CN105036173A - Preparation method for core-shell structured granular material - Google Patents
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Abstract
本发明公开了一种核壳结构颗粒材料的制备方法,首先选择等电位点差异较大而且分别为纳米级和微米级粒度的两种颗粒分别做为介层材料和核体材料,使两种颗粒在水溶液中通过静电自组装形成核-介层复合颗粒骨架,然后在核-介层复合颗粒表面生成壳层,最后研磨并筛分得到从内至外为核-介层-壳层结构的核壳结构颗粒材料。该制备方法在核壳结构中引入纳米介层,克服了原本的核壳结构颗粒材料的核体和壳层结合强度不高,或者直接结合生成副产物的问题,达到可控制备高性能颗粒材料的目的。
The invention discloses a method for preparing a particle material with a core-shell structure. Firstly, two kinds of particles with a large difference in isoelectric point and particle sizes of nanometer and micrometer are selected as the interlayer material and the core body material respectively, so that the two kinds The particles form a core-interlayer composite particle skeleton through electrostatic self-assembly in aqueous solution, and then form a shell on the surface of the core-interlayer composite particle, and finally grind and sieve to obtain a core-interlayer-shell structure from the inside to the outside. Core-shell structured granular material. The preparation method introduces nano-interlayers into the core-shell structure, which overcomes the problem of low bonding strength between the core body and the shell layer of the original core-shell structure particle material, or directly combines to generate by-products, and achieves controllable preparation of high-performance particle materials the goal of.
Description
技术领域technical field
本发明属于纳米材料的应用和功能材料合成领域,更具体地,涉及一种核壳结构颗粒材料的制备方法。The invention belongs to the field of application of nanomaterials and synthesis of functional materials, and more specifically relates to a preparation method of a core-shell structure granular material.
背景技术Background technique
核壳结构材料具有许多独特的物理和化学特性,在超疏水表面涂层、材料学、化学、磁学、电学、光学、生物医学、催化等领域都具有潜在的应用价值。化学链技术是一种新型的化石燃料CO2减排技术,具有潜在的降低减排成本、提高燃料能量利用效率、减少和脱除其他大气污染物等优势,它的一个关键问题是高性能氧载体的研发。Core-shell materials have many unique physical and chemical properties, and have potential applications in superhydrophobic surface coatings, materials science, chemistry, magnetism, electricity, optics, biomedicine, catalysis and other fields. Chemical chain technology is a new type of fossil fuel CO2 emission reduction technology, which has the potential to reduce emission reduction costs, improve fuel energy utilization efficiency, and reduce and remove other air pollutants. One of its key issues is high-performance oxygen carrier development.
核壳结构的纳米复合材料一般由中心的核以及包覆在外部的壳组成,但普通的核壳结构中,活性壳层和惰性核体或活性核体和惰性壳层直接接触,会发生活性成分与惰性载体的化学反应,直接导致活性成分含量减少、惰性载体稳定性和强度降低,因而引起材料的性能衰减。Nanocomposites with a core-shell structure are generally composed of a central core and a shell covering the outside, but in a common core-shell structure, the active shell and the inert core or the active core and the inert shell are in direct contact, and activity will occur. The chemical reaction between the ingredients and the inert carrier directly leads to the reduction of the content of the active ingredient and the reduction of the stability and strength of the inert carrier, thus causing the performance of the material to decay.
在核壳材料的合成中引入纳米介层,形成核-介层-壳层的分级结构,能大大提升材料的强度和性能。Introducing nano interlayers in the synthesis of core-shell materials to form a hierarchical structure of core-interlayer-shell can greatly improve the strength and performance of the material.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种核壳结构颗粒材料及其自组装方法,利用核体材料和介层材料的等电位点性质差异通过静电自组装形成高性能的颗粒材料。本发明的制备过程节能环保,制备的核壳结构颗粒材料可用于作为氧载体、CO2吸收剂或者催化剂等,具有负载量大、活性高、性能稳定、循环寿命长的优点。In view of the above defects or improvement needs of the prior art, the present invention provides a core-shell structure granular material and its self-assembly method, which uses the difference in isoelectric point properties of the core material and the interlayer material to form a high-performance particle through electrostatic self-assembly. granular material. The preparation process of the present invention is energy-saving and environment-friendly, and the prepared granular material with core-shell structure can be used as an oxygen carrier, CO2 absorber or catalyst, etc., and has the advantages of large loading capacity, high activity, stable performance and long cycle life.
