CN104902603B - A kind of method and device of quick heating Al2O3 - Google Patents
A kind of method and device of quick heating Al2O3 Download PDFInfo
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Abstract
本发明涉及一种快速加热Al2O3的方法及装置。Al2O3是一种弱吸收微波的物质,温度低于800℃时使用微波直接加热的方法及装置升温速率很慢,但温度高于800℃变得易吸微波,微波可直接加热,根据Al2O3的这种特性,本发明所述方法及装置的特点是有辅助电场产生电路和智能温控电路,辅助电场产生电路由辅助电场控制电路和正负金属电极板构成,智能温控电路由测温装置和智能开关组成。辅助电场产生电路通过正负金属电极板在微波能应用器中产生一辅助电场,起极化Al2O3分子的作用,被极化后的Al2O3分子电偶极矩增大,可迅速被微波发生器所产生的微波加热,测温装置实时监控微波能应用器中Al2O3的温度,当温度高于800℃时,智能开关自动关闭辅助电场。本发明既可直接而快速地加热Al2O3,又节能环保。
The invention relates to a method and device for rapidly heating Al2O3 . Al 2 O 3 is a substance that absorbs microwaves weakly. When the temperature is lower than 800°C, the heating rate of the method and device using microwave direct heating is very slow, but when the temperature is higher than 800°C, it becomes easy to absorb microwaves, and microwaves can be directly heated. According to This feature of Al 2 O 3 , the method and device of the present invention are characterized in that there is an auxiliary electric field generating circuit and an intelligent temperature control circuit, the auxiliary electric field generating circuit is composed of an auxiliary electric field control circuit and positive and negative metal electrode plates, and the intelligent temperature control The circuit is composed of a temperature measuring device and an intelligent switch. The auxiliary electric field generation circuit generates an auxiliary electric field in the microwave energy applicator through the positive and negative metal electrode plates, which plays the role of polarizing Al 2 O 3 molecules, and the electric dipole moment of the polarized Al 2 O 3 molecules increases, which can It is rapidly heated by the microwave generated by the microwave generator, and the temperature measuring device monitors the temperature of Al 2 O 3 in the microwave energy applicator in real time. When the temperature is higher than 800°C, the intelligent switch automatically turns off the auxiliary electric field. The invention can directly and rapidly heat Al 2 O 3 , and is energy-saving and environment-friendly.
Description
技术领域technical field
本发明涉及一种快速加热Al2O3的方法及装置,属微波加热领域。 The invention relates to a method and device for rapidly heating Al2O3 , belonging to the field of microwave heating.
背景技术Background technique
微波加热是一种新型加热方式,具有内部加热,快速加热,清洁卫生,易自动控制,节能等优点。但由于微波有选择性加热的特性,对弱吸波物质加热速度慢,从而限制了微波技术对这些物质的加热处理。Microwave heating is a new heating method, which has the advantages of internal heating, fast heating, clean and hygienic, easy automatic control, and energy saving. However, due to the selective heating characteristics of microwave, the heating speed of weak absorbing substances is slow, which limits the heating treatment of these substances by microwave technology.
Al2O3属于弱吸收微波的物质,在一定功率下对它用微波加热4.5min,温度仅仅升高到78℃,而强吸收微波的物质Fe3O4仅用微波加热2.75min,温度就高达1258℃[1]。因此在微波工业上,目前对Al2O3只能采用辅助加热法。Al 2 O 3 is a material that absorbs microwaves weakly. When it is heated with microwaves at a certain power for 4.5 minutes, the temperature only rises to 78°C. However, Fe 3 O 4 , a material that absorbs microwaves strongly, is only heated for 2.75 minutes with microwaves. up to 1258°C [1]. Therefore, in the microwave industry, only the auxiliary heating method can be used for Al 2 O 3 at present.
工业上通常采用的辅助加热方法有五种[1]:There are five auxiliary heating methods commonly used in industry [1]:
1、添加强吸波物质:W.H.Sutton等人把强吸收微波物质Fe3O4加入到弱吸收微波物质Al2O3之中,可以使加入了Fe3O4的Al2O3能够显著地被微波加热。利用6KW的微波功率加热纯Al2O3物质,10min后Al2O3的温度大约在100℃;加热10%Fe3O4+90%Al2O3的混合物,10min后该混合物温度大约200℃;加热50%Fe3O4+50%Al2O3的混合物,6min后该混合物温度超过600℃。1. Add strong microwave-absorbing substances: WHSutton et al. added Fe 3 O 4 , a strong microwave-absorbing substance, to Al 2 O 3 , a weakly absorbing microwave substance, so that Al 2 O 3 with Fe 3 O 4 can be significantly absorbed Microwave. Use 6KW microwave power to heat pure Al 2 O 3 material, the temperature of Al 2 O 3 is about 100°C after 10 minutes; heat the mixture of 10% Fe 3 O 4 +90% Al 2 O 3 , the temperature of the mixture is about 200°C after 10 minutes °C; the mixture of 50% Fe 3 O 4 +50% Al 2 O 3 is heated, and the temperature of the mixture exceeds 600 °C after 6 minutes.
2、Picket fence法:Janney等和Smith等采用Picket fence法进行微波辅助加热氧化锆,所烧结的氧化锆周围用用氧化锆纤维保温材料包裹,然后在其周围布置碳化硅棒。低温时,碳化硅吸收主要的微波能,传热给氧化锆,当温度达到某个临界点后,氧化锆开始吸热,很容易被微波加热至所需的烧结温度,该法基本消除局部过热现象。2. Picket fence method: Janney et al. and Smith et al. used the Picket fence method for microwave-assisted heating of zirconia. The sintered zirconia was wrapped with zirconia fiber insulation material, and silicon carbide rods were arranged around it. At low temperature, silicon carbide absorbs the main microwave energy and transfers heat to zirconia. When the temperature reaches a certain critical point, zirconia begins to absorb heat and is easily heated by microwaves to the required sintering temperature. This method basically eliminates local overheating Phenomenon.
