CN104647036A - Five-station automatic rotary machine tool and part machining method applying same - Google Patents
Five-station automatic rotary machine tool and part machining method applying same Download PDFInfo
- Publication number
- CN104647036A CN104647036A CN201310589564.9A CN201310589564A CN104647036A CN 104647036 A CN104647036 A CN 104647036A CN 201310589564 A CN201310589564 A CN 201310589564A CN 104647036 A CN104647036 A CN 104647036A
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- China
- Prior art keywords
- station
- rotary table
- control unit
- boring
- automatic rotation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title abstract description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 40
- 238000004080 punching Methods 0.000 claims description 23
- 238000009991 scouring Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000003801 milling Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000003672 processing method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Drilling And Boring (AREA)
Abstract
The invention relates to the technical field of machining equipment and discloses a five-station automatic rotary machine tool. The machine tool comprises a rotary work table and five stations. Five tools are arranged on the work table on a machine head, the five stations are arranged on the outside of the rotary work table respectively, and the location positions of the rotary work table are corresponding to the five stations respectively. The invention further discloses a part machining method applying the five-station automatic rotary machine tool. By means of the machine tool and the method, four machining processes of parts can be completed by only one operator, so that labor costs are saved, full-automatic machining is performed, the product sizes are uniform and standard, the machine tool is compact in structure and convenient to operate, and product machining efficiency is high.
Description
Technical field
The present invention relates to machining apparatus technical field, particularly relate to the method for processing parts of a kind of five station automatic rotation lathes and application five station automatic rotation lathes.
Background technology
Conventional hand tools generally will complete finished product after machined several times.For instruments such as spanners, it will complete process from blank to finished product by four machineds of four procedures.
Existing processing method needs four person-times to complete a procedure respectively, and respectively by drilling machine, measuring truck, numerically controlled lathe etc. carry out respective manufacturing procedure together to product, and namely a people does a procedure, circulates to next process after completing again.Four manufacturing procedures need the people of four stations to come, and cost of labor is too high.In addition, manual operation makes the product size deviation that processes restive, four road manufacturing procedure successive times upper defective tightness, if one of them station absence will cause temporal delaying to the work flow of whole product sequence, too large to the dependence of personnel, very large by skillfully affecting of flow of personnel operating technology, time utilization efficiency is low.
Summary of the invention
The object of the invention is to solve the problem, designing a kind of five station automatic rotation lathes, the method for processing parts of application five station automatic rotation lathe is also provided simultaneously, realize carrying out rapidly and efficiently high texture processing to part by automatic rotation lathe.
The technical scheme that the present invention takes is:
A kind of five station automatic rotation lathes, comprise workbench and station, it is characterized in that, described workbench is arranged five frocks, described station is five, is separately positioned on the outside of described rotary table, and the position location of described rotary table is corresponding with described five stations respectively.
Further, described five stations respectively are clamping station, punching station, heavy boring station, right boring station and moon groove station, described clamping station is used for carrying out clamping to part and unloading, described punching station, heavy boring station, right boring station and moon groove station are machined station, for carrying out machined to part.
Further, described five stations are circumferentially angularly uniform in the outside of described rotary table.
Further, equal mounting plate on described punching station, heavy boring station and right boring station, each described fixed head arranges two line slideways, punching head, rough boring head and fine boring head are arranged on separately on motor and form puncher, heavy boring machine and right boring machine, and described puncher, heavy boring machine and right boring machine are arranged on the guide rail of corresponding fixed head each via skid.
Further, mounting seat on described moon groove station, described base arranges line slideway, described line slideway installs slide block, mounting plate on slide block, described fixed head arranges vertical guide rail, and moon scouring machine head is arranged on motor and forms moon groove mill, and described moon groove mill is slidably arranged on described vertical guide rail by vertical slipper.
Further, the periphery of described rotary table arranges ring baffle.
Apply a method of processing parts for above-mentioned five station automatic rotation lathes, realized by control unit, comprise the steps:
The first step: described control unit controls rotary table in initial position fix;
Second step: on clamping station by parts fixation in frock, and control rotary table by described control unit part gone to next station;
3rd step: described control unit controls described puncher and carries out punching work step to part, after completing punching, controls rotary table by described control unit and part is gone to next station;
4th step: described control unit controls described heavy boring machine and carries out rough bore work step to part, after completing heavy boring, controls rotary table by described control unit and part is gone to next station;
5th step; Described control unit controls described right boring machine and carries out right boring hole work step to part, after completing right boring, controls rotary table part is gone to next station by described control unit;
6th step: described control unit controls described moon scouring machine and carries out milling moon groove work step to part, after completing groove milling, controls rotary table by described control unit and part is gone to clamping station;
7th step: take off finished part at clamping station, and install new part, go to the 3rd step, until production task completes.
