CA2305253C - Method and system for drilling underbalanced radial wells utilizing a dual string technique in a live well - Google Patents
Method and system for drilling underbalanced radial wells utilizing a dual string technique in a live well Download PDFInfo
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- CA2305253C CA2305253C CA002305253A CA2305253A CA2305253C CA 2305253 C CA2305253 C CA 2305253C CA 002305253 A CA002305253 A CA 002305253A CA 2305253 A CA2305253 A CA 2305253A CA 2305253 C CA2305253 C CA 2305253C
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- 238000000034 method Methods 0.000 title claims abstract description 81
- 230000009977 dual effect Effects 0.000 title description 3
- 239000012530 fluid Substances 0.000 claims abstract description 130
- 230000015572 biosynthetic process Effects 0.000 claims description 43
- 229930195733 hydrocarbon Natural products 0.000 claims description 29
- 150000002430 hydrocarbons Chemical class 0.000 claims description 29
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 27
- 230000002706 hydrostatic effect Effects 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 14
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims 4
- 238000005086 pumping Methods 0.000 claims 4
- 239000003570 air Substances 0.000 description 13
- 230000006378 damage Effects 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 239000011152 fibreglass Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229910000792 Monel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 239000003129 oil well Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 241001331845 Equus asinus x caballus Species 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 230000007935 neutral effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000009528 severe injury Effects 0.000 description 1
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Abstract
A method and system (10) of drilling multiple radial wells (60) using underbalanced drilling, by first drilling a principal wellbore (16). There would then be provided a first carrier string (30) having a deflection member (50) on its lowermost end. There is then lowered a second drill string (12) that is deflected by the deflection member (50) from the principal wellbore (16). A second fluid is then pumped into an annular space between the second drill string (12) and the carrier string (30) to a position that it co-mingles with a first fluid. There is then provided a volume of fluid to establish an equilibrium within the carrier string (30). The direction of the deflection member (50) is reoriented to a second depth within the borehole. Finally, the drill stri ng (12) and drill bit (46) is lowered to a second depth to drill a second radial well (60) while the well is alive and producing.
Description
METHOD AND SYSTEM FOR DRILLING UNDERBALANCED RADIAL
WELLS UTILIZING A DUAL STRING TECHNIQUE IN A LIVE WELL
BACKGROUND OF THE INVENTION
1. Field of the Invention The apparatus of the present invention relates to underbalanced multilateral drilling of oil wells. More particularly, the present invention relates to a system for drilling a series of radial wells off of a single wellbore in an underbalanced system, utilizing a two-string technique, without having to kill the well so that all of the radials are drilled while the well is alive.
WELLS UTILIZING A DUAL STRING TECHNIQUE IN A LIVE WELL
BACKGROUND OF THE INVENTION
1. Field of the Invention The apparatus of the present invention relates to underbalanced multilateral drilling of oil wells. More particularly, the present invention relates to a system for drilling a series of radial wells off of a single wellbore in an underbalanced system, utilizing a two-string technique, without having to kill the well so that all of the radials are drilled while the well is alive.
2. General Background of the Invention In the drilling of oil wells, one of the most critical elements in drilling has always been to maintain the well in a balanced state, so that should the drill bit strike a pocket of hydrocarbons, that the formation pressure does not overcome the hydrostatic pressure in the well, and thus a blow out does not occur. In conventional drilling, what has always been done, is during the drilling process, to flow heavy fluids; i.e., muds, into the drill bore or into the oif well bore, during drilling, so that the hydrostatic pressure of the muds within the bore hole is heavier than the pressure from the formation. Therefore, any potential blowout which may occur otherwise is prevented due to the heavy muds which create the higher hydrostatic pressure downward into the formation.
It has been recently found, that when such a hydrostatic head is placed on the formation, often times the heavy muds or fluids flow into the formation, and by doing so, create severe damage of the formation, which is a detriment to the formation and to the productivity of the well itself. Therefore, there has been developed the technique that is called underbalanced drilling, which technique allows for greater production, and does not create formational damage which would impede the production process. Furthermore, it has been shown that productivity is enhanced in multilateral wells combined with the non-formation damaging affects of the underbalanced drilling. These results are accomplished by introducing a lighter fluid such as nitrogen or air into the drill hole, or a combination of same or other type fluids or gases, sufficiently as to create an underbalance so that fluid in the borehole does not move into the formation during drilling. In order to accomplish this, often times the drilling is undertaken through the use of coil tubing, which is a continuous line of tubing which unreels off of a spool on the rig floor, and the tubing serves as a continuous drill string for the drill bit at the end of the tubing. Another technique of underbalanced drilling is referred to as micro-annulus driIling where a low pressure reservoir is drilled with an aerated fluid in a closed system. In effect, a string of casing is lowered into the wellbore and utilizing a two string drilling technique, there is circulated a lighter fluid down the outer annulus, which lowers the hydrostatic pressure of the fluid inside the column, thus relieving the formation. This allows the fluid to be lighter than the formation pressure which, if it weren't, would cause everything to flow into the wellbore which is detrimental. By utilizing this system, drillers are able to circulate a lighter fluid which can return up either inner or outer annulus, which enables them to circulate with a different fluid down the drill string. In doing so, basically air and nitrogen are being introduced down the system which allows them to circulate two different combination fluids with two different strings.
However, when not utffizing a two-string system, the well is being driIled as an underbalanced well. In order to do so, one must kill the well so that the drill string may be tripped out of the hole, until sufficient fluid in the bore to bring the flow to neutral so the wells aren't flowing. When this is done, the fluid which maintains the hydrostatic pressure on the well, may create formation damage because what is actually occurring is sufficient heavy fluid is in the well bore which forces the fluids into the formation thus the well is kiAed.
Therefore, what is currently being accomplished in the art is the attempts to undertake underbalcmced drilling and to trip out of the hole without creating formation damage thereby controlling the pressure, yet hold the pressure so that one can trip out of the well with the well not being killed and maintaining a live well.
It is well known in the cQt that anytime a heavy fluid must be introduced into the borehole, in order to stop flowing of fluids of the borehole, there is damage being done to the reservoir downhole, which is not desirable. In the prior art which is being submitted with appliccmt's prior art statement, applicant brings attention to the many articles which have been written on underbalanced drilling, and the techniques which companies are introducing in order to attempt to maintain the wells alive while tripping in and out of the hole. For example, a company called Sperry Sun, in attempting underbalanced drilling, wiIl aerate the fluid into the casing string which lowers the hydrostatic pressure of the well then you proceed to the micro-annulus system which is becoming the method of choice in combination with coiled tubing. However, the basic wells which are being done are regular, singular horizontal wells and even with the micro-annulus system, restricted to a single well either horizontal or vertical.
Therefore, at this time in the art of micro-annulus drilling, what is needed is a system for micro-annulus drilling, utflizing the two string technique, which would allow you to go into drilling multiple radial wells off of the single vertical or horizontal well, without having to kill the well when the radial wells are drilled during the process.
BRIEF SUMMARY OF THE INVENTION
The system and method of the present invention solves the problems in the art in a simple and strcaght forward manner. What is provided is a system for drilling radial wells from a single verticol or horizontal well, using an underbalcnced drilling technique, which provides a first outer casing lining the wellbore, a second inner casing, called a carrier string, as a second inner string, and either coiled tubing or regular drill pipe as the inner drill string. At this point in the process, there would be provided an orientation means for orienting the mud motor assembly off of the coil tubing. There is further provided an orientation sub that attaches to the motor assembly in the coil tubing so that the upstock or whipstock may be oriented in the proper orientation when the radials are drilled through the wo11s of the casing.
Following this orientation, there would be provided a whipstock or upstock attached to the carrier string, which is lowered into the cased or uncased wellbore. The carrier string is lowered into the outer casing, hung off in either the well head or rotary table. Next the inner drilling assembly is lowered into the carrier string and when the drill bit makes contact with the deflecting surface of the whipstock or upstock, there is a bore drilled through the wall of the casing or into the open hole through conventional means depending on the type of material which the casing is constructed of or the type of wellbore to be drilled. In the preferred embodiment, the inner drill string is preferably a continuous string of coiled tubing having a drill bit and a mud motor assembly at the end of the tubing for rotating the drill bit.
