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CA2680197A1 - Systems and methods for windshield deicing - Google Patents

Systems and methods for windshield deicing Download PDF

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Publication number
CA2680197A1
CA2680197A1 CA002680197A CA2680197A CA2680197A1 CA 2680197 A1 CA2680197 A1 CA 2680197A1 CA 002680197 A CA002680197 A CA 002680197A CA 2680197 A CA2680197 A CA 2680197A CA 2680197 A1 CA2680197 A1 CA 2680197A1
Authority
CA
Canada
Prior art keywords
voltage
windshield
resistive heater
deicing
battery
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002680197A
Other languages
French (fr)
Inventor
Victor Petrenko
Charles R. Sullivan
Oleg Nickolayev
Valeri Kozlyuk
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dartmouth College
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from PCT/US2007/069478 external-priority patent/WO2008060696A2/en
Priority claimed from US11/933,160 external-priority patent/US20080223842A1/en
Priority claimed from US11/931,530 external-priority patent/US20080196429A1/en
Application filed by Individual filed Critical Individual
Publication of CA2680197A1 publication Critical patent/CA2680197A1/en
Abandoned legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/84Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • H05B1/023Industrial applications
    • H05B1/0236Industrial applications for vehicles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/035Electrical circuits used in resistive heating apparatus
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2214/00Aspects relating to resistive heating, induction heating and heating using microwaves, covered by groups H05B3/00, H05B6/00
    • H05B2214/02Heaters specially designed for de-icing or protection against icing

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  • Electric Propulsion And Braking For Vehicles (AREA)
  • Supply And Distribution Of Alternating Current (AREA)
  • Control Of Resistance Heating (AREA)

Abstract

Cost efficient, lightweight and rapid windshield deicing systems and methods are disclosed. The systems utilize step-up converters or inverters, or dual-voltage batteries, to provide a voltage high enough to deice a windshield in less than thirty seconds.

Description

SYSTEMS AND METHODS FOR WINDSHIELD DEICING
BACKGROUND
[0001] Transparent windshields for various vehicles, such as cars, rail vehicles including trains, streetcars, and locomotives, snowmobiles, airplanes, helicopters and sea vessels, must be deiced or defrosted using available on-board power. Typically, deicing and defrosting are accomplished by blowing air heated by the vehicle's engine onto the windshield. However, especially since the engine is initially cold upon startup, deicing/defrosting takes a considerable amount of time.
[0002] To deice a windshield in less than thirty seconds, a high voltage (typically over 100V) and high power (typically greater than 3kW) must be applied to an electrically heated windshield. Common 12V DC power sources, found in most commercial and passenger vehicles, are able to deliver up to 10kW of power but only into extremely low resistance loads, such as 0.01 ohms. A conductive film windshield heater, to be sufficiently transparent, must have a resistance of over 1 ohm.
Thus, traditional 12V power sources are unable to meet the requirements of a rapid windshield deicing system with a transparent windshield heater.
[0003] Previous attempts to increase on-board voltage have involved either disconnecting an alternator from a battery and increasing idle rotation speed (see, for instance, U.S. Patent No. 4,862,055) or feeding a step-up transformer with non-rectified AC current from an alternator (see, for instance, U.S. Patent No.
5,057,763). In both cases, output power was limited by the size of the alternator such that the voltage necessary for rapid windshield deicing could not be achieved without significant resizing of the alternator. Moreover, since an alternator generates low-frequency power, a step-up transformer of sufficient output power would be heavy and costly to manufacture.

