CA2853869A1 - A paper product and a method and a system for manufacturing furnish - Google Patents
A paper product and a method and a system for manufacturing furnish Download PDFInfo
- Publication number
- CA2853869A1 CA2853869A1 CA2853869A CA2853869A CA2853869A1 CA 2853869 A1 CA2853869 A1 CA 2853869A1 CA 2853869 A CA2853869 A CA 2853869A CA 2853869 A CA2853869 A CA 2853869A CA 2853869 A1 CA2853869 A1 CA 2853869A1
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- CA
- Canada
- Prior art keywords
- cellulose
- paper
- raw material
- pulp
- furnish
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000001913 cellulose Substances 0.000 claims abstract description 160
- 229920002678 cellulose Polymers 0.000 claims abstract description 160
- 239000000463 material Substances 0.000 claims abstract description 58
- 239000002994 raw material Substances 0.000 claims abstract description 50
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 23
- 230000003647 oxidation Effects 0.000 claims abstract description 18
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 18
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 16
- 230000001404 mediated effect Effects 0.000 claims abstract description 14
- ODUCDPQEXGNKDN-UHFFFAOYSA-N nitroxyl Chemical compound O=N ODUCDPQEXGNKDN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 9
- 238000007670 refining Methods 0.000 claims abstract description 9
- 239000000123 paper Substances 0.000 claims description 66
- 229920001131 Pulp (paper) Polymers 0.000 claims description 31
- 230000035699 permeability Effects 0.000 claims description 6
- 239000011087 paperboard Substances 0.000 claims 2
- 238000012856 packing Methods 0.000 claims 1
- 238000010009 beating Methods 0.000 description 22
- 229920002472 Starch Polymers 0.000 description 18
- 239000008107 starch Substances 0.000 description 18
- 235000019698 starch Nutrition 0.000 description 18
- 239000000126 substance Substances 0.000 description 16
- 125000002091 cationic group Chemical group 0.000 description 12
- 239000010410 layer Substances 0.000 description 12
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methyl-cyclopentane Natural products CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 description 9
- 239000007787 solid Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 5
- 229920000867 polyelectrolyte Polymers 0.000 description 5
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 4
- 241000018646 Pinus brutia Species 0.000 description 4
- 235000011613 Pinus brutia Nutrition 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000011121 hardwood Substances 0.000 description 4
- 238000002203 pretreatment Methods 0.000 description 4
- 238000004537 pulping Methods 0.000 description 4
- 239000011122 softwood Substances 0.000 description 4
- 235000018185 Betula X alpestris Nutrition 0.000 description 3
- 235000018212 Betula X uliginosa Nutrition 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 210000001724 microfibril Anatomy 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000001212 derivatisation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- -1 heterocyclic nitroxyl compound Chemical class 0.000 description 2
- 239000002121 nanofiber Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 244000283070 Abies balsamea Species 0.000 description 1
- 235000007173 Abies balsamea Nutrition 0.000 description 1
- 244000198134 Agave sisalana Species 0.000 description 1
- 235000011624 Agave sisalana Nutrition 0.000 description 1
- 241000609240 Ambelania acida Species 0.000 description 1
- 235000007319 Avena orientalis Nutrition 0.000 description 1
- 241000209763 Avena sativa Species 0.000 description 1
- 235000007558 Avena sp Nutrition 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 235000003932 Betula Nutrition 0.000 description 1
- 241000219429 Betula Species 0.000 description 1
- 241000219495 Betulaceae Species 0.000 description 1
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 125000002353 D-glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 1
- 235000014466 Douglas bleu Nutrition 0.000 description 1
- 244000004281 Eucalyptus maculata Species 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 241000218652 Larix Species 0.000 description 1
- 235000005590 Larix decidua Nutrition 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 240000000907 Musa textilis Species 0.000 description 1
- 229920001046 Nanocellulose Polymers 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 241000218657 Picea Species 0.000 description 1
- 235000005205 Pinus Nutrition 0.000 description 1
- 241000218602 Pinus <genus> Species 0.000 description 1
- 241000209504 Poaceae Species 0.000 description 1
- 241000219000 Populus Species 0.000 description 1
- 241000183024 Populus tremula Species 0.000 description 1
- 240000001416 Pseudotsuga menziesii Species 0.000 description 1
- 235000005386 Pseudotsuga menziesii var menziesii Nutrition 0.000 description 1
- 241000209056 Secale Species 0.000 description 1
- 235000007238 Secale cereale Nutrition 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 206010061592 cardiac fibrillation Diseases 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000002600 fibrillogenic effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000000017 hydrogel Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000013081 microcrystal Substances 0.000 description 1
- 108700005457 microfibrillar Proteins 0.000 description 1
- 239000002159 nanocrystal Substances 0.000 description 1
- 239000002073 nanorod Substances 0.000 description 1
- 239000002070 nanowire Substances 0.000 description 1
- 229920005615 natural polymer Polymers 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000004447 silicone coating Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H13/00—Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
- D21H13/02—Synthetic cellulose fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/02—Oxycellulose; Hydrocellulose; Cellulosehydrate, e.g. microcrystalline cellulose
- C08B15/04—Carboxycellulose, e.g. prepared by oxidation with nitrogen dioxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
- C08L1/04—Oxycellulose; Hydrocellulose, e.g. microcrystalline cellulose
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D1/00—Methods of beating or refining; Beaters of the Hollander type
- D21D1/20—Methods of refining
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/16—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only modified by a particular after-treatment
- D21H11/18—Highly hydrated, swollen or fibrillatable fibres
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/16—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only modified by a particular after-treatment
- D21H11/20—Chemically or biochemically modified fibres
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/25—Cellulose
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
- D21H23/06—Controlling the addition
- D21H23/14—Controlling the addition by selecting point of addition or time of contact between components
- D21H23/16—Addition before or during pulp beating or refining
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/001—Release paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/10—Packing paper
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Paper (AREA)
Abstract
The invention relates to a method for manufacturing furnish for a paper product, wherein the manufactured furnish contains fibril cellulose material. The method comprises introducing first raw material to a system, which first raw material includes cellulose pulp (2), introducing second raw material to the system, which second raw material comprises cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, conveying the first raw material and the second raw material to a refiner (8), and refining and mixing the first raw material and the second raw material in the refiner (8) in order to produce furnish comprising fibril cellulose material (4). In addition, this invention relates to a system for manufacturing furnish and to a paper product.
Description
A PAPER PRODUCT AND A METHOD AND A SYSTEM FOR
MANUFACTURING FURNISH
Field of the Invention This invention relates to a method and a system for manufacturing furnish for a paper product, which furnish comprises fibril cellulose material. In addition, this invention relates to a paper product.
Background of the Invention Cellulose, which is an abundant natural raw material, is a polysaccharide consisting of a linear chain of several hundreds to ten thousand linked D-glucose units. Cellulose fibers can be refined with a refiner or a grinder to produce fibril cellulose material. Typically, the production of fibril cellulose material requires a significant amount of beating energy. Therefore, there may be an efficiency problem with said material production.
Summary of the Invention The present invention discloses a method and a system for manufacturing pulp comprising fibril cellulose. In addition, the invention discloses a paper product comprising fibril cellulose.
The present invention is based on a usage of fibril cellulose in paper furnish.
