CN104526701A - Simple sorting robot - Google Patents
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- CN104526701A CN104526701A CN201510030683.XA CN201510030683A CN104526701A CN 104526701 A CN104526701 A CN 104526701A CN 201510030683 A CN201510030683 A CN 201510030683A CN 104526701 A CN104526701 A CN 104526701A
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Abstract
本发明公开一种简易分拣机器人,包括底座部分、驱动装置、四连杆机构、气缸和吸盘,所述的驱动装置安装在底座上,四连杆机构与驱动装置通过平键连接,气缸安装在四连杆机构的末端,吸盘安装在气缸活塞杆上。本发明的优点是吸盘在平面内运动平稳,移动速度快且有较高的位置精度;且本发明结构简单,构件数量少,安装方便,是一种造价低且实用的简易分拣机器人。
The invention discloses a simple sorting robot, which includes a base part, a driving device, a four-bar linkage mechanism, a cylinder and a suction cup. At the end of the four-bar linkage, the suction cup is mounted on the cylinder piston rod. The advantages of the invention are that the suction cup moves smoothly in a plane, has a fast moving speed and has high position accuracy; and the invention has a simple structure, a small number of components, and convenient installation, and is a low-cost and practical simple sorting robot.
Description
技术领域:Technical field:
本发明属于工业机器人技术领域,具体涉及一种简易分拣机器人。The invention belongs to the technical field of industrial robots, and in particular relates to a simple sorting robot.
背景技术:Background technique:
随着市场经济的发展,社会的需求向小批量、多品种、多批次多周期方向发展,使得分拣作业在配送中心整体作业中所占的比例也越来越大,成为最耗费人力和时间的作业。分拣作业在现实生产中有着广泛的用途,在轻工、医药、食品和电子等行业的自动化生产线中,分拣作业是一个重要环节。基于机器视觉的机器人分拣与人工分拣作业相比,不但高效、准确,而且在质量保障、卫生保障等方面有着人工作业无法替代的优势;与传统的机械分拣作业相比,基于机器视觉的机器人分拣则有着适应范围广、随时能变换作业对象和变换分拣工序的优势。机器人分拣技术是机器人技术和机器视觉技术的有机组合,日本以及欧美一些发达国家,在机械、食品、医药、化妆品等生产领域应用机器人分拣已经相当普及。根据目前我国的市场需求状况和相关技术基础研究、开发和应用机器人分拣技术有着十分重要的意义。With the development of the market economy, the demand of the society is developing in the direction of small batch, multi-variety, multi-batch and multi-period, which makes the sorting operation account for an increasing proportion of the overall operation of the distribution center, becoming the most labor-intensive and Time job. Sorting operation has a wide range of uses in actual production. Sorting operation is an important link in the automated production lines of light industry, medicine, food and electronics industries. Compared with manual sorting operations, robot sorting based on machine vision is not only efficient and accurate, but also has irreplaceable advantages in terms of quality assurance and hygiene protection; compared with traditional mechanical sorting operations, machine-based Visual robot sorting has the advantages of a wide range of adaptation, and the ability to change the operating object and sorting process at any time. Robot sorting technology is an organic combination of robot technology and machine vision technology. In Japan and some developed countries in Europe and the United States, the application of robot sorting in the production fields of machinery, food, medicine, and cosmetics has become quite popular. According to the current market demand in our country and the basic research, development and application of related technologies, it is of great significance to develop and apply robot sorting technology.
现有的并联分拣机器人具有刚度大、承载能力强、误差小、精度高、自重负荷比小、动力性能好、控制容易等一系列优点,与目前广泛应用的串联机器人在应用上构成互补关系,但是多数并联分拣机器人结构较复杂,成本高,对于分拣质量轻、体积小的物品则显得有些资源浪费。本发明设计了一种机构简单,适用于轻小物品分拣的经济型分拣机器人。The existing parallel sorting robot has a series of advantages such as high rigidity, strong carrying capacity, small error, high precision, small self-weight-to-load ratio, good dynamic performance, and easy control. It forms a complementary relationship with the widely used serial robot in application. , but most parallel sorting robots have complex structures and high costs, and it seems a waste of resources for sorting light-weight and small-sized items. The invention designs an economical sorting robot with simple mechanism and suitable for sorting light and small items.
发明内容:Invention content:
本发明的目的是为了提供一种结构简单,适用于轻小物品分拣的经济型分拣机器人。The object of the present invention is to provide an economical sorting robot with simple structure and suitable for sorting light and small items.
