CN104474905A - Nanofiltration membrane cleaning agent for treating polymer flooding produced wastewater and cleaning method - Google Patents
Nanofiltration membrane cleaning agent for treating polymer flooding produced wastewater and cleaning method Download PDFInfo
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Abstract
本发明公开了一种处理聚驱采油废水用纳滤膜清洗剂及清洗方法。所述复合清洗剂由EDTA、焦磷酸钠、SDS和水配制而成。清洗方法分为两步,首先用本发明的复合试剂进行清洗,然后再用稀盐酸溶液进行酸洗。采用本发明的复合化学清洗试剂对处理聚驱采油废水中受污染的纳滤膜进行化学清洗,结果表明清洗后纳滤膜的通量恢复率可达99%以上,且恢复的通量能够较长时间地得以保持。此外,进一步采用多种测试和表征手段对经过该清洗过程的纳滤膜进行了研究,结果表明该复合清洗试剂并未对纳滤膜的其他性能造成破坏,清洗后纳滤膜的脱盐率、亲水性、微观形貌以及红外光谱均与新膜相差无几,充分说明该清洗方案有效实现了受污染纳滤膜的“再生”。The invention discloses a nanofiltration membrane cleaning agent and a cleaning method for treating polymer flooding oil production wastewater. The composite cleaning agent is prepared from EDTA, sodium pyrophosphate, SDS and water. The cleaning method is divided into two steps, first cleaning with the composite reagent of the present invention, and then pickling with dilute hydrochloric acid solution. The composite chemical cleaning reagent of the present invention is used to chemically clean the polluted nanofiltration membrane in the treatment of polymer flooding oil recovery wastewater. The results show that the flux recovery rate of the nanofiltration membrane after cleaning can reach more than 99%, and the recovered flux can be compared with be maintained for a long time. In addition, a variety of testing and characterization methods were further used to study the nanofiltration membrane after the cleaning process. The results showed that the composite cleaning reagent did not damage other properties of the nanofiltration membrane. After cleaning, the desalination rate, The hydrophilicity, microscopic morphology, and infrared spectrum are almost the same as those of the new membrane, which fully demonstrates that the cleaning scheme effectively realizes the "regeneration" of the contaminated nanofiltration membrane.
Description
技术领域 technical field
本发明属于聚驱采油废水的纳滤膜处理领域,涉及一种针对处理聚驱采油废水时受污染纳滤膜进行有效且无破坏作用的化学清洗时所用到的复合清洗剂及清洗方法。 The invention belongs to the field of nanofiltration membrane treatment of polymer flooding oil recovery wastewater, and relates to a composite cleaning agent and a cleaning method used for effective and non-destructive chemical cleaning of polluted nanofiltration membranes during polymer flooding oil recovery wastewater treatment.
背景技术 Background technique
聚驱采油技术在我国各大油田的推广应用有效提高了原油采收率,但该过程中的大量清水消耗与废水产出问题一直困扰着本就缺水的采油地区。介于超滤与反渗透之间的纳滤能够截留小分子有机物,且具有部分脱盐能力,因此利用纳滤膜对已经经过超滤处理的聚驱采油废水进行深度处理,降低矿化度,并进一步去除水中残留的有机物,确保纳滤出水满足配聚用水的水质要求后回用于聚驱采油过程有望解决清水消耗与废水排放带来的经济问题和环境问题。 The popularization and application of polymer flooding oil recovery technology in major oilfields in my country has effectively improved the oil recovery rate, but the problem of a large amount of clean water consumption and waste water production in the process has been plagued by oil production areas that are already short of water. Nanofiltration, which is between ultrafiltration and reverse osmosis, can intercept small molecular organic matter and has partial desalination capabilities. Therefore, nanofiltration membranes are used to conduct advanced treatment of ultrafiltration-treated polymer flooding oil recovery wastewater to reduce salinity and reduce the salinity. Further removal of residual organic matter in the water to ensure that the nanofiltration effluent meets the water quality requirements for polymer blending water can be reused in the polymer flooding oil recovery process, which is expected to solve the economic and environmental problems caused by clean water consumption and wastewater discharge.