The inventors of the present invention have surprisingly found a way to produce cellulose material with increased production efficiency. Fibril cellulose as such may provide a paper product with new functional properties. Moreover, due to the present invention, it may be possible to achieve a simple fibril cellulose process with low energy consumption. The produced pulp comprising fibril cellulose may be used, for example, as a strength additive for a paper product.
According to the present invention, anionized cellulose fibres are fed together with cellulose pulp, such as mechanical pulp or chemical pulp, preferably together with chemical pulp, through beating process in a paper machine approach system.
MANUFACTURING FURNISH
Field of the Invention This invention relates to a method and a system for manufacturing furnish for a paper product, which furnish comprises fibril cellulose material. In addition, this invention relates to a paper product.
Background of the Invention Cellulose, which is an abundant natural raw material, is a polysaccharide consisting of a linear chain of several hundreds to ten thousand linked D-glucose units. Cellulose fibers can be refined with a refiner or a grinder to produce fibril cellulose material. Typically, the production of fibril cellulose material requires a significant amount of beating energy. Therefore, there may be an efficiency problem with said material production.
Summary of the Invention The present invention discloses a method and a system for manufacturing pulp comprising fibril cellulose. In addition, the invention discloses a paper product comprising fibril cellulose.
The present invention is based on a usage of fibril cellulose in paper furnish.
The inventors of the present invention have surprisingly found a way to produce cellulose material with increased production efficiency. Fibril cellulose as such may provide a paper product with new functional properties. Moreover, due to the present invention, it may be possible to achieve a simple fibril cellulose process with low energy consumption. The produced pulp comprising fibril cellulose may be used, for example, as a strength additive for a paper product.
According to the present invention, anionized cellulose fibres are fed together with cellulose pulp, such as mechanical pulp or chemical pulp, preferably together with chemical pulp, through beating process in a paper machine approach system.
Aspects of the invention are characterized by what is stated in the independent claims 1, 6 and 8. Various embodiments of the invention are disclosed in the dependent claims.
In the method according to the present invention, wherein the manufactured furnish contains fibril cellulose material, the method advantageously comprises:
- introducing first raw material to a system, which first raw material includes cellulose pulp, - introducing second raw material to the system, which second raw material comprises anionized cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - conveying the first raw material and the second raw material to the same refiner, - refining and mixing the first raw material and the second raw material in the refiner in order to produce pulp comprising fibril cellulose material.
In the system according to the present invention, wherein the manufactured furnish contains fibril cellulose material, the system comprises:
- first means for introducing first raw material to a system, which first raw material comprises cellulose pulp (2), - second means for introducing second raw material to the system, which second raw material comprises cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - at least one conveyer to convey the introduced raw materials to at least one refiner (8), - the at least one refiner (8) to refine and to mix the first raw material and the second raw material in order to produce the furnish comprising fibril cellulose material (4).
Thanks to the present invention which may solve several issues of fibril cellulose usage on a paper machine, it may be possible to achieve at least some of the below mentioned advantages:
- quite simple (i.e. quite inexpensive) system for fibril cellulose process, - transportation of low solids content fibril cellulose may be avoided, - efficient mixing of basic furnish and fibril cellulose may be guaranteed during beating process, - complicated dosing aggregates may not be needed in a paper machine approach system, and - paper properties may be improved without significant loss of drainage speed.
Due to the present invention, for example a separate fibrillating process taking place in low solids content is not necessarily needed. Therefore, the invention may significantly simplify the start-up of fibril cellulose usage, because some large investments, such as installation of separate fibrillating aggregates, may be avoided.
Description of the Drawings In the following, the invention will be illustrated by drawings in which Figs la-id show schematically some example embodiments of the invention, and Figs 2-8 show results from experimental tests.
Detailed Description of the Invention In the following disclosure, all percentages are by dry weight, if not indicated otherwise.
The following reference numbers are used in this application:
2 cellulose pulp, 2a chemical cellulose pulp, 3 anionized cellulose fibres, 4 fibril cellulose material, 5 chemical pre-treatment, 8 refiner, and 10 refined cellulose pulp.
Cellulose is a renewable natural polymer that can be converted to many chemical derivatives. The derivatization takes place mostly by chemical reactions of the hydroxyl groups in the p-D-glucopyranose units of the polymer. By chemical derivatization the properties of the cellulose can be altered in comparison to the original chemical form while retaining the polymeric structure.
The term "cellulose raw material" refers to any cellulose raw material source that can be used in the production of chemically and/or mechanically treated cellulose fibers. The raw material can be based on any plant material that contains cellulose. The plant material may be wood. The wood can be from softwood trees such as spruce, pine, fir, larch, douglas-fir or hemlock, or from hardwood trees such as birch, aspen, poplar, alder, eucalyptus or acasia, or from a mixture of softwood and hardwood. Nonwood material can be from agricultural residues, grasses or other plant substances such as straw, leaves, bark, seeds, hulls, flowers, vegetables or fruits from cotton, corn, wheat, oat, rye, barley, rice, flax, hemp, manila hemp, sisal hemp, jute, ramie, kenaf, bagasse, bamboo or reed.
The term "chemical (cellulose) pulp" 2a refers to cellulose fibers, which are isolated from any cellulose raw material or any combination of cellulose raw materials by a chemical pulping process. Therefore, lignin is at least for the most part removed from the cellulose raw material. Chemical pulp 2a is preferably sulfate wood pulp. In an example, the chemical pulp is isolated from softwood and/or from hardwood. The used chemical pulp 2a may be unbleached or bleached. Typically, the diameter of the fibers varies from 15 to 25 1.1.m and the length exceeds 500 m, but the present invention is not intended to be limited to these parameters.
The term "mechanical (cellulose) pulp" refers to cellulose fibers, which are isolated from any cellulose raw material by a mechanical pulping process.
The mechanical pulping process could be preceded by a chemical pretreatment, producing chemimechanical pulp. The cellulose fibers used in this invention preferably comprise mechanically and/or chemically and/or chemimechanically treated cellulose fibers. Herein they are also referred as "raw material pulp 2" or "cellulose pulp 2". Therefore, cellulose pulp 2 may consist of chemical cellulose pulp and/or mechanical pulp and/or chemi-mechanical pulp.
The term "SEC" refers to specific energy consumption.
The term "SR" refers to so called Schopper-Riegler freeness of pulp.
The term "WRV" refers to water retention value.
It is possible to use fibril cellulose 4 in mechanical pulp containing papers, such as printing paper. The method according to the present invention may be used, for example, in Light Weight Coated (LWC) or Super Calendered (SC) papers. Advantageously the method according to the present invention is used in paper grades having high chemical pulp share, i.e. in papers comprising more chemical pulp 2a than mechanical pulp. In an embodiment, at least 80 % of dry weight, more preferably at least 90 % of dry weight and most preferably at least 95 % of dry weight of the cellulose fibers used in this invention is from chemical pulp 2a.
The term "fibril cellulose" 4 refers to a collection of isolated cellulose microfibrils or microfibril bundles derived from cellulose raw material. There are several widely used synonyms for fibril cellulose. For example:
nanofibrillated cellulose (NFC), nanocellulose, microfibrillar cellulose, nanofibrillar cellulose, cellulose nanofiber, nano-scale fibrillated cellulose, microfibrillated cellulose (MFC), or cellulose microfibrils. Fibril cellulose described in this application is not the same material as the so called cellulose whiskers, which are also known as: cellulose nanowhiskers, cellulose nanocrystals, cellulose nanorods, rod-like cellulose microcrystals or cellulose nanowires. In some cases, similar terminology is used for both materials, for example by Kuthcarlapati et al. (Metals Materials and Processes 20(3):307-314, 2008) where the studied material was called "cellulose nanofiber" although they clearly referred to cellulose nanowhiskers.
