CN104281133A - Upper computer alarm system - Google Patents
Upper computer alarm system Download PDFInfo
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- CN104281133A CN104281133A CN201410499809.3A CN201410499809A CN104281133A CN 104281133 A CN104281133 A CN 104281133A CN 201410499809 A CN201410499809 A CN 201410499809A CN 104281133 A CN104281133 A CN 104281133A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 2
- 230000003993 interaction Effects 0.000 abstract description 2
- 238000003384 imaging method Methods 0.000 abstract 1
- 230000000875 corresponding effect Effects 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 13
- 229910052785 arsenic Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
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- Quality & Reliability (AREA)
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- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention relates to the field of automatic monitoring of electrical equipment and discloses an upper computer alarm system. The upper computer alarm system comprises an equipment side, an upper computer side and a server side, wherein the equipment side monitors the operation conditions of all sets of equipment in real time, transmits the operation condition information of the equipment to the upper computer side and immediately collects fault information and sends the fault information to the server side when faults occur; the upper computer side receives and displays the equipment operation condition information sent by the equipment side and receives and displays data codes sent by the server side; the server side comprises a fault code database, receives the fault information sent by the equipment side, converts the fault information into the corresponding data codes and sends the data codes to the upper computer side to be displayed. The upper computer alarm system can monitor the working states of the equipment in real time, an imaging operation interface is provided for operation personnel, a good human-computer interaction interface is achieved, the operation personnel can easily, accurately and visually conduct monitoring and make judgment quickly, and losses are reduced.
Description
Technical Field
The invention relates to the field of automatic monitoring of electrical equipment, in particular to an upper computer alarm system.
Background
Along with the gradual development of modern industry towards mechatronics, the automation, the intellectuality, the maximization and the continuous improvement of degree of complication of equipment, the economic loss that the enterprise brought is more and more big is taken place to equipment trouble. A plurality of problems and faults can occur in the production process of the whole combined workshop, some faults can be avoided, some faults need to be prevented, the faults which can be prevented generally need to be found in time, if people only need to frequently patrol, the manpower is delayed on one hand, and the patrol of people on the other hand can also cause careless mistakes and inaccurate patrol, so that the situation that the machine equipment is damaged easily due to untimely discovery is found out, and further the production effect is influenced
Therefore, real-time monitoring and fault alarming are imperative through the operation condition of the equipment, so that the selection of correct real-time monitoring and fault alarming technology of the equipment operation condition is an important means for ensuring the operation stability and reliability of a production system in modern industry.
Disclosure of Invention
The invention aims to solve the technical problem that time and labor are consumed when faults of machine equipment need to be manually observed and found in the production process of an original combined workshop.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: an upper computer alarm system, comprising: an equipment end, an upper computer end and a server end, wherein,
the equipment end is coupled with the upper computer end and the server end, monitors the running state of each piece of equipment in real time and transmits the running state information of the equipment to the upper computer end, and immediately acquires fault information and transmits the fault information to the server end when the equipment breaks down;
the upper computer end is coupled with the equipment end and the server end, receives equipment running state information sent by the equipment end for display, and receives a data code sent by the server end for display;
the server end comprises a fault code database, receives fault information sent by the equipment end, converts the fault information into corresponding data codes and sends the data codes to the upper computer end for display.
Further, the upper computer end comprises a touch screen, each part display area of each device of the device end is integrated on the touch screen, state information on each part display area is indicated by different colors formed by driving of an LED lamp array, when a certain part of a certain device normally operates, the part display area of the corresponding device of the LED lamp array on the touch screen is driven to display a first color, and when a certain part of a certain device fails to operate, the part display area of the corresponding device of the LED lamp array on the touch screen is driven to display a second color. The different colors are provided primarily for the convenience of the worker.
Furthermore, the equipment end is provided with a sensor and/or an electromagnetic detection switch for each part of each machine equipment.
Preferably, the process monitoring of each part of each equipment by the equipment end is realized by configuration software, has a good human-computer interaction interface, and monitors, controls and manages the automation equipment or the process through computer signals. .