然而,膜污染是限制纳滤膜推广应用的一个主要障碍,尽管采取多种控制措施(如对料液进行预处理、优化操作条件、提高膜材料抗污染性能等)可以减轻膜污染,但无论何种方法都不能完全避免膜污染的发生,当膜通量下降到一定程度或跨膜压差升高到一定程度,抑或出水水质恶化不能满足要求时,就需要对受污染的纳滤膜进行清洗,清洗方法可以分为物理清洗和化学清洗,物理清洗即是通过水流、气体等物理作用的扰动而强制地将污染物剥离膜体,但在面对较为顽固的污染层时,物理清洗通常难以取得令人满意的清洗效果,此时就需要进行化学清洗。化学清洗是通过清洗剂与污染物之间的化学反应来破坏污染层结构,降低污染物与纳滤膜的结合力,使污染物在自身扩散作用与水流扰动作用下迁移离开膜体,从而恢复膜通量,保证出水水质,实现受污染纳滤膜的“再生”。 However, membrane fouling is a major obstacle limiting the popularization and application of nanofiltration membranes. Although various control measures (such as pretreatment of feed liquid, optimization of operating conditions, and improvement of anti-fouling performance of membrane materials, etc.) can reduce membrane fouling, regardless of No method can completely avoid the occurrence of membrane fouling. When the membrane flux drops to a certain extent or the transmembrane pressure difference increases to a certain extent, or the effluent water quality deteriorates and cannot meet the requirements, it is necessary to carry out the polluted nanofiltration membrane. Cleaning, cleaning methods can be divided into physical cleaning and chemical cleaning. Physical cleaning is to forcibly remove pollutants from the membrane through the disturbance of physical effects such as water flow and gas. However, in the face of more stubborn pollution layers, physical cleaning usually It is difficult to obtain a satisfactory cleaning effect, and chemical cleaning is required at this time. Chemical cleaning is to destroy the structure of the polluted layer through the chemical reaction between the cleaning agent and the pollutants, reduce the binding force between the pollutants and the nanofiltration membrane, and make the pollutants migrate away from the membrane body under the action of self-diffusion and water flow disturbance, thereby restoring Membrane flux ensures the quality of effluent water and realizes the "regeneration" of polluted nanofiltration membranes.
纳滤处理聚驱采油废水时,水中的原油、聚丙烯酰胺、天然有机物以及各类盐离子都能够引起膜的污染问题。这些污染物通过各种物理化学作用与纳滤膜较为紧密地结合在一起,很难通过物理清洗实现膜性能的完全恢复,而是需要合适的化学清洗来实现这一目标。然而单一的化学清洗试剂往往只对某一种污染组分具有较好的清洗效果,而实际应用中的受污染纳滤膜通常为多种不同组分的复合污染,为了取得满意的清洗效果,就需要采用多种清洗试剂进行多步清洗,步骤繁琐,耗时耗力,而一些市售的商用清洗剂对特定污染情况又不具有针对性,实际应用也确实表明商用清洗剂对聚驱采油废水造成的受污染纳滤膜清洗效果不佳。清洗效果较好的氧化性清洗试剂(如次氯酸钠溶液)又会对聚酰胺材质的复合纳滤膜造成不可逆转的破坏,降低纳滤膜的出水水质和膜组件的使用寿命。因此,亟需一种对处理聚驱采油废水中受污染纳滤膜具有针对性、高效性和非破坏性的复合化学清洗试剂和清洗方法。 When nanofiltration treats polymer flooding oil recovery wastewater, crude oil, polyacrylamide, natural organic matter and various salt ions in the water can cause membrane fouling. These pollutants are closely combined with the nanofiltration membrane through various physical and chemical effects. It is difficult to achieve complete recovery of membrane performance through physical cleaning, but appropriate chemical cleaning is required to achieve this goal. However, a single chemical cleaning agent often only has a good cleaning effect on a certain contaminated component, and the contaminated nanofiltration membrane in practical applications is usually compounded by a variety of different components. In order to obtain a satisfactory cleaning effect, It is necessary to use a variety of cleaning agents for multi-step cleaning, the steps are cumbersome, time-consuming and labor-intensive, and some commercially available commercial cleaning agents are not targeted to specific pollution situations. The cleaning effect of the contaminated nanofiltration membrane caused by wastewater is not good. Oxidative cleaning agents with good cleaning effect (such as sodium hypochlorite solution) will cause irreversible damage to the composite nanofiltration membrane made of polyamide, reducing the effluent quality of the nanofiltration membrane and the service life of the membrane module. Therefore, there is an urgent need for a targeted, efficient and non-destructive composite chemical cleaning reagent and cleaning method for treating contaminated nanofiltration membranes in polymer flooding oil production wastewater.
