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CN105336395A - High-stability insulation paper for transformer - Google Patents

High-stability insulation paper for transformer Download PDF

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Publication number
CN105336395A
CN105336395A CN201510739529.XA CN201510739529A CN105336395A CN 105336395 A CN105336395 A CN 105336395A CN 201510739529 A CN201510739529 A CN 201510739529A CN 105336395 A CN105336395 A CN 105336395A
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CN
China
Prior art keywords
parts
deionized water
mica
silane coupler
water
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Pending
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CN201510739529.XA
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Chinese (zh)
Inventor
李新满
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tongling Sanjia Transformer Co Ltd
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Tongling Sanjia Transformer Co Ltd
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Priority to CN201510739529.XA priority Critical patent/CN105336395A/en
Publication of CN105336395A publication Critical patent/CN105336395A/en
Pending legal-status Critical Current

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Abstract

The invention discloses high-stability insulation paper for a transformer. The insulation paper is prepared by the following raw materials in parts by weight: 0.6-0.7 part of a silane coupling agent kh550, 6-8 parts of mica, 1-1.5 parts of glycine, 0.3-0.4 part of a silane coupling agent kh570, 0.1-0.2 part of an emulsifier OP-10, 0.2-0.3 part of sodium dodecanesulphonate, 2-3 parts of an E44 epoxy resin, 0.5-0.6 part of polyacrylamide, 500-550 parts of a pulpboard, 0.4-0.6 part of alum powder, 1.5-2 parts of aqueous hydroxyl polyurethane, 0.3-0.4 part of lead magnesio tungstate, 0.7-0.9 part of nanometer sepiolite, 1.6-2 parts of magnesium hydroxide and a proper amount of deionized water. The prepared insulation paper is high in stability, good in mechanical property, good in corrosion resistance performance, wide in raw material sources and lower in cost, and at the same time, also has energy conservation and environmental protection efficacy, and prolongs the service life.

