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CN104630636A - Low-carbon cast steel and preparation method thereof - Google Patents

Low-carbon cast steel and preparation method thereof Download PDF

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Publication number
CN104630636A
CN104630636A CN201510064493.XA CN201510064493A CN104630636A CN 104630636 A CN104630636 A CN 104630636A CN 201510064493 A CN201510064493 A CN 201510064493A CN 104630636 A CN104630636 A CN 104630636A
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steel
percent
casting
iron
temperature
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CN201510064493.XA
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梅百荣
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Tongling Hundred Flourish Type Material Foundry Goods Co Ltd
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Tongling Hundred Flourish Type Material Foundry Goods Co Ltd
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Abstract

The invention discloses low-carbon cast steel and a preparation method thereof. The low-carbon cast steel consists of the following chemical components in percentage by weight: 0.10-0.18 percent of C, 0.1-0.3 percent of Si, 0.5-1.2 percent of Mg, 0.3-0.5 percent of Cr, 0.1-0.3 percent of Mo, 0.04-0.08 percent of Al, 0.1-0.2 percent of N, not higher than 0.05 percent of P, not higher than 0.05 percent of S, not higher than 0.03 percent of inevitable impurities and the balance of iron. The preparation method comprises the following steps: (1) melting complex alloy cast steel to obtain liquid steel; (2) adding 1.6-1.8 percent of metallic aluminum, 0.8-1.2 percent of silicon-iron, 3.5-5.5 percent of boron-iron and 0.2-0.4 percent of titanium-iron based on percentage by mass of the liquid steel when the temperature of the liquid steel is 1500 to 1550 DEG C; heating the liquid steel to the temperature of 1600 to 1650 DEG C, keeping the temperature for 1-2 hours, then discharging from a furnace, and casting ladle; (3) putting rare-earth magnesium-silicon-iron, silicon-calcium-barium-aluminum alloy and ferrovanadium at the bottom of the ladle, and micro-alloying the liquid steel; (4) pouring and casting; (5) thermally processing. The low-carbon cast steel prepared by the method disclosed by the invention is good in impact resistance, good in heat crack resistance, good in hardenability and unlikely to cause cracks during water quenching; moreover, the amount of added precious alloy elements such as nickel, molybdenum and vanadium is low, so the production cost is relatively low.

