CN105185668A - Miniature circuit breaker control structure and miniature circuit breaker control device comprising same - Google Patents
Miniature circuit breaker control structure and miniature circuit breaker control device comprising same Download PDFInfo
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- CN105185668A CN105185668A CN201510687671.4A CN201510687671A CN105185668A CN 105185668 A CN105185668 A CN 105185668A CN 201510687671 A CN201510687671 A CN 201510687671A CN 105185668 A CN105185668 A CN 105185668A
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- circuit breaker
- miniature circuit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H2071/109—Operating or release mechanisms with provisions for selecting between automatic or manual reset
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Abstract
本发明提供一种微型断路器控制结构,控制组件控制所述传动机构在对断路器进行分闸操作或合闸操作时与所述分闸驱动机构或合闸驱动机构建立传动关系,并在断路器完成分闸操作或合闸操作后驱动所述传动机构脱离与所述分闸驱动机构或合闸驱动机构的传动关系。由于传动关系被断开,微型断路器控制结构的内部部件不再阻止微型断路器的分合闸机构的动作,因而在控制微型断路器进行分闸和合闸操作后仍然可以手动操作微型断路器的手柄实现分合闸。本发明提供的微型断路器控制结构不影响原有的微型断路器的手动控制方式,使得在微型断路器控制结构出现故障的情况下,仍然可以手动分合闸,提高了安全性能。
The invention provides a miniature circuit breaker control structure. The control component controls the transmission mechanism to establish a transmission relationship with the opening drive mechanism or the closing drive mechanism when the circuit breaker is opened or closed. After the switch completes the opening or closing operation, it drives the transmission mechanism to break away from the transmission relationship with the opening or closing drive mechanism. Since the transmission relationship is disconnected, the internal components of the miniature circuit breaker control structure no longer prevent the action of the opening and closing mechanism of the miniature circuit breaker, so after the miniature circuit breaker is controlled to perform opening and closing operations, the opening and closing of the miniature circuit breaker can still be manually operated. The handle realizes opening and closing. The miniature circuit breaker control structure provided by the present invention does not affect the original manual control mode of the miniature circuit breaker, so that in the case of failure of the miniature circuit breaker control structure, the switch can still be opened and closed manually, and the safety performance is improved.
Description
技术领域technical field
本发明涉及电器开关技术领域,具体涉及一种微型断路器控制结构及包含该结构的微型断路器控制装置。The invention relates to the technical field of electrical switches, in particular to a miniature circuit breaker control structure and a miniature circuit breaker control device including the structure.
背景技术Background technique
微型断路器,是建筑电气终端配电装置引中使用最广泛的一种终端保护电器。微型断路器由分合闸机构、触点、保护装置(各种脱扣器与电流热组件)、灭弧系统等组成。The miniature circuit breaker is the most widely used terminal protection device in the building electrical terminal power distribution device. The miniature circuit breaker is composed of opening and closing mechanism, contacts, protection devices (various releases and current heating components), arc extinguishing system, etc.
其工作原理为:利用保护装置(脱扣器)和电流热组件实现过载和短路保护,当电流热组件中的线圈通过的电流大于设定的电流值时,电磁脱扣器的动铁芯动作,推动打击杆撞击操作机构,使操作机构解锁,使断路器分闸进而断开电路,从而实现对电路的过载和短路保护。当电路故障排出后,再通过分合闸机构进行合闸操作从而接通电路。Its working principle is: use the protection device (release) and the current heating component to realize overload and short circuit protection. When the current passing through the coil in the current heating component is greater than the set current value, the moving iron core of the electromagnetic release will act , Push the striking lever to hit the operating mechanism, unlock the operating mechanism, open the circuit breaker and disconnect the circuit, so as to realize the overload and short circuit protection of the circuit. When the circuit fault is discharged, the circuit is connected through the opening and closing mechanism for closing operation.
目前,我国现今使用的最多的微型断路器为手动分合闸式,通过手动拨动分合闸机构就可以对电路进行通断操作。手动分合闸式微型断路器结构简单、成本低廉、并且不需要额外的电能,因而可以在无电能的情况下进行分合闸操作,被广泛应用于旧电网中。但是随着科学技术的发展,智能家电得到了越来越广泛的应用,作为保护电器的微型断路器,也急需加装智能控制系统。为了与广泛应用的手动分合闸式微型断路器相匹配,现在,主要在微型断路器一侧新增一个可以远程控制的微型断路器控制结构,通过从输入控制信号来驱动微型断路器进行分合闸操作。At present, the most widely used miniature circuit breakers in our country are the manual opening and closing type, and the circuit can be switched on and off by manually toggling the opening and closing mechanism. Manual opening and closing miniature circuit breakers are simple in structure, low in cost, and do not require additional electric energy, so they can perform opening and closing operations without electric energy, and are widely used in old power grids. However, with the development of science and technology, smart home appliances have been more and more widely used. As a miniature circuit breaker for protecting electrical appliances, it is also urgent to install an intelligent control system. In order to match the widely used manual opening and closing miniature circuit breakers, now, a miniature circuit breaker control structure that can be remotely controlled is mainly added on the side of the miniature circuit breaker, and the miniature circuit breaker is driven by the input control signal. Closing operation.
如中国专利文献CN204424188U公开了一种微型断路器控制结构,用于控制微型断路器的分合闸,通过电机驱动与断路器的分合闸机构(手柄)联动设置的齿轮转盘向一个方向转动从而实现合闸操作,通过齿轮转盘向另一个方向转动从而触发拨杆拨动断路器的脱扣件实现分闸操作。然而,该文献中,通过微型断路器控制结构实现断路器的分合闸操作后,由于整个传动机构始终对齿轮转盘保持传动接触,齿轮转盘被锁死无法自由转动,因此与齿轮转盘联动设置的断路器本身的手柄也就无法再进行手动分合闸操作,在微型断路器控制结构出现故障的情况下,或是在紧急状态下,无法手动分合闸。另外,采用蜗轮蜗杆作为传动部件,蜗轮蜗杆磨损大、传动效率低,导致结构寿命低,需要设置大功率电机。For example, the Chinese patent document CN204424188U discloses a miniature circuit breaker control structure, which is used to control the opening and closing of the miniature circuit breaker. The gear turntable set in conjunction with the opening and closing mechanism (handle) of the circuit breaker is driven by a motor to rotate in one direction. The closing operation is realized, and the opening operation is realized by turning the gear dial to the other direction to trigger the lever to toggle the tripping part of the circuit breaker. However, in this document, after the opening and closing operation of the circuit breaker is realized through the control structure of the miniature circuit breaker, since the entire transmission mechanism always maintains transmission contact with the gear turntable, the gear turntable is locked and cannot rotate freely, so the linkage set with the gear turntable The handle of the circuit breaker itself can no longer be manually opened and closed. In the case of a fault in the control structure of the miniature circuit breaker, or in an emergency state, it is impossible to manually open and close the switch. In addition, the worm gear is used as the transmission part. The worm gear wears a lot and the transmission efficiency is low, resulting in a low structural life, and a high-power motor needs to be installed.
发明内容Contents of the invention
因此,本发明要解决的技术问题在于克服现有技术中的微型断路器控制结构控制微型断路器进行分合闸操作后无法手动操作微型断路器的手柄实现分合闸缺陷,从而提供一种在控制微型断路器进行分合闸操作后仍然可以手动操作微型断路器的手柄实现分合闸的微型断路器控制结构。Therefore, the technical problem to be solved by the present invention is to overcome the defect that the handle of the miniature circuit breaker cannot be manually operated to realize opening and closing after the miniature circuit breaker control structure controls the miniature circuit breaker to perform the opening and closing operation in the prior art, thereby providing a After controlling the miniature circuit breaker to open and close, the handle of the miniature circuit breaker can still be manually operated to realize the opening and closing of the miniature circuit breaker control structure.
本发明要解决的另一个技术问题在于克服现有技术中微型断路器控制结构的传动部件磨损大、传动效率低、结构寿命低,需要设置大功率电机的缺陷,从而提供一种传动部件磨损小、传动效率高、结构寿命长,电机功率小的微型断路器控制结构。Another technical problem to be solved by the present invention is to overcome the defects in the prior art that the transmission parts of the miniature circuit breaker control structure have large wear, low transmission efficiency, low structural life, and need to install a high-power motor, thereby providing a transmission part with less wear and tear. , High transmission efficiency, long structural life, miniature circuit breaker control structure with small motor power.