It should be known at this time, that although this discussion is centering around a cased borehole, this process as will be discussed can be utilized in the drilling of radial wells in open hole applications, and does not necessarily have to be utilized in conjunction with cased boreholes.
In the process of the underbalanced drilling, a first fluid is circulated down the annulus of the coiled tubing which fluid can be air or nitrogen or water which would drive the mud motor assembly and rotate the drill bit. This would in the preferred embodiment be a non-dcunaging type fluid which would not cause dcunage to the surrounding formation. Simultaneously, there would be circulated down the annulus between the outer drill string and the inner drill string a second and different fluid such as aerated nitrogen or water in a combination so as not to cause damage to the formation. The two fluids would then be co-mingled at the point of the drill bit and returned as a co-mingled fluid in the cmnular space between the carrier string and the casing of the borehole and returned to the separator above the hydrill.
When the drill bit is to be retrieved from drilling a radial well, a kill slug would then be pumped down the annulus between the carrier string and the drill string, the kill slug comprising fluids in a weight ratio to displace the pipe so that the hydrostatic pressure in the carrier string would not allow fluid to flow up the carrier string while the drill string is being retrieved through it so that the clear lighter fluid that was being circulated in combination is still making contact with the formation and the kill slug does not dcunage the formation and the well is essentially being driIled as a live well within the main well bore. The carrier string with the upstock on its end would then be repositioned at a different point in the borehole, while the well is still alive, and the coiled tubing could be relowered into the borehole to drill the next radial. This drilling of additional radials and various orientations could be accomplished while the well is maintained as a live well, so long as the fluid pressure is underbalanced within the well bore through a combination of fluids in the drill string and carrier string.
Therefore, it is a principal object of the present invention to provide a drilling technique for multiple radials, utilizing an underbalanced system which allows radials to be drilled off of a single borehole while the well is maintained as a live producing well during the process;
It is a further principal object of the present invention to provide a system of underbalanced drilling in drilling radial wells, so that each of the radial wells is drilled while the well is alive, and no damaging fluids or muds make contact with the formation which may do dcunage to the formation;
It is a further object of the present invention to drill multiple radial wells without having to kill the well in order to drill the additional radial wells;
It is a further object of the present invention to provide a two-string technique in underbalcmced drilling so that at least two different fluids are pumped down the annulus's of the coiled tubing or drill pipe, and a second fluid is pumped down the annulus between a carner string and the inner drill string, so that the co-mingled fluids cire returned up to the surface fluid handling facilities through an outer annulus between the casing and the carrier string;
It is the further object of the present invention to provide a two-string drilling technique utilizing coil tubing as a driIl string, and a carrier string as the outer string, so that two different fluids can be utilized in an underbalanced drilling system of radial boreholes while the well is being maintained as a live producing well.
It is a further object of the present invention to provide an underbalanced drilling technique for multiple radial wells, by utilizing two different fluids pumped down the borehole with at least one of the fluids making contact with the formation so that the formation is not harmed by the fluid flowing past the formation.
BRIEF DESCRIPTION OF THE DRAWINGS
For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
Figure 1 illustrates an overall view of the two string underbalanced drilling technique utilizing coiled tubing as the drill string in the drilling of multiple radials;
FIGURE 2 illustrates a partial cross-sectional view of the whipstock or upstock portion of the two string drilling technique and the fluids flowing therethrough during the underbalanced drilling process;
FIGURES 3A - 3C illustrate views of the underbalanced drilling technique utilizing the fluid for maintcaning the underbalanced status of the well during a retrieval of the coiled tubing drill string;
FIGURES 4A & 4B illustrate a flow diagram for under drilling utilizing a two-string drilling technique in an upstock assembly with the fluid being returned through the annulus between the drill string and the carrier string;
FIGURE 5 illustrates a partial view of the underbalanced drilling technique showing the drilling of multiple radial wells from a single vertical or horizontal well while the well is maintained in the live status within the bore hole;
FIGURE 6 illustrates an overall schematic view of an underbalcmced drilling system utilized in the system of the method of the present invention;
FIGURE 7A illustrates an overall schematic view of an underbalanced radial drilling (with surface schematic) while producing from a wellbore being drilled, and a wellbore that has been drilled and is currently producing, with FIGURE 7B illustrating a partial view of the system;
FIGURE 8A illustrates an overall schematic view of underbalcmced horizontal radial driIling (with surface schematic) while producing from a radial wellbore being drilled, and additional radial wellbores that have been drilled, with FIGURE 8B illustrating a partial view of the system; and FIGURE 9 illustrates a flow diagram for underbalanced drilling using the two string drilling technique with the upstock assembly where there is a completed radial well that is producing and a radial well that is producing while drilling.
DETAIL,ED DESCRIPTION OF THE INVENTION
FIGURES 1-9 illustrate the preferred embodiments of the system and method of the present invention for drilling underbalanced radial wells utilizing a dual string technique in a live well. As illustrated in FIGURE 1, what is provided is a drilling system 10 utilizing coil tubing as the drill string. As illustrated, the coil tubing 12 which is known in the art, and comprises a continuous length of tubing, which is lowered usually into a cased well having an outer casing 14 placed to a certain depth within the borehole 16. It should be kept in mind that during the course of this application, reference will be made to a cased borehole 16, although the system and method of the present invention may be utilized in a non-cased or "open" borehole, as the case may be. Returning to FIGURE 1, the length of coil tubing 12 is inserted into the injector head 19 of the coil tubing assembly 20, with the coil tubing 12 being rolled off of a continuous reel mounted adjacent the rig floor 26. The coil tubing 12 is lowered through the stripper 22 and through the coil tubing blowout preventor stack 24 where it extends down through the rig floor 26 where a carrier string 30 is held in place by the slips 32. Beneath the rig floor 26 there are a number of systems including the rotating drill head 34, the hydril136, and the lower BOP stack 38, through which the coil tubing 12 extends as it is moved down the carrier string 30.
Since the system in which the coil tubing 12 is being utilized in this particular application is a system for drilling radial wells, on the lower end of the coil tubing 12, there are certain systems which enable it to be oriented in a certcan direction downhole so that the proper radial bore may be drilled from the horizontal or vertical lined cased borehole 16. These systems include a monel drill collar 40, positioned above a muleshoe sub 42, at the end of which includes a mud motor 44, which rotates the drill bit 46 for driIling the radial well.
As further illustrated in FIGURE 1, on the lower end of the carrier string 30 there is provided a deflector means which comprises an upstock 50, which is known in the art and includes an angulated ramp 52, and an opening 54 in the wall 56 of the upstock 50, so that as the drill bit 46 makes contact with the rcunp 52, the drill bit 46 is deflected from the ramp 52 and drills through the wall 56 of the casing 14 for drilling the radial borehole 60 from the cased borehole 16. In a preferred embodiment, there may be a portion of fiberglass casing 64 which has been placed at a predetermined depth within the borehole, so that when the drill bit 46 drills through the wal156 of the casing 14 at that predetermined depth, the bit easily cuts through the fiberglass and on to drill the radial well.
Following the steps that may be taken to secure the radial bore as it enters into the cased well 14, such as cementing or the like, it is that point that the underbalanced drilling technique is undertaken. This is to prevent any blowout or the like from moving up the borehole 16 onto the rig 26 which would damage the system on the rig or worse yet, injure or kill workers on the rig.
As was noted earlier in this application, the underbalanced technique is utilized so that the fluids that are normally pumped down the borehole 16, heavy fluids and muds which are normally dumped down the borehole 16, in order to maintain the necessary hydrostatic pressure, are not utilized. What is utilized in underbalanced drilling, is a combination of fluids which are of sufficient weight to maintain a lower than formation hydrostatic pressure in the borehole yet not to move into the formation 70 which can cause damage.
In order to carry out the method of the system, reference is made to FIGURES 1 and 2. Again, one should keep in mind that the outer casing 14 lines the formation 70, and within the outer casing 14 there is a smaller carrier string 30 casing, which may be a 5" casing, which is lowered into the outer casing 16 thus defining a first annulus 72, between the inner wall of the outer casing 16 and the outer wall of the carrier string 30. The carrier string 30 would extend upward above the rig floor 26 and would receive fluid from a first pump means 76 (see FIG. 6), located on the rig floor 26 so that fluid is pumped within the first annulus 72. Positioned within the carrier string 30 is the coil tubing 12, which is normally 2" in dicaneter, and fits easily within the interior annulus of the carrier string, since the driIl bit 46 on the coil tubing 12 is only 43/a" in dicuneter.