3、内衬碳化硅的微波吸收器:该方法是由美国佛罗里达州立大学的Clark等设计的,微波加热时,将具有碳化硅内衬的微波吸收器放在弱吸波样品上,由于碳化硅是强吸波物质,可以迅速吸收微波能量然后通过热传导方式将热量传递给待加热样品。这种方法也可以用来给Al2O3加热。3. Microwave absorber lined with silicon carbide: This method was designed by Clark of Florida State University in the United States. When microwave heating is performed, the microwave absorber lined with silicon carbide is placed on the weak absorbing sample. It is a strong microwave-absorbing substance, which can quickly absorb microwave energy and then transfer heat to the sample to be heated through heat conduction. This method can also be used to heat Al2O3.
4、Patterson法:是由Patterson等人发明的一种微波辅助加热烧结氮化硅的方法。他们将90根由氮化硅组成的刀具有规则地插在氧化铝坩埚中,坩埚里填满了碳化硅、氮化硼和氮化硅的混合物,这些粉末除用来支撑刀具外,与微波加热初始阶段可以作为强吸波物质加热氮化硅,还可以防止氮化硅与周围环境发生反应,同时起保温作用。4. Patterson method: a microwave-assisted heating and sintering method of silicon nitride invented by Patterson et al. They regularly inserted 90 knives made of silicon nitride into an alumina crucible, which was filled with a mixture of silicon carbide, boron nitride and silicon nitride. These powders were used to support the knives, and microwave heating In the initial stage, it can be used as a strong absorbing material to heat silicon nitride, and it can also prevent silicon nitride from reacting with the surrounding environment, and at the same time play a role of heat preservation.
5、对单模腔体采用可调微波耦合窗:中国科学院上海硅酸盐研究所施剑林等在单模腔体中采用可调微波耦合窗,并调整微波输出功率、短路活塞等,以保持腔内谐振和最佳耦合条件,从而保持样品以一定的速率升温,并达到稳定的最终温度。5. Adjustable microwave coupling window for single-mode cavity: Shi Jianlin, Shanghai Institute of Ceramics, Chinese Academy of Sciences, etc. used adjustable microwave coupling window in single-mode cavity, and adjusted microwave output power, short-circuit piston, etc. to maintain cavity Internal resonance and optimal coupling conditions, so as to keep the sample heating up at a certain rate and reach a stable final temperature.
以上描述可以看出,采用微波辅助加热的缺点:1、工艺较为复杂;2、能量损耗大,需要做无用功去加热强吸波物质,不够节能;3、弱吸波物质在加热过程中容易与强吸波物质混杂,有可能产生新的杂质。As can be seen from the above description, the disadvantages of using microwave-assisted heating: 1. The process is relatively complicated; 2. The energy loss is large, and it is necessary to do useless work to heat the strong absorbing material, which is not energy-saving enough; 3. The weak absorbing material is easily separated from the Strong absorbing substances are mixed, and new impurities may be generated.
Al2O3有多种变体,属于过渡型化合物,其主要为离子型化合物,而含部分共价型。在微波辅助加热方法中,我们发现,Al2O3是一种弱吸波性物质,但当Al2O3的温度高于800℃,它开始容易吸收微波,能够被微波快速地直接加热[1]。There are many variants of Al 2 O 3 , which belong to the transition type compound, which is mainly ionic compound, and contains some covalent type. In the microwave-assisted heating method, we found that Al 2 O 3 is a weak absorbing substance, but when the temperature of Al 2 O 3 is higher than 800°C, it begins to absorb microwaves easily and can be directly heated by microwaves[ 1].
参考文献:references:
[1]彭金辉,刘秉国。微波煅烧技术及其应用[M]。2013:106-111。[1] Peng Jinhui, Liu Bingguo. Microwave calcination technology and its application [M]. 2013:106-111.
发明内容Contents of the invention
本发明要解决的技术问题是为了克服微波辅助加热Al2O3方法的不足,又要能够快速加热Al2O3,结合Al2O3的微波升温特性,本发明从物质的微观结构出发,利用电介质极化原理和微波加热机理,提供一种可用于快速、直接、节能加热Al2O3的方法及装置。The technical problem to be solved in the present invention is to overcome the shortcomings of the microwave-assisted heating of Al 2 O 3 , and to be able to rapidly heat Al 2 O 3 , combined with the microwave heating characteristics of Al 2 O 3 , the present invention starts from the microstructure of the substance, Using the dielectric polarization principle and microwave heating mechanism, a method and device for heating Al 2 O 3 rapidly, directly, and energy-saving are provided.
本发明的技术方案是:一种快速加热Al2O3的方法,其特征在于,包括以下步骤: The technical solution of the present invention is: a method for rapidly heating Al2O3 , characterized in that it comprises the following steps:
将Al2O3物料置于微波加热装置的微波能应用器中;通电后,在所述微波能应用器中提供一辅助电场,用于极化Al2O3的分子;之后,磁控管发射微波,通过波导导入微波能应用器作用于被极化后的Al2O3分子,以加热Al2O3。 The Al2O3 material is placed in the microwave energy applicator of the microwave heating device; after power-on, an auxiliary electric field is provided in the microwave energy applicator for polarizing the molecules of Al2O3 ; after that, the magnetron The microwave is emitted, and the microwave energy applicator is introduced through the waveguide to act on the polarized Al 2 O 3 molecules to heat the Al 2 O 3 .
在加热过程中,一直打开辅助电场,持续极化Al2O3分子,直至Al2O3达到指定的温度后,辅助电场关闭。During the heating process, the auxiliary electric field is always turned on to continuously polarize the Al 2 O 3 molecules, until the Al 2 O 3 reaches the specified temperature, the auxiliary electric field is turned off.
所述指定温度为800℃。The specified temperature is 800°C.
所述的辅助电场产生电路所产生的辅助电场为稳恒电场。The auxiliary electric field generated by the auxiliary electric field generating circuit is a steady electric field.
