CN104160088A - A method and a system for treating liquid flows at a chemical pulp mill - Google Patents
A method and a system for treating liquid flows at a chemical pulp mill Download PDFInfo
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- CN104160088A CN104160088A CN201380013881.4A CN201380013881A CN104160088A CN 104160088 A CN104160088 A CN 104160088A CN 201380013881 A CN201380013881 A CN 201380013881A CN 104160088 A CN104160088 A CN 104160088A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0021—Introduction of various effluents, e.g. waste waters, into the pulping, recovery and regeneration cycle (closed-cycle)
- D21C11/0028—Effluents derived from the washing or bleaching plants
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0021—Introduction of various effluents, e.g. waste waters, into the pulping, recovery and regeneration cycle (closed-cycle)
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0014—Combination of various pulping processes with one or several recovery systems (cross-recovery)
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0064—Aspects concerning the production and the treatment of green and white liquors, e.g. causticizing green liquor
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/12—Combustion of pulp liquors
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
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Abstract
Description
发明领域field of invention
本发明涉及一种在化学纸浆厂处理液流的方法和系统。The present invention relates to a method and system for treating liquid streams in a chemical pulp mill.
背景技术Background technique
通常在废水处理设施中处理化学纸浆厂的流出物,以减少对环境有害的化学物的量。存在许多促动因素来降低水的使用以及流出物的体积,例如供应原水的成本,可能受限的供水,节省能量,以及降低纤维和化学损耗的可能性。目前,纸浆厂通常建立在有非常严格环保要求的区域和环境中。例如,对化学纸浆厂使用的水的量可能有严格限制。因此,有可能由于水资源而无法在其它方面符合要求的地点建立纸浆厂。在许多情况中,需要更清洁的环境,要求纸浆厂生产的物质对环境的危害更小。因此,目前重要的是寻找一种方案,以发现更封闭的水循环方法。Chemical pulp mill effluents are often treated in wastewater treatment facilities to reduce the amount of environmentally harmful chemicals. There are many motivating factors to reduce water usage and effluent volumes, such as the cost of supplying raw water, potentially limited water supplies, energy savings, and the potential for reduced fiber and chemical losses. Currently, pulp mills are usually built in areas and environments with very strict environmental protection requirements. For example, there may be severe restrictions on the amount of water used in chemical pulp mills. Therefore, it may be impossible to establish a pulp mill in an otherwise satisfactory location due to water resources. In many cases, the need for a cleaner environment requires pulp mills to produce materials that are less harmful to the environment. Therefore, it is now important to look for a solution to discover a more closed method of the water cycle.
发明内容Contents of the invention
本发明揭示一种在化学纸浆厂处理液流的方法和系统。本发明的一些方面的特征在独立权利要求1和10中陈述。从属权利要求中公开了本发明的各种实施方式。The present invention discloses a method and system for treating liquid streams in a chemical pulp mill. Some aspects of the invention are characterized in the independent claims 1 and 10 . Various embodiments of the invention are disclosed in the dependent claims.
依据本发明的系统包括:The system according to the invention includes:
-至少一个木材处理装置,- at least one wood treatment unit,
-粗浆制备装置,其包括用于生产纸浆的煮制,洗涤,筛分和氧去木质阶段,- a brown stock preparation plant comprising cooking, washing, screening and oxygen delignification stages for the production of pulp,
-漂白装置,其包括漂白阶段以漂白所生产的纸浆,该漂白装置包括纳氏(Nash)泵密封水和/或漂白滤液,- a bleaching plant comprising a bleaching stage to bleach the produced pulp, the bleaching plant comprising Nash pump seal water and/or bleach filtrate,
-化学回收装置,其可包括喷射冷凝器冷却水和/或真空泵密封水,- chemical recovery unit, which may include jet condenser cooling water and/or vacuum pump seal water,
-回收锅炉,其还产生锅炉排水,以及- recovery boiler, which also produces boiler drainage, and
-蒸发器,其产生冷凝物。- An evaporator, which produces condensate.
该系统可包括纸浆干燥机。但是,该系统也可以不包括所述纸浆干燥机。The system may include a pulp dryer. However, the system may also not include said pulp dryer.
优选地,至少一部分工艺用水被输送到重新用作纸浆厂的工艺用水。Preferably, at least a part of the process water is sent to be reused as process water in the pulp mill.
优选地,在化学纸浆厂处理液流的方法包括将来自漂白装置的EOP漂白滤出液输送到重新用作以下至少一个纸浆厂处理阶段中的工艺用水:1)木材处理和2)废水处理设施的重力分选台喷淋水。作为替代或补充,在化学纸浆厂处理液流的方法包括将来自废水处理设施的第二澄清器的水输送到重新用作以下至少一个纸浆厂处理阶段中的工艺用水:1)木材处理和2)废水处理设施的重力分选台喷淋水。Preferably, the method of treating liquor streams in a chemical pulp mill comprises conveying EOP bleach filtrate from a bleaching plant to be reused as process water in at least one of the following pulp mill treatment stages: 1) wood treatment and 2) wastewater treatment facilities The gravity sorting table is sprayed with water. Alternatively or additionally, the method of treating liquid streams in a chemical pulp mill comprises conveying water from a second clarifier of a wastewater treatment facility to be reused as process water in at least one of the following pulp mill treatment stages: 1) wood treatment and 2 ) Gravity sorting table spray water of wastewater treatment facility.
用于在化学纸浆厂处理液流的方法还可以包括使用其它水。用于在化学纸浆厂处理液流的方法还可以包括将来自漂白装置的纳氏(Nash)泵密封水输送到重新用作至少一个纸浆厂处理阶段的工艺用水。因此,用于在化学纸浆厂处理液流的方法还可以包括将来自纸浆干燥机的白水输送到重新用作至少一个纸浆厂处理阶段的工艺用水。用于在化学纸浆厂处理液流的方法还可以包括将来自蒸发器的冷凝物输送到重新用作至少一个纸浆厂处理阶段的工艺用水。The method for treating liquid streams in chemical pulp mills may also include the use of other water. The method for treating liquid streams in a chemical pulp mill may further comprise conveying Nash pump seal water from a bleaching plant to be reused as process water for at least one pulp mill treatment stage. Accordingly, the method for treating liquid streams in a chemical pulp mill may also comprise conveying white water from a pulp dryer to be reused as process water for at least one pulp mill treatment stage. The method for treating liquid streams in a chemical pulp mill may further comprise conveying condensate from the evaporator to be reused as process water for at least one pulp mill treatment stage.