为实现上述目的,按照本发明的一个方面,提供了一种核壳结构颗粒材料的制备方法,其特征在于,具体步骤包括:In order to achieve the above object, according to one aspect of the present invention, a method for preparing a core-shell structure granular material is provided, wherein the specific steps include:
步骤一:将核体材料和介层材料分散于水中,并用酸或碱调节pH值为pH’使所述核体材料和所述介层材料充分组装,以获得核-介层复合颗粒的悬浊液;Step 1: Disperse the core material and the interlayer material in water, and adjust the pH value with acid or alkali to fully assemble the core material and the interlayer material to obtain a suspension of core-interlayer composite particles. turbid liquid;
其中,所述核体材料为粒径1μm~100μm的微米颗粒,所述介层材料为粒径为1nm~100nm的纳米颗粒,所述核体材料与所述介层材料的质量比大于等于2:1;IEP1和IEP2分别为所述核体材料与所述介层材料的等电位点,且IEP1与IEP2之差大于等于2.5;pH’在IEP1和IEP2之间,且pH值为pH’时,核体材料和介层材料的Zeta电位的电性相反且差值最大;Wherein, the core material is a micron particle with a particle diameter of 1 μm to 100 μm, the interposer material is a nanoparticle with a particle diameter of 1 nm to 100 nm, and the mass ratio of the core material to the interposer material is greater than or equal to 2 : 1; IEP 1 and IEP 2 are the equipotential points of the core material and the interposer material respectively, and the difference between IEP 1 and IEP 2 is greater than or equal to 2.5; pH' is between IEP 1 and IEP 2 , and When the pH value is pH', the electrical properties of the Zeta potential of the core material and the interlayer material are opposite and the difference is the largest;
步骤二:在核-介层复合颗粒表面沉积壳层原料,并煅烧生成壳层,最后研磨筛分即得到所需的核壳结构颗粒材料。Step 2: Deposit the shell material on the surface of the core-interlayer composite particle, and calcining to form the shell, and finally grind and sieve to obtain the required core-shell structure particle material.
优选地,步骤一中所述酸为醋酸、盐酸或硝酸,所述碱为氨水。Preferably, the acid in step 1 is acetic acid, hydrochloric acid or nitric acid, and the base is ammonia water.
优选地,核体材料与介层材料的质量比为3:1~15:1。Preferably, the mass ratio of the core material to the interposer material is 3:1˜15:1.
优选地,IEP1与IEP2之差大于等于5。Preferably, the difference between IEP 1 and IEP 2 is greater than or equal to 5.
优选地,步骤二中采用水热法来制备金属氧化物壳层,具体过程如下:Preferably, the hydrothermal method is used to prepare the metal oxide shell in step 2, and the specific process is as follows:
向步骤一的所述悬浊液中加入金属有机盐使其完全溶解,充分干燥后进行煅烧,最后研磨筛分即得到所需的核壳结构颗粒材料;Add metal-organic salt to the suspension in step 1 to dissolve it completely, dry it fully, then calcinate, and finally grind and sieve to obtain the required core-shell structure granular material;
煅烧过程中,金属有机盐分解生成金属氧化物作为壳层的同时,还生成水蒸气以及二氧化碳作为副产物。During the calcination process, metal organic salts decompose to form metal oxides as shells, and at the same time, water vapor and carbon dioxide are generated as by-products.
然而在制备金属氧化物的过程中,往往找不到可溶性的金属有机盐作为原料,或者对应的金属有机盐十分昂贵;因此,步骤二的具体过程还可以优选如下:However, in the process of preparing metal oxides, soluble metal-organic salts are often not found as raw materials, or the corresponding metal-organic salts are very expensive; therefore, the specific process of step 2 can also be preferably as follows:
向步骤一的所述悬浊液中加入金属硝酸盐和燃料使其完全溶解,充分干燥后进行煅烧,最后研磨筛分即得到所需的核壳结构颗粒材料;Add metal nitrate and fuel to the suspension in step 1 to dissolve it completely, dry it fully, then calcinate, and finally grind and sieve to obtain the required core-shell structure granular material;
其中,所述燃料为金属醋酸盐或尿素,煅烧过程中,金属硝酸盐和所述燃料完全反应生成金属氧化物作为壳层的同时,还生成氮气、水蒸气以及二氧化碳作为副产物。Wherein, the fuel is metal acetate or urea. During the calcination process, the metal nitrate and the fuel completely react to form a metal oxide as a shell, and nitrogen, water vapor and carbon dioxide are also produced as by-products.
假设金属为X,化合价为+n;当燃料为金属醋酸盐时,反应方程式如下:Suppose the metal is X, and the valence is +n; when the fuel is metal acetate, the reaction equation is as follows:
16X(NO3)n+10X(CH3COO)n→13A2On+8nN2+20nCO2+15nH2O16X(NO 3 ) n +10X(CH 3 COO) n →13A 2 O n +8nN 2 +20nCO 2 +15nH 2 O
其中,可以选用不同金属的醋酸盐和硝酸盐,以生成混合金属氧化物作为壳层。Among them, acetates and nitrates of different metals can be selected to form mixed metal oxides as the shell.
当燃料为尿素时,反应方程式如下:When the fuel is urea, the reaction equation is as follows:
6X(NO3)n+5nCO(NH2)2→3X2On+5nCO2+10nH2O+8nN2 6X(NO 3 ) n +5nCO(NH 2 ) 2 →3X 2 O n +5nCO 2 +10nH 2 O+8nN 2
作为进一步优选地,金属硝酸盐和燃料按照完全反应时的化学计量比进行配料。As a further preference, the metal nitrate and the fuel are dosed according to the stoichiometric ratio of the complete reaction.
壳层原料在分别为金属有机盐、金属硝酸盐和金属醋酸盐或金属硝酸盐和尿素时,其煅烧反应条件并无差别;所以在实际制备过程中,壳层材料可以任意选用以上三组材料中的一组或多组。When the shell material is metal organic salt, metal nitrate and metal acetate or metal nitrate and urea, there is no difference in the calcination reaction conditions; so in the actual preparation process, the shell material can be arbitrarily selected from the above three groups One or more groups of materials.
