CN104524942A - Method and device for liquid-phase purification of industrial sulphur dioxide waste gas in synergetic effect of electrodialysis - Google Patents
Method and device for liquid-phase purification of industrial sulphur dioxide waste gas in synergetic effect of electrodialysis Download PDFInfo
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Abstract
本发明公开了一种电渗析协同液相净化二氧化硫工业废气的方法,该方法将电渗析技术、液相催化氧化技术相结合,应用于二氧化硫废气的吸收与净化,二氧化硫废气通入以水作为吸收液的阴极室,在催化剂和电化学的协同氧化作用下在水中生成浓度较低的硫酸,利用电渗析作用将阴极室中催化氧化生成的稀硫酸富集到阳极室,实现催化氧化、产物的有效分离及产物的富集浓缩,从而得到浓度达到产品级要求的浓硫酸;该方法在一个反应器中集成多种反应,加大了液相吸收净化二氧化硫的容量和效率,缩短了硫酸生产的工艺流程,降低净化成本,本技术有助于工业废气资源化利用,可产生巨大的经济效益与社会效益。
The invention discloses a method for electrodialysis and liquid phase purification of sulfur dioxide industrial waste gas. The method combines electrodialysis technology and liquid phase catalytic oxidation technology and is applied to the absorption and purification of sulfur dioxide waste gas. The sulfur dioxide waste gas is fed into water as the absorption The cathode chamber of the liquid, under the synergistic oxidation of catalyst and electrochemistry, sulfuric acid with a low concentration is generated in water, and the dilute sulfuric acid generated by catalytic oxidation in the cathode chamber is enriched into the anode chamber by electrodialysis, so as to realize catalytic oxidation and product separation. Effective separation and enrichment and concentration of products, so as to obtain concentrated sulfuric acid with a concentration that meets the requirements of the product grade; this method integrates multiple reactions in one reactor, increases the capacity and efficiency of liquid phase absorption and purification of sulfur dioxide, and shortens the production of sulfuric acid. The technological process reduces the cost of purification. This technology is conducive to the resource utilization of industrial waste gas and can produce huge economic and social benefits.
Description
技术领域 technical field
本发明涉及一种利用电渗析技术净化处理低浓度二氧化硫工业废气的方法和装置,属于环境工程领域。 The invention relates to a method and a device for purifying and treating low-concentration sulfur dioxide industrial waste gas by using electrodialysis technology, belonging to the field of environmental engineering.
背景技术 Background technique
SO2是常见的大气主要污染物之一,SO2污染主要由能源消耗引起,而经济发展又离不开能源的支持,我国能源构成又以煤为主,而大量燃烧含硫量较高的煤是导致SO2大量排放和严重污染的重要因素。《中国环境状况公报》表明,从1990年起我国大中城市的大气污染较严重,小城镇的大气污染也有加重的趋势,近年来雾霾天气的范围和程度均有所增强。在SO2气体的净化处理方面,国内外已进行过大量研究。对于硫的净化分燃烧前中后三种类型,针对SO2尾气的净化有固相吸收、液相吸收、固相催化氧化、液相催化氧化等方法,用电化学方法净化SO2的研究已有电子束脱硫法、等离子体法。在传统的接触氧化制硫酸工艺中,由SO2转化为SO3的过程要求在高温和催化剂存在下完成,对SO2气相氧化能量要求高,成本也高,在液相氧化SO2可使转化能量损耗大幅度降低。 SO 2 is one of the common major air pollutants. SO 2 pollution is mainly caused by energy consumption, and economic development is inseparable from the support of energy. China's energy composition is dominated by coal, and a large amount of fuel with high sulfur content is burned Coal is an important factor leading to massive SO emissions and severe pollution. The Bulletin on the State of the Environment in China shows that since 1990, the air pollution in large and medium-sized cities in my country has been serious, and the air pollution in small towns has also tended to increase. In recent years, the scope and degree of smog weather have increased. In the purification treatment of SO 2 gas, a lot of researches have been carried out at home and abroad. There are three types of sulfur purification: before, during, and after combustion. There are solid-phase absorption, liquid-phase absorption, solid-phase catalytic oxidation, and liquid-phase catalytic oxidation methods for the purification of SO 2 tail gas. The research on the purification of SO 2 by electrochemical methods has been There are electron beam desulfurization method and plasma method. In the traditional sulfuric acid production process by contact oxidation, the process of converting SO 2 to SO 3 is required to be completed at high temperature and in the presence of a catalyst. The gas-phase oxidation of SO 2 requires high energy and high cost. Oxidation of SO 2 in the liquid phase can make the conversion Energy loss is greatly reduced.
电渗析技术是在直流电场的作用下,以电位差为推动力,利用离子交换膜的选择透过性,把电解质从溶液中分离出来,从而实现溶液的淡化、浓缩、精制或纯化的目的。电渗析技术具有许多优点,如:占地面积小,基建投资少,节省劳动力,维修方便,易实现自动化等;它即不像蒸馏将90%以上的水变成水蒸汽那样须消耗大量燃料,也不同于反渗透须用高压泵将大量的水分子挤出半透膜,或离子交换那样频繁再生,排出酸碱废液再度污染环境。在这些方面,电渗析具有独特优点。 Electrodialysis technology is to separate the electrolyte from the solution by using the selective permeability of the ion exchange membrane under the action of a direct current electric field, with the potential difference as the driving force, so as to achieve the purpose of desalination, concentration, refinement or purification of the solution. Electrodialysis technology has many advantages, such as: small footprint, less infrastructure investment, labor saving, convenient maintenance, easy automation, etc.; it does not consume a lot of fuel like distillation that turns more than 90% of water into steam. It is also different from reverse osmosis, which needs to use a high-pressure pump to squeeze a large amount of water molecules out of the semi-permeable membrane, or the frequent regeneration of ion exchange, which discharges acid-base waste liquid and pollutes the environment again. In these respects, electrodialysis has unique advantages.
公开号为CN 1572359 A的专利公开了一种含硫氧化物的废气的脱硫方法及装置,该方法是将SO2通入可溶性碱性溶液进行吸收,电渗析技术则用于对吸收液的再生过程中,工艺使用吸收装置、再生装置、循环装置等多套装置,其核心是亚硫酸氢盐与亚硫酸盐之间的转化构成了脱硫的吸收和再生循环,产生的含硫酸的副产物需额外的无害化处理。 The patent with the publication number CN 1572359 A discloses a method and device for desulfurizing waste gas containing sulfur oxides. The method is to pass SO2 into a soluble alkaline solution for absorption, and electrodialysis technology is used to regenerate the absorption solution. In the process, the process uses multiple sets of devices such as absorption device, regeneration device, and circulation device. The core is the conversion between bisulfite and sulfite, which constitutes the absorption and regeneration cycle of desulfurization. The by-products containing sulfuric acid need to be Additional harmless treatment.
