CN104138887B - A method for solidifying chromium in polluted acid slag - Google Patents
A method for solidifying chromium in polluted acid slag Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种固化污酸渣中铬的方法。The invention relates to a method for solidifying chromium in polluted acid slag.
背景技术Background technique
有色金属冶炼属于重污染行业,对我国经济发展起着举足轻重的作用,但有色冶金属工业废渣长期堆放,导致地下水体严重污染,存在重大安全隐患,严重制约了有色金属行业的可持续发展和“两型社会”的建设。Non-ferrous metal smelting is a heavily polluting industry that plays a pivotal role in my country's economic development. However, the long-term accumulation of waste residues in the non-ferrous metal smelting industry has led to serious pollution of groundwater, posing major safety hazards, and severely restricting the sustainable development of the non-ferrous metal industry. Two types of society" construction.
铅锌行业是我国有色金属冶炼的重要代表。我国铅锌行业大宗工业固体废弃物主要来源于冶金炉渣和酸性水处理渣(污酸渣),年产生的工业废渣估计超过600万吨。以株洲清水塘工业区为例,每年排放的各种工业废渣多达几百万吨,而且其历年堆存量逐年增长,这导致湘江水体严重污染、资源极大浪费,尤其是堆存的重金属污酸废渣等固体废物、占地近百亩的堆场令人触目惊心。若重金属污酸废渣中的重金属元素不可以稳定存在污酸渣中,则容易流向环境从而对人体及周边环境造成严重危害;对人体的危害而言一方面通过直接饮用造成重金属中毒而损害人体健康,另一方面是间接污染农产品和水产品,通过食物链对人体健康构成威胁。环境中的铬元素尤其是六价铬离子是一种对人体健康具有较强毒性效应的污染物,存在重大安全隐患,迫切需要开发减量无害化处理利用工业化技术。The lead and zinc industry is an important representative of non-ferrous metal smelting in my country. The bulk industrial solid waste in my country's lead and zinc industry mainly comes from metallurgical slag and acidic water treatment slag (polluted acid slag), and the annual industrial waste slag is estimated to exceed 6 million tons. Taking Qingshuitang Industrial Zone in Zhuzhou as an example, millions of tons of various industrial wastes are discharged every year, and their stockpiles have increased year by year. The solid waste such as acid waste slag and the storage yard covering an area of nearly 100 mu are shocking. If the heavy metal elements in the heavy metal polluted acid waste residue cannot be stably stored in the polluted acid residue, it will easily flow to the environment and cause serious harm to the human body and the surrounding environment; in terms of harm to the human body, on the one hand, direct drinking will cause heavy metal poisoning and damage human health. On the other hand, it indirectly pollutes agricultural and aquatic products, posing a threat to human health through the food chain. The chromium element in the environment, especially the hexavalent chromium ion, is a pollutant with strong toxic effects on human health, and there are major safety hazards. It is urgent to develop and use industrialized technology for harmless treatment and reduction.
发明内容Contents of the invention
本发明的目的是提供一种固化污酸渣中铬的方法,能够固化稳定污酸渣中的重金属Cr。The purpose of the present invention is to provide a method for solidifying chromium in polluted acid slag, which can solidify and stabilize the heavy metal Cr in polluted acid slag.
一种固化污酸渣中铬的方法,其特别之处在于,包括如下步骤:首先在烘干研磨后的污酸渣中加入改质金属镁渣,混合均匀后压块成型,然后将得到的块状物放入烧结炉中在800-1300℃下保温4-8小时,冷却,取出即可。A method for solidifying chromium in polluted acid slag, which is particularly characterized in that it comprises the following steps: firstly, adding modified metal magnesium slag to the dried and ground polluted acid slag, mixing evenly, and then briquetting the obtained The block is put into the sintering furnace and kept at 800-1300°C for 4-8 hours, cooled and taken out.
