CN105236745A - A kind of ferromagnetic Fe3O4 nano glass ceramics and its preparation method - Google Patents
A kind of ferromagnetic Fe3O4 nano glass ceramics and its preparation method Download PDFInfo
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- 230000005294 ferromagnetic effect Effects 0.000 title claims abstract description 47
- 239000002241 glass-ceramic Substances 0.000 title claims abstract description 46
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 title description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 73
- 239000006060 molten glass Substances 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 26
- 238000000137 annealing Methods 0.000 claims abstract description 20
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 30
- 239000005388 borosilicate glass Substances 0.000 claims description 22
- YADLKQDEUNZTLC-UHFFFAOYSA-N [Fe].[Ba] Chemical compound [Fe].[Ba] YADLKQDEUNZTLC-UHFFFAOYSA-N 0.000 claims description 20
- 239000004327 boric acid Substances 0.000 claims description 17
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 16
- 229910052593 corundum Inorganic materials 0.000 claims description 14
- 239000010431 corundum Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims description 11
- 239000010935 stainless steel Substances 0.000 claims description 11
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 claims description 4
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 abstract description 21
- 239000000203 mixture Substances 0.000 abstract description 21
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 11
- 239000013078 crystal Substances 0.000 abstract description 10
- 239000002994 raw material Substances 0.000 abstract description 8
- 239000000126 substance Substances 0.000 abstract description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 4
- 229910000410 antimony oxide Inorganic materials 0.000 abstract description 3
- 229910000420 cerium oxide Inorganic materials 0.000 abstract description 3
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 abstract description 3
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 abstract description 3
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 3
- 239000000377 silicon dioxide Substances 0.000 abstract description 3
- 229910052810 boron oxide Inorganic materials 0.000 abstract description 2
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 abstract description 2
- 239000011521 glass Substances 0.000 description 16
- 238000002844 melting Methods 0.000 description 12
- 230000008018 melting Effects 0.000 description 12
- 238000002425 crystallisation Methods 0.000 description 10
- 238000004321 preservation Methods 0.000 description 10
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 9
- 238000001816 cooling Methods 0.000 description 9
- 230000005415 magnetization Effects 0.000 description 6
- 230000005291 magnetic effect Effects 0.000 description 5
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- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 2
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
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- PQMFVUNERGGBPG-UHFFFAOYSA-N (6-bromopyridin-2-yl)hydrazine Chemical compound NNC1=CC=CC(Br)=N1 PQMFVUNERGGBPG-UHFFFAOYSA-N 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
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Abstract
一种铁磁性Fe3O4纳米微晶玻璃及其制备方法,将氧化钡、氧化铁、氧化硼、二氧化硅、氧化铈及氧化锑按一定的化学配比进行配料并将其混合均匀得到配合料;然后将配合料进行熔融成玻璃液,并将其保温一段时间使得玻璃液澄清、均化;随后将熔融好的玻璃液快速浇注于经加热的模具中成形,待成形后将其快速转入退火炉中进行退火处理后随炉冷却,最后切割加工成一定的形状,将其置于氧化铝板上放入马弗炉中升至所需温度并保温处理,随炉冷却后。该方法操作简单、制备周期短、成本低、制备过程中所用的原料均属于环境友好型,符合绿色环保理念;所制备的铁磁性Fe3O4尺寸小、晶体纯度较高、杂相极少且组成致密。A ferromagnetic Fe 3 O 4 nano glass-ceramic and its preparation method, comprising mixing barium oxide, iron oxide, boron oxide, silicon dioxide, cerium oxide and antimony oxide according to a certain chemical ratio and mixing them uniformly to obtain Batch materials; then melt the batch materials into molten glass, and keep it warm for a period of time to clarify and homogenize the molten glass; then quickly pour the molten glass into a heated mold to form it, and after it is formed, it will be quickly Transfer to the annealing furnace for annealing treatment and then cool with the furnace, and finally cut and process it into a certain shape, put it on an alumina plate and put it in a muffle furnace to raise it to the required temperature and keep it warm, and then cool with the furnace. The method has the advantages of simple operation, short preparation cycle, low cost, and the raw materials used in the preparation process are all environmentally friendly, which conforms to the concept of green environmental protection; the prepared ferromagnetic Fe 3 O 4 has small size, high crystal purity, and few impurity phases And the composition is dense.
Description
技术领域technical field
本发明属于磁性微晶玻璃制备技术领域,涉及一种铁磁性Fe3O4纳米微晶玻璃及其制备方法。The invention belongs to the technical field of magnetic glass-ceramics preparation, and relates to a ferromagnetic Fe3O4 nano - glass-ceramics and a preparation method thereof.