本发明还提供了一种用该制备方法获得的氧载体,其特征在于:The present invention also provides an oxygen carrier obtained by the preparation method, characterized in that:
所述核体材料为37μm~75μm粒径的α相Al2O3颗粒,所述介层材料为粒径10nm~100nm的金红石相TiO2纳米颗粒,所述核体材料与所述介层材料的质量比为3.5:1;所述壳层原料为燃料和金属硝酸盐,燃料为尿素,金属硝酸盐为硝酸铜,且两者的摩尔比为5:3。The core material is α-phase Al 2 O 3 particles with a particle size of 37 μm to 75 μm, the interlayer material is rutile phase TiO 2 nanoparticles with a particle size of 10 nm to 100 nm, and the core material and the interlayer material are The mass ratio is 3.5:1; the shell material is fuel and metal nitrate, the fuel is urea, the metal nitrate is copper nitrate, and the molar ratio of the two is 5:3.
本发明还提供了一种用该制备方法获得的CO2吸收剂,其特征在于:The present invention also provides a CO2 absorbent obtained by the preparation method, characterized in that:
所述核体材料为37μm~75μm粒径的α相Al2O3颗粒,所述介层材料为粒径10nm~100nm的金红石相TiO2纳米颗粒,所述核体材料与所述介层材料的质量比为3:1;所述壳层原料为醋酸钙和硝酸钙,两者的摩尔比为5:8。The core material is α-phase Al 2 O 3 particles with a particle size of 37 μm to 75 μm, the interlayer material is rutile phase TiO 2 nanoparticles with a particle size of 10 nm to 100 nm, and the core material and the interlayer material are The mass ratio of the shell layer is 3:1; the shell material is calcium acetate and calcium nitrate, and the molar ratio of the two is 5:8.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有以下有益效果:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
1、利用颗粒的等电位点性质差异,在核体材料上自组装形成介层,自组装过程不需要表面活性剂、高温高压等复杂的反应条件;介层的引入避免了核体材料与壳层材料直接结合形成副产物,提高了核壳材料的稳定性和性能;1. Using the difference in the isoelectric point properties of the particles, self-assemble on the core material to form an interlayer. The self-assembly process does not require complex reaction conditions such as surfactants, high temperature and high pressure; the introduction of the interlayer avoids the interaction between the core material and the shell. Layer materials are directly combined to form by-products, which improves the stability and performance of core-shell materials;
2、制备介层的过程中,可以根据核体材料和介层材料的质量比控制介层的厚度,达到可控制备介层的效果;2. In the process of preparing the interlayer, the thickness of the interlayer can be controlled according to the mass ratio of the core material and the interlayer material, so as to achieve the effect of controllable preparation of the interlayer;
3、利用燃料和金属硝酸盐发生燃烧反应生成壳层,解决了传统水热法中往往难以寻找合适的金属有机盐的问题;燃烧反应放出的热能够减少煅烧处理中的能源消耗,同时有效地降低了硝酸盐分解释放的污染物NOx,具有节能环保效果。3. The fuel and metal nitrates are used to generate the shell through combustion reaction, which solves the problem that it is often difficult to find suitable metal organic salts in the traditional hydrothermal method; the heat released by the combustion reaction can reduce the energy consumption in the calcination process, and at the same time effectively The pollutant NOx released by the decomposition of nitrate is reduced, which has the effect of energy saving and environmental protection.
4、用该方法制备的氧载体和CO2吸收剂,性能良好,载氧量和CO2吸收量接近理想值。4. The oxygen carrier and CO2 absorbent prepared by this method have good performance, and the oxygen carrying capacity and CO2 absorption are close to ideal values.
附图说明Description of drawings
图1是本发明核壳结构颗粒材料的自组装过程示意图。Fig. 1 is a schematic diagram of the self-assembly process of the core-shell structure granular material of the present invention.
图2a和图2b分别是微电泳仪测得的实施例1和实施例3中核体材料和壳层材料的Zeta电位与分散系pH值的关系。Figure 2a and Figure 2b are respectively the relationship between the Zeta potential of the core material and the shell material in Example 1 and Example 3 and the pH value of the dispersion measured by the micro-electrophoresis instrument.
图3是本发明实施例1中氧载体与传统的溶胶凝胶法制备的氧载体燃烧过程尾气监测结果对比。Fig. 3 is a comparison of the exhaust gas monitoring results in the combustion process of the oxygen carrier in Example 1 of the present invention and the oxygen carrier prepared by the traditional sol-gel method.
图4是本发明实施例1和实施例2中nm-TiO2颗粒包覆μm-Al2O3颗粒的透射电子显微图。Fig. 4 is a transmission electron micrograph of nm-TiO 2 particles coated with μm-Al 2 O 3 particles in Example 1 and Example 2 of the present invention.
图5是本发明实施例1中氧载体颗粒的剖面扫描电镜图像和元素分布图。Fig. 5 is a cross-sectional scanning electron microscope image and element distribution diagram of oxygen carrier particles in Example 1 of the present invention.
图6是本发明实施例2中CO2吸收剂的扫描电镜图像和元素分布图。Fig. 6 is a scanning electron microscope image and elemental distribution diagram of the CO2 absorbent in Example 2 of the present invention.
图7a是本发明实施例1中氧载体15次释氧-吸氧循环中载氧量变化图,图7b是该氧载体在三种不同状态下的X射线衍射图谱,图7c是对比例的X射线衍射图谱。Figure 7a is a diagram of the change in oxygen carrying capacity of the oxygen carrier in 15 oxygen release-oxygen uptake cycles in Example 1 of the present invention, Figure 7b is the X-ray diffraction pattern of the oxygen carrier in three different states, and Figure 7c is a comparison example X-ray diffraction pattern.