Typically these materials do not have amorphous segments along the fibrillar structure as fibril cellulose, which leads to a more rigid structure.
Cellulose whiskers are also shorter than fibril cellulose.
In the method according to the present invention, wherein the manufactured furnish contains fibril cellulose material, the method advantageously comprises:
- introducing first raw material to a system, which first raw material includes cellulose pulp, - introducing second raw material to the system, which second raw material comprises anionized cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - conveying the first raw material and the second raw material to the same refiner, - refining and mixing the first raw material and the second raw material in the refiner in order to produce pulp comprising fibril cellulose material.
In the system according to the present invention, wherein the manufactured furnish contains fibril cellulose material, the system comprises:
- first means for introducing first raw material to a system, which first raw material comprises cellulose pulp (2), - second means for introducing second raw material to the system, which second raw material comprises cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - at least one conveyer to convey the introduced raw materials to at least one refiner (8), - the at least one refiner (8) to refine and to mix the first raw material and the second raw material in order to produce the furnish comprising fibril cellulose material (4).
Thanks to the present invention which may solve several issues of fibril cellulose usage on a paper machine, it may be possible to achieve at least some of the below mentioned advantages:
- quite simple (i.e. quite inexpensive) system for fibril cellulose process, - transportation of low solids content fibril cellulose may be avoided, - efficient mixing of basic furnish and fibril cellulose may be guaranteed during beating process, - complicated dosing aggregates may not be needed in a paper machine approach system, and - paper properties may be improved without significant loss of drainage speed.
Due to the present invention, for example a separate fibrillating process taking place in low solids content is not necessarily needed. Therefore, the invention may significantly simplify the start-up of fibril cellulose usage, because some large investments, such as installation of separate fibrillating aggregates, may be avoided.
Description of the Drawings In the following, the invention will be illustrated by drawings in which Figs la-id show schematically some example embodiments of the invention, and Figs 2-8 show results from experimental tests.
Detailed Description of the Invention In the following disclosure, all percentages are by dry weight, if not indicated otherwise.
The following reference numbers are used in this application:
2 cellulose pulp, 2a chemical cellulose pulp, 3 anionized cellulose fibres, 4 fibril cellulose material, 5 chemical pre-treatment, 8 refiner, and 10 refined cellulose pulp.
Cellulose is a renewable natural polymer that can be converted to many chemical derivatives. The derivatization takes place mostly by chemical reactions of the hydroxyl groups in the p-D-glucopyranose units of the polymer. By chemical derivatization the properties of the cellulose can be altered in comparison to the original chemical form while retaining the polymeric structure.
The term "cellulose raw material" refers to any cellulose raw material source that can be used in the production of chemically and/or mechanically treated cellulose fibers. The raw material can be based on any plant material that contains cellulose. The plant material may be wood. The wood can be from softwood trees such as spruce, pine, fir, larch, douglas-fir or hemlock, or from hardwood trees such as birch, aspen, poplar, alder, eucalyptus or acasia, or from a mixture of softwood and hardwood. Nonwood material can be from agricultural residues, grasses or other plant substances such as straw, leaves, bark, seeds, hulls, flowers, vegetables or fruits from cotton, corn, wheat, oat, rye, barley, rice, flax, hemp, manila hemp, sisal hemp, jute, ramie, kenaf, bagasse, bamboo or reed.
The term "chemical (cellulose) pulp" 2a refers to cellulose fibers, which are isolated from any cellulose raw material or any combination of cellulose raw materials by a chemical pulping process. Therefore, lignin is at least for the most part removed from the cellulose raw material. Chemical pulp 2a is preferably sulfate wood pulp. In an example, the chemical pulp is isolated from softwood and/or from hardwood. The used chemical pulp 2a may be unbleached or bleached. Typically, the diameter of the fibers varies from 15 to 25 1.1.m and the length exceeds 500 m, but the present invention is not intended to be limited to these parameters.
The term "mechanical (cellulose) pulp" refers to cellulose fibers, which are isolated from any cellulose raw material by a mechanical pulping process.
The mechanical pulping process could be preceded by a chemical pretreatment, producing chemimechanical pulp. The cellulose fibers used in this invention preferably comprise mechanically and/or chemically and/or chemimechanically treated cellulose fibers. Herein they are also referred as "raw material pulp 2" or "cellulose pulp 2". Therefore, cellulose pulp 2 may consist of chemical cellulose pulp and/or mechanical pulp and/or chemi-mechanical pulp.
The term "SEC" refers to specific energy consumption.
The term "SR" refers to so called Schopper-Riegler freeness of pulp.
The term "WRV" refers to water retention value.
It is possible to use fibril cellulose 4 in mechanical pulp containing papers, such as printing paper. The method according to the present invention may be used, for example, in Light Weight Coated (LWC) or Super Calendered (SC) papers. Advantageously the method according to the present invention is used in paper grades having high chemical pulp share, i.e. in papers comprising more chemical pulp 2a than mechanical pulp. In an embodiment, at least 80 % of dry weight, more preferably at least 90 % of dry weight and most preferably at least 95 % of dry weight of the cellulose fibers used in this invention is from chemical pulp 2a.
The term "fibril cellulose" 4 refers to a collection of isolated cellulose microfibrils or microfibril bundles derived from cellulose raw material. There are several widely used synonyms for fibril cellulose. For example:
nanofibrillated cellulose (NFC), nanocellulose, microfibrillar cellulose, nanofibrillar cellulose, cellulose nanofiber, nano-scale fibrillated cellulose, microfibrillated cellulose (MFC), or cellulose microfibrils. Fibril cellulose described in this application is not the same material as the so called cellulose whiskers, which are also known as: cellulose nanowhiskers, cellulose nanocrystals, cellulose nanorods, rod-like cellulose microcrystals or cellulose nanowires. In some cases, similar terminology is used for both materials, for example by Kuthcarlapati et al. (Metals Materials and Processes 20(3):307-314, 2008) where the studied material was called "cellulose nanofiber" although they clearly referred to cellulose nanowhiskers.
Typically these materials do not have amorphous segments along the fibrillar structure as fibril cellulose, which leads to a more rigid structure.
Cellulose whiskers are also shorter than fibril cellulose.
The anionization of the cellulose fibers, preferably chemical pulp, is preferably implemented by a reaction wherein the primary hydroxyl groups of cellulose are oxidized catalytically by a heterocyclic nitroxyl compound.
Other heterocyclic nitroxyl compounds known to have selectivity in the oxidation of the hydroxyl groups of C-6 carbon of the glucose units of the cellulose can also be used. Advantageously, the primary hydroxyl groups of cellulose are oxidized first, after which the material is refined at least partly into fibril cellulose.
The charge (ieq/g) of the anionized cellulose fibers is preferably between -700 and -1200, for example between -900 and -1100.