背景技术Background technique
微晶玻璃又称玻璃陶瓷,是将特定组成的基础玻璃,在加热过程中通过控制晶化而制得的一类含有大量微晶相及玻璃相的多晶固体材料。微晶玻璃的综合性能主要由三大因素决定:原始组成的成份、微晶体的尺寸和数量、残余玻璃相的性质和数量。其中,原始组成不同,晶相种类也不同,各种晶相赋予微晶玻璃不同的功能。近年来,随着现代科学技术的不断发展,对材料的性能要求越来越高。微晶玻璃由于具有密度小,质地致密没有气孔,化学稳定性好,电性能优良等诸多优异的性能,近年来微晶玻璃的研究成了近年来功能材料研究领域内新的发展方向。Glass-ceramics, also known as glass ceramics, is a kind of polycrystalline solid material containing a large number of microcrystalline phases and glass phases, which is obtained by controlling the crystallization of a specific composition of basic glass during the heating process. The comprehensive performance of glass-ceramics is mainly determined by three factors: the composition of the original composition, the size and quantity of crystallites, and the nature and quantity of the residual glass phase. Among them, the original composition is different, and the types of crystal phases are also different, and various crystal phases endow glass-ceramics with different functions. In recent years, with the continuous development of modern science and technology, the performance requirements of materials are getting higher and higher. Glass-ceramic has many excellent properties such as low density, dense texture without pores, good chemical stability, and excellent electrical properties. In recent years, the research on glass-ceramics has become a new development direction in the field of functional materials research in recent years.
磁铁矿(Fe3O4)是由Fe2+、Fe3+和O2-构成的反尖晶石晶体结,其特殊的结构使得电子可以在Fe2+和Fe3+之间进行传递,从而具有特殊的电磁特性。它拥有高的饱和磁化强度、高的居里温度以及较强导电性,作为一种多功能磁性材料,在磁流体、微波吸收材料、催化剂载体、磁记录材料等领域拥有广泛的应用。目前,关于磁性Fe3O4纳米颗粒的制备方法分为化学法和物理法两类,其中化学法又包括水解法、沉淀法、微乳液法、水热法、溶胶-凝胶法等。采用化学法和物理法在制备粉体的过程中,具有各自的优越性,但缺点是生产成本高、周期长、制备得到的粉体易团聚等诸多因素使得其不利于实现工业化生产。Magnetite (Fe 3 O 4 ) is an inverse spinel crystal structure composed of Fe 2+ , Fe 3+ and O 2- . Its special structure allows electrons to transfer between Fe 2+ and Fe 3+ , which has special electromagnetic properties. It has high saturation magnetization, high Curie temperature and strong conductivity. As a multifunctional magnetic material, it has a wide range of applications in the fields of magnetic fluid, microwave absorbing materials, catalyst carriers, and magnetic recording materials. At present, the preparation methods of magnetic Fe 3 O 4 nanoparticles are divided into chemical methods and physical methods, among which chemical methods include hydrolysis method, precipitation method, microemulsion method, hydrothermal method, sol-gel method and so on. The chemical method and the physical method have their own advantages in the process of powder preparation, but the disadvantages are that the production cost is high, the cycle is long, and the prepared powder is easy to agglomerate, which makes it unfavorable for industrial production.
发明内容Contents of the invention
本发明的目的在于提供一种铁磁性Fe3O4纳米微晶玻璃及其制备方法,该方法的制备工艺简单,材料成本低,适用于工业化生产,而且所制备的材料具有优良的磁性能。The object of the present invention is to provide a ferromagnetic Fe 3 O 4 nano glass-ceramic and its preparation method. The preparation process of the method is simple, the material cost is low, it is suitable for industrial production, and the prepared material has excellent magnetic properties.
为实现上述目的,本发明采取如下技术方案:To achieve the above object, the present invention takes the following technical solutions:
一种铁磁性Fe3O4纳米微晶玻璃,按照质量份数计,包括10~20份的BaO、10~20份的Fe2O3、10~50份的B2O3、10~50份的SiO2、0.1~1份的CeO2以及0.1~0.3份的Sb2O3;其中BaO、Fe2O3、B2O3、SiO2的质量份数之和为100份。A ferromagnetic Fe 3 O 4 nanocrystal glass, comprising 10-20 parts of BaO, 10-20 parts of Fe 2 O 3 , 10-50 parts of B 2 O 3 , 10-50 parts by mass in terms of parts by mass. parts of SiO 2 , 0.1-1 parts of CeO 2 and 0.1-0.3 parts of Sb 2 O 3 ; wherein the sum of the parts by mass of BaO, Fe 2 O 3 , B 2 O 3 and SiO 2 is 100 parts.
