CN104176301B - A kind of hyper-speed wrapping machine data acquisition system - Google Patents

Abstract

The present invention relates to a kind of hyper-speed wrapping machine data acquisition system, does this system comprise H1000? IPC system, W1000? IPC system, C800BV? IPC system, Material? Automation? IPC system, WCF client, information monitoring module, information feedback module and operated client; WCF service end for the Soft-PLC communication be deployed in each IPC system, gather all device datas; Do the equipment such as IPC system of the present invention, server, operated client, realize GD? the data acquisition of H1000 hyper-speed wrapping machine, sets up the data acquisition platform based on WCF push mode, solves the data acquisition technology problem based on Beckoff Soft-PLC.Meanwhile, adopt the communication mechanism based on WCF, solve the interoperability difficult problem between operating system; The data acquisition technology adopting WCF technology is safe and dependable.

Description

A data acquisition system for ultra-high-speed packaging machine

technical field

The invention relates to a data acquisition system, in particular to an ultra-high-speed packaging machine data acquisition system for a cigarette production enterprise.

Background technique

With the continuous development of information technology, the equipment level of tobacco companies has also achieved rapid development. Especially the packaging machines of tobacco companies have experienced logic circuit control equipment, hardware PLC control equipment, and the latest soft PLC control equipment.

Hangzhou Cigarette Factory currently has the world's most advanced GDH1000 packaging machine, whose production rate reaches 1,000 packs of cigarettes per minute. The control system of the equipment adopts Bechhoff's soft PLC control system. The main advantages of this control system are:

●Based on PC control system, Beckhoff has created a series of standards to meet the various needs of different industries. This requires the development of a unified, open system that can be fully upgraded.

●Integrated with PLC and motion control functions, it can control all process steps of high-performance packaging machinery. A wide variety of software modules are available for different packaging tasks such as cam discs, multi-axis synchronization and interpolation movements. Due to the use of highly flexible master/slave axis combination scheme and various high-performance motion control functions.

●The open communication interface can be integrated into the existing visualization and control system: through the Windows operating system, more software components can be installed on the same hardware. As an open, unified platform, the Industrial PC facilitates communication between selected components.

●Extreme speed control technology: easily create ultra-high-speed, high-precision control solutions for packaging machinery through standard components, and realize high-precision color mark control through distributed clock functions.

For the GDH1000 packaging machine, this equipment has four sub-machines in total. It adopts Beckhoff's soft PLC control system. The equipment can control the four sub-machines to operate independently, that is, the equipment has four control systems, which realizes an independent and unified control structure. So how to effectively, efficiently, stably, and reliably complete the data collection of this ultra-high-speed device has become a difficult and key issue in the data collection technology solution.

Due to the ultra-high-speed operation of GDH1000, real-time monitoring of various process parameters of the equipment and the operating status of each component of the equipment is the focus of controlling product quality and the core issue of reducing production waste.

Contents of the invention

In order to solve the above-mentioned technical problems, the purpose of the patent of the present invention is to provide an ultra-high-speed packaging machine data acquisition system, which solves the technical problem of data acquisition based on Beckoff soft PLC.

In order to achieve the above object, the present invention adopts the following technical solutions:

An ultra-high-speed packaging machine data acquisition system, the system includes H1000IPC system, W1000IPC system, C800BVIPC system, MaterialAutomationIPC system, WCF client, information monitoring module, information feedback module and operation client; described H1000IPC system, W1000IPC system, The C800BVIPC system and the MaterialAutomationIPC system are connected and communicate with each control point of the ultra-high-speed packaging machine to realize the control of the operation of the equipment; and the WCF server is set on the H1000IPC system, W1000IPC system, C800BVIPC system and MaterialAutomationIPC system, and the WCF server is used for Communicate with the soft PLC deployed on each IPC system to collect all device data; each WCF server is connected to the WCF client, and the WCF client and WCF server maintain a long-term connection state to receive all data collected by the WCF server in real time ; The WCF client is connected to the information monitoring module, and the information monitoring module is connected to the information feedback module. The information monitoring module collects equipment operation data through the WCF client, according to the enterprise's process standards and equipment operation monitoring indicators , judging whether the process parameters of the equipment meet the manufacturing standards of the enterprise, whether the operating efficiency of the equipment meets the efficiency management requirements, and submitting the information to the information feedback module; the information feedback module receives the information submitted by the information monitoring module , and feed back information to the operation client; the information feedback module is connected to the operation client, and the operation client receives the information fed back by the information feedback module and displays it in real time on the operation client, Prompt the operator to pay attention to and control the operation of the equipment.