所述的辅助电场的电场强度为所述磁控管产生的微波场的电场强度最大值的0.5倍至0.6倍之间。The electric field strength of the auxiliary electric field is between 0.5 and 0.6 times of the maximum electric field strength of the microwave field generated by the magnetron.
一种快速加热Al2O3的装置,包括主控制电路、变压电路、磁控管、波导和微波能应用器,其特征在于,还包括:辅助电场产生电路;所述辅助电场发生电路包括辅助电场控制电路和正负金属电极板,用于在微波能应用器中产生一辅助电场,以极化物料的分子。 A device for rapidly heating Al2O3 , comprising a main control circuit, a transformer circuit, a magnetron, a waveguide and a microwave energy applicator, characterized in that it also includes: an auxiliary electric field generating circuit; the auxiliary electric field generating circuit includes The auxiliary electric field control circuit and the positive and negative metal electrode plates are used to generate an auxiliary electric field in the microwave energy applicator to polarize the molecules of the material.
所述的装置还包括智能温控电路,用于对辅助电场的通断按温度高低进行智能控制;所述的智能温控电路包括测温装置和开关;所述的测温装置实时测控微波能应用器中Al2O3的温度,反馈给智能温控电路,智能温控电路通过开关控制辅助电场的通断。The device also includes an intelligent temperature control circuit for intelligently controlling the on and off of the auxiliary electric field according to the temperature; the intelligent temperature control circuit includes a temperature measuring device and a switch; the temperature measuring device measures and controls the microwave energy in real time The temperature of Al 2 O 3 in the applicator is fed back to the intelligent temperature control circuit, and the intelligent temperature control circuit controls the on-off of the auxiliary electric field through the switch.
所述辅助电场产生电路所产生的辅助电场为稳恒电场;辅助电场的电场强度为所述磁控管产生的微波场的电场强度最大值的0.5倍至0.6倍之间。The auxiliary electric field generated by the auxiliary electric field generating circuit is a steady electric field; the electric field strength of the auxiliary electric field is between 0.5 times and 0.6 times of the maximum electric field strength of the microwave field generated by the magnetron.
所述辅助电场产生电路的正负金属电极板对称地放置微波能应用器的两对侧,靠近微波能应用器的内表面;金属电极板与微波能应用器内腔靠近但不接触,并在所述的金属电极板与所述微波能应用器内腔之间填充绝缘陶瓷,所述正负金属电极板与微波能应用器内表面之间用不超过2.5mm厚度的绝缘陶瓷隔离。The positive and negative metal electrode plates of the auxiliary electric field generating circuit are symmetrically placed on the two opposite sides of the microwave energy applicator, close to the inner surface of the microwave energy applicator; the metal electrode plates are close to but not in contact with the cavity of the microwave energy applicator, and Insulating ceramics are filled between the metal electrode plate and the inner cavity of the microwave energy applicator, and the positive and negative metal electrode plates are isolated from the inner surface of the microwave energy applicator by insulating ceramics with a thickness not exceeding 2.5mm.
所述辅助电场产生电路的正负金属电极板为不锈钢电极板,厚度在6mm至12mm之间,温度越高微波能应用器体积越大,所述正负金属电极板的厚度越厚。The positive and negative metal electrode plates of the auxiliary electric field generating circuit are stainless steel electrode plates with a thickness between 6 mm and 12 mm. The higher the temperature, the larger the volume of the microwave energy applicator, and the thicker the positive and negative metal electrode plates.
本发明的有益效果是:The beneficial effects of the present invention are:
辅助电场产生电路,是通过辅助电场控制电路来控制电路中电压大小,通过正负金属电极板在微波能应用器中发射一辅助电场,所述的辅助电场的作用是使微波能应用器中的的Al2O3发生极化。Al2O3是一种弱吸波性物质,分子电偶极矩较小,把它放入微波能应用器中,辅助电场使它发生电子位移极化、离子位移极化、离子松弛极化和空间电荷极化,总的极化是这四种极化的合成。极化后分子的电偶极矩增大,这为微波快速加热Al2O3做好了准备。The auxiliary electric field generation circuit controls the voltage in the circuit through the auxiliary electric field control circuit, and emits an auxiliary electric field in the microwave energy applicator through the positive and negative metal electrode plates. The function of the auxiliary electric field is to make the microwave energy applicator The Al 2 O 3 is polarized. Al 2 O 3 is a kind of weak absorbing substance, and its molecular electric dipole moment is small. Put it into a microwave energy applicator, and the auxiliary electric field will cause it to undergo electron displacement polarization, ion displacement polarization, and ion relaxation polarization. and space charge polarization, the total polarization is the synthesis of these four polarizations. The electric dipole moment of the molecule increases after polarization, which is ready for the rapid heating of Al2O3 by microwaves.
根据微波加热的机理和物质的吸波特点,增大了电偶极矩的Al2O3在微波场的辐照下,获得更大的合电场力和更大的力矩,分子之间的碰撞、挤压、摩擦增大,微波能转化为热能的效率进一步提升,即微波加热速度提高。According to the mechanism of microwave heating and the absorbing characteristics of materials, Al 2 O 3 with increased electric dipole moment can obtain a larger combined electric field force and larger moment under the irradiation of microwave field, and the collision between molecules , extrusion, and friction increase, and the efficiency of converting microwave energy into heat energy is further improved, that is, the microwave heating speed is increased.
根据Al2O3的吸波特点,当它的温度超过800℃后,Al2O3开始容易吸收微波,可以不需要任何辅助加热方法,此时辅助电场对加热贡献很小。为了节能,本发明所述的测温装置实时测控Al2O3的温度,把温度数据反馈给智能温控电路,若测定Al2O3的温度低于800℃,智能测温电路让开关闭合,辅助电场打开,若测定Al2O3的温度高于800℃,智能测温电路让开关断开,辅助电场关闭,达到节能环保的效果。According to the microwave-absorbing characteristics of Al 2 O 3 , when its temperature exceeds 800°C, Al 2 O 3 begins to absorb microwaves easily, and no auxiliary heating method is needed, and the auxiliary electric field contributes little to the heating at this time. In order to save energy, the temperature measuring device of the present invention measures and controls the temperature of Al 2 O 3 in real time, and feeds back the temperature data to the intelligent temperature control circuit. If the measured temperature of Al 2 O 3 is lower than 800°C, the intelligent temperature measuring circuit closes the switch , the auxiliary electric field is turned on, if the measured temperature of Al2O3 is higher than 800°C, the intelligent temperature measurement circuit will turn off the switch, and the auxiliary electric field will be turned off, so as to achieve the effect of energy saving and environmental protection.