用于在化学纸浆厂处理液流的方法还可以包括将来自化学回收装置的喷射冷凝器冷却水输送到重新用作至少一个纸浆厂处理阶段的工艺用水。用于在化学纸浆厂处理液流的方法还可以包括将来自化学回收装置的真空泵密封水输送到重新用作至少一个纸浆厂处理阶段的工艺用水。用于在化学纸浆厂处理液流的方法还可以包括将来自回收锅炉的锅炉排水输送到重新用作至少一个纸浆厂处理阶段的工艺用水。The method for treating liquid streams in a chemical pulp mill may further comprise conveying jet condenser cooling water from a chemical recovery unit to be reused as process water for at least one pulp mill treatment stage. The method for treating liquid streams in a chemical pulp mill may further comprise conveying vacuum pump seal water from a chemical recovery unit to be reused as process water for at least one pulp mill treatment stage. The method for treating liquid streams in a chemical pulp mill may further comprise conveying boiler effluent from the recovery boiler to be reused as process water for at least one pulp mill treatment stage.
优选一种或两种上述其它水、更优选三种或四种上述其它水、最优选五种或六种上述其它水用于本发明。Preferably, one or two of the above-mentioned other waters, more preferably three or four of the above-mentioned other waters, most preferably five or six of the above-mentioned other waters are used in the present invention.
来自漂白装置的EOP漂白滤出液和/或来自废水处理设施第二澄清器的水被导向用于木材处理。它们可用于木材处理装置的圆木洗涤。作为替代或补充,它们可用于木材处理装置的切碎操作(chipping)。作为替代或补充,它们可用于木材处理装置的碎片筛分。作为替代或补充,它们可用于木材处理装置的碎片传输机。EOP bleach filtrate from the bleach plant and/or water from the second clarifier of the wastewater treatment facility is directed for wood treatment. They can be used for log washing in wood handling units. As an alternative or in addition, they can be used in chipping operations in wood treatment plants. As an alternative or in addition, they can be used for chip screening in wood treatment plants. As an alternative or in addition, they can be used in chip conveyors in wood handling plants.
还可以将至少一种上述水导向用于粗浆制备装置的氧去木质洗涤。还可以将至少一种上述水导向用于粗浆制备装置的稀释水。还可以将至少一种上述水导向用于漂白装置的鼓式置换洗涤器(DD洗涤器)盘。还可以将至少一种上述水导向用于漂白装置的洗涤步骤。还可以将至少一种上述水导向用于漂白装置的稀释水。还可以将至少一种上述水导向用于纸浆干燥机的干燥机喷淋水。还可以将至少一种上述水导向用于废水处理设施的重力分选台喷淋水。还可以将至少一种上述水导向用于化学回收装置的稀液槽。还可以将至少一种上述水导向用于化学回收装置的白液冷凝槽。It is also possible to direct at least one of the aforementioned waters to oxygen delignification washing for the brown stock preparation unit. It is also possible to direct at least one of the aforementioned waters to the dilution water for the brown stock preparation unit. It is also possible to direct at least one of the above waters to drum displacement scrubber (DD scrubber) pans for the bleach plant. It is also possible to direct at least one of the aforementioned waters to a washing step for the bleaching apparatus. It is also possible to direct at least one of the aforementioned waters to the dilution water for the bleaching plant. It is also possible to direct at least one of the aforementioned waters to dryer spray water for the pulp dryer. It is also possible to direct at least one of the above waters to gravity table spray water for use in wastewater treatment facilities. It is also possible to direct at least one of the aforementioned waters to a weak liquor tank for a chemical recovery unit. It is also possible to direct at least one of the aforementioned waters to a white liquor condensation tank for a chemical recovery unit.
但是,“粗浆制备装置的氧去木质洗涤”和“粗浆制备装置中的稀释水”优选排除在外,因为它们相比于其它而言不够优选。However, "Oxygen delignification washing of the brown stock preparation unit" and "Dilution water in the brown stock preparation unit" are preferably excluded because they are less preferred than the others.
所述方法优选包括将至少一部分来自纳氏泵密封水的工艺用水输送到以下一个、两个或三个阶段中:The method preferably comprises conveying at least a portion of the process water from the Nessler pump seal water to one, two or three of the following stages:
-至少一个粗浆制备阶段,- at least one brown stock preparation stage,
-至少一个漂白阶段,和- at least one bleaching stage, and
-至少一个化学回收阶段。- At least one chemical recovery stage.
所述方法优选包括将至少一部分来自苛性化喷射冷凝器冷却水和/或锅炉排水的工艺用水输送到以下一个、两个、三个、四个或五个阶段中:The method preferably includes conveying at least a portion of the process water from the causticizing jet condenser cooling water and/or boiler blowdown to one, two, three, four or five of the following stages:
-木材处理,- wood treatment,
-粗浆制备,- brown stock preparation,
-漂白,和/或- bleach, and/or
-废水处理设施,用于重力分选台喷淋水,和/或- waste water treatment facility for gravity sorting table spray water, and/or
-化学回收。- Chemical recycling.
在一个例子中,“废水处理设施,用于重力分选台喷淋水”从以上所列中排除。In one example, "wastewater treatment facility for gravity table spray water" is excluded from the above listing.
所述方法优选包括将至少一部分白泥过滤器真空泵用水和/或喷射冷凝器冷却水输送到化学回收的稀白液槽中。这样可以提高液体存量和O2处理后洗涤中更多次级冷凝物的使用。该方法优选地包括将至少一部分锅炉排水输送到化学回收的白液冷凝槽中。这样可以提高液体存量和O2处理后洗涤中更多次级冷凝物的使用。所述方法优选包括将至少一部分喷射冷凝器冷却水和/或渣滓过滤器真空泵用水输送到污泥处理区域的洗涤步骤。The method preferably includes conveying at least a portion of the lime mud filter vacuum pump water and/or jet condenser cooling water to the chemical recovery thin white liquor tank. This allows for higher liquid inventory and the use of more secondary condensate in post- O2 treatment washes. The method preferably includes conveying at least a portion of the boiler effluent to a chemical recovery white liquor condensate tank. This allows for higher liquid inventory and the use of more secondary condensate in post- O2 treatment washes. The method preferably includes a washing step of conveying at least a portion of the jet condenser cooling water and/or the refuse filter vacuum pump water to the sludge treatment area.
优选用于在化学纸浆厂处理液流的系统包括:Preferred systems for treating liquid streams in chemical pulp mills include:
-木材处理装置,- wood handling units,
-粗浆制备装置,其包括用于生产纸浆的煮制(包括消化器),洗涤,筛分和氧去木质阶段,- a brown stock preparation plant comprising cooking (including digester), washing, screening and oxygen delignification stages for the production of pulp,
-漂白装置,- bleaching device,
-化学回收装置,和- chemical recovery unit, and
-蒸发器。-Evaporator.