图8a是本发明实施例2中CO2吸收剂20次碳酸化-煅烧循环热重实验结果,图8b是该CO2吸收剂在两种不同状态下的X射线衍射图谱。Fig. 8a is the result of 20 carbonation-calcination cycle thermogravimetric experiments of the CO 2 absorbent in Example 2 of the present invention, and Fig. 8b is the X-ray diffraction patterns of the CO 2 absorbent in two different states.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
实施例1CuO(77.5wt%)-TiO2(5wt%)-Al2O3(17.5wt%)氧载体Example 1 CuO (77.5wt%)-TiO 2 (5wt%)-Al 2 O 3 (17.5wt%) oxygen carrier
步骤一:用400目和200目的筛子筛分出粒径范围37μm~75μm的α相Al2O3颗粒备用(下面称之为μm-Al2O3),取其中的样品在微电泳仪上测量不同pH值水溶液条件下的Zeta电位进而确定颗粒的等电位点IEPA;同时选取粒径范围10nm~100nm的金红石相的TiO2纳米颗粒样品(下面称之为nm-TiO2),用同样的方法测定出等电位点IEPT,如图2a所示。Step 1: Use 400-mesh and 200-mesh sieves to sieve out α-phase Al 2 O 3 particles with a particle size range of 37 μm to 75 μm for use (hereinafter referred to as μm-Al 2 O 3 ), and take samples of them on a micro-electrophoresis instrument Measure the Zeta potential under different pH value aqueous solution conditions to determine the isoelectric point IEP A of the particles; at the same time select the TiO 2 nanoparticle sample of the rutile phase with a particle size range of 10nm to 100nm (hereinafter referred to as nm-TiO 2 ), use the same The isoelectric point IEP T is determined by the method, as shown in Fig. 2a.
步骤二:向烧杯中注入300mL去离子水,在水浴锅中加热到80℃,然后加入μm-Al2O3颗粒17.5g搅拌均匀,再加入nm-TiO2颗粒5.0g搅拌混合均匀。用稀硝酸和氨水来调节分散系的酸碱度,使分散系的pH值为6,此时μm-Al2O3颗粒与nm-TiO2颗粒的Zeta电位的电性相反且差值最大(如图2a所示);由于μm-Al2O3和nm-TiO2颗粒表面分别有较强的正电位和负电位,它们在范德瓦尔斯力和静电力的共同吸引作用下发生凝聚,形成μm-Al2O3被nm-TiO2包覆的核-介层复合颗粒,而且同种颗粒之间的凝聚被较强的静电斥力作用所抑制。Step 2: Pour 300mL of deionized water into the beaker, heat it to 80°C in a water bath, then add 17.5g of μm-Al 2 O 3 particles and stir evenly, then add 5.0g of nm-TiO 2 particles, stir and mix evenly. Use dilute nitric acid and ammonia water to adjust the pH of the dispersion system so that the pH value of the dispersion system is 6. At this time, the electrical properties of the Zeta potentials of the μm-Al 2 O 3 particles and the nm-TiO 2 particles are opposite and the difference is the largest (as shown in Fig. 2a); due to the strong positive and negative potentials on the surface of μm-Al 2 O 3 and nm-TiO 2 particles, they condense under the joint attraction of van der Waals force and electrostatic force to form μm -Al 2 O 3 core-interlayer composite particles coated by nm-TiO 2 , and the aggregation between the same particles is inhibited by strong electrostatic repulsion.
步骤三:向分散系中加入尿素晶体97.5g作为燃料,持续搅拌使其充分溶解,尿素的加入可以通过空间位阻作用使颗粒团簇得以稳定;再加入Cu(NO3)2·3H2O晶体235.4g作为壳层的原料,持续搅拌使其充分溶解;尿素作为燃料,其加入量根据燃料与硝酸铜刚好完全燃烧时的化学当量比来确定,将烧杯移入鼓风干燥箱内,在80℃条件下干燥24h后,制备获得核壳结构颗粒材料前驱体;将该前驱体转入到瓷舟中,然后将瓷舟放到马弗炉内程序升温点燃和煅烧;马弗炉设定20℃/min的升温速率从室温加热到950℃,在950℃下煅烧2h。可以用下面的总包热化学方程式近似表示整个燃烧过程:Step 3: Add 97.5g of urea crystals into the dispersion system as fuel, and keep stirring to make it fully dissolved. The addition of urea can stabilize particle clusters through steric hindrance; then add Cu(NO 3 ) 2 ·3H 2 O Crystal 235.4g is as the raw material of shell layer, and continuous stirring makes it fully dissolve; Urea is as fuel, and its addition is determined according to the stoichiometric ratio when fuel and copper nitrate just burn completely, and the beaker is moved in the air blast oven, at 80 After drying at ℃ for 24 hours, the precursor of the core-shell structure granular material was prepared; the precursor was transferred into the porcelain boat, and then the porcelain boat was placed in the muffle furnace to program the temperature to be ignited and calcined; the muffle furnace was set at 20 The heating rate of °C/min was heated from room temperature to 950 °C, and calcined at 950 °C for 2 h. The entire combustion process can be approximated by the following total package thermochemical equation:
3Cu(NO3)2+5CO(NH2)2→3CuO+5CO2+10H2O+8N2;kJ/mol;3Cu(NO 3 ) 2 +5CO(NH 2 ) 2 →3CuO+5CO 2 +10H 2 O+8N 2 ; kJ/mol;
反应过程中,尿素作为燃料与硝酸铜发生燃烧反应形成内热源,不仅节约外部热量的消耗还能大幅缩短煅烧时间;将产物退火冷却,研磨,筛分出直径为75μm~300μm的颗粒,即得到所需的核壳结构颗粒材料,该材料可作为氧载体用于化学链反应。During the reaction process, urea is used as a fuel to react with copper nitrate to form an internal heat source, which not only saves external heat consumption but also greatly shortens the calcination time; the product is annealed and cooled, ground, and sieved to obtain particles with a diameter of 75 μm to 300 μm. The desired core-shell structure granular material, which can be used as an oxygen carrier for chemical chain reactions.