综上所述,本发明的方法及装置是让Al2O3处于辅助电场产生电路所产生的辅助电场和磁控管所产生的微波场共同作用下来加热的,辅助电场主要起极化作用,用于增大Al2O3分子的电偶极矩,微波电场起加热作用,双场配合工作,Al2O3可迅速吸收微波能,转化为自身的热能,温度快速提高。同时智能温控电路实时监控Al2O3的温度,利用Al2O3的升温特点来控制辅助电场的通断。该微波装置能够快速加热常规微波装置不能快速加热的Al2O3,避免了常规辅助加热过程中装置复杂、能量损耗大、可能引入新的杂质的缺点,具有操作简单,节能,智能化程度高等特点,同时可以扩展微波加热Al2O3的工业应用。 In summary, the method and device of the present invention heat Al2O3 under the joint action of the auxiliary electric field generated by the auxiliary electric field generating circuit and the microwave field generated by the magnetron, and the auxiliary electric field mainly plays a role in polarization. It is used to increase the electric dipole moment of Al 2 O 3 molecules. The microwave electric field plays a heating role. The two fields work together. Al 2 O 3 can quickly absorb microwave energy and convert it into its own heat energy, and the temperature increases rapidly. At the same time, the intelligent temperature control circuit monitors the temperature of Al 2 O 3 in real time, and uses the temperature rise characteristics of Al 2 O 3 to control the on-off of the auxiliary electric field. The microwave device can quickly heat Al 2 O 3 which cannot be heated quickly by conventional microwave devices, and avoids the disadvantages of complex devices, large energy loss, and possible introduction of new impurities in the conventional auxiliary heating process, and has the advantages of simple operation, energy saving, and high degree of intelligence. characteristics, and can expand the industrial application of microwave heating Al 2 O 3 at the same time.
附图说明Description of drawings
图1坩埚中的氧化铝在微波场中的升温曲线图;The temperature rise curve figure of the alumina in the crucible of Fig. 1 in the microwave field;
图2本发明方法的流程图;The flowchart of Fig. 2 method of the present invention;
图3本发明实施例的电路原理框图;The block diagram of the circuit principle of the embodiment of the present invention of Fig. 3;
图4本发明实施例的的微波炉的辅助电场金属电极板和测温装置7的安装示意图。FIG. 4 is a schematic diagram of the installation of the auxiliary electric field metal electrode plate and the temperature measuring device 7 of the microwave oven according to the embodiment of the present invention.
图中:200-快速加热Al2O3的微波装置,201-主显示器窗口,202-控制面板,203-被加热的Al2O3,204-正负金属电极板,205-绝缘陶瓷,206-测温装置。In the figure: 200-microwave device for rapidly heating Al 2 O 3 , 201-main display window, 202-control panel, 203-heated Al 2 O 3 , 204-positive and negative metal electrode plates, 205-insulating ceramics, 206 - Temperature measuring device.
具体实施方式detailed description
下面结合附图和具体实施方式,对本发明作进一步说明。The present invention will be further described below in combination with the accompanying drawings and specific embodiments.
首先从物质的微观结构出发,阐述不同分子的吸波特点和微波加热原理。在微波领域中,电介质一般可分为非极性电介质、弱极性电介质和电偶极矩较大的极性电介质。非极性电介质由无极分子组成,在没有受到电场作用时,组成电介质的分子或原子,其中原子核所带的正电荷的中心与绕核分布的电子所带负电荷的中心相重合,对外呈中性,由于没有电偶极矩,微波场中的电场作用于它时不能产生合外力和力矩,分子不会发生挤压、摩擦、转动和振动,因此不吸收微波能量,我们称为难吸波或不吸波性物质。弱极性电介质由电偶极矩较小的有极分子组成,在没有外电场作用时,组成电介质的分子或原子的正负中心不重合,即分子的电偶极矩较小,微波场中的电场作用于它时只能产生较小的合外力和力矩,分子的挤压、摩擦、转动和振动都比较小,因此可以吸收少量的微波能量转化为自身的热能,在微波场中加热时升温速度很慢,我们称这类物质为弱吸波性物质,如Al2O3。电偶极矩较大的有极分子由于具有较大的电偶极矩,能够在微波场中迅速耗散掉微波能量,在微波场中升温速度很快,我们称为易吸波性物质,如Fe3O4。因此电偶极矩可以作为判断微波是否快速吸波的一个参量。Firstly, starting from the microstructure of matter, the microwave absorption characteristics of different molecules and the principle of microwave heating are described. In the microwave field, dielectrics can generally be divided into non-polar dielectrics, weakly polar dielectrics, and polar dielectrics with large electric dipole moments. The non-polar dielectric is composed of non-polar molecules. When there is no electric field, the molecules or atoms that make up the dielectric, in which the center of the positive charge of the nucleus coincides with the center of the negative charge of the electrons distributed around the nucleus, and is neutral to the outside. Because there is no electric dipole moment, the electric field in the microwave field can not produce a resultant external force and moment when it acts on it, and the molecules will not squeeze, rub, rotate and vibrate, so they do not absorb microwave energy. We call it difficult to absorb waves or Non-absorbing substances. The weakly polar dielectric is composed of polar molecules with a small electric dipole moment. When there is no external electric field, the positive and negative centers of the molecules or atoms that make up the dielectric do not coincide, that is, the electric dipole moment of the molecule is small. In the microwave field When the electric field acts on it, it can only produce a small combined external force and moment, and the molecular extrusion, friction, rotation and vibration are relatively small, so it can absorb a small amount of microwave energy and convert it into its own heat energy. When heated in a microwave field The heating rate is very slow, we call this kind of material weak absorbing material, such as Al 2 O 3 . Due to the large electric dipole moment, polar molecules with large electric dipole moment can quickly dissipate microwave energy in the microwave field, and the temperature rises quickly in the microwave field. We call it easy-to-absorb material. Such as Fe 3 O 4 . Therefore, the electric dipole moment can be used as a parameter to judge whether the microwave absorbs rapidly.