该系统包括用于输送至少一部分来自漂白装置的工艺用水的输送设备,该设备适合将EOP漂白滤出液输送到木材处理和/或废水处理设施的重力分选台喷淋器。作为补充或替代,该系统还包括适合将来自废水处理设施第二澄清器的水输送到木材处理和/或废水处理设施的重力分选台喷淋器的输送设备。The system includes delivery equipment for delivering at least a portion of the process water from the bleach plant, the equipment being adapted to deliver the EOP bleach filtrate to the gravity table showers of the wood treatment and/or wastewater treatment facility. Additionally or alternatively, the system also includes delivery means adapted to deliver water from the second clarifier of the wastewater treatment facility to the gravity table showers of the wood treatment and/or wastewater treatment facility.
输送到木材处理装置的水被输送到以下所列中的至少一个操作:Water sent to the wood treatment unit is sent to at least one of the operations listed below:
-木材处理装置的圆木洗涤,- log washing in wood handling units,
-木材处理装置的切碎操作,- chipping operations in wood handling plants,
-木材处理装置的碎片筛分,- debris screening in wood handling plants,
-木材处理装置的碎片输送器。- Chip conveyors for wood handling plants.
另外,该系统优选包括用于将至少一部分来自蒸发器的工艺用水输送到木材处理装置和/或粗浆制备装置和/或漂白装置和/或纸浆干燥机和/或化学回收装置的输送设备。Furthermore, the system preferably comprises a conveying device for conveying at least a part of the process water from the evaporator to a wood treatment unit and/or a brown stock preparation unit and/or a bleaching unit and/or a pulp dryer and/or a chemical recovery unit.
另外,该系统优选包括用于将至少一部分来自回收锅炉的工艺用水输送到化学回收装置的至少一个化学回收阶段和/或纸浆干燥机的输送设备。In addition, the system preferably comprises conveying means for conveying at least a portion of the process water from the recovery boiler to at least one chemical recovery stage of the chemical recovery plant and/or to the pulp dryer.
另外,该系统优选包括用于将至少一部分来自苛性化喷射冷凝器冷却水和/或锅炉排水输送到木材处理装置和/或粗浆制备装置和/或漂白装置和/或废水处理设施的重力分选台喷淋水和/或化学回收装置的化学回收阶段的输送设备。In addition, the system preferably includes a gravity separator for conveying at least a portion of cooling water from the causticizing jet condenser and/or boiler effluent to a wood treatment unit and/or a brown stock preparation unit and/or a bleaching unit and/or a waste water treatment unit. Optional spray water and/or conveying equipment for the chemical recovery stage of the chemical recovery unit.
另外,该系统优选包括用于将至少一部分来自漂白装置的作为纳氏泵密封水的工艺用水输送到粗浆制备装置和/或漂白装置和/或化学回收装置的输送设备。In addition, the system preferably comprises conveying means for conveying at least a part of the process water from the bleaching plant as Nessler pump seal water to the brown stock preparation plant and/or the bleaching plant and/or the chemical recovery plant.
所述输送设备优选至少包括一个或多个管道和泵。The delivery device preferably comprises at least one or more pipelines and a pump.
因此,依据本发明,纸浆厂所需的至少一部分原水被循环的工艺用水替代。换言之,一部分的工艺用水在不同的处理阶段之间和/或处理阶段内循环,最优选不在废水处理设施中进行任何处理。因此,得益于本发明,可以明显降低所产生的废水的量。Thus, according to the invention at least a part of the raw water required by the pulp mill is replaced by recycled process water. In other words, a part of the process water is recycled between and/or within the different treatment stages, most preferably without any treatment in the wastewater treatment facility. Thus, thanks to the present invention, the amount of waste water produced can be significantly reduced.
输送到木材处理的EOP滤出液可用于圆木和碎片洗涤,形成湿碎片用于运输(防止起尘)。来自EOP漂白阶段的碱性滤出液中和来自被处理的木材的有机酸,特别是在木材为桉木的情况中,由此防止传输设备的酸腐蚀。此外,来自废水处理设施的第二澄清器的水具有适于木材处理的纯度。当来自废水处理设施的第二澄清器的水用于相同设施的重力分选台喷淋水时,可以使用短管道系统。EOP filtrate sent to wood treatment can be used for round wood and chip washing to form wet chips for transportation (to prevent dusting). The alkaline filtrate from the EOP bleaching stage neutralizes the organic acids from the treated wood, especially where the wood is eucalyptus, thereby preventing acid corrosion of the conveying equipment. In addition, the water from the second clarifier of the wastewater treatment facility has a purity suitable for wood treatment. Short piping systems can be used when water from a second clarifier at a wastewater treatment facility is used for gravity table spray water at the same facility.
因此,得益于本发明,能够提供一种具有以下能力的系统:Thus, thanks to the present invention, it is possible to provide a system capable of:
-能降低化学纸浆厂的环境影响,以及- can reduce the environmental impact of chemical pulp mills, and
-能降低化学纸浆厂的原水用量。- Can reduce raw water consumption in chemical pulp mills.
而且,还能节省能量和化学试剂,由此明显降低运行成本。Furthermore, energy and chemical reagents are saved, thereby significantly reducing operating costs.
本发明可在具有以下过程或装置的化学纸浆厂中实施:消化过程,至少一个漂白阶段,化学回收,以及各种本领域技术人员已知的反应器、容器、泵、混合器、过滤器等。The invention can be implemented in a chemical pulp mill with the following processes or devices: digestion process, at least one bleaching stage, chemical recovery, and various reactors, vessels, pumps, mixers, filters, etc. known to those skilled in the art .
附图说明Description of drawings
在下文中,结合附图更详细地描述本发明,其中:Hereinafter, the present invention is described in more detail with reference to the accompanying drawings, in which:
图1-2以简化的示意图显示一些示例性实施方式。1-2 show some exemplary embodiments in simplified schematic diagrams.
发明详述Detailed description of the invention
在本申请中,参考附图1-2,其中使用以下附图标记:In this application, reference is made to the accompanying drawings 1-2, wherein the following reference numerals are used:
10 木材处理,10 wood treatment,
20 粗浆制备,其中包括消化器、粗浆洗涤、氧去木质和洗涤阶段,20 Brown stock preparation, which includes digester, brown stock washing, oxygen delignification and washing stages,
30 漂白,其中包括漂白阶段和洗涤,30 Bleaching, which includes a bleaching stage and washing,
40 蒸发器,40 evaporator,
50 废水处理设施,包括第二澄清器,50 Wastewater treatment facilities, including second clarifier,
60 化学回收,包括熔融溶解、绿液过滤、苛性化和石灰循环阶段,60 Chemical recovery, including smelt dissolution, green liquor filtration, causticizing and lime recycling stages,
70 回收锅炉,和70 recovery boiler, and
80 干燥机。80 Dryer.