公开号为CN 102008875A的专利公开了一种利用低浓度SO2冶炼烟气的方法,该方法包括低浓度二氧化硫吸收、吸收富解吸、解吸贫液超声电化学渗析、解吸气体制酸四个过程,使用柠檬酸盐吸收富液进行解吸,得到的高淳SO2用于制酸,用超声电化学膜渗析的方法对解吸贫液进行净化再生,反应过程为SO2制酸两转两吸老工艺的改进。 The patent with the publication number CN 102008875A discloses a method for smelting flue gas by using low-concentration SO 2 , which includes four processes of low-concentration sulfur dioxide absorption, absorption-rich desorption, desorption of poor liquid sonoelectrochemical dialysis, and desorption of gas to produce acid , using citrate to absorb the rich solution for desorption, the obtained Gaochun SO 2 is used for acid production, and the method of sonoelectrochemical membrane dialysis is used to purify and regenerate the desorbed poor solution. The reaction process is the old process of SO 2 acid production with two conversions and two absorptions improvement of.
发明内容 Contents of the invention
本发明的目的在于提供一种电渗析协同液相净化二氧化硫工业废气的方法,该方法是与现有二氧化硫两转两吸净化工艺完全不同的净化低浓度二氧化硫废气生产硫酸的工艺,该工艺将催化氧化和富集浓缩集成在一个反应器中完成,且工艺条件温和,工艺流程简单,便于广泛的工业化生产,降低了净化成本,减少了二次污染。 The purpose of the present invention is to provide a method for electrodialysis and liquid phase purification of sulfur dioxide industrial waste gas. This method is a process for purifying low-concentration sulfur dioxide waste gas and producing sulfuric acid completely different from the existing sulfur dioxide two-transformation and two-absorption purification process. The process will catalyze Oxidation, enrichment and concentration are integrated in one reactor, and the process conditions are mild and the process flow is simple, which is convenient for extensive industrial production, reduces purification costs, and reduces secondary pollution.
该方法以水为吸收液,加入过渡金属盐作为活性催化剂,在电压为0.5~6V条件下,将流速为20~5000ml/min、二氧化硫浓度为50~5000ppm的废气通入电渗析反应器,在曝气室和阴极室的混合流动过程中SO2被吸收和氧化,阴极室生成的浓度较低的硫酸在电场作用下通过离子交换膜进入阳极室得到浓缩,部分未被完全氧化的亚硫酸也在阳极室电化学氧化为硫酸,处理后气体为净化气体。 In this method, water is used as the absorbing liquid, transition metal salts are added as active catalysts, and the waste gas with a flow rate of 20-5000ml/min and a sulfur dioxide concentration of 50-5000ppm is passed into the electrodialysis reactor under the condition of a voltage of 0.5-6V. During the mixed flow process of the aeration chamber and the cathode chamber, SO2 is absorbed and oxidized, and the sulfuric acid with a lower concentration generated in the cathode chamber enters the anode chamber through the ion exchange membrane under the action of an electric field to be concentrated, and part of the sulfurous acid that has not been completely oxidized is also In the anode chamber, it is electrochemically oxidized to sulfuric acid, and the treated gas is purified gas.
所述过渡金属盐为Fe3+、Mn3+、Fe2+、Mn2+、Co2+、Ni2+、Zn2+盐中的一种,浓度为0.001~1mol/L。 The transition metal salt is one of Fe 3+ , Mn 3+ , Fe 2+ , Mn 2+ , Co 2+ , Ni 2+ , Zn 2+ salt, and the concentration is 0.001-1 mol/L.
所述离子交换膜为全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜,该离子交换膜按如下方法制备得到: The ion-exchange membrane is a perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion-exchange membrane, which is prepared as follows:
(1)在质量百分比浓度为5%的全氟磺酸溶液中等量加入加入等体积质量百分比浓度0.1-1%表面活性剂溶液混合、搅拌、超声以使其均匀分布; (1) Add an equal amount of surfactant solution with an equal volume of 0.1-1% mass percentage concentration to the perfluorosulfonic acid solution with a mass percentage concentration of 5%, mix, stir, and sonicate to make it evenly distributed;
(2)将氧化锰粉末、正硅酸乙酯、无水乙醇和硫酸按质量比为0.1:1:5:0.1~0.3: 2:5:0.1的比例混合,高速搅拌10~24小时,形成氧化锰溶胶,将该溶胶加入配置好的等质量全氟磺酸溶液中,得到全氟磺酸/氧化锰溶液; (2) Mix manganese oxide powder, tetraethyl orthosilicate, absolute ethanol and sulfuric acid in a mass ratio of 0.1:1:5:0.1~0.3:2:5:0.1, stir at high speed for 10~24 hours, and form Manganese oxide sol, adding the sol to a prepared equal-quality perfluorosulfonic acid solution to obtain a perfluorosulfonic acid/manganese oxide solution;
(3)将聚四氟乙烯多孔膜用乙醇和去离子水清洗、烘干后放入异丙醇中浸泡12~24h并晾干; (3) Clean the polytetrafluoroethylene porous membrane with ethanol and deionized water, dry it, soak it in isopropanol for 12-24 hours and dry it;
(4)将经过处理的聚四氟乙烯多孔膜放入全氟磺酸/氧化锰溶液浸泡24~48h,取出后滚压,120℃烘干,然后再浸泡再滚压如此反复4~5次,即得到全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜。 (4) Soak the treated polytetrafluoroethylene porous membrane in perfluorosulfonic acid/manganese oxide solution for 24-48 hours, take it out, roll it, dry it at 120°C, then soak it and roll it again for 4-5 times , to obtain perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane.
所述表面活性剂为Triton X-100。 Described tensio-active agent is Triton X-100.
本发明另一目的是提供一种实现电渗析协同液相净化二氧化硫工业废气的方法的装置,在一个反应器中完成催化氧化和富集浓缩,该设备结构简单,易于操作控制,能够提高吸收效率、催化剂活性、硫酸产率并降低生产成本。 Another object of the present invention is to provide a device for realizing electrodialysis and liquid phase purification of industrial waste gas of sulfur dioxide, in which catalytic oxidation and enrichment and concentration are completed in one reactor. The device has a simple structure, is easy to operate and control, and can improve absorption efficiency , catalyst activity, sulfuric acid yield and reduce production costs.
