CN104600389A - Method for recycling metal from spent lithium ion battery of lithium manganate anode material - Google Patents
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Abstract
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技术领域 technical field
本发明涉及从以锰酸锂做正极材料的废锂离子电池中回收金属的技术。 The invention relates to the technology of recovering metals from waste lithium ion batteries using lithium manganate as positive electrode material.
背景技术 Background technique
锂离子电池是20世纪90年代迅速发展起来的新一代二次电池,广泛用于小型便携式电子通讯产品和电动交通工具。据统计,2009年我国锂离子电池产量达18.7亿只,2010年我国锂离子电池的产量达到26.8亿只。由于锂离子电池的使用寿命一般为2-3年,因此,报废锂离子电池带来的环境污染和资源浪费问题也日益突出,如何合理处置废弃锂离子电池的问题是不容忽视的。对废锂离子电池中Co、Ni、Mn、Li、Al和Cu等资源的回收再利用,既克服了丢弃方法处置报废锂离子电池对环境造成的污染,同时还使有限的资源得以循环利用,不仅具有重大的经济效益,在环境保护方面也具有重大的意义。 Lithium-ion batteries are a new generation of secondary batteries developed rapidly in the 1990s, and are widely used in small portable electronic communication products and electric vehicles. According to statistics, in 2009, the output of lithium-ion batteries in my country reached 1.87 billion, and in 2010, the output of lithium-ion batteries in my country reached 2.68 billion. Since the service life of lithium-ion batteries is generally 2-3 years, the problems of environmental pollution and resource waste caused by discarded lithium-ion batteries have become increasingly prominent. The problem of how to properly dispose of discarded lithium-ion batteries cannot be ignored. The recycling and reuse of resources such as Co, Ni, Mn, Li, Al, and Cu in waste lithium-ion batteries not only overcomes the environmental pollution caused by the disposal of waste lithium-ion batteries by discarding methods, but also enables the recycling of limited resources. It not only has great economic benefits, but also has great significance in environmental protection.
锂离子电池采用的正极材料是制造锂离子电池的关键材料之一,在锂离子电池中占据核心地位。目前大部分的锂离子电池正极材料用的是Co系材料,但是由于Co是一种稀有金属,量少而价贵,制约了锂离子电池大规模发展。锰的资源丰富、价格便宜、低毒、易回收,各种嵌锂的锂锰氧化物已成为备受关注的锂离子电池正极材料。锰酸锂(LiMn2O4)正极材料在锂离子正极材料中具有极大的潜力,在锂离子动力电池和大型储能电池中做为电池的正极活性物质已得到应用。 The positive electrode material used in lithium-ion batteries is one of the key materials for manufacturing lithium-ion batteries, and occupies a core position in lithium-ion batteries. At present, most of the positive electrode materials of lithium-ion batteries use Co-based materials, but because Co is a rare metal, its quantity is small and expensive, which restricts the large-scale development of lithium-ion batteries. Manganese is rich in resources, cheap, low toxicity, and easy to recycle. Various lithium-intercalated lithium-manganese oxides have become the cathode materials for lithium-ion batteries that have attracted much attention. Lithium manganese oxide (LiMn 2 O 4 ) cathode material has great potential in lithium ion cathode materials, and has been used as the cathode active material in lithium ion power batteries and large energy storage batteries.
目前关于从以锰酸锂做正极材料的废锂离子电池中回收金属的方法有:专利[CN201410280343]公开了一种利用废旧锰酸锂电池制备镍锰酸锂的方法,通过用硫酸和过氧化氢混合溶液对废锰酸锂进行浸出处理,获取含锂离子、锰离子的溶液,然后向溶液中加入镍盐、锂盐及沉淀剂,沉淀物再经煅烧后获得镍锰酸锂(LiNi0.5Mn1.5O4)。专利[CN201410246379]报道了一种从锰系废旧锂离子电池中回收锰和铜资源的方法,连续采用酸溶法、碱溶法、沉淀法、振动筛筛分法、浮选分离法或超声振荡法得到含Cu2+、Mn2+的溶液,再进行电解操作,获得MnO2和Cu。专利[CN201310646706]公开了一种由废动力电池制备镍锰氢氧化物的方法。通过用盐酸、硫酸和硝酸中的至少一种溶解废镍锰酸锂正极材料得到含镍、锰的混合溶液,往溶解后的溶液中加入醋酸镍或氯化镍或硫酸镍、氯化锰或硫酸锰或醋酸锰、丙三醇或乙二醇或1,2,4-丁三醇或1,2-丙二醇或1,3-丙二醇,然后分别用氢氧化钠和氨水调节溶液的pH值,再经过加热溶解-微波反应冷却-过滤-洗涤-干燥后得到镍锰氢氧化物。专利[CN201310630619]公开了一种以废旧锂离子电池为原料制备锰酸锂正极材料的方法,先后使用柠檬酸溶液、过氧化氢溶液溶解从废旧锂离子电池获得的锰酸锂,然后往溶液中加入硝酸锂或醋酸锂或硫酸锂,硝酸锰或醋酸锰或硫酸锰调节溶液中Li与Mn的摩尔比,用氨水调节溶液的pH值获得凝胶,再经过陈化-干燥-预烧-煅烧后获得锰酸锂正极材料。专利[CN201310630768]报道了一种溶解废旧锂离子电池正极材料的方法,先后使用苹果酸溶液和过氧化氢溶液溶解从废旧锂离子电池中获得的锰酸锂正极材料,即完成了废锰酸锂正极材料的溶解过程。专利[CN201210017163]公开了一种采用火法冶金技术利用锰酸锂废旧锂离子电池和废铁为原料制造锰铁合金的方法。专利[CN201010141128]公开了一种自废旧锰酸锂电池中回收有价金属的方法。废电池破碎后,用N,N-二甲基甲酰胺、N-甲基吡咯烷酮、四氢呋喃中的一种或多种混合溶剂浸泡电芯获得废锰酸锂,用添加了双氧水的无机酸(36wt%的盐酸、68wt%的硝酸、98wt%的硫酸中的一种或多种混合酸性溶液)混合溶液溶解废锰酸锂,用NaOH和氨水两次调整溶液pH值,获得MnO2,加入碳酸钠溶液经沉淀操作后获得碳酸锂。专利[CN200910116656]报道了一种自废旧锰酸锂电池正极材料中回收MnO2的方法及其应用,用硫酸、盐酸、硝酸或常压酸浸废锰酸锂正极材料得到λ-MnO2,或水热酸浸废锰酸锂正极材料得到α-/β-/γ-MnO2。安洪力等在《北京大学学报(自然科学版)》Vol.42, Special Issue,Dec. 2006, 83-86 中报道了锰酸锂废旧动力锂离子电池主要化学元素的回收研究,用2mol/L的HNO3+1 mol/L的H2O2混合溶液酸溶处理锰酸锂(LiMn2O4)效果最佳, 锰酸锂的溶解率为100%。杨则恒等在《化工学报》Vol.62,No.1,November 2011, 3276-3281中报道了基于废旧锂离子电池正极材料LiMn2O4制备MnO2及其电化学性能的研究成果,在常温常压下,采用0.5mol/L的H2SO4酸浸废LiMn2O4 3h制备出λ-MnO2纳米颗粒;在140℃水热条件下,采用2 mol/L的H2SO4酸浸废LiMn2O4 24h制得β-MnO2纳米棒。彭善堂等在《武汉理工大学学报》Vol.24, No.12, Dec.2002, 27-29报道了二次氧化-沉淀法分离锰酸锂(LiMn2O4)中的锂和锰的研究成果,用加入过氧化氢的硝酸或盐酸或硫酸的混合溶液溶解锰酸锂,再分别加入一定量的(NH4)2S2O8和(NH4)2CO3,采用二次氧化-沉淀法制备MnO2和碳酸锂。 