基于以上原理,本发明目的的方法就是增大物质分子等效正负电荷的距离,即增加电偶极矩。Based on the above principles, the method of the present invention is to increase the distance between the equivalent positive and negative charges of the substance molecules, that is, to increase the electric dipole moment.
根据电介质极化的原理和Al2O3的物质特性,Al2O3是一种弱吸波性物质,分子的电偶极矩较小,若将它放置在一电场中,它将发生以下形式的极化:1、电子位移极化:每个分子或原子中正、负电荷中心发生相对位移;2、离子位移极化:正、负离子产生相对位移,正离子沿电场方向移动,负离子逆着电场方向移动,这类极化仅正对离子型化合物,而Al2O3属于过渡型化合物,其主要为离子型化合物,而含部分共价型,因此也会发生离子位移极化;3、离子松弛极化:该极化发生在由离子组成的或含离子杂质的介质中,是电介质中存在的某些联系较弱的离子,在电场作用下发生沿电场方向的跃迁运动引起的;4、空间电荷极化:该极化在电场作用下,原先混乱排布的正、负自由电荷发生了趋向有规则的运动过程,导致正极板附近集聚了较多的负电荷,空间电荷的重新分布,实际形成了介质的空间电荷极化。它发生在非均匀介质和存在缺陷的晶体中,对于实际Al2O3晶体介质,其内部自由电荷在电场作用下移动,可能被晶体中不可能避免地存在着的缺陷(如晶格缺位、杂质中心、位错等)所捕获、堆积造成电荷的局部积聚,使电荷分布不均匀,从而引起极化。而工程中使用的Al2O3绝大多数都是不均匀的、有缺陷的。总的极化是以上几种极化的矢量和。极化后的Al2O3分子等效正负电荷的间距增大,电偶极矩增大。这是微波快速而直接加热Al2O3的必备条件。According to the principle of dielectric polarization and the material properties of Al 2 O 3 , Al 2 O 3 is a weak absorbing substance, and the electric dipole moment of the molecule is small. If it is placed in an electric field, it will have the following Form of polarization: 1. Electronic displacement polarization: the relative displacement of positive and negative charge centers in each molecule or atom; 2. Ion displacement polarization: positive and negative ions produce relative displacement, positive ions move along the direction of the electric field, and negative ions move against The direction of the electric field moves, this type of polarization is only positive for ionic compounds, and Al 2 O 3 is a transitional compound, which is mainly ionic compounds, but contains some covalent compounds, so ion displacement polarization will also occur; 3. Ion relaxation polarization: This polarization occurs in a medium composed of ions or containing ionic impurities. It is caused by some weakly connected ions in the dielectric, which are caused by the transition movement along the direction of the electric field under the action of an electric field; 4 1. Space charge polarization: under the action of an electric field, the chaotically arranged positive and negative free charges tend to move towards regularity, resulting in the accumulation of more negative charges near the positive plate and the redistribution of space charges. , which actually forms the space charge polarization of the medium. It occurs in heterogeneous media and crystals with defects. For the actual Al 2 O 3 crystal media, the internal free charges move under the action of an electric field, which may be eliminated by the unavoidable defects in the crystal (such as lattice vacancies , impurity centers, dislocations, etc.) are captured and accumulated to cause local accumulation of charges, which makes the charge distribution uneven, thereby causing polarization. Most of the Al 2 O 3 used in engineering is uneven and defective. The total polarization is the vector sum of the above polarizations. The distance between the equivalent positive and negative charges of the polarized Al 2 O 3 molecules increases, and the electric dipole moment increases. This is a must for rapid and direct heating of Al2O3 by microwaves.
然后介绍微波加热Al2O3的升温特性。如图1为我们实验室采集到Al2O3的升温特性曲线,将Al2O3盛放在坩埚中放置于某种功率下的微波装置中加热,横坐标表示时间,单位为分钟,纵坐标表示Al2O3的温度,单位为摄氏度。尽管采用了坩埚辅助加热,我们可以看到:前22分钟加热中,Al2O3的温度由室温升高到约400℃,升温速率比较慢,说明Al2O3完全依靠坩埚的热传递;第22至30分钟,Al2O3的温度由约400℃升高到约800℃,此区间升温速度较快,说明Al2O3不仅仅依靠坩埚的热传递,自身的吸波能力逐步变强;第30分钟至33分钟,Al2O3的温度由约800℃升高到约1200℃,此区间升温速度很快,说明Al2O3变得易吸收微波。因此800℃是Al2O3变得易吸波的分界点,这同文献[1]中报道的一致。Then introduce the heating characteristics of microwave heating Al 2 O 3 . Figure 1 shows the temperature rise characteristic curve of Al 2 O 3 collected in our laboratory. Al 2 O 3 is placed in a crucible and heated in a microwave device with a certain power. The abscissa represents the time in minutes, and the ordinate The coordinates represent the temperature of Al2O3 in degrees Celsius. Although the crucible is used for auxiliary heating, we can see that in the first 22 minutes of heating, the temperature of Al 2 O 3 rises from room temperature to about 400°C, and the temperature rise rate is relatively slow, indicating that Al 2 O 3 completely depends on the heat transfer of the crucible ; From the 22nd to 30th minute, the temperature of Al 2 O 3 rose from about 400°C to about 800°C, and the temperature rise rate in this range was relatively fast, indicating that Al 2 O 3 not only relied on the heat transfer of the crucible, but also gradually absorbed the wave absorbing ability of Al 2 O 3 From 30 minutes to 33 minutes, the temperature of Al 2 O 3 increased from about 800°C to about 1200°C. The temperature rise rate in this range was very fast, indicating that Al 2 O 3 became easy to absorb microwaves. Therefore, 800°C is the cut-off point for Al 2 O 3 to absorb waves easily, which is consistent with what was reported in literature [1].