The term "oxidation of cellulose" refers to the oxidation of the hydroxyl groups (of cellulose) to aldehydes and/or carboxyl groups. It is preferred that the hydroxyl groups are oxidized to carboxyl groups, i.e. the oxidation is complete, before the refining step in a refiner is implemented. "Catalytic oxidation" refers to nitroxyl-mediated (such as"TEMPO"-mediated) oxidation of hydroxyl groups. The term "TEMPO-treated" refers to a material that is treated with so called "TEMPO" chemical, i.e. 2,2,6,6-tetramethylpiperidinyl-1-oxy free radical.
The "catalytic oxidation of fibrous material" in turn refers to a material which contains cellulose that is oxidized by nitroxyl-mediated (such as "TEMPO"-mediated) oxidation of hydroxyl groups of the cellulose. In addition, also the terms "anionized cellulose fibers" and "anionized cellulose material" 3 are used, referring to a material comprising at least 90 w-% (of dry weight) cellulose material, more preferably consisting of cellulose material, in which cellulose is oxidized by nitroxyl-mediated (such as "TEMPO"-mediated) oxidation of hydroxyl groups of the cellulose.
Advantageously the chemical pulp 2a, which may be produced from softwood and/or from hardwood, is extensively oxygenated in the presence of catalytic oxidation, such as TEMPO-mediated oxidation in order to produce anionized cellulose fibres 3. The anionized cellulose fibres 3 have a high anionic charge and, thus, said anionized fibres are relatively easily fibrillated under shear forces.
Other heterocyclic nitroxyl compounds known to have selectivity in the oxidation of the hydroxyl groups of C-6 carbon of the glucose units of the cellulose can also be used. Advantageously, the primary hydroxyl groups of cellulose are oxidized first, after which the material is refined at least partly into fibril cellulose.
The charge (ieq/g) of the anionized cellulose fibers is preferably between -700 and -1200, for example between -900 and -1100.
The term "oxidation of cellulose" refers to the oxidation of the hydroxyl groups (of cellulose) to aldehydes and/or carboxyl groups. It is preferred that the hydroxyl groups are oxidized to carboxyl groups, i.e. the oxidation is complete, before the refining step in a refiner is implemented. "Catalytic oxidation" refers to nitroxyl-mediated (such as"TEMPO"-mediated) oxidation of hydroxyl groups. The term "TEMPO-treated" refers to a material that is treated with so called "TEMPO" chemical, i.e. 2,2,6,6-tetramethylpiperidinyl-1-oxy free radical.
The "catalytic oxidation of fibrous material" in turn refers to a material which contains cellulose that is oxidized by nitroxyl-mediated (such as "TEMPO"-mediated) oxidation of hydroxyl groups of the cellulose. In addition, also the terms "anionized cellulose fibers" and "anionized cellulose material" 3 are used, referring to a material comprising at least 90 w-% (of dry weight) cellulose material, more preferably consisting of cellulose material, in which cellulose is oxidized by nitroxyl-mediated (such as "TEMPO"-mediated) oxidation of hydroxyl groups of the cellulose.
Advantageously the chemical pulp 2a, which may be produced from softwood and/or from hardwood, is extensively oxygenated in the presence of catalytic oxidation, such as TEMPO-mediated oxidation in order to produce anionized cellulose fibres 3. The anionized cellulose fibres 3 have a high anionic charge and, thus, said anionized fibres are relatively easily fibrillated under shear forces.
Advantageously, cellulose pulp 2 and anionized cellulose material 3 are combined with each other before at least one refiner step in at least one refiner 8. The refiner 8 is preferably a grinder or a refiner, such as a conical refiner or a disc refiner or a cylindrical refiner. In an aspect of the invention, at least one refiner 8 is a grinder, a homogenizer, a colloider, a friction grinder, a fluidizer or an ultrasound sonicator.
The anionized cellulose material 3 is added to the cellulose pulp 2 which is going to a refiner 8 in a paper machine approach system. The anionized material 3, such as tempo-treated pulp, is fibrillated due to shear forces and energy consumed during the beating process. Most preferably the cellulose pulp 2 to be refined together with the anionized cellulose material 3 comprises unbeaten chemical pulp 2a, but said cellulose pulp 2 may also comprise beaten chemical pulp and/or mechanical pulp.
Advantageously, the furnish comprising cellulose pulp 2 and anionized cellulose material 3 to be conveyed to the refiner 8 comprises between 0.3 and 5 % of dry weigh, more preferably between 0.6 and 3 % of dry weight, and most preferably between 1 and 2 % of dry weight cellulose fibers which are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose. The cellulose pulp 2 may comprise chemical pulp and/or mechanical pulp. It is also possible to add some additional cellulose pulp(s) after said refiner 8.
The amount of the fibril cellulose in the manufactured paper furnish is preferably between 0.1 and 5.0 % of the pulp (dry weight), more preferably between 0.3 and 4 % (dry weight), and most preferably between 1 and 2 %
(dry weight) of the manufactured furnish. The amount is calculated from the whole furnish, including the fibre and the possible filler.
The amount (sum) of the anionized cellulose material 3 and fibril cellulose 10 in a base paper product (before any possible coating step) and/or in the furnish is preferably between 0.01-10.0% or dry weight, more preferably between 0.05 and 5.0% of dry weight and the most preferably between 0.5 and 2.0% of dry weight.
The anionized cellulose material 3 is added to the cellulose pulp 2 which is going to a refiner 8 in a paper machine approach system. The anionized material 3, such as tempo-treated pulp, is fibrillated due to shear forces and energy consumed during the beating process. Most preferably the cellulose pulp 2 to be refined together with the anionized cellulose material 3 comprises unbeaten chemical pulp 2a, but said cellulose pulp 2 may also comprise beaten chemical pulp and/or mechanical pulp.
Advantageously, the furnish comprising cellulose pulp 2 and anionized cellulose material 3 to be conveyed to the refiner 8 comprises between 0.3 and 5 % of dry weigh, more preferably between 0.6 and 3 % of dry weight, and most preferably between 1 and 2 % of dry weight cellulose fibers which are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose. The cellulose pulp 2 may comprise chemical pulp and/or mechanical pulp. It is also possible to add some additional cellulose pulp(s) after said refiner 8.
The amount of the fibril cellulose in the manufactured paper furnish is preferably between 0.1 and 5.0 % of the pulp (dry weight), more preferably between 0.3 and 4 % (dry weight), and most preferably between 1 and 2 %
(dry weight) of the manufactured furnish. The amount is calculated from the whole furnish, including the fibre and the possible filler.
The amount (sum) of the anionized cellulose material 3 and fibril cellulose 10 in a base paper product (before any possible coating step) and/or in the furnish is preferably between 0.01-10.0% or dry weight, more preferably between 0.05 and 5.0% of dry weight and the most preferably between 0.5 and 2.0% of dry weight.
Due to the chemical pre-treatment of the cellulose fibers, charge of cellulose fibrils increases, hence repulsion forces between fibrils increase. In order to achieve efficient fibrillation process, a high oxygenation rate is required.
Advantageously, the charge of the anionized cellulose fibers is between -900 and -1100 ieq/g.
According to the present invention, the chemical pre-treatment 5 of the cellulose pulp 2 (in order to produce anionized cellulose material 3) may be a part of the solution for manufacturing paper furnish (as shown in Figures la and 1d), or the chemical pre-treatment 5 may be implemented in another process.