术语“原水处理设施”指新鲜水处理设施。The term "raw water treatment facility" refers to a fresh water treatment facility.
术语“流出物处理设施”指废水处理设施。The term "effluent treatment facility" refers to a wastewater treatment facility.
术语“ECF”指不含元素氯。The term "ECF" means elemental chlorine free.
术语“TCF”指完全不含氯。The term "TCF" means completely free of chlorine.
术语“NPE”指非过程元素(non-process elements)。NPE是来自工艺设备,有时也来自木材、原水和化学物质的无机物质,它们不需要进行处理。The term "NPE" refers to non-process elements. NPE are inorganic substances from process equipment and sometimes wood, raw water and chemicals that do not require treatment.
术语“Adt”表示90%干化学纸浆的空气干燥公吨数。The term "Adt" means the air-dried metric ton of 90% dry chemical pulp.
密封水是在真空泵中用于密封的水。Sealing water is water used for sealing in vacuum pumps.
喷射冷凝器冷却水是被导向与喷射冷凝器中的蒸汽直接接触的水或者由于与蒸汽直接接触产生的水。Jet condenser cooling water is water directed into direct contact with steam in the jet condenser or water resulting from direct contact with steam.
重力分选台是用于通过废水处理中可渗透性带使污泥脱水的装置。重力分选台喷淋水用于洗涤所述带。A gravity sorting table is a device used to dewater sludge through a permeable belt in wastewater treatment. Gravity sorting table spray water is used to wash the belt.
鼓式置换洗涤器是旋转鼓,其中在鼓的外过滤面上由纸浆形成的纸浆垫被洗涤,以将垫中的液体置换到鼓的内部。Drum displacement washers are rotating drums in which a pulp mat formed from pulp on the outer filter surface of the drum is washed to displace the liquid in the mat to the interior of the drum.
锅炉排水是从锅炉中排出的水,以避免在连续蒸汽蒸发过程中杂质浓缩。Boiler drain is the water drained from the boiler to avoid the concentration of impurities during continuous steam evaporation.
化学回收装置的白液冷凝槽是含有来自蒸发器的次级冷凝物的白液设施中的槽。输送到该处的工艺用水可以与冷凝物一起用于苛性化设施中的洗涤操作。The white liquor condensate tank of a chemical recovery unit is the tank in a white liquor facility that contains secondary condensate from the evaporator. The process water sent there can be used along with the condensate for a scrubbing operation in the causticizing plant.
稀液槽是白液设施中的稀白液槽。来自蒸发器的次级冷凝物被输送到该槽进行稀释。The weak liquor tank is the weak white liquor tank in the white liquor facility. Secondary condensate from the evaporator is sent to this tank for dilution.
术语“流出物”表示废水。将流出物输送到用于纯化过程的废水处理设施。流出物可包括例如漂白流出物和灰浸出吹扫物(ash leaching purge).另外,流出物可含有木材处理流出物。The term "effluent" means waste water. The effluent is sent to a wastewater treatment facility for the purification process. Effluents may include, for example, bleaching effluents and ash leaching purges. Additionally, effluents may contain wood treatment effluents.
术语“漂白流出物”指来自文中所述的漂白装置和洗涤步骤的流出物。优选地,漂白流出物含有漂白滤出液。更优选地,漂白流出物由漂白滤出液组成。漂白滤出液含有酸性和/或碱性物流。优选地,漂白流出物不含纤维。The term "bleach effluent" refers to the effluent from the bleaching plant and washing steps described herein. Preferably, the bleach effluent contains bleach filtrate. More preferably, the bleach effluent consists of bleach filtrate. The bleach filtrate contains acidic and/or alkaline streams. Preferably, the bleach effluent is free of fibres.
术语“EOP”指使用氧和过氧化物作为额外的化学物质进行的纸浆漂白过程中的碱性萃取阶段。The term "EOP" refers to the alkaline extraction stage in pulp bleaching using oxygen and peroxides as additional chemicals.
在漂白的化学纸浆的生产中的煮制操作的一般目的是从输送到消化器中的碎片中回收纤维,具体是利用化学物和加热除去粘结纤维的木质素以及除去之后将导致方法过程中起泡和发生沉淀的木材提取物。因此,在制浆过程中常使用能溶解尽量多木质素和尽量少纤维素的化学物。通常,制造漂白的化学纸浆的方法包括制浆、洗涤、筛分、漂白和清洁阶段。目前,硫酸盐煮制是最常用的纸浆生产方法,也称为牛皮纸煮制或制浆,其使用氢氧化钠(NaOH)和硫化钠(Na2S)的混合物。煮制方法可以基于包括一个消化器或数个消化器的间歇煮制或连续煮制。The general purpose of the cooking operation in the production of bleached chemical pulp is to recover fibers from the chips fed to the digester, specifically the use of chemicals and heat to remove the lignin which binds the fibers and which after removal will result in Wood extract that foams and settles. Therefore, chemicals that dissolve as much lignin as possible and as little cellulose as possible are often used in the pulping process. Generally, the process of manufacturing bleached chemical pulp includes pulping, washing, screening, bleaching and cleaning stages. Currently, kraft cooking is the most commonly used method of pulp production, also known as kraft cooking or pulping, which uses a mixture of sodium hydroxide (NaOH) and sodium sulfide (Na2S). The cooking method can be based on batch cooking or continuous cooking involving one digester or several digesters.
煮制过程之后的粗浆处理优选包括洗涤过程,氧阶段,以及筛分,随后进行洗涤。通常,氧阶段中最后的洗涤设备接受纯度最高的洗液,以促进纸浆漂白,从该最后洗涤设备得到的滤液依据逆流洗涤原则用作洗液并稀释使用。当从第一粗浆洗涤设备回收滤液时,可以将滤液向前直接输送到黑液蒸发设备,或者可以用于消化器设备过程中用于稀释和提换,然后以黑液流结束。在最后洗涤阶段之后,可以将纸浆导向漂白过程。Brown stock treatment after the cooking process preferably includes a washing process, an oxygen stage, and screening followed by washing. Usually, the last washing equipment in the oxygen stage receives the wash liquor with the highest purity to facilitate bleaching of the pulp, and the filtrate obtained from this final washing equipment is used as washing liquor and diluted for use according to the countercurrent washing principle. When filtrate is recovered from the first brownstock washing plant, it can be sent onwards directly to the black liquor evaporation plant, or it can be used in the digester plant process for dilution and stripping before ending with the black liquor stream. After the final washing stage, the pulp can be directed to a bleaching process.