Preferably, a buzzer alarm is further installed between the equipment end and the upper computer end and used for sending out buzzer alarm sound to prompt staff that equipment fails.
Compared with the prior art, the upper computer alarm system provided by the invention can monitor various working states of various devices in real time, provides a graphical operation interface for operators, is beneficial to the operators to accurately and visually monitor, can quickly make judgment, reduces loss and labor input, and can be widely applied to the field of industrial mechatronic production.
Drawings
FIG. 1 is a schematic structural diagram of an upper computer alarm system according to the present invention;
fig. 2 is a schematic view of an operation interface of a touch screen according to an embodiment of the present invention.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, product manufacturers may refer to a component by different names. The present specification and claims do not intend to distinguish between components that differ in name but not function. The following description is of the preferred embodiment for carrying out the invention, and is made for the purpose of illustrating the general principles of the invention and not for the purpose of limiting the scope of the invention. The scope of the present invention is defined by the appended claims.
The present invention will be described in further detail below with reference to the accompanying drawings, but the present invention is not limited thereto.
As shown in fig. 1, the alarm system of the upper computer 20 according to the present invention includes an equipment end 10, an upper computer 20 end, and a server end 30. The invention carries out centralized monitoring and alarming on all the equipment, and operators on duty can simultaneously monitor the equipment running conditions of different control rooms and process corresponding equipment faults according to the alarming content.
The device end 10 is coupled with the upper computer 20 end and the server end 30, the device end 10 monitors the operation state of each device in real time and transmits the state information of the operation of the device to the upper computer 20 end, and when the device fails, the device end immediately acquires the failure information and transmits the failure information to the server end 30.
Specifically, the device end 10 mainly includes various machine devices in a manufacturing plant, all the machine devices are to be monitored by the device end 10, including the device 1, the device 2, the device 3, and the like, the factors allowing the normal start and operation of the device 1 include the component 11, the component 12, the component 13, and the like, and many factors affecting the normal start and operation of each device exist, and whether a certain device can be started normally may be premised on the start of other devices, such as the normal start of the device 2 including the device 1 and a power switch therein. Taking a feed production line workshop as an example, a complete feed cooling production line generally needs a main induced draft fan, a thermal main induced draft fan, a hammer type scattering machine, an air locking discharger, a backflow fan and a disc discharger, in the main induced draft fan, devices and factors influencing the normal work of the main induced draft fan generally comprise a 4C1 main power switch, a 4C1 control power switch, a soft start and trip of the fan, a sudden stop of the main induced draft fan and a frequency conversion fault of the fan, in the thermal main induced draft fan, devices and factors influencing the normal work of the main induced draft fan generally comprise a 5C1 main power switch, a 5C1 control power switch, a fault of the main induced draft fan, a sudden stop of the main induced draft fan, shutters of the main induced draft fan, a dust collection; in the hammer type scattering machine, devices influencing the normal work of the hammer type scattering machine generally comprise a 4C2 main power switch, a 4C2 control power switch, a beating soft start trip, a beating emergency stop, a north side flow switch and a south side flow switch; in the air-locking discharger, factors influencing the normal work of the discharger generally comprise a 4C4 main power switch, a 4C4 control power switch, an air-locking device power switch, an air-locking emergency stop, a feeding system start and hammering operation; in the backflow fan, the devices and factors influencing the normal operation of the backflow fan generally comprise a 5C3 main power switch, a backflow soft start-jump source and an emergency stop of the backflow fan; in a disc discharger, the devices and factors affecting the normal operation of the disc discharger generally comprise a 4C4 main power switch, a discharger frequency conversion fault, a feeding system starting, a discharger thermal protection 1, a discharger thermal protection 2, a discharger emergency stop, an electronic belt operation and the like. The equipment end 10 monitors the operation conditions of the equipment end and the equipment end in real time, the monitoring is realized by directly or indirectly connecting corresponding circuits of the equipment end, the operation information of the equipment end is sent to the upper computer 20 and displayed on the upper computer 20, the displayed information mainly refers to the quality of the operation conditions of the equipment end, for example, when an air lock power switch of the air lock discharger fails to work, so that the air lock discharger cannot work, the failure can be displayed on the upper computer 20, and the failure display is distinguished by colors.