Thus, there is defined a second annulus 78 between the wall of the coil tubing 12 and the wall of the carrier string 30. Likewise, the coil tubing 12 has a continuous bore therethrough, so that fluid may be pumped via a second pump 79 (see FIG. 6) through the coil tubing bore 13 in order to drive the 33/s"
mud motor and drive the 43/4" bit 46.
Therefore, it is seen that there are three different areas through which fluid may flow in the underbalanced technique of drilling. These areas include the inner bore 13 of the coil tubing 12, the first annulus 72 between the outer wall of the carrier string 30 and the inner wall of the outer casing 16, and the second cmnulus 78 between the coil tubing 12 and the carrier string 30.
Therefore, in the underbalanced technique as was stated ecalier, fluid is pumped down the bore 13 of the coil tubing 12, which, in turn, rotates the mud motor 44 and the drill bit 46. After the radial well has been begun, and the prospect of hydrocarbons under pressure entering the annulus of the casings, fluids must be pumped downhole in order to maintain the proper hydrostatic pressure. However, agcan this hydrostatic pressure must not be so great as to force the fluids into the formation. Therefore, in the preferred embodiment, in the underbalanced multi-lateral drilling technique, nitrogen gas, air, and water is the fluid pumped down the borehole 13 of the coil tubing 12, through a first pump 79, located on the rig floor 36. Again, this is the fluid which drives the motor 44 and the driIl bit 46. A second fluid mixture of nitrogen gas, air and water is pumped down the second annulus 78 between the 2" coiled tubing string 12 and the carrier string 30. This fluid flows through second annulus and again, the fluid mixture in annulus 78 in combination with the fluid mixture through the bore 13 of the coil tubing 12 comprise the principal fluids for mcrintcdning the hydrostatic pressure in the underbalanced drilling technique. So that the first fluid mixture which is being pumped through the bore 13 of the coil tubing 12, and the second fluid mixture which is being pumped through the second cmnular space 78 between the carrier string 30 and the coil tubing 12, reference is made to FIGURE 2 in order understand the manner in which the fluid is returned up to the rig floor 26 so that it does not make contact with the formation.
As seen in FIGURE 2, the fluid mixture through the bore 13 of the coil tubing 12 flows through the bore 13 and drives the mud motor 44 and flows through the drill bit 46. Simultaneously the fluid mix is flowing through the second annular space 78 between the ccurier string 30 and the coil tubing 12, and likewise flows out of the upstock 50. However, reference is made to the first cmnulcu space between the outer casing 14 and the carrier string 30, which is that space 72 which returns any fluid that is flowing downhole back up to the rig floor 26. As seen in FIGURE 2, arrows 81 represent the fluid flow down the bore 13 of the coil tubing 12, arrows 83 represent the second fluid flowing through the second annular space 78 into the borehole 12, and arrow 82 represents the return of the fluid in the first annular space 72. Therefore, all of the fluid flowing into the drill bit 46 and into the bore 12 so as to maintain the hydrostatic pressure is immediately returned up through the outer annular space 72 to be returned to the separator 87 through pipe 85 as seen in FIGURES 1& 6.
During the drilling technique should hydrocarbons be found at one point during this process, then the hydrocarbons will likewise flow up the annular space 72 together with the return air and nitrogen and drilling fluid that was flowing down through the tube flowbores or flow passageways 13 and 78. At that point, the fluids canying the hydrocarbons if there are hydrocarbons, flow out to the separator 87, where in the separator 87, the oil is separated from the water, and any fumes then go to the flare stack 89 (FIG. 6). This schematic flow is seen in FIGURE 6 of the application.
One of the more critical aspects of this particular manner of drilling wells in the underbalanced technique, is the fact that the underbalanced drilling technique would be utilized in the present invention in the way of drilling multiple radial wells from one vertical or horizontal well without having to kill the well in order to drill additional radials. This was discussed earlier.
However, as illustrated in FIGURES 3A - 3C, reference is made to the sequential drawings, which illustrate the use of the present invention in drilling radial wells. For example, as was discussed earlier, as seen in FIGURE 3A, when the coil tubing 12 encounters the upstock 50, and bores through an opening 54 in the wall of outer casing 14, the first radial is then drilled to a certcmn point 55.
At some point in the driIling, the coil tubing string 12 must be retrieved from the borehole 16 in order to drill additional radials. In the present state of the art, what is normally accomplished is that the well is killed in that sufficient weighted fluid is pumped into the wellbore to stop the formation from producing so that there can be no movement upward through the borehole by 1~
hydroccabons under pressure while the drill string is being retrieved from the hole and subsequently completed.
This is an undesirable situation. Therefore, what is provided as seen in FIGURES 3B and 3C, where the coil tubing 12, when it begins to be retrieved from the hole, there is provided a kill slug 100, lowered into the second cmnulcQ
space 78 between the wall of the coil tubing 12 and the wall of the carrier string 30. This kill slug 100 is a combination of fluids, which are sufficient to maintain any hydrocarbons from flowing through the carrier string 30 upward, yet do not go into the formation. Rather, if there are hydrocarbons which flow upward they encounter the kill slug 100 and flow in the direction of arrows 73 through the first annular space 72 between the carrier string 30 and the outer casing 14, cmd flow upward to the rig floor 26 and into the separators 87 as was discussed earlier. However, the carrier string 30 is always "alive" as the coil tubing 12 with the drill bit 46 is retrieved upward. As seen in FIGURE 3C, the kill slug 100 is placed to a certain depth 102 within the carrier string 30, so that as the drill bit 46 is retrieved from the bore of the carrier string 30, the kill slug 100 maintains a certain equilibrium within the carrier string 30, and the well is maintained alive.
Therefore, FIGURE 5 illustrates the utilization of the technique as seen in FIGURES 3A - 3C, in drilling multiple radials off of the vertical or horizontal well. As illustrated for example, in FIGURE 5, a first radial would be drilled at point A along the bore hole 16, utilizing the technique of the kill slug 100 as described in FIGURE 3C. Maintaining the radial well in the underbalanced mode, through the use of kill slug 100, the drill bit 46 and coil tubing 12 is retrieved upward, cmd the upstock 50 is moved upwccrd to a position B as illustrated in FIGURE 5. At this point, a second radial well is drilled utilizing the same technique as described in FIGURE 3, until the radial well is drilled and the kill slug forms an underbalcmced well at that point. The coil tubing 12 with the bit 46 is retrieved once more, to level C at which point a third radial well is drilled. It should be kept in mind that throughout the drilling of the three wells at the three different levels A, B, C, the hydrostatic pressure within the carrier string 30 will be maintcuned as a balanced pressure, and any hydrocarbons which may flow, may flow upward within annulus 72 between the carrier string 30 and the outer casing 14. Therefore, utilizing this technique, each of the three wells are drilled and completed as live wells, and the multiple radials can be drilled while the carrier string 30 is alive as the drill bit 46 and carrier string 30 are retrieved upward to another level.
Figures 4A and 4B illustrate a two string drilling technique, whereas as seen in 4A the coil tubing 12 with the drill bit 46 on its end is drilling a radial well, with the driIl bit being driven by mud motor 44. The coil tubing is housed within carrier string 30, with carrier string 30 housed within outer casing 14. As seen in Figures 4A and in isolated view in 4B, the fluid is pumped down the bore of coil tubing 12 (arrows 81), and is returned up the annulus between carrier string 30 and the outer casing 14 (arrows 90), while additional fluid 81 is pumped down the annulus between the coil tubing 12 and the carrier string 30 (arrows 91), as seen in Figure 4B, to enhance the movement of the fluid therethrough.
FIGURE 6 is simply an illustration in schematic form of the various nitrogen units 104, 106, and rig pumps 76, 79 including the air compressor 108 which are utilized in order to pump the combination of air, nitrogen and drilling fluid down the hole during the underbalanced technique and to likewise receive the return flow of air, nitrogen, water and oil into the separator 87 where it is separated into oi1110 and water 112 and any gases are then burned off at flare stack 89. Therefore, in the preferred embodiment, this invention, by utilizing the underbalanced technique, numerous radial wells 60 can be drilled off of a borehole 16, while the well is still alive, and yet none of the fluid which is utilized in the underbalanced technique for maintaining the proper equilibrium within the borehole 16, moves into the formation and causes any damage to the formation in the process.