At present, there are methods for recovering metal from waste lithium ion batteries using lithium manganate as positive electrode material: patent [CN201410280343] discloses a method for preparing lithium nickel manganese oxide from waste lithium manganate batteries, by using sulfuric acid and peroxidation Lithium manganese oxide (LiNi 0.5 Mn 1.5 O 4 ). Patent [CN201410246379] reports a method for recovering manganese and copper resources from manganese-based waste lithium-ion batteries, which continuously adopts acid-dissolution method, alkali-dissolution method, precipitation method, vibrating sieve screening method, flotation separation method or ultrasonic oscillation A solution containing Cu 2+ and Mn 2+ was obtained by the method, and then electrolytic operation was performed to obtain MnO 2 and Cu. Patent [CN201310646706] discloses a method for preparing nickel-manganese hydroxide from waste power batteries. A mixed solution containing nickel and manganese is obtained by dissolving the waste nickel manganate lithium positive electrode material with at least one of hydrochloric acid, sulfuric acid and nitric acid, adding nickel acetate or nickel chloride or nickel sulfate, manganese chloride or Manganese sulfate or manganese acetate, glycerol or ethylene glycol or 1,2,4-butanetriol or 1,2-propanediol or 1,3-propanediol, and then adjust the pH value of the solution with sodium hydroxide and ammonia water respectively, After heating and dissolving-microwave reaction cooling-filtering-washing-drying, the nickel manganese hydroxide is obtained. Patent [CN201310630619] discloses a method for preparing lithium manganate positive electrode material using waste lithium ion batteries as raw materials, successively using citric acid solution and hydrogen peroxide solution to dissolve lithium manganate obtained from waste lithium ion batteries, and then pouring them into the solution Add lithium nitrate or lithium acetate or lithium sulfate, manganese nitrate or manganese acetate or manganese sulfate to adjust the molar ratio of Li to Mn in the solution, adjust the pH value of the solution with ammonia water to obtain a gel, and then undergo aging-drying-pre-calcination-calcination After that, lithium manganate cathode material is obtained. Patent [CN201310630768] reports a method for dissolving the positive electrode material of waste lithium-ion batteries, using malic acid solution and hydrogen peroxide solution to dissolve the lithium manganate positive electrode material obtained from waste lithium-ion batteries, that is, the waste lithium manganate is completed Dissolution process of cathode material. Patent [CN201210017163] discloses a method of using pyrometallurgical technology to use lithium manganate waste lithium-ion batteries and scrap iron as raw materials to manufacture ferromanganese alloys. Patent [CN201010141128] discloses a method for recovering valuable metals from waste lithium manganate batteries. After the waste battery is broken, use N,N-dimethylformamide, N-methylpyrrolidone, one or more mixed solvents in tetrahydrofuran to soak the electric core to obtain waste lithium manganese oxide, and use inorganic acid (36wt) that has added hydrogen peroxide % hydrochloric acid, 68wt% nitric acid, 98wt% sulfuric acid (one or more mixed acid solutions) mixed solution to dissolve waste lithium manganate, adjust the pH value of the solution twice with NaOH and ammonia water to obtain MnO 2 , add sodium carbonate Lithium carbonate was obtained after the solution was precipitated. Patent [CN200910116656] reports a method and application of recovering MnO 2 from waste lithium manganese oxide battery cathode materials, using sulfuric acid, hydrochloric acid, nitric acid or normal pressure acid leaching waste lithium manganate cathode materials to obtain λ-MnO 2 , or α-/β-/γ-MnO 2 is obtained by hydrothermal acid leaching waste lithium manganate cathode material. An Hongli et al. reported the recovery of main chemical elements of lithium manganate waste power lithium-ion batteries in "Journal of Peking University (Natural Science Edition)" Vol.42, Special Issue, Dec. 2006, 83-86, using 2mol/ The mixed solution of L HNO 3 +1 mol/L H 2 O 2 has the best effect on acid-dissolving lithium manganate (LiMn 2 O 4 ), and the dissolution rate of lithium manganate is 100%. Yang Zeheng et al. reported the preparation of MnO 2 and its electrochemical performance based on LiMn 2 O 4 as the positive electrode material of waste lithium-ion batteries in "Acta Chemical Society" Vol.62, No.1, November 2011, 3276-3281. λ-MnO 2 nanoparticles were prepared by leaching waste LiMn 2 O 4 with 0.5 mol/L H 2 SO 4 under pressure for 3 hours ; β-MnO 2 nanorods were prepared from waste LiMn 2 O 4 for 24h. Peng Shantang and others reported the research results of the separation of lithium and manganese in lithium manganate (LiMn 2 O 4 ) by secondary oxidation-precipitation method in "Journal of Wuhan University of Technology" Vol.24, No.12, Dec.2002, 27-29 , dissolve lithium manganate with a mixed solution of nitric acid or hydrochloric acid or sulfuric acid with hydrogen peroxide added, and then add a certain amount of (NH 4 ) 2 S 2 O 8 and (NH 4 ) 2 CO 3 , using secondary oxidation-precipitation method to prepare MnO 2 and lithium carbonate.