Cationic polyelectrolyte, such as starch, is preferably dosed to the cellulose pulp (2) before the dosage of fibril cellulose material (4). Cationic polyelectrolyte can be any retention or strength polymer used in paper manufacturing, e.g. cationic starch, cationic polyacrylamide (CPAM) or polydimethyldiallyl ammonium chloride (PDADMAC). Also, the combinations of the different polyelectrolytes can be used. Preferably, the cationic polyelectrolyte is cationic starch (CS). The cationic polyelectrolyte is added in an amount of 0.01 to 5% of dry weight of fibres in the furnish, preferably approximately 0.10 to 1.00% of dry weight.
Thanks to the present invention, it is possible to mix cellulose pulp 2 with anionized chemical material 3 efficiently while at least some of the anionized cellulose material 3 is fibrillated into fibril cellulose 4 in at least one refiner 8.
Therefore, fibril cellulose 4 may be mixed for example with cellulose pulp 2, such as chemical pulp 2a, without any separate mixing and fibrillating aggregates, i.e. an additional mixer may not be required.
According to the present invention, it is possible to avoid transportation of low solids fibril cellulose having the consistency of 5 % at the most. In fibril cellulose production, the concentration of fibril cellulose in dispersions is typically very low, usually around 1-5 %. Therefore the logistic costs are typically too high to transport the material from the production site. The specific surface area of fibril cellulose is very large due to its nanoscopic dimensions, and concentration or drying of fibril cellulose hydrogel is challenging. Respectively, strong water retention is natural for fibril cellulose since water is bound on the surfaces of the fibers through numerous hydrogen bonds.
Thanks to the present invention, the fibril cellulose 4 may be produced in the paper mill, i.e. in "on-site fibril cellulose production", even without need for complicated dosing aggregates in the paper machine approach system.
According to an embodiment of the invention, a storage tank, dilution water and dosing pumps are needed to feed said anionized cellulose material 3 to the main pulp line going to beating. Thus, the present invention is advantageously a simplified fibril cellulose dosing process.
The novel solution may be a cost effective way of using fibril cellulose in wet end applications. The invention may cause an effective dispersing of fibril cellulose and a proper mixing with base furnish.
A paper produced from the pulp manufactured according to the present invention may have many advantages. For example, the grammage of the paper may be decreased and/or the amount of the filler in use may be increased and/or strength properties of the produced paper may be increased. In addition, the amount of the needed silicone coating on a release paper may be decreased due to the new properties of the produced paper.
The paper comprising (at least mostly, i.e. at least 60% of dry weight, more preferably at least 75% and the most preferably at least 90% of dry weight) or consisting of the pulp manufactured according to the invention is preferably a release paper of a label laminate. The release paper is typically strongly refined, hence, the chemically treated cellulose may be refined into fibril cellulose efficiently. Advantageously, the basis weight range of the manufactured paper is between 30 and 90 g/m2, more preferably between 30 and 50 g/m2. The produced paper may be coated and/or surface sized and/or calendered.
The label laminate preferably comprises two layers which are laminated together, i.e. a release liner and a face layer, wherein an adhesive layer is provided between the release liner and the face layer. The term "face layer"
refers to "the top layer" of the label laminate, also called as the face stock.
The face layer comprises at least one layer that is attached to another surface with an adhesive layer, when the label laminate is used.
The term "release liner" refers to a structure comprising at least one backing 5 material layer as base material and at least one release coating layer on the backing material layer. In other words, the backing material layer is usually coated with a thin layer of release agent, such as silicone. Therefore, the release liner can be easily removed from the face layer when the label is adhered to a substrate. Herein, the term "release paper" refers to said 10 backing material. Advantageously, the produced paper is coated with at least one silicon coating layer in order to produce a release liner for a label laminate.
The pulp from which the handsheet is made is preferably collected from the pulp flow that is going to a headbox of a paper machine. In other words, the pulp preferably comprises every compounds of the base paper to be manufactured, such as fillers, chemicals, pulps etc., but the process parameters of the paper machine cannot have any effect on the results.
Typically, fibril cellulose added in small amount in paper has one, two, three or four of the following effects on handsheet, if the handsheet is manufactured from the pulp produced according to the present invention:
- Clearly lower air permeance if compared to a reference handsheets.
- Improved initial wet strength if compared to a reference handsheets.
- Improved Scott Bond if compared to a reference handsheets.
- Higher SR or WRV without adjusting beating if compared to a reference handsheets.
These properties are also presented in Table 2.
Experimental tests In the experimental tests, different kinds of pulps for paper products were manufactured. Paper sheets were made from the produced pulps and tested afterwards.
Advantageously, the charge of the anionized cellulose fibers is between -900 and -1100 ieq/g.
According to the present invention, the chemical pre-treatment 5 of the cellulose pulp 2 (in order to produce anionized cellulose material 3) may be a part of the solution for manufacturing paper furnish (as shown in Figures la and 1d), or the chemical pre-treatment 5 may be implemented in another process.
Cationic polyelectrolyte, such as starch, is preferably dosed to the cellulose pulp (2) before the dosage of fibril cellulose material (4). Cationic polyelectrolyte can be any retention or strength polymer used in paper manufacturing, e.g. cationic starch, cationic polyacrylamide (CPAM) or polydimethyldiallyl ammonium chloride (PDADMAC). Also, the combinations of the different polyelectrolytes can be used. Preferably, the cationic polyelectrolyte is cationic starch (CS). The cationic polyelectrolyte is added in an amount of 0.01 to 5% of dry weight of fibres in the furnish, preferably approximately 0.10 to 1.00% of dry weight.
Thanks to the present invention, it is possible to mix cellulose pulp 2 with anionized chemical material 3 efficiently while at least some of the anionized cellulose material 3 is fibrillated into fibril cellulose 4 in at least one refiner 8.
Therefore, fibril cellulose 4 may be mixed for example with cellulose pulp 2, such as chemical pulp 2a, without any separate mixing and fibrillating aggregates, i.e. an additional mixer may not be required.
According to the present invention, it is possible to avoid transportation of low solids fibril cellulose having the consistency of 5 % at the most. In fibril cellulose production, the concentration of fibril cellulose in dispersions is typically very low, usually around 1-5 %. Therefore the logistic costs are typically too high to transport the material from the production site. The specific surface area of fibril cellulose is very large due to its nanoscopic dimensions, and concentration or drying of fibril cellulose hydrogel is challenging. Respectively, strong water retention is natural for fibril cellulose since water is bound on the surfaces of the fibers through numerous hydrogen bonds.
Thanks to the present invention, the fibril cellulose 4 may be produced in the paper mill, i.e. in "on-site fibril cellulose production", even without need for complicated dosing aggregates in the paper machine approach system.
According to an embodiment of the invention, a storage tank, dilution water and dosing pumps are needed to feed said anionized cellulose material 3 to the main pulp line going to beating. Thus, the present invention is advantageously a simplified fibril cellulose dosing process.
The novel solution may be a cost effective way of using fibril cellulose in wet end applications. The invention may cause an effective dispersing of fibril cellulose and a proper mixing with base furnish.
A paper produced from the pulp manufactured according to the present invention may have many advantages. For example, the grammage of the paper may be decreased and/or the amount of the filler in use may be increased and/or strength properties of the produced paper may be increased. In addition, the amount of the needed silicone coating on a release paper may be decreased due to the new properties of the produced paper.