FIGURES 7A and 7B illustrate in overall and isolated views respectively, the well producing from a first radial borehole 60 while the radial borehole is being drilled, and is likewise simultaneously producing from a second radial borehole 60 after the radial borehole has been completed. As is illustrated, first radial borehole 60 being drilled, the coil tubing string 12 is currently in the borehole 60, and is drilling via driIl bit 46. The hydrocarbons which are obtained during drilling return through the radial borehole via annulus 72 between the wall of the borehole, and the wall of the coiled tubing 12.
Likewise, the second radial borehole 60 which is a fully producing borehole, in this borehole, the coil tubing 12 has been withdrawn from the radial borehole 60, and hydrocarbons are flowing through the inner bore of radial borehole 60 which would then join with the hydrocarbon stream moving up the borehole via first radial well 60, the two streams then combfning to flow up the outer cmnulus 72 within the borehole to be collected in the seporator. Of course, the return of the hydrocarbons up annulus 72 would include the air/nitrogen gas mixture, together with the drilling fluids, all of which were used downhole during the underbalanced drilling process discussed earlier. These fluids, which are comingled with the hydrocc[rbons flowing to the surface, would be separated out later in separator 87.
Likewise, FIGURES 8A and 8B illustrate the underbalanced horizontal radial drilling technique wherein a series of radial boreholes 60 have been drilled from a horizontal borehole 16. As seen in FIGURE 7A, the furthest most borehole 60 is illustrated as being producing while being drilled with the coil tubing 12 and the drill bit 46. However, the remaining two radial boreholes 60 are completed boreholes, and are simply receiving hydroccQbons from the surrounding formation 70 into the inner bore of the radial boreholes 60. As was discussed in relation to FIGURES 7A and 7B, the hydrocarbons produced from the two completed boreholes 60 and the borehole 60 which was currently being drilled, would be retrieved into the annular space 72 between the wall of the borehole and the carrier string 30 within the borehole and would likewise be retrieved upward to be separated at the surface via separator 87. And, like the technique as illustrated in FIGURES 7A and 7B, the hydrocarbons moving up annulus 72 would include the air/nitrogen gas mixture and the drilling fluid which would be utilized during the drilling of radial wel160 via coil tubing 12, and agcdn would be comingled with the hydrocarbons to be separated at the surface at separator 87. As was discussed earlier and as is illustrated, all other components of the system would be present as was discussed in relation to FIGURE 6 earlier.
Turning now to FIGURE 9, the system illustrated in FIGURE 9 again is quite similar to the systems iIlustrated in FIGURES 7A, 7B and 8A, 8B and again illustrate a radial borehole 60 which is producing while being drilled with coil tubing 12 and drill bit 46. The second radial well 60 is likewise producing.
However, this well has been completed and the hydrocarbons are moving to the surface via the inner bore within the radial bore 60 to be joined with the hydrocarbons from the first radial well 60. Unlike the drilling techniq-ues as illustrated in FIGURES 7 and 8, PIGURE 9 would iIlustrate that the hydrocarbons would be collected through the annular space 78 which is that space between the wall of the coil tubing 12 and the wall of the carrier string 30. That is, rather than be moved up the outermost annular space 72 as illustrated in FIGURES
7 and 8, in this particular embodiment, the hydrocarbons mixed with the air/nitrogen gas and the drilling fluids would be collected in the annular space 78, which is interior to the outermost annular space 72 but would likewise flow and be collected in the separator for separation. Although this is a particular embodiment, it is not necessarily the preferred embodiment, in view of the fact that the annular space 78 is somewhat reduced than the annular space 72 and therefore, the flow of the hydrocarbons to be collected on the surface would be slower and therefore would not be as efficient as seen in the embodiment shown in FIGURES 7 and 8. However, as illustrated in all other respects, the system would operate substantially the same as the system shown in FIGURES
7 and 8 with the same components as discussed earlier.
PARTS LIST
The following is a list of suitable pcQts and materials for the various elements of the preferred embodiment of the present invention.
Description Part No.
drilling system 10 coil tubing 12 bore 13 outer casing 14 bore hole 16 injector head 19 tubing assembly 20 stripper 22 stack 24 rig floor 26 carrier string 30 slips 32 drill head 34 hydrill 36 BOP stack 38 casing head 39 monel drill collar 40 mule shoe sub 42 mud motor 44 drill bit 46 upstock 50 angulated raanp 52 opening 54 point 55 wall 56 radial bore hole 60 fiberglass casing 64 formation 70 first cmnulus 72 arrow 73 first pump means 76 second annulus 78 second pump 79 arrows 81 arrows 83 pipe 85 pits 86 separator 87 flare stack 89 spool 92 point 98 kill slug 100 depth 102 nitrogen units 104, 106 air compressor 108 oil 110 water/drilling fluid 112 The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.
What is claimed as invention is:
It has been recently found, that when such a hydrostatic head is placed on the formation, often times the heavy muds or fluids flow into the formation, and by doing so, create severe damage of the formation, which is a detriment to the formation and to the productivity of the well itself. Therefore, there has been developed the technique that is called underbalanced drilling, which technique allows for greater production, and does not create formational damage which would impede the production process. Furthermore, it has been shown that productivity is enhanced in multilateral wells combined with the non-formation damaging affects of the underbalanced drilling. These results are accomplished by introducing a lighter fluid such as nitrogen or air into the drill hole, or a combination of same or other type fluids or gases, sufficiently as to create an underbalance so that fluid in the borehole does not move into the formation during drilling. In order to accomplish this, often times the drilling is undertaken through the use of coil tubing, which is a continuous line of tubing which unreels off of a spool on the rig floor, and the tubing serves as a continuous drill string for the drill bit at the end of the tubing. Another technique of underbalanced drilling is referred to as micro-annulus driIling where a low pressure reservoir is drilled with an aerated fluid in a closed system. In effect, a string of casing is lowered into the wellbore and utilizing a two string drilling technique, there is circulated a lighter fluid down the outer annulus, which lowers the hydrostatic pressure of the fluid inside the column, thus relieving the formation. This allows the fluid to be lighter than the formation pressure which, if it weren't, would cause everything to flow into the wellbore which is detrimental. By utilizing this system, drillers are able to circulate a lighter fluid which can return up either inner or outer annulus, which enables them to circulate with a different fluid down the drill string. In doing so, basically air and nitrogen are being introduced down the system which allows them to circulate two different combination fluids with two different strings.
However, when not utffizing a two-string system, the well is being driIled as an underbalanced well. In order to do so, one must kill the well so that the drill string may be tripped out of the hole, until sufficient fluid in the bore to bring the flow to neutral so the wells aren't flowing. When this is done, the fluid which maintains the hydrostatic pressure on the well, may create formation damage because what is actually occurring is sufficient heavy fluid is in the well bore which forces the fluids into the formation thus the well is kiAed.
Therefore, what is currently being accomplished in the art is the attempts to undertake underbalcmced drilling and to trip out of the hole without creating formation damage thereby controlling the pressure, yet hold the pressure so that one can trip out of the well with the well not being killed and maintaining a live well.
It is well known in the cQt that anytime a heavy fluid must be introduced into the borehole, in order to stop flowing of fluids of the borehole, there is damage being done to the reservoir downhole, which is not desirable. In the prior art which is being submitted with appliccmt's prior art statement, applicant brings attention to the many articles which have been written on underbalanced drilling, and the techniques which companies are introducing in order to attempt to maintain the wells alive while tripping in and out of the hole. For example, a company called Sperry Sun, in attempting underbalanced drilling, wiIl aerate the fluid into the casing string which lowers the hydrostatic pressure of the well then you proceed to the micro-annulus system which is becoming the method of choice in combination with coiled tubing. However, the basic wells which are being done are regular, singular horizontal wells and even with the micro-annulus system, restricted to a single well either horizontal or vertical.
Therefore, at this time in the art of micro-annulus drilling, what is needed is a system for micro-annulus drilling, utflizing the two string technique, which would allow you to go into drilling multiple radial wells off of the single vertical or horizontal well, without having to kill the well when the radial wells are drilled during the process.
