CN105326062A - Extrusion type hand-stripping pecan shell breaking machine - Google Patents
Extrusion type hand-stripping pecan shell breaking machine Download PDFInfo
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- CN105326062A CN105326062A CN201510613352.9A CN201510613352A CN105326062A CN 105326062 A CN105326062 A CN 105326062A CN 201510613352 A CN201510613352 A CN 201510613352A CN 105326062 A CN105326062 A CN 105326062A
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- 238000001125 extrusion Methods 0.000 title claims abstract description 45
- 235000009025 Carya illinoensis Nutrition 0.000 title abstract description 6
- 241001453450 Carya illinoinensis Species 0.000 title abstract description 6
- 241000899834 Obovaria olivaria Species 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000005336 cracking Methods 0.000 claims description 3
- 235000009854 Cucurbita moschata Nutrition 0.000 claims 3
- 240000001980 Cucurbita pepo Species 0.000 claims 3
- 235000009852 Cucurbita pepo Nutrition 0.000 claims 3
- 235000020354 squash Nutrition 0.000 claims 3
- 241000723418 Carya Species 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 241000408782 Lepomis microlophus Species 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts
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Abstract
本发明公开了一种挤压式手剥山核桃破壳机装置,它包括挤压装置、进料斗、出料斗、输送装置;挤压装置由丝杠、底板、滑轨、滑槽、挤压锤组成;输送装置由主动轴、从动轴、挤压台、传送带、运送槽、运送槽带组成,运送槽带是由具有一定柔性的材料制成的,与传送带连接在一起,可随传送带一起运动。整个装置的动力来源于步进电机,且输送步进电机每运动一个步进距离,挤压锤、进料斗均处于运送槽的正上方,通过精确控制挤压锤的下压量来实现手剥山核桃的生产。本发明既能精确调控挤压锤的下压量,又能对多个山核桃同时进行处理,具有高破壳率、低破仁率、高生产效率等特点。
The invention discloses an extruding type hand-peeling hickory nut shell breaking machine device, which comprises an extruding device, a feeding hopper, a discharging hopper, and a conveying device; The conveying device is composed of a driving shaft, a driven shaft, an extrusion table, a conveyor belt, a conveying trough, and a conveying trough belt. The conveying trough belt is made of a certain flexible material and is connected with the conveyor belt. The conveyor belts move together. The power of the whole device comes from the stepping motor, and every time the conveying stepping motor moves a step distance, the extrusion hammer and the feeding hopper are all located directly above the conveying trough, and the manual pressure is realized by precisely controlling the pressing amount of the extrusion hammer. Production of Peeled Pecans. The invention can not only precisely control the pressing amount of the extruding hammer, but also can process a plurality of hickory nuts at the same time, and has the characteristics of high shell breaking rate, low kernel breaking rate, high production efficiency and the like.
Description
技术领域technical field
本发明涉及一种挤压式手剥山核桃破壳机,能够用于农业生产中手剥山核桃的加工,属于食品机械加工设备领域。The invention relates to an extruding type hand-peeled hickory nut shell breaking machine, which can be used for processing hand-peeled hickory nuts in agricultural production and belongs to the field of food machinery processing equipment.
背景技术Background technique
“手剥山核桃”市场的不断发展与壮大给山核桃产业带来了无限生机与活力,然而令人遗憾的是,目前手剥山核桃的生产主要依靠人工砸取,这一生产方式不仅效率低、品质参差不齐,而且卫生状况得不到保证,严重制约了手剥山核桃产业的发展。因此,高效、稳定的机器装置取代人力必将是未来山核桃产业的发展方向和重点。The continuous development and expansion of the "hand-peeled pecan" market has brought infinite vigor and vitality to the pecan industry. However, it is regrettable that the current production of hand-peeled pecans mainly relies on manual smashing. This production method is not only efficient Low quality, uneven quality, and unsanitary conditions are not guaranteed, which seriously restricts the development of the hand-peeled pecan industry. Therefore, replacing manpower with efficient and stable machinery will be the development direction and focus of the hickory industry in the future.