该装置包括电渗析室2、电源,其中电渗析室为圆柱形封闭腔室,电渗析室由下隔板13和上隔板17分隔为下层曝气室9、中层反应室14、上层分离室20,曝气筛板12安装在下隔板13下方,下层曝气室9上部设置有阴极液入口8并位于曝气筛板12上方,下层曝气室下部设置有混合气入口11并位于曝气筛板12下方;上层分离室20一侧设置有阴极液出口3,上层分离室上部设置有净化气出口19;阳极板、离子交换膜和阴极板螺旋式卷绕在中层反应室14中,离子交换膜5设置在阴极板4和阳极板6间,离子交换膜和阴极板间的间隙形成阴极室,阳极板和离子交换膜间的间隙形成阳极室,下隔板13上开有反应室阴极液入口7并与阴极室连通,上隔板17上开有反应室阴极液出口15并与阴极室连通,阳极液入口10和阳极液出口18分别设置在电渗析室下部和上部并与阳极室连通,阴极柱1与阴极板4连接,阳极柱16与阳极板6连接,阴极柱1与电源负极连接,阳极柱16与电源正极连接。 The device includes an electrodialysis chamber 2 and a power supply, wherein the electrodialysis chamber is a cylindrical closed chamber, and the electrodialysis chamber is divided into a lower aeration chamber 9, a middle reaction chamber 14, and an upper separation chamber by a lower partition 13 and an upper partition 17. 20. The aeration sieve plate 12 is installed under the lower partition plate 13, the upper part of the lower aeration chamber 9 is provided with a cathode liquid inlet 8 and is located above the aeration sieve plate 12, and the lower part of the lower aeration chamber is provided with a mixed gas inlet 11 and is located at the aeration Below the sieve plate 12; one side of the upper separation chamber 20 is provided with a cathode liquid outlet 3, and the upper part of the upper separation chamber is provided with a purified gas outlet 19; the anode plate, ion exchange membrane and cathode plate are spirally wound in the middle reaction chamber 14, and the ions The exchange membrane 5 is arranged between the cathode plate 4 and the anode plate 6, the gap between the ion exchange membrane and the cathode plate forms the cathode chamber, the gap between the anode plate and the ion exchange membrane forms the anode chamber, and the reaction chamber cathode is opened on the lower partition 13 The liquid inlet 7 is also communicated with the cathode chamber, and the catholyte outlet 15 of the reaction chamber is provided on the upper partition 17 and is communicated with the cathode chamber. The cathode column 1 is connected to the cathode plate 4, the anode column 16 is connected to the anode plate 6, the cathode column 1 is connected to the negative pole of the power supply, and the anode column 16 is connected to the positive pole of the power supply.
所述电渗析室由聚四氟乙烯板材制备,阴极板为不锈钢电极板,阳极板为钛或钛镀氧化金属电极板。 The electrodialysis chamber is made of polytetrafluoroethylene plates, the cathode plate is a stainless steel electrode plate, and the anode plate is a titanium or titanium-plated oxidized metal electrode plate.
本装置使用时,以水为二氧化硫的吸收液,在水中加入过渡金属盐催化剂,将配置好的吸收液从阴极液入口8注入下层曝气室,二氧化硫气体从混合气入口11进入并通过暴气筛板12与吸收液充分混合,然后由阴极液入口7进入电渗析室的阴极室中吸收催化氧化;二氧化硫与水反应生成亚硫酸,要生成硫酸还需使用催化剂将亚硫酸催化氧化为硫酸,此过程的催化剂为过渡金属盐,该催化剂易溶于水,对于二氧化硫具有较高的催化活性,并可通过装置本身的电化学过程再生使用;在阴极室中经催化氧化生成的硫酸在电场的作用下通过具有强碱性活性交换基团的离子交换膜,使硫酸根离子在阳极室富集,硫酸根离子与阳极电解产生的氢根离子结合生成高浓度的硫酸,硫酸通过阳极液出口18收集,阴极室吸收液通过反应室阴极液出口15进入上层分离室,净化后气体由净化气出口19排出,吸收液通过阴极液出口3排出。 When the device is in use, water is used as the absorbing liquid of sulfur dioxide, a transition metal salt catalyst is added to the water, and the prepared absorbing liquid is injected into the lower aeration chamber from the catholyte inlet 8, and the sulfur dioxide gas enters from the mixed gas inlet 11 and passes through the gas The sieve plate 12 is fully mixed with the absorption liquid, and then enters the cathode chamber of the electrodialysis chamber from the catholyte inlet 7 for absorption and catalytic oxidation; sulfur dioxide reacts with water to generate sulfurous acid, and to generate sulfuric acid, a catalyst is needed to catalyze the oxidation of sulfurous acid to sulfuric acid. The catalyst in this process is a transition metal salt, which is easily soluble in water, has high catalytic activity for sulfur dioxide, and can be regenerated and used through the electrochemical process of the device itself; Under the action, through the ion exchange membrane with strong basic active exchange groups, the sulfate ions are enriched in the anode chamber, and the sulfate ions combine with the hydrogen ions generated by anode electrolysis to generate high-concentration sulfuric acid, and the sulfuric acid passes through the anolyte outlet 18 Collecting, the cathodic chamber absorbing liquid enters the upper separation chamber through the catholyte outlet 15 of the reaction chamber, the purified gas is discharged through the purified gas outlet 19, and the absorbing liquid is discharged through the catholyte outlet 3.
本发明所述富集浓缩过程中所使用的两电极间的电压值根据膜面积大小和极间距而调整,使电渗析装置的工作电流密度保持在1~5A/m2。 The voltage value between the two electrodes used in the enrichment and concentration process of the present invention is adjusted according to the size of the membrane area and the electrode spacing, so that the working current density of the electrodialysis device is kept at 1-5A/m 2 .
本发明利用电渗析技术处理二氧化硫废气,以水为主要的二氧化硫的吸收液,二氧化硫溶于水时,吸收液中存在下列平衡: The present invention utilizes electrodialysis technology to process sulfur dioxide waste gas, takes water as the main absorbing liquid of sulfur dioxide, and when sulfur dioxide dissolves in water, the following balance exists in the absorbing liquid:
; ;
; ;
; ;
二氧化硫溶于水后随 pH不同,主要以亚硫酸盐和亚硫酸氢盐的形式存在,在高 pH 条件下(6-14),主要以亚硫酸盐的形式存在,在低 pH(1-4)条件下,主要以亚硫酸氢盐的形式存在。本工艺主要反映在低pH条件下,所以液相催化氧化的主要对象是亚硫酸氢盐。 After sulfur dioxide dissolves in water, it mainly exists in the form of sulfite and bisulfite depending on the pH. Under high pH conditions (6-14), it mainly exists in the form of sulfite. At low pH (1-4 ) conditions, mainly in the form of bisulfite. This process is mainly reflected in low pH conditions, so the main target of liquid-phase catalytic oxidation is bisulfite.
在催化剂的选用中,要考虑催化剂必须能够达到充分高的价态以从S(Ⅳ)中夺取电子,然后产生活跃的中介质,中介质又促进反应。由于高价离子夺取电子后被弱化,因此还必须有一个加能的方式使弱化了的离子重新回到高价态。 In the selection of the catalyst, it must be considered that the catalyst must be able to reach a sufficiently high valence state to capture electrons from S(IV), and then generate an active intermediate, which in turn promotes the reaction. Since high-valence ions are weakened after capturing electrons, there must be an energy-enhancing method to make the weakened ions return to a high-valence state.