Description

A kind of casting soft steel and preparation method thereof
Technical field
The present invention relates to cast steel technical field, particularly relate to a kind of casting soft steel and preparation method thereof.
Background technology
Cast steel is the general name of the ferrous alloy for the production of foundry goods not experiencing eutectic transformation in process of setting, the one of casting alloy.The alloy that cast steel is is principal element with iron, carbon, carbon content 0-2%.Cast steel is divided into casting carbon steel, cast low alloy steel and casting special steel three class so far.
Casting carbon steel is carbon is the cast steel of main alloy element also containing other elements a small amount of, carbon containing be less than 0.2% for casting soft steel, carbon containing 0.2-0.5%'s is casting medium carbon steel, carbon containing be greater than 0.5% for casting high carbon steel, along with the increase of carbon content, the intensity of casting carbon steel increases, and hardness improves.Casting carbon steel has higher intensity, plasticity and toughness, cost is lower, for the manufacture of the part bearing large load in heavy-duty machinery, as frame of rolling mill, water pressure engine base etc., on rail vehicle for the manufacture of the stressed part withstood shocks again greatly as bolster, side frame, wheel and hitch etc.Although casting carbon steel technology is greatly developed at present, but, a lot of problem is still had to exist, casting soft steel as current exists that impact resistance is weak, heat crack resistance is poor, hardening capacity is low, after shrend, foundry goods easily cracks, easily rupture in foundry goods use procedure, the requirement of production can't be met in a lot of occasion.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of casting soft steel, shock resistance is good, and heat crack resistance is good, and hardening capacity is good, not easily crack, and cost is low in shrend process.
Another object of the present invention is to provide the preparation method of this casting soft steel.
The present invention adopts following technical scheme to achieve these goals:
A kind of casting soft steel, this casting soft steel is made up of by weight percentage following chemical composition: carbon 0.10-0.18%, silicon 0.1-0.3%, manganese 0.5-1.2%, chromium 0.3-0.5%, Mo 0.1-0.3%, Al 0.04-0.08%, N 0.1-0.2%, P≤0.05%, S≤0.05%, inevitably impurity≤0.03%, surplus are iron.
Preferably, described casting soft steel, this casting soft steel is made up of by weight percentage following chemical composition: carbon 0.15%, silicon 0.2%, manganese 0.8%, chromium 0.4%, Mo 0.2%, Al 0.06%, N 0.15%, P≤0.05%, S≤0.05%, inevitably impurity≤0.03%, surplus are iron.
The preparation method of described casting soft steel, comprises the following steps:
(1) in electric furnace, smelt complex alloy cast-steel by the chemical constitution of above-mentioned casting soft steel and obtain molten steel;
(2) when liquid steel temperature reaches 1500-1550 DEG C, add the ferrotianium of the metallic aluminium of the 1.6-1.8% of steel quality mark, the ferrosilicon of 0.8-1.2%, the ferro-boron of 3.5-5.5% and 0.2-0.4% successively, then by molten steel heating to 1600-1650 DEG C, be incubated and come out of the stove after 1-2 hour, and molten steel is injected casting ladle;
(3) rare earth ferrosilicomagnesium, Si-Ca-Ba aluminium alloy and vanadium iron being crushed to granularity is 8-10mm, dry, be placed in bottom casting ladle, with pouring method in bag, microalloy treatment is carried out to molten steel, wherein rare earth ferrosilicomagnesium add-on injects the 1.0-1.3% of steel quality mark in casting ladle, Si-Ca-Ba aluminium alloy add-on injects the 1.0-1.3% of steel quality mark in casting ladle, and vanadium iron add-on injects the 0.10-0.15% of steel quality mark in casting ladle;
(4) skim, when liquid steel temperature is down to 1350-1400 DEG C, molten steel is poured into casting mold;
(5) foundry goods is through unpacking, heat-treating after sand removal, and foundry goods quenching temperature is 1000-1100 DEG C, is incubated oil cooling after 1-3 hour, then temper at 500-550 DEG C of temperature, is incubated and is cooled to room temperature after 5-8 hour.
Compared with the prior art, beneficial effect of the present invention is as follows:
The present invention, by rationally arranging the content of carbon, silicon, manganese, by smelting complex alloy cast-steel in electric furnace, adding the material such as ferro-boron, metallic aluminium in the smelting later stage, obviously improving shock resistance and the wear resistance of cast steel, increase appropriate Mo simultaneously, improve the hardenability of steel; Add the hardening capacity that proper N improves cast steel; Improve Fe content, reduce molybdenum content, effectively can improve the thermal conductivity of cast steel, make it avoid cracking in shrend process; Meanwhile, P and S is the harmful element that the toughness of steel is reduced, and its content controls below 0.03% by the present invention.The present invention prepare casting soft steel, shock resistance is good, and heat crack resistance is good, and hardening capacity is good, not easily cracks in shrend process, and the expensive alloying elements add-on such as nickel, molybdenum, vanadium is few, has lower production cost.
Embodiment
Below in conjunction with embodiment, the present invention is further illustrated, but the present invention is not limited only to these embodiments, and under the prerequisite not departing from present inventive concept, any improvement done all drops within protection scope of the present invention.