Further, in described second step, there is part in the frock of five on rotary table simultaneously, in described 3rd step to the 6th step, the tooling step of part is carried out simultaneously.
The invention has the beneficial effects as follows:
(1) only need operative employee one can complete four manufacturing procedures of part, save cost of labor;
(2) automatically process, product size unification, standard;
(3) machine tool structure is compact, easy to operate, high to Product processing efficiency.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the present invention five station automatic rotation lathe;
Accompanying drawing 2 is sectional views of workbench;
Accompanying drawing 3 is puncher installation sectional views on the table;
Accompanying drawing 4 is heavy boring machine installation sectional views on the table;
Accompanying drawing 5 is right boring machine installation sectional views on the table;
Accompanying drawing 6 is moon scouring machine installation sectional views on the table;
Accompanying drawing 7 is schematic flow sheets of method of processing parts;
Accompanying drawing 8 is another schematic flow sheets of method of processing parts.
Label in accompanying drawing is:
1. fuselage; 2. rotary table;
3. motor; 4. clamping station;
5. punching station; 51. puncheres;
52. punching heads; 53. motors;
54. adapter sleeves; 55. drill bits;
56. fixed heads; 57. line slideways;
58. slide blocks; 6. heavy boring station;
61. heavy boring machines; 62. rough boring heads;
63. motors; 64. adapter sleeves;
65. boring cutters; 66. fixed heads;
67. guide rails; 68. slide blocks;
7. right boring station; 71. right boring machines;
72. fine boring heads; 73. motors;
74. adapter sleeves; 75. boring cutters;
76. fixed heads; 77. guide rails;
78. slide blocks; 8. moon groove station;
81. moon groove mills; 82. moon scouring machine heads;
83. motors; 84. adapter sleeves;
85. moon groove cuttves; 86. fixed heads;
87. vertical guide rails; 88. vertical slippers;
89. bases; 810. line slideway;
811. slide block; 9. part;
10. ring baffle.
Detailed description of the invention
Elaborate below in conjunction with the detailed description of the invention of method of processing parts of accompanying drawing to the present invention five station automatic rotation lathe and application five station automatic rotation lathes.
See accompanying drawing 1,2, the workbench 1 of five station automatic rotation lathes is circular, five frocks installed by rotary table 1, rotary table 2 is arranged on workbench 1 by bearing is rotatable, rotary table 2 is driven by motor 3, rotary table 2 being arranged five part position locations, is five station positions in the outside of rotary table 2, five part position locations respectively with five station position one_to_one corresponding.Five stations are respectively clamping station 4, punching station 5, heavy boring station 6, right boring station 7 and moon groove station 8, frock station 4 is for carrying out clamping and unloading to part 9, punching station 5, heavy boring station 6, right boring station 7 and moon groove station 8 is machined station, punching station 5 is installed puncher 51, heavy boring station 6 is installed heavy boring machine 61, right boring station 7 is installed right boring machine 71, moon groove station 8 is installed moon groove mill 81, is respectively used to carry out machined to part 9.Five stations are arranged successively relative to the position of rotary table 2, so that when rotary table 2 rotates, carry out machined in order.When angle is different each other in five station positions, the angle that rotary table 2 turns at every turn is set as different value according to five station positions, and each station can only carry out time processing to part at certain time point.When five station position angles are each other identical, when namely five stations are circumferentially angularly uniform in the outside of rotary table 2, the angle that rotary table 2 turns at every turn is identical, and angle is 180/5 degree.At the periphery of rotary table 2, also ring baffle 10 can be set, for stopping the iron filings adding and produce man-hour.
See accompanying drawing 3, puncher 51 comprises punching head 52 and motor 53, and punching head 52 is connected to motor 53 by adapter sleeve 54, and the front end of punching head 52 is drill bit 55.Puncher 51 is arranged on fixed head 56, fixed head 56 is provided with chute 57, and puncher 51 is provided with slide block 58, and puncher 51 can slide fixing in chute 57 by slide block 58, puncher 51 is moved relative to fixed head 56 by air cylinder driven, implements drilling operation to part 9.
See accompanying drawing 4, heavy boring machine 61 comprises rough boring head 62 and motor 63, and rough boring head 62 is connected to motor 63 by adapter sleeve 64, and the front end of rough boring head 62 is boring cutter 65.Heavy boring machine 61 is arranged on fixed head 66, fixed head 66 is provided with chute 67, heavy boring machine 61 is provided with slide block 68, heavy boring machine 61 can slide fixing in chute 67 by slide block 68, heavy boring machine 61 is moved relative to fixed head 66 by air cylinder driven, carries out heavy boring operate the hole that part 9 is processed by puncher 51.