SUMMARY
[0004] The disclosed instrumentalities advance the art by providing cost efficient, lightweight and rapid windshield deicing systems and methods.
[0005] In one embodiment, a windshield deicing system includes: a low voltage power source for providing low voltage power; a step-up DC-DC
converter for transforming the low voltage power into high voltage DC power; an activating device to enable the step-up DC-DC converter; a windshield heater; and a switch between the step-up DC-DC converter and the windshield heater, the windshield heater being resistively heated when the switch is closed and the high voltage DC
power is conducted through the windshield heater.
[0006] In one embodiment, a windshield deicing system includes: a low voltage power source for providing low voltage DC power; a step-up DC-AC
inverter for transforming the low voltage DC power into high voltage AC power; an activating device for the step-up DC-AC inverter; a windshield heater; and a switch between the step-up DC-AC inverter and the windshield heater, the windshield heater being resistively heated when the DC-AC inverter is active and the switch is closed and the high voltage AC power is conducted through the windshield heater.
[0007] In one embodiment, a windshield deicing system includes: a dual-voltage battery for providing low voltage DC power in a low voltage mode and high voltage DC power in a high voltage mode; a first switch disposed between the dual-voltage battery and additional electrical components of a vehicle, the first switch being closed when the dual-voltage battery is in the low voltage mode; and a second switch disposed between the dual-voltage battery and a windshield heater, the second switch being closed and the first switch being open when the dual-voltage battery is in the high voltage mode. An alternative embodiment of dual-voltage battery has multiple low voltage, such as 12-volt, sections. These sections are coupled in parallel for high-current low voltage applications such as vehicle starting. When high-voltage is required, the sections of the battery are coupled in series, but one section remains coupled to low voltage loads to buffer alternator surges and power low current loads such as electronic engine controls.
[0008] In one embodiment, a method of deicing a windshield, includes providing low voltage power to electrical components of a vehicle, transforming the low voltage power into high voltage power and providing the high voltage power to a windshield heater to resistively heat the windshield heater and deice a surface of the windshield.

BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 illustrates one exemplary windshield deicing system embodiment having a step-up DC-DC converter.
[0010] FIG. 2 illustrates an exemplary circuit of the step-up DC-DC
converter of FIG. 1.
[0011] FIG. 3 illustrates one exemplary windshield deicing system embodiment having a step-up DC-AC inverter.
[0012] FIG. 4 illustrates one exemplary windshield deicing system embodiment having a dual-voltage battery.
[0013] FIG. 5 illustrates exemplary circuitry of the dual-voltage battery of FIG. 4.
[0014] FIG. 6A shows one exemplary configuration of an inter-battery switch used in the dual-voltage battery of FIG. 4.
[0015] FIG. 6B shows another exemplary configuration of an inter-battery switch used in the dual-voltage battery of FIG. 4.
[0016] FIG. 7 shows a cross-sectional view of one exemplary windshield embodiment having windshield heaters disposed on outer surfaces of glass layers of the windshield.
[0017] FIG. 8 shows a cross-sectional view of one exemplary windshield embodiment having windshield heaters disposed between a polyvinyl butyral (PVB) layer and glass layers of the windshield.
[0018] FIG. 9 shows a cross-sectional view of one exemplary windshield embodiment incorporating features from both FIG. 7 and FIG. 8.

