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CN104613440B - A kind of heat abstractor of remote LED light fixture - Google Patents

A kind of heat abstractor of remote LED light fixture Download PDF

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Publication number
CN104613440B
CN104613440B CN201510093360.5A CN201510093360A CN104613440B CN 104613440 B CN104613440 B CN 104613440B CN 201510093360 A CN201510093360 A CN 201510093360A CN 104613440 B CN104613440 B CN 104613440B
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liquid
heat
heat dissipation
absorbing core
dissipation device
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CN104613440A (en
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袁达忠
唐大伟
王念新
崔成
尹波
王念忠
粟海滨
赵先刚
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Hunan Castc Technology Co ltd
Institute of Engineering Thermophysics of CAS
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Hunan Castc Technology Co ltd
Institute of Engineering Thermophysics of CAS
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2101/00Point-like light sources

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  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

本发明涉及一种远距离LED灯具的散热装置包括蒸发器、蒸汽管路、液体管路和冷凝器,其中,所述蒸发器设置有蒸汽流出接口和液体流入接口,所述蒸汽管路和液体管路分别通过所述蒸汽流出接口和液体流入接口与所述冷凝器远距离相连,形成闭合散热回路;所述蒸发器包括取热体和吸液芯,所述取热体设置有容置空间,该容置空间用以置设所述吸液芯,所述取热体的外形为方形,所述容置空间的横截面为圆形或椭圆形。该散热装置可以实现冷凝器与蒸发器分离,实现远距离散热,这样在LED灯具周围安装空间受限、散热端温差较小、远距离散热等情况下,也能达到理想的散热效果。

The invention relates to a heat dissipation device for a remote LED lamp, which includes an evaporator, a steam pipeline, a liquid pipeline and a condenser, wherein the evaporator is provided with a steam outflow interface and a liquid inflow interface, and the steam pipeline and the liquid The pipelines are remotely connected to the condenser through the steam outflow interface and the liquid inflow interface respectively, forming a closed heat dissipation circuit; the evaporator includes a heat-taking body and a liquid-absorbing wick, and the heat-taking body is provided with an accommodating space , the accommodating space is used for arranging the liquid-absorbing core, the shape of the heat-taking body is square, and the cross-section of the accommodating space is circular or oval. The cooling device can realize the separation of the condenser and the evaporator to realize long-distance heat dissipation, so that the ideal heat dissipation effect can also be achieved when the installation space around the LED lamp is limited, the temperature difference at the heat dissipation end is small, and the heat dissipation is long-distance.

Description

一种远距离LED灯具的散热装置A cooling device for long-distance LED lamps

技术领域technical field

本发明属于电子产品散热技术领域,具体为一种远距离LED灯具的散热装置。The invention belongs to the technical field of heat dissipation of electronic products, in particular to a heat dissipation device for long-distance LED lamps.

背景技术Background technique

大功率电子芯片的冷却是电子、计算机、通讯和光电设备中非常重要的一个技术环节。目前市场上针对大功率电子器件散热常用的方法包括以下几种:(1)风扇+散热器;(2)风扇+热管+散热器;(3)风扇+液冷技术。虽然这几种方法在一定程度上可以解决大功率器件的散热问题,但是仍存在如下缺点:(1)风扇+散热器,为了增强散热装置的散热能力,只有通过增大散热翅片的面积以及提高风扇转速,导致的结果是噪音大,散热装置体积大而且厚重,不利于安装以及对电子器件会产生很大的压力;(2)风扇+热管+散热器,虽可以解决方法1中的缺点,但是其本身会增加机构复杂度,热管的设计以及安装常常受到实际结构的限制,并且在有限根热管作用下,其散热能力仍还是有限的;3)液冷技术,在性能上超越以上两种方式,并且液冷散热技术的潜力是非常高的,一款小型液冷散热装置,如果经过性能优化,在控制噪声前提下,散发1kW的热量已经能够实现(液冷散热器整体热阻可以低到0.12℃/W以下)。但是液冷技术存在机构极其复杂,其增加的驱动液体工质循环的泵以及目前还没有一种能够完全保证不泄漏的管道连接技术,都将影响到液冷散热装置的实际使用寿命,还有液冷散热装置的造价最高,是普通热管散热器的3倍以上(同样散热能力下)。The cooling of high-power electronic chips is a very important technical link in electronics, computers, communications and optoelectronic equipment. At present, the commonly used methods for heat dissipation of high-power electronic devices in the market include the following: (1) fan + radiator; (2) fan + heat pipe + radiator; (3) fan + liquid cooling technology. Although these methods can solve the heat dissipation problem of high-power devices to a certain extent, there are still the following disadvantages: (1) fan + heat sink, in order to enhance the heat dissipation capacity of the heat dissipation device, only by increasing the area of the heat dissipation fins and Increase the fan speed, resulting in loud noise, large and heavy cooling device, which is not conducive to installation and will generate great pressure on electronic devices; (2) fan + heat pipe + radiator, although it can solve the shortcomings in method 1 , but it will increase the complexity of the mechanism itself, the design and installation of heat pipes are often limited by the actual structure, and under the action of limited heat pipes, its heat dissipation capacity is still limited; 3) Liquid cooling technology surpasses the above two in terms of performance This way, and the potential of liquid cooling heat dissipation technology is very high. If a small liquid cooling heat dissipation device is optimized in performance, it can already dissipate 1kW of heat under the premise of controlling noise (the overall thermal resistance of the liquid cooling radiator can be as low as below 0.12°C/W). However, the mechanism of liquid cooling technology is extremely complicated. The pumps that drive the circulation of liquid working fluid and the lack of a pipeline connection technology that can completely guarantee no leakage will affect the actual service life of the liquid cooling device. The cost of the liquid cooling heat sink is the highest, which is more than 3 times that of the ordinary heat pipe radiator (under the same heat dissipation capacity).

亦此,即有了一种可以解决上述诸缺失之环路热管技术的产生。环路热管技术发明于1974年,并广范应用于航空航天领域,近几年来环路热管技术逐渐进入电子芯片散热领域。环路热管是集合了热管以及液冷散热技术的优点同时抛弃了各自的缺点的一种散热方式,散热潜力同液冷技术样,一款紧促型微小环路热管,可以轻松实现500W及以上的散热(环路热管整体热阻可以低到0.15℃/W以下),同时其造价远低于液冷技术。环路热管散热器还具有以下优点:(1)性能受重力影响小于普通热管;结构形状可以多样化,满足不同使用需求等。由于环路热管制造工艺和普通热管类似,因此其可靠性和使用寿命和普通热管一样可以广泛使用在一些要求比较苛刻的环境中。As such, there is a loop heat pipe technology that can solve the above-mentioned deficiencies. Loop heat pipe technology was invented in 1974 and has been widely used in the aerospace field. In recent years, loop heat pipe technology has gradually entered the field of electronic chip heat dissipation. The loop heat pipe is a heat dissipation method that combines the advantages of heat pipes and liquid cooling technology while discarding their respective shortcomings. The heat dissipation potential is the same as that of liquid cooling technology. A compact micro-loop heat pipe can easily achieve 500W and above Excellent heat dissipation (the overall thermal resistance of the loop heat pipe can be as low as below 0.15°C/W), and its cost is much lower than that of liquid cooling technology. The loop heat pipe radiator also has the following advantages: (1) The performance is less affected by gravity than ordinary heat pipes; the structural shape can be diversified to meet different use requirements. Since the manufacturing process of the loop heat pipe is similar to that of ordinary heat pipes, its reliability and service life are the same as those of ordinary heat pipes and can be widely used in some demanding environments.

