CN104645842A - Technical scheme of lubricating oil -water mixed emulsion blending oil tank - Google Patents
Technical scheme of lubricating oil -water mixed emulsion blending oil tank Download PDFInfo
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Abstract
本发明公开了一种润滑油油水混合乳化液调制油箱技术方案，包括不锈钢外壳10、分散器11、15、搅拌器12、活动盖板13、注水口14、加热器16、进油口21、出油阀22、排空阀23、循环油泵24、温度控制仪25、油标26及管道组成，用于润滑油油水分离性能试验所需油水混合乳化液调制的系统，其特征在于：从所述进油口、经所述分散器注入润滑油，从所述注水口、经所述分散器注入需要的水，在所述加热器、所述搅拌器的作用下油水逐步混合乳化，沉降到底部的较大水分子经所述循环油泵输送到所述分散器后再进行搅拌，经多次分散、加热、搅拌、循环的油水能够充分混合均匀形成温度均匀的油水乳化液，满足润滑油油水分离性能试验的要求。
The invention discloses a technical scheme for preparing a lubricating oil oil-water mixed emulsion tank, which includes a stainless steel shell 10, dispersers 11, 15, agitator 12, a movable cover plate 13, a water injection port 14, a heater 16, an oil inlet 21, Composed of an oil outlet valve 22, an emptying valve 23, a circulating oil pump 24, a temperature controller 25, an oil standard 26 and pipelines, it is used for the oil-water mixed emulsion preparation system required for the oil-water separation performance test of lubricating oil, and is characterized in that: Lubricating oil is injected into the oil inlet through the disperser, and the required water is injected from the water injection port through the disperser. Under the action of the heater and the agitator, the oil and water are gradually mixed and emulsified, and settle to the bottom. The larger water molecules in the upper part are transported to the disperser by the circulating oil pump and then stirred. The oil and water that have been dispersed, heated, stirred and circulated for many times can be fully mixed and uniform to form an oil-water emulsion with a uniform temperature, which meets the requirements of lubricating oil and water. Separation performance test requirements.
Description
技术领域 technical field
本发明涉及润滑油油水分离技术领域，特别涉及一种润滑油油水分离性能试验所需油水混合乳化液调制油箱技术方案。 The invention relates to the technical field of oil-water separation of lubricating oil, in particular to a technical scheme for preparing an oil tank with oil-water mixed emulsion required for the oil-water separation performance test of lubricating oil.
背景技术 Background technique
润滑油因各种原因进水或含水量过高不能满足使用要求时，需要进行油水分离或脱水处理，处理方法有多种，为了评价某种脱水方法的油水分离性能或效果，需要进行润滑油油水分离性能试验。 When the lubricating oil has water ingress or high water content due to various reasons and cannot meet the requirements of use, oil-water separation or dehydration treatment is required. There are many treatment methods. In order to evaluate the oil-water separation performance or effect of a certain dehydration method, lubricating oil needs Oil-water separation performance test.
在润滑油油水分离试验领域，由于试验油初始温度及其均匀性、含水量及其均匀性对试验结果具有重要影响，因此，该领域一个重要的核心技术就是调制试验油初始状态，既油水混合乳化液的技术指标，包括油液加热温度、温度控制精度、油温均匀性、含水量及其均匀性等。如果这些技术指标偏差较大则将严重影响试验数据的真实性、准确性、可靠性。 In the field of oil-water separation test of lubricating oil, since the initial temperature of the test oil and its uniformity, water content and its uniformity have an important influence on the test results, an important core technology in this field is to modulate the initial state of the test oil, that is, oil-water mixing The technical indicators of the emulsion include oil heating temperature, temperature control accuracy, oil temperature uniformity, water content and its uniformity, etc. If these technical indicators deviate greatly, it will seriously affect the authenticity, accuracy and reliability of the test data.
为了尽可能避免和减少外界因素对试验结果的影响，使重复试验能够得到尽可能一致的结果，在进行润滑油油水分离性能试验时应使用怎样的技术装置和方法来调制油水混合乳化液？这也是本领域技术人员目前需要解决的重要技术问题。 In order to avoid and reduce the influence of external factors on the test results as much as possible, so that repeated tests can obtain as consistent results as possible, what technical devices and methods should be used to prepare the oil-water mixed emulsion when conducting the oil-water separation performance test of lubricating oil? This is also an important technical problem that those skilled in the art need to solve at present.
发明内容 Contents of the invention
本发明的目的是提供一种润滑油油水混合乳化液调制油箱技术方案。 The purpose of the present invention is to provide a technical solution for preparing a lubricating oil oil-water mixed emulsion oil tank.