发明内容 Contents of the invention
为了解决现有纳滤膜化学清洗剂清洗效能不佳和对膜体具有破坏性的问题,本发明针对聚驱采油废水的纳滤处理技术,开发了一种具有工艺针对性的高效处理聚驱采油废水用纳滤膜清洗剂及清洗方法。 In order to solve the problems of poor cleaning performance of existing nanofiltration membrane chemical cleaning agents and damage to the membrane body, the present invention develops a technology-specific and efficient polymer flooding treatment technology for the nanofiltration treatment technology of polymer flooding oil production wastewater. Nanofiltration membrane cleaning agent and cleaning method for oil production wastewater.
本发明的目的是通过如下技术方案实现的: The purpose of the present invention is achieved through the following technical solutions:
一种处理聚驱采油废水用纳滤膜清洗剂,由EDTA、焦磷酸钠、SDS和水配制而成,各成分的含量为:0.03~0.07wt.%EDTA、0.15~0.25wt.%焦磷酸钠、0.15~0.25wt.%SDS,其配制方法为:将0.03~0.07%EDTA、0.15~0.25wt.%焦磷酸钠和0.15~0.25wt.%SDS充分搅拌溶解,然后再用NaOH将该溶液的pH调至10.5~11.5即可。 A nanofiltration membrane cleaning agent for treating polymer flooding oil production wastewater, which is prepared from EDTA, sodium pyrophosphate, SDS and water, and the content of each component is: 0.03~0.07wt.%EDTA, 0.15~0.25wt.%pyrophosphoric acid Sodium, 0.15~0.25wt.%SDS, the preparation method is: fully stir and dissolve 0.03~0.07%EDTA, 0.15~0.25wt.% sodium pyrophosphate and 0.15~0.25wt.%SDS, and then use NaOH to dissolve the solution The pH can be adjusted to 10.5~11.5.
对处理聚驱采油废水中受污染纳滤膜进行化学清洗时,首先用上述复合化学清洗试剂清洗15~30min,然后采用pH=2的盐酸溶液清洗10~20min,最后再用清水对膜组件冲刷清洗即可。 When chemically cleaning the contaminated nanofiltration membrane in the treatment of polymer flooding oil production wastewater, firstly use the above-mentioned compound chemical cleaning reagent to clean for 15-30 minutes, then use the hydrochloric acid solution with pH=2 to clean for 10-20 minutes, and finally rinse the membrane module with clean water Just wash it.