按照质量份数计,包括10~30份的BaO、15~20份的Fe2O3、30~50份的B2O3、10~30份的SiO2、0.1~1份的CeO2以及0.1~0.3份的Sb2O3;其中BaO、Fe2O3、B2O3、SiO2的质量份数之和为100份。In terms of parts by mass, it includes 10-30 parts of BaO, 15-20 parts of Fe 2 O 3 , 30-50 parts of B 2 O 3 , 10-30 parts of SiO 2 , 0.1-1 part of CeO 2 and 0.1-0.3 parts of Sb 2 O 3 ; wherein the sum of the parts by mass of BaO, Fe 2 O 3 , B 2 O 3 and SiO 2 is 100 parts.
按照质量份数计,包括30~50份的BaO、10~15份的Fe2O3、10~30份的B2O3、30~50份的SiO2、0.1~1份的CeO2以及0.1~0.3份的Sb2O3;其中BaO、Fe2O3、B2O3、SiO2的质量份数之和为100份。In terms of parts by mass, it includes 30-50 parts of BaO, 10-15 parts of Fe 2 O 3 , 10-30 parts of B 2 O 3 , 30-50 parts of SiO 2 , 0.1-1 part of CeO 2 and 0.1-0.3 parts of Sb 2 O 3 ; wherein the sum of the parts by mass of BaO, Fe 2 O 3 , B 2 O 3 and SiO 2 is 100 parts.
一种铁磁性Fe3O4纳米微晶玻璃的制备方法,包括以下步骤:A preparation method of ferromagnetic Fe 3 O 4 nano glass ceramics, comprising the following steps:
步骤一:按照质量份数计,将10~20份的BaO、10~20份的Fe2O3、10~50份的B2O3、10~50份的SiO2、1份的CeO2以及0.3份的Sb2O3混合均匀,得到配合料;其中BaO、Fe2O3、B2O3、SiO2的质量份数之和为100份;Step 1: In terms of parts by mass, 10-20 parts of BaO, 10-20 parts of Fe 2 O 3 , 10-50 parts of B 2 O 3 , 10-50 parts of SiO 2 , and 1 part of CeO 2 and 0.3 parts of Sb 2 O 3 are mixed uniformly to obtain batch materials; wherein the sum of the mass parts of BaO, Fe 2 O 3 , B 2 O 3 and SiO 2 is 100 parts;
步骤二:在1100℃下将该配合料加入到刚玉坩埚中,升温至1200~1400℃,并保温0.5~2h,得到玻璃液;Step 2: Add the batch material into a corundum crucible at 1100°C, raise the temperature to 1200-1400°C, and keep it warm for 0.5-2 hours to obtain molten glass;
步骤三:将玻璃液倒于不锈钢板上,待成形后转移至退火炉中保温,再随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Pour the molten glass onto a stainless steel plate, transfer it to an annealing furnace to keep it warm after being formed, and then cool it to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将钡铁硼硅玻璃进行切割加工成一定形状,然后在700℃下保温后,随炉冷却至室温,获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the barium-iron-borosilicate glass into a certain shape, then keep it warm at 700°C, and then cool down to room temperature with the furnace to obtain ferromagnetic Fe 3 O 4 nano glass-ceramics.
所述的步骤一中BaO由分析纯的碳酸钡引入。In the described step one, BaO is introduced by analytically pure barium carbonate.
所述的步骤一中B2O3由分析纯的硼酸引入。In the first step, B 2 O 3 is introduced by analytically pure boric acid.
所述的步骤三中退火炉中的温度为400~600℃。The temperature in the annealing furnace in the step 3 is 400-600°C.
所述的步骤三中退火炉中保温的时间为2~4h。The heat preservation time in the annealing furnace in the step 3 is 2 to 4 hours.
所述步骤四中是以10℃/min的升温速率从室温升温至700℃。In the fourth step, the temperature is raised from room temperature to 700° C. at a rate of 10° C./min.
所述步骤四中保温时间为4~6h。The heat preservation time in the step 4 is 4 to 6 hours.