为解决上述技术问题，本发明提供一种润滑油油水混合乳化液调制油箱技术方案：包括不锈钢外壳10、分散器11、15、搅拌器12、活动盖板13、注水口14、加热器16、进油口21、出油阀22、排空阀23、循环油泵24、温度控制仪25、油标26及管道组成的系统，用于润滑油油水分离性能试验所需含水量500-50000ppm油水混合乳化液的调制（如图1）。 In order to solve the above-mentioned technical problems, the present invention provides a technical solution for oil-water mixed emulsion modulation oil tank of lubricating oil: including stainless steel shell 10, dispersers 11, 15, agitator 12, movable cover plate 13, water injection port 14, heater 16, Oil inlet 21, oil outlet valve 22, emptying valve 23, circulating oil pump 24, temperature controller 25, oil gauge 26 and piping system, used for lubricating oil oil-water separation performance test required water content 500-50000ppm oil-water mixing Modulation of emulsion (Figure 1).
优选地，从所述进油口21、经所述分散器15注入润滑油，从所述注水口14、经所述分散器15注入需要的水，在所述加热器16、所述搅拌器12的作用下油水逐步混合乳化，沉降到底部的较大水分子经所述循环油泵24输送到所述分散器11分散后再进行搅拌，经多次分散、加热、搅拌、循环的油水能够充分混合均匀形成温度均匀的油水乳化液，从而满足润滑油油水分离性能试验的要求。 Preferably, lubricating oil is injected from the oil inlet 21 through the disperser 15, and the required water is injected from the water injection port 14 through the disperser 15. In the heater 16, the agitator Under the action of 12, the oil and water are gradually mixed and emulsified, and the larger water molecules that have settled to the bottom are transported to the disperser 11 by the circulating oil pump 24 to disperse and then stirred. The oil and water that has been dispersed, heated, stirred and circulated for many times can fully Mix evenly to form an oil-water emulsion with uniform temperature, so as to meet the requirements of the oil-water separation performance test of lubricating oil.
优选地，所述不锈钢外壳10为圆筒型锥底、有效容积为500L。 Preferably, the stainless steel casing 10 is a cylindrical cone bottom with an effective volume of 500L.
优选地，所述分散器11、15的孔径为1.5mm。 Preferably, the apertures of the dispersers 11 and 15 are 1.5mm.
优选地，所述搅拌器转速为50—1000rpm。 Preferably, the rotational speed of the agitator is 50-1000 rpm.
优选地，所述温度控制仪25为接点温度控制仪，能够实现对所述加热器的精确自动控制，从而使油水混合乳化与分离试验过程中油液的温度控制精度为±1℃。 Preferably, the temperature controller 25 is a junction temperature controller, which can realize precise automatic control of the heater, so that the temperature control accuracy of the oil during the oil-water mixing emulsification and separation test is ±1°C.
优选地，所述循环油泵24为额定流量5-10L/min的输油泵。 Preferably, the circulating oil pump 24 is an oil delivery pump with a rated flow rate of 5-10 L/min.
附图说明 Description of drawings
图1为本发明一种润滑油油水混合乳化液调制油箱技术方案的结构原理图；包括不锈钢外壳10、分散器11、15、搅拌器12、活动盖板13、注水口14、加热器16、进油口21、出油阀22、排空阀23、循环油泵24、温度控制仪25、油标26。 Fig. 1 is the structural schematic diagram of a kind of lubricating oil oil-water mixed emulsion modulation oil tank technical scheme of the present invention; It includes stainless steel shell 10, disperser 11, 15, agitator 12, movable cover plate 13, water injection port 14, heater 16, Oil inlet 21, oil outlet valve 22, emptying valve 23, circulating oil pump 24, temperature controller 25, oil level 26.
具体实施方式 Detailed ways
本发明的核心是提供一种润滑油油水混合乳化液调制油箱技术方案，为润滑油油水分离性能试验调制符合要求的含水量500-50000ppm油水混合乳化液。 The core of the present invention is to provide a technical solution for preparing a lubricating oil-water mixed emulsion tank, which is used to prepare an oil-water mixed emulsion with a water content of 500-50000ppm meeting the requirements for the test of the oil-water separation performance of the lubricating oil.
为了使本技术领域的人员更好地理解本发明方案，下面结合附图和具体实施方式对本发明作进一步的详细说明。 In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图1，图1为本发明一种润滑油油水混合乳化液调制油箱技术方案的结构原理图。 Please refer to FIG. 1 , which is a structural schematic diagram of a technical solution for preparing a lubricating oil-water emulsion preparation oil tank according to the present invention.
在具体实施方式中，本发明所提供的一种润滑油油水混合乳化液调制油箱技术方案，包括不锈钢外壳10、分散器11、15、搅拌器12、活动盖板13、注水口14、加热器16、进油口21、出油阀22、排空阀23、循环油泵24、温度控制仪25、油标26及管道组成的系统。 In a specific embodiment, the technical solution of a lubricating oil oil-water mixed emulsion preparation tank provided by the present invention includes a stainless steel shell 10, dispersers 11, 15, agitator 12, movable cover plate 13, water injection port 14, and a heater 16. The system composed of oil inlet 21, oil outlet valve 22, emptying valve 23, circulating oil pump 24, temperature controller 25, oil standard 26 and pipelines.