公布号为CN104026709A的专利公开了一种手剥山核桃破壳机械,包括有载料滚筒、敲击滚筒、敲击臂、扭簧等。尽管可在短时间内进行生产,但由于该方案中敲击臂对山核桃敲击力的大小由扭簧的原始压缩量确定,再加上敲击臂数量较多,使得扭簧压缩时受到的力较大。长期在这种条件下工作,扭簧容易产生塑形形变,进而使得整个系统失效,并不能达到长时间稳定运行。Publication number is that the patent of CN104026709A discloses a kind of hand peeling hickory nut shell breaking machine, comprises loading drum, knocking drum, knocking arm, torsion spring etc. Although the production can be carried out in a short time, because the size of the knocking force of the knocking arm on the hickory is determined by the original compression of the torsion spring in this scheme, and the number of knocking arms is large, the compression of the torsion spring is limited. The force is greater. Working under such conditions for a long time, the torsion spring is prone to plastic deformation, which will cause the entire system to fail, and cannot achieve long-term stable operation.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提出一种挤压式手剥山核桃破壳机装置,该装置可以精确控制下压量,保证山核桃破壳效果。The object of the present invention is to address the deficiencies in the prior art, and propose a squeeze-type hand-peeled hickory nut shell breaking machine device, which can precisely control the amount of pressure to ensure the effect of hickory nut shell breaking.
为了达到上述目的,本发明所采用的技术方案如下:一种挤压式手剥山核桃破壳机,包括挤压装置、进料斗、出料斗、输送装置;其中,所述进料斗固定设置在输送装置的主动传送端上方,用于进料;出料斗固定设置在输送装置的从动传送端下方,用于收集破壳后的山核桃;挤压装置设置在输送装置的上方,用于将未破壳的山核桃挤压破壳;In order to achieve the above object, the technical scheme adopted in the present invention is as follows: a squeeze-type hand-peeled hickory nut shell cracker, comprising an extrusion device, a feed hopper, a discharge hopper, and a conveying device; wherein, the feed hopper is fixed It is arranged above the active conveying end of the conveying device for feeding; the discharge hopper is fixedly arranged below the driven conveying end of the conveying device for collecting the hickory nuts after shell breaking; the extruding device is arranged above the conveying device for for crushing unshelled hickory nuts;
所述输送装置包括运送槽带、传送带、挤压台、主动轴、从动轴、输送步进电机、支架、导轨和传动装置;所述挤压台固定在支架上,导轨固定在挤压台的前后两侧,在挤压台的左右两侧分别安装从动轴和主动轴;主动轴通过传动装置带动从动轴;输送步进电机固定在导轨上,其输出轴连接主动轴;在从动轴和主动轴之间设置传送带,运送槽带套在传送带外,并跟随传送带一起转动;运送槽带沿槽带圆周方向均匀设置若干运送槽;The conveying device includes a conveying trough belt, a conveyor belt, an extruding table, a driving shaft, a driven shaft, a conveying stepping motor, a bracket, a guide rail and a transmission device; the extruding table is fixed on the bracket, and the guide rail is fixed on the extruding table The driven shaft and the driving shaft are respectively installed on the left and right sides of the extrusion table; the driving shaft drives the driven shaft through the transmission device; the conveying stepping motor is fixed on the guide rail, and its output shaft is connected to the driving shaft; A conveyor belt is set between the moving shaft and the driving shaft, and the conveyor belt is set outside the conveyor belt, and rotates with the conveyor belt; the conveyor belt is evenly arranged with several conveyor grooves along the circumferential direction of the groove;
所述挤压装置包括挤压步进电机、底板、滑轨、丝杆、挤压锤连接板、滑槽和挤压锤;所述底板固定在支架上;挤压步进电机固定在底板的上部;滑轨固定在底板的左右两侧;滑槽固定在挤压锤连接板的两侧,滑槽沿滑轨滑动;在挤压锤连接板中部具有丝杆孔,丝杆孔和固定在挤压步进电机输出轴的丝杆配合,将挤压步进电机的转动转化为挤压锤连接板上下移动;挤压锤固定在挤压锤连接板底部。The extruding device comprises an extruding stepper motor, a base plate, a slide rail, a screw mandrel, an extruding hammer connecting plate, a chute and an extruding hammer; the base plate is fixed on the bracket; the extruding stepping motor is fixed on the The upper part; the slide rail is fixed on the left and right sides of the bottom plate; the chute is fixed on both sides of the connecting plate of the extrusion hammer, and the chute slides along the slide rail; there is a screw hole in the middle of the connecting plate of the extrusion hammer, and the screw hole is fixed on the The screw rod of the output shaft of the extrusion stepper motor cooperates to convert the rotation of the extrusion stepper motor into the movement of the connection plate of the extrusion hammer; the extrusion hammer is fixed at the bottom of the connection plate of the extrusion hammer.