使用漂白步骤来提高纸浆的亮度、清洁度和亮度稳定性。残余的木质素是影响颜色的主要因素,因此必需将其除去或使其变亮。通常,漂白纸浆的目的是继续脱木质素,并且利用漂白化学物,以除去在煮制和氧阶段后残留在纸浆中的任何木质物,即残余木质素,这些木质素不会分解,溶解在煮制和氧阶段中,而不会牺牲纸浆产量或纤维性质。而且,在漂白过程中,除去生色化合物,并将其氧化为无色化合物。通常,漂白的重要部分是在漂白阶段后在洗涤器上将溶解的木质素从纸浆中洗出。A bleaching step is used to improve the brightness, cleanliness and brightness stability of the pulp. Residual lignin is a major contributor to color and must be removed or lightened. Typically, the purpose of bleaching pulp is to continue delignification, and with bleaching chemicals, to remove any woody matter remaining in the pulp after the cooking and oxygen stages, ie residual lignin, which does not decompose and dissolves in cooking and oxygen stages without sacrificing pulp yield or fiber properties. Also, during bleaching, chromogenic compounds are removed and oxidized to colorless compounds. Usually, an important part of bleaching is washing the dissolved lignin out of the pulp on the scrubber after the bleaching stage.
为了漂白的目的,For bleaching purposes,
-可使用氯(Cl2)、臭氧(O3)和/或过氧酸(Paa和Caa)与芳族木质素单元反应,以及/或者- Chlorine (Cl 2 ), ozone (O 3 ) and/or peroxyacids (Paa and Caa) can be used to react the aromatic lignin units, and/or
-通常可使用二氧化氯(ClO2)和/或氧气(O2)与具有游离酚羟基的木质素结构反应,以及/或者- typically chlorine dioxide ( ClO2 ) and/or oxygen ( O2 ) can be used to react lignin structures with free phenolic hydroxyl groups, and/or
-可使用次氯酸盐(H)和/或过氧化氢(H2O2)与一些官能团反应。- Some functional groups can be reacted with hypochlorite (H) and/or hydrogen peroxide (H 2 O 2 ).
但是,化学纸浆工业需要保持一种技术,其中在至少一个阶段中用含氯的化学物对纸浆进行漂白,使得二氧化氯是纸浆厂漂白过程中的主要化学物。因此,有利的是至少将二氧化氯(ClO2)用于漂白目的。However, the chemical pulp industry needs to maintain a technique in which the pulp is bleached with chlorine-containing chemicals in at least one stage such that chlorine dioxide is the main chemical in the pulp mill bleaching process. Therefore, it is advantageous to use at least chlorine dioxide (ClO2) for bleaching purposes.
漂白流出物通常是生物和化学氧消耗的一个重要源头。例如,来自二氧化氯和/或氯的反应的含氯无机化合物和有机氯化合物可能保留在方法过程中。漂白过程将各种木质素化合物从纤维中分离,这些化合物以有机分子的形式保留在流出物中。另外,在漂白阶段中可使用硫酸进行pH调节,并且用作己烯糖醛酸(hexenuronic acid)水解的主要化学物质。在碱性阶段中,还可以使用氢氧化钠进行pH调节和木质素萃取。除此之外,根据漂白顺序,在漂白处理中可使用氧和/或过氧化物。但是,在元素分析中,它们应该是这样的物质,即它们对例如纯化过程的影响可以忽略不计。Bleaching effluents are often an important source of biological and chemical oxygen consumption. For example, chlorine-containing inorganic compounds and organic chlorine compounds from the reaction of chlorine dioxide and/or chlorine may remain during the process. The bleaching process separates various lignin compounds from the fibers, which remain in the effluent as organic molecules. Additionally, sulfuric acid can be used in the bleaching stage for pH adjustment and as the main chemical for the hydrolysis of hexenuronic acids. In the alkaline stage, sodium hydroxide can also be used for pH adjustment and lignin extraction. Besides, oxygen and/or peroxide may be used in the bleaching treatment, depending on the bleaching sequence. However, in elemental analysis they should be such substances that they have a negligible effect on e.g. purification processes.
在一个例子中,使用盐酸进行pH调节,以及/或者使用二氧化硫和/或其它还原剂除去来自漂白过程的化学残余物,即除去未反应的漂白化学物。In one example, hydrochloric acid is used for pH adjustment and/or sulfur dioxide and/or other reducing agents are used to remove chemical residues from the bleaching process, ie to remove unreacted bleaching chemicals.
纸浆厂不仅有漂白流出物,还有工艺用水,例如冷却水,密封水,废弃流(reject flows)、通道水、设备的洗涤用水、雨水以及木材加工水。所述工艺用水通常不与制浆过程接触,但是木材加工水和一些来源于工艺溢流的通道水除外,它们与制浆过程接触。因此,在其中累积的排出物主要是泄漏物和溢流,设备破裂导致的临时排出物,设备的洗涤用水,来源于连续或间歇洗涤的织物(丝网和毡)或容器,来源于废弃系统的泄漏物。Pulp mills have not only bleaching effluents, but also process waters such as cooling water, sealing water, reject flows, channel water, washing water for equipment, rainwater and wood processing water. The process waters generally do not come into contact with the pulping process, with the exception of wood processing water and some channel water from process overflows, which come into contact with the pulping process. The discharges accumulated therein are therefore mainly spills and overflows, temporary discharges from equipment breaks, washing water for equipment, from continuous or intermittent washing of fabrics (screens and felts) or containers, from waste systems of the spill.
如上所述,粗浆处理包括至少一个洗涤过程。有利的是,粗浆处理包括:As mentioned above, brown stock treatment includes at least one washing process. Advantageously, brown stock treatment includes:
-筛分过程,- sieving process,
-氧去木质阶段,和- Oxygen delignification stage, and
-在氧去木质阶段之后的至少一个洗涤阶段。- at least one washing stage following the oxygen delignification stage.
筛分过程可位于消化器吹扫之后,在洗涤过程中间或之后,或者在氧去木质阶段之后。通常,这些过程阶段之后是漂白过程,优选基于ECF技术,其包括具有一个或多个基于使用二氧化氯的漂白阶段和使用其它已知漂白化学物的可能阶段的纸浆漂白设施。有利的是,漂白工序包括至少一个碱性阶段,其中优选至少使用氧和/或过氧化物。还可以使用用于除去重金属的臭氧阶段、酸阶段和螯合物阶段。The screening process can be located after the digester purge, during or after the washing process, or after the oxygen delignification stage. Typically, these process stages are followed by a bleaching process, preferably based on ECF technology, comprising a pulp bleaching plant with one or more bleaching stages based on the use of chlorine dioxide and possibly stages using other known bleaching chemicals. Advantageously, the bleaching process comprises at least one alkaline stage, wherein preferably at least oxygen and/or peroxide are used. Ozone stages, acid stages and chelate stages for removal of heavy metals can also be used.