从所述进油口21、经所述分散器15注入润滑油，从所述注水口14、经所述分散器15注入需要的水，在所述加热器16、所述搅拌器12的作用下油水逐步混合乳化，沉降到底部的较大水分子经所述循环油泵24输送到所述分散器11分散后再进行搅拌，经多次分散、加热、搅拌、循环的油水能够充分混合均匀形成温度均匀的油水乳化液，从而满足润滑油油水分离性能试验的要求。 Inject lubricating oil from the oil inlet 21 through the disperser 15, inject the required water from the water injection port 14 through the disperser 15, and in the effects of the heater 16 and the agitator 12 The lower oil and water are gradually mixed and emulsified, and the larger water molecules that have settled to the bottom are transported to the disperser 11 by the circulating oil pump 24 for dispersion and then stirred. The oil and water that have been dispersed, heated, stirred, and circulated for many times can be fully mixed and uniform Oil-water emulsion with uniform temperature, so as to meet the requirements of lubricating oil oil-water separation performance test.
进一步地，所述不锈钢外壳10为圆筒型锥底结构，具有良好的防腐蚀性能、当使用不同牌号润滑油时方便清洗，锥底结构有利于大颗粒水分子的沉降、集中和再循环，有效容积为500L。 Further, the stainless steel casing 10 is a cylindrical cone-bottom structure, which has good corrosion resistance and is convenient for cleaning when using different grades of lubricating oil. The cone-bottom structure is conducive to the settlement, concentration and recycling of large-particle water molecules. The effective volume is 500L.
进一步地，所述分散器11、15的孔径为1.5mm，使注入的水分被分散成小颗粒状与润滑油接触、混合，使再循环的油水被分散成小颗粒状再混合。 Further, the dispersers 11 and 15 have a pore diameter of 1.5mm, so that the injected water is dispersed into small particles to contact and mix with the lubricating oil, and the recirculated oil and water are dispersed into small particles before mixing.
进一步地，所述搅拌器转速为50—1000rpm，可根据润滑油的粘度选择合适的转速，搅拌可使油水混合均匀，促进其乳化，同时促进热传递，使油水温度均匀。 Further, the rotation speed of the agitator is 50-1000rpm, and an appropriate rotation speed can be selected according to the viscosity of the lubricating oil. Stirring can make the oil and water mix evenly, promote its emulsification, and at the same time promote heat transfer, so that the temperature of the oil and water is uniform.
进一步地，所述温度控制仪25为接点温度控制仪，能够实现对所述加热器的精确自动控制，从而使油水混合乳化与分离试验过程中油液的温度控制精度为±1℃。 Further, the temperature controller 25 is a junction temperature controller, which can realize precise automatic control of the heater, so that the temperature control accuracy of the oil during the oil-water mixing emulsification and separation test is ±1°C.
进一步地，所述循环油泵24为额定流量5-10L/min的输油泵，能使沉降到底部的较大水分子被输送到所述分散器11分散后再进行搅拌。 Further, the circulating oil pump 24 is an oil delivery pump with a rated flow rate of 5-10 L/min, which can make the larger water molecules settled to the bottom be transported to the disperser 11 for dispersion before stirring.
以上对本发明所提供的润滑油油水混合乳化液调制油箱技术方案进行了详细介绍。本发明所提供的润滑油油水混合乳化液调制油箱装置结构简单、具有分散、加热、搅拌、循环和防腐蚀等功能，能够为润滑油油水分离性能试验调制充分混合均匀、温度均匀的含水量500-50000ppm油水混合乳化液，优势明显。 The technical solution of the lubricating oil oil-water mixed emulsion preparation oil tank provided by the present invention has been introduced in detail above. The lubricating oil oil-water mixed emulsion preparation oil tank device provided by the present invention has simple structure, has the functions of dispersing, heating, stirring, circulation and anti-corrosion, etc., and can prepare fully mixed and uniform water content of 500% for lubricating oil oil-water separation performance test -50000ppm oil-water mixed emulsion has obvious advantages.
应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以对本发明进行若干改进和修饰，这些改进和修饰也落入本发明权利要求的保护范围内。 It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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| CN105879764A (en) * | 2016-04-13 | 2016-08-24 | 重庆工商大学 | Preparation method of mixed emulsion for oil-water separation experiment of lubricating oil |
| CN109884922A (en) * | 2019-02-14 | 2019-06-14 | 杰克缝纫机股份有限公司 | Sewing machine speed adjustment method, device, computer equipment and storage medium |
| CN113304664A (en) * | 2021-05-31 | 2021-08-27 | 广州蓝涛水处理有限公司 | Emulsification device optimized through high-frequency ultrasonic action and laminar flow sedimentation |
| CN119839506A (en) * | 2024-12-21 | 2025-04-18 | 保定天威保变电气股份有限公司 | Technological method for preventing steel plate from cutting and rusting |
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