进一步的,所述传动装置为同步带。Further, the transmission device is a synchronous belt.
进一步的,所述运送槽带具有柔性。Further, the conveying chute is flexible.
与现有技术相比,本发明的有益效果是:利用挤压方法对山核桃进行破壳处理,同时既能精确调控挤压锤的下压量,又能对多个山核桃同时进行处理,具有高破壳率、低破仁率、高生产效率等特点。Compared with the prior art, the beneficial effect of the present invention is that: the hickory nuts are shell-broken by the extrusion method, and at the same time, the pressing amount of the extrusion hammer can be precisely controlled, and multiple hickory nuts can be processed simultaneously. It has the characteristics of high shell breaking rate, low kernel breaking rate and high production efficiency.
附图说明Description of drawings
图1是整个装置的示意图;Fig. 1 is the schematic diagram of whole device;
图2是运送槽及传送带示意图;Fig. 2 is a schematic diagram of a delivery trough and a conveyor belt;
图3是输送装置支撑机构示意图;Fig. 3 is a schematic diagram of the supporting mechanism of the conveying device;
图4是挤压装置的示意图;Fig. 4 is the schematic diagram of extruding device;
图中,挤压步进电机1、底板2、滑轨3、丝杆4、挤压锤连接板5、滑槽6、挤压锤7、运送槽8、运送槽带9、传送带10、进料斗11、挤压台12、主动轴13、从动轴14、输送步进电机15、支架16、出料斗17、导轨18、同步带19。In the figure, extrusion stepper motor 1, bottom plate 2, slide rail 3, screw mandrel 4, extrusion hammer connecting plate 5, chute 6, extrusion hammer 7, delivery trough 8, delivery trough belt 9, conveyor belt 10, feeder Hopper 11, extrusion table 12, driving shaft 13, driven shaft 14, conveying stepper motor 15, bracket 16, hopper 17, guide rail 18, synchronous belt 19.
具体实施方式detailed description
下面结合说明书附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings of the description.
如图1所示,一种挤压式手剥山核桃破壳机,包括挤压装置、进料斗11、出料斗17、输送装置。进料斗11固定设置在输送装置的主动传送端上方,用于进料;出料斗17固定设置在输送装置的从动传送端下方,用于收集破壳后的山核桃。挤压装置设置在输送装置的上方,用于将未破壳的山核桃挤压破壳。As shown in Figure 1, a squeeze-type hand-peeled hickory nut shell cracker includes an extrusion device, a feed hopper 11, a discharge hopper 17, and a conveying device. The feeding hopper 11 is fixedly arranged above the active conveying end of the conveying device for feeding; the discharging hopper 17 is fixedly arranged below the driven conveying end of the conveying device for collecting the shelled hickory nuts. The extruding device is arranged above the conveying device, and is used for extruding and breaking the unshelled hickory nuts.
如图2和图3所示,输送装置包括运送槽带9、传送带10、挤压台12、主动轴13、从动轴14、输送步进电机15、支架16、导轨18和同步带19;挤压台12固定在支架16上,在挤压台12的前后两侧固定导轨18,在挤压台12的左右两侧分别安装从动轴14和主动轴13;主动轴13通过同步带19带动从动轴14;输送步进电机15固定在导轨18上,其输出轴连接主动轴13;在从动轴14和主动轴13之间设置传送带12,运送槽带9套在传送带12外,并跟随传送带12一起转动;运送槽带9沿槽带圆周方向均匀设置若干运送槽8;运送槽带9是由具有一定柔性的材料制成;As shown in Figures 2 and 3, the conveying device includes a conveying trough belt 9, a conveyor belt 10, an extrusion table 12, a driving shaft 13, a driven shaft 14, a conveying stepping motor 15, a bracket 16, a guide rail 18 and a synchronous belt 19; The extrusion table 12 is fixed on the bracket 16, the guide rails 18 are fixed on the front and rear sides of the extrusion table 12, and the driven shaft 14 and the driving shaft 13 are respectively installed on the left and right sides of the extrusion table 12; the driving shaft 13 passes through the timing belt 19 Drive the driven shaft 14; the conveying stepper motor 15 is fixed on the guide rail 18, and its output shaft is connected to the driving shaft 13; a conveyor belt 12 is set between the driven shaft 14 and the driving shaft 13, and the conveyor belt 9 is set outside the conveyor belt 12, And rotate together with the conveyor belt 12; the conveyor belt 9 is evenly arranged with several conveyor grooves 8 along the circumferential direction of the groove; the conveyor belt 9 is made of a material with certain flexibility;