依据本发明的方法至少包括用于生产纸浆的碱性煮制过程,优选地使用ECF漂白的漂白设施(其中形成含氯流出物),以及用于处理漂白设施流出物和/或在纸浆厂产生的其它流出物的流出物纯化设施(废水处理设施)。或者,可使用TCF漂白代替ECF漂白。The method according to the invention comprises at least an alkaline cooking process for producing pulp, preferably a bleaching plant using ECF bleaching, in which a chlorine-containing effluent is formed, and for treating the bleaching plant effluent and/or producing at the pulp mill Effluent purification facilities for other effluents (wastewater treatment facilities). Alternatively, TCF bleaching can be used instead of ECF bleaching.
有利的是使用ECF漂白,其中所述漂白同时包括酸性阶段和碱性阶段。ECF漂白包括所有这样的漂白工序,即包括至少一个二氧化氯阶段且在任何漂白阶段中都不使用元素态氯。目前用于漂白纸浆的现代ECF漂白工艺通常由至少两个、更有利的是至少三个漂白阶段组成,所述漂白阶段优选包括至少三个洗涤设备。如果在一个漂白阶段中使用二氧化氯,则最常用的剂量为5-15kg act.Cl/adt纸浆。用于软木的二氧化氯剂量通常为25-35kg/adt,用于硬木的二氧化氯剂量通常为20-30 kg/adt。如果纸浆厂还要进一步减少有机氯化合物的量,则纸浆厂的方针通常是在纸浆厂内对其进行处理,而不是减少二氧化氯的使用。It is advantageous to use ECF bleaching, wherein the bleaching comprises both an acidic and an alkaline phase. ECF bleaching includes all bleaching sequences that include at least one chlorine dioxide stage and that do not use elemental chlorine in any bleaching stage. Modern ECF bleaching processes currently used for bleaching pulp generally consist of at least two, more advantageously at least three bleaching stages, preferably comprising at least three washing units. If chlorine dioxide is used in a bleaching stage, the most common dosage is 5-15 kg act.Cl/adt pulp. Chlorine dioxide dosages are typically 25-35 kg/adt for softwoods and 20-30 kg/adt for hardwoods. If a pulp mill wants to further reduce the amount of organochlorine compounds, the policy of the pulp mill is usually to treat them in the pulp mill instead of reducing the use of chlorine dioxide.
纸浆厂通常包括化学回收设施,其包括通常具有串联连接的蒸发设备的蒸发过程,化学回收锅炉,从工艺过程中除去氯化物,以及用于生产煮制化学物的化学生产设施。A pulp mill typically includes a chemical recovery facility, which includes an evaporation process, usually with evaporation plants connected in series, a chemical recovery boiler, to remove chlorides from the process, and a chemical production facility for the production of cooking chemicals.
用于制备漂白的化学纸浆的至少部分闭合的循环系统适用于其中至少部分的水和其它化学物再循环和重新利用的方法,从而最大程度地减少废物处理。所述系统特别适用于最大程度地减少水性流出物,因此保护环境避免受到流出物处置的影响,而不会明显危及工艺成本或可售产品的价值。氯、钾、钙、锰、硅、铝、磷、铁和钡是漂白的化学纸浆厂中涉及的一些元素。An at least partially closed circulation system for the production of bleached chemical pulp is suitable for a process in which at least part of the water and other chemicals are recycled and reused, thereby minimizing waste disposal. The system is particularly suited for minimizing aqueous effluents, thus protecting the environment from effluent disposal, without significantly compromising process costs or the value of the salable product. Chlorine, potassium, calcium, manganese, silicon, aluminum, phosphorus, iron and barium are some of the elements involved in bleached chemical pulp mills.
优选地,对废水处理设施的至少一个流出物处理线提供生物处理。当有害有机物的比例下降时,生物处理是特别有效的,所述有害有机物主要包含漂白中分离的木质素化合物,半纤维素和来源于萃取的组分,它们构成漂白设施的流出物的主要部分。有许多来源于木材的化合物,这些化合物中的一部分是氯化的,而一部分是低分子量的碳氢化合物。因为微生物仅将流出物的有机部分作为养分,所有无机物质,至少无机元素保留在流出物中。因此,经过生物处理的水,在例如通过沉降分离固体馏分和液体馏分后,从含有的有机组分方面来说,明显比用其它方式处理的流出物更干净,但是由于它含有无机物质,通常必须将其从工艺过程中排出。Preferably, biological treatment is provided to at least one effluent treatment line of the wastewater treatment facility. Biological treatment is particularly effective when the proportion of hazardous organic matter comprising mainly lignin compounds separated in bleaching, hemicellulose and components derived from extraction, which constitute the major part of the effluent of a bleaching plant, is reduced . There are many compounds derived from wood, some of these compounds are chlorinated and some are low molecular weight hydrocarbons. Since the microorganisms only use the organic portion of the effluent as nutrients, all inorganic matter, at least inorganic elements, remain in the effluent. Thus, biologically treated water, after separation of solid and liquid fractions, e.g. It must be discharged from the process.
作为生物处理的补充或替代,纯化阶段可以是例如化学处理,其目的是通过沉淀除去例如金属,由此部分有机物质也被除去。作为上述阶段的替代或补充,可使用过滤技术,例如超滤和/或基于薄膜技术和/或渗透的方法。换言之,作为生物处理的补充或替代,可使用例如超滤膜、离子交换、化学沉淀、沉降、浮选和/或过滤来处理流出物。In addition or as an alternative to the biological treatment, the purification stage can be, for example, a chemical treatment, the purpose of which is to remove, for example, metals by precipitation, whereby part of the organic matter is also removed. As an alternative or in addition to the above-mentioned stages, filtration techniques such as ultrafiltration and/or methods based on membrane technology and/or osmosis can be used. In other words, in addition to or instead of biological treatment, the effluent can be treated using, for example, ultrafiltration membranes, ion exchange, chemical precipitation, sedimentation, flotation and/or filtration.