与现有技术相比,本发明具有的有益效果:本发明首先将氧化钡、氧化铁、氧化硼、二氧化硅、氧化铈及氧化锑按一定的化学配比进行配料并将其混合均匀得到配合料;然后将配合料进行熔融成玻璃液,并将其保温一段时间使得玻璃液澄清、均化;随后将熔融好的玻璃液快速浇注于经加热的模具中成形,待成形后将其快速转入退火炉中进行退火处理后随炉冷却,即可得到钡铁硼硅玻璃;最后将得到的玻璃块体经切割加工后成一定的形状,将其置于氧化铝板上放入马弗炉中升至所需温度并保温处理,随炉冷却后即可获得铁磁性Fe3O4纳米微晶玻璃。本发明通过高温加入原料,高温熔融工艺,并将配合料置于刚玉坩埚中,避免了硼酸的挥发带来的成分不均匀的影响;本发明中CeO2作为成核剂,引入CeO2有利于微晶玻璃在析晶的过程中晶相的析出;Sb2O3作为澄清剂,引入Sb2O3有利于铁磁性玻璃液在高温熔融的过程中气泡的排除,保证得到的玻璃没有气泡等缺陷。本发明中选取1100℃加入配合料的目的在于,避免配合料中的硼酸在升温的过程中挥发,影响玻璃组成,所以在此选取稍低于熔融温度下进行加料。此外,硼酸的加入有助于降低玻璃的熔融温度,随着硼酸含量的增加,玻璃的熔融温度降低。该方法操作简单、制备周期短、成本低、制备过程中所用的原料均属于环境友好型,符合绿色环保理念;所制备的铁磁性Fe3O4尺寸小、晶体纯度较高、杂相极少且组成致密。铁磁性Fe3O4的饱和磁化强度为21.860emu/g,矫顽力为303.658Oe,剩余磁化强度为6.647emu/g。Compared with the prior art, the present invention has beneficial effects: firstly, the present invention mixes barium oxide, iron oxide, boron oxide, silicon dioxide, cerium oxide and antimony oxide according to a certain chemical ratio and mixes them evenly to obtain Batch materials; then melt the batch materials into molten glass, and keep it warm for a period of time to clarify and homogenize the molten glass; then quickly pour the molten glass into a heated mold to form it, and after it is formed, it will be quickly Transfer to the annealing furnace for annealing treatment and then cool with the furnace to obtain barium iron borosilicate glass; finally, the obtained glass block is cut into a certain shape, placed on an alumina plate and placed in a muffle furnace Raise to the required temperature and heat preservation treatment, after cooling with the furnace, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained. In the present invention, raw materials are added at high temperature, the high-temperature melting process is performed, and the batch material is placed in a corundum crucible, which avoids the influence of uneven composition caused by the volatilization of boric acid ; CeO2 is used as a nucleating agent in the present invention, and the introduction of CeO2 is beneficial The precipitation of crystal phase in the process of crystallization of glass-ceramics; Sb 2 O 3 as a clarifying agent, the introduction of Sb 2 O 3 is conducive to the elimination of bubbles in the ferromagnetic glass liquid during high-temperature melting, ensuring that the obtained glass has no bubbles, etc. defect. In the present invention, the purpose of adding batch materials at 1100°C is to prevent the volatilization of boric acid in the batch materials during the heating process and affect the glass composition, so the feeding is carried out at a temperature slightly lower than the melting temperature. In addition, the addition of boric acid helps to reduce the melting temperature of the glass, and with the increase of boric acid content, the melting temperature of the glass decreases. The method has the advantages of simple operation, short preparation cycle, low cost, and the raw materials used in the preparation process are all environmentally friendly, which conforms to the concept of green environmental protection; the prepared ferromagnetic Fe 3 O 4 has small size, high crystal purity, and few impurity phases And the composition is dense. The saturation magnetization of ferromagnetic Fe 3 O 4 is 21.860emu/g, the coercive force is 303.658Oe, and the residual magnetization is 6.647emu/g.
本发明的整体析晶法与通常的陶瓷成形工艺相比,更合适自动化操作和制备形状复杂、尺寸精确的制品;由玻璃坯体制备的微晶玻璃在尺寸上变化不大,组成均匀,不存在气孔等陶瓷中常见的缺陷。因此这种方法为微晶玻璃新材料的制备开辟了新天地。本发明采用整体析晶法制备铁磁性Fe3O4纳米微晶玻璃、使用原料价格低廉、节能环保、适用于工业化生产,整体析晶法可作为制备具有铁磁性的Fe3O4纳米颗粒的有效方法。Compared with the usual ceramic forming process, the overall crystallization method of the present invention is more suitable for automatic operation and preparation of products with complex shapes and precise dimensions; the crystallized glass prepared by the glass body has little change in size, uniform composition, and no Common defects in ceramics such as pores are present. Therefore, this method opens up a new world for the preparation of new glass-ceramic materials. The present invention adopts the overall crystallization method to prepare ferromagnetic Fe 3 O 4 nano glass-ceramics, uses low raw material prices, is energy-saving and environmentally friendly, and is suitable for industrial production. The overall crystallization method can be used as a method for preparing ferromagnetic Fe 3 O 4 nanoparticles Useful ways.