The paper comprising (at least mostly, i.e. at least 60% of dry weight, more preferably at least 75% and the most preferably at least 90% of dry weight) or consisting of the pulp manufactured according to the invention is preferably a release paper of a label laminate. The release paper is typically strongly refined, hence, the chemically treated cellulose may be refined into fibril cellulose efficiently. Advantageously, the basis weight range of the manufactured paper is between 30 and 90 g/m2, more preferably between 30 and 50 g/m2. The produced paper may be coated and/or surface sized and/or calendered.
The label laminate preferably comprises two layers which are laminated together, i.e. a release liner and a face layer, wherein an adhesive layer is provided between the release liner and the face layer. The term "face layer"
refers to "the top layer" of the label laminate, also called as the face stock.
The face layer comprises at least one layer that is attached to another surface with an adhesive layer, when the label laminate is used.
The term "release liner" refers to a structure comprising at least one backing 5 material layer as base material and at least one release coating layer on the backing material layer. In other words, the backing material layer is usually coated with a thin layer of release agent, such as silicone. Therefore, the release liner can be easily removed from the face layer when the label is adhered to a substrate. Herein, the term "release paper" refers to said 10 backing material. Advantageously, the produced paper is coated with at least one silicon coating layer in order to produce a release liner for a label laminate.
The pulp from which the handsheet is made is preferably collected from the pulp flow that is going to a headbox of a paper machine. In other words, the pulp preferably comprises every compounds of the base paper to be manufactured, such as fillers, chemicals, pulps etc., but the process parameters of the paper machine cannot have any effect on the results.
Typically, fibril cellulose added in small amount in paper has one, two, three or four of the following effects on handsheet, if the handsheet is manufactured from the pulp produced according to the present invention:
- Clearly lower air permeance if compared to a reference handsheets.
- Improved initial wet strength if compared to a reference handsheets.
- Improved Scott Bond if compared to a reference handsheets.
- Higher SR or WRV without adjusting beating if compared to a reference handsheets.
These properties are also presented in Table 2.
Experimental tests In the experimental tests, different kinds of pulps for paper products were manufactured. Paper sheets were made from the produced pulps and tested afterwards.
Raw materials and a trial plan Chemical pulps made with a conventional chemical pulping process were used as cellulose pulp 2. The chemical pulps used were isolated from pine (so called "Kaukas Pinus" manufactured by UPM) and from birch (so called "Kaukas Betula" manufactured by UPM).
The trial was carried out according to the plan presented in Table 1.
SEC, pulp type (Birch, Pine), amount of the anionized cellulose material ("TEMPO pulp"), amount of the readymade fibril cellulose (TEMPO MFC), a place where the fibril cellulose was added and amount of starch were varied as shown in Table 1.
Table 1. Trial plan.
Birth I
pine . . .
;:
mixture . , .. , ii Birch / TEMPO TEMPO- Starch / MFC addftion SEC /
Tp Birch pine Nee pulp MFC mg./g 10 kWhit 4 70 30 98 2 10 beating 200 5 70 30 98 2 20 beating 200 6 70 30 98 2 30 beating 200 7 70 30 98 2 10 beating 200 8 70 30 98 2 20 beating 200 9 70 30 98 2 30 beating 200 10 70 30 98 2 20 pulp after starch 200 11 70 30 98 2 10 pulp after starch 200 12 70 30 98 2 20 pulp after starch 200 13 70 30 98 2 30 pulp after starch 200 14 70 30 98 2 20 beating 250 15 70 30 98 2 20 beating 300 Fibril cellulose material was dispersed with Bamix - hand mixer for 2 minutes before the dispersed fibril cellulose was added to the chemical pulp. The mixture did not comprise fillers. Starch (Raisamyl 50021) was added to the chemical pulp. If fibril cellulose was added before the beating step, the mixing time of the mixture comprising fibril cellulose, chemical pulp and starch was 20 min. If fibril cellulose was added after the beating step, starch and cellulose pulp were mixed with each other, wherein the mixing time was 15 min, after which fibril cellulose was added to the mixture. The mixing time of mixture comprising starch, chemical pulp and fibril cellulose was in this case 5 min. A 100 mesh wire was used in the trial.
Test results Summary of the test results is shown in Table 2, wherein Internal 1: Drainage time was defined by the time until visible water disappears during sheet forming, and Internal 2: Wet tensile strength was measured with L&W tensile tester from wet sheets. Two solids content levels were used in which solids content of sheets were between 35 and 50%, and the results were interpolated to 45%
solids content Table 2. Summary of the test results.
Tempo pulp 2%, Tempo Tempo Tempo Reference, cationic fibrils 2%, pulp 2%, pulp 2%, cationic starch 20 cationic cationic cationic starch 20 mg/g, starch 20 starch 20 starch 20 mg/g, 200 200 mg/g, 200 mg/g, 250 mg/g, 300 Paper property Method kWh/t kWh/t kWh/t kWh/t kWh/t Drainage time during sheet Internal forming / s 1 19 21 24 46 150 Tensile index / ISO
Nm/g 1924-3 115 110 113 109 106 Bonding strength T 569 SB High / J/m2 pm-07 1496 1613 1930 1717 >2000 Air permeance ISO
Bendtsen / ml/min 5636-3 11 8 9 3 2 Wet web tensile index at 45% solids Internal / Nm/g 2 8,8 10,3 8,9 10,3 10,8 Fibril cellulose addition clearly increased the SR level of the produced pulp. It was noticed that SEC at approximately 225 kWhit would have brought the SR level of Tempo pulp containing furnish to the level of Tempo fibrils containing furnish beaten at 200 kWh/t SEC. Examples of SR levels are shown in Figure 2.
The results showed generally higher water retention values (WRV) with pulps comprising fibril cellulose material than with reference pulps without fibril cellulose material. It was noticed that SEC approximately at 225 kWhit would have brought the WRV-level of Tempo pulp containing furnish to the level of Tempo fibrils containing furnish beaten at 200 kWhit SEC. Some water retention values are shown in Figure 3.
According to the trials, increased beating energy consumption was not necessary when Tempo-treated pulp was fibrillated during beating.
The SR and WRV levels of beaten pulp were lower than in case of ready-made Tempo-fibril addition to beaten pulp.
Sheet properties results are based on laboratory sheets. Anionized cellulose fibers added to the beating step seemed to give good paper sheet properties. In Figures 4-7, "T" refers to "Tempo treated".
Air permeability of the pulp comprising fibril cellulose was clearly lower than air permeability of the reference pulp. In addition, results showed lower porosity, when fibrils were added to beaten pulp instead of unbeaten pulp. Tempo pulp and Tempo fibrils were approximately at the same level when added to beating. Air permeability results are shown in Figure 4.
For Scott Bond, Tempo fibrils seemed to be slightly more effective than Tempo pulp. Tempo addition to unbeaten pulp seemed to be more effective than addition to unbeaten pulp. Scott Bond results are shown in Figure 5.
For Tensile index, a good performance was shown with Tempo pulp added to beaten pulp. Tempo pulp and fibrils added to beating seemed to be slightly better than when fibrils were added to beaten pulp, or at least as good as when fibrils were added to beaten pulp.
Tensile indexes are shown in Figure 6.
For wet tensile strength at 45% solids content, a good performance was shown with Tempo pulp added to beating and Tempo fibrils added to beaten pulp. This is shown in Figure 7.
Drainage was comparable to reference samples but with higher strength properties. Tempo-treated fibrils and Tempo-treated pulp with higher SEC gave most dense sheet but also slowest drainage.