本发明要解决的技术问题还在于克服现有技术中的微型断路器控制装置控制微型断路器进行分合闸操作后无法手动操作微型断路器的手柄实现分合闸缺陷,从而提供一种在控制微型断路器进行分合闸操作后仍然可以手动操作微型断路器的手柄实现分合闸的微型断路器控制装置。The technical problem to be solved by the present invention is to overcome the defect that the miniature circuit breaker control device in the prior art cannot manually operate the handle of the miniature circuit breaker to realize opening and closing after controlling the miniature circuit breaker to perform opening and closing operations, thereby providing a control system After the miniature circuit breaker is opened and closed, the handle of the miniature circuit breaker can still be manually operated to realize the miniature circuit breaker control device for opening and closing.
本发明提供一种微型断路器控制结构,包括The invention provides a miniature circuit breaker control structure, including
电机;motor;
传动机构,与电机传动连接;The transmission mechanism is connected with the motor transmission;
分闸驱动机构,用于驱动微型断路器分闸;The opening drive mechanism is used to drive the opening of the miniature circuit breaker;
合闸驱动机构,用于驱动微型断路器合闸;The closing drive mechanism is used to drive the miniature circuit breaker to close;
控制组件,与所述电机连接,用于控制所述电机转动;a control component connected to the motor and used to control the rotation of the motor;
所述控制组件控制所述传动机构在对断路器进行分闸操作或合闸操作时与所述分闸驱动机构或合闸驱动机构建立传动关系,并在断路器完成分闸操作或合闸操作后驱动所述传动机构脱离与所述分闸驱动机构或合闸驱动机构的传动关系。The control component controls the transmission mechanism to establish a transmission relationship with the opening drive mechanism or the closing drive mechanism when the circuit breaker is opened or closed, and when the circuit breaker completes the opening or closing operation Then drive the transmission mechanism to break away from the transmission relationship with the opening drive mechanism or the closing drive mechanism.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述传动机构,包括The transmission mechanism, including
传动部件,与动力转轴的输出轴连接;The transmission part is connected with the output shaft of the power shaft;
螺杆,受传动部件驱动而转动;The screw is driven by the transmission part to rotate;
滑块,设置在所述螺杆上,在所述螺杆转动时,能够沿所述螺杆做直线位移,所述滑块在所述螺杆上具有原位位置、分闸位置和合闸位置;The slider is arranged on the screw, and when the screw rotates, it can make a linear displacement along the screw, and the slider has a home position, an opening position and a closing position on the screw;
所述滑块在原位位置向着分闸位置运动时,带动分闸驱动机构运动以驱动微型断路器分闸,所述滑块到达分闸位置后断路器完成分闸,之后受所述控制组件控制返回原位位置,从而断开与分闸驱动机构的传动关系;When the slider moves toward the opening position at the original position, it drives the opening driving mechanism to drive the miniature circuit breaker to open. After the slider reaches the opening position, the circuit breaker completes opening, and then is controlled by the control component The control returns to the original position, thereby disconnecting the transmission relationship with the opening drive mechanism;
所述滑块在原位位置向着合闸位置运动时,带动合闸驱动机构运动以驱动微型断路器合闸,所述滑块到达合闸位置后断路器完成合闸,之后受所述控制组件控制返回原位位置,从而断开与合闸驱动机构的传动关系。When the slider moves from the original position to the closing position, it drives the closing drive mechanism to drive the miniature circuit breaker to close. After the slider reaches the closing position, the circuit breaker completes closing, and then the control unit The control returns to the home position, thereby breaking the transmission relationship with the closing drive mechanism.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述传动机构还包括,导杆,与螺杆平行设置,具有光滑的表面;The transmission mechanism also includes a guide rod, which is arranged in parallel with the screw rod and has a smooth surface;
滑块具有两个孔,其中一个孔内壁具有内螺纹,供螺杆穿过,所述内螺纹与螺杆外壁上的外螺纹配合,另一个孔具有光滑内壁供导杆穿过。The slide block has two holes, one of which has an internal thread on the inner wall for the screw to pass through, and the internal thread cooperates with the external thread on the outer wall of the screw, and the other hole has a smooth inner wall for the guide rod to pass through.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述传动部件,包括一个阶梯齿轮和一个直齿轮,所述阶梯齿轮连接动力装置的转轴与所述直齿轮,所述阶梯齿轮与所述导杆同轴设置,所述直齿轮与所述螺杆同轴设置。The transmission part includes a stepped gear and a spur gear, the stepped gear connects the rotating shaft of the power device and the spur gear, the stepped gear is arranged coaxially with the guide rod, and the spur gear and the screw coaxial setting.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述合闸驱动机构,包括:The closing drive mechanism includes:
驱动块,设置在所述滑块上;a driving block, arranged on the slider;
转动轮,与断路器的分合闸机构联动设置;The rotating wheel is set in linkage with the opening and closing mechanism of the circuit breaker;
拨动机构,受所述滑块带动而拨动转动轮转动;The toggle mechanism is driven by the slider to toggle the rotating wheel to rotate;
所述滑块在原位位置和分闸位置之间运动时,所述驱动块驱动拨动机构拨动转动轮转动进而带动断路器的分合闸机构完成合闸,所述滑块返回原位位置后,所述驱动块与所述拨动机构脱离接触。When the slider moves between the original position and the opening position, the driving block drives the toggle mechanism to toggle the rotating wheel to rotate, and then drives the opening and closing mechanism of the circuit breaker to complete the closing, and the slider returns to the original position After the position, the drive block is out of contact with the toggle mechanism.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述转动轮为齿轮,所述拨动件一侧成型有与所述齿轮配合的扇形齿轮。The rotating wheel is a gear, and a sector gear matched with the gear is formed on one side of the toggle member.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述分闸驱动机构,包括:The opening drive mechanism includes:
驱动块,设置在所述滑块上;a driving block, arranged on the slider;
脱扣杆,伸入到断路器内部,用于触发断路器内的脱扣器;The trip lever extends into the circuit breaker and is used to trigger the trip unit in the circuit breaker;
脱扣驱动件,能够转动,用于拨动脱扣杆内运动;The trip driver, which can be rotated, is used to trigger the inner movement of the trip bar;
所述脱扣杆运动时具有解除触发断路器内的脱扣器的初始位置以及触发断路器内的脱扣器的触发位置;When the trip lever moves, it has an initial position for releasing the tripper in the circuit breaker and a trigger position for triggering the tripper in the circuit breaker;
所述滑块在原位位置和合闸位置之间运动时,触发断路器内的脱扣器使断路器分闸,所述滑块处于原位位置时,所述脱扣杆在复位机构的带动下回到初始位置,从而解除触发断路器内的脱扣器。When the slider moves between the original position and the closing position, the release device in the circuit breaker is triggered to open the circuit breaker. When the slider is in the original position, the trip lever is driven by the reset mechanism Return to the initial position, thereby disengaging the trip unit in the circuit breaker.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述复位机构,包括与所述脱扣驱动件一端连接的弹簧连接,所述弹簧向所述脱扣驱动件施加使所述脱扣杆具有向着初始位置运动的弹力。The reset mechanism includes a spring connection connected to one end of the trip driver, and the spring applies elastic force to the trip driver to move the trip bar toward an initial position.
本发明的微型断路器控制结构,The miniature circuit breaker control structure of the present invention,
所述控制组件包括,The control components include,
位置传感器,用于感应滑块的位置,并输出位置信号;A position sensor is used to sense the position of the slider and output a position signal;
检测模块,用于检测主电路的通断并输出通断信号;The detection module is used to detect the on-off of the main circuit and output the on-off signal;
第二接收模块,用于接收位置传感器输出的位置信号;The second receiving module is used to receive the position signal output by the position sensor;
控制器,根据所述通断信号和所述位置信号控制电机的启停和转动方向。The controller controls the start-stop and rotation direction of the motor according to the on-off signal and the position signal.
本发明的微型断路器控制结构,还包括第一接收模块,用于接收电表欠费信号;The miniature circuit breaker control structure of the present invention also includes a first receiving module, which is used to receive the meter arrears signal;
当第一接收模块接收到电表欠费信号后,控制器根据所述电表欠费信号控制断路器分闸,并通过所述脱扣杆始终触发断路器的脱扣器。After the first receiving module receives the meter arrears signal, the controller controls the circuit breaker to open according to the meter arrears signal, and always triggers the tripper of the circuit breaker through the trip lever.