最后介绍本发明的具体实施过程:Introduce the concrete implementation process of the present invention at last:
如图2所示,为本发明方法的流程图。包括以下步骤:As shown in Figure 2, it is a flowchart of the method of the present invention. Include the following steps:
将Al2O3物料置于微波加热装置的微波能应用器中; The Al2O3 material is placed in the microwave energy applicator of the microwave heating device;
通电后,在所述微波能应用器中提供一辅助电场,用于极化Al2O3的分子;After electrification, an auxiliary electric field is provided in the microwave energy applicator for polarizing Al2O3 molecules ;
之后,磁控管发射微波,通过波导导入微波能应用器作用于被极化后的Al2O3分子,以加热Al2O3。Afterwards, the magnetron emits microwaves, which are introduced into the microwave energy applicator through the waveguide to act on the polarized Al 2 O 3 molecules to heat the Al 2 O 3 .
在加热过程中,一直打开辅助电场,持续极化Al2O3分子,直至Al2O3达到指定的温度后,辅助电场关闭。During the heating process, the auxiliary electric field is always turned on to continuously polarize the Al 2 O 3 molecules, until the Al 2 O 3 reaches the specified temperature, the auxiliary electric field is turned off.
所述指定温度为800℃。所述的Al2O3达到800℃后,辅助电场关闭,但磁控管仍然继续工作,Al2O3继续被加热,直至加热到预期的温度。The specified temperature is 800°C. After the Al 2 O 3 reaches 800°C, the auxiliary electric field is turned off, but the magnetron continues to work, and the Al 2 O 3 continues to be heated until it reaches the expected temperature.
所述的辅助电场产生电路所产生的辅助电场为稳恒电场。The auxiliary electric field generated by the auxiliary electric field generating circuit is a steady electric field.
所述的辅助电场的电场强度为所述磁控管产生的微波场的电场强度最大值的0.5倍至0.6倍之间。The electric field strength of the auxiliary electric field is between 0.5 and 0.6 times of the maximum electric field strength of the microwave field generated by the magnetron.
如图3所示,为本发明的一种可用于快速地直接加热Al2O3的微波装置的电路原理框图,具体包括:As shown in Fig. 3 , it is a kind of circuit schematic block diagram of the microwave device that can be used for directly heating Al2O3 of the present invention, specifically includes:
主控制电路1、变压电路2、磁控管3、波导4、微波能应用器9,辅助电场产生电路5和智能温控电路6。辅助电场产生电路5用于在微波能应用器中产生一辅助电场,微波能应用器中被加热的Al2O3物质在辅助电场和磁控管3所产生的微波场共同作用下能迅速加热,同时智能温控电路6用于对辅助电场的通断按温度高低进行控制。Main control circuit 1, transformer circuit 2, magnetron 3, waveguide 4, microwave energy applicator 9, auxiliary electric field generation circuit 5 and intelligent temperature control circuit 6. The auxiliary electric field generating circuit 5 is used to generate an auxiliary electric field in the microwave energy applicator, and the heated Al2O3 material in the microwave energy applicator can be rapidly heated under the joint action of the auxiliary electric field and the microwave field generated by the magnetron 3 , while the intelligent temperature control circuit 6 is used to control the on-off of the auxiliary electric field according to the temperature.
所述的辅助电场产生电路5包括:辅助电场控制电路和正负金属电极板。所述的辅助电场产生电路5所产生的辅助电场为稳恒电场。The auxiliary electric field generating circuit 5 includes: an auxiliary electric field control circuit and positive and negative metal electrode plates. The auxiliary electric field generated by the auxiliary electric field generating circuit 5 is a steady electric field.
所述的辅助电场产生电路5的辅助电场控制电路,还用于控制所述的辅助电场的强度小于所述磁控管产生的微波场的电场强度。The auxiliary electric field control circuit of the auxiliary electric field generation circuit 5 is also used to control the intensity of the auxiliary electric field to be smaller than the electric field intensity of the microwave field generated by the magnetron.
所述的辅助电场的场强为微波电场强度最大值的0.5倍至0.6倍之间。如果辅助电场的场强如果太小,对弱极性分子的极化作用不足,难以显著增加分子的电偶极矩;如果辅助电场的强度过大,在单个微波周期内微波加热时间不足。根据Al2O3的分子特点和极化类型,倍率选在0.5至0.6之间。The field strength of the auxiliary electric field is between 0.5 and 0.6 times the maximum value of the microwave electric field. If the field strength of the auxiliary electric field is too small, the polarization effect on the weak polar molecules is insufficient, and it is difficult to significantly increase the electric dipole moment of the molecules; if the strength of the auxiliary electric field is too large, the microwave heating time in a single microwave cycle is insufficient. According to the molecular characteristics and polarization type of Al 2 O 3 , the magnification is selected between 0.5 and 0.6.
所述的辅助电场产生电路5的正负金属电极板对称地放置微波能应用器9的两对侧,靠近微波能应用器9的内表面。The positive and negative metal electrode plates of the auxiliary electric field generating circuit 5 are symmetrically placed on two opposite sides of the microwave energy applicator 9 , close to the inner surface of the microwave energy applicator 9 .
正负金属电极板与微波能应用器9内腔靠近但不接触,并在所述的金属电极板与所述微波能应用器9之间填充绝缘陶瓷,为防止少部分微波从绝缘陶瓷处外泄损耗,所述正负金属电极板与微波能应用器9表面之间用不超过2.5mm厚度的绝缘陶瓷隔离。The positive and negative metal electrode plates are close to but not in contact with the cavity of the microwave energy applicator 9, and insulating ceramics are filled between the metal electrode plates and the microwave energy applicator 9, in order to prevent a small part of the microwave from going out from the insulating ceramics. The positive and negative metal electrode plates are separated from the surface of the microwave energy applicator 9 by insulating ceramics with a thickness of no more than 2.5mm.