See accompanying drawing 5, right boring machine 71 comprises fine boring head 72 and motor 73, and fine boring head 72 is connected to motor 73 by adapter sleeve 74, and the front end of fine boring head 72 is boring cutter 75.Right boring machine 71 is arranged on fixed head 76, fixed head 76 is provided with chute 77, right boring machine 71 is provided with slide block 78, right boring machine 71 can slide fixing in chute 77 by slide block 78, right boring machine 71 is moved relative to fixed head 76 by air cylinder driven, carries out right boring operate the hole that part 9 is processed by puncher 51.
See accompanying drawing 6, moon groove mill 81 comprises moon scouring machine head 82 and motor 83, and moon scouring machine head 82 is connected to motor 83 by adapter sleeve 84, and the front end of moon scouring machine head 82 is moon groove cutter 85.Moon groove mill 81 is arranged on fixed head 86, fixed head 86 is provided with vertical guide rail 87, moon groove mill 81 is provided with vertical slipper 88, moon groove mill 81 can slide fixing in vertical guide rail 87 by vertical slipper 88, fixed head 86 is arranged on base 89, base 89 is provided with closed slide 810, fixed head 86 is provided with parallel slide block 811, fixed head 86 can slide fixing in closed slide 810 by parallel slide block 811, moon groove mill 81 is by air cylinder driven, the movement in two perpendicular directions is realized by parallel slide block 811 and vertical slipper 88, moon groove cutter 85 pairs of parts 9 are made to draw the operation of moon groove.
Describe in detail to the operation that part 9 is processed with the automatic rotation lathe of non-even distribution type station and even distribution type station below, five station automatic rotation lathes are controlled automatically by control unit.
See accompanying drawing 7, the step of non-even distribution type station automatic rotation lathe to the processing method of part is as follows:
The first step: control unit controls rotary table in initial position fix.
Second step: at clamping station by parts fixation in rotary table, and by control unit control rotary table part is gone to next station.
3rd step: control unit controls puncher and carries out punching work step to part, after completing punching, controls rotary table by control unit and part is gone to next station.
4th step: control unit controls heavy boring machine and carries out right boring hole work step to part, after completing heavy boring, controls rotary table by control unit and part is gone to next station.
5th step; Control unit controls right boring machine and carries out right boring hole work step to part, after completing heavy boring, controls rotary table part is gone to next station by control unit.
6th step: control unit controls moon scouring machine and carries out milling moon groove work step to part, after completing groove milling, controls rotary table by control unit and part is gone to clamping station.
7th step: take off finished part at clamping station, and install new part, go to the 3rd step, until production task completes.
See accompanying drawing 8, the step of even distribution type station automatic machine tool to the processing method of part is as follows:
The first step: control unit controls rotary table in initial position fix.
Second step: simultaneously to part on the frock clamping of five on rotary table, and control rotary table by parts turn station by control unit.
3rd step: control unit controls puncher simultaneously and carries out punching work step to part, controls heavy boring machine and carry out rough bore work step to part, control right boring machine and carry out right boring hole work step to part, control moon scouring machine and carry out milling moon groove work step to part, after above-mentioned work step completes, control unit controls rotary table by parts turn station.
4th step: take off finished part at clamping station, and install new part, go to the 3rd step, until production task completes.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (8)
1. a station automatic rotation lathe, comprise workbench and station, it is characterized in that: a rotary table is set on described workbench, five frocks workbench are equipped with, described station is five, be separately positioned on the outside of described rotary table, the position location of described rotary table is corresponding with described five stations respectively.
2. five station automatic rotation lathes according to claim 1, it is characterized in that: described five stations respectively are clamping station, punching station, heavy boring station, right boring station and moon groove station, described clamping station is used for carrying out clamping to part and unloading, described punching station, heavy boring station, right boring station and moon groove station are machined station, for carrying out machined to part.
3. five station automatic rotation lathes according to claim 2, is characterized in that: described five stations are circumferentially angularly uniform in the outside of described rotary table.
4. five station automatic rotation lathes according to claim 2, it is characterized in that: equal mounting plate on described punching station, heavy boring station and right boring station, each described fixed head arranges two line slideways, punching head, rough boring head and fine boring head are arranged on separately on motor and form puncher, heavy boring machine and right boring machine, and described puncher, heavy boring machine and right boring machine are arranged on the guide rail of corresponding fixed head each via skid.