目前已经报道的从以锰酸锂做正极材料的废锂离子电池中回收金属的方法中采用硫酸、硝酸、柠檬酸、苹果酸溶解废锰酸锂,回收过程中不可避免地产生含酸气体、NO x 废气和无机酸含量、有机酸含量很高的废水,这对大气环境、水环境造成了严重的二次污染;溶解过程又采用了较高的酸浓度和加入双氧水或过硫酸铵,这对回收设备防腐蚀性能的要求很高;溶解后的后续处理工序长,使废锰酸锂再生的成本高。采用火法冶金技术用锰酸锂废旧锂离子电池为原料制造锰铁合金的方法则存在着再生产品附加值低、再生过程能耗高的缺点。 In the method of recovering metals from the waste lithium ion battery with lithium manganate as the positive electrode material, sulfuric acid, nitric acid, citric acid and malic acid are used to dissolve the waste lithium manganate, which inevitably produces acid gas, NO x waste gas and waste water with high inorganic acid content and organic acid content have caused serious secondary pollution to the atmospheric environment and water environment; the dissolution process has adopted a higher acid concentration and added hydrogen peroxide or ammonium persulfate, which The requirements for the anti-corrosion performance of recycling equipment are very high; the follow-up treatment process after dissolution is long, and the cost of regenerating waste lithium manganate is high. The method of using pyrometallurgical technology to use lithium manganate spent lithium-ion batteries as raw materials to manufacture ferromanganese alloys has the disadvantages of low added value of recycled products and high energy consumption in the regeneration process.
发明内容 Contents of the invention
本发明的目的是提供一种从锰酸锂正极材料的废锂离子电池中回收金属的方法。 The purpose of the present invention is to provide a method for recovering metal from the waste lithium ion battery of lithium manganate cathode material.
本发明是从锰酸锂正极材料的废锂离子电池中回收金属的方法,其步骤为: The present invention is the method for reclaiming metal from the waste lithium ion battery of lithium manganate cathode material, and its steps are:
步骤(1):将收集来的以锰酸锂做正极材料的报废锂离子电池在室温下放置于0.1-1.0mol/L的氢氧化钠水溶液中进行1-3h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片; Step (1): Place the collected scrap lithium-ion battery with lithium manganate as positive electrode material in 0.1-1.0mol/L sodium hydroxide aqueous solution at room temperature for 1-3h discharge treatment; after discharge treatment, Disassemble the scrapped lithium-ion battery to obtain the positive electrode sheet; collect the positive electrode scraps and positive electrode scraps generated during the manufacturing process of the lithium-ion battery with lithium manganate as the positive electrode material to obtain the positive electrode sheet;
步骤(2):将步骤(1)中获得的正极片按正极片的质量与陶瓷坩埚的容积的比例-g/mL为1:10-1:15的比例将正极片装入陶瓷坩埚中,然后置于电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃保温0.5-1h,然后使电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例-g/mL为1:40-1:70将正极片放入装有水的容器中并搅拌5-30min,搅拌过程中水的温度为20-50℃,搅拌速度为10-200r/min;停止搅拌后,将容器里的混合物用10-20目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗1-3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗1-3次,获得正极活性物质; Step (2): Put the positive electrode sheet obtained in step (1) into the ceramic crucible according to the ratio of the mass of the positive electrode sheet to the volume of the ceramic crucible - g/mL is 1:10-1:15, Then place it in a resistance furnace from room temperature to raise the furnace temperature to 550°C at a rate of 5°C/min for 0.5-1h, then cut off the power of the resistance furnace, and cool it down to room temperature naturally; The ratio of the mass of the tablet to the volume of water-g/mL is 1:40-1:70. Put the positive electrode sheet into a container filled with water and stir for 5-30min. During the stirring process, the temperature of the water is 20-50°C. The stirring speed is 10-200r/min; after the stirring is stopped, sieve the mixture in the container with a 10-20 mesh screen, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; the aluminum foil is washed with water for 1 -3 times, the aluminum foil was obtained by natural drying; the undersieve was subjected to suction filtration, and the filter was washed with water for 1-3 times to obtain the positive active material;
步骤(3):将步骤(2)中获得的正极活性物质装入陶瓷坩埚中,然后置于电阻炉中以5℃/min的升温速率使炉温升到500-700℃并保温0.5-3h,获得废锰酸锂粉末; Step (3): Put the positive electrode active material obtained in step (2) into a ceramic crucible, and then place it in a resistance furnace to raise the furnace temperature to 500-700°C at a heating rate of 5°C/min and keep it warm for 0.5-3h , to obtain waste lithium manganate powder;
步骤(4):将步骤(3)得到的废锰酸锂粉末与硫酸氢钾按质量比-g/g为1:0.2-1:1.2的比例混合后放入陶瓷研钵中充分研磨混合均匀,将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上,然后放入电阻炉中焙烧,以3-10℃/min的升温速率使炉温升到400-650℃并保温10-60min; Step (4): Mix the waste lithium manganese oxide powder obtained in step (3) with potassium bisulfate at a mass ratio of -g/g of 1:0.2-1:1.2, then put them into a ceramic mortar and grind them thoroughly and mix them evenly , put the ground mixture into a ceramic crucible and cover it with a ceramic cover, then put it into a resistance furnace for roasting, raise the furnace temperature to 400-650°C at a heating rate of 3-10°C/min and keep it warm for 10-60min;
步骤(5):焙烧结束后,将坩埚中的物质在搅拌的条件下用20-50℃的水进行浸出,浸出时间5-30min,固液比-g/mL为1:10-1:50;然后把浸出液升温到95-98℃,将1.0-3.0mol/L的碳酸钾溶液缓慢加入浸出液,然后过滤,洗涤滤渣并干燥,分析滤渣中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往滤渣补充碳酸锂,然后在球磨机中充分球磨,再将其在0.1-100MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温4-7h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料; Step (5): After the calcination, the material in the crucible is leached with water at 20-50°C under the condition of stirring, the leaching time is 5-30min, and the solid-liquid ratio-g/mL is 1:10-1:50 ; Then heat the leachate to 95-98°C, slowly add 1.0-3.0mol/L potassium carbonate solution to the leachate, then filter, wash and dry the filter residue, analyze the content of Li and Mn in the filter residue, according to the molar ratio of lithium to manganese To meet the requirement of 0.525:1, add lithium carbonate to the filter residue, and then fully ball mill it in a ball mill, then press it under a pressure of 0.1-100MPa, put it into a clean ceramic crucible, and keep it in an air atmosphere at a constant temperature of 450°C for 4- After 7 hours, the temperature was raised to 750°C for 20 hours, and then slowly cooled to room temperature. The fired samples were pulverized, ground, and passed through a 400-mesh sieve to obtain lithium manganate cathode materials;
步骤(6):将步骤(5)过滤得到的溶液用浓硫酸调整成分使溶液的pH值为0.5-1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.012-0.015MPa、温度120-140℃,结晶物在50-80℃和0.2-3h下干燥获得硫酸氢钾,获得的硫酸氢钾返回步骤(4)中使用。 Step (6): Filter the solution obtained in step (5) to adjust the composition with concentrated sulfuric acid so that the pH of the solution is 0.5-1.0, and then crystallize in an evaporation crystallizer. The crystallization control conditions are vacuum degree 0.012-0.015MPa, temperature 120 -140°C, dry the crystals at 50-80°C for 0.2-3h to obtain potassium hydrogen sulfate, and return the obtained potassium hydrogen sulfate for use in step (4).
