CN104890612A - Automobile seatbelt retractor - Google Patents
Automobile seatbelt retractor Download PDFInfo
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- CN104890612A CN104890612A CN201510261397.4A CN201510261397A CN104890612A CN 104890612 A CN104890612 A CN 104890612A CN 201510261397 A CN201510261397 A CN 201510261397A CN 104890612 A CN104890612 A CN 104890612A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/341—Belt retractors, e.g. reels comprising energy-absorbing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/44—Belt retractors, e.g. reels with means for reducing belt tension during use under normal conditions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R2022/3427—Seat belt connection on reels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/44—Belt retractors, e.g. reels with means for reducing belt tension during use under normal conditions
- B60R2022/4406—Spring shapes; Spring characteristic; Springs with adjustable anchoring means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automotive Seat Belt Assembly (AREA)
Abstract
本发明提供了一种汽车安全带卷收装置,属于汽车零部件技术领域。它解决了现有可调节回卷力的安全带卷收装置对卷收器改动大,结构复杂的问题。本装置包括卷收器框架、卷收器芯轴、锁止爪、卷簧底座、卷簧芯轴、卷簧和卷簧罩、传动机构、电机以及电控系统,卷簧底座安装在卷收器框架侧面,卷簧芯轴安装于卷簧底座上且能自由转动,卷簧芯轴与卷收器芯轴同轴连接并联动,卷簧内端安装于卷簧芯轴上,卷簧外端安装于卷簧罩内侧,电机通过传动机构与卷簧罩外侧连接并带动卷簧罩转动,电控系统与电机电连接并控制电机转动。本装置能够对安全带卷簧的回卷力智能调节,提供舒适的使用感受,结构简单,成本低。
The invention provides an automobile safety belt retracting device, which belongs to the technical field of automobile parts. The utility model solves the problems that the existing safety belt retracting device with adjustable rewinding force requires large changes to the retractor and has a complex structure. The device includes a retractor frame, a retractor mandrel, a locking pawl, a coil spring base, a coil spring mandrel, a coil spring and a coil spring cover, a transmission mechanism, a motor and an electric control system. On the side of the frame, the coil spring mandrel is installed on the coil spring base and can rotate freely. The coil spring mandrel and the retractor mandrel are coaxially connected and linked. The inner end of the coil spring is installed on the coil spring mandrel. The end is installed on the inner side of the coil spring cover, the motor is connected with the outside of the coil spring cover through the transmission mechanism and drives the coil spring cover to rotate, and the electric control system is electrically connected with the motor and controls the rotation of the motor. The device can intelligently adjust the retracting force of the seat belt coil spring, provides comfortable use experience, has simple structure and low cost.
Description
技术领域technical field
本发明属于汽车零部件技术领域,涉及一种汽车安全带卷收装置。The invention belongs to the technical field of automobile parts, and relates to an automobile safety belt retracting device.
背景技术Background technique
安全带卷收器是安全带系统里最重要功能部件之一,是安全带系统的核心,一个普通三点式安全带卷收器的主要功能是实现安全带车感锁止、带感锁止、织带回卷等功能,其中织带的回卷功能通常是依靠卷收器内部的卷簧来实现,通过加大卷簧的刚度可使安全带织带回卷力加大,使织带回卷更顺畅,但回卷力加大的同时往往对乘员佩戴舒适性造成影响,系上安全带后织带对乘员肩部、胸部压迫力增大,使乘员长时间佩戴造成不适,而若减少卷簧刚度,则往往又会影响安全带织带的回卷。The seat belt retractor is one of the most important functional components in the seat belt system, and is the core of the seat belt system. The main function of an ordinary three-point seat belt retractor is to realize the seat belt sensor lock, belt sensor lock, webbing Functions such as rewinding, in which the rewinding function of the webbing is usually realized by the coil spring inside the retractor. By increasing the stiffness of the coil spring, the webbing rewinding force of the seat belt can be increased, making the webbing rewinding smoother, but The increase of the rewinding force often affects the wearing comfort of the occupant. After wearing the seat belt, the pressure force of the webbing on the occupant's shoulders and chest increases, which makes the occupant feel uncomfortable wearing it for a long time. If the stiffness of the coil spring is reduced, it is often It will also affect the rewinding of the seat belt webbing.