本发明还一种微型断路器控制装置,包括壳体,以及设置在壳体内的微型断路器控制结构,所述微型断路器控制结构为上述的微型断路器控制结构。The present invention also provides a miniature circuit breaker control device, which includes a casing, and a miniature circuit breaker control structure arranged in the casing, and the miniature circuit breaker control structure is the above-mentioned miniature circuit breaker control structure.
本发明技术方案,具有如下优点:The technical solution of the present invention has the following advantages:
1.本发明提供的微型断路器控制结构,控制组件控制所述传动机构在对断路器进行分闸操作或合闸操作时与所述分闸驱动机构或合闸驱动机构建立传动关系,并在断路器完成分闸操作或合闸操作后驱动所述传动机构脱离与所述分闸驱动机构或合闸驱动机构的传动关系。由于传动关系被断开,微型断路器控制结构的内部部件不再阻止微型断路器的分合闸机构的动作,因而在控制微型断路器进行分闸和合闸操作后仍然可以手动操作微型断路器的手柄实现分合闸。本发明提供的微型断路器控制结构不影响原有的微型断路器的手动控制方式,使得在微型断路器控制结构出现故障的情况下,仍然可以手动分合闸,提高了安全性能。1. In the miniature circuit breaker control structure provided by the present invention, the control component controls the transmission mechanism to establish a transmission relationship with the opening drive mechanism or the closing drive mechanism when the circuit breaker is opened or closed. After the circuit breaker completes the opening or closing operation, it drives the transmission mechanism to break away from the transmission relationship with the opening or closing driving mechanism. Since the transmission relationship is disconnected, the internal components of the miniature circuit breaker control structure no longer prevent the action of the opening and closing mechanism of the miniature circuit breaker, so after controlling the miniature circuit breaker to perform opening and closing operations, the opening and closing of the miniature circuit breaker can still be manually operated. The handle realizes opening and closing. The miniature circuit breaker control structure provided by the present invention does not affect the original manual control mode of the miniature circuit breaker, so that in the case of failure of the miniature circuit breaker control structure, the switch can still be opened and closed manually, and the safety performance is improved.
2.本发明提供的微型断路器控制结构,通过滑块在螺杆上运动,将旋转运动转换成为直线运动,滑块在螺杆上的不同位置之间的运动,从而驱动分闸驱动机构或合闸驱动机构来完成对断路器的分闸或合闸操作,并且在完成了分闸和合闸操作后,滑块返回原位位置,并断开与分闸驱动机构或合闸驱动机构的传动关系,使传动结构简单,传动效率高。2. The miniature circuit breaker control structure provided by the present invention converts rotary motion into linear motion through the movement of the slider on the screw, and the movement of the slider between different positions on the screw drives the opening drive mechanism or closing The drive mechanism completes the opening or closing operation of the circuit breaker, and after the opening and closing operations are completed, the slider returns to the original position and disconnects the transmission relationship with the opening drive mechanism or the closing drive mechanism, The transmission structure is simple and the transmission efficiency is high.
3.本发明提供的微型断路器控制结构,通过设置传动部件、螺杆和滑块,将电机输出的旋转运动转变成为滑块的直线运动,使力的作用面发生改变并且这样的传动方式,传动精确、传动效率高、摩擦小、结构紧凑、工作可靠,使用寿命长。3. The miniature circuit breaker control structure provided by the present invention converts the rotary motion output by the motor into the linear motion of the slider by setting the transmission parts, the screw and the slider, so that the acting surface of the force changes and such a transmission mode, the transmission Accurate, high transmission efficiency, small friction, compact structure, reliable operation and long service life.
4.本发明提供的微型断路器控制结构,滑块返回原位位置后,拨动杆与所述驱动槽的顶部和底部槽壁具有一定的距离,使拨动机构不阻碍转动轮的转动,转动轮可随着微型断路器的分合闸机构运动,因而仍然可以手动操作微型断路器的手柄实现分闸和合闸,在断路器控制装置发生故障时或者紧急状况下,可以通过手动拨动微型断路器的手柄进行分合闸操作,提高安全性。另外,本发明的合闸驱动机构,结构简单,部件磨损小,传动效率高,结构寿命长。4. In the miniature circuit breaker control structure provided by the present invention, after the slider returns to its original position, the toggle rod has a certain distance from the top and bottom groove walls of the driving groove, so that the toggle mechanism does not hinder the rotation of the rotating wheel, The rotating wheel can move with the opening and closing mechanism of the miniature circuit breaker, so the handle of the miniature circuit breaker can still be manually operated to achieve opening and closing. When the circuit breaker control device fails or in an emergency, the miniature circuit breaker can be manually toggled The handle of the circuit breaker performs opening and closing operations to improve safety. In addition, the closing drive mechanism of the present invention has simple structure, less component wear, high transmission efficiency and long structural life.
5.本发明提供的微型断路器控制结构,通过触发断路器内的脱扣器完成断路器的分闸,一旦脱扣杆触发到脱扣器,就可以使断路器快速弹跳分闸,分闸速度快、分闸过程中无电弧产生,提高了分闸的及时性和安全性。5. The miniature circuit breaker control structure provided by the present invention completes the opening of the circuit breaker by triggering the release device in the circuit breaker. Once the trip lever triggers the release device, the circuit breaker can be quickly bounced and opened. The speed is fast, and no arc is generated during the opening process, which improves the timeliness and safety of opening.
6.本发明提供的微型断路器控制结构,通过控制组件将断路器控制装置接入网络,实现了对断路器控制的智能控制,使断路器成为了智能家居的一部分。6. The miniature circuit breaker control structure provided by the present invention connects the circuit breaker control device to the network through the control component, realizes the intelligent control of the circuit breaker control, and makes the circuit breaker a part of the smart home.
7.本发明提供的微型断路器控制结构,设置第一接收模块,用于接收电表欠费信号;当第一接收模块接收到电表欠费信号后,控制器根据所述电表欠费信号控制断路器分闸,并通过脱扣杆始终触发断路器的脱扣器,此时,就算手动拨动断路器手柄,通过外力作用使断路器手柄保持合闸状态时的位置,也无法接通电路,防止人为强行对断路器合闸以偷电。7. The miniature circuit breaker control structure provided by the present invention is provided with a first receiving module for receiving the meter arrears signal; when the first receiving module receives the meter arrears signal, the controller controls the circuit breaker according to the meter arrears signal At this time, even if the handle of the circuit breaker is manually moved, and the position of the handle of the circuit breaker is kept in the closed state by external force, the circuit cannot be connected. Prevent people from forcibly closing the circuit breaker to steal electricity.
8.本发明提供的微型断路器控制装置,具有上述微型断路器控制结构,因而也具有上述优点。8. The miniature circuit breaker control device provided by the present invention has the above-mentioned miniature circuit breaker control structure, and thus also has the above-mentioned advantages.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明中提供的断路器控制装置的主视剖视图;Figure 1 is a front sectional view of a circuit breaker control device provided in the present invention;
图2为图1所示的断路器控制装置的后视图;Fig. 2 is a rear view of the circuit breaker control device shown in Fig. 1;
图3为图1所示的断路器控制装置的合闸完成后拨动机构的状态示意图;Fig. 3 is a schematic diagram of the state of the toggle mechanism after the closing of the circuit breaker control device shown in Fig. 1 is completed;
图4为本发明断路器控制装置与断路器配合的立体剖视图;Fig. 4 is a three-dimensional cross-sectional view of the cooperation between the circuit breaker control device and the circuit breaker of the present invention;
图5为本发明断路器控制装置中的控制组件的原理框图。Fig. 5 is a functional block diagram of the control components in the circuit breaker control device of the present invention.