传统的环路热管散热器主要包括带有毛细结构的蒸发器,提供工作介质循环的蒸汽管道和液体管道以及把热量释放到环境的冷凝器。工作时,蒸发器底面接收从发热器件(例如,电子芯片)传递过来的热量,工作介质在毛细结构内部蒸发,蒸汽离开蒸发器,通过蒸汽管道流到带有翅片的冷凝器,蒸汽在冷凝器通过,把热量释放到流过冷凝器的环境介质中(例如空气),蒸汽经自然冷却或风扇强制冷却后转变为液体,液体在毛细力的作用下经由液体管道返回蒸发器,完成一次热力学循环,据此循环往复,持续不断地把热量从发热器件释放到周围空气中。The traditional loop heat pipe radiator mainly includes an evaporator with a capillary structure, a steam pipe and a liquid pipe that provide working medium circulation, and a condenser that releases heat to the environment. When working, the bottom surface of the evaporator receives the heat transferred from the heat-generating device (for example, an electronic chip), the working medium evaporates inside the capillary structure, the steam leaves the evaporator, flows through the steam pipe to the finned condenser, and the steam is condensed Through the condenser, the heat is released to the ambient medium (such as air) flowing through the condenser, and the steam is transformed into a liquid after natural cooling or forced cooling by a fan, and the liquid returns to the evaporator through the liquid pipe under the action of capillary force, completing a thermodynamic The cycle, according to which the cycle goes on and on, continuously releases heat from the heating device to the surrounding air.

目前也有一些环路热管使用在电子散热领域产品的专利,如中国专利申请号为:01259718.X、200810028106.7和200910077583.7等专利文献所公开的。现有专利涉及蒸发器的设计,其基本结构基本包括以下两种形式:(1)圆筒形结构(cylindertype);(2)平板结构(flatplatetype)。其中,圆筒形结构是传统环路热管的基本结构。平板结构目前有两种形式:(1)盘状平板形式(disktype);(2)利用微加工技术制成的平板形式(ZL01259718.X);(3)底板加上盖结构的分体式平板形式(ZL200910077583.7)。At present, there are also some patents on the use of loop heat pipes in the field of electronic heat dissipation, as disclosed in patent documents such as Chinese patent application numbers: 01259718.X, 200810028106.7 and 200910077583.7. The existing patent relates to the design of the evaporator, and its basic structure basically includes the following two forms: (1) cylinder type; (2) flat plate type. Among them, the cylindrical structure is the basic structure of the traditional loop heat pipe. There are currently two forms of flat plate structure: (1) disk type (disk type); (2) plate type (ZL01259718.X) made by micro-processing technology; (3) split plate type with bottom plate and cover structure (ZL200910077583.7).

由于普通电子芯片的形状基本为四方形(正方体或者长方体),圆筒形蒸发器因圆筒管径不利于和芯片的平表面接触,传热效果差。通过微加工技术制成的平板形式蒸发器的环路热管的散热性能都还没有达到商业使用的要求。而现有的盘状平板形式则因蒸发器的制作过程复杂,并且在安装时会占用额外的空间。其中底板加上盖结构的分体式平板结构,不仅对加工精度和安装要求高,而且气密性也容易出问题。Since the shape of an ordinary electronic chip is basically a square (cube or cuboid), the cylindrical evaporator is not conducive to contact with the flat surface of the chip due to the diameter of the cylinder, and the heat transfer effect is poor. The heat dissipation performance of the loop heat pipes of flat plate evaporators made by micro-processing technology has not yet reached the requirements for commercial use. However, the existing disc-shaped plate forms are complicated due to the manufacturing process of the evaporator, and additional space will be taken up during installation. Among them, the split plate structure of the bottom plate and the cover structure not only requires high processing accuracy and installation, but also is prone to problems with air tightness.

而且目前针对大功率电子器件散热大多是将散热装置安装在发热电子器件所处的位置空间进行本地散热。这样在发热电子器件周围安装空间受限、散热端温差较小、远距离散热等情况下,常常无法满足散热装置的安装要求和达到理想的散热效果。Moreover, at present, most of the heat dissipation for high-power electronic devices is to install the heat sink in the space where the heat-generating electronic devices are located for local heat dissipation. In this way, when the installation space around the heat-generating electronic device is limited, the temperature difference at the heat-dissipating end is small, and the heat is dissipated over a long distance, it is often impossible to meet the installation requirements of the heat-dissipating device and achieve an ideal heat-dissipating effect.

发明内容Contents of the invention

本发明要解决的技术问题是:提供一种结构简单、加工方便、气密性好的远距离LED灯具的散热装置。The technical problem to be solved by the present invention is to provide a heat dissipation device for long-distance LED lamps with simple structure, convenient processing and good airtightness.

为了解决上述技术问题,本发明提供一种远距离LED灯具的散热装置,包括蒸发器、蒸汽管路、液体管路和冷凝器,其中,所述蒸发器设置有蒸汽流出接口和液体流入接口,所述蒸汽管路和液体管路分别通过所述蒸汽流出接口和液体流入接口与所述冷凝器远距离相连,形成闭合散热回路;所述蒸发器包括取热体和吸液芯,所述取热体设置有容置空间,该容置空间用以置设所述吸液芯,所述取热体的外形为方形,所述容置空间的横截面为圆形或椭圆形。In order to solve the above technical problems, the present invention provides a heat dissipation device for remote LED lamps, including an evaporator, a steam pipeline, a liquid pipeline and a condenser, wherein the evaporator is provided with a steam outflow interface and a liquid inflow interface, The steam pipeline and the liquid pipeline are connected to the condenser remotely through the steam outflow interface and the liquid inflow interface respectively, forming a closed cooling circuit; the evaporator includes a heat-taking body and a liquid-absorbing wick, The heating body is provided with an accommodating space for arranging the liquid-absorbing core, the shape of the heating body is square, and the cross-section of the accommodating space is circular or oval.

可选的,所述取热体的容置空间壁上或所述吸液芯上设置有可供蒸汽排泄的通道。Optionally, a channel for steam discharge is provided on the wall of the accommodating space of the heat-taking body or on the liquid-absorbing core.

可选的,所述通道的截面为拱形、矩形、锯齿形、类圆形、蜂巢形或多角形。Optionally, the cross section of the channel is arched, rectangular, zigzag, circular, honeycomb or polygonal.

可选的,所述通道为两个或两个以上,所述两个通道直接设置有连通的槽道。Optionally, there are two or more channels, and the two channels are directly provided with communicating channels.

可选的,所述吸液芯的横截面为圆形或椭圆形,所述吸液芯与所述取热体的容置空间壁过盈配合。Optionally, the cross-section of the liquid-absorbing core is circular or elliptical, and the liquid-absorbing core is in interference fit with the wall of the accommodating space of the heat-taking body.

可选的,所述吸液芯至少包括两层,所述吸液芯的最外层相对其它层的毛细孔径或通道更致密。Optionally, the liquid-absorbent core includes at least two layers, and the outermost layer of the liquid-absorbent core has a denser capillary diameter or channel than other layers.

可选的,所述取热体的容置空间壁上设置有锯齿形或尖刀形蒸汽排泄通道,当所述吸液芯装配到所述取热体的容置空间时,所述蒸汽排泄通道的壁槽部分嵌入所述吸液芯的最外层。Optionally, the wall of the accommodating space of the heat-taking body is provided with a zigzag or sharp knife-shaped steam discharge channel, and when the liquid-absorbing core is assembled into the accommodating space of the heat-taking body, the steam discharge channel The wall grooves are partially embedded in the outermost layer of the wick.

可选的,所述吸液芯的一端设置有底座,所述底座横截面周长大于所述吸液芯横截面周长,所述取热体一端的容置空间壁上设置有台阶,所述吸液芯的底座设置在所述取热体台阶形成的空腔内。Optionally, a base is provided at one end of the liquid-absorbing core, the perimeter of the cross-section of the base is larger than the perimeter of the cross-section of the liquid-absorbing core, and a step is provided on the accommodating space wall at one end of the heat-taking body, so that The base of the liquid-absorbing core is arranged in the cavity formed by the step of the heat-taking body.

可选的,所述吸液芯的底座的横截面为圆形或椭圆形,所述底座与所述取热体的容置空间壁过盈配合。Optionally, the cross-section of the base of the liquid-absorbing core is circular or oval, and the base is in interference fit with the wall of the accommodation space of the heat-taking body.