因此为了使安全带在系用时更加舒适,人们进行了大量研究,如一种实用的座位安全带卷绕装置【特公昭60-30576】,所述装置中串联组合有二个具有强弱弹性力不同的盘簧,使所述盘簧在拉出座位安全带及收入座位安全带时分别发挥上述两个盘簧强弱不同的弹性力,在座位安全带系着的状态下,仅使弹性力较弱的盘簧发挥作用,藉以减轻卷绕力;又如中国专利公布的一种汽车用座位安全带的卷绕装置【申请号00137797.3】,包括对卷轴施以将该卷轴压向卷绕方向的弹性力的主盘簧,与安全带卷绕轴连动的卷轴,外嵌于所述卷轴上的离合器弹簧和环,将朝向座位安全带的拉出方向的卷轴的回转传递至环的弹簧压紧式离合器;一端固定与所述环上且可产生与上述主盘簧反向的回转弹性力的平衡弹簧。上述两种方案虽然均能解决在安全带系着时的卷绕力,但是在上述方案中,均采用了两个盘簧,前者要求使用两种不通弹性力的盘簧,对盘簧弹性力的要求较高,且需要进行匹配,非常繁琐,结构也复杂,制作成本高;后者虽然不要求主副盘簧的弹性不同,但是其增加了离合器结构,结构也较为复杂,安装不便,且成本较高。Therefore, in order to make the safety belt more comfortable when fastened, people have carried out a lot of research, such as a practical seat belt winding device [Special Publication No. 60-30576], in the series combination of the device, there are two seat belts with different elastic forces. coil spring, so that when the coil spring is pulled out of the seat belt and retracted into the seat belt, the elastic forces of the above two coil springs are respectively different in strength. Weak coil springs play a role in order to reduce the winding force; another example is a winding device for a seat belt for automobiles published by a Chinese patent [application number 00137797.3], which includes applying a force to the winding shaft to press the winding shaft to the winding direction. The main coil spring with elastic force, the spool linked with the seat belt take-up shaft, the clutch spring and the ring embedded on the spool, transmit the rotation of the spool toward the pull-out direction of the seat belt to the spring pressure of the ring. Tight clutch; one end is fixed on the ring and can generate a rotating elastic force opposite to the above-mentioned main coil spring. Although the above two schemes can solve the winding force when the safety belt is fastened, in the above schemes, two coil springs are used. The former requires the use of two coil springs with different elastic forces. The requirements of the latter are relatively high, and it needs to be matched, which is very cumbersome, the structure is also complicated, and the production cost is high; although the latter does not require the elasticity of the main and secondary coil springs to be different, it increases the clutch structure, the structure is more complicated, and the installation is inconvenient. higher cost.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种汽车安全带卷收装置,根据不同情况下自动调整卷收装置的回卷力,使得安全带在系着状态下使乘员能够感到舒适,在非系着状态下能够保证安全带回收正常,结构简单且安装方便。The purpose of the present invention is to solve the above-mentioned problems in the existing technology, and proposes a car safety belt retracting device, which automatically adjusts the retracting force of the retracting device according to different situations, so that the occupant can use the safety belt in the fastened state. It feels comfortable, can ensure the normal recovery of the safety belt in the unfastened state, and has a simple structure and convenient installation.
本发明的目的可通过下列技术方案来实现:一种汽车安全带卷收装置,该装置包括卷收器框架、卷收器芯轴和锁止爪,所述卷收器芯轴安装在卷收器框架内且一端伸出卷收器框架,所述锁止爪安装在卷收器框架上用于对所述卷收器芯轴进行锁止,其特征在于,该装置还包括卷簧底座、卷簧芯轴、卷簧和卷簧罩、传动机构、电机以及电控系统,所述卷簧底座安装在卷收器框架侧面,所述卷簧芯轴安装于卷簧底座上且能自由转动,所述卷簧芯轴与所述卷收器芯轴伸出卷收器框架的一端同轴连接并联动,所述卷簧内端安装于卷簧芯轴上,卷簧外端安装于卷簧罩内侧边缘,所述电机通过传动机构与所述卷簧罩外侧连接并带动卷簧罩转动,所述电控系统与电机电连接并控制电机转动。The purpose of the present invention can be achieved through the following technical solutions: an automobile safety belt retracting device, which includes a retractor frame, a retractor mandrel and a locking pawl, the retractor mandrel is installed on the retractor Inside the retractor frame and one end protrudes from the retractor frame, the locking pawl is installed on the retractor frame for locking the retractor mandrel, the feature is that the device also includes a coil spring base, Coil spring mandrel, coil spring and coil spring cover, transmission mechanism, motor and electric control system, the coil spring base is installed on the side of the retractor frame, and the coil spring mandrel is installed on the coil spring base and can rotate freely , the coil spring mandrel is coaxially connected and linked with the end of the retractor mandrel protruding from the retractor frame, the inner end of the coil spring is installed on the coil spring mandrel, and the outer end of the coil spring is installed on the coil The inner edge of the spring cover, the motor is connected to the outside of the coil spring cover through a transmission mechanism and drives the coil spring cover to rotate, and the electric control system is electrically connected to the motor and controls the rotation of the motor.
本汽车安全带卷收装置通过电控系统控制电机正转或者反转,电机通过传动机构带动卷簧罩正转或者反转,由于卷簧的外端安装在卷簧罩内侧,因此当卷簧罩转动时,卷簧的外端相对于其内端收紧或者松开,从而实现对卷簧回卷力大小的调节;电机的转动通过控制实现控制,因此可以实现智能控制,在安全带系用时减少卷簧回卷力,使乘员感到舒适;在安全带非系用时,增加回卷力,保证安全带回收。The car safety belt retracting device controls the motor to rotate forward or reverse through the electronic control system, and the motor drives the coil spring cover to rotate forward or reverse through the transmission mechanism. Since the outer end of the coil spring is installed inside the coil spring cover, when the coil spring When the cover rotates, the outer end of the coil spring is tightened or loosened relative to its inner end, so as to realize the adjustment of the retracting force of the coil spring; the rotation of the motor is controlled through control, so intelligent control can be realized. When in use, reduce the rewinding force of the coil spring to make the occupant feel comfortable; when the seat belt is not fastened, increase the rewinding force to ensure that the seat belt is retracted.
