CN105167869A - A manufacturing process of partial denture finished resin teeth - Google Patents
A manufacturing process of partial denture finished resin teeth Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及可拆局部义齿制作技术领域,具体涉及一种局部义齿成品树脂牙的制作工艺。 The invention relates to the technical field of manufacturing detachable partial dentures, in particular to a manufacturing process of finished resin teeth of partial dentures.
背景技术 Background technique
可摘局部义齿是一种利用天然牙和粘膜作支持,借义齿的固位体和基托固位,用以修复牙列和相邻组织缺损,且能为患者自行取戴的一种修复体。可摘局部义齿具有适应症广、修复效果良好、制作简便等优点,在临床工作中被广泛应用。特别是在基层医疗单位,可摘局部义齿修复已作为一种主要的临床牙列缺失的修复方法,为患者提供修复治疗。可摘局部义齿一般由卡环、支托、基托和人工牙等基本功能部位构成,卡环是可摘局部义齿附着在基牙牙冠表面上的金属部分,有支持、卡抱、固位作用;支托是卡环伸向基牙面产生支持的部分,可保持卡环位于基牙上的一定位置,并将咀嚼压力传到基牙上;基托为可摘局部义齿的主要组成部分,有承戴义齿(人工牙)、连接义齿各组成部分成一整体,传达咀嚼力于粘膜上,并有支持和固位作用;基牙是患者口腔内用以放置卡环、支托等固位装置来稳定固位义齿的牙齿。人民卫生出版社2003出版的、由马轩祥主编的《口腔修复学》第五版,在第十四章中的第222页~242页详细描述了现有的可摘局部义齿的及其制作方法。目前,现有的可摘局部义齿的卡环、支托和基托都是一体结构的,可摘局部义齿按支持组织的不同分为:牙支持式、粘膜支持式和粘膜、基牙共同支持式三种形式。牙支持式可摘局部义齿,因有在基牙上直接固位的卡环,固位、卡抱作用好,义齿稳定性佳,但其咀嚼压力主要靠基牙承担,不适应于余留牙有松动,牙周状况较差的患者;粘膜支持式可摘局部义齿无卡环支持,虽能适应于多数牙缺失,余留牙有松动、牙周状况相对较差的患者,但其固位和卡抱作用较差,义齿行使功能时,易产生轴向和侧向移位。由于可摘局部义齿修复对患者的口腔状况和基牙健康情况有一定的要求,基牙有I~II°松动或牙周情况不佳的患者修复效果不理想,基牙易松动脱落,存留率低。这部分患者的修复治疗常常因基牙的松动、脱落而导致修复失败。在临床工作中这种现象经常遇到。国内外报道对此类患者可摘局部义齿修复的改进方法虽较多,但修复效果均不很理想。 Removable partial denture is a kind of restoration that uses natural teeth and mucous membrane as support, and is retained by the retainer and base of the denture to repair the defects of the dentition and adjacent tissues, and can be taken and worn by the patient. . Removable partial dentures have the advantages of wide indications, good restoration effect, and easy fabrication, and are widely used in clinical work. Especially in primary medical units, the restoration of removable partial dentures has been used as a main restoration method for clinical dentition, providing restoration treatment for patients. Removable partial dentures are generally composed of basic functional parts such as clasps, rests, bases, and artificial teeth. The clasps are the metal parts of the removable partial denture attached to the surface of the crown of the abutment teeth, and have the functions of support, clamping, and retention. The rest is the supporting part of the clasp extending towards the abutment surface, which can keep the clasp at a certain position on the abutment and transmit the chewing pressure to the abutment; the base is the main component of the removable partial denture. Wearing dentures (artificial teeth), connecting the components of dentures into a whole, conveying masticatory force on the mucous membrane, and having the function of support and retention; abutment teeth are retention devices such as snap rings and rests in the patient's oral cavity To stabilize the teeth that retain the denture. The fifth edition of "Prosthodontics" edited by Ma Xuanxiang, published by People's Health Publishing House in 2003, describes in detail the existing removable partial denture and its manufacturing method in the 222nd to 242th pages in the fourteenth chapter. At present, the clasps, rests and bases of the existing removable partial dentures are all of an integrated structure. The removable partial dentures are divided into tooth-supported, mucosa-supported and mucosa-abutment joint support according to different supporting tissues. three forms. Tooth-supported removable partial dentures, because of the clasp directly fixed on the abutment teeth, have good retention and clamping effects, and good denture stability, but the chewing pressure is mainly borne by the abutment teeth, so it is not suitable for loosening of the remaining teeth , patients with poor periodontal condition; mucosa-supported removable partial denture without clasp support, although it can be adapted to patients with most missing teeth, loose remaining teeth, and relatively poor periodontal condition, but its retention and clamping effect Poor, when the denture performs its functions, it is prone to axial and lateral displacement. Since the restoration of removable partial dentures has certain requirements on the oral condition of the patient and the health of the abutment teeth, the restoration effect is not ideal for patients with I-II degree loosening of the abutment teeth or poor periodontal condition, and the abutment teeth are easy to loosen and fall off, and the survival rate is low. Low. The restorative treatment of these patients often fails due to the loosening and loss of abutment teeth. This phenomenon is often encountered in clinical work. Although there are many improved methods for the restoration of removable partial dentures reported at home and abroad, the restoration effects are not very satisfactory.