所述的辅助电场产生电路5的正负金属电极板为不锈钢电极板,为了保证它还能在高温下反射微波,厚度在6mm至12mm之间,温度越高微波能应用器体积越大,所述正负金属电极板的厚度越厚。The positive and negative metal electrode plates of the auxiliary electric field generating circuit 5 are stainless steel electrode plates. In order to ensure that it can reflect microwaves at high temperatures, the thickness is between 6 mm and 12 mm. The higher the temperature, the larger the volume of the microwave energy applicator. The thickness of the positive and negative metal electrode plates is thicker.
所述的微波能应用器9的内腔接地。The cavity of the microwave energy applicator 9 is grounded.
所述的智能温控电路6包括:测温装置7和开关8。测温装置7从本发明所述微波装置的上伸入微波能应用器9的内腔,开关8用来控制辅助电场发生电路5的通断。The intelligent temperature control circuit 6 includes: a temperature measuring device 7 and a switch 8 . The temperature measuring device 7 extends from the top of the microwave device of the present invention into the cavity of the microwave energy applicator 9, and the switch 8 is used to control the on-off of the auxiliary electric field generating circuit 5.
所述的测温装置7实时测控微波能应用器9中Al2O3的温度,把温度数据反馈给智能温控电路6,智能温控电路6又通过开关8控制辅助电场发生电路5的通断。The temperature measuring device 7 measures and controls the temperature of Al2O3 in the microwave energy applicator 9 in real time, and feeds back the temperature data to the intelligent temperature control circuit 6, and the intelligent temperature control circuit 6 controls the switching of the auxiliary electric field generating circuit 5 through the switch 8. broken.
当所述的测温装置7测得微波能应用器9中Al2O3的温度低于800℃时,开关8闭合,辅助电场发生电路5工作,微波能应用器9中有辅助电场;当所述的测温装置7测得微波能应用器9中Al2O3的温度高于800℃时,开关8断开,辅助电场发生电路5停止工作。When the temperature measuring device 7 measures that the temperature of Al2O3 in the microwave energy applicator 9 is lower than 800°C, the switch 8 is closed, the auxiliary electric field generating circuit 5 works, and there is an auxiliary electric field in the microwave energy applicator 9; When the temperature measuring device 7 detects that the temperature of Al 2 O 3 in the microwave energy applicator 9 is higher than 800° C., the switch 8 is turned off, and the auxiliary electric field generating circuit 5 stops working.
220V、50Hz的交流电经插座流入微波炉里,先经过主控制电路1,提供给微处理器、定时和功率调节器、转盘电路、照明电路、风扇、主显示器窗口等(非核心部件,图中不显示),然后流经变压器的初级线圈,回到插座。变压电路器2将220V、50Hz的交流电分成三部分,第一部分为辅助电场产生电路5,经过变压、整流滤波的过程后,电路中的电压为稳恒电压,辅助电场控制电路再将稳恒电压通过正负金属电极板在微波能应用器9中发射一辅助电场;第二部分市电变压为4V左右的交流电加在磁控管3的阴极,用来加热磁控管3的灯丝,这样阴极才能发射电子;第三部分市电经高压变压再次升压至4000V左右的高压,整流后加载磁控管3的阳极,阳极是用来接收电子的。在第二部分输入和第三部分输入共同的作用下,热电子从阴极溢出后,在磁场力和电场力共同作用下,沿螺旋状高速飞向阳极,又有谐振腔的作用,电子振荡成微波,微波最后经波导4输入到微波能应用器中。被加热的Al2O3放置于微波能应用器中,在磁控管3所产生的微波场和辅助电场产生电路5所产生的辅助电场的双重作用下,快速吸收微波能,转为为自身的热能,温度迅速上升。考虑到Al2O3的微波升温特性,本发明在该微波装置顶端伸入安装一个测温装置7(如热电偶),用来实时监控Al2O3的温度,根据Al2O3的温度数据通过开关控制辅助电场发生电路5的通断,实现节能的目的。The 220V, 50Hz alternating current flows into the microwave oven through the socket, first passes through the main control circuit 1, and supplies it to the microprocessor, timing and power regulator, turntable circuit, lighting circuit, fan, main display window, etc. (non-core components, not shown in the figure) shown), then flows through the primary coil of the transformer and returns to the socket. The transformer circuit 2 divides the 220V, 50Hz alternating current into three parts. The first part is the auxiliary electric field generating circuit 5. The constant voltage emits an auxiliary electric field in the microwave energy applicator 9 through the positive and negative metal electrode plates; the second part of the commercial power is transformed into an alternating current of about 4V and applied to the cathode of the magnetron 3 to heat the filament of the magnetron 3 , so that the cathode can emit electrons; the third part of the mains is boosted again to a high voltage of about 4000V through high-voltage transformation, and after rectification, it is loaded on the anode of the magnetron 3, which is used to receive electrons. Under the joint action of the second part of the input and the third part of the input, after the hot electrons overflow from the cathode, under the combined action of the magnetic field force and the electric field force, they fly to the anode at high speed in a spiral shape, and also have the function of a resonant cavity, and the electrons oscillate into The microwave is finally input into the microwave energy applicator through the waveguide 4 . The heated Al 2 O 3 is placed in the microwave energy applicator, and under the double action of the microwave field generated by the magnetron 3 and the auxiliary electric field generated by the auxiliary electric field generating circuit 5, the microwave energy is quickly absorbed and turned into itself heat energy, the temperature rises rapidly. Considering the microwave heating characteristics of Al2O3 , the present invention extends and installs a temperature measuring device 7 (such as a thermocouple ) on the top of the microwave device to monitor the temperature of Al2O3 in real time, according to the temperature of Al2O3 The data controls the on-off of the auxiliary electric field generating circuit 5 through the switch, so as to realize the purpose of energy saving.