在上述的汽车安全带卷收装置中,所述卷簧底座中部开有与所述卷簧芯轴配合的台阶孔,所述卷簧芯轴可在该台阶孔内转动,所述卷簧底座还具有螺孔一,所述卷簧底座通过螺孔一固定卷收器框架上。通过在卷簧底座中部开设台阶孔,卷收器芯轴与卷簧芯轴能够更方便快速的安装,实现同轴连接,并且当卷收器芯轴转动时能够带动卷簧芯轴转动。In the above-mentioned automobile safety belt retracting device, the middle part of the coil spring base is provided with a step hole matched with the coil spring mandrel, and the coil spring mandrel can rotate in the step hole, and the coil spring base It also has a screw hole one, and the coil spring base is fixed on the retractor frame through the screw hole one. By providing a stepped hole in the middle of the coil spring base, the retractor mandrel and the coil spring mandrel can be installed more conveniently and quickly to achieve coaxial connection, and when the retractor mandrel rotates, the coil spring mandrel can be driven to rotate.
在上述的汽车安全带卷收装置中,所述卷簧芯轴正面设有供卷簧内端安装的卡槽一,所述卷簧罩内侧边缘具有供卷簧外端安装的卡槽二,所述卷簧芯轴反面设有一凸台,所述凸台与卷簧底座的台阶孔配合。设置卡槽一和卡槽二,可以方便的通过卷簧将卷簧芯轴和卷簧罩连接起来,并且方便卷簧的安装;凸台的设计,使得卷簧芯轴与卷簧底座能够更好的配合,同时保证卷簧芯轴转动更加稳定,当拉出或者收回安全带时,卷簧芯轴转动,而卷簧外罩不动,因此卷簧受力变形,产生相应的回卷力。In the above-mentioned automobile safety belt retracting device, the front of the coil spring mandrel is provided with a slot 1 for installing the inner end of the coil spring, and the inner edge of the coil spring cover has a slot 2 for installing the outer end of the coil spring. A boss is provided on the reverse side of the coil spring mandrel, and the boss is matched with the stepped hole of the coil spring base. The first slot and the second slot are set, which can easily connect the coil spring mandrel and the coil spring cover through the coil spring, and facilitate the installation of the coil spring; the design of the boss makes the coil spring mandrel and the coil spring base more Good cooperation, and at the same time ensure that the coil spring mandrel rotates more stably. When the seat belt is pulled out or retracted, the coil spring mandrel rotates, but the coil spring cover does not move, so the coil spring is deformed by force and generates a corresponding retracting force.
在上述的汽车安全带卷收装置中,所述卷簧芯轴上开设有与卷收器芯轴一端配合使得卷簧芯轴与卷收器芯轴实现同轴连接的安装孔。通过设置安装孔,卷收器芯轴可以直接插入该安装孔与卷簧芯轴配合,方便卷收器芯轴与卷簧芯轴的连接与配合。In the above automotive safety belt retracting device, the coil spring mandrel is provided with a mounting hole that cooperates with one end of the retractor mandrel so that the coil spring mandrel and the retractor mandrel are coaxially connected. By providing the installation hole, the retractor mandrel can be directly inserted into the installation hole to cooperate with the coil spring mandrel, which facilitates the connection and cooperation between the retractor mandrel and the coil spring mandrel.
在上述的汽车安全带卷收装置中,所述传动机构包括设置于卷簧罩外侧且与卷簧罩固连的蜗轮和设置于电机动力输出轴上的蜗杆,所述蜗轮与蜗杆配合。电机通过蜗轮蜗杆机构实现动力传递,电机转动时带动卷簧罩转动,从而使卷簧外端发生位移,改变卷簧的回卷力;此外,蜗轮蜗杆具有自锁特征,也就是说电机不动,卷簧罩也不会动,这样保证了卷簧回卷力的稳定性,除采用上述的涡轮蜗杆作为传动机构之外,还可以采用齿轮组或者齿轮配合齿条的形式,实现电机与卷簧罩之间的动力传递。In the above automotive safety belt retracting device, the transmission mechanism includes a worm wheel arranged outside the spring cover and fixedly connected with the spring cover, and a worm arranged on the power output shaft of the motor, and the worm wheel cooperates with the worm. The motor realizes power transmission through the worm gear mechanism. When the motor rotates, it drives the coil spring cover to rotate, thereby causing the outer end of the coil spring to displace and changing the coil spring’s rewinding force. In addition, the worm gear has a self-locking feature, which means that the motor does not move , the coil spring cover will not move, which ensures the stability of the coil spring rewinding force. In addition to using the above-mentioned worm gear as the transmission mechanism, a gear set or a gear with a rack can also be used to realize the motor and coil. Power transmission between reeds.
在上述的汽车安全带卷收装置中,该装置还包括设置于卷簧罩外侧的外罩,所述外罩中心轴出设置有圆柱状凸块,所述卷簧罩外侧中心处设置有与所述凸块相配合的旋转孔,所述外罩下部开设有供蜗杆穿过的蜗杆孔,所述外罩还具有螺孔二。通过凸块与旋转孔的配合,使卷簧罩在电机的带动下能够绕凸块旋转,保证卷簧罩转动的稳定性,外罩通过螺孔二用螺钉或者铆钉等固定在卷收器外侧。In the above-mentioned automobile safety belt retracting device, the device also includes an outer cover arranged on the outside of the coil spring cover, the central axis of the outer cover is provided with a cylindrical protrusion, and the outer center of the coil spring cover is provided with a The rotation hole matched with the projection, the lower part of the outer cover is provided with a worm hole for the worm to pass through, and the outer cover also has a second screw hole. Through the cooperation between the protrusion and the rotation hole, the coil spring cover can rotate around the protrusion under the drive of the motor to ensure the stability of the coil spring cover rotation, and the outer cover is fixed on the outside of the retractor through screw holes and screws or rivets.
