the consumption of a large amount of sodium hexametaphosphate, and the effect is also average, resulting in a general positive flotation effect.
发明内容Contents of the invention
为了克服以上缺陷,本发明提供一种用于铝土矿正浮选调整剂及其使用方法,将本发明应用于铝土矿正浮选脱硅工艺中,可增强对含硅矿物的选择性抑制作用,同时增强对难免离子(Ca2+、Mg2+等)的消除能力,改善铝土矿正浮选的效果。In order to overcome the above defects, the present invention provides a regulator for bauxite positive flotation and its application method. Applying the present invention to the bauxite positive flotation desiliconization process can enhance the selectivity to silicon-containing minerals At the same time, it can enhance the ability to eliminate unavoidable ions (Ca 2+ , Mg 2+ , etc.), and improve the effect of positive flotation of bauxite.
为实现以上目的,本发明所采用的技术方案为:一种用于铝土矿正浮选调整剂,它是一种改性磷酸盐,主要成分为羟基亚乙基二膦酸钾或者羟基亚乙基二膦酸钠,其结构式为:In order to achieve the above objectives, the technical solution adopted in the present invention is: a positive flotation regulator for bauxite, which is a modified phosphate, the main component of which is potassium hydroxyethylidene diphosphonate or hydroxyethylene diphosphonate Sodium ethyl diphosphonate, its structural formula is:
一种用于铝土矿正浮选调整剂的使用方法,进行铝土矿正浮选时,铝硅比3-5的铝土矿磨矿产品粒度性质为-0.074mm粒级占80-90%,浮选体系的pH值控制在9-11,以油酸钠作为捕收剂,用量为500-1200g/t,本发明所述的调整剂用量为60-70g/t。A method for using a bauxite positive flotation regulator. When performing bauxite positive flotation, the particle size of the bauxite grinding product with an aluminum-silicon ratio of 3-5 is -0.074mm, accounting for 80-90 %, the pH value of the flotation system is controlled at 9-11, sodium oleate is used as a collector, and the dosage is 500-1200g/t, and the dosage of the regulator described in the present invention is 60-70g/t.
进一步的,新型抑制剂用量为60g/t时,针对铝硅比4-5的铝土矿,产品粒度性质为-0.074mm粒级占80%-85%,浮选体系的碱度控制为pH=10-11,以油酸钠为捕收剂,用量在800-1200g/t。Furthermore, when the dosage of the new inhibitor is 60g/t, for bauxite with an aluminum-silicon ratio of 4-5, the particle size of the product is -0.074mm, accounting for 80%-85%, and the alkalinity of the flotation system is controlled as pH =10-11, using sodium oleate as collector, the dosage is 800-1200g/t.
进一步的,所述的用于铝土矿正浮选调整剂的用量为60g/t。Further, the dosage of the bauxite positive flotation regulator is 60g/t.
进一步的,所述的浮选体系的pH值为10。Further, the pH value of the flotation system is 10.
进一步的,所述的捕收剂油酸钠的用量为700g/t。Further, the dosage of the collector sodium oleate is 700g/t.
本发明的有益效果:1、本发明一种用于铝土矿正浮选调整剂,一种改性磷酸盐,其主要成分的分子结构中含有多个改性磷酸根基团。新型调整剂磷酸钠(钾)的官能团为多个改性磷酸根官能团,其溶解性极强,外观呈透明黄色液体,其通过有机复合改性以后,磷酸根的分子空间构型发生变化,从而可以与铝硅酸盐矿物表面发生螯合作用,大大增强选择性抑制作用,而对一水硬铝石的抑制作用则一般;Beneficial effects of the present invention: 1. The present invention is a regulator for bauxite positive flotation, a modified phosphate, the molecular structure of which contains multiple modified phosphate groups. The functional group of the new modifier sodium (potassium phosphate) is a plurality of modified phosphate functional groups, its solubility is extremely strong, and its appearance is a transparent yellow liquid. After it is modified by organic compounding, the molecular spatial configuration of the phosphate radical changes, thereby It can chelate with the surface of aluminosilicate minerals, greatly enhancing the selective inhibition effect, while the inhibition effect on diaspore is general;
采用本发明抑制铝土矿中的铝硅酸盐矿物,通过高效的螯合抑制作用,可有效的选择性抑制高岭石、伊利石、叶腊石等铝硅酸盐矿物,同时可高效的消除矿浆中的难免阳离子对浮选效果的影响,促进一水硬铝石与含硅矿物的有效分离。Using the present invention to inhibit aluminosilicate minerals in bauxite, through efficient chelation inhibition, can effectively selectively inhibit aluminosilicate minerals such as kaolinite, illite, pyrophyllite, and can efficiently eliminate ore pulp The unavoidable cations in the flotation effect will promote the effective separation of diaspore and silicon-containing minerals.