附图标记说明:Explanation of reference signs:
1-电机;21-阶梯齿轮;22-直齿轮;23-导杆;24-螺杆;25-滑块;26-驱动块;261-驱动槽;262-凸块;3-壳体;31-拨动轴;32-拨动件;321-拨动杆;34-转动轮;35-联动杆;36-脱扣杆,361-弧形通孔;41-脱扣驱动件转轴;42-脱扣驱动件;43-弹簧;5-开关;80-控制器;81-检测模块;82-第一接收模块;83-通讯模块;84-第二接收模块;9-断路器;91-手柄。1-motor; 21-step gear; 22-spur gear; 23-guide rod; 24-screw; 25-slider; 26-drive block; Toggle shaft; 32-toggle piece; 321-toggle lever; 34-rotating wheel; 35-linkage lever; 36-trip lever, 361-arc through hole; 43-spring; 5-switch; 80-controller; 81-detection module; 82-first receiving module; 83-communication module; 84-second receiving module; 9-circuit breaker; 91-handle.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
实施例1Example 1
本实施例提供一种微型断路器控制结构,如图1-4所示,包括This embodiment provides a miniature circuit breaker control structure, as shown in Figure 1-4, including
设置在一个壳体3内的电机1、转动轮34、传动机构和控制组件;A motor 1, a rotating wheel 34, a transmission mechanism and a control assembly arranged in a housing 3;
电机1;motor 1;
传动机构,与电机1传动连接;The transmission mechanism is connected with the motor 1 through transmission;
分闸驱动机构,用于驱动微型断路器分闸;The opening drive mechanism is used to drive the opening of the miniature circuit breaker;
合闸驱动机构,用于驱动微型断路器合闸;The closing drive mechanism is used to drive the miniature circuit breaker to close;
控制组件,与所述电机1连接,用于控制所述电机1转动;A control component, connected to the motor 1, for controlling the rotation of the motor 1;
所述控制组件控制所述传动机构在对断路器进行分闸操作或合闸操作时与所述分闸驱动机构或合闸驱动机构建立传动关系,并在断路器完成分闸操作或合闸操作后驱动所述传动机构脱离与所述分闸驱动机构或合闸驱动机构的传动关系。The control component controls the transmission mechanism to establish a transmission relationship with the opening drive mechanism or the closing drive mechanism when the circuit breaker is opened or closed, and when the circuit breaker completes the opening or closing operation Then drive the transmission mechanism to break away from the transmission relationship with the opening drive mechanism or the closing drive mechanism.
本实施例提供的微型断路器控制结构,控制组件控制所述传动机构在对断路器9进行分闸操作或合闸操作时与所述分闸驱动机构或合闸驱动机构建立传动关系,并在断路器完成分闸操作或合闸操作后驱动所述传动机构脱离与所述分闸驱动机构或合闸驱动机构的传动关系。由于传动关系被断开,微型断路器控制结构的内部部件不再阻止微型断路器的分合闸机构的动作,因而在控制微型断路器进行分闸和合闸操作后仍然可以手动操作微型断路器的手柄实现分合闸。本实施例提供的微型断路器控制结构不影响原有的微型断路器的手动控制方式,使得在微型断路器控制结构出现故障的情况下,仍然可以手动分合闸,提高了安全性能。In the miniature circuit breaker control structure provided in this embodiment, the control component controls the transmission mechanism to establish a transmission relationship with the opening drive mechanism or the closing drive mechanism when the circuit breaker 9 is opened or closed. After the circuit breaker completes the opening or closing operation, it drives the transmission mechanism to break away from the transmission relationship with the opening or closing driving mechanism. Since the transmission relationship is disconnected, the internal components of the miniature circuit breaker control structure no longer prevent the action of the opening and closing mechanism of the miniature circuit breaker, so after controlling the miniature circuit breaker to perform opening and closing operations, the opening and closing of the miniature circuit breaker can still be manually operated. The handle realizes opening and closing. The control structure of the miniature circuit breaker provided by this embodiment does not affect the original manual control mode of the miniature circuit breaker, so that when the control structure of the miniature circuit breaker fails, it can still be opened and closed manually, which improves the safety performance.
具体地,所述传动机构,包括Specifically, the transmission mechanism includes
传动部件,与动力转轴的输出轴连接;The transmission part is connected with the output shaft of the power shaft;
螺杆24,受传动部件驱动而转动;The screw rod 24 is driven by the transmission part to rotate;
滑块25,设置在所述螺杆24上,在所述螺杆24转动时,能够沿所述螺杆24做直线位移,所述滑块25在所述螺杆24上具有原位位置、分闸位置和合闸位置;The slider 25 is arranged on the screw rod 24. When the screw rod 24 rotates, it can make a linear displacement along the screw rod 24. The slider 25 has a home position, an opening position and a closing position on the screw rod 24. gate position;
所述滑块25在原位位置向着分闸位置运动时,带动分闸驱动机构运动以驱动微型断路器分闸,所述滑块25到达分闸位置后断路器完成分闸,之后受所述控制组件控制返回原位位置,从而断开与分闸驱动机构的传动关系;When the slider 25 moves toward the opening position at the original position, it drives the opening driving mechanism to drive the miniature circuit breaker to open. After the slider 25 reaches the opening position, the circuit breaker completes opening, and then the The control component is controlled to return to the original position, thereby disconnecting the transmission relationship with the opening drive mechanism;
所述滑块25在原位位置向着合闸位置运动时,带动合闸驱动机构运动以驱动微型断路器合闸,所述滑块25到达合闸位置后断路器完成合闸,之后受所述控制组件控制返回原位位置,从而断开与合闸驱动机构的传动关系。When the slider 25 moves from the original position to the closing position, it drives the closing drive mechanism to drive the miniature circuit breaker to close. After the slider 25 reaches the closing position, the circuit breaker completes closing, and then the The control assembly controls the return to the original position, thereby breaking the transmission relationship with the closing drive mechanism.
通过滑块25在螺杆24上运动,将旋转运动转换成为直线运动,滑块25在螺杆24上的不同位置之间的运动,从而驱动分闸驱动机构或合闸驱动机构来完成对断路器的分闸或合闸操作,并且在完成了分闸和合闸操作后,滑块25返回原位位置,并断开与分闸驱动机构或合闸驱动机构的传动关系,使传动结构简单,传动效率高。Through the movement of the slider 25 on the screw rod 24, the rotary motion is converted into a linear motion, and the movement of the slider 25 between different positions on the screw rod 24 drives the opening drive mechanism or the closing drive mechanism to complete the circuit breaker. Opening or closing operation, and after the opening and closing operations are completed, the slider 25 returns to the original position and disconnects the transmission relationship with the opening drive mechanism or the closing drive mechanism, so that the transmission structure is simple and the transmission efficiency is high. high.
进一步地,所述传动机构还包括,导杆23,与螺杆24平行设置,具有光滑的表面;Further, the transmission mechanism also includes a guide rod 23, which is arranged in parallel with the screw rod 24 and has a smooth surface;
滑块25具有两个孔,其中一个孔内壁具有内螺纹,供螺杆24穿过,所述内螺纹与螺杆24外壁上的外螺纹配合,另一个孔具有光滑内壁供导杆23穿过。The slider 25 has two holes, one of which has an internal thread on the inner wall for the screw rod 24 to pass through, and the internal thread cooperates with the external thread on the outer wall of the screw rod 24, and the other hole has a smooth inner wall for the guide rod 23 to pass through.
所述传动部件,包括一个阶梯齿轮21和一个直齿轮22,阶梯齿轮21连接电机1的转轴与直齿轮22,所述阶梯齿轮21与导杆23同轴设置,所述直齿轮22与螺杆24同轴设置。Described transmission part comprises a step gear 21 and a spur gear 22, and step gear 21 connects the rotating shaft of motor 1 and spur gear 22, and described step gear 21 is coaxially arranged with guide rod 23, and described spur gear 22 and screw rod 24 coaxial setting.
通过设置传动部件、螺杆24和滑块25,将电机1输出的旋转运动转变成为滑块25的直线运动,使力的作用面从图1中垂直于纸面的方向转变成与纸面平行的方向,改变了力的作用面,并且这样的传动方式,传动精确、传动效率高、摩擦小、结构紧凑、工作可靠,使用寿命长。By setting the transmission parts, the screw 24 and the slider 25, the rotational motion output by the motor 1 is converted into the linear motion of the slider 25, so that the acting surface of the force is changed from the direction perpendicular to the paper in FIG. 1 to the direction parallel to the paper. The direction changes the acting surface of the force, and this kind of transmission mode has precise transmission, high transmission efficiency, small friction, compact structure, reliable operation and long service life.
作为变形,导杆23可以是固定设置在壳体3内单独的一根不转动的轴,或者不设置导杆23,沿螺杆24两侧在壳体3内壁上成型两条限位壁,两条限位壁之间形成滑块25运行的运动槽,通过限位壁的作用,阻止滑块25转动。As a modification, the guide rod 23 can be a single non-rotating shaft fixedly arranged in the housing 3, or the guide rod 23 is not provided, and two limiting walls are formed on the inner wall of the housing 3 along both sides of the screw rod 24, and the two A movement groove for the slide block 25 to run is formed between the bar limit walls, and the slide block 25 is prevented from rotating through the action of the limit walls.