如图4所示,本发明实施例微波装置的正负金属电极板和测温装置7的安装示意图。该微波装置200;主显示器窗口201位于右上角,可显示Al2O3的温度、加热时间、功率、加热模式等;控制面板202位于右下侧,与主控制电路连接,可调节加热功率、加热模式等;被加热Al2O3物质203放在微波能应用器的中间,它是弱吸波性物质;正负金属电极板标记为204,稳恒电压经它发射到微波腔体中。微波腔体的内腔和正负金属电极板之间填充绝缘陶瓷205,测温装置7标记为206,从本发明所述的微波装置的顶端伸入,用来实时监控Al2O3的表面温度。As shown in FIG. 4 , a schematic diagram of the installation of the positive and negative metal electrode plates and the temperature measuring device 7 of the microwave device according to the embodiment of the present invention. The microwave device 200; the main display window 201 is located in the upper right corner, which can display the temperature of Al 2 O 3 , heating time, power, heating mode, etc.; the control panel 202 is located in the lower right side, connected with the main control circuit, and can adjust the heating power, Heating mode, etc.; the heated Al 2 O 3 material 203 is placed in the middle of the microwave energy applicator, which is a weak absorbing material; the positive and negative metal electrode plates are marked as 204, and the constant voltage is emitted into the microwave cavity through it. The inner cavity of the microwave cavity and the positive and negative metal electrode plates are filled with insulating ceramics 205, and the temperature measuring device 7 is marked as 206, which extends from the top of the microwave device of the present invention and is used for real - time monitoring of the surface of Al2O3 temperature.
当该微波炉通电工作时,Al2O3处于双场环境中(辅助电场和微波场),辅助电场的作用是使Al2O3发生电子位移极化、离子位移极化、离子松弛极化或空间电荷极化等,极化后Al2O3分子等效正负电荷的间距增大,电偶极矩增大,这是利用微波炉快速加热Al2O3的必备条件。微波场的作用是加热,当微波电场作用于被极化的Al2O3物质时,构成Al2O3的分子受到更大的合电场力和更大的力矩,这些合力和力矩将提供更大的挤压力、转动动力和转动惯性,而微波电场方向以每秒数几十亿次发生改变时,被极化的负载中分子之间的摩擦、挤压和碰撞更剧烈,微波能转化为热能的效率进一步增大,负载的升温速率提升。同时考虑到Al2O3温度超过800℃后变得容易吸波,辅助电场不再发挥作用,只会耗费更多的电能,因此通过智能温控电路6来控制辅助电场产生电路的通断,达到节能环保的效果。When the microwave oven is powered on, Al 2 O 3 is in a double - field environment (auxiliary electric field and microwave field ) . Space charge polarization, etc. After polarization, the distance between the equivalent positive and negative charges of Al 2 O 3 molecules increases, and the electric dipole moment increases, which is a necessary condition for rapid heating of Al 2 O 3 in a microwave oven. The role of the microwave field is heating. When the microwave electric field acts on the polarized Al 2 O 3 material, the molecules constituting the Al 2 O 3 are subject to a greater resultant electric field force and a greater moment, and these resultant forces and moments will provide more Large extrusion force, rotational power and rotational inertia, and when the direction of the microwave electric field changes billions of times per second, the friction, extrusion and collision between the molecules in the polarized load are more intense, and the microwave energy conversion In order to further increase the efficiency of thermal energy, the heating rate of the load is increased. At the same time, considering that Al2O3 becomes easy to absorb waves when the temperature exceeds 800°C, the auxiliary electric field will no longer function and will only consume more electric energy. Therefore, the intelligent temperature control circuit 6 is used to control the on-off of the auxiliary electric field generation circuit to achieve energy saving and environmental protection. Effect.
辅助电场产生电路5的正负金属电极板既可产生稳恒电场,起极化分子的作用,也可像微波腔体反射微波。The positive and negative metal electrode plates of the auxiliary electric field generating circuit 5 can not only generate a steady electric field, play the role of polarized molecules, but also reflect microwaves like a microwave cavity.
所述的辅助电场产生电路所产生的辅助电场为稳恒电场,与所述磁控管产生的微波电场共同作用于被加热物质,同步工作,互不干涉。The auxiliary electric field generated by the auxiliary electric field generating circuit is a steady electric field, which acts on the heated substance together with the microwave electric field generated by the magnetron, and works synchronously without interfering with each other.
微波场作用于这些被极化了的Al2O3物质时,当辅助电场产生电路所产生的辅助电场矢量与微波电场矢量的夹角为0时,辅助电场对微波电场的加热没贡献,但微波场的方向以每秒数亿次发生改变,因此这种状态存在时间极短,对该微波炉的加热没有太大的影响,可以忽略不计。When the microwave field acts on these polarized Al 2 O 3 substances, when the angle between the auxiliary electric field vector generated by the auxiliary electric field generating circuit and the microwave electric field vector is 0, the auxiliary electric field does not contribute to the heating of the microwave electric field, but The direction of the microwave field changes hundreds of millions of times per second, so this state exists for a very short time and does not have much impact on the heating of the microwave oven, which can be ignored.
测温装置7为市场常见的测温元件。The temperature measuring device 7 is a common temperature measuring element in the market.
因此,本发明中的微波装置既能克服传统辅助加热Al2O3技术中的缺点, 又可以直接快速地加热Al2O3负载,还可以起到节能作用。Therefore, the microwave device in the present invention can not only overcome the shortcomings of the traditional auxiliary heating Al 2 O 3 technology, but also can directly and rapidly heat the Al 2 O 3 load, and can also play a role in energy saving.
可以理解的是,对辅助电场产生电路和智能测温电路所做的改动,如辅助电场供电电路机构和正负金属电极板大小、形状、位置,测温装置、开关等,都应属于本发明权利要求的保护范围。It can be understood that the changes made to the auxiliary electric field generating circuit and the intelligent temperature measuring circuit, such as the auxiliary electric field power supply circuit mechanism and the size, shape, and position of the positive and negative metal electrode plates, temperature measuring devices, switches, etc., should all belong to the present invention The scope of the claims.
以上结合附图对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Variations.
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