对实施例1的燃烧过程进行尾气监测发现,整个过程所排放的NOx与传统的溶胶凝胶法制备过程相比有大幅度的降低,具有明显的环境友好性,如图3所示。The tail gas monitoring of the combustion process in Example 1 found that the NOx emitted during the whole process was greatly reduced compared with the traditional sol-gel preparation process, which is obviously environmentally friendly, as shown in Figure 3.
实施例2CaO(80wt%)-TiO2(5wt%)-Al2O3(15wt%)CO2吸收剂Example 2CaO (80wt%)-TiO 2 (5wt%)-Al 2 O 3 (15wt%) CO 2 absorbent
步骤一:与实施例1的步骤一相同。Step 1: Same as Step 1 of Example 1.
步骤二:与实施例1的步骤二相同,区别在于μm-Al2O3颗粒的质量为15.0g。Step 2: the same as Step 2 of Example 1, except that the mass of μm-Al 2 O 3 particles is 15.0 g.
步骤三:与实施例1的步骤三相同,区别在于以97.5gCa(CH3COO)2·H2O粉末和207.5gCa(NO3)2·4H2O晶体取代尿素和Cu(NO3)2·3H2O作为壳层原料,该过程中发生如下反应:Step 3: Same as Step 3 of Example 1, except that 97.5g Ca(CH 3 COO) 2 ·H 2 O powder and 207.5g Ca(NO 3 ) 2 ·4H 2 O crystals were used to replace urea and Cu(NO 3 ) 2 3H 2 O is used as the shell raw material, and the following reactions occur during the process:
5Ca(CH3COO)2+8Ca(NO3)2→13CaO+20CO2+15H2O+8N2;5Ca(CH 3 COO) 2 +8Ca(NO 3 ) 2 →13CaO+20CO 2 +15H 2 O+8N 2 ;
筛分出的粒径范围为30μm~300μm,最后得到所需的核壳结构颗粒材料,该材料可作为CO2吸收剂。The sieved particle size ranges from 30 μm to 300 μm, and finally the desired core-shell structure granular material is obtained, which can be used as a CO2 absorbent.
实施例3CuO(80wt%)-MgO(2wt%)-Al2O3(18wt%)氧载体Example 3CuO (80wt%)-MgO (2wt%)-Al 2 O 3 (18wt%) oxygen carrier
步骤一:与实施例1的步骤一相同,区别在于用20nm~80nm的MgO颗粒(下面称之为nm-MgO)替换nm-TiO2,测定出等电位点IEPM,调节溶液的酸碱度为11,如图2b所示。Step 1: Same as Step 1 of Example 1, the difference is that the nm- TiO2 is replaced by MgO particles of 20nm to 80nm (hereinafter referred to as nm-MgO), the isoelectric point IEP M is measured, and the pH of the solution is adjusted to 11 , as shown in Figure 2b.
步骤二:与实施例1的步骤二相同,区别在于μm-Al2O3颗粒的质量为18.0g,nm-MgO颗粒的质量为2.0g,调节分散系的pH值等于11。Step 2: Same as Step 2 of Example 1, except that the mass of μm-Al 2 O 3 particles is 18.0 g, the mass of nm-MgO particles is 2.0 g, and the pH value of the dispersion system is adjusted to be 11.
步骤三:与实施例1的步骤三相同,区别在于燃料尿素的质量为100.7g,Cu(NO3)2·3H2O晶体的质量为243.0g。Step 3: Same as Step 3 of Example 1, except that the fuel urea has a mass of 100.7 g, and the Cu(NO 3 ) 2 ·3H 2 O crystal has a mass of 243.0 g.
实施例4CaO(80wt%)-MgO(2wt%)-Al2O3(18wt%)CO2吸收剂Example 4CaO (80wt%)-MgO (2wt%)-Al 2 O 3 (18wt%) CO 2 absorbent
步骤一:与实施例3的步骤一相同。Step 1: Same as Step 1 of Example 3.
步骤二:与实施例3的步骤二相同,区别在于,用稀盐酸和氨水来调节分散系的酸碱度。Step 2: Same as Step 2 of Example 3, the difference is that dilute hydrochloric acid and ammonia water are used to adjust the pH of the dispersion.
步骤三:与实施例1的步骤三相同,区别在于燃料为143.0g尿素,金属硝酸盐为337.4gCa(NO3)2·4H2O晶体。Step 3: Same as Step 3 of Example 1, except that the fuel is 143.0 g urea, and the metal nitrate is 337.4 g Ca(NO 3 ) 2 ·4H 2 O crystals.
实施例5CaO(80wt%)-TiO2(2wt%)-Al2O3(18wt%)CO2吸收剂Example 5CaO (80wt%)-TiO 2 (2wt%)-Al 2 O 3 (18wt%) CO 2 absorbent
步骤一:与实施例1的步骤一相同。Step 1: Same as Step 1 of Example 1.