进一步地,所述合闸驱动机构和分闸驱动机构,包括:Further, the closing drive mechanism and the opening drive mechanism include:
驱动块26,设置在所述滑块25上;A driving block 26 is arranged on the slider 25;
转动轮34,与断路器的分合闸机构联动设置;The rotating wheel 34 is set in linkage with the opening and closing mechanism of the circuit breaker;
拨动机构,受所述滑块25带动而拨动转动轮34转动;The toggle mechanism is driven by the slider 25 to toggle the rotating wheel 34 to rotate;
所述滑块25在原位位置和分闸位置之间运动时,所述驱动块26驱动拨动机构拨动转动轮34转动进而带动断路器的分合闸机构完成合闸,所述滑块25返回原位位置后,所述驱动块26与所述拨动机构脱离接触。When the slider 25 moves between the original position and the opening position, the driving block 26 drives the toggle mechanism to toggle the rotating wheel 34 to rotate and then drives the opening and closing mechanism of the circuit breaker to complete the closing. After 25 returns to the original position, the driving block 26 is out of contact with the toggle mechanism.
具体地,所述驱动块26具有驱动槽261;Specifically, the driving block 26 has a driving groove 261;
所述拨动机构,包括固定设置的拨动轴31,设置在所述拨动轴31上能够绕所述拨动轴31转动的并且与所述转动轮34传动配合的拨动件32,以及设置在所述拨动件32上的伸入到所述驱动槽261内的拨动杆321;The toggle mechanism includes a fixed toggle shaft 31, a toggle member 32 that is arranged on the toggle shaft 31 and can rotate around the toggle shaft 31 and is in transmission cooperation with the rotating wheel 34, and A toggle rod 321 provided on the toggle member 32 and protruding into the drive slot 261;
所述滑块25在原位位置向着分闸位置运动时,所述拨动杆321与所述驱动槽261的顶部槽壁(如图1所示)接触,驱动块26驱动所述拨动杆321带动拨动件32转动,进而带动转动轮34转动;When the slider 25 moves toward the opening position at the home position, the toggle lever 321 contacts the top groove wall (as shown in FIG. 1 ) of the driving groove 261 , and the driving block 26 drives the toggle lever 321 drives the toggle member 32 to rotate, and then drives the rotating wheel 34 to rotate;
当所述滑块25在原位位置向着合闸位置运动时,所述拨动杆321与所述驱动槽261的底部槽壁接触,驱动块26驱动所述拨动杆321带动拨动件32转动,进而带动转动轮34转动;When the slider 25 moves toward the closing position at the original position, the toggle lever 321 contacts the bottom groove wall of the driving groove 261, and the driving block 26 drives the toggle lever 321 to drive the toggle member 32 Rotate, and then drive the rotating wheel 34 to rotate;
所述滑块25处于原位位置时,所述拨动杆321与所述驱动槽261的顶部和底部槽壁具有一定的距离。When the slider 25 is in the original position, the toggle rod 321 has a certain distance from the top and bottom groove walls of the driving groove 261 .
滑块25返回原位位置后,拨动杆321与所述驱动槽261的顶部和底部槽壁具有一定的距离,使拨动机构不阻碍转动轮34的转动,转动轮34可随着微型断路器的分合闸机构运动,因而仍然可以手动操作微型断路器的手柄91实现分闸和合闸,在断路器控制装置发生故障时或者紧急状况下,可以通过手动拨动微型断路器的手柄进行分合闸操作,提高安全性。另外,本实施例的合闸驱动机构,结构简单,部件磨损小,传动效率高,结构寿命长。After the slide block 25 returns to the original position, the toggle lever 321 has a certain distance from the top and bottom groove walls of the driving groove 261, so that the toggle mechanism does not hinder the rotation of the turning wheel 34, and the turning wheel 34 can follow the miniature circuit breaker. The opening and closing mechanism of the miniature circuit breaker moves, so the handle 91 of the miniature circuit breaker can still be manually operated to achieve opening and closing. Closing operation improves safety. In addition, the closing drive mechanism of this embodiment has simple structure, less component wear, high transmission efficiency and long structural life.
驱动块26为中间具有驱动槽261(如图1)的框形结构,作为变形驱动块26也可以做成钩子状。The drive block 26 is a frame-shaped structure with a drive groove 261 (as shown in FIG. 1 ) in the middle, and the drive block 26 can also be made into a hook shape as a deformed drive block.
所述转动轮34优选设计为齿轮,所述拨动件32一侧成型有与所述齿轮配合的扇形齿轮。The rotating wheel 34 is preferably designed as a gear, and a sector gear matching with the gear is formed on one side of the driving member 32 .
通过齿轮配合,传动准确,传动效率高,并且结构紧凑,工作可靠,工作寿命长。Through gear coordination, the transmission is accurate, the transmission efficiency is high, and the structure is compact, the work is reliable, and the working life is long.
所述控制组件,如图5所示,与所述电机1连接,用于控制所述电机1的启停和转动方向,并在所述拨动机构驱动转动轮34完成断路器分闸或者合闸后能够通过控制电机1最终驱动所述拨动机构与转动轮34脱离传动配合。The control assembly, as shown in FIG. 5 , is connected to the motor 1 for controlling the start-stop and rotation direction of the motor 1, and drives the rotating wheel 34 in the toggle mechanism to complete the opening or closing of the circuit breaker. After the brake, the control motor 1 can be used to finally drive the toggle mechanism and the rotating wheel 34 to disengage from the transmission.
作为一种具体的实施方式,本实施例的控制组件,包括As a specific implementation, the control assembly of this embodiment includes
位置传感器,用于感应滑块25的位置,并输出位置信号;A position sensor is used to sense the position of the slider 25 and output a position signal;
检测模块81,用于检测主电路的通断并输出通断信号;The detection module 81 is used to detect the on-off of the main circuit and output the on-off signal;
第二接收模块84,用于接收位置传感器输出的位置信号;The second receiving module 84 is used to receive the position signal output by the position sensor;
通讯模块83,用于接收分合闸控制信号;A communication module 83, configured to receive opening and closing control signals;
控制器80,根据所述通断信号、所述位置信号和分合闸控制信号控制电机1的启停和转动方向。The controller 80 controls the start-stop and rotation direction of the motor 1 according to the on-off signal, the position signal and the opening and closing control signal.
第二接收模块84接收到位置传感器输出的位置信号后,就控制电机1停止运行;After the second receiving module 84 receives the position signal output by the position sensor, it controls the motor 1 to stop running;
通讯模块83用于接收分合闸控制信号,通过接入无线或者有线的方式与网络连接,通讯模块83接收网络发来的分合闸控制信号,从而将断路器控制装置接入网络,再通过智能手机、电脑、遥控器等终端远程控制断路器的分合闸。比如通讯模块83可以是WIFI模块、无线通讯模块。The communication module 83 is used to receive the opening and closing control signals, and is connected to the network through wireless or wired access. The communication module 83 receives the opening and closing control signals sent by the network, thereby connecting the circuit breaker control device to the network, and then through Terminals such as smartphones, computers, and remote controls remotely control the opening and closing of circuit breakers. For example, the communication module 83 may be a WIFI module or a wireless communication module.
通过控制组件将断路器控制装置接入网络,实现了对断路器控制的智能控制,使断路器成为了智能家居的一部分。The circuit breaker control device is connected to the network through the control component, realizing the intelligent control of the circuit breaker control, making the circuit breaker a part of the smart home.
当需要控制断路器分闸的时候,就发送一个分闸信号,通讯模块83接收分闸信号后转发给控制器80,控制器80就会控制电机1正向运动,进而驱动断路器分闸,断路器分闸后,检测模块81就会检测到主电路断开,控制器接收到主电路接通的通断信号后控制电机1反向运动驱动滑块25往原位运动,当滑块25到达原位时,就会触发位置传感器,位置传感器就会向第二接收模块83发出位置信号,控制器1根据接收到的位置信号使电机1停止运行,使滑块25停止在原位位置。When it is necessary to control the opening of the circuit breaker, an opening signal is sent, and the communication module 83 forwards the opening signal to the controller 80, and the controller 80 will control the motor 1 to move forward, and then drive the circuit breaker to open. After the circuit breaker is opened, the detection module 81 will detect that the main circuit is disconnected. After the controller receives the on-off signal that the main circuit is connected, it controls the motor 1 to move in reverse to drive the slider 25 to move to the original position. When the slider 25 When reaching the original position, the position sensor will be triggered, and the position sensor will send a position signal to the second receiving module 83, and the controller 1 will stop the motor 1 according to the received position signal, so that the slide block 25 will stop at the original position.