Description

The layer insulating paper that a kind of stability is high
Technical field
The present invention relates to transformer technology field, particularly relate to the layer insulating paper that a kind of stability is high.
Background technology
In recent years, along with China's electric power, electrically, the fast development of the industry such as electronics, household electrical appliances and communication, the requirement of people to transformer is more and more higher.Cellulose insulation paper is one of most widely used interior insulating material in oil-immersed power transformer, and because run duration cannot be changed, the quality of its machinery and insulation property directly decides the useful life of transformer.In real transformer, insulating paper is subject to the effect of high electrical-field stressing for a long time, will cause transformer fault once puncture.If promote the electric property of insulating paper, just can save the use amount of insulating paper, extend the working life of insulating paper, reduce the width of transformer oil clearance, and then the volume of limiting transformer and core loss, therefore, the study on the modification carrying out insulating paper is significant.Mica is indispensable insulating material in electric and electronic industry.At present, although there is a lot of new material in the world, wherein also do not have a kind of insulating material can replace mica completely.Utilize mica to carry out modification insulating paper and can obtain the more excellent insulating paper of performance, but the domestic and international research for this respect is little at present.
Summary of the invention
The object of the invention is exactly the defect in order to make up prior art, provides the layer insulating paper that a kind of stability is high.
The present invention is achieved by the following technical solutions:
The layer insulating paper that stability is high, is made up of the raw material of following weight portion: silane coupler kh5500.6-0.7, mica 6-8, glycine 1-1.5, silane coupler kh5700.3-0.4, emulsifier op-10 0.1-0.2, dodecyl sodium sulfate 0.2-0.3, E44 epoxy resin 2-3, polyacrylamide 0.5-0.6, pulpboard 500-550, alum powder 0.4-0.6, water-based hydroxyl polyurethane 1.5-2, Phospho-tungstic acid 0.3-0.4, nanometer sepiolite 0.7-0.9, magnesium hydroxide 1.6-2, deionized water are appropriate.
The layer insulating paper that described a kind of stability is high, be made up of following concrete steps:
(1) silane coupler kh550 is joined ethanol with water quality than in the solution for 1:1, heating water bath to 35 ° C, dripping ethanedioic acid regulates pH value to be 4, hydrolysis 1-1.5h, mica sheet is impregnated in the ethanol of 75% to stir and soaks 1-2h, then supersound washing 10-15min, then soak 0.5h with deionized water, finally be placed in baking oven dry 2h under 110 ° of C, grind for subsequent use;
(2) mica of above-mentioned preparation is added in the hydrolyzate of silane coupler kh550, bath temperature controls at 60-65 ° of C, then magnesium hydroxide and nanometer sepiolite ultrasonic agitation 30-45min is added, filter, spend deionized water for several times, in constant temperature blast drying oven, under 90 ° of C, dry 2-3h is for subsequent use afterwards;
(3) glycine is added in flask with after the water-soluble solution of 13 times amount with silane coupler kh570, emulsifier op-10, dodecyl sodium sulfate and E44 epoxy resin, control bath temperature and slowly stir 3h under 80-85 ° of C, add water-based hydroxyl polyurethane and Phospho-tungstic acid continuation stirring 10-15min again, then adding sodium hydroxide solution regulates pH value in neutral, again with high-shearing dispersion emulsifying machine by its emulsification, obtain stable modified aqueous epoxy resin emulsion;
(4) modified aqueous epoxy resin emulsion, alum powder and polyacrylamide mixing prepared by modified micaceous, the step (3) step (2) prepared, add appropriate deionized water again and be diluted to the slurry of mass concentration at 0.5-0.6%, pull an oar after pulpboard is soaked, making beating is stopped when beating degree is 40-45 ° of SR, then slurry is put into fiber dissociation device, adding deionized water makes the concentration of slurry dissociate at 2-2.5%, obtains paper pulp suspension-turbid liquid for subsequent use;
(5) by paper pulp suspension-turbid liquid and the mixing of mica slurry, with electric power stirring rod strong stirring 10min, then continue the 15min that dissociates, carry out afterwards manufacturing paper with pulp, drying and can obtain insulating paper.
Advantage of the present invention is: the present invention adopts silane coupler kh550 to carry out surface modification to mica, strengthen overseas Chinese federation's effect of mica surface, the compatibility of the aqueous epoxy resin emulsion of improvement and modification, improve the adhesive force to mica surface, its adhesion and dispersing uniformity can be greatly improved with cellulose pulp mixing, enhance the hot strength of insulating paper, dielectric strength, the effect such as electric property and heat resistance, the magnesium hydroxide added and nanometer sepiolite can reinforced insulation paper fire-retardant, radioresistance, effect such as anticorrosive grade, the water-based hydroxyl polyurethane added and the acid of tungsten magnesium can the mechanicalnesses of reinforced insulation paper, weather-proof, wear-resisting, effect such as pollution-free grade, insulating paper stability prepared by the present invention is high, good mechanical property, anticorrosive corrosive nature is good, raw material sources are extensive, cost-saving, effect of concrete energy-conserving and environment-protective simultaneously, extend useful life.
Embodiment
The layer insulating paper that stability is high, is made up of the raw material of following weight portion (kilogram): silane coupler kh5500.6, mica 6, glycine 1, silane coupler kh5700.3, polyoxyethylene nonylphenol ether, dodecyl sodium sulfate 0.2, E44 epoxy resin 2, polyacrylamide 0.5, pulpboard 500, alum powder 0.4, water-based hydroxyl polyurethane 1.5, Phospho-tungstic acid 0.3, nanometer sepiolite 0.7, magnesium hydroxide 1.6, deionized water are appropriate.
The layer insulating paper that described a kind of stability is high, be made up of following concrete steps:
(1) silane coupler kh550 is joined ethanol with water quality than in the solution for 1:1, heating water bath to 35 ° C, dripping ethanedioic acid regulates pH value to be 4, hydrolysis 1h, mica sheet is impregnated in the ethanol of 75% to stir and soaks 1h, then supersound washing 10min, then soak 0.5h with deionized water, finally be placed in baking oven dry 2h under 110 ° of C, grind for subsequent use;
(2) mica of above-mentioned preparation is added in the hydrolyzate of silane coupler kh550, bath temperature controls at 60 ° of C, then magnesium hydroxide and nanometer sepiolite ultrasonic agitation 30min is added, filter, spend deionized water for several times, in constant temperature blast drying oven, under 90 ° of C, dry 2h is for subsequent use afterwards;
(3) glycine is added in flask with after the water-soluble solution of 13 times amount with silane coupler kh570, polyoxyethylene nonylphenol ether, dodecyl sodium sulfate and E44 epoxy resin, control bath temperature and slowly stir 3h under 80 ° of C, add water-based hydroxyl polyurethane and Phospho-tungstic acid continuation stirring 10min again, then adding sodium hydroxide solution regulates pH value in neutral, again with high-shearing dispersion emulsifying machine by its emulsification, obtain stable modified aqueous epoxy resin emulsion;
(4) modified aqueous epoxy resin emulsion, alum powder and polyacrylamide mixing prepared by modified micaceous, the step (3) step (2) prepared, add again appropriate deionized water be diluted to mass concentration 0.5% slurry, pull an oar after pulpboard is soaked, making beating is stopped when beating degree is 40 ° of SR, then slurry is put into fiber dissociation device, adding deionized water makes the concentration of slurry dissociate 2%, obtains paper pulp suspension-turbid liquid for subsequent use;
(5) by paper pulp suspension-turbid liquid and the mixing of mica slurry, with electric power stirring rod strong stirring 10min, then continue the 15min that dissociates, carry out afterwards manufacturing paper with pulp, drying and can obtain insulating paper.
Its performance test of the insulating paper prepared according to the present embodiment is as follows: puncture voltage is 4KV, dielectric strength is 38KV/mm, the fire-retardant rank of insulating paper is V0 level, paper whiteness>=80%, dry tensile strength is 4.2KN/m, wet tensile (strength) is 0.47KN/m, suction head 52mm, air permeability is 20 ± 4s, and specific insulation is 1.2 × 10 6, sheet resistance is 4.2 × 10 4, dielectric constant is 5.2, and dielectric dissipation factor is 0.043.