附图说明Description of drawings
图1是本发明铁磁性Fe3O4纳米微晶玻璃的XRD图谱。Fig. 1 is the XRD spectrum of the ferromagnetic Fe3O4 nano glass ceramics of the present invention.
图2是本发明铁磁性Fe3O4纳米微晶玻璃经抛光热腐蚀处理后在扫描电镜下的照片。Fig. 2 is a photograph under a scanning electron microscope of the ferromagnetic Fe 3 O 4 nano glass-ceramics of the present invention after polishing and heat-etching treatment.
图3是本发明铁磁性Fe3O4纳米微晶玻璃的磁滞回线,其中横坐标为磁场强度,纵坐标为磁化强度。Fig. 3 is a hysteresis loop of the ferromagnetic Fe 3 O 4 nano glass-ceramic of the present invention, wherein the abscissa is the magnetic field intensity, and the ordinate is the magnetization intensity.
具体实施方式detailed description
下面结合附图并通过具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and through specific embodiments.
本发明采用整体析晶法制备铁磁性Fe3O4纳米微晶玻璃的制备方法,具体如下:The present invention adopts integral crystallization method to prepare ferromagnetic Fe 3 O 4 The preparation method of nano glass-ceramics is specifically as follows:
实施例1Example 1
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足20份的BaO、20份的Fe2O3、10份的B2O3、50份的SiO2、0.3份的CeO2以及0.2份的Sb2O3,混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that in terms of parts by mass, 20 parts of BaO, 20 parts of Fe 2 O 3 , 10 parts of B 2 O 3 , 50 parts of SiO 2 , 0.3 parts of CeO 2 and 0.2 parts of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1400℃进行熔制形成玻璃液,并在1400℃下保温1h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1400°C for melting to form molten glass, and keep warm at 1400°C for 1 hour to obtain clear and homogeneous glass liquid;
步骤三:将玻璃液快速倒于不锈钢板上,待成形后立即转移至500℃的退火炉中,并在500℃下保温2h后随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Quickly pour the molten glass onto a stainless steel plate, transfer it to an annealing furnace at 500°C immediately after forming, keep it at 500°C for 2 hours, and then cool to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将钡铁硼硅玻璃进行切割加工成一定的形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温4h后随炉冷却至室温,获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the barium iron borosilicate glass into a certain shape, place the cut sample on the alumina plate and put it in the muffle furnace, and heat it from room temperature to 700 °C at a heating rate of 10 °C/min for 4 hours Then cool down to room temperature with the furnace to obtain ferromagnetic Fe 3 O 4 nano glass-ceramics.
图1为实施例1所制备的铁磁性Fe3O4纳米微晶玻璃的XRD图谱。从图中可以看出,所制备的晶体纯度较高。FIG. 1 is the XRD spectrum of the ferromagnetic Fe 3 O 4 nano glass ceramics prepared in Example 1. It can be seen from the figure that the prepared crystals are of high purity.
图2为实施例1所制备的铁磁性Fe3O4纳米微晶玻璃的SEM照片。从图中可以看出,大量的纳米尺寸的晶体较为均匀的分布的析出。FIG. 2 is a SEM photo of the ferromagnetic Fe 3 O 4 nano glass ceramics prepared in Example 1. It can be seen from the figure that a large number of nano-sized crystals are precipitated with a relatively uniform distribution.
图3为所实施例1铁磁性Fe3O4纳米微晶玻璃的磁滞回线。该Fe3O4纳米微晶玻璃的比饱和磁化强度为21.860emu/g,矫顽力为303.658Oe,剩余磁化强度为6.647emu/g。Fig. 3 is the hysteresis loop of the ferromagnetic Fe 3 O 4 nano glass-ceramics in Example 1. The specific saturation magnetization of the Fe 3 O 4 nano glass-ceramic is 21.860emu/g, the coercive force is 303.658Oe, and the residual magnetization is 6.647emu/g.