可选的,所述蒸发器还包括底盖,所述底盖设置在所述取热体靠近所述吸液芯底座的一端,所述底盖、吸液芯底座和所述取热体容置空间壁之间设置有储液腔。Optionally, the evaporator also includes a bottom cover, the bottom cover is arranged on the end of the heat-taking body close to the base of the liquid-absorbing core, and the bottom cover, the base of the liquid-absorbing core and the heat-taking body contain A liquid storage chamber is arranged between the walls of the space.

可选的,所述蒸发器还包括底盖,所述底盖设置在所述取热体靠近所述吸液芯底座的一端,所述底盖和吸液芯底座之间设置有储液腔。Optionally, the evaporator further includes a bottom cover, the bottom cover is arranged on the end of the heat-taking body close to the base of the liquid-absorbing core, and a liquid storage chamber is provided between the bottom cover and the base of the liquid-absorbing core .

可选的,所述蒸发器还包括底盖,所述底盖设置在所述取热体靠近所述吸液芯底座的一端,所述底盖内设置有储液腔。Optionally, the evaporator further includes a bottom cover, the bottom cover is arranged at an end of the heat-taking body close to the base of the liquid-absorbing core, and a liquid storage chamber is arranged in the bottom cover.

可选的,所述吸液芯底座与所述储液腔之间还设置有隔热块。Optionally, a heat insulating block is further arranged between the base of the liquid-absorbing core and the liquid storage chamber.

可选的,所述隔热块与所述吸液芯底座之间还设置有隔热空腔。Optionally, a heat insulating cavity is also provided between the heat insulating block and the base of the liquid-absorbing core.

可选的,所述底盖上设置有与所述液体管路连接的接口。Optionally, the bottom cover is provided with an interface connected with the liquid pipeline.

可选的,所述底盖通过焊接、螺丝和/或螺纹与所述取热体固定。Optionally, the bottom cover is fixed to the heat-taking body by welding, screws and/or threads.

可选的,所述蒸发器还包括顶盖,所述顶盖设置在所述取热体与蒸汽管路连接的一侧,所述顶盖上设置有与所述蒸汽管路连接的接口。Optionally, the evaporator further includes a top cover, the top cover is arranged on the side where the heat-taking body is connected to the steam pipeline, and the top cover is provided with an interface connected to the steam pipeline.

可选的,所述吸液芯由金属粉末、金属网或陶瓷粉末制成的多孔材料。Optionally, the liquid-absorbing core is a porous material made of metal powder, metal mesh or ceramic powder.

可选的,所述吸液芯的形状为回转结构体。Optionally, the shape of the liquid-absorbent core is a revolving structure.

可选的,所述吸液芯靠近其底座一侧设置有盲孔,所述液体管路的一端设置在所述盲孔中。Optionally, a side of the liquid-absorbing core close to its base is provided with a blind hole, and one end of the liquid pipeline is arranged in the blind hole.

可选的,所述吸液芯的上部设置有凹形储液腔。Optionally, the upper part of the liquid-absorbing core is provided with a concave liquid storage chamber.

可选的,所述蒸汽流出接口的管径比所述液体流入接口的管径大。Optionally, the pipe diameter of the steam outflow port is larger than the pipe diameter of the liquid inflow port.

可选的,所述蒸汽管路和/或液体管路为可弯转、可变形、可拉伸或可折叠管。Optionally, the steam pipeline and/or liquid pipeline is a bendable, deformable, stretchable or collapsible tube.

可选的,所述冷凝器为散热翅片,所述蒸汽管路和/或液体管路为卡槽结构,所述散热翅片可以嵌套在所述卡槽结构中。Optionally, the condenser is a cooling fin, the steam pipeline and/or the liquid pipeline is a slot structure, and the cooling fin can be nested in the slot structure.

本发明提供的远距离LED灯具的散热装置包括蒸发器、蒸汽管路、液体管路和冷凝器,其中,所述蒸发器设置有蒸汽流出接口和液体流入接口,所述蒸汽管路和液体管路分别通过所述蒸汽流出接口和液体流入接口与所述冷凝器远距离相连,形成闭合散热回路;所述蒸发器包括取热体和吸液芯,所述取热体设置有容置空间,该容置空间用以置设所述吸液芯,所述取热体的外形为方形,所述容置空间的横截面为圆形或椭圆形。由于所述取热体的外形采用方形,其能与普通LED芯片的四方形体(正方体或者长方体)紧紧贴合,实现真正融合。同时,取热体容置空间的横截面采用圆形或椭圆形,容易实现吸液芯与取热体间的密封。方便加工,易于产业化,能够真正实现高热流密度下的安全运行。同时,由于所述蒸发器通过蒸汽管路和液体管路与所述冷凝器远距离相连,可以实现冷凝器与蒸发器分离,实现远距离散热,这样在LED灯具周围安装空间受限、散热端温差较小、远距离散热等情况下,也能达到理想的散热效果。所述远距离LED灯具的散热装置尤其适用在蒸发面所占空间受限,而冷凝端具有自然冷却或者强制冷却的散热空间和热沉的情况,例如,LED车大灯的散热装置,就是本发明所述远距离LED灯具的散热装置的典型应用。The heat dissipation device of the remote LED lamp provided by the present invention includes an evaporator, a steam pipeline, a liquid pipeline and a condenser, wherein the evaporator is provided with a steam outflow interface and a liquid inflow interface, and the steam pipeline and the liquid pipeline The road is connected to the condenser remotely through the steam outflow interface and the liquid inflow interface respectively, forming a closed heat dissipation circuit; the evaporator includes a heat-taking body and a liquid-absorbing core, and the heat-taking body is provided with an accommodating space, The accommodating space is used for arranging the liquid-absorbing core, the shape of the heat-taking body is square, and the cross-section of the accommodating space is circular or oval. Since the shape of the heat-taking body adopts a square shape, it can closely fit with the quadrilateral (cube or cuboid) of an ordinary LED chip to realize real fusion. Simultaneously, the cross-section of the accommodation space of the heating body adopts a circular or elliptical shape, which can easily realize the sealing between the liquid-absorbing core and the heating body. It is convenient for processing, easy for industrialization, and can truly realize safe operation under high heat flux density. At the same time, since the evaporator is remotely connected to the condenser through a steam pipeline and a liquid pipeline, the condenser and the evaporator can be separated to realize long-distance heat dissipation. In this way, the installation space around the LED lamp is limited, and the heat dissipation end The ideal heat dissipation effect can also be achieved in the case of small temperature difference and long-distance heat dissipation. The heat dissipation device of the long-distance LED lamp is especially suitable for the situation where the space occupied by the evaporation surface is limited, and the condensation end has a heat dissipation space and a heat sink for natural cooling or forced cooling. For example, the heat dissipation device of the LED car headlight is this A typical application of the invention of the heat dissipation device of the long-distance LED lamp.

在进一步的技术方案中,所述吸液芯的横截面可以为圆形或椭圆形,所述吸液芯与所述取热体的容置空间壁过盈配合,可以通过机加工实现。以实现吸液芯与取热体容置空间壁间完全密封无漏气。In a further technical solution, the cross-section of the liquid-absorbing core may be circular or elliptical, and the interference fit between the liquid-absorbing core and the wall of the accommodating space of the heat-taking body may be realized by machining. In order to realize complete sealing and no air leakage between the liquid-absorbing core and the space wall of the heat-taking body.

在另进一步的技术方案中,吸液芯可以至少包括两层,所述吸液芯的最外层相对其它层的毛细孔径或通道采用更致密的结构,以产生足够的毛细压头,在所述取热体的容置空间壁上可以设置有锯齿形或尖刀形蒸汽排泄通道,当所述吸液芯装配到所述取热体的容置空间时,所述蒸汽排泄通道的壁槽部分嵌入到所述吸液芯的最外层,这样也可以确保吸液芯与取热体容置空间壁间完全密封无漏气。In another further technical solution, the liquid-absorbent core may comprise at least two layers, and the outermost layer of the liquid-absorbent core adopts a denser structure than the capillary apertures or channels of other layers, so as to generate sufficient capillary pressure head. The wall of the accommodating space of the heat-taking body may be provided with a zigzag or sharp knife-shaped steam discharge passage, and when the liquid-absorbing core is assembled into the accommodating space of the heat-taking body, the wall groove part of the steam discharge passage Embedded in the outermost layer of the liquid-absorbing core, it can also ensure that the space between the liquid-absorbing core and the heat-taking body is completely sealed without air leakage.