Fig. 8 shows results of a test run in a mill scale where Tempo-treated pulp was supplied to a refiner together with untreated pulp. The diagram shows the air permeability of the paper made of the obtained refined pulp in as Bekk air resistance (s/10 ml). The middle column, representing the test made with the mixed pulp, shows clearly increased air resistance compared with reference runs, which means lower permeability. The energy consumption was also lower by 10% in the test run.
It can be easily seen from the refining results of the experimental tests that SR and WRV are increased with the refining step of the chemical pulp and Tempo pulp clearly more than refining step of the chemical pulp without Tempo pulp, thus, Tempo pulp is clearly fibrillated into fibril cellulose material during the refining step.
Thanks to the present invention, a production of fibril cellulose for paper applications may be possible with low energy consumption. One skilled in the art understands readily that the different embodiments of the invention may have applications in environments where optimization of a paper product comprising fibril cellulose is desired. Therefore, it is obvious that the present invention is not limited solely to the above-presented embodiments, but it can be modified within the scope of the appended claims.
The trial was carried out according to the plan presented in Table 1.
SEC, pulp type (Birch, Pine), amount of the anionized cellulose material ("TEMPO pulp"), amount of the readymade fibril cellulose (TEMPO MFC), a place where the fibril cellulose was added and amount of starch were varied as shown in Table 1.
Table 1. Trial plan.
Birth I
pine . . .
;:
mixture . , .. , ii Birch / TEMPO TEMPO- Starch / MFC addftion SEC /
Tp Birch pine Nee pulp MFC mg./g 10 kWhit 4 70 30 98 2 10 beating 200 5 70 30 98 2 20 beating 200 6 70 30 98 2 30 beating 200 7 70 30 98 2 10 beating 200 8 70 30 98 2 20 beating 200 9 70 30 98 2 30 beating 200 10 70 30 98 2 20 pulp after starch 200 11 70 30 98 2 10 pulp after starch 200 12 70 30 98 2 20 pulp after starch 200 13 70 30 98 2 30 pulp after starch 200 14 70 30 98 2 20 beating 250 15 70 30 98 2 20 beating 300 Fibril cellulose material was dispersed with Bamix - hand mixer for 2 minutes before the dispersed fibril cellulose was added to the chemical pulp. The mixture did not comprise fillers. Starch (Raisamyl 50021) was added to the chemical pulp. If fibril cellulose was added before the beating step, the mixing time of the mixture comprising fibril cellulose, chemical pulp and starch was 20 min. If fibril cellulose was added after the beating step, starch and cellulose pulp were mixed with each other, wherein the mixing time was 15 min, after which fibril cellulose was added to the mixture. The mixing time of mixture comprising starch, chemical pulp and fibril cellulose was in this case 5 min. A 100 mesh wire was used in the trial.
Test results Summary of the test results is shown in Table 2, wherein Internal 1: Drainage time was defined by the time until visible water disappears during sheet forming, and Internal 2: Wet tensile strength was measured with L&W tensile tester from wet sheets. Two solids content levels were used in which solids content of sheets were between 35 and 50%, and the results were interpolated to 45%
solids content Table 2. Summary of the test results.
Tempo pulp 2%, Tempo Tempo Tempo Reference, cationic fibrils 2%, pulp 2%, pulp 2%, cationic starch 20 cationic cationic cationic starch 20 mg/g, starch 20 starch 20 starch 20 mg/g, 200 200 mg/g, 200 mg/g, 250 mg/g, 300 Paper property Method kWh/t kWh/t kWh/t kWh/t kWh/t Drainage time during sheet Internal forming / s 1 19 21 24 46 150 Tensile index / ISO
Nm/g 1924-3 115 110 113 109 106 Bonding strength T 569 SB High / J/m2 pm-07 1496 1613 1930 1717 >2000 Air permeance ISO
Bendtsen / ml/min 5636-3 11 8 9 3 2 Wet web tensile index at 45% solids Internal / Nm/g 2 8,8 10,3 8,9 10,3 10,8 Fibril cellulose addition clearly increased the SR level of the produced pulp. It was noticed that SEC at approximately 225 kWhit would have brought the SR level of Tempo pulp containing furnish to the level of Tempo fibrils containing furnish beaten at 200 kWh/t SEC. Examples of SR levels are shown in Figure 2.
The results showed generally higher water retention values (WRV) with pulps comprising fibril cellulose material than with reference pulps without fibril cellulose material. It was noticed that SEC approximately at 225 kWhit would have brought the WRV-level of Tempo pulp containing furnish to the level of Tempo fibrils containing furnish beaten at 200 kWhit SEC. Some water retention values are shown in Figure 3.
According to the trials, increased beating energy consumption was not necessary when Tempo-treated pulp was fibrillated during beating.
The SR and WRV levels of beaten pulp were lower than in case of ready-made Tempo-fibril addition to beaten pulp.
Sheet properties results are based on laboratory sheets. Anionized cellulose fibers added to the beating step seemed to give good paper sheet properties. In Figures 4-7, "T" refers to "Tempo treated".
Air permeability of the pulp comprising fibril cellulose was clearly lower than air permeability of the reference pulp. In addition, results showed lower porosity, when fibrils were added to beaten pulp instead of unbeaten pulp. Tempo pulp and Tempo fibrils were approximately at the same level when added to beating. Air permeability results are shown in Figure 4.
For Scott Bond, Tempo fibrils seemed to be slightly more effective than Tempo pulp. Tempo addition to unbeaten pulp seemed to be more effective than addition to unbeaten pulp. Scott Bond results are shown in Figure 5.
For Tensile index, a good performance was shown with Tempo pulp added to beaten pulp. Tempo pulp and fibrils added to beating seemed to be slightly better than when fibrils were added to beaten pulp, or at least as good as when fibrils were added to beaten pulp.
Tensile indexes are shown in Figure 6.
For wet tensile strength at 45% solids content, a good performance was shown with Tempo pulp added to beating and Tempo fibrils added to beaten pulp. This is shown in Figure 7.
Drainage was comparable to reference samples but with higher strength properties. Tempo-treated fibrils and Tempo-treated pulp with higher SEC gave most dense sheet but also slowest drainage.
Fig. 8 shows results of a test run in a mill scale where Tempo-treated pulp was supplied to a refiner together with untreated pulp. The diagram shows the air permeability of the paper made of the obtained refined pulp in as Bekk air resistance (s/10 ml). The middle column, representing the test made with the mixed pulp, shows clearly increased air resistance compared with reference runs, which means lower permeability. The energy consumption was also lower by 10% in the test run.
It can be easily seen from the refining results of the experimental tests that SR and WRV are increased with the refining step of the chemical pulp and Tempo pulp clearly more than refining step of the chemical pulp without Tempo pulp, thus, Tempo pulp is clearly fibrillated into fibril cellulose material during the refining step.
Thanks to the present invention, a production of fibril cellulose for paper applications may be possible with low energy consumption. One skilled in the art understands readily that the different embodiments of the invention may have applications in environments where optimization of a paper product comprising fibril cellulose is desired. Therefore, it is obvious that the present invention is not limited solely to the above-presented embodiments, but it can be modified within the scope of the appended claims.
Claims (15)
1. A method for manufacturing furnish for a paper product, wherein the manufactured furnish contains fibril cellulose material, the method comprising:
- introducing first raw material to a system, which first raw material includes cellulose pulp (2), - introducing second raw material to the system, which second raw material comprises cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - conveying the first raw material and the second raw material to a refiner (8), - refining and mixing the first raw material and the second raw material in the refiner (8) in order to produce furnish comprising fibril cellulose material (4).