实施例2Example 2
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足20份的BaO、20份的Fe2O3、20份的B2O3、40份的SiO2、0.3份的CeO2以及0.2份的Sb2O3混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that 20 parts of BaO, 20 parts of Fe 2 O 3 , 20 parts of B 2 O 3 , 40 parts of SiO 2 , 0.3 parts of CeO 2 and 0.2 parts of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1350℃进行熔制形成玻璃液,在1350℃下保温1h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1350°C for melting to form molten glass, and keep warm at 1350°C for 1 hour to obtain a clear and homogeneous molten glass ;
步骤三:将熔制均匀的玻璃液快速倒于不锈钢板上,待成形后立即转移至500℃的退火炉中,保温2h后随炉冷却至室温,即得到钡铁硼硅玻璃;Step 3: Quickly pour the evenly melted molten glass onto a stainless steel plate, transfer it to an annealing furnace at 500°C immediately after forming, keep it warm for 2 hours, and then cool down to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将所制备的钡铁硼硅玻璃进行切割加工成一定形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温4h后随炉冷却至室温,即可获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the prepared barium iron borosilicate glass into a certain shape, put the cut sample on the alumina plate and put it in the muffle furnace, and raise the temperature from room temperature to 700 °C at a heating rate of 10 °C/min After heat preservation for 4 hours, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained by cooling down to room temperature with the furnace.
实施例3Example 3
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足20份的BaO、20份的Fe2O3、30份的B2O3、30份的SiO2、0.3份的CeO2以及0.2份的Sb2O3混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that 20 parts of BaO, 20 parts of Fe 2 O 3 , 30 parts of B 2 O 3 , 30 parts of SiO 2 , 0.3 parts of CeO 2 and 0.2 parts of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1300℃进行熔制形成玻璃液,在1300℃下保温1h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1300°C for melting to form molten glass, and keep warm at 1300°C for 1 hour to obtain a clear and homogeneous molten glass ;
步骤三:将熔制均匀的玻璃液快速倒于不锈钢板上,待成形后立即转移至500℃的退火炉中,保温2h后随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Quickly pour the evenly melted molten glass onto a stainless steel plate, transfer it to an annealing furnace at 500°C immediately after forming, keep it warm for 2 hours, and then cool down to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将所制备的钡铁硼硅玻璃进行切割加工成一定形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温4h后随炉冷却至室温,即可获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the prepared barium iron borosilicate glass into a certain shape, put the cut sample on the alumina plate and put it in the muffle furnace, and raise the temperature from room temperature to 700 °C at a heating rate of 10 °C/min After heat preservation for 4 hours, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained by cooling down to room temperature with the furnace.
实施例4Example 4
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足20份的BaO、20份的Fe2O3、40份的B2O3、20份的SiO2、0.3份的CeO2以及0.2份的Sb2O3混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that 20 parts of BaO, 20 parts of Fe 2 O 3 , 40 parts of B 2 O 3 , 20 parts of SiO 2 , 0.3 parts of CeO 2 and 0.2 parts of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1250℃进行熔制形成玻璃液,在1250℃下保温1h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1250°C for melting to form molten glass, and keep warm at 1250°C for 1 hour to obtain a clear and homogeneous molten glass ;
步骤三:将熔制均匀的玻璃液快速倒于不锈钢板上,待成形后立即转移至500℃的退火炉中,保温2h后随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Quickly pour the evenly melted molten glass onto a stainless steel plate, transfer it to an annealing furnace at 500°C immediately after forming, keep it warm for 2 hours, and then cool down to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将所制备的钡铁硼硅玻璃进行切割加工成一定形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温4h后随炉冷却至室温,即可获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the prepared barium iron borosilicate glass into a certain shape, put the cut sample on the alumina plate and put it in the muffle furnace, and raise the temperature from room temperature to 700 °C at a heating rate of 10 °C/min After heat preservation for 4 hours, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained by cooling down to room temperature with the furnace.
实施例5Example 5
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足20份的BaO、20份的Fe2O3、50份的B2O3、10份的SiO2、0.3份的CeO2以及0.2份的Sb2O3混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that in terms of parts by mass, 20 parts of BaO, 20 parts of Fe 2 O 3 , 50 parts of B 2 O 3 , 10 parts of SiO 2 , 0.3 parts of CeO 2 and 0.2 parts of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1200℃进行熔制形成玻璃液,在1200℃下保温1h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1200°C for melting to form molten glass, and keep warm at 1200°C for 1 hour to obtain a clear and homogeneous molten glass ;
步骤三:将熔制均匀的玻璃液快速倒于不锈钢板上,待成形后立即转移至500℃的退火炉中,保温2h后随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Quickly pour the evenly melted molten glass onto a stainless steel plate, transfer it to an annealing furnace at 500°C immediately after forming, keep it warm for 2 hours, and then cool down to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将所制备的钡铁硼硅玻璃进行切割加工成一定形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温4h后随炉冷却至室温,即可获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the prepared barium iron borosilicate glass into a certain shape, put the cut sample on the alumina plate and put it in the muffle furnace, and raise the temperature from room temperature to 700 °C at a heating rate of 10 °C/min After heat preservation for 4 hours, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained by cooling down to room temperature with the furnace.