在进一步的技术方案中,所述吸液芯的一端设置有底座,所述底座横截面周长大于所述吸液芯横截面周长,所述取热体一端的容置空间壁上设置有台阶,所述吸液芯的底座设置在所述取热体台阶形成的空腔内,所述底座与所述取热体的容置空间壁过盈配合。储液器设置在所述底座外面,这样可以实现吸液芯与储液器完全密封无漏气,从而克服了吸液芯与取热体的容置空间壁、吸液芯与储液器完全密封无漏气的矛盾,使得所述环路热管蒸发器具有较高的热控性能,同时也实现了取热体与LED芯片的有机融合,真正实现高热流密度下的安全运行。In a further technical solution, a base is provided at one end of the liquid-absorbing core, the perimeter of the cross-section of the base is larger than the perimeter of the cross-section of the liquid-absorbing core, and the wall of the accommodating space at one end of the heat-taking body is provided with Step, the base of the liquid-absorbing core is arranged in the cavity formed by the step of the heat-taking body, and the base is in interference fit with the wall of the accommodating space of the heat-taking body. The liquid reservoir is arranged outside the base, so that the liquid-absorbing core and the liquid reservoir can be completely sealed without air leakage, thereby overcoming the problem of the accommodating space wall between the liquid-absorbing core and the heat-taking body, and the completeness of the liquid-absorbing core and the liquid reservoir. The contradiction of sealing without air leakage makes the loop heat pipe evaporator have high thermal control performance, and at the same time realizes the organic fusion of the heat-taking body and the LED chip, and truly realizes safe operation under high heat flux density.

在进一步的技术方案中,所述吸液芯底座与所述储液腔之间还可以设置有隔热块。进一步的,在所述隔热块与所述吸液芯底座之间还可以设置有隔热空腔。这样可以避免取热体容置空间中的热量传递到储液腔中形成漏热,引起储液腔中液体温度的升高,从而降低散热效果,甚至导致系统的崩溃,失效。In a further technical solution, a heat insulating block may also be arranged between the base of the liquid-absorbing core and the liquid storage chamber. Further, a heat insulating cavity may also be provided between the heat insulating block and the base of the liquid-absorbing core. This can prevent the heat in the storage space of the heating body from being transferred to the liquid storage chamber to form heat leakage, which will cause the temperature of the liquid in the liquid storage chamber to rise, thereby reducing the heat dissipation effect, and even causing the system to collapse and fail.

在进一步的技术方案中,所述吸液芯的上部可以设置有凹形储液腔。在环路热管未启动时,所述凹形储液腔中存储有液态工质。当环路热管启动后,蒸发器温度升高,在未形成工质的有效循环之前,所述凹形储液腔中存储的液态工质可以对吸液芯进行补充,避免蒸发器温度一直升高而不能形成工质的有效循环,甚至导致被散热对象的损坏。In a further technical solution, the upper part of the liquid-absorbent core may be provided with a concave liquid storage chamber. When the loop heat pipe is not activated, liquid working fluid is stored in the concave liquid storage chamber. When the loop heat pipe is activated, the temperature of the evaporator rises, and before the effective circulation of the working fluid is formed, the liquid working medium stored in the concave liquid storage chamber can supplement the liquid-absorbing core to avoid the temperature of the evaporator rising continuously Too high to form an effective circulation of the working fluid, and even cause damage to the object being radiated.

附图说明Description of drawings

图1-图3为表示本实施方式所涉及的远距离LED灯具的散热装置的结构图;Fig. 1-Fig. 3 are structural diagrams showing the heat dissipation device of the long-distance LED lamp involved in this embodiment;

图4为表示本实施方式所涉及的散热装置的蒸发器横截面图;4 is a cross-sectional view of an evaporator showing the heat sink according to the present embodiment;

图5-图10为表示本实施方式所涉及蒸发器的不同种吸液芯的截面图;5-10 are cross-sectional views showing different kinds of liquid-absorbing cores of the evaporator involved in this embodiment;

图11为表示本实施方式所涉及的散热装置的另一种蒸发器横截面图;FIG. 11 is a cross-sectional view of another evaporator showing the heat dissipation device according to this embodiment;

图12-图14为表示本实施方式所涉及的另外几种蒸发器横截面图。12 to 14 are cross-sectional views showing other types of evaporators according to this embodiment.

图中:In the picture:

1取热体 11容置空间 110台阶 121蒸汽流出接口1 heating body 11 accommodation space 110 steps 121 steam outflow interface

122液体流入接口 13蒸汽排泄通道 14槽道 2吸液芯122 Liquid inflow interface 13 Steam discharge channel 14 Groove 2 Liquid-absorbing core

21吸液芯的最外层 22吸液芯底座 23盲孔 24凹形储液腔21 The outermost layer of the liquid-absorbing core 22 The base of the liquid-absorbing core 23 Blind hole 24 Concave liquid storage chamber

3蒸汽管路 4液体管路 5底盖 6储液腔3 Steam pipeline 4 Liquid pipeline 5 Bottom cover 6 Liquid storage chamber

7隔热块 8隔热空腔 9顶盖 100蒸发器 200冷凝器7 heat insulation block 8 heat insulation cavity 9 top cover 100 evaporator 200 condenser

300 LED芯片300 LED chips

具体实施方式detailed description

下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。此外,本领域技术人员根据本文件的描述,可以对本文件中实施例中以及不同实施例中的特征进行相应组合。The present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. In addition, those skilled in the art can make corresponding combinations of features in the embodiments in this document and in different embodiments according to the descriptions in this document.