2、同时其分子结构中含有多个改性磷酸根官能团,这些官能团可直接与Ca2+、Mg2+等阳离子发生反应,大大增加了对矿浆中难免离子的消除能力,可有效消除难免离子的影响,从而提高铝土矿正浮选的效果。2. At the same time, its molecular structure contains multiple modified phosphate functional groups. These functional groups can directly react with cations such as Ca2+ and Mg2+, which greatly increases the ability to eliminate unavoidable ions in the pulp, and can effectively eliminate the influence of unavoidable ions. Improve the effect of positive flotation of bauxite.
3、对铝硅比3-5左右的铝土矿,在其他工艺条件相同的情况下,采用本发明后,与常规调整剂六偏磷酸钠相比,可提高精矿铝硅比1-2,提高Al2O3回收率10-20%。3. For bauxite with an aluminum-silicon ratio of about 3-5, under the same other process conditions, after using the present invention, compared with the conventional regulator sodium hexametaphosphate, the aluminum-silicon ratio of the concentrate can be increased by 1-2 , improve the recovery rate of Al 2 O 3 by 10-20%.
具体实施方式detailed description
为了使本领域技术人员更好地理解本发明的技术方案,下面结合具体实施例对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with specific examples. The description in this part is only exemplary and explanatory, and should not have any limitation on the protection scope of the present invention effect.
实例1:Example 1:
一种用于铝土矿正浮选调整剂,它是一种改性磷酸盐,主要成分为羟基亚乙基二膦酸钾,其结构式为:A positive flotation regulator for bauxite, it is a modified phosphate, the main component is potassium hydroxyethylene diphosphonate, and its structural formula is:
河南小关矿区铝土矿,矿样成分见表1。The composition of bauxite in Xiaoguan Mining Area, Henan Province is shown in Table 1.
表1原矿化学多元素分析Table 1 Chemical multi-element analysis of raw ore
正浮选工艺制度为:铝土矿磨矿产品粒度性质为-0.074mm粒级占85%,浮选体系的碱度控制为pH=10,以油酸钠为捕收剂,用量在500—800g/t,调整剂用量为60g/t,选矿流程为一次粗选开路流程。以常规调整剂六偏磷酸钠为对比,试验结果见表2。The positive flotation process system is: the particle size of the bauxite grinding product is -0.074mm, accounting for 85%, the alkalinity of the flotation system is controlled to be pH=10, and sodium oleate is used as the collector, and the dosage is 500- 800g/t, the amount of regulator is 60g/t, and the beneficiation process is a roughing open circuit process. Compared with the conventional regulator sodium hexametaphosphate, the test results are shown in Table 2.
表2调整剂对比试验结果Table 2 Regulator comparative test results
试验结果表明,采用本发明的特效调整剂,能显著的加强对含硅矿物的选择性抑制作用,提升浮选工艺指标,粗精矿的铝硅比从8.29提高到8.41,氧化铝回收率从53.12%提高到78.62%。The test results show that the special-effect regulator of the present invention can significantly strengthen the selective inhibition of silicon-containing minerals, improve the flotation process index, the aluminum-silicon ratio of the rough concentrate is increased from 8.29 to 8.41, and the recovery rate of alumina is from 8.29 to 8.41. 53.12% improved to 78.62%.
实施例2:Example 2:
一种用于铝土矿正浮选调整剂,它是一种改性磷酸盐,主要成分为羟基亚乙基二膦酸钠,其结构式为:A positive flotation regulator for bauxite, which is a modified phosphate, the main component is sodium hydroxyethylene diphosphonate, and its structural formula is:
河南小关矿区铝土矿,矿样成分见表1。The composition of bauxite in Xiaoguan Mining Area, Henan Province is shown in Table 1.
正浮选工艺制度为:铝土矿磨矿产品粒度性质为-0.074mm粒级占85%,浮选体系的碱度控制为pH=9,以油酸钠为捕收剂,用量在700—1100g/t,调整剂用量为70g/t,选矿流程为一次粗选开路流程。以常规调整剂六偏磷酸钠为对比,试验结果见表2。The positive flotation process system is: the particle size of the bauxite grinding product is -0.074mm, accounting for 85%, the alkalinity of the flotation system is controlled to be pH=9, and sodium oleate is used as the collector, and the dosage is 700- 1100g/t, the amount of regulator is 70g/t, and the beneficiation process is a roughing open circuit process. Compared with the conventional regulator sodium hexametaphosphate, the test results are shown in Table 2.
表2调整剂对比试验结果Table 2 Regulator comparative test results
试验结果表明,采用本发明的特效调整剂,能显著的加强对含硅矿物的选择性抑制作用,提升浮选工艺指标,粗精矿的铝硅比从8.09提高到8.51,氧化铝回收率从52.12%提高到79.62%。The test results show that the special-effect regulator of the present invention can significantly strengthen the selective inhibition of silicon-containing minerals, improve the flotation process index, the aluminum-silicon ratio of the coarse concentrate is increased from 8.09 to 8.51, and the recovery rate of alumina is from 8.09 to 8.51. 52.12% improved to 79.62%.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the protection scope of the present invention.
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