采用本发明的复合化学清洗试剂对处理聚驱采油废水中受污染的纳滤膜进行化学清洗,结果表明清洗后纳滤膜的通量恢复率可达99%以上,且恢复的通量能够较长时间地得以保持。此外,进一步采用多种测试和表征手段对经过该清洗过程的纳滤膜进行了研究,结果表明该复合清洗试剂并未对纳滤膜的其他性能造成破坏,清洗后纳滤膜的脱盐率、亲水性、微观形貌以及红外光谱均与新膜相差无几,充分说明该清洗方案有效实现了受污染纳滤膜的“再生”。 The composite chemical cleaning reagent of the present invention is used to chemically clean the polluted nanofiltration membrane in the treatment of polymer flooding oil recovery wastewater. The results show that the flux recovery rate of the nanofiltration membrane after cleaning can reach more than 99%, and the recovered flux can be compared with be maintained for a long time. In addition, a variety of testing and characterization methods were further used to study the nanofiltration membrane after the cleaning process. The results showed that the composite cleaning reagent did not damage other properties of the nanofiltration membrane. After cleaning, the desalination rate, The hydrophilicity, microscopic morphology, and infrared spectrum are almost the same as those of the new membrane, which fully demonstrates that the cleaning scheme effectively realizes the "regeneration" of the contaminated nanofiltration membrane.
附图说明 Description of drawings
图1为不同纳滤膜的脱盐率; Figure 1 shows the desalination rate of different nanofiltration membranes;
图2为不同纳滤膜的原子力显微镜图像; Figure 2 is an atomic force microscope image of different nanofiltration membranes;
图3为不同纳滤膜的接触角; Fig. 3 is the contact angle of different nanofiltration membranes;
图4为不同纳滤膜的红外光谱。 Figure 4 is the infrared spectrum of different nanofiltration membranes.
具体实施方式 Detailed ways
下面对本发明的技术方案作进一步的说明,但并不局限于此,凡是对本发明技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,均应涵盖在本发明的保护范围中。 The technical solution of the present invention will be further described below, but it is not limited thereto. Any modification or equivalent replacement of the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention should be covered by the protection scope of the present invention middle.
具体实施方式一:本实施方式提供了一种处理聚驱采油废水用纳滤膜清洗剂,由EDTA、焦磷酸钠、SDS和水配制而成,各成分的含量为:0.05wt.%EDTA、0.2wt.%焦磷酸钠、0.2wt.%SDS,其配制方法为:在清水中加入0.05wt.%的EDTA、0.2wt.%的焦磷酸钠、0.2wt.%的SDS,充分搅拌溶解后再用NaOH将该溶液的pH调制11即可。 Embodiment 1: This embodiment provides a nanofiltration membrane cleaning agent for treating polymer flooding oil production wastewater, which is formulated from EDTA, sodium pyrophosphate, SDS and water. The content of each component is: 0.05wt.%EDTA, 0.2wt.% sodium pyrophosphate, 0.2wt.% SDS, the preparation method is: add 0.05wt.% EDTA, 0.2wt.% sodium pyrophosphate, 0.2wt.% SDS to clean water, stir and dissolve Then adjust the pH of the solution to 11 with NaOH.
对处理聚驱采油废水中受污染纳滤膜进行化学清洗时,首先用上述复合化学清洗试剂清洗20分钟,然后采用pH=2的盐酸溶液清洗15分钟,最后再用清水对膜组件冲刷清洗即可,清洗后纳滤膜的通量恢复率可达99%以上,清洗前后纳滤膜的脱盐率、亲水性、微观形貌以及红外光谱的变化情况如图1-4所示。 When chemically cleaning the contaminated nanofiltration membrane in the treatment of polymer flooding oil production wastewater, first use the above-mentioned compound chemical cleaning reagent to clean for 20 minutes, then use the hydrochloric acid solution with pH=2 to clean for 15 minutes, and finally rinse the membrane module with clean water. Yes, the flux recovery rate of the nanofiltration membrane after cleaning can reach more than 99%. The changes of the desalination rate, hydrophilicity, microscopic morphology and infrared spectrum of the nanofiltration membrane before and after cleaning are shown in Figure 1-4.