本发明与现有技术比较具有回收成本低、易操作、对设备防腐要求低、再生的锰酸锂正极材料性能优良、再生过程中不产生二次污染。 Compared with the prior art, the invention has the advantages of low recovery cost, easy operation, low requirement on equipment anticorrosion, excellent performance of the regenerated lithium manganate cathode material, and no secondary pollution during the regeneration process.
具体实施方式 Detailed ways
本发明是从锰酸锂正极材料的废锂离子电池中回收金属的方法,其步骤为: The present invention is the method for reclaiming metal from the waste lithium ion battery of lithium manganate cathode material, and its steps are:
步骤(1):将收集来的以锰酸锂做正极材料的报废锂离子电池在室温下放置于0.1-1.0mol/L的氢氧化钠水溶液中进行1-3h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片; Step (1): Place the collected scrap lithium-ion battery with lithium manganate as positive electrode material in 0.1-1.0mol/L sodium hydroxide aqueous solution at room temperature for 1-3h discharge treatment; after discharge treatment, Disassemble the scrapped lithium-ion battery to obtain the positive electrode sheet; collect the positive electrode scraps and positive electrode scraps generated during the manufacturing process of the lithium-ion battery with lithium manganate as the positive electrode material to obtain the positive electrode sheet;
步骤(2):将步骤(1)中获得的正极片按正极片的质量与陶瓷坩埚的容积的比例-g/mL为1:10-1:15的比例将正极片装入陶瓷坩埚中,然后置于电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃保温0.5-1h,然后使电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例-g/mL为1:40-1:70将正极片放入装有水的容器中并搅拌5-30min,搅拌过程中水的温度为20-50℃,搅拌速度为10-200r/min;停止搅拌后,将容器里的混合物用10-20目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗1-3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗1-3次,获得正极活性物质; Step (2): Put the positive electrode sheet obtained in step (1) into the ceramic crucible according to the ratio of the mass of the positive electrode sheet to the volume of the ceramic crucible - g/mL is 1:10-1:15, Then place it in a resistance furnace from room temperature to raise the furnace temperature to 550°C at a rate of 5°C/min for 0.5-1h, then cut off the power of the resistance furnace, and cool it down to room temperature naturally; The ratio of the mass of the tablet to the volume of water-g/mL is 1:40-1:70. Put the positive electrode sheet into a container filled with water and stir for 5-30min. During the stirring process, the temperature of the water is 20-50°C. The stirring speed is 10-200r/min; after the stirring is stopped, sieve the mixture in the container with a 10-20 mesh screen, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; the aluminum foil is washed with water for 1 -3 times, the aluminum foil was obtained by natural drying; the undersieve was subjected to suction filtration, and the filter was washed with water for 1-3 times to obtain the positive active material;
步骤(3):将步骤(2)中获得的正极活性物质装入陶瓷坩埚中,然后置于电阻炉中以5℃/min的升温速率使炉温升到500-700℃并保温0.5-3h,获得废锰酸锂粉末; Step (3): Put the positive electrode active material obtained in step (2) into a ceramic crucible, and then place it in a resistance furnace to raise the furnace temperature to 500-700°C at a heating rate of 5°C/min and keep it warm for 0.5-3h , to obtain waste lithium manganate powder;
步骤(4):将步骤(3)得到的废锰酸锂粉末与硫酸氢钾按质量比-g/g为1:0.2-1:1.2的比例混合后放入陶瓷研钵中充分研磨混合均匀,将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上,然后放入电阻炉中焙烧,以3-10℃/min的升温速率使炉温升到400-650℃并保温10-60min; Step (4): Mix the waste lithium manganese oxide powder obtained in step (3) with potassium bisulfate at a mass ratio of -g/g of 1:0.2-1:1.2, then put them into a ceramic mortar and grind them thoroughly and mix them evenly , put the ground mixture into a ceramic crucible and cover it with a ceramic cover, then put it into a resistance furnace for roasting, raise the furnace temperature to 400-650°C at a heating rate of 3-10°C/min and keep it warm for 10-60min;
步骤(5):焙烧结束后,将坩埚中的物质在搅拌的条件下用20-50℃的水进行浸出,浸出时间5-30min,固液比-g/mL为1:10-1:50;然后把浸出液升温到95-98℃,将1.0-3.0mol/L的碳酸钾溶液缓慢加入浸出液,然后过滤,洗涤滤渣并干燥,分析滤渣中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往滤渣补充碳酸锂,然后在球磨机中充分球磨,再将其在0.1-100MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温4-7h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料; Step (5): After the calcination, the material in the crucible is leached with water at 20-50°C under the condition of stirring, the leaching time is 5-30min, and the solid-liquid ratio-g/mL is 1:10-1:50 ; Then heat the leachate to 95-98°C, slowly add 1.0-3.0mol/L potassium carbonate solution to the leachate, then filter, wash and dry the filter residue, analyze the content of Li and Mn in the filter residue, according to the molar ratio of lithium to manganese To meet the requirement of 0.525:1, add lithium carbonate to the filter residue, and then fully ball mill it in a ball mill, then press it under a pressure of 0.1-100MPa, put it into a clean ceramic crucible, and keep it in an air atmosphere at a constant temperature of 450°C for 4- After 7 hours, the temperature was raised to 750°C for 20 hours, and then slowly cooled to room temperature. The fired samples were pulverized, ground, and passed through a 400-mesh sieve to obtain lithium manganate cathode materials;
步骤(6):将步骤(5)过滤得到的溶液用浓硫酸调整成分使溶液的pH值为0.5-1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.012-0.015MPa、温度120-140℃,结晶物在50-80℃和0.2-3h下干燥获得硫酸氢钾,获得的硫酸氢钾返回步骤(4)中使用。 Step (6): Filter the solution obtained in step (5) to adjust the composition with concentrated sulfuric acid so that the pH of the solution is 0.5-1.0, and then crystallize in an evaporation crystallizer. The crystallization control conditions are vacuum degree 0.012-0.015MPa, temperature 120 -140°C, dry the crystals at 50-80°C for 0.2-3h to obtain potassium hydrogen sulfate, and return the obtained potassium hydrogen sulfate for use in step (4).
根据以上所述的方法,步骤(4)中所述的硫酸氢钾为:硫酸氢钾化工产品或步骤(6)中获得的硫酸氢钾或二者以任意比例混合形成的混合物。 According to the method described above, the potassium hydrogen sulfate described in step (4) is: potassium hydrogen sulfate chemical product or potassium hydrogen sulfate obtained in step (6) or a mixture formed by mixing the two in any proportion.
根据以上所述的方法,步骤(4)中所述的废锰酸锂粉末与硫酸氢钾的混合比例为:质量比-g/g为1:0.2-1:1.2。 According to the method described above, the mixing ratio of the spent lithium manganate powder and potassium bisulfate in step (4) is: the mass ratio -g/g is 1:0.2-1:1.2.