DETAILED DESCRIPTION OF THE DRAWINGS
[0019] As used herein the terms deicing and defrosting shall be used interchangeably to refer to a process that removes frozen water from a surface. The frozen water may be of any form. For example, the frozen water may be present as a solid layer of ice or as ice crystals adhered to the surface.
[0020] The windshield deicing systems disclosed herein provide a high density of heating power (W/m 2), which allows for rapid and energy-efficient deicing.
Rapid heating insures that only a thin layer of ice (e.g., less than 1 cm, or less than 0.5 cm, or between 1 m and 1 mm) at the ice/windshield interface is heated to the ice melting point. Thus, remote parts of the windshield and of the ice are not unnecessarily heated, and minimal energy is lost to the surrounding environment.
This concept is further described in U.S. Patent Nos. 6,870,139 and 7,034,257, which are each incorporated herein by reference. As shown in these patents, the higher the density of heating, the less energy is needed to accomplish deicing.
[0021] FIG. 1 shows a windshield deicing system 100 including an alternator 10, a battery 12, a step-up DC-DC converter 15, a windshield heater 17, and switches 13, 14 and 16. In norrnal vehicle operation, switch 13 is closed and switches 14 and 16 are open. During deicing, switch 13 may be either open or closed and switches 14 and 16 are closed. In the deicing configuration, the step-up DC-DC
converter 15 converts low voltage direct current (DC) power (for instance, 12V
DC) from battery 12, or from battery 12 and alternator 10, into high voltage DC
power (typically from 70V to 300V, or from 40V to 1000V). The high voltage is used to power windshield heater 17, which generates heat due to electrical resistance, R.
[0022] In an alternative embodiment, switch 14 is replaced with a high-current fuse. In embodiments having switch 14, closure of switch 14 activates the DC-DC converter. In embodiments lacking switch 14, a control input is provided to the DC-DC converter 15 is provided that, in one state, enables the DC-DC
converter, and in another state disables internal switching transistors of an input DC-AC
section of the DC-DC converter, thereby preventing the DC-DC converter from drawing power from the battery.
[0023] One advantage of system 100 is that battery 12 alone, or together with alternator 10, can supply heater 17 with more power than alternator 10 alone. A
typical 12V battery, as fitted in a car for example, is capable of supplying from 7kW
to 10kW for up to about thirty seconds without being damaged. Thirty seconds of 7kW power is sufficient to deice a windshield, and battery 12 may be recharged by alternator 10 between such deicing events.
[0024] Another advantage of system 100 is that, due to the use of high voltage and high power, the duration of deicing is short (e.g., less than thirty seconds at T>-10 C), compared to most prior-art deicing systems. Step-up DC-DC
converter 15 may thus be of smaller size and lower cost than similar converters designed for continuous operation at the same power level. For example, the transfonner and its windings within step-up DC-DC converter 15 may be of smaller size, lower-grade magnetic materials may be used, and larger losses may be allowed in semiconductor devices, such as MOSFET switches and diodes, used to rectify the high voltage current of the step-up DC-DC converter. Similarly, smaller heat-sinks and fewer and smaller cooling devices, such as cooling fans, may be used on the semiconductor devices than would be required for continuous operation.
[0025] A further advantage of deicing system 100 is that battery 12 and DC-DC converter 15 may be electrically separated from alternator 10 and other electric components of the vehicle by opening switch 13. Opening switch 13 may thus prevent damage to the vehicle's electronics when power is drawn from battery 12 and from high frequency harmonics that may be generated by DC-DC converter 15.
[0026] For illustrative purposes, FIG. 2 shows one exemplary circuit 200 of step-up DC-DC converter 15 of FIG. 1. Circuit 200 is a full-bridge DC-DC
converter, but other types of step-up DC-DC converters, such as a half-bridge DC-DC
converter, may be used in system 100.
[0027] It will be appreciated that switches 13, 14, and 16 may be mechanical, electromagnetic, solid-state semiconductor switches or a combination thereof. Further, switches 13, 14, and 16 may be replaced by short circuits without departing from the scope hereof. Without switches 14 or 16, other methods must be used for activating or deactivating the DC-DC converter, such as an electronic control signal to the control circuitry of the DC-DC converter to activate the heating pulse.
[0028] In an embodiment, DC-DC converter 15, or DC-AC inverter 35 (Fig 3) operates at full power for initial defrosting of the windshield. Once the windshield is defrosted, the DC-DC converter 15, or DC-AC inverter 35 operates in a reduced-power-output mode to maintain the windshield in a defrosted condition.