图1表明受污染纳滤膜的脱盐率达到了91.55%,明显高于新膜的86.21%,这是由于膜上的污染层强化了纳滤过程对盐离子的截留能力;当受污染纳滤膜经过优化清洗方案的清洗后,对氯化钠的截留率由91.55%降至了87.62%,与新膜的86.21%非常接近,由此说明选定的化学清洗方案不仅有效去除了膜上的污染物,而且并未对纳滤膜的脱盐性能造成破坏。 Figure 1 shows that the desalination rate of the polluted nanofiltration membrane has reached 91.55%, which is significantly higher than the 86.21% of the new membrane. After the membrane was cleaned by the optimized cleaning scheme, the rejection rate of sodium chloride dropped from 91.55% to 87.62%, which was very close to the 86.21% of the new membrane, which indicated that the selected chemical cleaning scheme not only effectively removed the Pollutants, and did not damage the desalination performance of the nanofiltration membrane.
图2表明当纳滤膜被污染后,表面原有的凸起状结构已经被一层厚实的粘性物质完全掩盖,难以再发现新膜具有的凸起结构,这也正是膜通量下降的原因所在,而采用优化清洗方案清洗后,纳滤膜上密实的污染层已经被清除,凹凸状结构重新显现,且膜面形貌特征与新膜几乎相同,从微观形貌的角度说明所定的优化清洗方案能够有效去除膜污染物质,同时并未对膜面固有结构造成破坏。 Figure 2 shows that when the nanofiltration membrane is polluted, the original convex structure on the surface has been completely covered by a thick layer of viscous substance, and it is difficult to find the convex structure of the new membrane, which is exactly the reason for the decrease of membrane flux. The reason is that after cleaning with the optimized cleaning scheme, the dense pollution layer on the nanofiltration membrane has been removed, and the concave-convex structure reappears, and the morphology of the membrane surface is almost the same as that of the new membrane. From the perspective of microscopic morphology, the determined The optimized cleaning scheme can effectively remove membrane fouling substances without causing damage to the inherent structure of the membrane surface.
图3表明污染后纳滤膜的接触角从最初的61.16°升高至了78.57°,污染层的出现降低了膜面的亲水性,这是疏水性的原油污染物所致。采用优化清洗方案清洗后,纳滤膜的由污染后的78.57°降至了59.62°,且稍微低于原膜的61.16°,说明膜上的污染组分已经被清除,恢复了它较为亲水的膜面特性,接触角比原膜稍低可能是由于清洗时残留在膜上的表面活性剂所致。 Figure 3 shows that the contact angle of the nanofiltration membrane after pollution increased from the initial 61.16° to 78.57°, and the appearance of the fouling layer reduced the hydrophilicity of the membrane surface, which was caused by hydrophobic crude oil pollutants. After cleaning with the optimized cleaning scheme, the nanofiltration membrane's 78.57° after pollution dropped to 59.62°, which was slightly lower than the 61.16° of the original membrane, indicating that the polluted components on the membrane had been removed, and it was restored to be more hydrophilic The surface characteristics of the film, the slightly lower contact angle than the original film may be caused by the surfactant remaining on the film during cleaning.
图4表明污染后的纳滤膜分别在2850cm-1、2919 cm-1、3327 cm-1处出现了明显的吸收峰,其中 2850cm-1和2919 cm-1为原油污染物的特征吸收峰,而3327 cm-1为APAM的特征吸收峰,当采用优化清洗方案清洗后,这三处的吸收峰得以消失,表面该两类污染物已经被清洗去除。清洗后纳滤膜与原膜相比,分别在2926 cm-1和2855 cm-1处出现了一个较弱的吸收峰,这可能是清洗过程中残留在纳滤膜上的表面活性剂中疏水端上的C-H不对称与对称收缩振动吸收峰,与清洗后纳滤膜的接触角低于原膜的解释一致。而3200 cm-1~3700 cm-1之间的吸收峰与原膜相比较宽,这可能是由于测定时膜片干燥不充分,残留水分中的O-H吸收所致,除此之外,清洗后纳滤膜与原膜的红外光谱几乎一致,说明化学清洗并未对膜体造成损伤。 Figure 4 shows that the nanofiltration membrane after pollution has obvious absorption peaks at 2850cm-1, 2919 cm-1, and 3327 cm-1, respectively, and 2850cm-1 and 2919 cm-1 are the characteristic absorption peaks of crude oil pollutants, And 3327 cm-1 is the characteristic absorption peak of APAM. After cleaning with optimized cleaning scheme, these three absorption peaks disappear, and the two types of pollutants on the surface have been cleaned and removed. Compared with the original membrane, the nanofiltration membrane has a weaker absorption peak at 2926 cm-1 and 2855 cm-1 after cleaning, which may be due to the hydrophobicity of the surfactant remaining on the nanofiltration membrane during the cleaning process. The C-H asymmetry and symmetry contraction vibration absorption peaks on the end are consistent with the explanation that the contact angle of the nanofiltration membrane after cleaning is lower than that of the original membrane. The absorption peak between 3200 cm-1 and 3700 cm-1 is wider than that of the original film, which may be due to the insufficient drying of the film during the measurement and the absorption of O-H in the residual water. In addition, after cleaning The infrared spectrum of the nanofiltration membrane is almost the same as that of the original membrane, indicating that the chemical cleaning did not cause damage to the membrane.