BRIEF SUMMARY OF THE INVENTION
The system and method of the present invention solves the problems in the art in a simple and strcaght forward manner. What is provided is a system for drilling radial wells from a single verticol or horizontal well, using an underbalcnced drilling technique, which provides a first outer casing lining the wellbore, a second inner casing, called a carrier string, as a second inner string, and either coiled tubing or regular drill pipe as the inner drill string. At this point in the process, there would be provided an orientation means for orienting the mud motor assembly off of the coil tubing. There is further provided an orientation sub that attaches to the motor assembly in the coil tubing so that the upstock or whipstock may be oriented in the proper orientation when the radials are drilled through the wo11s of the casing.
Following this orientation, there would be provided a whipstock or upstock attached to the carrier string, which is lowered into the cased or uncased wellbore. The carrier string is lowered into the outer casing, hung off in either the well head or rotary table. Next the inner drilling assembly is lowered into the carrier string and when the drill bit makes contact with the deflecting surface of the whipstock or upstock, there is a bore drilled through the wall of the casing or into the open hole through conventional means depending on the type of material which the casing is constructed of or the type of wellbore to be drilled. In the preferred embodiment, the inner drill string is preferably a continuous string of coiled tubing having a drill bit and a mud motor assembly at the end of the tubing for rotating the drill bit.
It should be known at this time, that although this discussion is centering around a cased borehole, this process as will be discussed can be utilized in the drilling of radial wells in open hole applications, and does not necessarily have to be utilized in conjunction with cased boreholes.
In the process of the underbalanced drilling, a first fluid is circulated down the annulus of the coiled tubing which fluid can be air or nitrogen or water which would drive the mud motor assembly and rotate the drill bit. This would in the preferred embodiment be a non-dcunaging type fluid which would not cause dcunage to the surrounding formation. Simultaneously, there would be circulated down the annulus between the outer drill string and the inner drill string a second and different fluid such as aerated nitrogen or water in a combination so as not to cause damage to the formation. The two fluids would then be co-mingled at the point of the drill bit and returned as a co-mingled fluid in the cmnular space between the carrier string and the casing of the borehole and returned to the separator above the hydrill.
When the drill bit is to be retrieved from drilling a radial well, a kill slug would then be pumped down the annulus between the carrier string and the drill string, the kill slug comprising fluids in a weight ratio to displace the pipe so that the hydrostatic pressure in the carrier string would not allow fluid to flow up the carrier string while the drill string is being retrieved through it so that the clear lighter fluid that was being circulated in combination is still making contact with the formation and the kill slug does not dcunage the formation and the well is essentially being driIled as a live well within the main well bore. The carrier string with the upstock on its end would then be repositioned at a different point in the borehole, while the well is still alive, and the coiled tubing could be relowered into the borehole to drill the next radial. This drilling of additional radials and various orientations could be accomplished while the well is maintained as a live well, so long as the fluid pressure is underbalanced within the well bore through a combination of fluids in the drill string and carrier string.
Therefore, it is a principal object of the present invention to provide a drilling technique for multiple radials, utilizing an underbalanced system which allows radials to be drilled off of a single borehole while the well is maintained as a live producing well during the process;
It is a further principal object of the present invention to provide a system of underbalanced drilling in drilling radial wells, so that each of the radial wells is drilled while the well is alive, and no damaging fluids or muds make contact with the formation which may do dcunage to the formation;
It is a further object of the present invention to drill multiple radial wells without having to kill the well in order to drill the additional radial wells;
It is a further object of the present invention to provide a two-string technique in underbalcmced drilling so that at least two different fluids are pumped down the annulus's of the coiled tubing or drill pipe, and a second fluid is pumped down the annulus between a carner string and the inner drill string, so that the co-mingled fluids cire returned up to the surface fluid handling facilities through an outer annulus between the casing and the carrier string;
It is the further object of the present invention to provide a two-string drilling technique utilizing coil tubing as a driIl string, and a carrier string as the outer string, so that two different fluids can be utilized in an underbalanced drilling system of radial boreholes while the well is being maintained as a live producing well.
It is a further object of the present invention to provide an underbalanced drilling technique for multiple radial wells, by utilizing two different fluids pumped down the borehole with at least one of the fluids making contact with the formation so that the formation is not harmed by the fluid flowing past the formation.
BRIEF DESCRIPTION OF THE DRAWINGS
For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
Figure 1 illustrates an overall view of the two string underbalanced drilling technique utilizing coiled tubing as the drill string in the drilling of multiple radials;
FIGURE 2 illustrates a partial cross-sectional view of the whipstock or upstock portion of the two string drilling technique and the fluids flowing therethrough during the underbalanced drilling process;
FIGURES 3A - 3C illustrate views of the underbalanced drilling technique utilizing the fluid for maintcaning the underbalanced status of the well during a retrieval of the coiled tubing drill string;
FIGURES 4A & 4B illustrate a flow diagram for under drilling utilizing a two-string drilling technique in an upstock assembly with the fluid being returned through the annulus between the drill string and the carrier string;
FIGURE 5 illustrates a partial view of the underbalanced drilling technique showing the drilling of multiple radial wells from a single vertical or horizontal well while the well is maintained in the live status within the bore hole;
FIGURE 6 illustrates an overall schematic view of an underbalcmced drilling system utilized in the system of the method of the present invention;
FIGURE 7A illustrates an overall schematic view of an underbalanced radial drilling (with surface schematic) while producing from a wellbore being drilled, and a wellbore that has been drilled and is currently producing, with FIGURE 7B illustrating a partial view of the system;
FIGURE 8A illustrates an overall schematic view of underbalcmced horizontal radial driIling (with surface schematic) while producing from a radial wellbore being drilled, and additional radial wellbores that have been drilled, with FIGURE 8B illustrating a partial view of the system; and FIGURE 9 illustrates a flow diagram for underbalanced drilling using the two string drilling technique with the upstock assembly where there is a completed radial well that is producing and a radial well that is producing while drilling.
DETAIL,ED DESCRIPTION OF THE INVENTION
FIGURES 1-9 illustrate the preferred embodiments of the system and method of the present invention for drilling underbalanced radial wells utilizing a dual string technique in a live well. As illustrated in FIGURE 1, what is provided is a drilling system 10 utilizing coil tubing as the drill string. As illustrated, the coil tubing 12 which is known in the art, and comprises a continuous length of tubing, which is lowered usually into a cased well having an outer casing 14 placed to a certain depth within the borehole 16. It should be kept in mind that during the course of this application, reference will be made to a cased borehole 16, although the system and method of the present invention may be utilized in a non-cased or "open" borehole, as the case may be. Returning to FIGURE 1, the length of coil tubing 12 is inserted into the injector head 19 of the coil tubing assembly 20, with the coil tubing 12 being rolled off of a continuous reel mounted adjacent the rig floor 26. The coil tubing 12 is lowered through the stripper 22 and through the coil tubing blowout preventor stack 24 where it extends down through the rig floor 26 where a carrier string 30 is held in place by the slips 32. Beneath the rig floor 26 there are a number of systems including the rotating drill head 34, the hydril136, and the lower BOP stack 38, through which the coil tubing 12 extends as it is moved down the carrier string 30.
Since the system in which the coil tubing 12 is being utilized in this particular application is a system for drilling radial wells, on the lower end of the coil tubing 12, there are certain systems which enable it to be oriented in a certcan direction downhole so that the proper radial bore may be drilled from the horizontal or vertical lined cased borehole 16. These systems include a monel drill collar 40, positioned above a muleshoe sub 42, at the end of which includes a mud motor 44, which rotates the drill bit 46 for driIling the radial well.
As further illustrated in FIGURE 1, on the lower end of the carrier string 30 there is provided a deflector means which comprises an upstock 50, which is known in the art and includes an angulated ramp 52, and an opening 54 in the wall 56 of the upstock 50, so that as the drill bit 46 makes contact with the rcunp 52, the drill bit 46 is deflected from the ramp 52 and drills through the wall 56 of the casing 14 for drilling the radial borehole 60 from the cased borehole 16. In a preferred embodiment, there may be a portion of fiberglass casing 64 which has been placed at a predetermined depth within the borehole, so that when the drill bit 46 drills through the wal156 of the casing 14 at that predetermined depth, the bit easily cuts through the fiberglass and on to drill the radial well.