根据以上所述的方法,步骤(4)中电阻炉中焙烧的工艺条件为:升温速率为3-10℃/min,焙烧温度为400-650℃,保温时间为10-60min。 According to the above-mentioned method, the technical conditions for roasting in a resistance furnace in step (4) are: the heating rate is 3-10°C/min, the roasting temperature is 400-650°C, and the holding time is 10-60min.
根据以上所述的方法,步骤(5)中的球磨时间为0.5-2h,转速为200-500r/min。 According to the method described above, the ball milling time in step (5) is 0.5-2h, and the rotation speed is 200-500r/min.
实施例1: Example 1:
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.75的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到650℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出30min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; Put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a ratio of 1:0.75 by mass ratio (g/g), grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover and put it into a box-type resistance furnace to raise the temperature of the furnace to 650°C at a heating rate of 5°C/min and keep it warm for 30min; The water at 50°C was leached for 30 minutes at a solid-to-liquid ratio (g/mL) of 1:20; then the leachate was heated to 98°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例2 Example 2
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.75的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出30min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; Put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a ratio of 1:0.75 by mass ratio (g/g), grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover, put it into a box-type resistance furnace, raise the temperature of the furnace to 600°C at a heating rate of 5°C/min and keep it warm for 30min; The water at 50°C was leached for 30 minutes at a solid-to-liquid ratio (g/mL) of 1:20; then the leachate was heated to 98°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例3 Example 3
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.75的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到500℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出20min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; Put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a ratio of 1:0.75 by mass ratio (g/g), grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover, put it into a box-type resistance furnace, raise the temperature of the furnace to 500°C at a heating rate of 5°C/min and keep it warm for 30min; Water at 50°C was leached for 20 minutes at a solid-to-liquid ratio (g/mL) of 1:20; then the leachate was heated to 98°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例4 Example 4
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.75的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到450℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出20min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; Put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a ratio of 1:0.75 by mass ratio (g/g), grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover, put it into a box-type resistance furnace, raise the temperature of the furnace to 450°C at a heating rate of 5°C/min and keep it warm for 30min; Water at 50°C was leached for 20 minutes at a solid-to-liquid ratio (g/mL) of 1:20; then the leachate was heated to 98°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例5 Example 5
收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与本发明步骤(6)中获得的硫酸氢钾按质量比(g/g)为1:1的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到450℃并保温20min;焙烧结束后,将坩埚中的物质在搅拌的条件下用40℃的水以固液比(g/mL)为1:30浸出30min;然后把浸出液升温到95℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect positive electrode scraps and positive electrode residues produced by the lithium ion battery manufacturing process with lithium manganate as the positive electrode material to obtain the positive electrode sheet; Put the positive electrode piece into a ceramic crucible, and then place it in a box-type resistance furnace to raise the temperature of the furnace to 550 °C at a rate of 5 °C/min from room temperature and keep it for 20 min. Room temperature; take out the positive electrode sheet after roasting, put the positive electrode sheet into a container filled with water according to the ratio of the mass of the positive electrode sheet to the volume of water (g/mL) of 1:50 and stir with an electric stirrer at 50r/min Stir at a high speed for 20 minutes, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, sieve the mixture in the container with a 10-mesh sieve, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; Rinse with water 3 times, and obtain aluminum foil by natural drying; filter the undersieve, and wash the supernatant with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, and then place it in a box-type resistance furnace Make furnace temperature rise to 600 ℃ and be incubated 30min with the heating rate of 5 ℃/min in, obtain waste lithium manganate powder; Waste lithium manganate powder and the potassium bisulfate obtained in step (6) of the present invention are by mass ratio ( g/g) at a ratio of 1:1, put it into a ceramic mortar, grind and mix it evenly, then put the ground mixture into a ceramic crucible and cover it with a ceramic cover and put it in a box-type resistance furnace at a temperature of 5°C/min. The heating rate is to raise the furnace temperature to 450°C and keep it warm for 20min; after the calcination, the material in the crucible is leached with 40°C water for 30min at a solid-to-liquid ratio (g/mL) of 1:30 under stirring conditions; then Raise the temperature of the leachate to 95°C, slowly add 3.0mol/L potassium carbonate solution into the leachate to produce a precipitate, the obtained precipitate is filtered, washed, and dried, and the content of Li and Mn in the precipitate is analyzed, according to the molar ratio of lithium to manganese Add a certain amount of lithium carbonate to the sediment to meet the requirement of 0.525:1, then fully ball mill it in a planetary ball mill at a speed of 400r/min for 2 hours, then press it under a pressure of 5MPa, and put it into a clean ceramic crucible , keep the temperature at 450°C for 6 hours in an air atmosphere, then raise the temperature to 750°C for 20 hours, then slowly cool to room temperature, grind and grind the fired samples, and pass through a 400-mesh sieve to obtain the lithium manganate cathode material; filter the above steps The obtained solution was adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer. The crystallization control conditions were vacuum degree of 0.015MPa and temperature of 120°C. The crystallized product was dried at 80°C and 2h to obtain potassium bisulfate .
实施例6 Example 6
收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与本发明步骤(6)中获得的硫酸氢钾按质量比(g/g)为1:1的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到500℃并保温20min;焙烧结束后,将坩埚中的物质在搅拌的条件下用40℃的水以固液比(g/mL)为1:30浸出30min;然后把浸出液升温到95℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect positive electrode scraps and positive electrode residues produced by the lithium ion battery manufacturing process with lithium manganate as the positive electrode material to obtain the positive electrode sheet; Put the positive electrode piece into a ceramic crucible, and then place it in a box-type resistance furnace to raise the temperature of the furnace to 550 °C at a rate of 5 °C/min from room temperature and keep it for 20 min. Room temperature; take out the positive electrode sheet after roasting, put the positive electrode sheet into a container filled with water according to the ratio of the mass of the positive electrode sheet to the volume of water (g/mL) of 1:50 and stir with an electric stirrer at 50r/min Stir at a high speed for 20 minutes, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, sieve the mixture in the container with a 10-mesh sieve, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; Rinse with water 3 times, and obtain aluminum foil by natural drying; filter the undersieve, and wash the supernatant with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, and then place it in a box-type resistance furnace Make furnace temperature rise to 600 ℃ and be incubated 30min with the heating rate of 5 ℃/min in, obtain waste lithium manganate powder; Waste lithium manganate powder and the potassium bisulfate obtained in step (6) of the present invention are by mass ratio ( g/g) at a ratio of 1:1, put it into a ceramic mortar, grind and mix it evenly, then put the ground mixture into a ceramic crucible and cover it with a ceramic cover and put it in a box-type resistance furnace at a temperature of 5°C/min. The heating rate is to raise the furnace temperature to 500°C and keep it warm for 20min; after the roasting is completed, the material in the crucible is leached with 40°C water under the condition of stirring for 30min at a solid-to-liquid ratio (g/mL) of 1:30; then Raise the temperature of the leachate to 95°C, slowly add 3.0mol/L potassium carbonate solution into the leachate to produce a precipitate, the obtained precipitate is filtered, washed, and dried, and the content of Li and Mn in the precipitate is analyzed, according to the molar ratio of lithium to manganese Add a certain amount of lithium carbonate to the sediment to meet the requirement of 0.525:1, then fully ball mill it in a planetary ball mill at a speed of 400r/min for 2 hours, then press it under a pressure of 5MPa, and put it into a clean ceramic crucible , keep the temperature at 450°C for 6 hours in an air atmosphere, then raise the temperature to 750°C for 20 hours, then slowly cool to room temperature, grind and grind the fired samples, and pass through a 400-mesh sieve to obtain the lithium manganate cathode material; filter the above steps The obtained solution was adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer. The crystallization control conditions were vacuum degree of 0.015MPa and temperature of 120°C. The crystallized product was dried at 80°C and 2h to obtain potassium bisulfate .