请参见图1至图14,其中如图1、图2和图3所示,为本实施方式所涉及的远距离LED灯具的散热装置的几种不同的结构图。所述散热装置包括蒸发器100、蒸汽管路3、液体管路4和冷凝器200,其中,所述蒸发器100设置有蒸汽流出接口121和液体流入接口122,所述蒸汽管路3和液体管路4分别通过所述蒸汽流出接口121和液体流入接口122与所述冷凝器200远距离相连,形成闭合散热回路。其中,所述蒸发器100包括取热体1和吸液芯2,在所述取热体1内可以设置有容置空间11,该容置空间11用以置设所述吸液芯2,所述取热体1的两侧设置有接口,分别用于连接蒸汽管路3和液体管路4(如图9所示),所述取热体1的外形为方形,所述容置空间11的横截面为圆形或椭圆形。蒸发器100有锯齿槽的部分与LED芯片300通过导热硅胶和螺纹紧固,用于吸收LED芯片300散发的热量。而环路热管的蒸发器常用于LED芯片的散热系统,由于一般LED芯片的外形为四方体,现有的圆筒形结构蒸发器或平板结构蒸发器,无法实现取热体和吸液芯与LED芯片的完全融合。而本发明所述取热体1的外形采用方形,其能与普通LED芯片的四方形体(正方体或者长方体)紧紧贴合,实现真正融合。同时,取热体的容置空间11的横截面设计成圆形或椭圆形,这样也容易实现吸液芯与取热体间的密封,也实现完全融合,从而能够真正实现高热流密度下的安全运行。同时,由于所述蒸发器通过蒸汽管路和液体管路与所述冷凝器远距离相连,可以实现冷凝器与蒸发器分离,实现远距离散热,这样在LED灯具周围安装空间受限、散热端温差较小、远距离散热等情况下,也能达到理想的散热效果。比如,可以满足LED车大灯的散热需求。优选的是,所述吸液芯2可以由金属粉末、金属网或陶瓷粉末制成的多孔材料,例如铜粉末或铝粉末等。另外,吸液芯2的外形轮廓可以为回转结构,如圆柱体或类圆柱体,这样容易实现装配,且更有利于取热体间的配合密封。在工作时,蒸发器100接收从发热器件传递过来的热量,工作介质在蒸发器内部蒸发,蒸汽离开蒸发器100,通过蒸汽管路3流到冷凝器200,蒸汽在冷凝器200通过,把热量释放到流过冷凝器200的环境介质中(例如空气),蒸汽经自然冷却或风扇等强制冷却后冷凝成液体,液体在毛细力(由蒸发器的吸液芯提供此作用力)的作用下经由液体管路3返回蒸发器100,完成二次热力学循环,据此循环往复,持续不断地把热量从发热器件释放到周围空气中。同时,由于本发明所述一种环路热管的散热装置具有上述环路热管的蒸发器,也能够产生相应的技术效果,在此不再赘述。Please refer to FIG. 1 to FIG. 14 , in which FIG. 1 , FIG. 2 and FIG. 3 are several different structural diagrams of the heat dissipation device of the remote LED lamp involved in this embodiment. The heat dissipation device includes an evaporator 100, a steam pipeline 3, a liquid pipeline 4 and a condenser 200, wherein the evaporator 100 is provided with a steam outflow interface 121 and a liquid inflow interface 122, and the steam pipeline 3 and the liquid The pipeline 4 is remotely connected to the condenser 200 through the steam outflow interface 121 and the liquid inflow interface 122 respectively, forming a closed cooling circuit. Wherein, the evaporator 100 includes a heat-taking body 1 and a liquid-absorbing core 2, and an accommodating space 11 may be provided in the heat-taking body 1, and the accommodating space 11 is used for setting the liquid-absorbing core 2, Both sides of the heat-taking body 1 are provided with interfaces, which are respectively used to connect the steam pipeline 3 and the liquid pipeline 4 (as shown in FIG. 9 ). The shape of the heat-taking body 1 is square, and the accommodating space 11 has a circular or elliptical cross section. The part of the evaporator 100 with sawtooth grooves is fastened with the LED chip 300 by heat-conducting silica gel and threads, so as to absorb the heat emitted by the LED chip 300 . The evaporator of the loop heat pipe is often used in the heat dissipation system of the LED chip. Since the shape of the general LED chip is a square, the existing cylindrical structure evaporator or flat plate structure evaporator cannot realize the heat-taking body and the liquid-absorbing core. Complete fusion of LED chips. However, the shape of the heat-taking body 1 in the present invention adopts a square shape, which can closely fit with the quadrangular body (cube or cuboid) of an ordinary LED chip, so as to realize real fusion. At the same time, the cross-section of the accommodation space 11 of the heat-taking body is designed to be circular or elliptical, so that it is easy to realize the sealing between the liquid-absorbing core and the heat-taking body, and also realize complete integration, so that the heat absorption under high heat flux can be truly realized. safe operation. At the same time, since the evaporator is remotely connected to the condenser through a steam pipeline and a liquid pipeline, the condenser and the evaporator can be separated to realize long-distance heat dissipation. In this way, the installation space around the LED lamp is limited, and the heat dissipation end The ideal heat dissipation effect can also be achieved in the case of small temperature difference and long-distance heat dissipation. For example, it can meet the heat dissipation requirements of LED headlights. Preferably, the liquid-absorbing core 2 can be made of porous material made of metal powder, metal mesh or ceramic powder, such as copper powder or aluminum powder. In addition, the outline of the liquid-absorbing core 2 can be a rotary structure, such as a cylinder or a cylinder-like body, which is easy to assemble and is more conducive to the cooperation and sealing between heat-taking bodies. When working, the evaporator 100 receives the heat transferred from the heat-generating device, the working medium evaporates inside the evaporator, the steam leaves the evaporator 100, flows to the condenser 200 through the steam pipeline 3, and the steam passes through the condenser 200 to dissipate the heat Released into the ambient medium (such as air) flowing through the condenser 200, the steam is condensed into a liquid after natural cooling or forced cooling by a fan, and the liquid is under the action of capillary force (provided by the wick of the evaporator) Return to the evaporator 100 via the liquid pipeline 3 to complete the second thermodynamic cycle, and the heat is continuously released from the heating device to the surrounding air according to the cycle. At the same time, since the cooling device of the loop heat pipe according to the present invention has the above-mentioned evaporator of the loop heat pipe, it can also produce corresponding technical effects, which will not be repeated here.

需要说明的是,所述冷凝器200可以采用的形式灵活多样,现有技术文件中也有相关记载,在此不再赘述。可以实现蒸发器100和连续管密封好,通过扩展冷凝器200散热面来加强散热的目标,也可以采用扩展面积的冷凝器200来加强散热的目的.。当然也还可以通过特定方式的管路连接,实现液体管路与蒸发器液体回路接管相连,蒸汽管路与蒸发器蒸汽出口管路相连的方式。It should be noted that the condenser 200 can adopt flexible forms, which are also described in prior art documents, and will not be repeated here. The evaporator 100 and the coiled tube can be sealed well, and the goal of strengthening the heat dissipation by expanding the heat dissipation surface of the condenser 200 can also be used to enhance the heat dissipation by using the condenser 200 with an expanded area. Of course, it is also possible to connect the liquid pipeline with the liquid circuit connection pipe of the evaporator, and connect the steam pipeline with the steam outlet pipeline of the evaporator through a specific pipeline connection.

请参见图5至图8所示,在本实施方式中,可以在所述取热体1的容置空间壁上或所述吸液芯2上设置蒸汽排泄通道13。当蒸发器受热后,其内的液体工质发生相变成汽态,汽态工质可以通过所述蒸汽排泄通道13传输到蒸汽管路3。优选的是,所述蒸汽排泄通道13的截面可以为拱形、矩形、锯齿形、类圆形、蜂巢形或多角形等形状。所述蒸汽排泄通道13的数量可以为两个或两个以上,而且在所述两个通道之间还可以设置有连通的槽道14。这样更有利于汽态工质的流通,因为汽态工质在所述蒸汽排泄通道13内流通时,若其中有气泡,就会发生通道堵塞问题,由于设置了连通的槽道14,气泡就会在槽道14处停留、破灭,由此可见设置的槽道14可以防止因蒸汽排泄通道13内因存在气泡而发生通道堵塞的问题。需要说明的是,所述液体工质可以为常温常压下为液态的工质,如水、丙酮、甲醇和乙醇;也可以为常温常压下为气态的工质,如氟利昂R11,R22,R-134a,液氨等,当然可以是前述两种以上的液态工质的组合物。可以理解的是只要采用与环境和吸热装置材料相容:具有控温能力,即可以在相对低的工作温度下(如50℃左右蒸发)能实现较大热流密度吸热的液态工质都可以作为本系统的充装工质。当然,工质及其充装量,也会对散热装置产生影响,比如可能影响到散热装置的稳定性,对环境的适应性,以及安全运行的性能等。因此,就需要根据具体环境的需要选择相应的工质种类,同时对工质的充装量控制在一个合理的范围内,以提高散热装置的稳定性。Please refer to FIG. 5 to FIG. 8 , in this embodiment, a steam discharge channel 13 may be provided on the wall of the accommodating space of the heat-taking body 1 or on the liquid-absorbing core 2 . When the evaporator is heated, the liquid working substance in the evaporator changes into a vapor state, and the vapor state working substance can be transported to the steam pipeline 3 through the steam discharge channel 13 . Preferably, the cross section of the steam discharge channel 13 may be arched, rectangular, zigzag, circular, honeycomb or polygonal. The number of the steam discharge passages 13 may be two or more, and a communicating channel 14 may also be provided between the two passages. This is more conducive to the circulation of the gaseous working medium, because when the gaseous working medium circulates in the steam discharge channel 13, if there are air bubbles in it, the problem of channel blockage will occur. It will stay and collapse at the channel 14 , so it can be seen that the provided channel 14 can prevent the problem of channel blockage due to the presence of air bubbles in the steam discharge channel 13 . It should be noted that the liquid working medium can be a liquid working medium under normal temperature and pressure, such as water, acetone, methanol and ethanol; it can also be a gaseous working medium under normal temperature and pressure, such as Freon R11, R22, R -134a, liquid ammonia, etc., can certainly be the combination of the above two or more liquid working fluids. It can be understood that as long as it is compatible with the environment and the material of the heat-absorbing device: it has the ability to control temperature, that is, it can achieve a large heat flux and absorb heat at a relatively low working temperature (such as evaporation at about 50°C). It can be used as the filling working medium of this system. Of course, the working fluid and its filling quantity will also affect the cooling device, for example, it may affect the stability of the cooling device, its adaptability to the environment, and the performance of safe operation. Therefore, it is necessary to select the corresponding type of working fluid according to the needs of the specific environment, and at the same time control the filling amount of the working fluid within a reasonable range, so as to improve the stability of the heat sink.