This reduced-power-output mode is either operation at a reduced voltage output, or a pulsed operation. For example, a windshield heater that absorbs 1 kilowatt at volts will absorb only 250 watts at 250 volts; similarly the same windshield heater that is operated by a converter that provides 1 kilowatt for only one quarter of each second will absorb an average power of only 250 watts.
[0029] FIG. 3 shows one exemplary windshield deicing system 300 including an alternator 30, a battery 32, a step-up DC-AC inverter 35, a windshield heater 37, and switches 33, 34 and 36. During normal vehicle operation, switch 33 is closed and switches 34 and 36 are open. During deicing, switch 33 may be either open or closed and switches 34 and 36 are closed. For the deicing operation, step-up DC-AC inverter 35 inverts low voltage DC power (for instance, 12V) taken from battery 32, or from battery 32 and alternator 30, into high voltage AC power (typically from 70V to 300V, or from 40V to 1000V) to power windshield heater 37, which produces heat due to electrical resistance, R. A typical range of AC
frequencies for system 300 is from about 50Hz to about 150kHz.
[0030] As previously stated with reference to the DC-DC converter 15, other circuitry for enabling the DC-AC inverter 35 may be used in place of switch 34.
[0031] One advantage of system 300 is that battery 32 alone, or together with alternator 30, can supply windshield heater 37 with more power than alternator 30 alone. A regular 12V battery is capable of supplying from 7kW to 10kW for up to about thirty seconds without being damaged. Thirty seconds is sufficient to deice a windshield, and battery 32 may be recharged by alternator 30 between deicing events.
[0032] Another advantage of system 300 is that, due to the use of high voltage the duration of deicing is short (e.g., less than thirty seconds at T>-10 C).
Step-up DC-AC inverter 35 may thus be of smaller size and lower cost than similar inverters designed for continuous operation at the same power level. For example, the transformer and its windings within DC-AC inverter 35 may be of smaller size, lower-grade magnetic materials may be used for its step-up transformer, and larger losses may be allowed in semiconductor devices, such as MOSFET switches and diodes, used to rectify the high-voltage current of the DC-AC inverter.
[0033] Further, since de-icing typically takes place with a cold engine idling, fast de-icing times will help conserve fuel and minimize pollutant gas emissions from the vehicle.
[0034] Yet another advantage of deicing system 300 is that battery 32 and DC-AC inverter 35 may be electrically separated from alternator 30 and other electric components of the vehicle when switch 33 is open. Opening switch 33 may prevent damage to the vehicle's electronics when power is drawn from battery 32, and from high frequency harmonics that may be generated by DC-AC inverter 35, especially if load-dump surge-suppression circuitry or auxiliary battery 38 is provided.
Since abrupt disconnection of even a 12-volt battery from an alternator charging the battery at high current can cause surges exceeding 100 volts, suppression circuitry or auxiliary battery 38 is recommended.
[0035] It will be appreciated that DC-DC converter 15 (FIG. 2) may be an example of a step-up DC-AC inverter 35 after removal of the bridge-rectifier connected between the secondary winding of the step-up transformer and windshield heater 17, 37.
[0036] It will further be appreciated that switches 33, 34, and 36 may be mechanical, electromagnetic, solid-state semiconductor switches or a combination thereof. Further, switch 34 may be replaced by a short circuit without departing from the scope hereof provided alternative apparatus for enabling the system is provided, and switches 33 and 36 may be replaced by short circuits in some embodiments.
[0037] FIG. 4 illustrates a windshield deicing system 400 having a dual-voltage battery 42 to be used as a high-power/high-voltage source for rapid windshield deicing. System 400 includes an alternator 40, dual-voltage battery 42, a windshield heater 47 and switches 43 and 46. During normal vehicle operation, battery 42 is set to a low voltage mode (for instance, 12V), switch 43 is closed and switch 46 is open. During deicing, switch 43 is open, battery 42 is set to a high-voltage mode (for instance, 70V to 300V, or from 40V to 1000V) and switch 46 is closed.
[0038] Dual-voltage batteries are disclosed, for example, in U.S. Patent Nos. 3,667,025 and 4,114,082, which are incorporated herein by reference.