现有的局部义齿在包埋时需要将整个牙齿石膏模型放入包埋盒中,填充石膏,然后水煮,使牙齿粘于石膏槽内,然后在牙齿的压根处涂布树脂,放入牙齿石膏模型,将牙齿石膏模型再次放入包埋盒内进行水煮,打开并去除石膏后制得局部义齿。但该方法需要浪费大量的石膏进行包埋,生产成本高。 When embedding existing partial dentures, the entire tooth plaster model needs to be put into the embedding box, filled with plaster, and then boiled to make the teeth stick to the plaster groove, and then resin is applied to the roots of the teeth and placed in the tooth Plaster model, put the tooth plaster model into the embedding box again for boiling, open and remove the plaster to make a partial denture. However, this method needs to waste a large amount of gypsum for embedding, and the production cost is high.
发明内容 Contents of the invention
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种局部义齿成品树脂牙的制作工艺,该制作工艺比传统包埋法减少80%以上的石膏使用量,生产成本低,方法简单,操作控制方便,生产效率高。 In order to overcome the shortcomings and deficiencies in the prior art, the object of the present invention is to provide a manufacturing process of a partial denture finished resin tooth, which reduces the amount of plaster used by more than 80% compared with the traditional embedding method, and has low production cost. The method is simple, the operation and control are convenient, and the production efficiency is high.
本发明的另一目的在于提供一种局部义齿成品树脂牙,该局部义齿成品树脂牙具有戴用舒适,口感好,患者咬合力恢复良好,固位、稳定均较佳,对基牙具有良好的保护作用。 Another object of the present invention is to provide a finished partial denture resin tooth. The finished partial denture resin tooth has the characteristics of comfortable wearing, good taste, good recovery of occlusal force, good retention and stability, and good effect on abutment teeth. Protective effects.