Following the steps that may be taken to secure the radial bore as it enters into the cased well 14, such as cementing or the like, it is that point that the underbalanced drilling technique is undertaken. This is to prevent any blowout or the like from moving up the borehole 16 onto the rig 26 which would damage the system on the rig or worse yet, injure or kill workers on the rig.
As was noted earlier in this application, the underbalanced technique is utilized so that the fluids that are normally pumped down the borehole 16, heavy fluids and muds which are normally dumped down the borehole 16, in order to maintain the necessary hydrostatic pressure, are not utilized. What is utilized in underbalanced drilling, is a combination of fluids which are of sufficient weight to maintain a lower than formation hydrostatic pressure in the borehole yet not to move into the formation 70 which can cause damage.
In order to carry out the method of the system, reference is made to FIGURES 1 and 2. Again, one should keep in mind that the outer casing 14 lines the formation 70, and within the outer casing 14 there is a smaller carrier string 30 casing, which may be a 5" casing, which is lowered into the outer casing 16 thus defining a first annulus 72, between the inner wall of the outer casing 16 and the outer wall of the carrier string 30. The carrier string 30 would extend upward above the rig floor 26 and would receive fluid from a first pump means 76 (see FIG. 6), located on the rig floor 26 so that fluid is pumped within the first annulus 72. Positioned within the carrier string 30 is the coil tubing 12, which is normally 2" in dicaneter, and fits easily within the interior annulus of the carrier string, since the driIl bit 46 on the coil tubing 12 is only 43/a" in dicuneter.
Thus, there is defined a second annulus 78 between the wall of the coil tubing 12 and the wall of the carrier string 30. Likewise, the coil tubing 12 has a continuous bore therethrough, so that fluid may be pumped via a second pump 79 (see FIG. 6) through the coil tubing bore 13 in order to drive the 33/s"
mud motor and drive the 43/4" bit 46.
Therefore, it is seen that there are three different areas through which fluid may flow in the underbalanced technique of drilling. These areas include the inner bore 13 of the coil tubing 12, the first annulus 72 between the outer wall of the carrier string 30 and the inner wall of the outer casing 16, and the second cmnulus 78 between the coil tubing 12 and the carrier string 30.
Therefore, in the underbalanced technique as was stated ecalier, fluid is pumped down the bore 13 of the coil tubing 12, which, in turn, rotates the mud motor 44 and the drill bit 46. After the radial well has been begun, and the prospect of hydrocarbons under pressure entering the annulus of the casings, fluids must be pumped downhole in order to maintain the proper hydrostatic pressure. However, agcan this hydrostatic pressure must not be so great as to force the fluids into the formation. Therefore, in the preferred embodiment, in the underbalanced multi-lateral drilling technique, nitrogen gas, air, and water is the fluid pumped down the borehole 13 of the coil tubing 12, through a first pump 79, located on the rig floor 36. Again, this is the fluid which drives the motor 44 and the driIl bit 46. A second fluid mixture of nitrogen gas, air and water is pumped down the second annulus 78 between the 2" coiled tubing string 12 and the carrier string 30. This fluid flows through second annulus and again, the fluid mixture in annulus 78 in combination with the fluid mixture through the bore 13 of the coil tubing 12 comprise the principal fluids for mcrintcdning the hydrostatic pressure in the underbalanced drilling technique. So that the first fluid mixture which is being pumped through the bore 13 of the coil tubing 12, and the second fluid mixture which is being pumped through the second cmnular space 78 between the carrier string 30 and the coil tubing 12, reference is made to FIGURE 2 in order understand the manner in which the fluid is returned up to the rig floor 26 so that it does not make contact with the formation.
As seen in FIGURE 2, the fluid mixture through the bore 13 of the coil tubing 12 flows through the bore 13 and drives the mud motor 44 and flows through the drill bit 46. Simultaneously the fluid mix is flowing through the second annular space 78 between the ccurier string 30 and the coil tubing 12, and likewise flows out of the upstock 50. However, reference is made to the first cmnulcu space between the outer casing 14 and the carrier string 30, which is that space 72 which returns any fluid that is flowing downhole back up to the rig floor 26. As seen in FIGURE 2, arrows 81 represent the fluid flow down the bore 13 of the coil tubing 12, arrows 83 represent the second fluid flowing through the second annular space 78 into the borehole 12, and arrow 82 represents the return of the fluid in the first annular space 72. Therefore, all of the fluid flowing into the drill bit 46 and into the bore 12 so as to maintain the hydrostatic pressure is immediately returned up through the outer annular space 72 to be returned to the separator 87 through pipe 85 as seen in FIGURES 1& 6.
During the drilling technique should hydrocarbons be found at one point during this process, then the hydrocarbons will likewise flow up the annular space 72 together with the return air and nitrogen and drilling fluid that was flowing down through the tube flowbores or flow passageways 13 and 78. At that point, the fluids canying the hydrocarbons if there are hydrocarbons, flow out to the separator 87, where in the separator 87, the oil is separated from the water, and any fumes then go to the flare stack 89 (FIG. 6). This schematic flow is seen in FIGURE 6 of the application.
One of the more critical aspects of this particular manner of drilling wells in the underbalanced technique, is the fact that the underbalanced drilling technique would be utilized in the present invention in the way of drilling multiple radial wells from one vertical or horizontal well without having to kill the well in order to drill additional radials. This was discussed earlier.
However, as illustrated in FIGURES 3A - 3C, reference is made to the sequential drawings, which illustrate the use of the present invention in drilling radial wells. For example, as was discussed earlier, as seen in FIGURE 3A, when the coil tubing 12 encounters the upstock 50, and bores through an opening 54 in the wall of outer casing 14, the first radial is then drilled to a certcmn point 55.
At some point in the driIling, the coil tubing string 12 must be retrieved from the borehole 16 in order to drill additional radials. In the present state of the art, what is normally accomplished is that the well is killed in that sufficient weighted fluid is pumped into the wellbore to stop the formation from producing so that there can be no movement upward through the borehole by 1~
hydroccabons under pressure while the drill string is being retrieved from the hole and subsequently completed.
This is an undesirable situation. Therefore, what is provided as seen in FIGURES 3B and 3C, where the coil tubing 12, when it begins to be retrieved from the hole, there is provided a kill slug 100, lowered into the second cmnulcQ
space 78 between the wall of the coil tubing 12 and the wall of the carrier string 30. This kill slug 100 is a combination of fluids, which are sufficient to maintain any hydrocarbons from flowing through the carrier string 30 upward, yet do not go into the formation. Rather, if there are hydrocarbons which flow upward they encounter the kill slug 100 and flow in the direction of arrows 73 through the first annular space 72 between the carrier string 30 and the outer casing 14, cmd flow upward to the rig floor 26 and into the separators 87 as was discussed earlier. However, the carrier string 30 is always "alive" as the coil tubing 12 with the drill bit 46 is retrieved upward. As seen in FIGURE 3C, the kill slug 100 is placed to a certain depth 102 within the carrier string 30, so that as the drill bit 46 is retrieved from the bore of the carrier string 30, the kill slug 100 maintains a certain equilibrium within the carrier string 30, and the well is maintained alive.
Therefore, FIGURE 5 illustrates the utilization of the technique as seen in FIGURES 3A - 3C, in drilling multiple radials off of the vertical or horizontal well. As illustrated for example, in FIGURE 5, a first radial would be drilled at point A along the bore hole 16, utilizing the technique of the kill slug 100 as described in FIGURE 3C. Maintaining the radial well in the underbalanced mode, through the use of kill slug 100, the drill bit 46 and coil tubing 12 is retrieved upward, cmd the upstock 50 is moved upwccrd to a position B as illustrated in FIGURE 5. At this point, a second radial well is drilled utilizing the same technique as described in FIGURE 3, until the radial well is drilled and the kill slug forms an underbalcmced well at that point. The coil tubing 12 with the bit 46 is retrieved once more, to level C at which point a third radial well is drilled. It should be kept in mind that throughout the drilling of the three wells at the three different levels A, B, C, the hydrostatic pressure within the carrier string 30 will be maintcuned as a balanced pressure, and any hydrocarbons which may flow, may flow upward within annulus 72 between the carrier string 30 and the outer casing 14. Therefore, utilizing this technique, each of the three wells are drilled and completed as live wells, and the multiple radials can be drilled while the carrier string 30 is alive as the drill bit 46 and carrier string 30 are retrieved upward to another level.