Typically, a dual-voltage battery is formed of a bank of smaller batteries. FIG. 5 illustrates exemplary principle circuitry of dual-voltage battery 42, which may, for example, provide 12V power in low voltage mode and 84V power in high voltage mode. It will be appreciated that other voltage limits may be achieved by providing different types or numbers of batteries in the bank. When the batteries are connected in parallel, dual-voltage battery 42 delivers the same voltage as each individual battery, e.g., 12V, and is capable of delivering high current. In high voltage mode, the batteries are connected in series, and dual-voltage battery 42 is capable of delivering high voltage that is approximately equal to the sum of the voltages of the individual batteries.
Switching between high voltage and low voltage modes may be accomplished by simultaneously triggering switches S53-S64. Connections shown in FIG. 5 correspond to the high voltage mode.
[0039] It will be further appreciated that the systems of figures 1, 3, and 4 are capable of providing continuous lower-than-maximum heating power by switching periodically between an off state, the low-voltage configuration and the high-voltage configuration. Depending on a duty cycle, that average heating power can be adjusted to any desirable magnitude in between OW and a maximum power, which the high voltage configuration can provide. For instance, if the high-power configuration supplies 5kW of peak power, when 10% duty cycle is used (for instance being for 0.1 s in the high-voltage mode and for 0.9s in the low-voltage configuration over each one-second period) the system will apply 0.1 *5kW=500W heating power to a windshield heater.
[0040] It should be further appreciated that when such intermittent mode is used for system of figure 4, the battery is recharged in between the heating duty cycles from an alternator.
[0041] One advantage of system 400 is that dual-voltage battery 42 is similar in size and weight to a regular low voltage battery, but it is capable of supplying windshield heater 47 with sufficient power to perform rapid windshield deicing.
[0042] It will be appreciated that switches (43, 46 and 53-64) of FIGS. 4 and 5 may be mechanical, electromagnetic, solid-state semiconductor switches or a combination thereof. Two examples of possible battery switches are shown in FIGS.
6A and 6B. For example, the switch shown in FIG. 6A is based on an isolated high side FET driver, while the switch shown in FIG. 6B is based on an opto isolator driver.
[0043] Batteries 12, 32 and 42 of windshield deicing systems 100, 300 and 400 may be lead-acid batteries, Li-ion batteries, Ni-metal hydride batteries, or any other electrochemical type of battery known in the art.
[0044] In one embodiment, windshield heaters 17, 37 and 47 are continuous film metal-oxide transparent coatings made of indium-tin-oxide (ITO), zinc-oxide, tin-oxide or any other electrically conductive, transparent, film made of a single metal oxide or a composite of several metal oxides.
[0045] In another embodiment, windshield heaters 17, 37 and 47 are thin optically transparent metal films made of silver, aluminum, gold or the like, or of an electrically conductive and optically transparent polymer material.
[0046] FIG. 7 shows a cross-sectional view of a windshield 700.
Windshield 700 comprises a polyvinyl butyral (PVB) shatter-resistant plastic layer 7021aminated between two layers of glass 704. Windshield heaters 706 are then disposed on outer surfaces 708 of glass layers 704, and dielectric layers 710 are disposed on windshield heaters 706. Dielectric layers 710 increase safety, as well as provide scratch protection for windshield heaters 706. Windshield heater 706(1) deices windshield 700, and windshield heater 706(2) defogs windshield 700.
[0047] FIG. 8 shows a cross-sectional view of a windshield 800.
Windshield 800 comprises windshield heaters 806 disposed between a polyvinyl butyral (PVB) shatter-resistant plastic layer 802 and glass layers 804.
Windshield heater 806(1) deices windshield 800, and windshield heater 806(2) defogs windshield 800. It is appreciated that future windshields may be made of safety glass incorporating a shatter-resistant plastic layer of plastics other than PVB.
[0048] FIG. 9 shows a cross-sectional view of a windshield 900 having features in common with both windshield 700 and windshield 800. Windshield 900 includes a polyvinyl butyral (PVB) layer 902, a first pair of windshield heaters 906(1) and 906(2), glass layers 904, a second pair of windshield heaters 906(3) and 906(4), and dielectric layers 910. Windshield heaters 906(2) and 906(4) may be electrically connected, and operate to defog windshield 900, while windshield heaters 906(1) and 906(3), which may be electrically connected, operate to deice/defrost windshield 900.
[0049] In one embodiment, the area of a windshield may be segregated into multiple sections, each section containing a windshield heater (such as windshield heaters 17, 37, 47, 706, 806, 906) that is electrically insulated from neighboring heaters/sections. Application of power to a windshield heater having a smaller area than the entire area of the windshield provides for application of the entire heating power to a relatively concentrated area. The entire area of the windshield may be deiced one section at a time.