Embodiment 1:
A kind of casting soft steel, this casting soft steel is made up of by weight percentage following chemical composition: carbon 0.10%, silicon 0.3%, manganese 0.5%, chromium 0.3%, Mo 0.1%, Al 0.04%, N 0.1%, P0.02%, S0.01%, inevitably impurity 0.005%, surplus are iron.
The preparation method of described casting soft steel, comprises the following steps:
(1) in electric furnace, smelt complex alloy cast-steel by the chemical constitution of above-mentioned casting soft steel and obtain molten steel;
(2) when liquid steel temperature reaches 1500 DEG C, add successively the metallic aluminium of 1.6% of steel quality mark, the ferrosilicon of 0.8%, the ferro-boron of 5.5% and 0.2% ferrotianium, then by molten steel heating to 1600 DEG C, be incubated and come out of the stove after 2 hours, and molten steel is injected casting ladle;
(3) rare earth ferrosilicomagnesium, Si-Ca-Ba aluminium alloy and vanadium iron being crushed to granularity is 8mm, dry, be placed in bottom casting ladle, with pouring method in bag, microalloy treatment is carried out to molten steel, wherein rare earth ferrosilicomagnesium add-on is inject steel quality mark in casting ladle 1.0%, Si-Ca-Ba aluminium alloy add-on is inject steel quality mark in casting ladle 1.3%, and vanadium iron add-on is inject steel quality mark in casting ladle 0.10%;
(4) skim, when liquid steel temperature is down to 1350 DEG C, molten steel is poured into casting mold;
(5) foundry goods is through unpacking, heat-treating after sand removal, and foundry goods quenching temperature is 1000 DEG C, be incubated oil cooling after 3 hours, then temper at 500 DEG C of temperature, is incubated to be cooled to room temperature after 8 hours and can to obtain casting soft steel.
The mechanical property of the casting soft steel of the present embodiment 1 is: tensile strength 985MPa, hardness 292HB, impelling strength 65J/cm 2.
Embodiment 2:
A kind of casting soft steel, this casting soft steel is made up of by weight percentage following chemical composition: carbon 0.15%, silicon 0.2%, manganese 0.8%, chromium 0.4%, Mo 0.2%, Al 0.06%, N 0.15%, P0.022%, S0.016%, inevitably impurity 0.015%, surplus are iron.
The preparation method of described casting soft steel, comprises the following steps:
(1) in electric furnace, smelt complex alloy cast-steel by the chemical constitution of above-mentioned casting soft steel and obtain molten steel;
(2) when liquid steel temperature reaches 1530 DEG C, add successively the metallic aluminium of 1.7% of steel quality mark, the ferrosilicon of 1.0%, the ferro-boron of 4.5% and 0.3% ferrotianium, then by molten steel heating to 1630 DEG C, be incubated and come out of the stove after 1.5 hours, and molten steel is injected casting ladle;
(3) rare earth ferrosilicomagnesium, Si-Ca-Ba aluminium alloy and vanadium iron being crushed to granularity is 10mm, dry, be placed in bottom casting ladle, with pouring method in bag, microalloy treatment is carried out to molten steel, wherein rare earth ferrosilicomagnesium add-on is inject steel quality mark in casting ladle 1.2%, Si-Ca-Ba aluminium alloy add-on is inject steel quality mark in casting ladle 1.2%, and vanadium iron add-on is inject steel quality mark in casting ladle 0.13%;
(4) skim, when liquid steel temperature is down to 1380 DEG C, molten steel is poured into casting mold;
(5) foundry goods is through unpacking, heat-treating after sand removal, and foundry goods quenching temperature is 1050 DEG C, is incubated oil cooling after 2 hours, then temper at 530 DEG C of temperature, is incubated and is cooled to room temperature after 6 hours.
The mechanical property of the casting soft steel of the present embodiment 2 is: tensile strength 995MPa, hardness 295HB, impelling strength 68J/cm 2.
Embodiment 3:
A kind of casting soft steel, this casting soft steel is made up of by weight percentage following chemical composition: carbon 0.18%, silicon 0.1%, manganese 1.2%, chromium 0.3%, Mo 0.3%, Al 0.08%, N 0.2%, P0.01%, S0.01%, inevitably impurity 0.01%, surplus are iron.
The preparation method of described casting soft steel, comprises the following steps:
(1) in electric furnace, smelt complex alloy cast-steel by the chemical constitution of above-mentioned casting soft steel and obtain molten steel;
(2) when liquid steel temperature reaches 1550 DEG C, add successively the metallic aluminium of 1.8% of steel quality mark, the ferrosilicon of 0.8%, the ferro-boron of 5.5% and 0.4% ferrotianium, then by molten steel heating to 1650 DEG C, be incubated and come out of the stove after 1 hour, and molten steel is injected casting ladle;
(3) rare earth ferrosilicomagnesium, Si-Ca-Ba aluminium alloy and vanadium iron being crushed to granularity is 10mm, dry, be placed in bottom casting ladle, with pouring method in bag, microalloy treatment is carried out to molten steel, wherein rare earth ferrosilicomagnesium add-on is inject steel quality mark in casting ladle 1.0%, Si-Ca-Ba aluminium alloy add-on is inject steel quality mark in casting ladle 1.3%, and vanadium iron add-on is inject steel quality mark in casting ladle 0.15%;
(4) skim, when liquid steel temperature is down to 1400 DEG C, molten steel is poured into casting mold;
(5) foundry goods is through unpacking, heat-treating after sand removal, and foundry goods quenching temperature is 1100 DEG C, is incubated oil cooling after 1 hour, then temper at 550 DEG C of temperature, is incubated and is cooled to room temperature after 8 hours.
The mechanical property of the casting soft steel of the present embodiment 3 is: tensile strength 993MPa, hardness 293HB, impelling strength 62J/cm 2.