在上述的汽车安全带卷收装置中,所述电控系统包括ECU,均与ECU连接的控制按钮、多路预警传感器、触碰传感器和电机驱动器,所述碰撞传感器设置于汽车四周,所述触碰传感器设置于汽车的安全带插槽中,所述,多路预警传感器的信号传输到ECU的输入端口,ECU的输出端口与电机驱动器连接。设置控制按钮能够实现人为主动控制,乘员可以设置最适合自己的卷簧回卷力,保证舒适度;此外,ECU通过接收触碰传感器检测信号可以判断安全带是否插入安全带插槽,从而输出控制指令控制电机正反转,通过传动机构实现对卷簧回卷力的调节;多路预警传感器可以使ECU对路况进行预判,使安全带织带更加贴合乘员,提高了安全带对乘员的保护效果。In the above-mentioned automotive safety belt retracting device, the electronic control system includes an ECU, control buttons all connected to the ECU, a multi-channel early warning sensor, a touch sensor and a motor driver, the collision sensor is arranged around the car, and the The touch sensor is arranged in the seat belt slot of the car, and the signal of the multi-channel early warning sensor is transmitted to the input port of the ECU, and the output port of the ECU is connected with the motor driver. Setting the control button can realize artificial active control, and the occupant can set the most suitable coil spring retraction force to ensure comfort; in addition, the ECU can judge whether the seat belt is inserted into the seat belt slot by receiving the detection signal of the touch sensor, so as to output control The command controls the forward and reverse rotation of the motor, and the adjustment of the rewinding force of the coil spring is realized through the transmission mechanism; the multi-channel early warning sensor can enable the ECU to predict the road conditions, make the seat belt webbing more suitable for the occupant, and improve the protection of the occupant by the seat belt Effect.
在上述的汽车安全带卷收装置中,所述多路预警传感器包括:质心加速度传感器;防撞雷达传感器;横摆角速度传感器;方向盘转角传感器和制动踏板位移传感器。通过多路预警传感器的检测,ECU可以实现提前预判路况,及时通过电机带动卷簧罩转动,调整卷簧的回卷力,实现预警功能。In the above automotive safety belt retracting device, the multi-channel early warning sensor includes: a center-of-mass acceleration sensor; a collision avoidance radar sensor; a yaw rate sensor; a steering wheel angle sensor and a brake pedal displacement sensor. Through the detection of multi-channel early warning sensors, the ECU can predict the road conditions in advance, drive the coil spring cover to rotate through the motor in time, adjust the coil spring retraction force, and realize the early warning function.
在上述的汽车安全带卷收装置中,所述卷簧芯轴上和卷簧罩外侧均开设有若干工艺孔。作为优选,卷簧芯轴上工艺孔的数量为2-4个,卷簧罩外侧上工艺孔的数为4-8量个,通过在卷簧芯轴上设置工艺孔,保证料厚的均匀,减少产品注塑缩水。In the above-mentioned retracting device for the automobile safety belt, a plurality of process holes are opened on the coil spring mandrel and on the outside of the coil spring cover. As a preference, the number of process holes on the coil spring mandrel is 2-4, and the number of process holes on the outside of the coil spring cover is 4-8. By setting the process holes on the coil spring mandrel, the uniform thickness of the material is guaranteed. , Reduce product injection shrinkage.
与现有技术相比,本汽车安全带卷收装置具有以下优点:Compared with the prior art, this automobile safety belt retracting device has the following advantages:
1.通过电控系统控制电机直接改变卷簧的回卷力,实现对卷簧回卷力的智能化调节。1. The electric control system controls the motor to directly change the rewinding force of the coil spring to realize the intelligent adjustment of the rewinding force of the coil spring.
2.设置可人为主动控制的按钮,满足乘员选择适合的回卷力,满足每个用户的最舒适要求,实现人性化设置。2. Set the button that can be manually controlled actively to satisfy the occupants to choose the appropriate rewinding force, meet the most comfortable requirements of each user, and realize humanized settings.
3.不改变传统的卷收器内部结构,改动幅度小,成本低廉。3. The internal structure of the traditional retractor is not changed, the modification range is small, and the cost is low.
4.通过多路传感器对路况进行预判,使安全带织带更加贴合乘员,增加舒适性的同时提高了安全带对乘员的保护效果。4. The multi-channel sensor is used to predict the road conditions, so that the seat belt webbing is more suitable for the occupant, which increases the comfort and improves the protection effect of the seat belt on the occupant.
附图说明Description of drawings
图1是本汽车安全带卷收装置的结构爆炸示意图。Fig. 1 is a schematic exploded view of the structure of the automotive safety belt retracting device.
图2是本汽车安全带卷收装置的卷簧调节机构的结构示意图。Fig. 2 is a structural schematic diagram of the coil spring adjusting mechanism of the automobile safety belt retracting device.