本发明所提供一种简易分拣机器人一种简易分拣机器人包括底座4、驱动装置、四连杆机构5、气缸6以及吸盘12;所述底座4通过螺栓固定在立柱1的上端,所述立柱1固定在地面上;所述驱动装置包括第一驱动装置和第二驱动装置,所述第一驱动装置与所述第二驱动装置同心设置在所述底座4上;所述四连杆机构5与所述驱动装置通过平键连接,所述气缸6安装在所述四连杆机构5的末端,所述吸盘12安装在所述气缸6的活塞杆上。A simple sorting robot provided by the present invention includes a base 4, a driving device, a four-bar linkage mechanism 5, a cylinder 6 and a suction cup 12; the base 4 is fixed on the upper end of the column 1 by bolts, and the The column 1 is fixed on the ground; the driving device includes a first driving device and a second driving device, and the first driving device and the second driving device are concentrically arranged on the base 4; the four-bar linkage 5 is connected with the driving device through a flat key, the cylinder 6 is installed at the end of the four-bar linkage mechanism 5 , and the suction cup 12 is installed on the piston rod of the cylinder 6 .
所述第一驱动装置包括第一电机2和第一减速器3,所述第二驱动装置包括第二电机14和第二减速器13;所述四连杆机构5包括第一主动臂9、第二主动臂8、连杆7以及执行连杆11,所述第一主动臂9与所述第一驱动装置的第一减速器3通过平键连接,所述第二主动臂8与所述第二驱动装置的第二减速器13通过平键连接,所述连杆7一端与所述第二主动臂8通过轴承连接,所述连杆7的另一端与所述执行连杆11通过轴承连接,所述执行连杆11的中部与所述第一主动臂通9通过销轴10连接;所述气缸6通过螺栓固定在所述执行连杆11的末端;所述吸盘12固定在所述气缸6的活塞杆上。The first driving device includes a first motor 2 and a first speed reducer 3, and the second driving device includes a second motor 14 and a second speed reducer 13; the four-bar linkage mechanism 5 includes a first active arm 9, The second active arm 8, the connecting rod 7 and the execution link 11, the first active arm 9 is connected with the first reducer 3 of the first driving device through a flat key, the second active arm 8 is connected to the The second speed reducer 13 of the second driving device is connected by a flat key, one end of the connecting rod 7 is connected to the second active arm 8 by a bearing, and the other end of the connecting rod 7 is connected to the execution connecting rod 11 by a bearing Connection, the middle part of the executive link 11 is connected with the first active arm 9 through a pin 10; the cylinder 6 is fixed on the end of the executive link 11 by bolts; the suction cup 12 is fixed on the On the piston rod of cylinder 6.
所述第一电机(2)以及所述第二电机(14)采用伺服电机,所述第一减速器(3)以及第二减速器(13)采用谐波减速器。The first motor (2) and the second motor (14) are servo motors, and the first speed reducer (3) and the second speed reducer (13) are harmonic speed reducers.
本发明的两个驱动装置共同驱动四连杆机构,使末端执行杆在平面内有两个移动自由度;所述的吸盘安装在气缸的活塞杆上,活塞杆由气压驱动可上下运动,从而带动吸盘上下运动;从而吸盘有三个移动自由度,可以实现相应的分拣任务。The two driving devices of the present invention jointly drive the four-bar linkage, so that the end actuator has two degrees of freedom of movement in the plane; the suction cup is installed on the piston rod of the cylinder, and the piston rod can move up and down driven by air pressure, thereby Drive the suction cup to move up and down; thus the suction cup has three degrees of freedom of movement, which can realize the corresponding sorting task.
本发明的有益效果是:四连杆机构约束末端吸盘的转动自由度,保证吸盘在平面内运动平稳,使吸盘移动速度快且有较高的位置精度;本发明结构简单,构件数量少,是一种造价低且实用的简易分拣机器人。The beneficial effects of the present invention are: the four-bar linkage constrains the degree of freedom of rotation of the suction cup at the end, ensures the smooth motion of the suction cup in the plane, makes the suction cup move fast and has high positional accuracy; the present invention has a simple structure and a small number of components. A low-cost and practical simple sorting robot.
附图说明:Description of drawings:
图1是本发明简易分拣机器人结构示意图;Fig. 1 is a schematic structural diagram of a simple sorting robot of the present invention;
图2是本发明中四连杆机构和吸盘的局部结构放大示意图。Fig. 2 is an enlarged schematic diagram of the partial structure of the four-bar linkage mechanism and the sucker in the present invention.
图中:1:立柱,2:第一电机,3:第一减速器,4:底座,5:四连杆机构,6:气缸,7:连杆,8:第二主动臂,9:第一主动臂,10:销轴,11:执行连杆,12:吸盘,13:第二减速器,14:第二电机。In the figure: 1: column, 2: first motor, 3: first reducer, 4: base, 5: four-bar linkage, 6: cylinder, 7: connecting rod, 8: second main arm, 9: first One main arm, 10: pin shaft, 11: executive connecting rod, 12: suction cup, 13: second reducer, 14: second motor.
具体实施方式:Detailed ways:
如图1、图2所示,一种简易分拣机器人,包括底座部分、驱动装置(第一电机2和第一减速器3)、四连杆机构5、气缸6和吸盘12;所述的驱动装置安装在底座4上,四连杆机构5与驱动装置通过平键连接,气缸6安装在四连杆机构5的末端,吸盘12安装在气缸活塞杆上。As shown in Figures 1 and 2, a simple sorting robot includes a base part, a driving device (the first motor 2 and the first reducer 3), a four-bar linkage mechanism 5, a cylinder 6 and a suction cup 12; The driving device is installed on the base 4, the four-bar linkage mechanism 5 is connected with the driving device by a flat key, the cylinder 6 is installed at the end of the four-bar linkage mechanism 5, and the sucker 12 is installed on the cylinder piston rod.