实施例7 Example 7
收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与本发明步骤(6)中获得的硫酸氢钾按质量比(g/g)为1:1的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到550℃并保温20min;焙烧结束后,将坩埚中的物质在搅拌的条件下用40℃的水以固液比(g/mL)为1:30浸出30min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect positive electrode scraps and positive electrode residues produced by the lithium ion battery manufacturing process with lithium manganate as the positive electrode material to obtain the positive electrode sheet; Put the positive electrode piece into a ceramic crucible, and then place it in a box-type resistance furnace to raise the temperature of the furnace to 550 °C at a rate of 5 °C/min from room temperature and keep it for 20 min. Room temperature; take out the positive electrode sheet after roasting, put the positive electrode sheet into a container filled with water according to the ratio of the mass of the positive electrode sheet to the volume of water (g/mL) of 1:50 and stir with an electric stirrer at 50r/min Stir at a high speed for 20 minutes, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, sieve the mixture in the container with a 10-mesh sieve, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; Rinse with water 3 times, and obtain aluminum foil by natural drying; filter the undersieve, and wash the supernatant with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, and then place it in a box-type resistance furnace Make furnace temperature rise to 600 ℃ and be incubated 30min with the heating rate of 5 ℃/min in, obtain waste lithium manganate powder; Waste lithium manganate powder and the potassium bisulfate obtained in step (6) of the present invention are by mass ratio ( g/g) at a ratio of 1:1, put it into a ceramic mortar, grind and mix it evenly, then put the ground mixture into a ceramic crucible and cover it with a ceramic cover and put it in a box-type resistance furnace at a temperature of 5°C/min. The heating rate is to raise the furnace temperature to 550°C and keep it warm for 20min; after the calcination, the material in the crucible is leached with water at 40°C for 30min at a solid-to-liquid ratio (g/mL) of 1:30 under stirring conditions; then Raise the temperature of the leachate to 98°C, slowly add 3.0mol/L potassium carbonate solution into the leachate to produce a precipitate, the obtained precipitate is filtered, washed, and dried, and the content of Li and Mn in the precipitate is analyzed, according to the molar ratio of lithium to manganese Add a certain amount of lithium carbonate to the sediment to meet the requirement of 0.525:1, then fully ball mill it in a planetary ball mill at a speed of 400r/min for 2 hours, then press it under a pressure of 5MPa, and put it into a clean ceramic crucible , keep the temperature at 450°C for 6 hours in an air atmosphere, then raise the temperature to 750°C for 20 hours, then slowly cool to room temperature, grind and grind the fired samples, and pass through a 400-mesh sieve to obtain the lithium manganate cathode material; filter the above steps The obtained solution was adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer. The crystallization control conditions were vacuum degree of 0.015MPa and temperature of 120°C. The crystallized product was dried at 80°C and 2h to obtain potassium bisulfate .
实施例8 Example 8
收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与本发明步骤(6)中获得的硫酸氢钾按质量比(g/g)为1:1的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到650℃并保温20min;焙烧结束后,将坩埚中的物质在搅拌的条件下用40℃的水以固液比(g/mL)为1:30浸出30min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect positive electrode scraps and positive electrode residues produced by the lithium ion battery manufacturing process with lithium manganate as the positive electrode material to obtain the positive electrode sheet; Put the positive electrode piece into a ceramic crucible, and then place it in a box-type resistance furnace to raise the temperature of the furnace to 550 °C at a rate of 5 °C/min from room temperature and keep it for 20 min. Room temperature; take out the positive electrode sheet after roasting, put the positive electrode sheet into a container filled with water according to the ratio of the mass of the positive electrode sheet to the volume of water (g/mL) of 1:50 and stir with an electric stirrer at 50r/min Stir at a high speed for 20 minutes, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, sieve the mixture in the container with a 10-mesh sieve, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; Rinse with water 3 times, and obtain aluminum foil by natural drying; filter the undersieve, and wash the supernatant with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, and then place it in a box-type resistance furnace Make furnace temperature rise to 600 ℃ and be incubated 30min with the heating rate of 5 ℃/min in, obtain waste lithium manganate powder; Waste lithium manganate powder and the potassium bisulfate obtained in step (6) of the present invention are by mass ratio ( g/g) at a ratio of 1:1, put it into a ceramic mortar, grind and mix it evenly, then put the ground mixture into a ceramic crucible and cover it with a ceramic cover and put it in a box-type resistance furnace at a temperature of 5°C/min. The heating rate is to raise the furnace temperature to 650°C and keep it warm for 20 minutes; after the roasting is completed, the material in the crucible is leached with 40°C water under the condition of stirring for 30 minutes at a solid-to-liquid ratio (g/mL) of 1:30; then Raise the temperature of the leachate to 98°C, slowly add 3.0mol/L potassium carbonate solution into the leachate to produce a precipitate, the obtained precipitate is filtered, washed, and dried, and the content of Li and Mn in the precipitate is analyzed, according to the molar ratio of lithium to manganese Add a certain amount of lithium carbonate to the sediment to meet the requirement of 0.525:1, then fully ball mill it in a planetary ball mill at a speed of 400r/min for 2 hours, then press it under a pressure of 5MPa, and put it into a clean ceramic crucible , keep the temperature at 450°C for 6 hours in an air atmosphere, then raise the temperature to 750°C for 20 hours, then slowly cool to room temperature, grind and grind the fired samples, and pass through a 400-mesh sieve to obtain the lithium manganate cathode material; filter the above steps The obtained solution was adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer. The crystallization control conditions were vacuum degree of 0.015MPa and temperature of 120°C. The crystallized product was dried at 80°C and 2h to obtain potassium bisulfate .