图3是本汽车安全带卷收装置的卷簧底座的结构示意图。Fig. 3 is a structural schematic diagram of the coil spring base of the vehicle safety belt retracting device.
图4是本汽车安全带卷收装置的卷簧芯轴正面的结构示意图。Fig. 4 is a structural schematic view of the front of the coil spring mandrel of the automobile safety belt retracting device.
图5是本汽车安全带卷收装置的卷簧芯轴反面的结构示意图。Fig. 5 is a structural schematic diagram of the reverse side of the coil spring mandrel of the automobile safety belt retracting device.
图6是本汽车安全带卷收装置的卷簧罩内侧面与卷簧配合的结构示意图。Fig. 6 is a structural schematic diagram of the cooperation between the inner surface of the coil spring cover and the coil spring of the automobile safety belt retracting device.
图7是本汽车安全带卷收装置的卷簧罩外侧面与电机配合的结构示意图。Fig. 7 is a structural schematic diagram of cooperation between the outer surface of the coil spring cover and the motor of the automobile safety belt retracting device.
图8是本汽车安全带卷收装置的外罩结构示意图。Fig. 8 is a schematic diagram of the structure of the outer cover of the vehicle safety belt retracting device.
图9是本汽车安全带卷收装置电控系统原理图。Fig. 9 is a schematic diagram of the electronic control system of the automobile safety belt retracting device.
图10是本汽车安全带卷收装置控制原理流程图。Fig. 10 is a flow chart of the control principle of the vehicle safety belt retracting device.
图11是现有安全带卷收装置的回卷力特性曲线示意图。Fig. 11 is a schematic diagram of a characteristic curve of a retracting force of a conventional safety belt retracting device.
图12是本汽车安全带卷收装置的回卷力特性曲线示意图。Fig. 12 is a schematic diagram of the characteristic curve of the rewinding force of the automobile safety belt retracting device.
图中,11、卷收器框架;12、卷收器芯轴;13、锁止爪;21、卷簧底座;21a、台阶孔;21b、螺孔一;22、卷簧芯轴;22a、卡槽一;22b、安装孔;22c、工艺孔一;22d、凸台;23、卷簧;23a、卷簧内端;23b、卷簧外端;24、卷簧罩;24a、卡槽二;24b、蜗轮;24c、工艺孔二;24d、旋转孔;25、外罩;25a、凸块;25b、蜗杆孔;25c、螺孔二;26、电机;26a、电机轴;26b、蜗杆;27、电控系统。In the figure, 11, retractor frame; 12, retractor mandrel; 13, locking claw; 21, coil spring base; 21a, step hole; 21b, screw hole one; 22, coil spring mandrel; 22a, Card slot one; 22b, installation hole; 22c, process hole one; 22d, boss; 23, coil spring; 23a, coil spring inner end; 23b, coil spring outer end; 24, coil spring cover; 24a, card slot two ; 24b, worm wheel; 24c, process hole two; 24d, rotation hole; 25, outer cover; 25a, bump; 25b, worm hole; 25c, screw hole two; 26, motor; 26a, motor shaft; 26b, worm; , Electronic control system.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1、图2所示,本汽车安全带卷收装置包括卷收器框架11、卷收器芯轴12和锁止爪13,卷收器芯轴12安装在卷收器框架11内且一端伸出卷收器框架11,锁止爪13安装在卷收器框架11上用于对卷收器芯轴12进行锁止;卷簧调节机构2设置于卷收器芯轴12伸出卷收器框架11的一端上,包括卷簧底座21、卷簧芯轴22、卷簧23和卷簧罩24、传动机构、电机26以及电控系统27,卷簧底座21安装在卷收器框架11侧面,卷簧芯轴22安装于卷簧底座21上且能自由转动,卷簧芯轴22与卷收器芯轴12同轴连接并实现联动,卷簧内端23a安装于卷簧芯轴22上,卷簧外端23b安装于卷簧罩24内侧边缘,电机26通过传动机构与卷簧罩24外侧连接并带动卷簧罩24转动,电控系统27与电机26电连接并控制电机26转动。As shown in Fig. 1 and Fig. 2, the automobile safety belt retracting device includes a retractor frame 11, a retractor mandrel 12 and a locking pawl 13, and the retractor mandrel 12 is installed in the retractor frame 11 and One end protrudes from the retractor frame 11, and the locking claw 13 is installed on the retractor frame 11 for locking the retractor mandrel 12; One end of the retractor frame 11 includes a coil spring base 21, a coil spring mandrel 22, a coil spring 23, a coil spring cover 24, a transmission mechanism, a motor 26 and an electric control system 27, and the coil spring base 21 is installed on the retractor frame 11 side, the coil spring mandrel 22 is installed on the coil spring base 21 and can rotate freely, the coil spring mandrel 22 is coaxially connected with the retractor mandrel 12 and realizes linkage, and the inner end 23a of the coil spring is installed on the coil spring mandrel 22, the coil spring outer end 23b is installed on the inner edge of the coil spring cover 24, the motor 26 is connected with the coil spring cover 24 outside through the transmission mechanism and drives the coil spring cover 24 to rotate, the electric control system 27 is electrically connected with the motor 26 and controls the motor 26 turn.