Figures 4A and 4B illustrate a two string drilling technique, whereas as seen in 4A the coil tubing 12 with the drill bit 46 on its end is drilling a radial well, with the driIl bit being driven by mud motor 44. The coil tubing is housed within carrier string 30, with carrier string 30 housed within outer casing 14. As seen in Figures 4A and in isolated view in 4B, the fluid is pumped down the bore of coil tubing 12 (arrows 81), and is returned up the annulus between carrier string 30 and the outer casing 14 (arrows 90), while additional fluid 81 is pumped down the annulus between the coil tubing 12 and the carrier string 30 (arrows 91), as seen in Figure 4B, to enhance the movement of the fluid therethrough.
FIGURE 6 is simply an illustration in schematic form of the various nitrogen units 104, 106, and rig pumps 76, 79 including the air compressor 108 which are utilized in order to pump the combination of air, nitrogen and drilling fluid down the hole during the underbalanced technique and to likewise receive the return flow of air, nitrogen, water and oil into the separator 87 where it is separated into oi1110 and water 112 and any gases are then burned off at flare stack 89. Therefore, in the preferred embodiment, this invention, by utilizing the underbalanced technique, numerous radial wells 60 can be drilled off of a borehole 16, while the well is still alive, and yet none of the fluid which is utilized in the underbalanced technique for maintaining the proper equilibrium within the borehole 16, moves into the formation and causes any damage to the formation in the process.
FIGURES 7A and 7B illustrate in overall and isolated views respectively, the well producing from a first radial borehole 60 while the radial borehole is being drilled, and is likewise simultaneously producing from a second radial borehole 60 after the radial borehole has been completed. As is illustrated, first radial borehole 60 being drilled, the coil tubing string 12 is currently in the borehole 60, and is drilling via driIl bit 46. The hydrocarbons which are obtained during drilling return through the radial borehole via annulus 72 between the wall of the borehole, and the wall of the coiled tubing 12.
Likewise, the second radial borehole 60 which is a fully producing borehole, in this borehole, the coil tubing 12 has been withdrawn from the radial borehole 60, and hydrocarbons are flowing through the inner bore of radial borehole 60 which would then join with the hydrocarbon stream moving up the borehole via first radial well 60, the two streams then combfning to flow up the outer cmnulus 72 within the borehole to be collected in the seporator. Of course, the return of the hydrocarbons up annulus 72 would include the air/nitrogen gas mixture, together with the drilling fluids, all of which were used downhole during the underbalanced drilling process discussed earlier. These fluids, which are comingled with the hydrocc[rbons flowing to the surface, would be separated out later in separator 87.
Likewise, FIGURES 8A and 8B illustrate the underbalanced horizontal radial drilling technique wherein a series of radial boreholes 60 have been drilled from a horizontal borehole 16. As seen in FIGURE 7A, the furthest most borehole 60 is illustrated as being producing while being drilled with the coil tubing 12 and the drill bit 46. However, the remaining two radial boreholes 60 are completed boreholes, and are simply receiving hydroccQbons from the surrounding formation 70 into the inner bore of the radial boreholes 60. As was discussed in relation to FIGURES 7A and 7B, the hydrocarbons produced from the two completed boreholes 60 and the borehole 60 which was currently being drilled, would be retrieved into the annular space 72 between the wall of the borehole and the carrier string 30 within the borehole and would likewise be retrieved upward to be separated at the surface via separator 87. And, like the technique as illustrated in FIGURES 7A and 7B, the hydrocarbons moving up annulus 72 would include the air/nitrogen gas mixture and the drilling fluid which would be utilized during the drilling of radial wel160 via coil tubing 12, and agcdn would be comingled with the hydrocarbons to be separated at the surface at separator 87. As was discussed earlier and as is illustrated, all other components of the system would be present as was discussed in relation to FIGURE 6 earlier.
Turning now to FIGURE 9, the system illustrated in FIGURE 9 again is quite similar to the systems iIlustrated in FIGURES 7A, 7B and 8A, 8B and again illustrate a radial borehole 60 which is producing while being drilled with coil tubing 12 and drill bit 46. The second radial well 60 is likewise producing.
However, this well has been completed and the hydrocarbons are moving to the surface via the inner bore within the radial bore 60 to be joined with the hydrocarbons from the first radial well 60. Unlike the drilling techniq-ues as illustrated in FIGURES 7 and 8, PIGURE 9 would iIlustrate that the hydrocarbons would be collected through the annular space 78 which is that space between the wall of the coil tubing 12 and the wall of the carrier string 30. That is, rather than be moved up the outermost annular space 72 as illustrated in FIGURES
7 and 8, in this particular embodiment, the hydrocarbons mixed with the air/nitrogen gas and the drilling fluids would be collected in the annular space 78, which is interior to the outermost annular space 72 but would likewise flow and be collected in the separator for separation. Although this is a particular embodiment, it is not necessarily the preferred embodiment, in view of the fact that the annular space 78 is somewhat reduced than the annular space 72 and therefore, the flow of the hydrocarbons to be collected on the surface would be slower and therefore would not be as efficient as seen in the embodiment shown in FIGURES 7 and 8. However, as illustrated in all other respects, the system would operate substantially the same as the system shown in FIGURES
7 and 8 with the same components as discussed earlier.
PARTS LIST
The following is a list of suitable pcQts and materials for the various elements of the preferred embodiment of the present invention.
Description Part No.
drilling system 10 coil tubing 12 bore 13 outer casing 14 bore hole 16 injector head 19 tubing assembly 20 stripper 22 stack 24 rig floor 26 carrier string 30 slips 32 drill head 34 hydrill 36 BOP stack 38 casing head 39 monel drill collar 40 mule shoe sub 42 mud motor 44 drill bit 46 upstock 50 angulated raanp 52 opening 54 point 55 wall 56 radial bore hole 60 fiberglass casing 64 formation 70 first cmnulus 72 arrow 73 first pump means 76 second annulus 78 second pump 79 arrows 81 arrows 83 pipe 85 pits 86 separator 87 flare stack 89 spool 92 point 98 kill slug 100 depth 102 nitrogen units 104, 106 air compressor 108 oil 110 water/drilling fluid 112 The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.
What is claimed as invention is:
Claims (21)
1. A method of drilling multiple radial wells in an underbalanced non-formation damaging environment comprising the following steps:
a) drilling a first radial well in an underbalanced condition;
b) providing a fluid of sufficient weight to maintain a hydrostatic pressure less than formation pressure in a borehole without the fluid entering the formation;
c) retrieving a drill string into a carrier string and reorienting an upstock and said carrier string to drill a second radial well; and d) maintaining the first radial well as a live well so that other radial wells may be drilled and completed while the well is producing.
a) drilling a first radial well in an underbalanced condition;
b) providing a fluid of sufficient weight to maintain a hydrostatic pressure less than formation pressure in a borehole without the fluid entering the formation;
c) retrieving a drill string into a carrier string and reorienting an upstock and said carrier string to drill a second radial well; and d) maintaining the first radial well as a live well so that other radial wells may be drilled and completed while the well is producing.
2. The method in claim 1, wherein the first radial well is drilled with a drill bit at the end of coiled tubing or drill string.
3. The method in claim 2, wherein the drill bit is driven by a fluid comprising nitrogen gas and drilling fluid pumped down the coiled tubing or drill string.
4. The method in claim 2, wherein the fluid flowing down the coiled tubing co-mingles with fluid flowing down the carrier string, and returns to a rig floor through an outer annular space between the carrier string and the borehole and comprises a mixture of air, nitrogen gas, drilling fluid and hydrocarbons.
5. The method in claim 1, wherein the fluid provided in the borehole allows the first radial well to continue to produce, but allows the drilling of additional radial wells off of the borehole.
6. The method in claim 1, further comprising a second fluid of nitrogen gas and drilling fluid within an annulus of the carrier string positioned within the borehole.