实施例9 Example 9
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.25的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出30min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, and then place it in a box-type resistance furnace to raise the furnace temperature to 600 ° C at a heating rate of 5 ° C / min and keep it for 30 min to obtain waste manganese Lithium acid powder; put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a mass ratio (g/g) of 1:0.25, fully grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover, put it into a box-type resistance furnace, raise the temperature of the furnace to 600°C at a heating rate of 5°C/min and keep it warm for 30min; The water at 50°C was leached for 30 minutes at a solid-to-liquid ratio (g/mL) of 1:20; then the leachate was heated to 98°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample was pulverized, ground, and passed through a 400-mesh sieve to obtain the lithium manganate positive electrode material; the solution obtained by filtering in the above steps was adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions were The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例10 Example 10
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:1.2的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温20min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出30min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a mass ratio (g/g) of 1:1.2, fully grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover, put it into a box-type resistance furnace, raise the temperature of the furnace to 600°C at a heating rate of 5°C/min and keep it warm for 20min; The water at 50°C was leached for 30 minutes at a solid-to-liquid ratio (g/mL) of 1:20; then the leachate was heated to 98°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例11 Example 11
收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与本发明步骤(6)中获得的硫酸氢钾按质量比(g/g)为1:0.5的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出20min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect positive electrode scraps and positive electrode residues produced by the lithium ion battery manufacturing process with lithium manganate as the positive electrode material to obtain the positive electrode sheet; Put the positive electrode piece into a ceramic crucible, and then place it in a box-type resistance furnace to raise the temperature of the furnace to 550 °C at a rate of 5 °C/min from room temperature and keep it for 20 min. Room temperature; take out the positive electrode sheet after roasting, put the positive electrode sheet into a container filled with water according to the ratio of the mass of the positive electrode sheet to the volume of water (g/mL) of 1:50 and stir with an electric stirrer at 50r/min Stir at a high speed for 20 minutes, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, sieve the mixture in the container with a 10-mesh sieve, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; Rinse with water 3 times, and obtain aluminum foil by natural drying; filter the undersieve, and wash the supernatant with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, and then place it in a box-type resistance furnace Make furnace temperature rise to 600 ℃ and be incubated 30min with the heating rate of 5 ℃/min in, obtain waste lithium manganate powder; Waste lithium manganate powder and the potassium bisulfate obtained in step (6) of the present invention are by mass ratio ( g/g) at a ratio of 1:0.5, put it into a ceramic mortar, grind and mix it evenly, then put the ground mixture into a ceramic crucible and cover it with a ceramic cover and put it in a box-type resistance furnace at a temperature of 5°C/min. The heating rate is to raise the furnace temperature to 600°C and keep it warm for 30min; after the roasting is completed, the material in the crucible is leached with 50°C water under the condition of stirring for 20min at a solid-to-liquid ratio (g/mL) of 1:20; then Raise the temperature of the leachate to 98°C, slowly add 3.0mol/L potassium carbonate solution into the leachate to produce a precipitate, the obtained precipitate is filtered, washed, and dried, and the content of Li and Mn in the precipitate is analyzed, according to the molar ratio of lithium to manganese Add a certain amount of lithium carbonate to the sediment to meet the requirement of 0.525:1, then fully ball mill it in a planetary ball mill at a speed of 400r/min for 2 hours, then press it under a pressure of 5MPa, and put it into a clean ceramic crucible , keep the temperature at 450°C for 6 hours in an air atmosphere, then raise the temperature to 750°C for 20 hours, then slowly cool to room temperature, grind and grind the fired samples, and pass through a 400-mesh sieve to obtain the lithium manganate cathode material; filter the above steps The obtained solution was adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer. The crystallization control conditions were vacuum degree of 0.015MPa and temperature of 120°C. The crystallized product was dried at 80°C and 2h to obtain potassium bisulfate .
实施例12 Example 12
收集以锰酸锂做正极材料的锂离子电池制造过程产生的正极边角料、正极残片,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与本发明步骤(6)中获得的硫酸氢钾按质量比(g/g)为1:0.5的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温10min;焙烧结束后,将坩埚中的物质在搅拌的条件下用50℃的水以固液比(g/mL)为1:20浸出20min;然后把浸出液升温到98℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect positive electrode scraps and positive electrode residues produced by the lithium ion battery manufacturing process with lithium manganate as the positive electrode material to obtain the positive electrode sheet; Put the positive electrode piece into a ceramic crucible, and then place it in a box-type resistance furnace to raise the temperature of the furnace to 550 °C at a rate of 5 °C/min from room temperature and keep it for 20 min. Room temperature; take out the positive electrode sheet after roasting, put the positive electrode sheet into a container filled with water according to the ratio of the mass of the positive electrode sheet to the volume of water (g/mL) of 1:50 and stir with an electric stirrer at 50r/min Stir at a high speed for 20 minutes, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, sieve the mixture in the container with a 10-mesh sieve, the sieve is aluminum foil, and the sieve is a solution containing positive active substances; Rinse with water 3 times, and obtain aluminum foil by natural drying; filter the undersieve, and wash the supernatant with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, and then place it in a box-type resistance furnace Make furnace temperature rise to 600 ℃ and be incubated 30min with the heating rate of 5 ℃/min in, obtain waste lithium manganate powder; Waste lithium manganate powder and the potassium bisulfate obtained in step (6) of the present invention are by mass ratio ( g/g) at a ratio of 1:0.5, put it into a ceramic mortar, grind and mix it evenly, then put the ground mixture into a ceramic crucible and cover it with a ceramic cover and put it in a box-type resistance furnace at a temperature of 5°C/min. The heating rate is to raise the furnace temperature to 600°C and keep it warm for 10min; after the calcination, the material in the crucible is leached with 50°C water for 20min at a solid-to-liquid ratio (g/mL) of 1:20 under stirring conditions; then Raise the temperature of the leachate to 98°C, slowly add 3.0mol/L potassium carbonate solution into the leachate to produce a precipitate, the obtained precipitate is filtered, washed, and dried, and the content of Li and Mn in the precipitate is analyzed, according to the molar ratio of lithium to manganese Add a certain amount of lithium carbonate to the sediment to meet the requirement of 0.525:1, then fully ball mill it in a planetary ball mill at a speed of 400r/min for 2 hours, then press it under a pressure of 5MPa, and put it into a clean ceramic crucible , keep the temperature at 450°C for 6 hours in an air atmosphere, then raise the temperature to 750°C for 20 hours, then slowly cool to room temperature, grind and grind the fired samples, and pass through a 400-mesh sieve to obtain the lithium manganate cathode material; filter the above steps The obtained solution was adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer. The crystallization control conditions were vacuum degree of 0.015MPa and temperature of 120°C. The crystallized product was dried at 80°C and 2h to obtain potassium bisulfate .