具体实施方式二:本实施方式与具体实施方式一不同的是,各成分的含量为:0.04wt.%EDTA、0.18wt.%焦磷酸钠、0.18wt.%SDS。 Embodiment 2: This embodiment differs from Embodiment 1 in that the content of each component is: 0.04wt.% EDTA, 0.18wt.% sodium pyrophosphate, 0.18wt.% SDS.
具体实施方式三:本实施方式与具体实施方式一不同的是,各成分的含量为:0.06wt.%EDTA、0.23wt.%焦磷酸钠、0.23wt.%SDS。 Embodiment 3: This embodiment is different from Embodiment 1 in that the content of each component is: 0.06wt.% EDTA, 0.23wt.% sodium pyrophosphate, 0.23wt.% SDS.
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| CN105056765A (en) * | 2015-08-20 | 2015-11-18 | 太仓市金鹿电镀有限公司 | Cleaning method of organic pollutants on ultrafiltration membrane surface and preparation method of cleaning solution for organic pollutants on ultrafiltration membrane surface |
| CN105443104A (en) * | 2015-06-16 | 2016-03-30 | 中国石油化工股份有限公司 | Plug removing method of acidized polymer-flooding plugged well |
| CN108031297A (en) * | 2017-12-06 | 2018-05-15 | 常州朋悦纺织品有限公司 | A kind of ceramic membrane cleaning agent |
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| WO2001023411A2 (en) * | 1999-09-30 | 2001-04-05 | New England Biolabs, Inc. | Incorporation of modified nucleotides by archaeon dna polymerases and related methods |
| US20140018250A1 (en) * | 2012-07-13 | 2014-01-16 | Alexander Abbas | Compositions and methods for the treatment of immune related diseases |
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- 2014-12-12 CN CN201410763489.8A patent/CN104474905B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001023411A2 (en) * | 1999-09-30 | 2001-04-05 | New England Biolabs, Inc. | Incorporation of modified nucleotides by archaeon dna polymerases and related methods |
| US20140018250A1 (en) * | 2012-07-13 | 2014-01-16 | Alexander Abbas | Compositions and methods for the treatment of immune related diseases |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105443104A (en) * | 2015-06-16 | 2016-03-30 | 中国石油化工股份有限公司 | Plug removing method of acidized polymer-flooding plugged well |
| CN105443104B (en) * | 2015-06-16 | 2018-01-23 | 中国石油化工股份有限公司 | Polymer flooding blocks method for removing blockage after well acidizing |
| CN105056765A (en) * | 2015-08-20 | 2015-11-18 | 太仓市金鹿电镀有限公司 | Cleaning method of organic pollutants on ultrafiltration membrane surface and preparation method of cleaning solution for organic pollutants on ultrafiltration membrane surface |
| CN108031297A (en) * | 2017-12-06 | 2018-05-15 | 常州朋悦纺织品有限公司 | A kind of ceramic membrane cleaning agent |
Also Published As
| Publication number | Publication date |
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| CN104474905B (en) | 2016-03-02 |
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