步骤二:与实施例1的步骤二相同,区别在于μm-Al2O3颗粒的质量为18.0g,nm-TiO2颗粒的质量为2.0g。Step 2: Same as Step 2 of Example 1, except that the mass of the μm-Al 2 O 3 particles is 18.0 g, and the mass of the nm-TiO 2 particles is 2.0 g.
步骤三:与实施例1的步骤三相同,区别在于壳层原料为Ca(CH3COO)2·H2O粉末,在加热煅烧过程中Ca(CH3COO)2·H2O分解生成CaO作为壳层。Step 3: Same as Step 3 of Example 1, except that the shell material is Ca(CH 3 COO) 2 ·H 2 O powder, and Ca(CH 3 COO) 2 ·H 2 O is decomposed to generate CaO during heating and calcination as a shell.
实施例6CuO(66.4wt%)/CaO(13.6wt%)-TiO2(1wt%)-Al2O3(19wt%)Embodiment 6CuO (66.4wt%)/CaO (13.6wt%)-TiO 2 (1wt%)-Al 2 O 3 (19wt%)
步骤一:与实施例1的步骤一相同。Step 1: Same as Step 1 of Example 1.
步骤二:与实施例1的步骤二相同,区别在于,μm-Al2O3颗粒的质量为19.0g,nm-TiO2颗粒的质量为1.0g,用醋酸和氨水来调节分散系的酸碱度。Step 2: Same as Step 2 of Example 1, the difference is that the mass of μm-Al 2 O 3 particles is 19.0 g, the mass of nm-TiO 2 particles is 1.0 g, and the pH of the dispersion system is adjusted with acetic acid and ammonia water.
步骤三:与实施例1的步骤三相同,区别在于先加入尿素83.6g作为部分燃料,然后加入38.4gCa(CH3COO)2·H2O粉末作为另一部分燃料,再加入201.7gCu(NO3)2·3H2O晶体,其中Cu(NO3)2·3H2O晶体和Ca(CH3COO)2·H2O粉末作为混合活性壳层CuO/CaO的原料。筛分出的粒径范围为125μm~300μm,最后得到所需的核壳结构颗粒材料,该材料具有CuO/CaO的混合壳层,可作为化学链燃烧和二氧化碳吸收的联合循环载体。Step 3: Same as Step 3 of Example 1, the difference is that 83.6g of urea is first added as part of the fuel, then 38.4g of Ca(CH 3 COO) 2 ·H 2 O powder is added as another part of fuel, and then 201.7g of Cu(NO 3 ) 2 ·3H 2 O crystals, in which Cu(NO 3 ) 2 ·3H 2 O crystals and Ca(CH 3 COO) 2 ·H 2 O powder were used as raw materials for mixed active shell CuO/CaO. The sieved particle size ranges from 125 μm to 300 μm, and finally the required core-shell structure granular material is obtained. This material has a mixed shell of CuO/CaO and can be used as a combined cycle carrier for chemical looping combustion and carbon dioxide absorption.
实施例7CuO(66.4wt%)/CaO(13.6wt%)-MgO(5wt%)-Al2O3(15wt%)Embodiment 7CuO (66.4wt%)/CaO (13.6wt%)-MgO (5wt%)-Al 2 O 3 (15wt%)
步骤一:与实施例3的步骤一相同。Step 1: Same as Step 1 of Example 3.
步骤二:与实施例3的步骤二相同,区别在于μm-Al2O3颗粒的质量为15.0g,nm-MgO颗粒的质量为5.0g。Step 2: Same as Step 2 of Example 3, except that the mass of the μm-Al 2 O 3 particles is 15.0 g, and the mass of the nm-MgO particles is 5.0 g.
步骤三:与实施例6的步骤三相同。Step 3: Same as Step 3 of Example 6.
实施例8NiO(15wt%)-TiO2(5wt%)-Al2O3(80wt%)催化剂Embodiment 8NiO (15wt%)-TiO 2 (5wt%)-Al 2 O 3 (80wt%) catalyst
步骤一:与实施例1的步骤一相同。Step 1: Same as Step 1 of Example 1.
步骤二:与实施例1的步骤二相同,区别在于没有水浴加热,μm-Al2O3颗粒的质量为80.0g。Step 2: the same as Step 2 of Example 1, except that there is no water bath heating, and the mass of μm-Al 2 O 3 particles is 80.0 g.
步骤三:与实施例1的步骤三相同,区别在于壳层原料为Ni(NO3)2·6H2O晶体58.4g,尿素为20.1g。筛分出的粒径范围为125μm~180μm,最后得到所需的核壳结构颗粒材料,该材料可作为甲烷-二氧化碳重整或甲烷-水蒸气重整制合成气的催化剂。Step 3: the same as Step 3 of Example 1, except that the shell material is 58.4 g of Ni(NO 3 ) 2 ·6H 2 O crystals, and 20.1 g of urea. The sieved particle size ranges from 125 μm to 180 μm, and finally obtains the required core-shell structure granular material, which can be used as a catalyst for methane-carbon dioxide reforming or methane-steam reforming to produce synthesis gas.