图1显示纸浆厂的一个例子。通常,在纸浆厂,将碎片和白液供应给用于纸浆煮制的消化器。在煮制后,经过煮制的纸浆(所谓的粗浆)被输送到洗涤和氧处理阶段。通常,热水用于所述洗涤阶段。将来自煮制操作的浅黑色液体从煮制操作输送到蒸发阶段,在此阶段将一些水从浅黑色液体中除去,因此产生深黑色液体。从浅黑色液体回收的水,即来自蒸发的冷凝物,优选被输送到洗涤阶段或粗浆中。对在蒸发阶段产生的深黑色液体进行处理,以得到绿液。进一步处理绿液,以得到可重新用于煮制的白液。从粗浆的洗涤和氧处理阶段出来后,纸浆被输送到漂白装置。漂白装置通常包括用于漂白纸浆的数个漂白阶段。漂白装置通常在漂白纸浆的同时产生酸性和碱性流出物,这些流出物通常被输送到废水处理设施。经过漂白的纸浆通常被输送到造纸厂或纸浆干燥机。Figure 1 shows an example of a pulp mill. Typically, at a pulp mill, chips and white liquor are supplied to a digester for pulp cooking. After cooking, the cooked pulp (so-called brown stock) is conveyed to a washing and oxygen treatment stage. Typically, hot water is used for the washing stage. The darkish liquid from the brewing operation is conveyed from the brewing operation to an evaporation stage where some water is removed from the light black liquid, thus producing a dark black liquid. Water recovered from the darkish liquid, ie condensate from evaporation, is preferably sent to the washing stage or brown stock. The dark black liquid produced during the evaporation stage is processed to obtain a green liquid. The green liquor is further processed to obtain white liquor that can be reused for brewing. After emerging from the brown stock washing and oxygen treatment stages, the pulp is conveyed to the bleaching unit. A bleaching plant usually comprises several bleaching stages for bleaching the pulp. Bleaching units typically produce acidic and alkaline effluents while bleaching pulp, which are usually sent to wastewater treatment facilities. Bleached pulp is usually sent to a paper mill or pulp dryer.
图2以简化的示意图显示工艺用水循环的一些例子。例如,这些例子可在依据图1的纸浆厂中实施。Figure 2 shows some examples of process water cycles in a simplified schematic. These examples can be implemented, for example, in a pulp mill according to FIG. 1 .
至少部分工艺用水被输送到木材处理10。工艺用水优选用于圆木洗涤。作为替代或补充,工艺用水优选用于切碎操作。作为替代或补充,工艺用水优选用于碎片筛分。作为替代或补充,工艺用水优选用于碎片输送。输送到木材处理的工艺用水包括EOP漂白滤出液(图2中的粗线1)。At least part of the process water is sent to wood treatment 10 . Process water is preferably used for log washing. As an alternative or in addition, process water is preferably used for the shredding operation. As an alternative or in addition, process water is preferably used for chip sieving. As an alternative or in addition, process water is preferably used for chip conveying. Process water sent to wood treatment consists of EOP bleach filtrate (thick line 1 in Figure 2).
另外,优选地,至少一部分输送到木材处理10的工艺用水包含蒸发器40的次级冷凝水。作为替代或补充,至少一部分输送到木材处理10的工艺用水包含漂白30的纳氏泵密封水。作为替代或补充,至少一部分输送到木材处理10的工艺用水包含苛性化喷射冷凝器冷却水。作为替代或补充,至少一部分输送到木材处理10的工艺用水包含锅炉排出水。Furthermore, preferably, at least a portion of the process water delivered to the wood treatment 10 comprises secondary condensate from the evaporator 40 . Alternatively or additionally, at least a part of the process water fed to the wood treatment 10 comprises bleached 30 Nessler pump seal water. Alternatively or additionally, at least a portion of the process water delivered to the wood treatment 10 comprises causticizing jet condenser cooling water. Alternatively or additionally, at least a part of the process water fed to the wood treatment 10 comprises boiler discharge water.
将输送到木材处理10的一部分流出物包含废水处理设施的第二澄清器滤出液(图2中的粗线2)。A portion of the effluent that will be sent to wood treatment 10 comprises the second clarifier filtrate of the wastewater treatment plant (thick line 2 in Figure 2).
优选地,至少一部分工艺用水被输送到粗浆制备装置20。优选地,工艺用水用于氧去木质洗涤和/或稀释液体。作为替代或补充,工艺用水优选用于鼓式置换(DD)洗涤器盘的洗液。Preferably, at least a portion of the process water is sent to the brown stock preparation unit 20 . Preferably, process water is used for oxygen delignification washing and/or diluting the liquor. As an alternative or in addition, process water is preferably used for the washing liquid of drum displacement (DD) scrubber pans.
循环到粗浆制备装置20的工艺用水优选包含苛性化喷射冷凝器冷却水和/或锅炉排出水。作为替代或补充,循环到粗浆制备装置20的工艺用水优选包含漂白纳氏泵密封水和/或蒸发器的冷凝水。The process water recycled to the brown stock preparation unit 20 preferably comprises causticizing jet condenser cooling water and/or boiler discharge water. Alternatively or additionally, the process water recycled to the brown stock preparation unit 20 preferably comprises bleach Nessler pump seal water and/or evaporator condensate water.
优选地,至少一部分工艺用水循环到至少一个漂白阶段30,且优选用于以下所列中的一个、两个或三个:Preferably, at least a portion of the process water is recycled to at least one bleaching stage 30, preferably for one, two or three of the following:
-DD洗涤器盘(鼓式置换洗涤器)的洗液,- washing liquid for DD scrubber pans (drum displacement scrubbers),
-加压洗涤装置的洗液,- washing liquid for pressurized washing units,
-洗涤阶段和其中液体的稀释。- The washing phase and the dilution of the liquid therein.
循环到至少一个漂白阶段30和其中的洗涤步骤的工艺用水优选包含以下所列中的一种、两种、三种或四种:The process water recycled to at least one bleaching stage 30 and the washing steps therein preferably comprises one, two, three or four of the following listed:
-蒸发器的次级冷凝水,和/或- secondary condensate from the evaporator, and/or
-苛性化喷射冷凝器冷却水,和/或- causticizing jet condenser cooling water, and/or
-漂白纳氏泵密封水,和/或- Bleach Nessler pump seal water, and/or
-锅炉排水。- Boiler drain.
优选地,至少一部分工艺用水被输送到干燥机80,并且优选用作其中的喷淋水。循环到干燥机80的工艺用水优选包含以下所列中的一种、两种、三种或四种:Preferably, at least a portion of the process water is conveyed to the dryer 80, and preferably used as spray water therein. Process water recycled to dryer 80 preferably contains one, two, three or four of the following:
-蒸发器的次级冷凝水,- secondary condensate from the evaporator,
-锅炉排水,- boiler drainage,
-漂白纳氏泵密封水,和- bleach Nessler pump seal water, and
-苛性化喷射冷凝器冷却水。- Causticizing jet condenser cooling water.