当需要控制断路器合闸的时候,就发送一个合闸信号,通讯模块83接收合闸信号后转发给控制器80,控制器80就会控制电机1反向运动,进而驱动断路器合闸,断路器合闸后,检测模块81就会检测到主电路接通,控制器接收到主电路接通的通断信号后控制电机1正向运动驱动滑块25往原位位置运动,当滑块25到达原位位置时,同样会触发位置传感器,位置传感器就会向第二接收模块83发出位置信号,控制器1根据接收到的位置信号使电机1停止运行,使滑块25停止在原位位置。When it is necessary to control the closing of the circuit breaker, a closing signal is sent, and the communication module 83 forwards the closing signal to the controller 80 after receiving the closing signal, and the controller 80 will control the reverse movement of the motor 1, and then drive the circuit breaker to close. After the circuit breaker is closed, the detection module 81 will detect that the main circuit is connected. After the controller receives the on-off signal that the main circuit is connected, the controller controls the motor 1 to move forward to drive the slider 25 to move toward the original position. When the slider When 25 arrives at the original position, the position sensor will also be triggered, and the position sensor will send a position signal to the second receiving module 83, and the controller 1 will stop the motor 1 according to the received position signal, so that the slide block 25 will stop at the original position Location.
检测模块81、第二接收模块84、通讯模块83和控制器80均集成设置在集成电路板上,并且仅需在对应滑块25原位位置处设置一个位置传感器,减小了传感器的使用量,减小了部件所占用的空间,方便壳体3内各部件的布置。The detection module 81, the second receiving module 84, the communication module 83 and the controller 80 are all integrated on the integrated circuit board, and only one position sensor needs to be set at the original position of the corresponding slider 25, which reduces the usage of the sensor , which reduces the space occupied by the components and facilitates the arrangement of the components in the housing 3 .
作为变形,也可以不设置检测模块81,设置三个位置传感器,三个位置传感器分别用于感应滑块25是否到达分闸位置、原位位置和合闸位置,当滑块25到达分闸位置和合闸位置后,再驱动电机1使滑块25返回原位位置,从而使拨动机构不妨碍断路器手柄的拨动。As a modification, the detection module 81 may not be provided, and three position sensors are provided. The three position sensors are respectively used to sense whether the slider 25 reaches the opening position, the home position and the closing position. When the sliding block 25 reaches the opening position and the closing position, After the brake position, drive the motor 1 again to return the slide block 25 to the original position, so that the toggle mechanism does not hinder the toggle of the circuit breaker handle.
作为控制组件的一种变形实施方式,控制组件可以设置计时器以及程序,以控制电机1在驱动滑块25从原位位置到合闸位置,合闸位置返回原位位置,原位位置到分闸位置,以及分闸位置返回原位位置的运行时间。并使滑块25从原位位置到达合闸位置或分闸位置后,自动返回原位位置,此时,就不再需要检测模块81来检测主电路的通断状态。As a modified embodiment of the control assembly, the control assembly can be provided with a timer and a program to control the motor 1 to drive the slider 25 from the home position to the closing position, the closing position returns to the home position, and the home position to the minute position. The gate position, and the running time for the open position to return to the original position. And make the slider 25 automatically return to the original position after reaching the closing position or the opening position from the original position. At this time, the detection module 81 is no longer needed to detect the on-off state of the main circuit.
在转动轮34的中心设置联动杆35,如图4所示,联动杆35穿过每个断路器9的手柄91的轴心设置,从而使断路器控制装置可同时驱动多个断路器9的手柄91转动同时实现所有断路器的合闸操作。联动杆35可以是截面为三角形,正方形等的长杆。A linkage lever 35 is arranged at the center of the rotating wheel 34. As shown in FIG. The handle 91 rotates to realize the closing operation of all circuit breakers at the same time. The linkage rod 35 can be a long rod with a triangular or square cross section.
本实施例的断路器控制装置可同时控制多个断路器9,如图4所示,断路器控制装置与4个断路器并列设置,通过设置联动杆35穿过每个断路器9的手柄91的轴心,联动杆35旋转时带动所有断路器9的手柄转动,使得每个断路器9的手柄91受到的旋转力基本相等,保证所有断路器9的合闸能同时进行。The circuit breaker control device of this embodiment can control a plurality of circuit breakers 9 at the same time. As shown in FIG. When the linkage lever 35 rotates, it drives the handles of all circuit breakers 9 to rotate, so that the rotational force received by the handle 91 of each circuit breaker 9 is basically equal, ensuring that the closing of all circuit breakers 9 can be carried out simultaneously.
本实施例的断路器控制装置的工作过程为:The working process of the circuit breaker control device of the present embodiment is:
驱动断路器进行合闸操作过程为:The process of driving the circuit breaker to close is as follows:
如图1所示,此时断路器处于分闸状态,当需要控制断路器合闸时,向控制组件发送合闸信号,控制组件控制电机1启动,电机1通过传动部件带动螺杆24旋转,使滑块25沿着螺杆24按图1中向下运动,此时,驱动块26的驱动槽的顶壁与拨动件32的拨动杆321接触,驱动块26带动拨动件32绕拨动轴31做图1中的顺时针旋转,并通过成型在拨动件32上的扇形齿轮驱动转动轮34旋转,从而驱动断路器的分合闸机构动作完成合闸操作。完成合闸操作后,断路器9所控制的主电路导通,控制组件在接收到有电流通过的信号后,驱动电机1反转(与合闸操作刚开始时启动电机1时的旋转方向相反),使滑块25沿着螺杆24按图1中向上运动,滑块25返回原位位置(在原位位置设置有位置传感器,一旦滑块25返回原位位置就会触发位置传感器,位置传感器将信号发给控制器,控制器控制电机1停止运行),驱动块26与拨动杆321脱离接触,解除了合闸时拨动机构与转动轮34之间的传动配合关系,拨动杆321位于驱动槽261中间位置,拨动杆321运动不会受到驱动块26的阻碍,拨动件32和转动轮34的转动也不受限制,状态如图3所示,此时,就可以通过手动方式拨动断路器的手柄91,使断路器分闸,断路器分闸后,在断路器分合闸机构的带动下拨动件32和转动轮34返回如图1所示的位置。As shown in Figure 1, the circuit breaker is in the opening state at this time. When it is necessary to control the closing of the circuit breaker, a closing signal is sent to the control component, and the control component controls the motor 1 to start. The slide block 25 moves downwards along the screw rod 24 as shown in Fig. 1. At this time, the top wall of the drive groove of the drive block 26 contacts the toggle rod 321 of the toggle piece 32, and the drive block 26 drives the toggle piece 32 to move around. The shaft 31 rotates clockwise as shown in Figure 1, and drives the rotating wheel 34 to rotate through the sector gear formed on the toggle 32, thereby driving the opening and closing mechanism of the circuit breaker to complete the closing operation. After the closing operation is completed, the main circuit controlled by the circuit breaker 9 is turned on, and after the control component receives the signal that there is current passing through, the drive motor 1 is reversed (the rotation direction is opposite to that when the motor 1 is started at the beginning of the closing operation. ), the slide block 25 is moved upwards along the screw rod 24 in Fig. 1, and the slide block 25 returns to the original position (the position sensor is arranged at the original position, once the slide block 25 returns to the original position, the position sensor will be triggered, and the position sensor The signal is sent to the controller, the controller controls the motor 1 to stop running), the driving block 26 is out of contact with the toggle lever 321, and the transmission cooperation relationship between the toggle mechanism and the rotating wheel 34 is released when the brake is closed, and the toggle lever 321 Located in the middle of the drive groove 261, the movement of the toggle lever 321 will not be hindered by the drive block 26, and the rotation of the toggle member 32 and the rotating wheel 34 will not be restricted. The state is shown in Figure 3. At this time, you can manually mode to toggle the handle 91 of the circuit breaker to open the circuit breaker. After the circuit breaker is opened, the toggle member 32 and the rotating wheel 34 return to the position shown in FIG. 1 under the drive of the circuit breaker opening and closing mechanism.