实施例9Pd(1wt%)-TiO2(10wt%)-Al2O3(89wt%)催化剂Embodiment 9Pd (1wt%)-TiO 2 (10wt%)-Al 2 O 3 (89wt%) catalyst
步骤一:与实施例1的步骤一相同,区别在于筛分出α相Al2O3颗粒粒径为1μm~37μm。Step 1: the same as Step 1 of Example 1, except that the α-phase Al 2 O 3 particles obtained through sieving have a particle size of 1 μm˜37 μm.
步骤二:与实施例1的步骤二相同,区别在于去离子水50mL,没有水浴加热,nm-TiO2和μm-Al2O3颗粒的质量分别为1.0g和8.9g。Step 2: Same as Step 2 of Example 1, except that 50 mL of deionized water is used without water bath heating, and the masses of nm-TiO 2 and μm-Al 2 O 3 particles are 1.0 g and 8.9 g, respectively.
步骤三:与实施例1的步骤三相同,区别在于壳层材料前驱体为Pd(C2H3O2)2粉末0.21g,不添加尿素。筛分出的粒径范围为75μm~180μm,最后得到所需的核壳结构颗粒材料,该材料可作为催化燃烧有机废气的催化剂。Step 3: Same as Step 3 of Example 1, except that the shell material precursor is 0.21 g of Pd(C 2 H 3 O 2 ) 2 powder, and no urea is added. The sieved particle size ranges from 75 μm to 180 μm, and finally obtains the required core-shell structure granular material, which can be used as a catalyst for catalytic combustion of organic waste gas.
实施例10Example 10
以所述的相同步骤重复实施例2,区别在于TiO2颗粒的粒径为1nm~100nm,质量为7g;Al2O3颗粒的粒径为75μm~100μm,质量为14g。Example 2 was repeated with the same steps described above, except that the TiO 2 particles had a particle size of 1 nm to 100 nm and a mass of 7 g; the Al 2 O 3 particles had a particle size of 75 μm to 100 μm and a mass of 14 g.
实施例11Example 11
以所述的相同步骤重复实施例2,区别在于TiO2颗粒的粒径为1nm~100nm,质量为7g;Al2O3颗粒的粒径为75μm~100μm,质量为14g。Example 2 was repeated with the same steps described above, except that the TiO 2 particles had a particle size of 1 nm to 100 nm and a mass of 7 g; the Al 2 O 3 particles had a particle size of 75 μm to 100 μm and a mass of 14 g.
实施例12Example 12
以所述的相同步骤重复实施例2,区别在于TiO2颗粒的粒径为1nm~100nm,质量为1g;Al2O3颗粒的粒径为75μm~100μm,质量为15g。Example 2 was repeated with the same steps described above, except that the TiO 2 particles had a particle size of 1 nm to 100 nm and a mass of 1 g; the Al 2 O 3 particles had a particle size of 75 μm to 100 μm and a mass of 15 g.
实施例13Example 13
将粒径为37μm~75μm的α相Al2O3颗粒17.5g分散于烧杯中的去离子水,然后加入尿素晶体97.5g作为燃料使之溶解,再加入Cu(NO3)2·3H2O晶体235.4g使之溶解。将烧杯移入鼓风干燥箱内,在80℃条件下干燥24h后,制备获得核壳结构颗粒材料前驱体;将该前驱体转入到瓷舟中,然后将瓷舟放到马弗炉内程序升温点燃和煅烧;马弗炉设定20℃/min的升温速率从室温加热到950℃,在950℃下煅烧2h,将产物退火冷却,研磨,筛分出直径为75μm~300μm的颗粒,即得到无介层的核-壳层结构颗粒材料。Disperse 17.5 g of α-phase Al 2 O 3 particles with a particle size of 37 μm to 75 μm in deionized water in a beaker, then add 97.5 g of urea crystals as fuel to dissolve it, and then add Cu(NO 3 ) 2 ·3H 2 O 235.4 g of crystals were dissolved. Move the beaker into a blast drying oven, and dry at 80°C for 24 hours to prepare the precursor of the core-shell structure granular material; transfer the precursor into a porcelain boat, and then put the porcelain boat into the muffle furnace. Heating, ignition and calcination; the muffle furnace is set at a heating rate of 20°C/min, heated from room temperature to 950°C, calcined at 950°C for 2 hours, annealed and cooled, ground, and sieved to obtain particles with a diameter of 75 μm to 300 μm, namely A core-shell structure granular material without an interlayer is obtained.
对比例CuO(77.5wt%)-TiO2(5wt%)-Al2O3(17.5wt%)氧载体Comparative example CuO(77.5wt%)-TiO 2 (5wt%)-Al 2 O 3 (17.5wt%) oxygen carrier
以所述的相同步骤重复实施例1,区别在于步骤二中,用稀硝酸或氨水来调节分散系的酸碱度,使分散系的pH值为5。Repeat Example 1 with the same steps as described, the difference is that in step 2, dilute nitric acid or ammonia water is used to adjust the pH of the dispersion to make the pH of the dispersion 5.
实验结果分析Analysis of results
将本发明实施例1步骤二中制备的核-介层前驱体在透射电子显微下观察,可以看到nm-TiO2颗粒均匀包覆μm-Al2O3颗粒,如图4所示。Observing the core-interposer precursor prepared in Step 2 of Example 1 of the present invention under a transmission electron microscope, it can be seen that nm-TiO 2 particles are evenly coated with μm-Al 2 O 3 particles, as shown in FIG. 4 .