本发明的目的通过下述技术方案实现:一种局部义齿成品树脂牙的制作工艺,包括如下步骤: The object of the present invention is achieved through the following technical solutions: a manufacturing process of partial denture finished resin teeth, comprising the steps of:
(1)卡环设计:根据牙齿畸形患者的牙弓形态和尺寸,设计钢丝卡环; (1) Clasp design: Design a wire clasp according to the shape and size of the dental arch of patients with dental deformities;
(2)局部排牙:在牙齿石膏模型的牙齿畸形部位进行局部排牙; (2) Partial tooth arrangement: local tooth arrangement is performed on the deformed part of the tooth plaster model;
(3)基托设计:在排牙后的牙齿两侧设计基托; (3) Base design: design the base on both sides of the teeth after the teeth are arranged;
(4)腊堤制作:在牙齿石膏模型上用蜡制作腊堤,将排牙后的牙齿排布在腊堤上; (4) Fabrication of wax embankment: wax embankment is made with wax on the plaster model of teeth, and the teeth after teeth arrangement are arranged on the embankment;
(5)试戴:将排牙后的牙齿放入牙齿畸形患者口内试戴,患者如有不适,对排牙后的牙齿在腊堤上进行咬合调整; (5) Try-in: Put the teeth after the arrangement into the mouth of the patient with deformity and try it on. If the patient feels uncomfortable, adjust the occlusal adjustment of the teeth after the arrangement on the embankment;
(6)倒模:将排牙后的牙齿用石膏倒模制得石膏阴模,牙齿留在石膏阴模内; (6) Molding: Invert the teeth after the row of teeth with gypsum to make a gypsum negative mold, and keep the teeth in the gypsum negative mold;
(7)注树脂:将石膏阴模放在牙齿石膏模型的牙齿畸形部位,在石膏阴模的内侧缝隙处注入树脂; (7) Resin injection: place the plaster negative mold on the tooth deformity of the tooth plaster model, and inject resin into the inner gap of the plaster negative mold;
(8)加压硬化:将牙齿石膏模型放入压力锅中加压硬化,冷却后除去石膏阴模,制得局部义齿成品树脂牙。 (8) Pressure hardening: put the plaster model of the tooth into a pressure cooker and harden it under pressure, remove the gypsum negative mold after cooling, and obtain the finished resin tooth of the partial denture.
本发明的制作工艺通过将石膏阴模直接放在牙齿石膏模型的牙齿畸形部位并注入树脂,比传统包埋法减少80%以上的石膏使用量,生产成本降低70%以上,方法简单,操作控制方便,生产效率提高25%以上。 The production process of the present invention directly places the gypsum negative mold on the deformed teeth of the tooth gypsum model and injects resin, which reduces the amount of gypsum used by more than 80% and the production cost by more than 70% compared with the traditional embedding method. The method is simple and the operation is controlled. Convenience, production efficiency increased by more than 25%.
优选的,所述步骤(1)中,牙齿石膏模型的制作工艺包括如下步骤: Preferably, in the step (1), the manufacturing process of the tooth plaster model includes the following steps:
A、取模:获取牙齿畸形患者的牙齿阳模; A. Impression taking: Obtain the positive impression of the tooth of the patient with dental deformity;
B、打磨:将牙齿阳模的地面、内侧舌面、外侧颊面进行打磨; B. Grinding: Grinding the ground, inner lingual surface, and outer buccal surface of the male mold of the teeth;
C、插钉:将打磨后的牙齿阳模的底面开设多个凹槽,凹槽内填充胶水并插入钉子,并在每个钉子的顶部套设一胶套; C. Nail insertion: open multiple grooves on the bottom surface of the polished tooth male mold, fill the grooves with glue and insert nails, and set a rubber sleeve on the top of each nail;
D、上黄:在牙齿阳模的底面刮涂一层硬石膏,取一与牙齿阳模的底面相配合的硬石膏基座,硬石膏基座的中部开设有与钉子相配合的通孔,在硬石膏基座的底部和外侧涂普通石膏,硬化后与基座一起形成基台; D. Yellowing: Scrape and coat a layer of anhydrite on the bottom surface of the tooth male mold, take an anhydrite base that matches the bottom surface of the tooth male mold, and open a through hole that matches the nail in the middle of the anhydrite base. Apply ordinary plaster on the bottom and outside of the anhydrite base, and form the abutment together with the base after hardening;
E、上基台:将牙齿阳模的钉子插入硬石膏基座的通孔内; E. Upper abutment: Insert the nails of the positive mold of the teeth into the through holes of the anhydrite base;
F、刮边:刮去牙齿阳模与基座连接处的硬石膏; F. Scraping: Scrape off the anhydrite at the connection between the tooth male mold and the base;
G、挖钉孔:在基座的底部对应钉子的位置挖空,将钉子从基座底部敲出,使牙齿阳模与基台分离; G. Digging the nail hole: hollow out the position corresponding to the nail at the bottom of the base, knock out the nail from the bottom of the base, and separate the positive mold of the tooth from the abutment;
H、锯开:将牙齿阳模有牙齿畸形的牙左侧和右侧锯开,分成多个部分; H. Sawing: Saw the left and right sides of the teeth with deformed teeth on the male model of the teeth, and divide them into multiple parts;
I、写模号:在各部分牙齿阳模的牙根处写上分模号,在基台的内侧面写上总模号,制得牙齿石膏模型。 1, write the model number: write the parting model number at the tooth root of each part of the tooth positive model, write the total model number on the inner side of the abutment, and make the tooth plaster model.