实验发现在低pH下Mn、Fe是较好的催化剂,Ni和Zn 在弱性介质中由于缺少可变价态催化活性很低,而 Cu 在低pH下氧化性不强,无法从 S(Ⅳ)物种中产生传链子,因而表现出很微弱的催化活性。 Experiments found that Mn and Fe are better catalysts at low pH, Ni and Zn have low catalytic activity due to the lack of variable valence states in weak media, and Cu is not oxidative at low pH, so it cannot be converted from S(Ⅳ) Species produce pass chains, thus exhibiting very weak catalytic activity.
在催化剂的作用下发生催化氧化反应,将亚硫酸氢根催化氧化为硫酸根,上述的二氧化硫的液相催化氧化过程包括了化学吸收和催化氧化两个子过程,化学吸收是固硫过程,催化氧化则是脱硫过程。这两部分的总反应式为: Under the action of the catalyst, a catalytic oxidation reaction occurs, and bisulfite is catalytically oxidized to sulfate. The liquid-phase catalytic oxidation process of sulfur dioxide includes two sub-processes, chemical absorption and catalytic oxidation. Chemical absorption is a sulfur fixation process, and catalytic oxidation is the desulfurization process. The overall reaction of these two parts is:
; ;
液相吸收及催化氧化两个反映过程在“发明工作原理示意图”中的左半部分,即阴极室中完成,反应及说明如图1所示。 The two reaction processes of liquid-phase absorption and catalytic oxidation are completed in the left half of the "Schematic Diagram of the Working Principle of the Invention", that is, in the cathode chamber. The reaction and description are shown in Figure 1.
在整个电渗析装置中,阴极室中经催化氧化生成的硫酸根离子在电场的作用下,通过离子交换膜迁移到阳极室,从而在阳极室富集浓缩。在阳极室硫酸根离子与阳极电解产生的氢根离子结合生成高浓度的硫酸,反映如下: In the whole electrodialysis device, the sulfate ions generated by catalytic oxidation in the cathode chamber migrate to the anode chamber through the ion exchange membrane under the action of the electric field, thereby enriching and concentrating in the anode chamber. In the anode chamber, sulfate ions combine with hydrogen ions generated by anode electrolysis to generate high-concentration sulfuric acid, which is reflected as follows:
; ;
另外,有部分亚硫酸根、亚硫酸氢根也会透过离子交换膜迁移到阳极室,由于阳极的氧化作用,将渗析过来的亚硫酸根、亚硫酸氢根转变为硫酸根,再与氢离子结合生成硫酸。 In addition, some sulfite and bisulfite will also migrate to the anode chamber through the ion exchange membrane. Due to the oxidation of the anode, the dialyzed sulfite and bisulfite will be converted into sulfate, and then combined with hydrogen The ions combine to form sulfuric acid.
本发明的优点是: The advantages of the present invention are:
(1)本发明可应用于冶炼厂含硫尾气、电厂含硫尾气、炼油厂油品裂解脱硫废气的处理,本发明还可用于炼化厂和污水处理厂的含酸废水处理及脱硫剂的再生处理; (1) The present invention can be applied to the treatment of sulfur-containing tail gas from smelters, sulfur-containing tail gas from power plants, and oil cracking and desulfurization waste gas from oil refineries. Recycling;
(2)本发明改变了传统二氧化硫尾气制酸中的两转两吸工艺,使用电渗析技术辅助液相吸收氧化实现净化产物的定向调控、目标生成物的富集浓缩,不仅可缩短工艺流程,而且降低净化成本; (2) The present invention changes the traditional two-transformation and two-absorption process in sulfur dioxide tail gas acid production, and uses electrodialysis technology to assist liquid phase absorption and oxidation to realize directional control of purified products and enrichment and concentration of target products, which can not only shorten the process flow, And reduce the cost of purification;
(3)本发明也改变了传统的电渗析只用于水处理或再生处理的应用方式,将电渗析技术应用于废气的吸收与净化,开辟了有毒有害废气吸收净化利用的新途径; (3) The present invention also changes the traditional application method of electrodialysis only for water treatment or regeneration treatment, and applies electrodialysis technology to the absorption and purification of waste gas, opening up a new way to absorb, purify and utilize toxic and harmful waste gas;
(4)在电渗析器里,阳极电解过程中产生的氧气能有效解决尾气中氧含量低或氧溶解度不高而导致的氧化转化效率低的问题; (4) In the electrodialyzer, the oxygen generated during the anode electrolysis process can effectively solve the problem of low oxidation conversion efficiency caused by low oxygen content or low oxygen solubility in the tail gas;
(5)电渗析器的阳极电化学氧化作用理论上可增强催化活性及稳定性,也可促进催化活性金属离子由低价态向高价态转化从而使催化剂再生; (5) The anode electrochemical oxidation of the electrodialyzer can theoretically enhance the catalytic activity and stability, and can also promote the conversion of catalytically active metal ions from a low-valence state to a high-valence state to regenerate the catalyst;
(6)反映条件温和,可在常温下进行,工艺流程简单,此外还可以采用多极膜、多极室工艺装置来提高效率。 (6) The reaction conditions are mild and can be carried out at room temperature, and the process flow is simple. In addition, multipolar membrane and multipolar chamber process devices can be used to improve efficiency.
(7)该方法在一个反应器中集成多种反应,在得到较高低浓度二氧化硫气体净化率的同时,利用液相吸收、催化氧化、电渗析和离子交换作用,可以同时生产出有较高浓度的硫酸产品,加大了液相吸收净化二氧化硫的容量和效率,缩短了硫酸生产的工艺流程,降低净化成本,本技术有助于工业废气资源化利用,可产生巨大的经济效益与社会效益。 (7) This method integrates a variety of reactions in one reactor. While obtaining a high purification rate of low-concentration sulfur dioxide gas, it can simultaneously produce high-concentration sulfur dioxide gas by using liquid phase absorption, catalytic oxidation, electrodialysis and ion exchange. The sulfuric acid product increases the capacity and efficiency of liquid phase absorption and purification of sulfur dioxide, shortens the process flow of sulfuric acid production, and reduces the cost of purification. This technology is conducive to the resource utilization of industrial waste gas and can produce huge economic and social benefits.