Preferably, the equipment data collected by the WCF server includes: output data, rejection data, process parameter data, production efficiency data, equipment operation status and waste product data.

The beneficial effect of the present invention is that: IPC system, server, operation client and other equipment realize the data acquisition of GDH1000 ultra-high-speed packaging machine, establish a data acquisition platform based on WCF push mode, and solve the technical problem of data acquisition based on Beckoff soft PLC . At the same time, the communication mechanism based on WCF solves the problem of interoperability between operating systems; the data acquisition technology using WCF technology is safe and reliable.

Description of drawings

Figure 1 is a schematic diagram of the composition of the present invention.

detailed description

The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings.

As shown in Figure 1, an ultra-high-speed packaging machine data acquisition system includes H1000IPC system 1, W1000IPC system 2, C800BVIPC system 3, MaterialAutomationIPC system 4, WCF server 5, information monitoring module 6, information feedback module 7, and operating customers Terminal 8. The H1000IPC system 1, W1000IPC system 2, C800BVIPC system 3 and MaterialAutomationIPC system 4 are connected and communicated with each control point of the ultra-high-speed packaging machine to realize the control of the operation of the equipment; real-time collection of equipment process parameters and equipment operating status, and realize Send parameter adjustment instructions to the device. And on H1000IPC system 1, W1000IPC system 2, C800BVIPC system 3 and MaterialAutomationIPC system 4, WCF server is respectively set up, WCF server is used to communicate with Beckhoff soft PLC, collect equipment data, including: production data, rejection data, process parameters Data, production efficiency data, equipment operating status, waste data, etc. Each WCF server is connected to the WCF client 5 to establish a connection with the WCF server and collect device data collected by the WCF server in real time. The WCF client 5 is connected to the information monitoring module 6, and the data collected by the WCF client is used for abnormal judgment according to the enterprise's process standards and equipment assessment standards. When an abnormality occurs, the abnormal information is fed back to the information feedback Module 6. The information monitoring module 6 is connected to the information feedback module 7, the information feedback module 7 is connected to the operation client 8, the information feedback module 7 receives the data submitted by the information monitoring module, and feeds back information to the operation The client terminal 8 and the information feedback module 8 will prompt the operator in real time with the received information fed back by the information feedback module 7 to help the operator discover abnormal conditions in the operation process of the equipment in time and deal with them according to the corresponding operating procedures .

Claims (2)

1. A super-high-speed packaging machine data acquisition system, characterized in that: the system includes H1000IPC system, W1000IPC system, C800BVIPC system, MaterialAutomationIPC system, WCF client, information monitoring module, information feedback module and operation client; H1000IPC system, W1000IPC system, C800BVIPC system and MaterialAutomationIPC system are connected and communicate with each control point of the ultra-high-speed packaging machine to realize the control of equipment operation; and WCF server is set on H1000IPC system, W1000IPC system, C800BVIPC system and MaterialAutomationIPC system respectively , the WCF server is used to communicate with the soft PLC deployed on each IPC system to collect all device data; each WCF server is connected to the WCF client, and the WCF client and the WCF server maintain a long-term connection state and receive WCF in real time. All data collected by the server; the WCF client is connected to the information monitoring module, and the information monitoring module is connected to the information feedback module. Standards, equipment operation monitoring indicators, judge whether the process parameters of the equipment meet the manufacturing standards of the enterprise, whether the equipment operation efficiency meets the efficiency management requirements, and submit the information to the information feedback module; the information feedback module receives the information submitted by the information monitoring module, and feed back the information to the operation client; the information feedback module is connected to the operation client, and the operation client receives the information fed back by the information feedback module, and The real-time display on the operation client prompts the operator to pay attention to and control the operation of the equipment. 2. A data acquisition system for an ultra-high-speed packaging machine according to claim 1, wherein the equipment data collected by the WCF server includes: output data, rejection data, process parameter data, production efficiency data, equipment operating status and scrap data.