The upper computer 20 is coupled to the device 10 and the server 30, receives the device running state information sent by the device 10 for display, and receives the data code sent by the server 30 for display.
Specifically, the upper computer 20 includes a touch screen, each part display area of each device of the device end 10 is integrated on the touch screen, state information on each part display area is indicated by different colors formed by driving of an LED lamp array, when a certain part of a certain device normally operates, the part display area of the device corresponding to the LED lamp array on the touch screen is driven to display a first color, preferably green indication is adopted, and when a certain part of a certain device fails to operate, the part display area of the device corresponding to the LED lamp array on the touch screen is driven to display a second color, preferably red indication is adopted. For example, when the device and the factor that influence the work of lock wind tripper do not exist, when it can normally start, all devices that correspond lock wind tripper district on the touch-sensitive screen all show as first colour, for example green, when the lock wind tripper switch of lock wind tripper breaks down, lead to lock wind tripper unable operation, will show its colour that breaks down and applys at host computer 20, for example red, and the demonstration of its trouble is instructed through emitting diode's colour, and emitting diode is referred to as LED for short. Diodes made of gallium (Ga) with Arsenic (AS) and phosphorus (P) compounds radiate visible light when electrons recombine with holes, and are used AS indicator lights in circuits and instruments, or constitute alphanumeric displays. The gaas diode emits red light, the gan diode emits green light, and the sic diode emits yellow light. Through the indication of different colors, the operator can be clear at a glance which corresponding part of which equipment has a fault. Since all the factors affecting each device are taken into consideration and set on the touch screen, which device and which component on which device are in failure can be easily seen through the display on the touch screen. In addition, whether normal work of equipment is available can be displayed on the touch screen, and a fault code can also be displayed.
Fig. 2 is a schematic diagram of an interface display area of a touch screen according to the present invention, which takes into account each start-up permission factor of the device operation, and adopts a visual graphic mode, which is convenient and clear. The interface diagram is merely exemplary and not limited to the graphical mode.
It should be noted that all faults of the system are displayed by corresponding fault lamps, as long as a fault exists all the time, the corresponding fault lamps are turned on or appear in a certain set color, such as red, until the fault is eliminated, the fault lamps are automatically turned off, and when the device is started and operated normally again, the corresponding indicator lamps on the touch screen jump to another set color, such as green. The touch screen structure can be used for detailing detailed information of equipment faults, information such as which equipment faults appear in which area of which production line can be detailed, the information can be displayed in real time through the equipment panel, related personnel are informed to timely arrive at the site to remove the equipment faults, and smooth production is guaranteed.
The server 30 includes a fault code database, receives the fault information sent by the device 10, converts the fault information into a corresponding data code, and sends the data code to the upper computer 20 for display.
When equipment breaks down in the operation process, fault information is immediately collected, on one hand, indication is carried out at the upper computer 20 end to indicate that a certain device of certain equipment breaks down, on the other hand, the fault information is sent to the server end 30, the server end 30 automatically searches and generates fault codes according to the fault information and displays the fault codes on the touch screen, and therefore an operator can know where the equipment breaks down clearly, and can find a scheme for solving the problem easily through the fault codes.
The process monitoring of each component of each device by the device terminal 10 is realized by using configuration software.
Configuration software is also called configuration monitoring system software. Translated from the English SCADA, Supervisory control and Data Acquisition. It refers to some dedicated software for data acquisition and process control. The software platform and the development environment are positioned at the first level of the monitoring layer of the automatic control system, a flexible configuration mode is used, a general-purpose software tool for quickly constructing the monitoring function of the industrial automatic control system is provided for a user, and the operation of the software tool depends on an industrial computer.