附图说明 Description of drawings
图1是本发明工作原理示意图; Fig. 1 is a schematic diagram of the working principle of the present invention;
图2是本发明电渗析装置结构示意图; Fig. 2 is the structural representation of electrodialysis device of the present invention;
图3是本发明阴极板、离子交换膜、阳极板螺旋式卷绕的示意图; Fig. 3 is the schematic diagram of cathode plate, ion exchange membrane, anode plate spiral winding of the present invention;
图4是本发明的工艺流程示意图; Fig. 4 is a schematic process flow diagram of the present invention;
图中:1-阴极柱;2-电渗析室;3-阴极液出口;4-阴极板;5-离子交换膜;6-阳极板;7-反应室阴极液入口;8-阴极液入口;9-下层曝气室;10-阳极液入口;11-混合气入口;12-暴气筛板;13-下隔板;14-中层反应室; 15-反应室阴极液出口;16-阳极柱;17-上隔板;18-阳极液出口;19-净化气出口;20-上层分离室; In the figure: 1- cathode column; 2- electrodialysis chamber; 3- catholyte outlet; 4- cathode plate; 5- ion exchange membrane; 6- anode plate; 7- catholyte inlet in reaction chamber; 8- catholyte inlet; 9-lower aeration chamber; 10-anolyte inlet; 11-mixed gas inlet; 12-storm sieve plate; 13-lower partition; 14-middle layer reaction chamber; 15-reaction chamber catholyte outlet; 16-anode column ; 17-upper partition; 18-anolyte outlet; 19-purified gas outlet; 20-upper separation chamber;
21-除尘降温后的二氧化硫尾气,22-空气,23-空气泵,24-空气过滤器,25-电磁阀,26-混合器,27-气体流量控制器,28-电源控制器,29-电渗析反应器,30-除湿器,31-阴极液储槽,32-阳极液储槽,33-浓硫酸,34-二氧化硫分析器,35-净化气体。 21-Sulfur dioxide tail gas after dust removal and cooling, 22-Air, 23-Air pump, 24-Air filter, 25-Solenoid valve, 26-Mixer, 27-Gas flow controller, 28-Power controller, 29-Electric Dialysis reactor, 30-dehumidifier, 31-catholyte storage tank, 32-anolyte storage tank, 33-concentrated sulfuric acid, 34-sulfur dioxide analyzer, 35-purge gas.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步详细说明,需要说明的是,这些实施例是较优的例子,用于进一步理解本发明,并非对本发明的限制。 The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments. It should be noted that these embodiments are preferred examples for further understanding of the present invention, and are not intended to limit the present invention.
实施例1:本电渗析协同液相净化二氧化硫工业废气的方法和装置,具体内容如下: Embodiment 1: The method and device of this electrodialysis cooperative liquid phase purification sulfur dioxide industrial waste gas, specific content is as follows:
1、全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜制备步骤如下: 1. The preparation steps of perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane are as follows:
(1)在质量百分比浓度为5%的全氟磺酸溶液中加入等体积质量百分比浓度0.1%表面活性剂溶液(Triton X-100)混合、搅拌、超声以使其均匀分布; (1) Add an equal volume mass percentage concentration of 0.1% surfactant solution (Triton X-100) to the perfluorosulfonic acid solution with a mass percentage concentration of 5% to mix, stir, and sonicate to make it evenly distributed;
(2)将氧化锰粉末、正硅酸乙酯、无水乙醇和硫酸按质量比为0.1:1:5:0.1的比例混合,高速搅拌10小时,形成氧化锰溶胶,将该溶胶加入配置好的等质量的全氟磺酸溶液中,得到全氟磺酸/氧化锰溶液; (2) Mix manganese oxide powder, tetraethyl orthosilicate, absolute ethanol and sulfuric acid at a mass ratio of 0.1:1:5:0.1, stir at high speed for 10 hours to form a manganese oxide sol, add the sol to prepare In the perfluorosulfonic acid solution of equal quality, obtain perfluorosulfonic acid/manganese oxide solution;
(3)将聚四氟乙烯多孔膜用乙醇和去离子水清洗、烘干后放入异丙醇中浸泡24h并晾干; (3) Wash the polytetrafluoroethylene porous membrane with ethanol and deionized water, dry it, soak it in isopropanol for 24 hours and dry it;
(4)将步骤(3)的聚四氟乙烯多孔膜放入全氟磺酸/氧化锰溶液浸泡30h,取出后滚压,120℃烘干,然后再浸泡再滚压如此反复4次,即得到全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜。 (4) Soak the polytetrafluoroethylene porous membrane in step (3) in the perfluorosulfonic acid/manganese oxide solution for 30 hours, take it out, roll it, dry it at 120°C, then soak it and roll it again and repeat 4 times, that is A perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane is obtained.
2、用全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜作为离子交换膜的电渗析协同液相净化二氧化硫工业废气的装置,其包括电渗析室2、电源,其中电渗析室2为圆柱形封闭腔室,电渗析室由下隔板13和上隔板17分隔为下层曝气室9、中层反应室14、上层分离室20,曝气筛板12安装在下隔板13下方,下层曝气室9上部设置有阴极液入口8并位于曝气筛板12上方,下层曝气室9下部设置有混合气入口11并位于曝气筛板12下方;上层分离室20一侧设置有阴极液出口3,上层分离室20上部设置有净化气出口19;阳极板6、离子交换膜5和阴极板4螺旋式卷绕在中层反应室14中,离子交换膜5设置在阴极板4和阳极板6间,离子交换膜和阴极板间的间隙形成阴极室,阳极板和离子交换膜间的间隙形成阳极室,下隔板13上开有反应室阴极液入口7并与阴极室连通,上隔板17上开有反应室阴极液出口15并与阴极室连通,阳极液入口10和阳极液出口18分别设置在电渗析室下部和上部并与阳极室连通,阴极柱1与阴极板4连接,阳极柱16与阳极板6连接,阴极柱1、阳极柱16分别与电源连接,该电渗析室和上下隔板均采用聚四氟乙烯板材制备,耐酸碱腐蚀性好,阴极板为不锈钢电极板,阳极板为不易被腐蚀且具有二氧化硫催化活性的钛电极板。(见图2-3)。 2. A device using perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane as an ion exchange membrane for electrodialysis and liquid phase purification of sulfur dioxide industrial waste gas, which includes an electrodialysis chamber 2 and a power supply, wherein the electrodialysis chamber 2 It is a cylindrical closed chamber. The electrodialysis chamber is divided into a lower aeration chamber 9, a middle reaction chamber 14, and an upper separation chamber 20 by a lower partition 13 and an upper partition 17. The aeration sieve plate 12 is installed under the lower partition 13. The upper part of the lower aeration chamber 9 is provided with a catholyte inlet 8 and is located above the aeration sieve plate 12, and the lower part of the lower aeration chamber 9 is provided with a mixed gas inlet 11 and is located below the aeration sieve plate 12; one side of the upper separation chamber 20 is provided with Catholyte outlet 3, the top of upper separation chamber 20 is provided with purified gas outlet 19; anode plate 6, ion exchange membrane 5 and cathode plate 4 are spirally wound in middle layer reaction chamber 14, ion exchange membrane 5 is arranged on cathode plate 4 and Between the anode plates 6, the gap between the ion-exchange membrane and the cathode plate forms the cathode chamber, the gap between the anode plate and the ion-exchange membrane forms the anode chamber, and the lower dividing plate 13 has a reaction chamber catholyte inlet 7 and communicates with the cathode chamber. The catholyte outlet 15 of the reaction chamber is opened on the upper partition 17 and communicates with the cathode chamber. The anolyte inlet 10 and the anolyte outlet 18 are respectively arranged in the lower and upper parts of the electrodialysis chamber and communicated with the anode chamber. The cathode column 1 is connected to the cathode plate 4 connection, the anode column 16 is connected to the anode plate 6, and the cathode column 1 and the anode column 16 are respectively connected to the power supply. Stainless steel electrode plate, the anode plate is a titanium electrode plate that is not easily corroded and has catalytic activity for sulfur dioxide. (See Figure 2-3).