将实施例1制备的核壳结构颗粒材料镶嵌入环氧树脂内,再机械抛磨得到颗粒的横截面,然后在扫描电子显微镜下观察颗粒的微结构以及Cu、Ti、Al元素的分布,可以发现明显的核壳结构,如图5所示。The core-shell structure particle material prepared in Example 1 was embedded in epoxy resin, and then mechanically polished to obtain a cross-section of the particle, and then the microstructure of the particle and the distribution of Cu, Ti, and Al elements were observed under a scanning electron microscope. A clear core-shell structure was found, as shown in Figure 5.
用同样的方法对实施例2制备的核壳结构颗粒材料在扫描电子显微镜下进行观察,并在核壳结构颗粒中间作一剖面进行元素分布分析(图6a),可看到Ca元素分布在颗粒最外层(图6b),Al元素分布在颗粒最里层(图6d),Ti元素则分布在两层之间(图6c)。The same method is used to observe the core-shell structure particle material prepared in Example 2 under a scanning electron microscope, and make a section in the middle of the core-shell structure particle for element distribution analysis (Fig. 6a), it can be seen that the Ca element is distributed in the particle In the outermost layer (Figure 6b), the Al element is distributed in the innermost layer of the particle (Figure 6d), and the Ti element is distributed between the two layers (Figure 6c).
在热重分析仪上测试实施例1制备的氧载体颗粒的循环释氧-吸氧性能,由于纯的氧化铜释氧反应为:4CuO→2Cu2O+O2,根据该化学方程式可以算出CuO的理论载氧率为32/(79.55×4)×100%=10%,又由于氧载体中活性成分CuO的质量分数为77.5%,因此氧载体的预期理论载氧量为77.5%×10%=7.75%,以此预期理论载氧量为基准进行载氧量的循环实验,15次循环测试结果如图7a所示,该氧载体颗粒的载氧量接近理想值,而且性能基本没有出现衰减。The cyclic oxygen release-oxygen absorption performance of the oxygen carrier particles prepared in Example 1 was tested on a thermogravimetric analyzer. Since the oxygen release reaction of pure copper oxide is: 4CuO→2Cu 2 O+O 2 , CuO can be calculated according to the chemical equation The theoretical oxygen loading rate of the oxygen carrier is 32/(79.55×4)×100%=10%, and since the mass fraction of the active component CuO in the oxygen carrier is 77.5%, the expected theoretical oxygen carrying capacity of the oxygen carrier is 77.5%×10% = 7.75%, based on the expected theoretical oxygen load, the cycle experiment of oxygen load was carried out, and the test results of 15 cycles are shown in Figure 7a, the oxygen load of the oxygen carrier particles is close to the ideal value, and the performance basically does not appear .
用X射线衍射仪对实施例1和对比例制备的氧载体颗粒的性能进行测试。图7b中的三条曲线分别代表,刚刚制备的新鲜氧载体、释氧后的氧载体以及15次释氧-吸氧循环后的氧载体,可以看出氧载体在整个使用过程中没有CuAl2O4、CuAlO2产生;而对比例制备的新鲜氧载体中有CuAl2O4产生,如图7c所示。The properties of the oxygen carrier particles prepared in Example 1 and Comparative Example were tested by X-ray diffractometer. The three curves in Figure 7b represent freshly prepared oxygen carriers, oxygen carriers after oxygen release, and oxygen carriers after 15 oxygen release-oxygen uptake cycles. It can be seen that the oxygen carriers have no CuAl 2 O in the whole use process. 4. CuAlO 2 is generated; while CuAl 2 O 4 is generated in the fresh oxygen carrier prepared in the comparative example, as shown in Figure 7c.
在热重分析仪上测试实施例2制备的CO2吸收剂的循环碳酸化-煅烧性能,由于纯的氧化钙吸收CO2反应CaO+CO2→CaCO3,根据该化学方程式可以算出CaO的CO2理论吸收率为44/56×100%=78%,又由于吸收剂中活性成分CaO的质量分数为80%,因此吸收剂的预期理论CO2吸收量为80%×78%=62%,20次循环测试结果如图8a所示,该CO2吸收剂的吸收容量接近理想值,而且20次循环后性能基本没有出现衰减。The cyclic carbonation-calcination performance of the CO2 absorbent prepared in Example 2 was tested on a thermogravimetric analyzer. Since pure calcium oxide absorbs CO2 and reacts CaO+ CO2 → CaCO3, the CO of CaO can be calculated according to this chemical equation. 2 The theoretical absorption rate is 44/56×100%=78%, and since the mass fraction of the active ingredient CaO in the absorbent is 80%, the expected theoretical CO2 absorption of the absorbent is 80%×78%=62%, The 20-cycle test results are shown in Fig. 8a, the absorption capacity of the CO2 absorbent is close to the ideal value, and there is basically no performance degradation after 20 cycles.
用X射线衍射仪对实施例2制备的CO2吸收剂的性能进行测试,两条曲线分别代表,刚刚制备的CO2吸收剂以及30次煅烧-碳酸化循环后的CO2吸收剂,可以看出CO2吸收剂在整个使用过程中没有Ca12Al14O33、CaAl2O4、Ca3Al2O6产生,如图8b所示。The performance of the CO2 absorbent prepared in Example 2 is tested with an X-ray diffractometer, and the two curves represent respectively the CO2 absorbent just prepared and the CO2 absorbent after 30 calcination-carbonation cycles, as can be seen No Ca 12 Al 14 O 33 , CaAl 2 O 4 , and Ca 3 Al 2 O 6 are produced during the entire use of the CO 2 absorbent, as shown in Figure 8b.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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