如图4所示,挤压装置包括挤压步进电机1、底板2、滑轨3、丝杆4、挤压锤连接板5、滑槽6和挤压锤7;底板2固定在支架16上;挤压步进电机1通过螺钉固定在底板2的上部;滑轨3固定在底板2的左右两侧;滑槽6固定在挤压锤连接板5的两侧,滑槽6沿滑轨3滑动;在挤压锤连接板5中部具有丝杆孔,丝杆孔和固定在挤压步进电机1输出轴的丝杆4配合,将挤压步进电机1的转动转化为挤压锤连接板5上下移动;挤压锤7固定在挤压锤连接板5底部。As shown in Figure 4, the extrusion device includes an extrusion stepper motor 1, a base plate 2, a slide rail 3, a screw rod 4, an extrusion hammer connecting plate 5, a chute 6 and an extrusion hammer 7; the base plate 2 is fixed on a bracket 16 Above; the extrusion stepper motor 1 is fixed on the upper part of the bottom plate 2 by screws; the slide rail 3 is fixed on the left and right sides of the bottom plate 2; the chute 6 is fixed on both sides of the extrusion hammer connecting plate 5, and the chute 6 is 3 sliding; there is a screw hole in the middle of the extrusion hammer connecting plate 5, and the screw hole cooperates with the screw rod 4 fixed on the output shaft of the extrusion stepper motor 1 to convert the rotation of the extrusion stepper motor 1 into an extrusion hammer The connecting plate 5 moves up and down; the extruding hammer 7 is fixed on the bottom of the extruding hammer connecting plate 5 .
本发明的工作过程如下:Working process of the present invention is as follows:
本装置在使用时,首先让经过分级、大小基本一致的山核桃进入进料斗11,随着输送步进电机15的转动,带动传送带10的运动,运送槽8中装载一定数量的山核桃向前运动,在输送步进电机15的精确控制下,停在挤压锤7的正下方。之后挤压锤7向下运动,以一定速度对山核桃进行一次挤压,然后挤压锤7向上移动一段距离。为提高挤压破壳效果,一次挤压后,传送带10可发生微小来回运动,使山核桃产生滚动。之后挤压锤7再进行一次挤压,由于山核桃的滚动作用,使得第二次挤压的部位与第一次的作用部位不同。完成破壳后,随着传送带10的运动,破壳的山核桃及脱落的外壳在重力作用下落到出料斗17上,并被收集起来。之后的破壳过程也类似这样,经过两次或多次挤压后的破壳效果得到提高。另外根据山核桃破壳要求,可以调节挤压锤下压距离,从而实现不同挤压力或达到不同类型山核桃挤压破壳的效果。根据需要,也可设置多个挤压锤,从而实现更高的破壳速率。When the device is in use, at first the hickory nuts that are graded and substantially consistent in size are allowed to enter the feed hopper 11, and along with the rotation of the conveying stepping motor 15, the movement of the conveyor belt 10 is driven, and a certain amount of hickory nuts are loaded in the delivery trough 8 to the feed hopper 11. The front movement, under the precise control of the conveying stepper motor 15, stops directly below the extrusion hammer 7. Extrusion hammer 7 moves downward afterwards, carries out once extruding to hickory at a certain speed, and extrusion hammer 7 moves up a certain distance then. In order to improve the effect of extruding and breaking shells, after one extrusion, the conveyor belt 10 can move slightly back and forth to make the hickory nuts roll. Squeeze hammer 7 to carry out one extrusion again afterwards, because the rolling effect of hickory nut, the position that makes the second extrusion is different with the action site for the first time. After finishing the broken shell, along with the motion of conveyor belt 10, the hickory nut of broken shell and the shell that comes off fall on the discharge hopper 17 under the action of gravity, and are collected. The subsequent shell breaking process is also similar, and the shell breaking effect after two or more extrusions is improved. In addition, according to the requirements of hickory cracking, the pressing distance of the extrusion hammer can be adjusted to achieve different extrusion forces or achieve the effect of squeezing and cracking the shells of different types of hickory nuts. According to needs, multiple extrusion hammers can also be set to achieve a higher shell breaking rate.