具体来说,如图3所示,卷簧底座21中部开有与卷簧芯轴22配合的台阶孔21a,卷簧芯轴22可在该台阶孔21a内转动,卷簧底座21还具有螺孔一21b,卷簧底座21通过螺孔一21b利用铆压销的过盈配合将其固定在框架上,当然还可以通过螺钉进行固定。Specifically, as shown in Figure 3, the middle part of the coil spring base 21 has a stepped hole 21a that matches the coil spring mandrel 22, and the coil spring mandrel 22 can rotate in the stepped hole 21a, and the coil spring base 21 also has a screw. Hole one 21b, the coil spring base 21 is fixed on the frame by the interference fit of the riveting pin through the screw hole one 21b, of course, it can also be fixed by screws.
如图4、图5所示,卷簧芯轴22正面设有供卷簧内端23a安装的卡槽一22a,在卷簧芯轴22上开设有与卷收器芯轴12一端配合使得卷簧芯轴22与卷收器芯轴12实现同轴连接的安装孔22b,卷簧芯轴22反面设有一凸台22d,凸台22d与卷簧底座21的台阶孔21a配合。进一步,在卷簧芯轴22上安装孔22b的周围开设有3个工艺孔一22c,通过工艺孔一22c保持料厚的均匀,减少产品注塑缩水。需要说明的是,工艺孔一22c的数量可以根据实际需要进行设置。As shown in Fig. 4 and Fig. 5, the front of the coil spring mandrel 22 is provided with a draw-in groove 22a for installing the inner end 23a of the coil spring. The spring mandrel 22 is coaxially connected to the mounting hole 22b of the retractor mandrel 12 . The reverse side of the coil spring mandrel 22 is provided with a boss 22d , and the boss 22d matches the step hole 21a of the coil spring base 21 . Further, three process holes 22c are provided around the installation hole 22b on the coil spring mandrel 22, through which the thickness of the material can be kept uniform and the injection shrinkage of the product can be reduced. It should be noted that the number of process holes 1 22c can be set according to actual needs.
如图6所示,卷簧罩24内侧为容纳卷簧23的主腔体,该腔体边缘设置有供卷簧外端23b安装的卡槽二24a,卷簧外端23b可有效卡在卡槽二24a中,当卷簧罩24固定不动,织带芯轴旋转时,卷簧23便随之预紧,此预紧力便是织带回卷力的最初施力源。As shown in Figure 6, the inner side of the coil spring cover 24 is the main cavity for accommodating the coil spring 23, and the edge of the cavity is provided with a slot 2 24a for the installation of the coil spring outer end 23b, and the coil spring outer end 23b can be effectively stuck in the card. In slot two 24a, when the coil spring cover 24 is fixed and the webbing mandrel rotates, the coil spring 23 is pre-tightened thereupon, and this pre-tightening force is the initial force source of the webbing rewinding force.
如图7所示,卷簧罩24外侧设有一蜗轮24b,该蜗轮24b与卷簧罩24固连,也可以直接一体成型,其与蜗杆26b配合,形成蜗轮蜗杆机构,蜗杆26b与电机26动力输出轴固连一起,当电机26转动带动蜗杆26b旋转,蜗杆26b带动蜗轮24b转动,从而控制卷簧23的松紧程度,实现对卷簧23的回卷力的调节。此外,蜗轮24b蜗杆26b具有自锁特征,也就是说电机26不动,卷簧罩24也不会动,这样保证了卷簧23的回卷力的稳定性。在上述蜗轮24b上即卷簧罩24外侧中部,开设有旋转孔24d,在旋转孔24d的周围开设有6个均匀对称开设的工艺孔二24c,同样,此处的工艺孔二24c用于保持料厚的均匀,减少产品注塑缩水。需要说明的是,工艺孔二24c的数量可以根据实际需要进行设置,例如4个、8个或者其他数目,需注意,此处的工艺孔二24c最好采用均匀对称设置,以保证卷簧罩24转动时的平衡性。As shown in Figure 7, a worm gear 24b is arranged on the outside of the coil spring cover 24, and the worm gear 24b is fixedly connected with the coil spring cover 24, and can also be integrally formed directly, and it cooperates with the worm screw 26b to form a worm gear mechanism, and the worm screw 26b and the motor 26 are powered The output shafts are fixed together. When the motor 26 rotates to drive the worm 26b to rotate, the worm 26b drives the worm wheel 24b to rotate, thereby controlling the tightness of the coil spring 23 and realizing the adjustment of the rewinding force of the coil spring 23 . In addition, the worm gear 24b and the worm 26b have a self-locking feature, that is to say, the motor 26 does not move, and the coil spring cover 24 also does not move, which ensures the stability of the rewinding force of the coil spring 23 . On the above-mentioned worm wheel 24b, that is, the outer middle part of the coil spring cover 24, a rotating hole 24d is provided, and around the rotating hole 24d, there are 6 process holes 24c that are evenly and symmetrically offered. Similarly, the process hole 2 24c here is used to maintain The uniform thickness of the material reduces the shrinkage of the product injection molding. It should be noted that the number of process holes 24c can be set according to actual needs, such as 4, 8 or other numbers. It should be noted that the process holes 24c here should preferably be arranged uniformly and symmetrically to ensure that the coil spring cover 24 balance when turning.