驱动断路器进行分闸操作过程为:The process of driving the circuit breaker to open is as follows:
在通常情况下,在断路器已经合闸的情况下,如图3所示,通过断路器控制装置控制短路器合闸时,向控制组件发送分闸信号,控制组件控制电机1启动,电机1通过传动部件带动螺杆24旋转,使滑块25沿着螺杆24按图1中向上运动,驱动块26的驱动槽的底壁与拨动件32的拨动杆321接触,驱动块26带动拨动件32绕拨动轴31做图1中的逆时针旋转,并通过成型在拨动件32上的扇形齿轮驱动转动轮34旋转,从而驱动断路器的分合闸机构动作完成分闸操作。完成分闸操作后,断路器所控制的主电路断开,控制器在接收到无电流通过的信号后,驱动电机1反转(与分闸操作刚开始时启动电机1时的旋转方向相反),使滑块25沿着螺杆24按图1中向下运动,滑块25返回原位位置(在原位位置设置有位置传感器,一旦滑块25返回原位位置就会触发位置传感器,位置传感器将信号发给控制器,控制器控制电机1停止运行),驱动块26与拨动杆321脱离接触,解除了分闸时拨动机构与转动轮34之间的传动配合关系,拨动杆321位于驱动槽261中间位置,拨动杆321运动不会受到驱动块26的阻碍,拨动件32和转动轮34的转动也不受限制,此时,就可以通过手动方式拨动断路器的手柄91,使断路器合闸。Under normal circumstances, when the circuit breaker has been closed, as shown in Figure 3, when the circuit breaker control device is used to control the closing of the short circuit breaker, an opening signal is sent to the control component, and the control component controls the motor 1 to start, and the motor 1 The screw rod 24 is driven to rotate by the transmission part, so that the slider 25 moves upwards along the screw rod 24 as shown in FIG. The member 32 rotates counterclockwise in FIG. 1 around the toggle shaft 31, and drives the rotating wheel 34 to rotate through the sector gear formed on the toggle member 32, thereby driving the opening and closing mechanism of the circuit breaker to complete the opening operation. After the opening operation is completed, the main circuit controlled by the circuit breaker is disconnected, and after the controller receives the signal of no current passing, the drive motor 1 is reversed (opposite to the rotation direction when the motor 1 is started at the beginning of the opening operation) , the slide block 25 is moved downwards along the screw rod 24 in Fig. 1, and the slide block 25 returns to the original position (the position sensor is arranged at the original position, once the slide block 25 returns to the original position, the position sensor will be triggered, and the position sensor Send the signal to the controller, the controller controls the motor 1 to stop running), the driving block 26 is out of contact with the toggle lever 321, and the transmission cooperation relationship between the toggle mechanism and the rotating wheel 34 is released when the brake is opened, and the toggle lever 321 Located in the middle of the drive groove 261, the movement of the toggle lever 321 will not be hindered by the drive block 26, and the rotation of the toggle member 32 and the rotating wheel 34 will not be restricted. At this time, the handle of the circuit breaker can be manually toggled 91. Closing the circuit breaker.
实施例2Example 2
本实施例提供一种微型断路器控制结构,是在实施例1基础上的改进,在本实施例中与实施例1的不同之处在于,分闸驱动机构的结构不同以及控制组件的结构功能不同,如图2所示,This embodiment provides a miniature circuit breaker control structure, which is an improvement on the basis of Embodiment 1. The difference between this embodiment and Embodiment 1 is that the structure of the opening drive mechanism is different and the structure and function of the control assembly different, as shown in Figure 2,
本实施例中的分闸驱动机构,包括:The opening drive mechanism in this embodiment includes:
驱动块26,设置在所述滑块25上;A driving block 26 is arranged on the slider 25;
脱扣杆36,从开设在壳体3上弧形通孔361中穿出,伸入到断路器内部,用于触发断路器9内的脱扣器;The tripping rod 36 passes through the arc-shaped through hole 361 provided on the housing 3, and extends into the circuit breaker for triggering the tripper in the circuit breaker 9;
脱扣驱动件42,能够转动,用于拨动脱扣杆36在所述弧形通孔361内运动;The tripping driver 42 is capable of rotating, and is used to move the tripping rod 36 in the arc-shaped through hole 361;
所述脱扣杆36在所述弧形通孔361内运动并具有解除触发断路器9内的脱扣器的初始位置以及触发断路器9内的脱扣器的触发位置;The tripping rod 36 moves in the arc-shaped through hole 361 and has an initial position for releasing the tripper in the circuit breaker 9 and a trigger position for triggering the tripper in the circuit breaker 9 ;
所述滑块25在原位位置和合闸位置之间运动时,触发断路器9内的脱扣器使断路器分闸,所述滑块25处于原位位置时,所述脱扣杆36在复位机构的带动下回到初始位置,从而解除触发断路器9内的脱扣器。When the slider 25 moves between the home position and the closing position, the release device in the circuit breaker 9 is triggered to open the circuit breaker. When the slider 25 is in the home position, the trip lever 36 is Driven by the reset mechanism, it returns to the initial position, thereby releasing the tripper in the trigger circuit breaker 9 .
本实施例中,通过触发断路器9内的脱扣器完成断路器的分闸,一旦脱扣杆36触发到脱扣器,就可以使断路器9快速弹跳分闸,分闸速度快、分闸过程中无电弧产生,提高了分闸的及时性和安全性。In this embodiment, the opening of the circuit breaker is completed by triggering the release device in the circuit breaker 9. Once the trip lever 36 triggers the release device, the circuit breaker 9 can be quickly bounced and opened, and the opening speed is fast. There is no arc generated during the switching process, which improves the timeliness and safety of switching off.
驱动块26上设置有凸出于驱动块26侧壁的凸块262,驱动块26运动时通过凸块262抵靠着脱扣驱动件42绕着固定在壳体3上的转轴41转动。The driving block 26 is provided with a protrusion 262 protruding from the side wall of the driving block 26 , and when the driving block 26 moves, the protrusion 262 abuts against the tripping driving member 42 and rotates around the rotating shaft 41 fixed on the housing 3 .
具体地,所述复位机构,如图2所示,包括与所述脱扣驱动件42一端连接的弹簧42连接,所述弹簧42向所述脱扣驱动件42施加使所述脱扣杆36具有向着初始位置运动的弹力。Specifically, the reset mechanism, as shown in FIG. 2 , includes a spring 42 connected to one end of the trip driver 42, and the spring 42 applies force to the trip driver 42 to make the trip lever 36 Has an elastic force to move towards the initial position.
通过设置弹簧42可以使脱扣驱动件42更快地返回初始位置,以加快解除对断路器9内脱扣器的触发。By setting the spring 42, the trip driving member 42 can return to the initial position faster, so as to speed up the release of triggering of the trip unit in the circuit breaker 9 .
本实施例的断路器控制结构可同时控制多个断路器9,如图4所示,断路器控制装置与4个断路器并列设置,通过设置联动杆35穿过每个断路器9的手柄91的轴心,联动杆35旋转时带动所有断路器9的手柄转动;所述脱扣杆36横穿过若干个并列设置的断路器9,所述脱扣杆36运动时能够同时触发或者解除触发所有断路器9内的脱扣机构。The circuit breaker control structure of this embodiment can control a plurality of circuit breakers 9 at the same time. As shown in FIG. When the linkage lever 35 rotates, it drives the handles of all circuit breakers 9 to rotate; the trip lever 36 traverses several circuit breakers 9 arranged side by side, and the trip lever 36 can simultaneously trigger or release the trigger when it moves Trip mechanism in all circuit breakers 9.