如图1所示,所述的立柱1为空心方钢材料,将机器人支撑在一定高度的位置上以便于在相应的生产线上进行分拣操作;所述的第一电机2通过螺栓固定在第一减速器3上,第一减速器3通过螺栓固定在所述的底座4上;所述的第一减速器3采用谐波减速器,提高传动精度,减小振动。As shown in Figure 1, the column 1 is a hollow square steel material, which supports the robot at a certain height so as to facilitate the sorting operation on the corresponding production line; the first motor 2 is fixed by bolts On a reducer 3, the first reducer 3 is fixed on the base 4 by bolts; the first reducer 3 adopts a harmonic reducer to improve transmission accuracy and reduce vibration.
如图2所示,所述的四连杆机构5包括第一主动臂9、第二主动臂8、连杆7和执行连杆11,所述的第一主动臂9与所述的连杆7的杆长相同,所述的执行连杆11与第一主动臂9的转动关节到与执行连杆11与连杆7的转动关节的长度(图中线段A)与第二主动臂8的杆长相同,从而组成了稳定的平行四边形结构,使运动快速平稳;四连杆机构的末端可以在平面内移动,有两个平动自由度;连杆之间的转动关节由轴承、销轴10、轴套、螺母连接;所述的气缸6的活塞杆可以实现竖直方向的运动,从而带动吸盘12竖直运动。As shown in Figure 2, the four-bar linkage mechanism 5 includes a first active arm 9, a second active arm 8, a connecting rod 7 and an execution link 11, and the first active arm 9 and the connecting rod The rod length of 7 is the same, and the length (line segment A in the figure) of the rotating joint between the described executive connecting rod 11 and the first active arm 9 and the rotating joint between the performing connecting rod 11 and the connecting rod 7 is the same as that of the second active arm 8. The rods have the same length, thus forming a stable parallelogram structure, which makes the movement fast and smooth; the end of the four-bar linkage mechanism can move in the plane, with two translational degrees of freedom; the rotational joint between the connecting rods is composed of bearings, pins 10. A shaft sleeve and a nut connection; the piston rod of the cylinder 6 can move vertically, thereby driving the suction cup 12 to move vertically.
本简易分拣机器人工作过程是:当物品(如饼干)进入机器人操作范围内,首先驱动装置驱动四连杆机构5将末端吸盘12移动到饼干位置的正上方,气缸6接通一定压力的空气活塞杆向下移动,吸盘12通气将饼干吸住,然后气缸6的活塞杆向上移动,这时驱动装置驱动四连杆机构5将吸盘移动到预定的位置,吸盘12断气将饼干放下,最后吸盘移到下一个饼干的位置正上方,重复之前的动作,这样便完成了将饼干从一个位置搬运到预定位置的分拣动作。The working process of this simple sorting robot is: when the item (such as biscuit) enters the operating range of the robot, firstly the driving device drives the four-bar linkage mechanism 5 to move the end suction cup 12 directly above the position of the biscuit, and the air cylinder 6 is connected to a certain pressure of air The piston rod moves downward, the suction cup 12 ventilates to suck the biscuit, and then the piston rod of the cylinder 6 moves upward, at this time, the driving device drives the four-bar linkage mechanism 5 to move the suction cup to a predetermined position, the suction cup 12 cuts off the air and puts down the biscuit, and finally the suction cup Move to the position directly above the next biscuit and repeat the previous action, thus completing the sorting action of moving the biscuit from one position to the predetermined position.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105127981A (en) * | 2015-09-17 | 2015-12-09 | 安徽工业大学 | Three-freedom-degree transfer robot with movable support |
| CN105196165A (en) * | 2015-09-17 | 2015-12-30 | 安徽工业大学 | Grabbing and placing device for deburring |
| CN106041921A (en) * | 2016-07-04 | 2016-10-26 | 安徽海思达机器人有限公司 | Six-degree-of-freedom hybrid robot |
| CN108732976A (en) * | 2018-08-16 | 2018-11-02 | 无锡诚勇自动化技术有限公司 | A kind of automatic grading machine control system |
| CN111646206A (en) * | 2020-07-07 | 2020-09-11 | 中国工程物理研究院机械制造工艺研究所 | Self-adjusting flexible adsorption device |
| CN112205584A (en) * | 2020-09-30 | 2021-01-12 | 安徽祈发食品有限责任公司 | Preparation method of marinated meat |
| CN112906165A (en) * | 2021-03-29 | 2021-06-04 | 野象科技(重庆)有限公司 | Automatic part sorting and assembling method, device and equipment and computer readable medium |
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Application publication date: 20150422 |