3、该装置在室温下,以电导率(25℃)小于5mS/m 、PH值为6.8的纯水作为吸收液,加入氧化锰作为活性催化剂,水与催化剂按质量比20:1配置成处理低浓度二氧化硫烟气的吸收液,直接放入电渗析器的阴极室,在电压为1V条件下,将流速为500ml/min、二氧化硫浓度为1000ppm的废气通入电渗析反应器,在曝气室和阴极室的混合流动过程中SO2被吸收和氧化,阴极室生成的浓度较低的硫酸在电场作用下通过离子交换膜进入阳极室得到浓缩,部分未被完全氧化的亚硫酸也在阳极室电化学氧化为硫酸,处理后气体为净化气体。 3. At room temperature, the device uses pure water with a conductivity (25°C) less than 5mS/m and a pH value of 6.8 as the absorption liquid, adding manganese oxide as the active catalyst, and configuring the water and catalyst at a mass ratio of 20:1 to process The absorption liquid of low-concentration sulfur dioxide flue gas is directly put into the cathode chamber of the electrodialyzer, and under the condition of a voltage of 1V, the waste gas with a flow rate of 500ml/min and a sulfur dioxide concentration of 1000ppm is passed into the electrodialysis reactor. During the mixed flow process with the cathode chamber, SO2 is absorbed and oxidized, and the sulfuric acid with a lower concentration generated in the cathode chamber enters the anode chamber through the ion exchange membrane to be concentrated under the action of an electric field, and part of the sulfurous acid that is not completely oxidized is also in the anode chamber The electrochemical oxidation is sulfuric acid, and the treated gas is purified gas.
按照图4所示的净化低浓度二氧化硫工业废气的电渗析工艺流程图,使用上述装置,烟气中的主要成分:燃烧产生的二氧化硫尾气21除尘降温后和空气22(空气22通过空气过滤器24由空气泵23泵出)用气体流量控制器27通过电磁阀25控制各气体成分,在混合器26中形成模拟烟道气,将阴极液储槽31中的吸收液从阴极液入口8注入下层曝气室9,废气从电渗析反应器29的混合气入口11进入下层曝气室9并通过暴气筛板12与吸收液充分混合,然后由阴极液入口7进入电渗析室的阴极室中吸收催化氧化;吸收液在卷绕的阴极板与离子交换膜间不断旋转混合加速反应,生成的硫酸根和部分亚硫根,阴极板4与通往外接电源控制器28的阴极柱1相连,阳极板6与通往外接电源控制器28的阳极柱16相连,反应生成的阴离子在阴极板4和阳极板6之间的电场作用下通过离子交换膜5进入阳极室,阳极室内有由阳极液入口10注入的水或循环的未达到浓度要求的稀硫酸,使硫酸根离子在阳极室富集,阳极板6电解产生的氧将从离子交换膜5渗透的未完全氧化的亚硫酸根进一步氧化为硫酸根,硫酸根离子与阳极电解产生的氢根离子结合生成高浓度的硫酸,硫酸通过阳极液出口18被抽出至阳极液储槽32中均质和检验后成为最终成品硫酸33;在阴极室经催化氧化和电渗析反应后剩下的其它气体成分在阴极液的携带下通过反应室阴极液出口15进入上层分离室20,净化后气体35由净化气出口19进入除湿器30除湿、二氧化硫分析器34分析检测达标后排空,脱气后的吸收液通过阴极液出口3回流至阴极液储槽31继续循环使用。 According to the electrodialysis process flow chart of purifying low-concentration sulfur dioxide industrial waste gas shown in Figure 4, using the above-mentioned device, the main components in the flue gas: the sulfur dioxide tail gas 21 generated by combustion and air 22 after dedusting and cooling (air 22 passes through the air filter 24 Pumped out by air pump 23) Use gas flow controller 27 to control each gas component through electromagnetic valve 25, form simulated flue gas in mixer 26, inject the absorption liquid in catholyte storage tank 31 from catholyte inlet 8 into the lower layer Aeration chamber 9, exhaust gas enters the lower aeration chamber 9 from the mixed gas inlet 11 of the electrodialysis reactor 29 and is fully mixed with the absorption liquid through the storm sieve plate 12, and then enters the cathode chamber of the electrodialysis chamber through the catholyte inlet 7 Absorption catalytic oxidation; the absorption liquid is continuously rotated and mixed between the wound cathode plate and the ion exchange membrane to accelerate the reaction, and the generated sulfate and some sulfites, the cathode plate 4 is connected to the cathode column 1 leading to the external power controller 28, The anode plate 6 is connected to the anode column 16 leading to the external power controller 28, and the negative ions generated by the reaction enter the anode chamber through the ion exchange membrane 5 under the action of the electric field between the cathode plate 4 and the anode plate 6, and the anode chamber is filled with anolyte. The water injected into the inlet 10 or the circulating dilute sulfuric acid that does not meet the concentration requirements enrich the sulfate ions in the anode chamber, and the oxygen generated by the electrolysis of the anode plate 6 further oxidizes the incompletely oxidized sulfite that permeates through the ion exchange membrane 5 It is sulfate radical, and sulfate radical ion combines with the hydrogen radical ion produced by anode electrolysis to generate high-concentration sulfuric acid, and sulfuric acid is extracted into the anolyte storage tank 32 through the anolyte outlet 18 to become the final product sulfuric acid 33 after being homogenized and inspected; The other gas components remaining in the chamber after the catalytic oxidation and electrodialysis reaction are carried by the catholyte and enter the upper separation chamber 20 through the catholyte outlet 15 of the reaction chamber, and the purified gas 35 enters the dehumidifier 30 through the purified gas outlet 19 to dehumidify and sulfur dioxide The analyzer 34 is emptied after the analysis and detection reaches the standard, and the degassed absorption liquid flows back to the catholyte storage tank 31 through the catholyte outlet 3 to continue to be recycled.