进一步的,包括如下步骤:Further, include the following steps:
(1)烘干:收集污酸渣并进行烘干;(1) drying: collect dirty acid slag and dry;
(2)研磨:将烘干后的污酸渣进行干法研磨成粉末,同时取改质镁渣进行超细粉碎使粒度小于100目;(2) Grinding: dry-grind the dried dirty acid slag into powder, and simultaneously take the modified magnesium slag and carry out ultrafine grinding to make the particle size less than 100 mesh;
(3)混料:在研磨后的污酸渣粉末中加入超细粉碎后的改质镁渣进行混料,其中镁渣添加量占总重量的50-80%;(3) Mixing: adding superfine pulverized modified magnesium slag to the ground polluted acid slag powder for mixing, wherein the added amount of magnesium slag accounts for 50-80% of the total weight;
(4)压样:将混合均匀的渣料压块成型;(4) Sample pressing: briquetting the uniformly mixed slag into blocks;
(5)烧结:将压块成型后的块状物放入烧结炉中在800-1300℃,保温4-8h,自然冷却后取出即可。(5) Sintering: Put the briquetting block into a sintering furnace at 800-1300°C, keep it warm for 4-8 hours, and take it out after natural cooling.
步骤(1)中烘干温度100-110℃,烘干时间8-12h,烘干至水分含量≤5%。In step (1), the drying temperature is 100-110° C., the drying time is 8-12 hours, and the drying is performed until the moisture content is ≤5%.
步骤(2)中干法研磨在震动磨机中进行,研磨时间3-10min;超细粉碎的粉碎时间3-10min。The dry grinding in step (2) is carried out in a vibration mill, and the grinding time is 3-10 minutes; the grinding time of ultrafine grinding is 3-10 minutes.
步骤(3)中混料时间10-40min。The mixing time in step (3) is 10-40min.
步骤(4)中压块成型采用万能液压机。In step (4), a universal hydraulic press is used for briquetting.
步骤(5)之后还要将烧结后得到的渣料进行干法研磨,干法研磨在震动磨机中进行,研磨时间3-10min。After the step (5), the slag obtained after sintering should be dry-ground, and the dry-grinding is carried out in a vibration mill, and the grinding time is 3-10 minutes.
采用本发明的方法后,可以有效降低污酸渣中的重金属元素Cr的浸出含量,使更多的重金属Cr固化稳定在污酸渣中。本发明方法还具有以下优点:本发明是一种固化稳定污酸渣中的重金属Cr的环保处理方法,用金属镁冶炼的改质还原渣经烧结处理实现固化稳定污酸渣中的重金属,达到以废治废的目的。因此该固化稳定化过程不需用昂贵材料,原料成本低廉;充分利用改质镁渣;污酸渣固化工艺简单,容易工程实施故可实现工业化操作;在固化稳定重金属过程中不产生二次废渣、废水。After adopting the method of the invention, the leaching content of the heavy metal element Cr in the polluted acid slag can be effectively reduced, and more heavy metal Cr can be solidified and stabilized in the polluted acid slag. The method of the present invention also has the following advantages: the present invention is an environmental protection treatment method for solidifying and stabilizing the heavy metal Cr in the polluted acid slag, and the modified reducing slag smelted with metal magnesium is sintered to realize the solidification and stabilization of the heavy metal in the polluted acid slag, achieving The purpose of treating waste with waste. Therefore, the solidification and stabilization process does not need expensive materials, and the cost of raw materials is low; the modified magnesium slag is fully utilized; the solidification process of the polluted acid slag is simple and easy to implement, so it can realize industrial operation; no secondary waste residue is produced in the process of solidifying and stabilizing heavy metals , Waste water.
附图说明Description of drawings
附图1为本发明实施例1的工艺流程图。Accompanying drawing 1 is the process flow chart of embodiment 1 of the present invention.
具体实施方式detailed description
实施例1Example 1
(1)原料中改质金属镁渣为宁夏惠冶镁业集团有限公司金属镁冶炼渣料,污酸渣为铅锌冶炼企业(株洲冶炼集团股份有限公司)的渣料。(1) The modified metal magnesium slag in the raw materials is the magnesium smelting slag of Ningxia Huiye Magnesium Industry Group Co., Ltd., and the polluted acid slag is the slag of the lead-zinc smelting enterprise (Zhuzhou Smelting Group Co., Ltd.).