EXAMPLE
[0050] As discussed above, the main obstacle to rapid windshield deicing using conventional systems is insufficient on-board voltage. The following calculations further illustrate this point.
[0051] Typical windshield and ice parameters are shown in Table 1.

ITO coated solid-glass windshield R2 = 10ohm (sheet resistance) Windshield area A =1.5mZ

Windshield aspect ratio r = 1.5 Ice thickness tice = 6mm Effective windshield-glass tg,ass = 5mm thickness Ambient temperature T~ -10 C
Ice melting point 0 C
Glass density - 2500 kg pgIass -m 2 Heat capacity of glass C 750 Joule =
kg= C

Ice density pCe = 920kglm3 Heat capacity of ice - 2200 J
p;" -kg C
[0052] For a windshield with electric bus-bars placed on the top and bottom of the windshield, the windshield electric resistance is:

R=R Ir =6.67ohm (1) [0053] The heating density of the windshield, utilizing a 12V source, is:

P VZ=r VZr W
W 14.4 , (2) A R=A RA m where P is the power. At such a low density of heating power, the windshield cannot be heated from -10 C to 0 C, even in still air, because a cooling convective heat transfer rate of about h5:~- 5 watt provides a cooling power rate of:
m- C

Wo, h=ATzt~ 50wa2t, (3) m where AT = T- T,, b=10 C . Thus, the cooling power rate exceeds the heating power rate by a factor of about three.
[0054] Even when transparent conductive coatings having lower resistance than ITO are used, e.g., thin silver coatings with sheet resistivity R, = 2 ohm, the time necessary to warm glass to the ice melting point is estimated as:

(Cg - m, +C. =m1.e)AT
t= Pe - 3200s, (4) where the heating power for the silver coating is equal to P = 108W.
[0055] In reality, the deicing time t would be even longer than that calculated by eqn. (4) due to convective cooling and additional energy necessary to melt a layer of ice at the windshield/ice interface. When the thickness of the layer of ice melted is only 100,um , the deicing time t increases by an additiona1400s.
The total deicing time is thus 3600s, or 60 minutes.
[0056] According to eqn. (4), rapid deicing (t < 30s) would require an increase of the heating power by a factor of about 100. Thus, an increased voltage of about 100V would be needed for a silver-based transparent conductor, and about 200V to 300V for an ITO-based transparent conductor.
[0057] The deicing systems and methods disclosed herein are capable of providing voltage within the necessary range.
[0058] Since the DC-DC or DC-AC converter described herein for driving the transparent conductor is capable of producing electrical voltages at high current that could be hazardous to human health, it is anticipated that the converter either be potted with an insulating potting compound as known in the art, or have a safety interlock on its cover. Further, the connectors in wiring from the output terminal of the converter to the windshield should be of a type that does not leave exposed any uninsulated metal pins whether one or more of the connectors are in connected or disconnected condition. In embodiments with the resistive conductive film on the outer surface of the windshield, there should also be a thin insulating coating, or dielectric layer, over the transparent conductor layer on the windshield to prevent these voltages from contacting curious fingers.
[0059] In some embodiments having a DC-AC converter, a dual-voltage battery, or a DC-DC converter, wires of opposite polarity for attachment at opposite sides of the windshield are coupled to the windshield from the converter or battery through circuitry for detecting ground fault currents that may be lost through a resistive short circuit, such as a human, to vehicle ground; when such lost current is detected the high voltage power is immediately shut down or disconnected as to interrupt the ground fault. In other embodiments, the high-voltage output of the converter or battery is electrically isolated from the vehicle ground to reduce the possibility of a current through a human or other path to ground. In some of these isolated embodiments, an isolation monitor circuit is used to verify the integrity of the isolation and to immediately shut down or disconnect the high voltage if a fault is detected. In some embodiments, the converter or dual-voltage battery is also disabled or disconnected during vehicle conditions where human contact with the windshield is particularly likely, such as when a door is open or the engine is off.
[0060] Everything herein stated with reference to 12 volt systems, such as used in current production automobiles, is equally applicable to 24 volt systems as frequently used on trucks and recent production light aircraft, as well as to system using other battery voltages such as emerging 42 volt automotive systems.
[0061] Changes may be made in the above methods and systems without departing from the scope hereof. It should thus be noted that the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall there between.

Claims

1.-25. (Cancelled).

26. A pulse-electrothermal deicing apparatus for removing ice from a windshield comprising:
a windshield further comprising at least:
a plastic layer laminated to at least a first glass layer, a transparent continuous-film resistive heater disposed on the first glass layer, and a dielectric layer disposed on the resistive heater;
a low voltage power source selected from the group consisting of a vehicle battery and an alternator for providing a first voltage;
voltage converter apparatus for receiving the first voltage and for providing a second voltage to the resistive heater, the second voltage being greater than the first voltage;
wherein the voltage converter is rated to provide the second voltage to the resistive heater for a short interval of time, and is not rated to provide the second voltage to the resistive heater continuously;
wherein the resistive heater dissipates at least two kilowatts per square meter of windshield surface when provided with the second voltage; and;
wherein application of the second voltage to the resistive heater for the period of time is sufficient to melt at least a boundary layer of the ice without unnecessarily heating remote parts of the windshield, and ice.