- introducing first raw material to a system, which first raw material includes cellulose pulp (2), - introducing second raw material to the system, which second raw material comprises cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - conveying the first raw material and the second raw material to a refiner (8), - refining and mixing the first raw material and the second raw material in the refiner (8) in order to produce furnish comprising fibril cellulose material (4).
2. The method according to claim 1, characterized in that the sum of the fibril cellulose (4) and the anionized cellulose material (3) in the manufactured furnish is between 0.01-10.0% of dry weigh.
3. The method according to claim 1 or 2, characterized in that the amount of the fibril cellulose (4) in the manufactured furnish is between 0.1 and 5.0 dry weight percent.
4. The method according to any of the preceding claims, characterized in that the first raw material comprises chemical pulp (2a).
5. The method according to any of the preceding claims, characterized in that the refiner (8) is placed in a paper machine approach system.
6. A system for manufacturing furnish for a paper product, wherein the manufactured furnish contains fibril cellulose material, the system comprising:
- first means for introducing first raw material to a system, which first raw material comprises cellulose pulp (2), - second means for introducing second raw material to the system, which second raw material comprises cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - at least one conveyer to convey the introduced raw materials to at least one refiner (8), - the at least one refiner (8) to refine and to mix the first raw material and the second raw material in order to produce the furnish comprising fibril cellulose material (4).
- first means for introducing first raw material to a system, which first raw material comprises cellulose pulp (2), - second means for introducing second raw material to the system, which second raw material comprises cellulose fibers that are oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose, - at least one conveyer to convey the introduced raw materials to at least one refiner (8), - the at least one refiner (8) to refine and to mix the first raw material and the second raw material in order to produce the furnish comprising fibril cellulose material (4).
7. The system according to claim 6, characterized in that the refiner (8) is placed in a paper machine approach system.
8. A paper comprising fibril cellulose material, characterized in that the fibril cellulose material is produced by refining from cellulose material comprising cellulose that is oxidized by nitroxyl-mediated oxidation of hydroxyl groups of the cellulose.
9. The paper according to the claim 8, characterized in that the paper has at least one of the following:
- improved bonding strength properties, - improved wet web tensile index, and - lowered air permeability properties.
- improved bonding strength properties, - improved wet web tensile index, and - lowered air permeability properties.
10. The paper according to the claim 8 or 9, characterized in that the paper is a release paper for a label laminate.
11. The paper according to the claim 8 or 9, characterized in that the paper is sandpaper base.
12. The paper according to the claim 8 or 9, characterized in that the paper is a printing paper.
13. The paper according to the claim 8 or 9, characterized in that the paper is a packing material and/or a paperboard.
14. The paper according to any of the preceding claims 8 to 13, characterized in that the amount of the fibril cellulose (4) in the paper is between 0.5 and 2.5 w-%.
15. A use of a furnish for manufacturing of paper or paperboard, wherein at least part of the pulp is manufactured according to the method of any of the preceding claims 1 to 5.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI20116133A FI124748B (en) | 2011-11-15 | 2011-11-15 | Paper product as well as the procedure and system for producing a stock composition |
| FI20116133 | 2011-11-15 | ||
| PCT/FI2012/051123 WO2013072564A1 (en) | 2011-11-15 | 2012-11-15 | A paper product and method and a system for manufacturing furnish |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2853869A1 true CA2853869A1 (en) | 2013-05-23 |
Family
ID=48429038
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2853869A Abandoned CA2853869A1 (en) | 2011-11-15 | 2012-11-15 | A paper product and a method and a system for manufacturing furnish |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20140338849A1 (en) |
| EP (1) | EP2780504A4 (en) |
| CN (1) | CN103930616A (en) |
| CA (1) | CA2853869A1 (en) |
| FI (1) | FI124748B (en) |
| WO (1) | WO2013072564A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2876083C (en) * | 2012-06-15 | 2021-06-15 | University Of Maine System Board Of Trustees | Release paper and method of manufacture |
| FI127817B (en) * | 2012-08-21 | 2019-03-15 | Upm Kymmene Corp | Process for manufacturing a paper product, and paper product |
| US10280562B2 (en) * | 2014-09-15 | 2019-05-07 | Upm Specialty Papers Oy | Process to manufacture low weight high quality paper for use as a support layer of a release liner with a belt assembly |
| SE539950C2 (en) * | 2016-05-20 | 2018-02-06 | Stora Enso Oyj | An uv blocking film comprising microfibrillated cellulose, amethod for producing said film and use of a composition hav ing uv blocking properties |
| EP3797192A1 (en) * | 2018-03-27 | 2021-03-31 | Mybiomass Sdn. Bhd. | Unbleached pulp product and the process of producing the same |
| WO2019189611A1 (en) * | 2018-03-30 | 2019-10-03 | 日本製紙株式会社 | Paper containing microfibril cellulose fiber |
| WO2021054274A1 (en) * | 2019-09-17 | 2021-03-25 | 日本製紙株式会社 | Production method for chemically-modified microfibril cellulose fibers |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1457885A (en) * | 1973-03-29 | 1976-12-08 | Gallaher Ltd | Oxidation of cellulose |
| HUP0202330A2 (en) * | 1999-02-24 | 2002-12-28 | Sca Hygiene Prod Gmbh | Oxidized cellulose-containing fibrous materials and products made therefrom |
| US8043475B2 (en) * | 2003-09-17 | 2011-10-25 | Indiana Ticket Company | High opacity tickets |
| JP2009243010A (en) * | 2008-03-31 | 2009-10-22 | Nippon Paper Industries Co Ltd | Base paper for converting paper |
| EP2267222B1 (en) * | 2008-03-31 | 2018-05-16 | Nippon Paper Industries Co., Ltd. | Additive for papermaking and paper containing the same |
| FI123421B (en) * | 2008-05-09 | 2013-04-30 | Upm Kymmene Corp | Product that is applied to print and method of manufacturing a product that is applied to print |
| FI20085760A7 (en) * | 2008-08-04 | 2010-03-17 | Upm Kymmene Corp | Modified composite product and method for its production |
| JP5528760B2 (en) * | 2009-09-30 | 2014-06-25 | 日本製紙株式会社 | Paper made by adding cellulose nanofibers and method for producing the same |
-
2011
- 2011-11-15 FI FI20116133A patent/FI124748B/en active IP Right Grant
-
2012
- 2012-11-15 CA CA2853869A patent/CA2853869A1/en not_active Abandoned
- 2012-11-15 EP EP12849186.7A patent/EP2780504A4/en not_active Withdrawn
- 2012-11-15 US US14/357,912 patent/US20140338849A1/en not_active Abandoned
- 2012-11-15 CN CN201280055993.1A patent/CN103930616A/en active Pending
- 2012-11-15 WO PCT/FI2012/051123 patent/WO2013072564A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| EP2780504A4 (en) | 2015-08-05 |
| WO2013072564A1 (en) | 2013-05-23 |
| CN103930616A (en) | 2014-07-16 |
| FI20116133L (en) | 2013-05-16 |
| EP2780504A1 (en) | 2014-09-24 |
| US20140338849A1 (en) | 2014-11-20 |
| FI124748B (en) | 2015-01-15 |
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