在本实施方式中,所述吸液芯2的横截面可以为圆形或椭圆形,所述吸液芯2与所述取热体1的容置空间壁采用过盈配合,可以通过机械加工实现。这样可以使汽态工质通过蒸汽排泄通道13仅能向蒸汽管路3流动,而防止汽态工质通过吸液芯2和取热体1的容置空间壁之间的间隙回流,引起蒸汽流动的混乱和反串。In this embodiment, the cross-section of the liquid-absorbing core 2 may be circular or oval, and the liquid-absorbing core 2 and the wall of the accommodating space of the heat-taking body 1 adopt an interference fit, which can be machined accomplish. In this way, the vaporous working medium can only flow to the steam pipeline 3 through the steam discharge channel 13, and prevent the vaporous working medium from flowing back through the gap between the liquid-absorbing core 2 and the accommodating space wall of the heat-taking body 1, causing steam Flowing chaos and crosstalk.

请参见图10、图11和图12所示,在本实施方式中,所述吸液芯2可以至少包括两层,所述吸液芯的最外层21相对其它层的毛细孔径或通道采用更致密的结构,以产生足够的毛细压头。如吸液芯的最外层21采用较软的材料制成。而且吸液芯的最外层21可以采用更大孔径或更具有吸液能力的材料或结构,这样可以提高所述吸液芯2的吸液能力。优选的是,所述取热体1的容置空间壁上设置有锯齿形或尖刀形蒸汽排泄通道13,当所述吸液芯2装配到所述取热体1的容置空间11时,所述蒸汽排泄通道13的壁槽部分嵌入到所述吸液芯的最外层21中。这样在结构上实现吸液芯2与取热体1的容置空间壁之间的过盈配合,降低加工成本,气密性更好。同时由于所述蒸汽排泄通道13的壁槽部分嵌入到所述吸液芯的最外层21中,吸液芯中的液体也会更快、更多地传输到所述蒸汽排泄通道13的壁槽内,进一步提高散热系统的散热效率。Please refer to Fig. 10, Fig. 11 and Fig. 12. In this embodiment, the liquid-absorbent core 2 may include at least two layers, and the outermost layer 21 of the liquid-absorbent core adopts the capillary diameter or channel of other layers. A denser structure to generate sufficient capillary pressure head. For example, the outermost layer 21 of the liquid-absorbent core is made of a softer material. Moreover, the outermost layer 21 of the liquid-absorbing core can adopt a material or structure with a larger pore size or a better liquid-absorbing capacity, which can improve the liquid-absorbing capacity of the liquid-absorbing core 2 . Preferably, the accommodating space wall of the heat-taking body 1 is provided with a zigzag or sharp knife-shaped steam discharge channel 13, when the liquid-absorbing core 2 is assembled into the accommodating space 11 of the heat-taking body 1, The wall grooves of the vapor escape channels 13 are partially embedded in the outermost layer 21 of the wick. In this way, structurally, the interference fit between the liquid-absorbing core 2 and the wall of the accommodating space of the heat-taking body 1 is realized, the processing cost is reduced, and the airtightness is better. At the same time, because the wall groove of the vapor discharge channel 13 is partially embedded in the outermost layer 21 of the liquid-absorbent core, the liquid in the liquid-absorbent core will be transported to the wall of the vapor discharge channel 13 faster and more In the groove, the heat dissipation efficiency of the heat dissipation system is further improved.

请参见图9、图10和图12所示,在本实施方式中,所述吸液芯2的一端设置有底座,所述底座横截面周长大于所述吸液芯2横截面周长,所述取热体1一端的容置空间壁上设置有台阶110,所述吸液芯底座22设置在所述取热体台阶形成的空腔内。由于设置有台阶110,因此吸液芯底座22与取热体1间的气密性会更好,这样可以防止汽态工质从吸液芯底座22处泄漏。优选的是,所述吸液芯底座22的横截面为圆形或椭圆形,所述吸液芯底座22与所述取热体1的容置空间壁过盈配合。这样可以更进一步提高吸液芯底座22与取热体1间的密封性能。Please refer to Fig. 9, Fig. 10 and Fig. 12, in this embodiment, one end of the liquid-absorbing core 2 is provided with a base, and the cross-sectional perimeter of the base is larger than the cross-sectional perimeter of the liquid-absorbing core 2, A step 110 is provided on the wall of the accommodating space at one end of the heat-taking body 1 , and the liquid-absorbing core base 22 is set in the cavity formed by the step of the heat-taking body. Since the step 110 is provided, the airtightness between the base 22 of the liquid-absorbing core and the heat-taking body 1 will be better, so as to prevent the gaseous working medium from leaking from the base 22 of the liquid-absorbing core. Preferably, the cross-section of the liquid-absorbing core base 22 is circular or oval, and the liquid-absorbing core base 22 is in interference fit with the wall of the accommodation space of the heat-taking body 1 . In this way, the sealing performance between the base 22 of the liquid-absorbing core and the heat-taking body 1 can be further improved.

请参见图12、图13和图14所示,在本实施方式中,所述蒸发器还可以包括底盖5,所述底盖5设置在所述取热体1靠近所述吸液芯底座22的一端,所述底盖5、吸液芯底座22和所述取热体1容置空间壁之间设置有储液腔6。这样,在工作过程中,吸液芯2可以不断地从所述储液腔6吸取液态工质,通过微液膜蒸发,产生相变吸热。本发明中环路热管的蒸发器,吸液芯2和底盖5与取热体1的容置空间壁之间的过盈配合,汽态工质通过蒸汽排泄通道13与蒸汽管路3相通,吸液芯2和/或底盖5将蒸汽排泄通道于所述储液腔6完全隔断,从而实现工作介质在蒸发器内部单向流动。在本发明的另外一种实施方式中也可以在所述底盖5和吸液芯底座22之间设置所示储液腔6,或者在所述底盖5内设置所述储液腔6。Please refer to Fig. 12, Fig. 13 and Fig. 14, in this embodiment, the evaporator may also include a bottom cover 5, and the bottom cover 5 is arranged on the heat-taking body 1 close to the base of the liquid-absorbing core 22, a liquid storage chamber 6 is provided between the bottom cover 5, the liquid-absorbing core base 22 and the space wall of the heat-taking body 1. In this way, during the working process, the liquid-absorbing core 2 can continuously absorb the liquid working medium from the liquid storage chamber 6, evaporate through the micro-liquid film, and generate phase change to absorb heat. The evaporator of the loop heat pipe in the present invention, the interference fit between the liquid-absorbing core 2 and the bottom cover 5 and the wall of the accommodating space of the heat-taking body 1, the gaseous working medium communicates with the steam pipeline 3 through the steam discharge channel 13, The liquid-absorbing core 2 and/or the bottom cover 5 completely isolate the steam discharge channel from the liquid storage chamber 6, so as to realize the one-way flow of the working medium inside the evaporator. In another embodiment of the present invention, the liquid storage chamber 6 can also be provided between the bottom cover 5 and the base 22 of the liquid-absorbing core, or the liquid storage chamber 6 can be provided in the bottom cover 5 .