Touch panel (Touch panel) is an inductive liquid crystal display device capable of receiving input signals such as Touch, when a graphic button on a screen is touched, a Touch feedback system on the screen can drive various connecting devices according to a pre-programmed program, so that the Touch panel can be used for replacing a mechanical button panel, and vivid video and audio effects can be produced by a liquid crystal display picture. Control instructions are sent to the touch screen and the industrial personal computer with the configuration, so that the touch screen and the industrial personal computer with the configuration can be regarded as the upper computer 20, the PLC receives the instructions to complete corresponding actions, the PLC can be regarded as the lower computer at the moment, and some data on site or equipment running states and fault information can be fed back to the touch screen or the industrial personal computer through the communication, and an operator can conveniently monitor the running state of the equipment.
In order to improve the alarm strength, a buzzer alarm is further installed between the equipment end 10 and the upper computer 20. When equipment breaks down, the buzzer sends out alarm sound at the same time, the attention of workers is prompted, and the execution force is increased.
In order to improve the manufacturing execution capacity of a production workshop, one important factor is to ensure the production continuity, the strain capacity for quickly responding to random faults is required, the effectiveness and the connectivity of equipment management are effectively improved, accurate alarm of fault information can be realized, the current situation that fault alarm information is unclear is solved, and particularly, fault generation factors can be clearly shown through 'picture' display on a touch screen, so that the method is clear at a glance.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. An upper computer alarm system, characterized in that, the system includes: the system comprises an equipment end, an upper computer end and a server end; wherein,
the equipment end is coupled with the upper computer end and the server end, monitors the running state of each piece of equipment in real time and transmits the running state information of the equipment to the upper computer end, and immediately acquires fault information and transmits the fault information to the server end when the equipment breaks down;
the upper computer end is coupled with the equipment end and the server end, receives equipment running state information sent by the equipment end for display, and receives a data code sent by the server end for display;
the server end comprises a fault code database, receives fault information sent by the equipment end, converts the fault information into corresponding data codes and sends the data codes to the upper computer end for display.
2. The upper computer alarm system of claim 1, wherein the upper computer end comprises a touch screen, each display area of each device of the device end is integrated on the touch screen, status information on each display area is indicated by different colors formed by driving of the LED lamp array, when a certain component of a certain device normally operates, the LED lamp array is driven to display a first color on the display area of the corresponding device on the touch screen, and when a certain component of a certain device fails to operate, the LED lamp array is driven to display a second color on the display area of the corresponding device on the touch screen.
3. The upper computer alarm system as claimed in claim 1, wherein the equipment end is provided with a sensor and/or an electromagnetic detection switch for each part of the machine equipment.
4. The upper computer alarm system of claim 3, wherein the process monitoring of each component of each device by the device side is implemented by configuration software.
5. The upper computer alarm system of claim 4, wherein a buzzer alarm is further installed between the device end and the upper computer end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410499809.3A CN104281133A (en) | 2014-09-25 | 2014-09-25 | Upper computer alarm system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410499809.3A CN104281133A (en) | 2014-09-25 | 2014-09-25 | Upper computer alarm system |
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| CN104281133A true CN104281133A (en) | 2015-01-14 |
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| CN201410499809.3A Pending CN104281133A (en) | 2014-09-25 | 2014-09-25 | Upper computer alarm system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109164790A (en) * | 2018-09-27 | 2019-01-08 | 合肥昌燎科技有限公司 | A kind of automation control appliance failure safe detection processing method |
| CN109991561A (en) * | 2019-04-11 | 2019-07-09 | 珠海格力智能装备有限公司 | Testing method and system, household appliance and terminal module |
| CN110795414A (en) * | 2019-11-01 | 2020-02-14 | 北京北方华创微电子装备有限公司 | Alarm analysis method and device for semiconductor equipment |
| CN113641143A (en) * | 2021-08-06 | 2021-11-12 | 福建金运软件有限公司 | PLC pushing algorithm |
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Application publication date: 20150114 |