在低浓度二氧化硫吸收过程中,两极间电流密度保持在3A/m2。开始处理10-100 小时内,出口气体中二氧化硫的浓度保持低于100ppm;处理8小时后,阳极液储槽中硫酸浓度上升到10%,处理24小时后,阳极液储槽中硫酸浓度上升到30%,达到硫酸回用浓度要求。 During the absorption process of low-concentration sulfur dioxide, the current density between the two electrodes is kept at 3A/m 2 . Within 10-100 hours of starting treatment, the concentration of sulfur dioxide in the outlet gas remained below 100ppm; after 8 hours of treatment, the concentration of sulfuric acid in the anolyte storage tank rose to 10%, and after 24 hours of treatment, the concentration of sulfuric acid in the anolyte storage tank rose to 30%, meeting the sulfuric acid reuse concentration requirements.
实施例2:本电渗析协同液相净化二氧化硫工业废气的方法和装置,具体内容如下: Embodiment 2: The method and device for the electrodialysis and liquid phase purification of sulfur dioxide industrial waste gas, the specific contents are as follows:
1、全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜制备步骤如下: 1. The preparation steps of perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane are as follows:
(1)在质量百分比浓度为5%的全氟磺酸溶液中加入等体积质量百分比浓度0.5%表面活性剂溶液(Triton X-100)混合、搅拌、超声以使其均匀分布; (1) Add an equal volume mass percentage concentration of 0.5% surfactant solution (Triton X-100) to the perfluorosulfonic acid solution with a mass percentage concentration of 5% to mix, stir, and sonicate to make it evenly distributed;
(2)将氧化锰粉末、正硅酸乙酯、无水乙醇和硫酸按质量比为0.2:2:5:0.1的比例混合,高速搅拌15小时,形成氧化锰溶胶,将该溶胶加入配置好的等质量的全氟磺酸溶液中,得到全氟磺酸/氧化锰溶液; (2) Mix manganese oxide powder, tetraethyl orthosilicate, absolute ethanol and sulfuric acid at a mass ratio of 0.2:2:5:0.1, stir at high speed for 15 hours to form a manganese oxide sol, add the sol to prepare In the perfluorosulfonic acid solution of equal quality, obtain perfluorosulfonic acid/manganese oxide solution;
(3)将聚四氟乙烯多孔膜用乙醇和去离子水清洗、烘干后放入异丙醇中浸泡15h并晾干; (3) Wash the polytetrafluoroethylene porous membrane with ethanol and deionized water, dry it, soak it in isopropanol for 15 hours and dry it;
(4)将步骤(3)的聚四氟乙烯多孔膜放入全氟磺酸/氧化锰溶液浸泡48h,取出后滚压,120℃烘干,然后再浸泡再滚压如此反复4次,即得到全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜。 (4) Soak the polytetrafluoroethylene porous membrane in step (3) in the perfluorosulfonic acid/manganese oxide solution for 48 hours, take it out, roll it, dry it at 120°C, then soak it and roll it again and repeat 4 times, that is A perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane is obtained.
2、用全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜作为离子交换膜的电渗析协同液相净化二氧化硫工业废气的装置,结构同实施例1,不同在于阳极板为钛镀氧化金属电极板。 2. Using perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane as a device for electrodialysis and liquid phase purification of sulfur dioxide industrial waste gas with ion exchange membrane. Metal electrode plates.
3、该装置在室温下,以电导率(25℃)小于1mS/m 溶液PH值为7的水作为吸收液,加入硫酸锰作为活性催化剂,水与催化剂按质量比10:1配置成处理低浓度二氧化硫烟气的吸收液,直接放入电渗析器的阴极室,在电压为4V条件下,将流速为1000ml/min、二氧化硫浓度为5000ppm的废气通入电渗析反应器,在曝气室和阴极室的混合流动过程中SO2被吸收和氧化,阴极室生成的浓度较低的硫酸在电场作用下通过离子交换膜进入阳极室得到浓缩,部分未被完全氧化的亚硫酸也在阳极室电化学氧化为硫酸,处理后气体为净化气体,净化后气体中二氧化硫的浓度低于200ppm。 3. At room temperature, the device uses water with a conductivity (25°C) less than 1mS/m and a pH value of 7 as the absorption liquid, and manganese sulfate is added as the active catalyst, and the mass ratio of water and catalyst is 10:1. The absorption solution of sulfur dioxide flue gas with a concentration of sulfur dioxide is directly put into the cathode chamber of the electrodialyzer. Under the condition of a voltage of 4V, the waste gas with a flow rate of 1000ml/min and a sulfur dioxide concentration of 5000ppm is passed into the electrodialysis reactor. SO2 is absorbed and oxidized during the mixed flow process in the cathode chamber, and the sulfuric acid with a lower concentration generated in the cathode chamber enters the anode chamber through the ion exchange membrane to be concentrated under the action of an electric field, and part of the sulfurous acid that has not been completely oxidized is also charged in the anode chamber. Chemically oxidized to sulfuric acid, the treated gas is purified gas, and the concentration of sulfur dioxide in the purified gas is lower than 200ppm.
在低浓度二氧化硫吸收过程中,两极间电流密度保持在4A/m2,经过电化学离子膜渗析后,吸收液中硫酸根浓度降低,渗析后的贫液回用于净化吸收过程,使反应器的吸收液对二氧化硫的持续净化能力。电渗析器阳极液储槽中的硫酸浓度随渗析时间的推移而增加,持续处理24小时后,阳极液储槽中的硫酸浓度可以达到40%。 During the absorption process of low-concentration sulfur dioxide, the current density between the two electrodes is kept at 4A/m 2 , after electrochemical ionic membrane dialysis, the sulfate concentration in the absorption liquid is reduced, and the barren liquid after dialysis is reused in the purification and absorption process, making the reactor The continuous purification ability of the absorption liquid for sulfur dioxide. The sulfuric acid concentration in the electrodialyzer anolyte storage tank increases with the dialysis time, and after 24 hours of continuous treatment, the sulfuric acid concentration in the anolyte storage tank can reach 40%.