27. The deicing apparatus of claim 26 wherein the second voltage is at least forty volts.

28. The deicing apparatus of claim 27 wherein the short interval of time is less than or equal to thirty seconds.

29. The deicing apparatus of claim 26 wherein the resistive heater comprises a film selected from the group consisting of a thin optically-transparent metal film, a film comprising metal oxides, and an optically transparent conductive polymer, 30. The deicing apparatus of claim 26 further comprising apparatus for sensing ground fault currents and for interrupting current from the voltage converter apparatus when ground fault currents are detected.

31. The deicing apparatus of claim 26 wherein the windshield further comprises a second glass layer laminated to the plastic layer, and a second resistive heater disposed upon the second glass layer, and wherein the second resistive heater is used for defogging an interior surface of the windshield.

32. The deicing apparatus of claim 26 wherein the resistive heater is operated at an average power of at least one quarter kilowatt per square meter and less than two kilowatts per square meter to maintain an ice-free surface after deicing is performed at at least two kilowatts per square meter.

33. A pulse-electrothermal deicing apparatus for removing ice from a windshield comprising:
a vehicle windshield further comprising at least:
a plastic layer laminated to a glass layer, a transparent continuous-film resistive heater disposed on the glass layer, and a dielectric layer disposed on the resistive heater;
a dual voltage battery capable of being charged from a vehicle charging system at a first voltage, and capable of providing a second voltage to the resistive heater for a short interval of time;
wherein the resistive heater dissipates at least two kilowatts per square meter of windshield surface when provided with the second voltage; and wherein application of the second voltage to the resistive heater for the short interval of time is sufficient to melt at least a boundary layer of the ice.

34. The deicing apparatus of claim 33 wherein the second voltage is at least forty volts.

35. The deicing apparatus of claim 33 wherein the.interval of time is less than or equal to thirty seconds.

36. The deicing apparatus of claim 33 wherein the resistive heater is divided into a plurality of sections, and wherein the deicing apparatus is capable of deicing each section individually.

37. The deicing apparatus of claim 33 wherein the resistive heater comprises a film selected from the group consisting of a thin optically-transparent metal film, a film comprising metal oxides, and an optically transparent conductive polymer.

38. The deicing apparatus of claim 33 further comprising apparatus for sensing ground fault currents and for interrupting current from the dual-voltage battery to the resistive heater when ground fault currents are detected.

39. The deicing apparatus of claim 33 wherein the resistive heater is operated at an average power of at least one quarter kilowatt per square meter and less than two kilowatts per square meter to maintain an ice-free surface after deicing is performed at at least two kilowatts per square meter.

40. The deicing apparatus of claim 33 further comprising a second battery for protecting vehicle systems from voltage surges when the dual-voltage battery disconnects from the vehicle charging system.
CA002680197A 2007-03-05 2008-03-05 Systems and methods for windshield deicing Abandoned CA2680197A1 (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
US89304207P 2007-03-05 2007-03-05
US60/893,042 2007-03-05
WOPCT/US2007/069478 2007-05-22
PCT/US2007/069478 WO2008060696A2 (en) 2006-05-22 2007-05-22 Pulse electrothermal deicing of complex shapes
US11/933,160 2007-10-31
US11/931,530 2007-10-31
US11/933,160 US20080223842A1 (en) 2002-02-11 2007-10-31 Systems And Methods For Windshield Deicing
US11/931,530 US20080196429A1 (en) 2002-02-11 2007-10-31 Pulse Electrothermal And Heat-Storage Ice Detachment Apparatus And Method
PCT/US2008/055928 WO2008109682A2 (en) 2007-03-05 2008-03-05 Systems and methods for windshield deicing

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WO2008109682A3 (en) 2009-03-05
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JP2011510851A (en) 2011-04-07
KR20090115975A (en) 2009-11-10
EA200970832A1 (en) 2010-04-30

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