作为一种优选方案,除采用上述的蜗轮蜗杆作为传动机构之外,还可以采用齿轮组或者齿轮配合齿条的形式,实现电机26与卷簧罩24之间的动力传递。As a preferred solution, in addition to using the above-mentioned worm gear as the transmission mechanism, a gear set or a gear with a rack can also be used to realize the power transmission between the motor 26 and the coil spring cover 24 .
如图8所示,本汽车安全带卷收装置还包括设置于卷簧罩24外侧的外罩25,外罩25中心轴出设置有圆柱状的凸块25a,该凸块25a能够与卷簧罩24外侧上的旋转孔24d相配合,使卷簧罩24在电机26的带动下能够绕凸块25a旋转,保证卷簧罩24转动的稳定性。卷簧罩24下部设有蜗杆孔25b,使蜗杆26b穿过蜗杆孔25b孔与蜗轮24b配合。此外外罩25上还具有螺孔二25c,外罩25通过螺孔二25c利用铆压销的过盈配合将其固定在框架上,此处也可以通过螺钉进行固定。As shown in Figure 8, the vehicle safety belt retracting device also includes an outer cover 25 arranged on the outside of the coil spring cover 24, and the central axis of the outer cover 25 is provided with a cylindrical protrusion 25a, and the protrusion 25a can be connected to the coil spring cover 24. The rotation hole 24d on the outer side cooperates, so that the coil spring cover 24 can rotate around the protrusion 25a under the drive of the motor 26, so as to ensure the stability of the coil spring cover 24 rotation. The lower part of the spring cover 24 is provided with a worm hole 25b, so that the worm 26b passes through the worm hole 25b and cooperates with the worm wheel 24b. In addition, the outer cover 25 also has a second screw hole 25c, and the outer cover 25 is fixed on the frame through the second screw hole 25c by the interference fit of the riveting pin, and it can also be fixed by screws here.
如图9所示,本汽车安全带卷收装置的电控系统27包括ECU,均与ECU连接的控制按钮、多路预警传感器、触碰传感器和电机驱动器,其中,多路预警传感器包括:质心加速度传感器;防撞雷达传感器;横摆角速度传感器;方向盘转角传感器和制动踏板位移传感器。其中质心加速度信号的纵向分量及制动踏板位移传感器信号可用来综合判断汽车急刹车、急加速工况,质心加速度信号的横向分量与横摆角速度信号可用来判别汽车弯道行驶的稳定性情况,防撞雷达传感器可用来判别车辆与前后车之间相对间距,方向盘转速传感器一方面可辅助车载电控单元识别驾驶员转向意图,另一方面根据方向盘转动角速度的变化也能反映驾驶员是否正在规避风险,因此方向盘转动角速度信号结合横摆角速度信号还可判定汽车的转弯行驶是否由紧急危险情况引起。在实施过程中,将多路预警传感器设置于汽车上各个对应位置,触碰传感器设置于汽车的安全带插槽中,多路预警传感器的信号传输到ECU的输入端口,ECU的输出端口与电机驱动器连接。As shown in Figure 9, the electric control system 27 of this automobile safety belt retracting device comprises ECU, the control button that is all connected with ECU, multi-channel early-warning sensor, touch sensor and motor driver, wherein, multi-channel early-warning sensor comprises: centroid Acceleration sensor; anti-collision radar sensor; yaw rate sensor; steering wheel angle sensor and brake pedal displacement sensor. Among them, the longitudinal component of the center-of-mass acceleration signal and the signal of the brake pedal displacement sensor can be used to comprehensively judge the car's sudden braking and rapid acceleration conditions, and the transverse component of the center-of-mass acceleration signal and the yaw rate signal can be used to judge the stability of the car on a curve. The anti-collision radar sensor can be used to judge the relative distance between the vehicle and the front and rear vehicles. On the one hand, the steering wheel speed sensor can assist the on-board electronic control unit to identify the driver's steering intention, and on the other hand, it can also reflect whether the driver is avoiding Therefore, the steering wheel rotation angular velocity signal combined with the yaw angular velocity signal can also determine whether the turning of the car is caused by an urgent dangerous situation. In the implementation process, the multi-channel early warning sensor is set at each corresponding position on the car, the touch sensor is set in the seat belt slot of the car, the signal of the multi-channel early warning sensor is transmitted to the input port of the ECU, and the output port of the ECU is connected to the motor Drive connection.
在本实施例中,设置控制按钮能够实现人为主动控制,乘员可以设置最适合自己的卷簧23的回卷力,保证舒适度;此外,ECU通过接收触碰传感器检测信号可以判断安全带是否插入安全带插槽,从而输出控制指令控制电机26正反转,通过传动机构实现对卷簧23的回卷力的调节;多路预警传感器可以使ECU对路况进行预判,及时通过电机26带动卷簧罩24转动,调整卷簧23的回卷力,实现预警功能。In this embodiment, setting the control button can realize artificial active control, and the occupant can set the most suitable winding force of the coil spring 23 to ensure comfort; in addition, the ECU can judge whether the seat belt is inserted by receiving the detection signal of the touch sensor Seat belt slot, so that the output control command controls the forward and reverse rotation of the motor 26, and realizes the adjustment of the rewinding force of the coil spring 23 through the transmission mechanism; The spring cover 24 rotates to adjust the rewinding force of the coil spring 23 to realize the early warning function.