5. five station automatic rotation lathes according to claim 2, it is characterized in that: mounting seat on described moon groove station, described base arranges line slideway, slide block on described line slideway arranges fixed head, described fixed head arranges vertical guide rail, moon scouring machine head is arranged on motor and forms moon groove mill, and described moon groove mill is slidably arranged on described vertical guide rail by vertical slipper.
6. five station automatic rotation lathes according to any one of claim 1 to 5, is characterized in that: the periphery of described rotary table arranges ring baffle.
7. apply the method for processing parts of five station automatic rotation lathes as claimed in claim 2, realized by control unit, it is characterized in that: comprise the steps:
The first step: described control unit controls rotary table in initial position fix;
Second step: clamping station by parts fixation in frock, and control rotary table by described control unit part gone to next station;
3rd step: described control unit controls described puncher and carries out punching work step to part, after completing punching, controls rotary table by described control unit and part is gone to next station;
4th step: described control unit controls described heavy boring machine and carries out right boring hole work step to part, after completing right boring, controls rotary table by described control unit and part is gone to next station;
5th step; Described control unit controls described right boring machine and carries out right boring hole work step to part, after completing right boring, controls rotary table part is gone to next station by described control unit;
6th step: described control unit controls described moon scouring machine and carries out milling moon groove work step to part, after completing groove milling, controls rotary table by described control unit and part is gone to clamping station;
7th step: take off finished part at clamping station, and install new part, go to the 3rd step, until production task completes.
8. method of processing parts according to claim 7, is characterized in that: in described second step, loads onto part in the frock of five on rotary table simultaneously, carries out in described 3rd step to the 6th step to the tooling step of part simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310589564.9A CN104647036A (en) | 2013-11-18 | 2013-11-18 | Five-station automatic rotary machine tool and part machining method applying same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310589564.9A CN104647036A (en) | 2013-11-18 | 2013-11-18 | Five-station automatic rotary machine tool and part machining method applying same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104647036A true CN104647036A (en) | 2015-05-27 |
Family
ID=53238948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310589564.9A Pending CN104647036A (en) | 2013-11-18 | 2013-11-18 | Five-station automatic rotary machine tool and part machining method applying same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104647036A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271766A (en) * | 2016-08-30 | 2017-01-04 | 佛山市普拉迪数控科技有限公司 | A kind of for processing the multiaspect clamping device of bar shaped sheet metal component and using its lathe |
| CN110026743A (en) * | 2019-04-30 | 2019-07-19 | 江苏富浩电子科技有限公司 | A kind of aluminum pipe milling process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57178623A (en) * | 1981-04-30 | 1982-11-02 | Amada Co Ltd | Machining method and device therefor using several kinds of machine tool |
| CN2810865Y (en) * | 2005-08-18 | 2006-08-30 | 薛玉田 | Special machine with six stations for machining piston |
| US20070231096A1 (en) * | 2006-03-15 | 2007-10-04 | Komatsu Machinery Corporation | Method for machining a workpiece |
| CN201900455U (en) * | 2010-12-21 | 2011-07-20 | 重庆江利圣特机械制造有限责任公司 | Combined machine tool for cutting process of threaded hole |
| CN202963994U (en) * | 2012-12-10 | 2013-06-05 | 湖北汇科数控组合机电装备有限公司 | Rotating table numerical control multi-station machine tool |
-
2013
- 2013-11-18 CN CN201310589564.9A patent/CN104647036A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57178623A (en) * | 1981-04-30 | 1982-11-02 | Amada Co Ltd | Machining method and device therefor using several kinds of machine tool |
| CN2810865Y (en) * | 2005-08-18 | 2006-08-30 | 薛玉田 | Special machine with six stations for machining piston |
| US20070231096A1 (en) * | 2006-03-15 | 2007-10-04 | Komatsu Machinery Corporation | Method for machining a workpiece |
| CN201900455U (en) * | 2010-12-21 | 2011-07-20 | 重庆江利圣特机械制造有限责任公司 | Combined machine tool for cutting process of threaded hole |
| CN202963994U (en) * | 2012-12-10 | 2013-06-05 | 湖北汇科数控组合机电装备有限公司 | Rotating table numerical control multi-station machine tool |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271766A (en) * | 2016-08-30 | 2017-01-04 | 佛山市普拉迪数控科技有限公司 | A kind of for processing the multiaspect clamping device of bar shaped sheet metal component and using its lathe |
| CN110026743A (en) * | 2019-04-30 | 2019-07-19 | 江苏富浩电子科技有限公司 | A kind of aluminum pipe milling process |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| DD01 | Delivery of document by public notice |
Addressee: Yang Jian Document name: Notification of Passing Examination on Formalities |
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| RJ01 | Rejection of invention patent application after publication |
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| RJ01 | Rejection of invention patent application after publication |