Claims (2)

1. the layer insulating paper that a stability is high, it is characterized in that, be made up of the raw material of following weight portion: silane coupler kh5500.6-0.7, mica 6-8, glycine 1-1.5, silane coupler kh5700.3-0.4, emulsifier op-10 0.1-0.2, dodecyl sodium sulfate 0.2-0.3, E44 epoxy resin 2-3, polyacrylamide 0.5-0.6, pulpboard 500-550, alum powder 0.4-0.6, water-based hydroxyl polyurethane 1.5-2, Phospho-tungstic acid 0.3-0.4, nanometer sepiolite 0.7-0.9, magnesium hydroxide 1.6-2, deionized water are appropriate.
2. the layer insulating paper that a kind of stability is high according to claim 1, is characterized in that, is made up of following concrete steps:
(1) silane coupler kh550 is joined ethanol with water quality than in the solution for 1:1, heating water bath to 35 ° C, dripping ethanedioic acid regulates pH value to be 4, hydrolysis 1-1.5h, mica sheet is impregnated in the ethanol of 75% to stir and soaks 1-2h, then supersound washing 10-15min, then soak 0.5h with deionized water, finally be placed in baking oven dry 2h under 110 ° of C, grind for subsequent use;
(2) mica of above-mentioned preparation is added in the hydrolyzate of silane coupler kh550, bath temperature controls at 60-65 ° of C, then magnesium hydroxide and nanometer sepiolite ultrasonic agitation 30-45min is added, filter, spend deionized water for several times, in constant temperature blast drying oven, under 90 ° of C, dry 2-3h is for subsequent use afterwards;
(3) glycine is added in flask with after the water-soluble solution of 13 times amount with silane coupler kh570, emulsifier op-10, dodecyl sodium sulfate and E44 epoxy resin, control bath temperature and slowly stir 3h under 80-85 ° of C, add water-based hydroxyl polyurethane and Phospho-tungstic acid continuation stirring 10-15min again, then adding sodium hydroxide solution regulates pH value in neutral, again with high-shearing dispersion emulsifying machine by its emulsification, obtain stable modified aqueous epoxy resin emulsion;
(4) modified aqueous epoxy resin emulsion, alum powder and polyacrylamide mixing prepared by modified micaceous, the step (3) step (2) prepared, add appropriate deionized water again and be diluted to the slurry of mass concentration at 0.5-0.6%, pull an oar after pulpboard is soaked, making beating is stopped when beating degree is 40-45 ° of SR, then slurry is put into fiber dissociation device, adding deionized water makes the concentration of slurry dissociate at 2-2.5%, obtains paper pulp suspension-turbid liquid for subsequent use;
(5) by paper pulp suspension-turbid liquid and the mixing of mica slurry, with electric power stirring rod strong stirring 10min, then continue the 15min that dissociates, carry out afterwards manufacturing paper with pulp, drying and can obtain insulating paper.
CN201510739529.XA 2015-11-04 2015-11-04 High-stability insulation paper for transformer Pending CN105336395A (en)

Priority Applications (1)

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CN105336395A true CN105336395A (en) 2016-02-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109629336A (en) * 2018-10-29 2019-04-16 万玉梅 A kind of preparation method of the flexible insulating paper of tension

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103260869A (en) * 2010-12-17 2013-08-21 3M创新有限公司 Electrical insulation material
CN103843070A (en) * 2011-08-03 2014-06-04 纳幕尔杜邦公司 Laminates useful for electrical insulation
CN104334797A (en) * 2012-04-27 2015-02-04 帕孔有限两合公司 Electrical insulating paper

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103260869A (en) * 2010-12-17 2013-08-21 3M创新有限公司 Electrical insulation material
CN103843070A (en) * 2011-08-03 2014-06-04 纳幕尔杜邦公司 Laminates useful for electrical insulation
CN104334797A (en) * 2012-04-27 2015-02-04 帕孔有限两合公司 Electrical insulating paper

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李忠良: ""变质片麻岩云母纸及芳纶纤维云母纸"", 《中国优秀硕士学位论文全文数据库工程Ⅰ辑》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109629336A (en) * 2018-10-29 2019-04-16 万玉梅 A kind of preparation method of the flexible insulating paper of tension

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Application publication date: 20160217