污酸渣化学组分(%)Chemical composition of polluted acid slag (%)
改质镁渣化学组分(%)Chemical composition of modified magnesium slag (%)
(2)烘干:收集污酸渣在110℃进行烘干至水分含量≤3%;(2) Drying: collect the dirty acid slag and dry it at 110°C until the moisture content is ≤3%;
(3)研磨:将烘干后的污酸渣放入震动磨机中进行干法研磨,研磨时间8min,同时取改质金属镁渣进行超细粉碎,粉碎使用震动磨样机,粉碎时间5min;(3) Grinding: put the dried dirty acid slag into a vibrating mill for dry grinding, and the grinding time is 8 minutes. At the same time, take the modified metal magnesium slag and carry out ultrafine grinding, and use a vibrating mill for grinding for 5 minutes;
(4)混料:在研磨后的污酸渣中加入超细粉碎后的改质镁渣后混料,混料时间40min,其中镁渣添加量占混合样品总重量的70%;(4) Mixing: add ultra-finely pulverized modified magnesium slag to the ground polluted acid slag and mix for 40 minutes, wherein the added amount of magnesium slag accounts for 70% of the total weight of the mixed sample;
(5)压样:将混合均匀的渣料用万能液压机压块(2cm*2cm*2cm)成型;(5) Sample pressing: the uniformly mixed slag is formed into a briquetting block (2cm*2cm*2cm) by a universal hydraulic press;
(6)烧结:将压块成型后的块状物放入烧结炉中在1200℃保温6h;然后随炉自然冷却后取出即可。(6) Sintering: put the briquetting block into a sintering furnace and keep it warm at 1200°C for 6 hours; then take it out after cooling naturally with the furnace.
(7)研磨:将烧结后得到的渣料放入震动磨机中进行干法研磨,研磨时间4min即可。(7) Grinding: put the slag obtained after sintering into a vibration mill for dry grinding, and the grinding time is 4 minutes.
(8)配制pH=3.20±0.05的浸提剂;每个待测样品取200g倒入滚瓶中并做好标记,按固液比1:10向每个滚瓶中倒入2000mL浸提剂,密封好后将其放在滚料机上翻滚;18±2h后取下滚瓶,静止1.5h-2.0h后用移液管取100ml上清液到容量瓶中得到浸取液;浸出液检测用ICP-7000。(8) Prepare the extraction agent with pH=3.20±0.05; take 200g of each sample to be tested and pour it into the roller bottle and mark it well, pour 2000mL of the extraction agent into each roller bottle according to the solid-to-liquid ratio of 1:10 After sealing it well, place it on the rolling machine and roll it; take off the roller bottle after 18±2h, stand still for 1.5h-2.0h, use a pipette to take 100ml supernatant into the volumetric flask to obtain the leaching solution; for leaching solution detection ICP-7000.
采用上述方法处理结果如下:The result of using the above method is as follows:
烧结前实验数据见表1,烧结后实验数据见表2。The experimental data before sintering are shown in Table 1, and the experimental data after sintering are shown in Table 2.
表1 烧前毒性浸出试验数据结果表Table 1 The data and results of the toxicity leaching test before burning
表2 烧后毒性浸出试验数据结果表Table 2 The data and results of the toxicity leaching test after burning
由于1200℃下烧结可能使渣料中容易挥发组分挥发,故对于同一配比的污酸渣与改质镁渣混合后烧结前后渣料中Cr含量有所不同,由实验数据可以看出烧结后渣料中Cr含量增大。经过烧结处理后浸取液中的Cr含量可以从1050mg/L降低到99.94mg/L,虽然浸出量还是比较大,但浸出量的减少量却很大,说明用本发明烧结处理的方法可以大大降低重金属废渣中重金属元素Cr的浸出。Since sintering at 1200°C may volatilize the easily volatile components in the slag, the Cr content in the slag is different before and after sintering for the same proportion of polluted acid slag and modified magnesium slag. It can be seen from the experimental data that sintering The Cr content in the slag increases. After the sintering treatment, the Cr content in the leaching solution can be reduced from 1050mg/L to 99.94mg/L. Although the leaching amount is still relatively large, the reduction of the leaching amount is very large, which shows that the method for sintering treatment of the present invention can be greatly improved. Reduce the leaching of heavy metal element Cr in heavy metal waste slag.
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