请参见图9所示,在本实施方式中,所述吸液芯底座22与所述储液腔6之间还可以设置有隔热块7。优选的是,在所述隔热块7与所述吸液芯底座22之间还设置有隔热空腔8(如图11所示)。这样,可以避免容置空间11中的高温汽态工质的热量传递到储液腔6中的液体工质,引起液体工质温度升高,而降低散热效率。另外,可以将所述底盖5通过焊接、螺丝和/或螺纹与所述取热体1固定。以现行底盖5与取热体1间的密封,同时也便于拆装。Please refer to FIG. 9 , in this embodiment, a heat insulating block 7 may also be provided between the liquid-absorbing core base 22 and the liquid storage chamber 6 . Preferably, a heat insulating cavity 8 (as shown in FIG. 11 ) is also provided between the heat insulating block 7 and the liquid-absorbing core base 22 . In this way, the heat of the high-temperature vapor working medium in the accommodating space 11 can be prevented from being transferred to the liquid working medium in the liquid storage chamber 6, which will cause the temperature of the liquid working medium to rise and reduce the heat dissipation efficiency. In addition, the bottom cover 5 can be fixed to the heat-taking body 1 by welding, screws and/or threads. With the sealing between the existing bottom cover 5 and the heat-taking body 1, it is also convenient for disassembly and assembly.

请参见图12所示,在本实施方式中,所述蒸发器还可以包括顶盖9,所述顶盖9设置在所述取热体1与蒸汽管路3连接的一侧,所述顶盖9上设置有与所述蒸汽管路3连接的接口。所述底盖5上设置有与所述液体管路4连接的接口。这样蒸汽管路3和液体管路4的连接与安装都会更方便。Please refer to Fig. 12, in this embodiment, the evaporator may further include a top cover 9, the top cover 9 is arranged on the side where the heat-taking body 1 is connected to the steam pipeline 3, and the top cover 9 The cover 9 is provided with an interface connected with the steam pipeline 3 . The bottom cover 5 is provided with an interface connected with the liquid pipeline 4 . In this way, the connection and installation of the steam pipeline 3 and the liquid pipeline 4 will be more convenient.

请参见图9和图10所示,在本实施方式中,所述吸液芯2靠近其底座一侧可以设置有盲孔23,所述液体管路4的一端设置在所述盲孔23中。这样液态工质可以直接输送到吸液芯2的盲孔中,更有利于吸液芯吸收液体工质,时刻保持吸液芯处于湿润状态,随时对加热面进行供液,从而提高散热效率。Please refer to Fig. 9 and Fig. 10, in this embodiment, the side of the liquid-absorbing core 2 close to its base can be provided with a blind hole 23, and one end of the liquid pipeline 4 is arranged in the blind hole 23 . In this way, the liquid working medium can be directly delivered to the blind hole of the liquid-absorbing core 2, which is more conducive to the liquid-absorbing core to absorb the liquid working medium, keeps the liquid-absorbing core in a wet state at all times, and supplies liquid to the heating surface at any time, thereby improving heat dissipation efficiency.

请参见图13所示,在本实施方式中,所述吸液芯2的上部还可以设置有凹形储液腔24。这样在环路热管未启动时,所述凹形储液腔24中存储有液态工质。当环路热管启动后,蒸发器温度升高,在未形成工质的有效循环之前,所述凹形储液腔24中存储的液态工质可以对吸液芯进行补充,避免蒸发器温度一直升高而不能形成工质的有效循环,甚至导致被散热对象的损坏。Please refer to FIG. 13 , in this embodiment, the upper part of the liquid-absorbent core 2 may also be provided with a concave liquid storage cavity 24 . In this way, when the loop heat pipe is not activated, liquid working fluid is stored in the concave liquid storage chamber 24 . When the loop heat pipe is activated, the temperature of the evaporator rises, and before the effective circulation of the working fluid is formed, the liquid working medium stored in the concave liquid storage chamber 24 can supplement the liquid-absorbing core, so as to prevent the temperature of the evaporator from constantly increasing. If it rises, it cannot form an effective circulation of the working fluid, and even cause damage to the object to be radiated.

另外,在本实施方式中,所述蒸汽流出接口121的管径比所述液体流入接口122的管径大。这样就可以外接的蒸汽管路3的管径比液体管路4的管径大,比如,蒸汽管路3的管径为10-20mm,液体管路4的管径的为4-9mm。由于汽态工质密度小,体积大,液体工质密度大,体积小,因此,这样设计会更有利于整个工质的热力学循环。而且,本实施方式中,所述蒸发器、蒸汽管路、液体管路和冷凝器的材料都可以采用铝材,也就是说,所述蒸发器100为铝壳体,冷凝器200采用铝管,冷凝器的热扩散面采用铝翅片,整个散热装置的材质都采用铝结构,这样便于制造,也可以降低成本。优选的是,所述蒸汽管路3和/或液体管路4可以为可弯转、可变形、可拉伸或可折叠材料制成。所述冷凝器200可以为散热翅片,所述蒸汽管路3和/或液体管路4为卡槽结构,所述散热翅片可以嵌套在所述卡槽结构中(如图2和图3所示),这样保存时可以将散热翅片取下,其占用的空间就会较小,使用时将散热翅片嵌套在所述卡槽结构中即可,安装也十分方便。In addition, in this embodiment, the pipe diameter of the steam outflow port 121 is larger than the pipe diameter of the liquid inflow port 122 . In this way, the pipe diameter of the externally connected steam pipeline 3 is larger than the pipe diameter of the liquid pipeline 4, for example, the pipe diameter of the steam pipeline 3 is 10-20mm, and the pipe diameter of the liquid pipeline 4 is 4-9mm. Since the gaseous working medium has low density and large volume, and the liquid working medium has high density and small volume, this design will be more conducive to the thermodynamic cycle of the entire working medium. Moreover, in this embodiment, the material of the evaporator, the steam pipeline, the liquid pipeline and the condenser can all be made of aluminum, that is to say, the evaporator 100 is an aluminum shell, and the condenser 200 is made of an aluminum tube , The thermal diffusion surface of the condenser adopts aluminum fins, and the material of the entire heat dissipation device adopts an aluminum structure, which is convenient for manufacturing and can also reduce costs. Preferably, the steam pipeline 3 and/or the liquid pipeline 4 can be made of bendable, deformable, stretchable or foldable materials. The condenser 200 can be a heat dissipation fin, the steam pipeline 3 and/or the liquid pipeline 4 is a slot structure, and the heat dissipation fin can be nested in the slot structure (as shown in Fig. 2 and Fig. 3), the heat dissipation fins can be removed during storage, and the occupied space will be smaller. When in use, the heat dissipation fins can be nested in the slot structure, and the installation is also very convenient.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the principle of the present invention. It should be regarded as the protection scope of the present invention.

Claims (22)