本发明牙齿石膏模型的制作工艺通过采用上黄步骤,在牙齿阳模的底面刮涂一层硬石膏,且基台是由小部分的硬石膏和大部分的普通石膏构成,可以大大减少硬石膏的用量80%以上,生产成本降低40%以上。 The manufacturing process of the tooth gypsum model of the present invention adopts the yellowing step to scrape and coat a layer of anhydrite on the bottom surface of the tooth male mold, and the abutment is composed of a small part of anhydrite and most of the ordinary gypsum, which can greatly reduce the amount of anhydrite. The dosage is more than 80%, and the production cost is reduced by more than 40%.
本发明牙齿石膏模型的制作工艺通过在在钉子的顶部套设一胶套,胶套和钉子一起插入通孔后硬化,固定于通孔的顶部,使得钉子与胶套套接,可以防止基台脱落,结构简单,使用方便。 The manufacturing process of the tooth gypsum model of the present invention sets a rubber sleeve on the top of the nail, and the rubber sleeve and the nail are inserted into the through hole together and then hardened, and then fixed on the top of the through hole, so that the nail and the rubber sleeve are socketed to prevent the abutment from falling off , simple in structure and easy to use.
本发明牙齿石膏模型的制作工艺方法简单,操作控制方便,生产效率提高20%以上,生产成本低。 The tooth gypsum model of the invention has a simple manufacturing process, convenient operation and control, increased production efficiency by more than 20%, and low production cost.
优选的,所述步骤A具体为:首先用牙科硅橡胶材料获取牙齿畸形患者的的牙齿阴模,然后用硬石膏在牙齿阴模上灌制成牙齿阳模。 Preferably, the step A specifically includes: firstly, using dental silicone rubber material to obtain a dental negative mold of a patient with deformed teeth, and then filling the dental negative mold with anhydrite to form a positive tooth mold.
优选的,所述步骤B之后还包括步骤B1、补平:用硬石膏将打磨后的牙齿阳模表面的缺口或凹凸不平的地方补平。 Preferably, after the step B, step B1 is also included, leveling up: using anhydrite to fill up the gaps or uneven places on the surface of the polished tooth male model.
优选的,所述步骤I之后还包括步骤I1、除气泡:除去牙齿石膏模型表面的气泡。 Preferably, step I1 is also included after the step I, removing air bubbles: removing air bubbles on the surface of the tooth plaster model.
本发明的另一目的通过下述技术方案实现:一种局部义齿成品树脂牙,所述局部义齿成品树脂牙根据上述所述的制作工艺制得。 Another object of the present invention is achieved by the following technical solution: a finished partial denture resin tooth, which is produced according to the above-mentioned manufacturing process.
本发明的局部义齿成品树脂牙具有戴用舒适,口感好,患者咬合力恢复良好,固位、稳定均较佳,对基牙具有良好的保护作用。尤其适合于基牙有I~II°松动、牙周情况不佳的患者、失牙较多、采用设计固位稳定时效果又欠佳的患者使用。 The finished partial denture resin tooth of the present invention has the advantages of comfortable wearing and good taste, good recovery of occlusal force of patients, good retention and stability, and good protection effect on abutment teeth. It is especially suitable for patients with I-II degrees of loose abutment teeth, poor periodontal conditions, more tooth loss, and patients with poor results when the designed retention is stable.
本发明的有益效果在于:本发明的制作工艺通过将石膏阴模直接放在牙齿石膏模型的牙齿畸形部位并注入树脂,比传统包埋法减少80%以上的石膏使用量,生产成本降低70%以上,方法简单,操作控制方便,生产效率提高25%以上。 The beneficial effect of the present invention is that: the production process of the present invention directly places the gypsum negative mold on the deformed teeth of the tooth gypsum model and injects resin, which reduces the amount of gypsum used by more than 80% compared with the traditional embedding method, and reduces the production cost by 70% Above, the method is simple, the operation and control are convenient, and the production efficiency is increased by more than 25%.