Claims (3)
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| CN201510613352.9A CN105326062B (en) | 2015-09-23 | 2015-09-23 | A kind of squash type hickory nut peeled by hand rejuvenator |
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| CN201510613352.9A CN105326062B (en) | 2015-09-23 | 2015-09-23 | A kind of squash type hickory nut peeled by hand rejuvenator |
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| CN105784510A (en) * | 2016-04-21 | 2016-07-20 | 安徽农业大学 | Falling weight type nut mechanical characteristic parameter testing experiment table |
| CN107095320A (en) * | 2017-06-26 | 2017-08-29 | 南京绿宙薄壳山核桃科技有限公司 | Apocarya peeling operation platform |
| CN109290209A (en) * | 2018-11-07 | 2019-02-01 | 湖南大三湘茶油股份有限公司 | Conveyor belt type husk separator |
| CN111296860A (en) * | 2020-03-21 | 2020-06-19 | 赣州市金溪农业开发有限公司 | Camellia seed shelling equipment |
| CN112590305A (en) * | 2020-12-07 | 2021-04-02 | 龙利得智能科技股份有限公司 | Corrugated container board control by temperature change preheats intelligent control device |
| CN115777955A (en) * | 2022-11-22 | 2023-03-14 | 湖南省林业科学院 | A explode Pu Baoke device for dead fruit of tea-oil camellia |
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| CN204430208U (en) * | 2014-12-25 | 2015-07-01 | 青岛恒林机械有限公司 | A kind of novel squeeze molding machine |
| CN104757697A (en) * | 2015-04-27 | 2015-07-08 | 武汉科技大学 | Hammering type walnut hull breaking machine with groove chain transmission device |
| CN204466842U (en) * | 2015-03-05 | 2015-07-15 | 马千里 | Novel walnut shell-breaking device |
| CN104814510A (en) * | 2015-04-23 | 2015-08-05 | 柳州玲通科技有限责任公司 | Walnut sheller |
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| CN203597362U (en) * | 2013-11-27 | 2014-05-21 | 河北省农业机械化研究所有限公司 | Chinese chestnut shell notching device |
| CN103653194A (en) * | 2013-12-11 | 2014-03-26 | 陕西科技大学 | Extruding and rubbing type walnut shell breaking device |
| CN104188058A (en) * | 2014-07-14 | 2014-12-10 | 丹阳圣丽园农业发展有限公司 | Automatic husking device for peanut seeds |
| CN104366664A (en) * | 2014-11-20 | 2015-02-25 | 陕西科技大学 | Flexible striking extrusion type walnut shell breaking equipment |
| CN204430208U (en) * | 2014-12-25 | 2015-07-01 | 青岛恒林机械有限公司 | A kind of novel squeeze molding machine |
| CN204466842U (en) * | 2015-03-05 | 2015-07-15 | 马千里 | Novel walnut shell-breaking device |
| CN104814510A (en) * | 2015-04-23 | 2015-08-05 | 柳州玲通科技有限责任公司 | Walnut sheller |
| CN104757697A (en) * | 2015-04-27 | 2015-07-08 | 武汉科技大学 | Hammering type walnut hull breaking machine with groove chain transmission device |
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| CN105784510A (en) * | 2016-04-21 | 2016-07-20 | 安徽农业大学 | Falling weight type nut mechanical characteristic parameter testing experiment table |
| CN107095320A (en) * | 2017-06-26 | 2017-08-29 | 南京绿宙薄壳山核桃科技有限公司 | Apocarya peeling operation platform |
| CN109290209A (en) * | 2018-11-07 | 2019-02-01 | 湖南大三湘茶油股份有限公司 | Conveyor belt type husk separator |
| CN111296860A (en) * | 2020-03-21 | 2020-06-19 | 赣州市金溪农业开发有限公司 | Camellia seed shelling equipment |
| CN111296860B (en) * | 2020-03-21 | 2021-01-12 | 赣州市金溪农业开发有限公司 | Camellia seed shelling equipment |
| CN112590305A (en) * | 2020-12-07 | 2021-04-02 | 龙利得智能科技股份有限公司 | Corrugated container board control by temperature change preheats intelligent control device |
| CN115777955A (en) * | 2022-11-22 | 2023-03-14 | 湖南省林业科学院 | A explode Pu Baoke device for dead fruit of tea-oil camellia |
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