实施例6Example 6
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足10份的BaO、18份的Fe2O3、42份的B2O3、30份的SiO2、0.1份的CeO2以及0.3份的Sb2O3混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that in terms of parts by mass, 10 parts of BaO, 18 parts of Fe 2 O 3 , 42 parts B 2 O 3 , 30 parts of SiO 2 , 0.1 part of CeO 2 and 0.3 part of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1250℃进行熔制形成玻璃液,在1250℃下保温1.5h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1250°C for melting to form molten glass, and keep warm at 1250°C for 1.5h to obtain clear and homogeneous glass liquid;
步骤三:将熔制均匀的玻璃液快速倒于不锈钢板上,待成形后立即转移至400℃的退火炉中,保温4h后随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Quickly pour the evenly melted molten glass onto a stainless steel plate, transfer it to an annealing furnace at 400°C immediately after forming, keep it warm for 4 hours, and then cool to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将所制备的钡铁硼硅玻璃进行切割加工成一定形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温5h后随炉冷却至室温,即可获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the prepared barium iron borosilicate glass into a certain shape, put the cut sample on the alumina plate and put it in the muffle furnace, and raise the temperature from room temperature to 700 °C at a heating rate of 10 °C/min After heat preservation for 5 hours, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained by cooling down to room temperature with the furnace.
实施例7Example 7
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足15份的BaO、10份的Fe2O3、50份的B2O3、25份的SiO2、0.6份的CeO2以及0.1份的Sb2O3混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that in terms of parts by mass, 15 parts of BaO, 10 parts of Fe 2 O 3 , 50 parts of B 2 O 3 , 25 parts of SiO 2 , 0.6 part of CeO 2 and 0.1 part of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1200℃进行熔制形成玻璃液,在1200℃下保温0.5h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1200°C for melting to form molten glass, and keep warm at 1200°C for 0.5h to obtain clear and homogeneous glass liquid;
步骤三:将熔制均匀的玻璃液快速倒于不锈钢板上,待成形后立即转移至600℃的退火炉中,保温3h后随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Quickly pour the evenly melted molten glass onto a stainless steel plate, transfer it to an annealing furnace at 600°C immediately after forming, keep it warm for 3 hours, and then cool to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将所制备的钡铁硼硅玻璃进行切割加工成一定形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温3h后随炉冷却至室温,即可获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the prepared barium iron borosilicate glass into a certain shape, put the cut sample on the alumina plate and put it in the muffle furnace, and raise the temperature from room temperature to 700 °C at a heating rate of 10 °C/min After heat preservation for 3 hours, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained by cooling down to room temperature with the furnace.
实施例8Example 8
步骤一:将分析纯的碳酸钡、分析纯的硼酸、SiO2、CeO2以及Sb2O3混合,使得按照质量份数计,满足10份的BaO、10份的Fe2O3、35份的B2O3、45份的SiO2、1份的CeO2以及0.2份的Sb2O3混合均匀,得到配合料;Step 1: Mix analytically pure barium carbonate, analytically pure boric acid, SiO 2 , CeO 2 and Sb 2 O 3 , so that in terms of parts by mass, 10 parts of BaO, 10 parts of Fe 2 O 3 , 35 parts of B 2 O 3 , 45 parts of SiO 2 , 1 part of CeO 2 and 0.2 part of Sb 2 O 3 were mixed uniformly to obtain batch materials;
步骤二:在1100℃下将该混合均匀的配合料加入到带有盖的刚玉坩埚中,升温至1350℃进行熔制形成玻璃液,在1350℃下保温1h以获得澄清、均质的玻璃液;Step 2: Add the uniformly mixed batch material into a corundum crucible with a cover at 1100°C, heat up to 1350°C for melting to form molten glass, and keep warm at 1350°C for 1 hour to obtain a clear and homogeneous molten glass ;
步骤三:将熔制均匀的玻璃液快速倒于不锈钢板上,待成形后立即转移至500℃的退火炉中,保温2h后随炉冷却至室温,得到钡铁硼硅玻璃;Step 3: Quickly pour the evenly melted molten glass onto a stainless steel plate, transfer it to an annealing furnace at 500°C immediately after forming, keep it warm for 2 hours, and then cool down to room temperature with the furnace to obtain barium iron borosilicate glass;
步骤四:将所制备的钡铁硼硅玻璃进行切割加工成一定形状,将切割好的样品置于氧化铝板上放入马弗炉中,以10℃/min的升温速率从室温升温至700℃保温4h后随炉冷却至室温,即可获得铁磁性Fe3O4纳米微晶玻璃。Step 4: Cut the prepared barium iron borosilicate glass into a certain shape, put the cut sample on the alumina plate and put it in the muffle furnace, and raise the temperature from room temperature to 700 °C at a heating rate of 10 °C/min After heat preservation for 4 hours, the ferromagnetic Fe 3 O 4 nano glass-ceramics can be obtained by cooling down to room temperature with the furnace.