本发明的局部义齿成品树脂牙具有戴用舒适,口感好,患者咬合力恢复良好,固位、稳定均较佳,对基牙具有良好的保护作用。尤其适合于基牙有I~II°松动、牙周情况不佳的患者、失牙较多、采用设计固位稳定时效果又欠佳的患者使用。 The finished partial denture resin tooth of the present invention has the advantages of comfortable wearing and good taste, good recovery of occlusal force of patients, good retention and stability, and good protection effect on abutment teeth. It is especially suitable for patients with I-II degrees of loose abutment teeth, poor periodontal conditions, more tooth loss, and patients with poor results when the designed retention is stable.
具体实施方式 Detailed ways
为了便于本领域技术人员的理解,下面结合实施例对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。 In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the examples, and the contents mentioned in the embodiments are not intended to limit the present invention.
实施例1 Example 1
一种局部义齿成品树脂牙的制作工艺,包括如下步骤: A manufacturing process of a partial denture finished resin tooth, comprising the steps of:
(1)卡环设计:根据牙齿畸形患者的牙弓形态和尺寸,设计钢丝卡环; (1) Clasp design: Design a wire clasp according to the shape and size of the dental arch of patients with dental deformities;
(2)局部排牙:在牙齿石膏模型的牙齿畸形部位进行局部排牙; (2) Partial tooth arrangement: local tooth arrangement is performed on the deformed part of the tooth plaster model;
(3)基托设计:在排牙后的牙齿两侧设计基托; (3) Base design: design the base on both sides of the teeth after the teeth are arranged;
(4)腊堤制作:在牙齿石膏模型上用蜡制作腊堤,将排牙后的牙齿排布在腊堤上; (4) Fabrication of wax embankment: wax embankment is made with wax on the plaster model of teeth, and the teeth after teeth arrangement are arranged on the embankment;
(5)试戴:将排牙后的牙齿放入牙齿畸形患者口内试戴,患者如有不适,对排牙后的牙齿在腊堤上进行咬合调整; (5) Try-in: Put the teeth after the arrangement into the mouth of the patient with deformity and try it on. If the patient feels uncomfortable, adjust the occlusal adjustment of the teeth after the arrangement on the embankment;
(6)倒模:将排牙后的牙齿用石膏倒模制得石膏阴模,牙齿留在石膏阴模内; (6) Molding: Invert the teeth after the row of teeth with gypsum to make a gypsum negative mold, and keep the teeth in the gypsum negative mold;
(7)注树脂:将石膏阴模放在牙齿石膏模型的牙齿畸形部位,在石膏阴模的内侧缝隙处注入树脂; (7) Resin injection: place the plaster negative mold on the tooth deformity of the tooth plaster model, and inject resin into the inner gap of the plaster negative mold;
(8)加压硬化:将牙齿石膏模型放入压力锅中加压硬化,冷却后除去石膏阴模,制得局部义齿成品树脂牙。 (8) Pressure hardening: put the plaster model of the tooth into a pressure cooker and harden it under pressure, remove the gypsum negative mold after cooling, and obtain the finished resin tooth of the partial denture.