1.一种远距离LED灯具的散热装置,包括蒸发器、蒸汽管路、液体管路和冷凝器,其特征在于,所述蒸发器设置有蒸汽流出接口和液体流入接口,所述蒸汽管路和液体管路分别通过所述蒸汽流出接口和液体流入接口与所述冷凝器远距离相连,形成闭合散热回路;1. A cooling device for long-distance LED lamps, comprising an evaporator, a steam pipeline, a liquid pipeline and a condenser, wherein the evaporator is provided with a steam outflow interface and a liquid inflow interface, and the steam pipeline and the liquid pipeline are remotely connected to the condenser through the steam outflow interface and the liquid inflow interface respectively, forming a closed cooling circuit; 所述蒸发器包括取热体和吸液芯,所述取热体设置有容置空间,该容置空间用以置设所述吸液芯,所述取热体的外形为方形,所述容置空间的横截面为圆形或椭圆形;The evaporator includes a heat-taking body and a liquid-absorbing core. The heat-taking body is provided with an accommodating space for setting the liquid-absorbing core. The shape of the heat-taking body is square. The cross-section of the accommodation space is circular or oval; 所述吸液芯至少包括两层,所述吸液芯的最外层相对其它层的毛细孔径或通道更致密,吸液芯的最外层采用较软的材料制成;The liquid-absorbing core includes at least two layers, the outermost layer of the liquid-absorbing core has a denser capillary aperture or channel than other layers, and the outermost layer of the liquid-absorbing core is made of a softer material; 所述取热体的容置空间壁上设置有锯齿形或尖刀形蒸汽排泄通道,当所述吸液芯装配到所述取热体的容置空间时,所述蒸汽排泄通道的壁槽部分嵌入所述吸液芯的最外层。The wall of the accommodating space of the heat-taking body is provided with a zigzag or sharp knife-shaped steam discharge channel. When the liquid-absorbing core is assembled into the accommodating space of the heat-taking body, the wall groove part of the steam discharge channel Embedded in the outermost layer of the wick. 2.根据权利要求1所述的散热装置,其特征在于,所述取热体的容置空间壁上或所述吸液芯上设置有可供蒸汽排泄的通道。2 . The heat dissipation device according to claim 1 , wherein a passage for steam to drain is provided on the wall of the accommodating space of the heat-taking body or on the liquid-absorbing core. 3 . 3.根据权利要求2所述的散热装置,其特征在于,所述通道的截面为拱形、矩形、锯齿形、类圆形、蜂巢形或多角形。3 . The heat dissipation device according to claim 2 , wherein the cross section of the channel is arched, rectangular, zigzag, quasi-circular, honeycomb or polygonal. 4 . 4.根据权利要求2或3所述的散热装置,其特征在于,所述通道为两个或两个以上,所述两个通道直接设置有连通的槽道。4. The heat dissipation device according to claim 2 or 3, wherein there are two or more channels, and the two channels are directly provided with communicating channels. 5.根据权利要求2所述的散热装置,其特征在于,所述吸液芯的横截面为圆形或椭圆形,所述吸液芯与所述取热体的容置空间壁过盈配合。5. The heat dissipation device according to claim 2, wherein the cross-section of the liquid-absorbing core is circular or oval, and the liquid-absorbing core is in interference fit with the wall of the accommodation space of the heat-taking body . 6.根据权利要求1所述的散热装置,其特征在于,所述吸液芯的一端设置有底座,所述底座横截面周长大于所述吸液芯横截面周长,所述取热体一端的容置空间壁上设置有台阶,所述吸液芯的底座设置在所述取热体台阶形成的空腔内。6. The heat dissipation device according to claim 1, wherein a base is provided at one end of the liquid-absorbing core, the cross-sectional perimeter of the base is larger than the cross-sectional perimeter of the liquid-absorbing core, and the heat-taking body A step is arranged on the wall of the accommodating space at one end, and the base of the liquid-absorbing core is arranged in the cavity formed by the step of the heat-taking body. 7.根据权利要求6所述的散热装置,其特征在于,所述吸液芯的底座的横截面为圆形或椭圆形,所述底座与所述取热体的容置空间壁过盈配合。7. The heat dissipation device according to claim 6, characterized in that, the cross section of the base of the liquid-absorbing core is circular or oval, and the base is in an interference fit with the accommodating space wall of the heat-taking body . 8.根据权利要求7所述的散热装置,其特征在于,所述蒸发器还包括底盖,所述底盖设置在所述取热体靠近所述吸液芯底座的一端,所述底盖、吸液芯底座和所述取热体容置空间壁之间设置有储液腔。8. The heat dissipation device according to claim 7, wherein the evaporator further comprises a bottom cover, the bottom cover is arranged on the end of the heat-taking body close to the base of the liquid-absorbing core, and the bottom cover 1. A liquid storage chamber is arranged between the base of the liquid-absorbing core and the wall of the space for accommodating the heat-taking body. 9.根据权利要求7所述的散热装置,其特征在于,所述蒸发器还包括底盖,所述底盖设置在所述取热体靠近所述吸液芯底座的一端,所述底盖和吸液芯底座之间设置有储液腔。9. The heat dissipation device according to claim 7, wherein the evaporator further comprises a bottom cover, the bottom cover is arranged on the end of the heat-taking body close to the base of the liquid-absorbing core, and the bottom cover A liquid storage cavity is arranged between the base of the liquid-absorbing core and the liquid-absorbing core. 10.根据权利要求7所述的散热装置,其特征在于,所述蒸发器还包括底盖,所述底盖设置在所述取热体靠近所述吸液芯底座的一端,所述底盖内设置有储液腔。10. The heat dissipation device according to claim 7, characterized in that, the evaporator further comprises a bottom cover, the bottom cover is arranged at the end of the heat-taking body close to the base of the liquid-absorbing core, and the bottom cover A liquid storage chamber is arranged inside. 11.根据权利要求8至10中任一项所述的散热装置,其特征在于,所述吸液芯底座与所述储液腔之间还设置有隔热块。11. The heat dissipation device according to any one of claims 8 to 10, characterized in that, a heat insulating block is further arranged between the base of the liquid-absorbing core and the liquid storage chamber. 12.根据权利要求11所述的散热装置,其特征在于,所述隔热块与所述吸液芯底座之间还设置有隔热空腔。12 . The heat dissipation device according to claim 11 , wherein a heat insulating cavity is further provided between the heat insulating block and the base of the liquid-absorbing core. 13 . 13.根据权利要求8至10中任一项所述的散热装置,其特征在于,所述底盖上设置有与所述液体管路连接的接口。13. The heat dissipation device according to any one of claims 8 to 10, wherein an interface connected to the liquid pipeline is provided on the bottom cover. 14.根据权利要求13所述的散热装置,其特征在于,所述底盖通过焊接、螺丝和/或螺纹与所述取热体固定。14. The heat dissipation device according to claim 13, wherein the bottom cover is fixed to the heat-taking body by welding, screws and/or threads. 15.根据权利要求8至10中任一项所述的散热装置,其特征在于,所述蒸发器还包括顶盖,所述顶盖设置在所述取热体与蒸汽管路连接的一侧,所述顶盖上设置有与所述蒸汽管路连接的接口。15. The heat dissipation device according to any one of claims 8 to 10, wherein the evaporator further comprises a top cover, and the top cover is arranged on the side where the heat-taking body is connected to the steam pipeline , the top cover is provided with an interface connected with the steam pipeline. 16.根据权利要求15所述的散热装置,其特征在于,所述吸液芯由金属粉末、金属网或陶瓷粉末制成的多孔材料。16. The heat dissipation device according to claim 15, characterized in that, the liquid-absorbing core is made of a porous material made of metal powder, metal mesh or ceramic powder. 17.根据权利要求16所述的散热装置,其特征在于,所述吸液芯的形状为回转结构体。17. The heat dissipation device according to claim 16, wherein the shape of the liquid-absorbing core is a revolving structure. 18.根据权利要求17所述的散热装置,其特征在于,所述吸液芯靠近其底座一侧设置有盲孔,所述液体管路的一端设置在所述盲孔中。18 . The heat dissipation device according to claim 17 , wherein a blind hole is arranged on a side of the liquid-absorbing core close to its base, and one end of the liquid pipeline is arranged in the blind hole. 19.根据权利要求1所述的散热装置,其特征在于,所述吸液芯的上部设置有凹形储液腔。19. The heat dissipation device according to claim 1, characterized in that, a concave liquid storage cavity is provided on the upper part of the liquid-absorbing core. 20.根据权利要求1所述的散热装置,其特征在于,所述蒸汽流出接口的管径比所述液体流入接口的管径大。20 . The heat dissipation device according to claim 1 , wherein a pipe diameter of the steam outflow port is larger than a pipe diameter of the liquid inflow port. 21 . 21.根据权利要求1所述的散热装置,其特征在于,所述蒸汽管路和/或液体管路为可弯转、可变形、可拉伸或可折叠管。21. The heat dissipation device according to claim 1, wherein the steam pipeline and/or the liquid pipeline is a bendable, deformable, stretchable or foldable pipe. 22.根据权利要求1所述的散热装置,其特征在于,所述冷凝器为散热翅片,所述蒸汽管路和/或液体管路为卡槽结构,所述散热翅片嵌套在所述卡槽结构中。22. The heat dissipation device according to claim 1, wherein the condenser is a heat dissipation fin, the steam pipeline and/or liquid pipeline is a slot structure, and the heat dissipation fin is nested in the In the slot structure described above.
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