本实施例中合闸操作过程与实施例1中的相同,但分闸操作过程不同,In this embodiment, the closing operation process is the same as that in Embodiment 1, but the opening operation process is different,
在通常情况下,在断路器已经合闸的情况下,如图2所示,通过断路器控制装置控制短路器合闸时,其过程为:启动电机1,使滑块25沿着螺杆24按图1中向上运动,此时,驱动块26上的凸块262顶住脱扣驱动件42的一端,使脱扣驱动件42绕脱扣驱动件转轴41沿图2所示的顺时针方向旋转,从而带动脱扣杆36在弧形通孔361内沿顺时针方向运行,并且脱扣杆36触发断路器内的脱扣装置动作,使断路器9分闸,断路器手柄91也会跳至分闸装置,这种分闸方式动作速度快,可以及时迅速地实现分闸。完成分闸操作后,主电路断开,控制器在接收到主电路无电流通过的信号后,驱动电机1反转,使滑块25沿着螺杆24按图1中向下运动,滑块25返回原位位置(在原位位置设置有位置传感器,一旦滑块25返回原位位置就会触发位置传感器,位置传感器将信号发给控制器,控制器控制电机1停止运行),同时驱动块26不再抵靠脱扣杆36,在弹簧43拉力的作用下,脱扣驱动件42也恢复到原位位置,解除对脱扣器的触发。拨动杆321位于驱动槽261中间位置,使拨动件32和转动轮34的转动不受限制。此时,可以还可以通过手动方式拨动断路器的手柄,使断路器合闸,断路器合闸后,拨动件32和转动轮34返回如图1所示的位置,脱扣杆36返回图2中的位置。Under normal circumstances, when the circuit breaker has been closed, as shown in Figure 2, when the circuit breaker is controlled by the circuit breaker control device to close the circuit breaker, the process is: start the motor 1, make the slider 25 press the screw 24 along the As shown in FIG. 1, it moves upward. At this time, the protrusion 262 on the driving block 26 bears against one end of the tripping driver 42, so that the tripping driver 42 rotates clockwise around the tripping driver shaft 41 as shown in FIG. 2 , thereby driving the trip lever 36 to run clockwise in the arc-shaped through hole 361, and the trip lever 36 triggers the action of the trip device in the circuit breaker, so that the circuit breaker 9 is opened, and the circuit breaker handle 91 will also jump to The opening device, this opening method has a fast action speed, and can realize opening in time and quickly. After the opening operation is completed, the main circuit is disconnected. After the controller receives the signal that the main circuit has no current passing through, it drives the motor 1 in reverse, so that the slider 25 moves downward along the screw rod 24 as shown in Figure 1, and the slider 25 Return to the original position (the position sensor is provided at the original position, once the slide block 25 returns to the original position, the position sensor will be triggered, the position sensor sends a signal to the controller, and the controller controls the motor 1 to stop running), and the drive block 26 No longer against the trip rod 36 , under the action of the tension of the spring 43 , the trip driver 42 also returns to the original position, releasing the triggering of the trip device. The toggle lever 321 is located in the middle of the driving groove 261, so that the rotation of the toggle member 32 and the rotating wheel 34 is not restricted. At this time, the handle of the circuit breaker can also be moved manually to close the circuit breaker. After the circuit breaker is closed, the toggle member 32 and the rotating wheel 34 return to the position shown in Figure 1, and the trip lever 36 returns to the position shown in Figure 1. location in Figure 2.
另外,本实施例的控制组件,还包括第一接收模块82,用于接收电表欠费信号;In addition, the control component of this embodiment also includes a first receiving module 82, configured to receive the meter arrears signal;
当第一接收模块82接收到电表欠费信号后,控制器80根据所述电表欠费信号控制断路器分闸,并通过脱扣杆36始终触发断路器的脱扣器,此时,就算手动拨动断路器手柄,通过外力作用使断路器手柄保持合闸状态时的位置,也无法接通电路,防止人为强行对断路器合闸以偷电。After the first receiving module 82 receives the meter arrears signal, the controller 80 controls the circuit breaker to open according to the meter arrears signal, and triggers the tripper of the circuit breaker through the trip lever 36 all the time. Toggle the handle of the circuit breaker, and the handle of the circuit breaker remains in the closed state through external force, and the circuit cannot be connected, so as to prevent people from forcibly closing the circuit breaker to steal electricity.
具体地,当控制组件得到电表的欠费信号后,会主动启动电机1使断路器分闸,分闸过程如上文所述的过程相同,但是在分闸操作后,滑块25不返回原位位置,脱扣杆36也不返回,因此,脱扣杆36始终触发断路器的脱扣器,此时,就算手动拨动断路器手柄,通过外力作用使断路器手柄保持合闸状态,也无法接通电路,防止偷电。Specifically, when the control component receives the arrears signal from the ammeter, it will actively start the motor 1 to open the circuit breaker. The opening process is the same as that described above, but after the opening operation, the slider 25 does not return to its original position. position, the trip lever 36 does not return, therefore, the trip lever 36 always triggers the release device of the circuit breaker. Connect the circuit to prevent electricity theft.
本实施例中,如图1和3所示,壳体3内个部件的布置方式为:电机1、导杆23和螺杆24均沿着断路器控制装置的高度方向设置,位于壳体3内一侧(图中右侧),电机1靠近壳体3的两侧壁设置,拨动机构、转动轮34和脱扣驱动件42集中在壳体3内的上部,在壳体3内另一侧预留出安装控制组件中集成电路板(集成有各模块)的安装位置,集成电路可做成一块整体,上述布置方式,充分利用壳体3内的空间,使得断路器控制装置的外形可以做成与断路器9的外形相近,方便断路器控制装置与断路器9并列安装。In this embodiment, as shown in Figures 1 and 3, the arrangement of the components in the housing 3 is as follows: the motor 1, the guide rod 23 and the screw rod 24 are all arranged along the height direction of the circuit breaker control device, and are located in the housing 3. On one side (the right side in the figure), the motor 1 is arranged close to the two side walls of the housing 3, the toggle mechanism, the rotating wheel 34 and the tripping driver 42 are concentrated in the upper part of the housing 3, and the other side of the housing 3 The installation position of the integrated circuit board (integrated with various modules) in the control assembly is reserved on the side, and the integrated circuit can be made into a whole. Made to be similar to the profile of the circuit breaker 9, it is convenient for the circuit breaker control device and the circuit breaker 9 to be installed side by side.
实施例1和2中控制组件的电源直接来自主电路,主电路的电源经降压、镇流后供控制组件使用,此外,还可设置充电电池,以防止在主电路断电时无法使用断路器控制装置。The power supply of the control components in Embodiments 1 and 2 comes directly from the main circuit, and the power supply of the main circuit is used by the control components after stepping down and ballasting. In addition, a rechargeable battery can also be set to prevent the main circuit from being unable to use when the main circuit is powered off. controller control device.
实施例1和2中的传动部件的所有齿轮、转动轮34、螺杆24、导杆23、滑块25、驱动块26、拨动件32、联动杆35、脱扣杆36、拨动杆321、脱扣驱动件转轴41、脱扣驱动件42均为金属材料制成,以提高强度和耐磨性,壳体3由塑料材料制成。All the gears of the transmission parts in Embodiment 1 and 2, the rotating wheel 34, the screw rod 24, the guide rod 23, the slide block 25, the drive block 26, the toggle member 32, the linkage lever 35, the trip lever 36, the toggle lever 321 The rotating shaft 41 of the tripping driving part and the tripping driving part 42 are all made of metal materials to improve the strength and wear resistance, and the housing 3 is made of plastic materials.
壳体3上还可设置开关5,通过扳动开关可以使断路器控制装置开启或关闭控制电机1的功能。A switch 5 can also be arranged on the casing 3, and the function of controlling the motor 1 can be turned on or off by the circuit breaker control device by pulling the switch.
实施例3Example 3
本实施例提供一种微型断路器控制装置,如图1-3所示,包括壳体3,以及设置在壳体3内的如实施例1或2所述的微型断路器控制结构。This embodiment provides a miniature circuit breaker control device, as shown in FIGS. 1-3 , which includes a housing 3 and a miniature circuit breaker control structure as described in Embodiment 1 or 2 arranged in the housing 3 .
由于本实施例的微型断路器控制装置具有实施例1或2的微型断路器控制结构,因而也具有实施例1或2所述的优点。Since the MCB control device of this embodiment has the MCB control structure of Embodiment 1 or 2, it also has the advantages described in Embodiment 1 or 2.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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| CN109950100A (en) * | 2019-04-10 | 2019-06-28 | 宏秀电气有限公司 | A kind of operating mechanism and outdoor high voltage circuit breaker of outdoor high voltage circuit breaker |
| CN109950100B (en) * | 2019-04-10 | 2024-02-20 | 宏秀电气有限公司 | Operating mechanism of outdoor high-voltage circuit breaker and outdoor high-voltage circuit breaker |
| CN112924899A (en) * | 2019-04-22 | 2021-06-08 | 福建通力达实业有限公司 | Intelligent circuit breaker with short circuit detection function |
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| CN110120708A (en) * | 2019-05-18 | 2019-08-13 | 南京觅丹电子信息有限公司 | Ensure that more people remotely operate the intelligent breaker of safety |
| CN111599657A (en) * | 2020-06-23 | 2020-08-28 | 广东南冠电气有限公司 | Self-recovery type overvoltage and undervoltage protection circuit breaker |
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| CN112951675B (en) * | 2021-02-05 | 2023-01-24 | 四川电器集团中低压智能配电有限公司 | Circuit breaker control device based on cloud platform |
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