采用整体析晶法制备铁磁性Fe3O4纳米微晶玻璃工艺操作简单、使用原料价格低廉、节能环保、适用于工业化生产。可见,采用整体析晶法制备铁磁性微晶玻璃具有一定的研究价值。The preparation of ferromagnetic Fe 3 O 4 nano glass-ceramics by adopting the bulk crystallization method is simple in operation, low in price of raw materials, energy-saving and environment-friendly, and suitable for industrial production. It can be seen that the preparation of ferromagnetic glass-ceramics by bulk crystallization method has certain research value.
本发明通过将配合料置于加盖的刚玉坩埚中,避免了硼酸的挥发带来的成分不均匀的影响;该方法操作简单、制备周期短、成本低、制备过程中所用的原料均属于环境友好型,符合绿色环保理念;所制备的铁磁性Fe3O4尺寸小、晶体纯度较高、杂相极少且组成致密,整体析晶法可作为制备具有铁磁性的Fe3O4纳米颗粒的有效方法。The invention avoids the influence of uneven composition caused by the volatilization of boric acid by placing the batch material in a corundum crucible with a cover; the method has simple operation, short preparation cycle, low cost, and the raw materials used in the preparation process belong to environmental protection Friendly, in line with the concept of green environmental protection; the prepared ferromagnetic Fe 3 O 4 has small size, high crystal purity, few impurity phases and dense composition. The overall crystallization method can be used as a method for preparing ferromagnetic Fe 3 O 4 nanoparticles effective method.
本发明首先将碳酸钡、氧化铁、硼酸、二氧化硅、氧化铈及氧化锑按一定的化学配比进行配料并将其混合均匀得到配合料;然后将配合料加入事先放入高温电阻炉中带盖的刚玉坩埚中进行熔融成玻璃液,并将其保温一段时间使得玻璃液澄清、均化;随后将熔融好的玻璃液快速浇注于经加热的不锈钢模具中成形,待成形后将其快速转入退火炉中进行精密退火处理后随炉冷却,即可得到钡铁硼硅玻璃;最后将得到的玻璃块体经切割加工后成一定的形状,将其置于氧化铝板上放入马弗炉中升至所需温度并保温处理,随炉冷却后即可获得铁磁性Fe3O4纳米微晶玻璃。本发明通过高温加入原料,高温熔融工艺,并将配合料置于加盖的刚玉坩埚中,避免了硼酸的挥发带来的成分不均匀的影响;该方法操作简单、制备周期短、成本低、制备过程中所用的原料均属于环境友好型,符合绿色环保理念;所制备的铁磁性Fe3O4尺寸小、晶体纯度较高、杂相极少且组成致密,整体析晶法可作为制备具有铁磁性的Fe3O4纳米颗粒的有效方法。In the present invention, barium carbonate, iron oxide, boric acid, silicon dioxide, cerium oxide and antimony oxide are firstly prepared according to a certain chemical ratio and mixed uniformly to obtain a batch; then the batch is added and placed in a high-temperature resistance furnace in advance Melt the molten glass in a corundum crucible with a cover, and keep it warm for a period of time to clarify and homogenize the molten glass; then quickly pour the molten glass into a heated stainless steel mold to form it, and quickly Transfer to the annealing furnace for precision annealing treatment and then cool with the furnace to obtain barium iron borosilicate glass; finally, the obtained glass block is cut into a certain shape, placed on an alumina plate and placed in a muffle Raise the furnace to the desired temperature and keep it warm, and then obtain ferromagnetic Fe 3 O 4 nano glass-ceramics after cooling down in the furnace. In the present invention, raw materials are added at high temperature, the high-temperature melting process is performed, and the batch material is placed in a covered corundum crucible, thereby avoiding the influence of uneven composition caused by volatilization of boric acid; the method is simple in operation, short in preparation period, low in cost, The raw materials used in the preparation process are all environmentally friendly and in line with the concept of green environmental protection; the prepared ferromagnetic Fe 3 O 4 has small size, high crystal purity, few impurity phases and dense composition, and the overall crystallization method can be used as a preparation method. An efficient method for ferromagnetic Fe 3 O 4 nanoparticles.
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