实施例13 Example 13
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.9的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用45℃的水以固液比(g/mL)为1:30浸出30min;然后把浸出液升温到95℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a mass ratio (g/g) of 1:0.9, fully grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover, put it into a box-type resistance furnace, raise the temperature of the furnace to 600°C at a heating rate of 5°C/min and keep it warm for 30min; The water at 45°C was leached for 30min at a solid-to-liquid ratio (g/mL) of 1:30; then the leachate was heated to 95°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例14 Example 14
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.9的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到650℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用45℃的水以固液比(g/mL)为1:30浸出30min;然后把浸出液升温到95℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a mass ratio (g/g) of 1:0.9, fully grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover and put it into a box-type resistance furnace to raise the temperature of the furnace to 650°C at a heating rate of 5°C/min and keep it warm for 30min; The water at 45°C was leached for 30min at a solid-to-liquid ratio (g/mL) of 1:30; then the leachate was heated to 95°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
实施例15 Example 15
收集以锰酸锂做正极材料的报废锂离子电池,在室温下放置于1.0mol/L的氢氧化钠水溶液中进行2h的放电处理;放电处理后,将报废的锂离子电池进行拆解,获得正极片;按正极片的质量与陶瓷坩埚的容积的比例(g/mL)为1:15的比例将正极片装入陶瓷坩埚中,然后置于箱式电阻炉中从室温开始以5℃/min的升温速率使炉温升到550℃并保温20min,然后使箱式电阻炉断电,自然冷却到室温;取出经过焙烧的正极片,按照正极片的质量与水的体积的比例(g/mL)为1:50将正极片放入装有水的容器中并用电动搅拌器以50r/min的搅拌速度搅拌20min,搅拌过程中水的温度为30℃;停止搅拌后,将容器里的混合物用10目的筛网进行筛分,筛上物为铝箔,筛下物为含有正极活性物质的溶液;铝箔用水清洗3次,经自然干燥获得铝箔;筛下物进行抽滤,滤上物用水清洗3次,获得正极活性物质;将获得的正极活性物质装入陶瓷坩埚中,然后置于箱式电阻炉中以5℃/min的升温速率使炉温升到600℃并保温30min,获得废锰酸锂粉末;将废锰酸锂粉末与购买的硫酸氢钾化工产品按质量比(g/g)为1:0.9的比例放入陶瓷研钵中充分研磨混合均匀,然后将研磨后的混合物装入陶瓷坩埚并加陶瓷盖盖上放入箱式电阻炉中以5℃/min的升温速率使炉温升到550℃并保温30min;焙烧结束后,将坩埚中的物质在搅拌的条件下用45℃的水以固液比(g/mL)为1:30浸出30min;然后把浸出液升温到95℃,将3.0mol/L的碳酸钾溶液缓慢加入浸出液产生沉淀物,所得沉淀物经过滤、洗涤、干燥后,分析沉淀物中Li、Mn的含量,按照锂与锰的摩尔比为0.525:1的要求往沉淀物补充一定量的碳酸锂,然后在行星式球磨机中以400r/min的速度充分球磨2h,再将其在5MPa的压力下压紧,放入干净的陶瓷坩埚中,在空气气氛中于450℃恒温6h,再升温至750℃保温20h后缓慢冷却至室温,烧制后的样品粉碎、研磨,过400目筛,获得锰酸锂正极材料;将上述步骤中过滤得到的溶液用浓硫酸调整成分使溶液的pH值为1.0,然后在蒸发结晶器中结晶,结晶控制条件为真空度0.015MPa、温度120℃,结晶物在80℃以及2h下干燥获得硫酸氢钾。 Collect scrap lithium-ion batteries with lithium manganate as positive electrode material, place them in 1.0mol/L sodium hydroxide aqueous solution at room temperature for 2h discharge treatment; after discharge treatment, disassemble the scrap lithium-ion batteries to obtain Positive electrode sheet: according to the ratio (g/mL) of the mass of positive electrode sheet and the volume of ceramic crucible, positive electrode sheet is packed in the ratio of 1:15 in the ceramic crucible, is placed in box-type electric resistance furnace then and starts from room temperature with 5 ℃/mL The heating rate of min raised the furnace temperature to 550°C and kept it warm for 20 minutes, then cut off the power of the box-type resistance furnace, and cooled it to room temperature naturally; took out the roasted positive electrode sheet, and according to the ratio of the mass of the positive electrode sheet to the volume of water (g/ mL) is 1:50, put the positive electrode sheet into a container with water and stir it with an electric stirrer at a stirring speed of 50r/min for 20min, and the temperature of the water during the stirring process is 30°C; after the stirring is stopped, the mixture in the container Sieve with a 10-mesh sieve, the oversieve is aluminum foil, and the undersieve is a solution containing positive active substances; the aluminum foil is washed 3 times with water, and the aluminum foil is obtained by natural drying; the undersieve is subjected to suction filtration, and the oversieve is washed with water 3 times to obtain the positive active material; put the obtained positive active material into a ceramic crucible, then place it in a box-type resistance furnace to raise the furnace temperature to 600°C at a heating rate of 5°C/min and keep it for 30min to obtain waste manganese Lithium acid powder; put the waste lithium manganate powder and the purchased potassium bisulfate chemical product into a ceramic mortar in a mass ratio (g/g) of 1:0.9, fully grind and mix evenly, and then put the ground mixture into Put it into a ceramic crucible and cover it with a ceramic cover, put it into a box-type resistance furnace, raise the temperature of the furnace to 550°C at a heating rate of 5°C/min and keep it warm for 30min; The water at 45°C was leached for 30min at a solid-to-liquid ratio (g/mL) of 1:30; then the leachate was heated to 95°C, and 3.0mol/L potassium carbonate solution was slowly added to the leachate to produce a precipitate, which was filtered, After washing and drying, analyze the content of Li and Mn in the precipitate, add a certain amount of lithium carbonate to the precipitate according to the requirement that the molar ratio of lithium to manganese is 0.525:1, and then put it in the planetary ball mill at a speed of 400r/min Fully ball mill for 2 hours, then press it under the pressure of 5 MPa, put it into a clean ceramic crucible, keep the temperature at 450°C for 6 hours in the air atmosphere, then raise the temperature to 750°C and keep it for 20 hours, then slowly cool to room temperature, and the fired The sample is pulverized, ground, and passed through a 400-mesh sieve to obtain a lithium manganate positive electrode material; the solution obtained by filtering in the above steps is adjusted with concentrated sulfuric acid to make the pH value of the solution 1.0, and then crystallized in an evaporative crystallizer, and the crystallization control conditions are The vacuum degree is 0.015MPa, the temperature is 120°C, and the crystals are dried at 80°C for 2 hours to obtain potassium hydrogen sulfate.
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