所述步骤(1)中,牙齿石膏模型的制作工艺包括如下步骤: In the step (1), the manufacturing process of the tooth plaster model includes the following steps:
A、取模:获取牙齿畸形患者的牙齿阳模; A. Impression taking: Obtain the positive impression of the tooth of the patient with dental deformity;
B、打磨:将牙齿阳模的地面、内侧舌面、外侧颊面进行打磨; B. Grinding: Grinding the ground, inner lingual surface, and outer buccal surface of the male mold of the teeth;
C、插钉:将打磨后的牙齿阳模的底面开设多个凹槽,凹槽内填充胶水并插入钉子,并在每个钉子的顶部套设一胶套; C. Nail insertion: open multiple grooves on the bottom surface of the polished tooth male mold, fill the grooves with glue and insert nails, and set a rubber sleeve on the top of each nail;
D、上黄:在牙齿阳模的底面刮涂一层硬石膏,取一与牙齿阳模的底面相配合的硬石膏基座,硬石膏基座的中部开设有与钉子相配合的通孔,在硬石膏基座的底部和外侧涂普通石膏,硬化后与基座一起形成基台; D. Yellowing: Scrape and coat a layer of anhydrite on the bottom surface of the tooth male mold, take an anhydrite base that matches the bottom surface of the tooth male mold, and open a through hole that matches the nail in the middle of the anhydrite base. Apply ordinary plaster on the bottom and outside of the anhydrite base, and form the abutment together with the base after hardening;
E、上基台:将牙齿阳模的钉子插入硬石膏基座的通孔内; E. Upper abutment: Insert the nails of the positive mold of the teeth into the through holes of the anhydrite base;
F、刮边:刮去牙齿阳模与基座连接处的硬石膏; F. Scraping: Scrape off the anhydrite at the connection between the tooth male mold and the base;
G、挖钉孔:在基座的底部对应钉子的位置挖空,将钉子从基座底部敲出,使牙齿阳模与基台分离; G. Digging the nail hole: hollow out the position corresponding to the nail at the bottom of the base, knock out the nail from the bottom of the base, and separate the positive mold of the tooth from the abutment;
H、锯开:将牙齿阳模有牙齿畸形的牙左侧和右侧锯开,分成多个部分; H. Sawing: Saw the left and right sides of the teeth with deformed teeth on the male model of the teeth, and divide them into multiple parts;
I、写模号:在各部分牙齿阳模的牙根处写上分模号,在基台的内侧面写上总模号,制得牙齿石膏模型。 1, write the model number: write the parting model number at the tooth root of each part of the tooth positive model, write the total model number on the inner side of the abutment, and make the tooth plaster model.
所述步骤A具体为:首先用牙科硅橡胶材料获取牙齿畸形患者的的牙齿阴模,然后用硬石膏在牙齿阴模上灌制成牙齿阳模。 The step A specifically includes: firstly, using dental silicone rubber material to obtain a dental negative mold of a patient with deformed teeth, and then filling the dental negative mold with anhydrite to form a dental positive mold.
所述步骤B之后还包括步骤B1、补平:用硬石膏将打磨后的牙齿阳模表面的缺口或凹凸不平的地方补平。 Step B1 is also included after the step B, leveling up: using anhydrite to fill up the gaps or uneven places on the surface of the polished tooth male model.
所述步骤I之后还包括步骤I1、除气泡:除去牙齿石膏模型表面的气泡。 Step I1 is also included after the step I, removing air bubbles: removing the air bubbles on the surface of the tooth plaster model.
本发明的制作工艺通过将石膏阴模直接放在牙齿石膏模型的牙齿畸形部位并注入树脂,比传统包埋法减少80%以上的石膏使用量,生产成本降低70%以上,方法简单,操作控制方便,生产效率提高25%以上。 The production process of the present invention directly places the gypsum negative mold on the deformed teeth of the tooth gypsum model and injects resin, which reduces the amount of gypsum used by more than 80% and the production cost by more than 70% compared with the traditional embedding method. The method is simple and the operation is controlled. Convenience, production efficiency increased by more than 25%.
本发明的局部义齿成品树脂牙具有戴用舒适,口感好,患者咬合力恢复良好,固位、稳定均较佳,对基牙具有良好的保护作用。尤其适合于基牙有I~II°松动、牙周情况不佳的患者、失牙较多、采用设计固位稳定时效果又欠佳的患者使用。 The finished partial denture resin tooth of the present invention has the advantages of comfortable wearing and good taste, good recovery of occlusal force of patients, good retention and stability, and good protection effect on abutment teeth. It is especially suitable for patients with I-II degrees of loose abutment teeth, poor periodontal conditions, more tooth loss, and patients with poor results when the designed retention is stable.
上述实施例为本发明较佳的实现方案,除此之外,本发明还可以其它方式实现,在不脱离本发明构思的前提下任何显而易见的替换均在本发明的保护范围之内。 The above-mentioned embodiments are preferred implementation solutions of the present invention. In addition, the present invention can also be realized in other ways, and any obvious replacements are within the protection scope of the present invention without departing from the concept of the present invention.
Claims (6)
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