Claims (3)

1. cast a soft steel, it is characterized in that: this casting soft steel is made up of by weight percentage following chemical composition: carbon 0.10-0.18%, silicon 0.1-0.3%, manganese 0.5-1.2%, chromium 0.3-0.5%, Mo 0.1-0.3%, Al 0.04-0.08%, N 0.1-0.2%, P≤0.05%, S≤0.05%, inevitably impurity≤0.03%, surplus are iron.
2. casting soft steel according to claim 1, is characterized in that: this casting soft steel is made up of by weight percentage following chemical composition: carbon 0.15%, silicon 0.2%, manganese 0.8%, chromium 0.4%, Mo 0.2%, Al 0.06%, N 0.15%, P≤0.05%, S≤0.05%, inevitably impurity≤0.03%, surplus are iron.
3. a preparation method for casting soft steel as claimed in claim 1 or 2, is characterized in that: comprise the following steps:
(1) in electric furnace, smelt complex alloy cast-steel by the chemical constitution of above-mentioned casting soft steel and obtain molten steel;
(2) when liquid steel temperature reaches 1500-1550 DEG C, add the ferrotianium of the metallic aluminium of the 1.6-1.8% of steel quality mark, the ferrosilicon of 0.8-1.2%, the ferro-boron of 3.5-5.5% and 0.2-0.4% successively, then by molten steel heating to 1600-1650 DEG C, be incubated and come out of the stove after 1-2 hour, and molten steel is injected casting ladle;
(3) rare earth ferrosilicomagnesium, Si-Ca-Ba aluminium alloy and vanadium iron being crushed to granularity is 8-10mm, dry, be placed in bottom casting ladle, with pouring method in bag, microalloy treatment is carried out to molten steel, wherein rare earth ferrosilicomagnesium add-on injects the 1.0-1.3% of steel quality mark in casting ladle, Si-Ca-Ba aluminium alloy add-on injects the 1.0-1.3% of steel quality mark in casting ladle, and vanadium iron add-on injects the 0.10-0.15% of steel quality mark in casting ladle;
(4) skim, when liquid steel temperature is down to 1350-1400 DEG C, molten steel is poured into casting mold;
(5) foundry goods is through unpacking, heat-treating after sand removal, and foundry goods quenching temperature is 1000-1100 DEG C, is incubated oil cooling after 1-3 hour, then temper at 500-550 DEG C of temperature, is incubated and is cooled to room temperature after 5-8 hour.
CN201510064493.XA 2015-02-06 2015-02-06 Low-carbon cast steel and preparation method thereof Pending CN104630636A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105603297A (en) * 2016-01-13 2016-05-25 铜陵百荣新型材料铸件有限公司 Preparation method of high-strength and corrosion-resistant low-carbon steel
CN105648336A (en) * 2016-01-13 2016-06-08 铜陵百荣新型材料铸件有限公司 Impact-resistant alloy cast steel and preparation method thereof
CN106244928A (en) * 2016-10-12 2016-12-21 繁昌县金科机电科技有限公司 Utilize swage blasting craft casting screw connector and preparation method thereof
TWI615486B (en) * 2016-11-15 2018-02-21 財團法人工業技術研究院 A low carbon steel alloy composition, powders and the method forming the objects containing the same.

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Publication number Priority date Publication date Assignee Title
JP2002339037A (en) * 2001-03-13 2002-11-27 Sumitomo Metal Ind Ltd High-strength steel excellent in low-temperature joint toughness and SSC resistance and method for producing the same
JP2006274285A (en) * 2005-03-28 2006-10-12 Kubota Corp High strength low alloy steel centrifugal cast steel pipe for welded structure and method for producing the same
CN101781698A (en) * 2009-10-27 2010-07-21 中国海洋石油总公司 Thermal treatment process of R5 mooring chain
CN103540855A (en) * 2013-10-25 2014-01-29 丁家伟 High-toughness high-boron medium-chrome low-carbon wear-resisting alloy steel and preparation method thereof
CN103898417A (en) * 2014-04-01 2014-07-02 莱芜钢铁集团有限公司 Non-tempered low-crack sensitivity steel strip and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002339037A (en) * 2001-03-13 2002-11-27 Sumitomo Metal Ind Ltd High-strength steel excellent in low-temperature joint toughness and SSC resistance and method for producing the same
JP2006274285A (en) * 2005-03-28 2006-10-12 Kubota Corp High strength low alloy steel centrifugal cast steel pipe for welded structure and method for producing the same
CN101781698A (en) * 2009-10-27 2010-07-21 中国海洋石油总公司 Thermal treatment process of R5 mooring chain
CN103540855A (en) * 2013-10-25 2014-01-29 丁家伟 High-toughness high-boron medium-chrome low-carbon wear-resisting alloy steel and preparation method thereof
CN103898417A (en) * 2014-04-01 2014-07-02 莱芜钢铁集团有限公司 Non-tempered low-crack sensitivity steel strip and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105603297A (en) * 2016-01-13 2016-05-25 铜陵百荣新型材料铸件有限公司 Preparation method of high-strength and corrosion-resistant low-carbon steel
CN105648336A (en) * 2016-01-13 2016-06-08 铜陵百荣新型材料铸件有限公司 Impact-resistant alloy cast steel and preparation method thereof
CN105648336B (en) * 2016-01-13 2018-06-26 日照东昌铸业有限公司 A kind of impact resistance alloy cast steel and preparation method thereof
CN106244928A (en) * 2016-10-12 2016-12-21 繁昌县金科机电科技有限公司 Utilize swage blasting craft casting screw connector and preparation method thereof
TWI615486B (en) * 2016-11-15 2018-02-21 財團法人工業技術研究院 A low carbon steel alloy composition, powders and the method forming the objects containing the same.

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