优选地,至少一部分工艺用水被输送到废水处理设施50,在此工艺用水优选用于重力分选台的喷淋水。用于喷淋水的水是第二澄清器之后的废水(图2中的粗线3)。用作废水处理设施的重力分选台喷淋水的工艺用水还可包含以下所列中的一种、两种、三种或四种:Preferably, at least a portion of the process water is sent to a waste water treatment facility 50 where the process water is preferably used as spray water for gravity sorting tables. The water used for the spray water was the waste water after the second clarifier (thick line 3 in Fig. 2). Process water used as gravity classifier spray water for wastewater treatment facilities may also contain one, two, three or four of the following:
-漂白装置30的纳氏泵密封水,- Nessler pump seal water for bleach plant 30,
-来自苛性化的喷射冷凝器冷却水,- jet condenser cooling water from causticisation,
-锅炉排水,和- boiler drainage, and
-蒸发次级冷凝液。- Evaporation of secondary condensate.
优选地,至少一部分工艺用水循环到化学回收装置60,且优选用于其中的稀液槽和/或白液冷凝槽。用于所述化学回收60的工艺用水优选包含蒸发器的次级冷凝水和/或喷射冷凝器冷却水和/或锅炉排水和/或漂白纳氏泵密封水。Preferably, at least a portion of the process water is recycled to the chemical recovery unit 60, preferably for the weak liquor tank and/or white liquor condensate tank therein. The process water used for the chemical recovery 60 preferably comprises the secondary condensate water of the evaporator and/or the cooling water of the spray condenser and/or the boiler drainage and/or the seal water of the bleach Nessler pump.
优选地,将在化学纸浆厂循环的至少一部分工艺用水包含以下水源中的一种、两种、三种、四种或五种:Preferably, at least a part of the process water to be circulated in the chemical pulp mill comprises one, two, three, four or five of the following water sources:
-漂白阶段30,优选包含EOP漂白滤出液和/或纳氏泵密封水,- a bleaching stage 30, preferably comprising EOP bleach filtrate and/or Nessler pump seal water,
-干燥机,优选包含白水,- a dryer, preferably containing white water,
-蒸发器40,优选包含冷凝物,- evaporator 40, preferably containing condensate,
-回收锅炉70,优选包含锅炉排水,以及- recovery boiler 70, preferably containing boiler drainage, and
-化学回收,优选包含喷射冷凝器冷却水和/或真空泵密封水。- Chemical recovery, preferably comprising jet condenser cooling water and/or vacuum pump seal water.
优选地,至少一部分工艺用水在漂白阶段30内循环。作为替代或补充,优选地,至少一部分工艺用水在化学回收阶段60内循环。因此,产生的流出物的总量和所需的原水的总量下降。作为替代或补充,在一个例子中,至少一部分工艺用水在废水处理阶段内循环。但是,后者并不像其它实施方式一样是优选的实施方式。Preferably, at least a portion of the process water is circulated within the bleaching stage 30 . Alternatively or additionally, preferably at least a portion of the process water is recycled within the chemical recovery stage 60 . Thus, the total amount of effluent produced and the total amount of raw water required is reduced. Alternatively or additionally, in one example at least a portion of the process water is recycled within the wastewater treatment stage. However, the latter is not a preferred embodiment like the others.
图2中粗线4显示了来自漂白装置30的用于废水处理设施50的重力分选台喷淋水的EOP漂白滤出液。The bold line 4 in FIG. 2 shows the EOP bleach filtrate from the gravity table spray water of the bleach plant 30 for the wastewater treatment facility 50 .
由于至少一部分工艺用水的循环,要在废水处理设施中纯化的流出物的总量可以下降。另外,所需的原水(也称为新鲜水)的总量通常也下降。Due to the recirculation of at least a portion of the process water, the total amount of effluent to be purified in the wastewater treatment facility can be reduced. In addition, the total amount of raw water (also referred to as fresh water) required is generally reduced.
优选地,至少一部分来自纳氏泵的水用作DD洗涤器筛分盘的洗涤用水;因此,所产生的流出物的总量和所需的原水的量都下降。Preferably, at least a portion of the water from the Nessler pump is used as wash water for the DD scrubber screen pans; thus, both the total amount of effluent produced and the amount of raw water required is reduced.
在工艺用水循环中可能存在过滤装置。在此情况中,过滤装置优选用于重力分选台喷淋水。通常,不需要任何其它纯化装置。因此,如果所述重力分选台喷淋水不是再利用水,则依据本发明循环的工艺用水在它们重新用作工艺用水之前通常不需要任何纯化步骤。Filters may be present in the process water circuit. In this case, the filter unit is preferably used for the spray water of the gravity sorting table. Usually, no other purification means are required. Therefore, if the gravity table spray water is not reused water, the process waters recycled according to the invention generally do not require any purification steps before they can be reused as process water.
不同纯度水平的水也可以合并,使得它们符合使用位置所需的纯度水平。Waters of different purity levels can also be combined such that they match the required purity level at the point of use.
表1-3示出了依据本发明的减少废水的一些例子。“实现的废水[m3/t]减少”是指以下的情况:在一个例子中,纸浆厂初始的废水量约为22.5m3/t。Tables 1-3 show some examples of waste water reduction according to the present invention. "Achieved waste water [m 3 /t] reduction" refers to the following situation: In one example, the initial waste water volume of the pulp mill was about 22.5 m 3 /t.
表1.纤维加工线(fiberline)的废水减少Table 1. Wastewater Reduction in Fiberlines
表2.化学回收和原水处理设施中的废水减少Table 2. Wastewater Reduction in Chemical Recycling and Raw Water Treatment Facilities
表3.木材处理中的废水减少Table 3. Wastewater Reduction in Wood Treatment
本领域技术人员容易理解,本发明的不同实施方式可以应用于需要对纸浆厂的液流进行优化的环境中。因此,显然本发明并不仅限于上述实施方式,而是可以在所附权利要求的范围内进行修改。Those skilled in the art will readily understand that different embodiments of the present invention may be applied in contexts where optimization of liquid flow in a pulp mill is required. It is therefore evident that the invention is not limited to the embodiments described above, but it can be modified within the scope of the appended claims.
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| FI20125265A FI129114B (en) | 2012-03-12 | 2012-03-12 | A method and a system for treating liquid flows at a chemical pulp mill |
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| CN109423905A (en) * | 2017-08-30 | 2019-03-05 | 黑龙江如柏科技有限公司 | A kind of paper pulp production line system of no discharging of waste liquid |
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| US5938892A (en) * | 1991-01-28 | 1999-08-17 | Champion International Corporation | Process for recycling bleach plant filtrate |
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| RU2014136218A (en) | 2016-04-27 |
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| BR112014022418A2 (en) | 2017-06-20 |
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