实施例3:本电渗析协同液相净化二氧化硫工业废气的方法和装置,具体内容如下: Embodiment 3: The method and device for the electrodialysis and liquid phase purification of sulfur dioxide industrial waste gas, the specific contents are as follows:
1、全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜制备步骤如下: 1. The preparation steps of perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane are as follows:
(1)在质量百分比浓度为5%的全氟磺酸溶液中加入等体积质量百分比浓度1%表面活性剂溶液(Triton X-100)混合、搅拌、超声以使其均匀分布; (1) Add an equal volume mass percentage concentration of 1% surfactant solution (Triton X-100) to the perfluorosulfonic acid solution with a mass percentage concentration of 5% to mix, stir, and sonicate to make it evenly distributed;
(2)将氧化锰粉末、正硅酸乙酯、无水乙醇和硫酸按质量比为0.3:1.5:5:0.1的比例混合,高速搅拌24小时,形成氧化锰溶胶,将该溶胶加入配置好的等质量的全氟磺酸溶液中,得到全氟磺酸/氧化锰溶液; (2) Mix manganese oxide powder, tetraethyl orthosilicate, absolute ethanol and sulfuric acid at a mass ratio of 0.3:1.5:5:0.1, stir at high speed for 24 hours to form a manganese oxide sol, add the sol to prepare In the perfluorosulfonic acid solution of equal quality, obtain perfluorosulfonic acid/manganese oxide solution;
(3)将聚四氟乙烯多孔膜用乙醇和去离子水清洗、烘干后放入异丙醇中浸泡24小时并晾干; (3) Wash the polytetrafluoroethylene porous membrane with ethanol and deionized water, dry it, soak it in isopropanol for 24 hours and dry it;
(4)将步骤(3)的聚四氟乙烯多孔膜放入全氟磺酸/氧化锰溶液浸泡24h,取出后滚压,120℃烘干,然后再浸泡再滚压如此反复5次,即得到全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜。 (4) Soak the polytetrafluoroethylene porous membrane in step (3) in perfluorosulfonic acid/manganese oxide solution for 24 hours, take it out, roll it, dry it at 120°C, then soak it and roll it again for 5 times, that is A perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion exchange membrane is obtained.
2、用全氟磺酸/氧化锰/聚四氟乙烯复合离子交换膜作为离子交换膜的电渗析协同液相净化二氧化硫工业废气的装置,结构同实施例1; 2. Use perfluorosulfonic acid/manganese oxide/polytetrafluoroethylene composite ion-exchange membrane as a device for ion-exchange membrane electrodialysis and liquid phase purification of sulfur dioxide industrial waste gas, with the same structure as in Example 1;
3、该装置在室温下,以电导率(25℃)小于1mS/m 溶液PH值为7的水作为吸收液,加入硫酸亚铁作为活性催化剂,水与催化剂按质量比10:1配置成处理低浓度二氧化硫烟气的吸收液,直接放入电渗析器的阴极室,在电压为2V条件下,将流速为5000ml/min、二氧化硫浓度为2000ppm的废气通入电渗析反应器,在曝气室和阴极室的混合流动过程中SO2被吸收和氧化,阴极室生成的浓度较低的硫酸在电场作用下通过离子交换膜进入阳极室得到浓缩,部分未被完全氧化的亚硫酸也在阳极室电化学氧化为硫酸,处理后气体为净化气体。 3. At room temperature, the device uses water with a conductivity (25°C) less than 1mS/m and a pH value of 7 as the absorbing liquid, adding ferrous sulfate as the active catalyst, and the water and catalyst are configured according to the mass ratio of 10:1. The absorption liquid of low-concentration sulfur dioxide flue gas is directly put into the cathode chamber of the electrodialyzer, and under the condition of a voltage of 2V, the waste gas with a flow rate of 5000ml/min and a sulfur dioxide concentration of 2000ppm is passed into the electrodialysis reactor. During the mixed flow process with the cathode chamber, SO2 is absorbed and oxidized, and the sulfuric acid with a lower concentration generated in the cathode chamber enters the anode chamber through the ion exchange membrane to be concentrated under the action of an electric field, and part of the sulfurous acid that is not completely oxidized is also in the anode chamber The electrochemical oxidation is sulfuric acid, and the treated gas is purified gas.
在低浓度二氧化硫吸收过程中,两极间电流密度保持在5A/m2,净化后的烟气从吸收塔净化气出口排出,持续保持出口气体中二氧化硫的浓度低于150ppm;经过电化学离子膜渗析后,吸收液中硫酸根浓度降低,渗析后的贫液回用于净化吸收过程,使反应器的吸收液对二氧化硫的持续净化能力。电渗析器阳极液储槽中的硫酸浓度随渗析时间的推移而增加,持续处理24小时后,阳极液储槽中的硫酸浓度可以达到40%。 During the absorption process of low-concentration sulfur dioxide, the current density between the two electrodes is kept at 5A/m 2 , the purified flue gas is discharged from the outlet of the absorption tower, and the concentration of sulfur dioxide in the outlet gas is kept below 150ppm; through electrochemical ion membrane dialysis Finally, the concentration of sulfate radicals in the absorption liquid decreases, and the barren liquid after dialysis is reused in the purification and absorption process, so that the absorption liquid of the reactor can continuously purify sulfur dioxide. The sulfuric acid concentration in the electrodialyzer anolyte storage tank increases with the dialysis time, and after 24 hours of continuous treatment, the sulfuric acid concentration in the anolyte storage tank can reach 40%.
在反应器初始阶段,水吸收二氧化硫生成亚硫酸,亚硫酸经氧化锰催化氧化为硫酸,在反应接近饱和即吸收塔出口二氧化硫浓度开始升高时,通常为反应120分钟后,开启电源进行渗析,同时开启阳极液循环。 In the initial stage of the reactor, water absorbs sulfur dioxide to generate sulfurous acid, and sulfurous acid is catalyzed by manganese oxide to be oxidized to sulfuric acid. When the reaction is close to saturation, that is, when the concentration of sulfur dioxide at the outlet of the absorption tower begins to rise, usually after 120 minutes of reaction, the power is turned on for dialysis. Simultaneously start the anolyte circulation.
经过电渗析反应后,吸收液中硫酸根通过离子交换膜迁移到阳极室,阴极室内吸收液浓度降低,渗析后的吸收液回用于净化过程,用电渗析器循环再生吸收液以使吸收液对二氧化硫保持持续的吸收能力。在阳极室中,开始阶段,阳极液的硫酸浓度随渗析时间的推移而增加,处理24小时后,阳极液中的硫酸浓度可以达到40%,此时可在阳极液储槽32中以1L/min的流速缓慢注入纯水,以使经渗析后硫酸浓度稳定在40%,即可以1L /min的速度生产浓度为40%的硫酸。 After the electrodialysis reaction, the sulfate radical in the absorption solution migrates to the anode chamber through the ion exchange membrane, and the concentration of the absorption solution in the cathode chamber decreases. Maintain continuous absorption capacity for sulfur dioxide. In the anode compartment, at the beginning, the concentration of sulfuric acid in the anolyte increases with the lapse of dialysis time. After 24 hours of treatment, the concentration of sulfuric acid in the anolyte can reach 40%. Slowly inject pure water at a flow rate of 1 min so that the concentration of sulfuric acid after dialysis is stabilized at 40%, that is, sulfuric acid with a concentration of 40% can be produced at a rate of 1L/min.
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