本发明的工作原理如图10所示:Working principle of the present invention is as shown in Figure 10:
当乘员系上安全带,并且处于安全带拉出阶段,触碰传感器未检测到安全带插头插入插槽,此时ECU通过电机驱动器控制电机26正转n圈(此处n为自然数),电机26转动带动卷簧罩24转动,使得卷簧外端23b发生位移,使卷簧23松开,减少卷簧23的回卷力,方便安全带拉出,并在触碰传感器检测到安全带插头插入插槽后,保持电机26不动,使卷簧23的回卷力处于相对较松的状态,增加乘员舒适性。When the occupant puts on the seat belt and is in the stage of pulling out the seat belt, the touch sensor does not detect that the plug of the seat belt is inserted into the slot. At this time, the ECU controls the motor 26 to rotate forward n circles (where n is a natural number) through the motor driver. 26 rotates to drive the coil spring cover 24 to rotate, so that the coil spring outer end 23b is displaced, the coil spring 23 is released, and the retracting force of the coil spring 23 is reduced to facilitate the pulling out of the seat belt, and when the touch sensor detects the seat belt plug After being inserted into the slot, keep the motor 26 still, so that the rewinding force of the coil spring 23 is in a relatively loose state, increasing the comfort of the occupants.
当乘员解开安全带后,ECU通过触碰传感器检测到安全带插头从插槽中拔出,此时ECU过电机驱动器控制电机26反转m圈(此处m为自然数),电机26转动带动卷簧罩24转动,使得卷簧外端23b发生位移,使卷簧23预紧,增加卷簧23的回卷力,方便安全带回收。After the occupant untied the seat belt, the ECU detected that the seat belt plug was pulled out from the slot by the touch sensor. At this time, the ECU controlled the motor 26 to reverse m circles (here m is a natural number) through the motor driver, and the motor 26 rotated to drive The coil spring cover 24 rotates, causing the coil spring outer end 23b to be displaced, pre-tightening the coil spring 23, increasing the rewinding force of the coil spring 23, and facilitating the recovery of the safety belt.
此外,当乘员认为ECU智能设置的卷簧23的回卷力不适合时,可以通过控制按钮进行人为干预调节电机26的转动圈数,以确保卷簧23的回卷力大小满足每个乘员最舒适需求。In addition, when the occupant thinks that the rewinding force of the coil spring 23 intelligently set by the ECU is not suitable, the number of rotations of the motor 26 can be adjusted manually through the control button to ensure that the rewinding force of the coil spring 23 satisfies the maximum value of each occupant. comfort needs.
如图11、图12所示,通过本发明的汽车安全带卷收装置,可以对比发现:普通安全带只靠卷簧组件实现,此卷簧组件一般为整体式,当卷簧组件装配至卷收器1总成上并预紧适当圈数后固定在卷收器框架11上,至此安全带织带拉出回卷特性是确定的(图9)。而本发明的汽车安全带卷收装置依靠对卷簧23进行智能调节后,安全带织带拉出回卷特性是可变的(图10),拉出时,随着电机26的转动,所需要的力明显变少,并且在电机26停止工作后,拉出力保持较低的水平,从而增加舒适度;回卷时,随着电机26的转动,回卷力明显增加,直至电机26停止工作,这样可以使安全带顺利回收。As shown in Figure 11 and Figure 12, through the automobile seat belt retracting device of the present invention, it can be found by comparison that ordinary seat belts are realized only by coil spring components, and the coil spring components are generally integral. The retractor 1 assembly is fixed on the retractor frame 11 after being pre-tightened with an appropriate number of turns, so far the safety belt webbing is pulled out and rolled back, and the characteristics are determined (Fig. 9). And the automobile safety belt retracting device of the present invention relies on after the coil spring 23 is intelligently adjusted, and the safety belt webbing is pulled out and rolled back characteristic is variable (Fig. 10), when pulling out, along with the rotation of motor 26, required The power of the machine is significantly reduced, and after the motor 26 stops working, the pulling force remains at a low level, thereby increasing the comfort; when rewinding, with the rotation of the motor 26, the rewinding force increases significantly until the motor 26 stops working, This allows for a smooth retraction of the seat belt.
本发明可以单独实施也可以将发明集成到整车位置记忆系统中,根据不同人的身材和对松紧程度的感知不同,将卷簧23的松紧程度信息分组记忆,当对应乘员按动相应的位置记忆恢复按键,电机26即按照存储的记忆信息转动,从而达到差异化需求。The present invention can be implemented alone or integrated into the position memory system of the vehicle. According to different people's figures and perceptions of the degree of tightness, the tightness information of the coil spring 23 is stored in groups. When the corresponding occupant presses the corresponding position Press the memory recovery button, and the motor 26 will rotate according to the stored memory information, so as to meet the differentiated requirements.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
Claims (9)
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| CN201510261397.4A CN104890612A (en) | 2015-05-20 | 2015-05-20 | Automobile seatbelt retractor |
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| CN107364417A (en) * | 2017-07-25 | 2017-11-21 | 顾钰锋 | Comfort type car belt |
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| CN107719300A (en) * | 2016-08-10 | 2018-02-23 | 高田株式会社 | Pretensioner, coiler and seat safety belt apparatus |
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| CN111185757A (en) * | 2020-03-04 | 2020-05-22 | 许昌学院 | A kind of automatic assembly process of seat belt retractor |
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Application publication date: 20150909 |