7. The method in claim 1, wherein an equilibrium balancing hydrostatic pressure between the annulus of the carrier string and the formation pressure, established in the carrier string is defined by a slug of heavy fluid introduced into an annulus of the carrier string, so that coiled tubing may be pulled from the carrier string while maintaining the well as a live producing well on an outer annulus, so that other radial wells may be drilled, the annulus of the carrier string being between the carrier string and the coiled tubing.
8. The method in claim 1, wherein a third fluid returning to the rig floor is routed to a separator to separate liquid hydrocarbons from other fluids and gases.
9. A method of drilling multiple radial wells in the well using underbalanced drilling, comprising the following steps:
a) drilling a principal wellbore;
b) providing a first carrier string having a deflection member on its lowermost end to a certain depth within the principal wellbore;
c) lowering a second drill string of coiled tubing, down a bore of the carrier string, so that a drill bit on the end of the second string is deflected by the deflection member in a direction from the principal wellbore;
d) pumping a first fluid down the coil tubing to rotate the drill bit downhole;
e) pumping a second fluid into an annular space between the coiled tubing and the carrier string to a position that it co-mingles with the first fluid;
f) returning the co-mingled fluids and any hydrocarbons upward to a rig through an annular space between the principal wellbore and the carrier string;
g) providing a volume of liquid within the carrier string;
h) retrieving the drill bit at the end of the coil tubing from the deflected direction;
i) reorienting the direction of the deflection member to a second depth within the principal wellbore; and j) lowering the coil tubing and drill bit to the second depth to drill a second radial well, while the well is maintained alive.
a) drilling a principal wellbore;
b) providing a first carrier string having a deflection member on its lowermost end to a certain depth within the principal wellbore;
c) lowering a second drill string of coiled tubing, down a bore of the carrier string, so that a drill bit on the end of the second string is deflected by the deflection member in a direction from the principal wellbore;
d) pumping a first fluid down the coil tubing to rotate the drill bit downhole;
e) pumping a second fluid into an annular space between the coiled tubing and the carrier string to a position that it co-mingles with the first fluid;
f) returning the co-mingled fluids and any hydrocarbons upward to a rig through an annular space between the principal wellbore and the carrier string;
g) providing a volume of liquid within the carrier string;
h) retrieving the drill bit at the end of the coil tubing from the deflected direction;
i) reorienting the direction of the deflection member to a second depth within the principal wellbore; and j) lowering the coil tubing and drill bit to the second depth to drill a second radial well, while the well is maintained alive.
10. The method in claim 9, wherein the first fluid within the coil tubing comprises a mixture of nitrogen gas, and one of drilling fluid with air or just drilling fluid.
11. The method in claim 9, wherein the second fluid within the annulus of the carrier string comprises nitrogen gas, drilling fluid and air.
12. The method in claim 9, wherein the co-mingled fluids flowing returns to a rig floor through an outer annular space comprises a mixture of air, nitrogen gas, drilling fluid and hydrocarbons.
13. The method in claim 9, wherein a drilling component may comprise coiled tubing or drill pipe.
14. The method in claim 9, wherein the fluid introduced into the carrier string provides an equilibrium balancing hydrostatic pressure between a carrier string/coiled tubing annulus and formation pressure, so that the coiled tubing may be pulled from the carrier string while maintaining the well as a live well, so that other radial wells may be drilled.
15. The method in claim 9, wherein a third fluid returning to a rig floor is routed to a separator to separate gas and water from hydrocarbons.
16. A method of drilling radial wells using underbalanced drilling, comprising the following steps:
a) drilling a principal wellbore;
b) providing a first carrier string having a deflection member on its lower most end to a certain depth within the principal wellbore;
c) lowering a second drill string of coiled tubing, down a bore of the carrier string, so that a drill bit on the end of the second string is deflecting by the deflection member in a direction from the principal wellbore;
d) pumping a first fluid down the coil tubing to rotate the drill bit downhole;
e) pumping a second fluid into an annular space between the coiled tubing and the carrier string to a position that it co-mingles with the first fluid downhole creating an underbalanced state;
f) returning a third fluid, comprising the first and second fluids and any hydrocarbons upward to a rig through an annular space between the principal wellbore and the carrier string;
g) providing a volume of liquid within the carrier string;
h) retrieving the drill bit at the end of the coil tubing from the deflected direction;
i) reorienting the direction of the deflection member to a second depth within the principal wellbore; and j) lowering the coil tubing and drill bit to the second depth to drill a second radial well, which the well is maintained alive.
a) drilling a principal wellbore;
b) providing a first carrier string having a deflection member on its lower most end to a certain depth within the principal wellbore;
c) lowering a second drill string of coiled tubing, down a bore of the carrier string, so that a drill bit on the end of the second string is deflecting by the deflection member in a direction from the principal wellbore;
d) pumping a first fluid down the coil tubing to rotate the drill bit downhole;
e) pumping a second fluid into an annular space between the coiled tubing and the carrier string to a position that it co-mingles with the first fluid downhole creating an underbalanced state;
f) returning a third fluid, comprising the first and second fluids and any hydrocarbons upward to a rig through an annular space between the principal wellbore and the carrier string;
g) providing a volume of liquid within the carrier string;
h) retrieving the drill bit at the end of the coil tubing from the deflected direction;
i) reorienting the direction of the deflection member to a second depth within the principal wellbore; and j) lowering the coil tubing and drill bit to the second depth to drill a second radial well, which the well is maintained alive.
17. In a method of drilling radial wells from a principal wellbore;
where there is provided a first carrier string having a deflection member on its lowermost end to a certain depth within the principal wellbore; where there is lowered a second drill string of coiled tubing, down a bore of the carrier string, so that the drill bit on the end of the second string is deflected by the deflection member in a direction from the principal wellbore; where there is pumped a first fluid down the coil tubing to rotate the drill bit downhole, and a second fluid into an annular space between the coiled tubing and the carrier string to a position that it co-mingles with the first fluid downhole; and where there is returned a third fluid, comprising the first and second fluids and any hydrocarbons upward to the rig through the annular space between the principal wellbore and the carrier string; the improvement comprising the following steps:
a) providing a volume of liquid within the carrier string;
b) retrieving the drill bit at the end of the coil tubing from the deflected direction while the volume of fluid within the carrier string maintains the well in equilibrium balancing hydrostatic pressure between a carrier string/coiled tubing annulus and a formation pressure;
c) reorienting the direction of the deflection member to a second depth within the principal wellbore; and d) lowering the coil tubing and drill bit to the second depth to drill a second radial well, without killing the well.
where there is provided a first carrier string having a deflection member on its lowermost end to a certain depth within the principal wellbore; where there is lowered a second drill string of coiled tubing, down a bore of the carrier string, so that the drill bit on the end of the second string is deflected by the deflection member in a direction from the principal wellbore; where there is pumped a first fluid down the coil tubing to rotate the drill bit downhole, and a second fluid into an annular space between the coiled tubing and the carrier string to a position that it co-mingles with the first fluid downhole; and where there is returned a third fluid, comprising the first and second fluids and any hydrocarbons upward to the rig through the annular space between the principal wellbore and the carrier string; the improvement comprising the following steps:
a) providing a volume of liquid within the carrier string;
b) retrieving the drill bit at the end of the coil tubing from the deflected direction while the volume of fluid within the carrier string maintains the well in equilibrium balancing hydrostatic pressure between a carrier string/coiled tubing annulus and a formation pressure;
c) reorienting the direction of the deflection member to a second depth within the principal wellbore; and d) lowering the coil tubing and drill bit to the second depth to drill a second radial well, without killing the well.
18. The method in claim 17, wherein the fluid within the carrier string comprises a co-mixture of air, nitrogen gas, and drilling fluid to maintain the equilibrium within the wellbore while the drill bit is being retrieved without the fluid entering the formation.
19. The method in claim 17, further comprising the step of allowing the well to produce through an annulus established between the carrier string and the outer casing while the deflection member is being reoriented.
20. The method in claim 17, wherein an equilibrium will be established within the carrier string while each radial well is drilled, defining a continuous live producing well.
21. An improved method of drilling an underbalanced well, comprising the steps of drilling a borehole; lowering a carrier string into the borehole, and defining a first annulus between the borehole and the carrier string; providing an inner drill string within the carrier string, the inner drill string having a flowbore therethrough, and defining a second annulus between the carrier string and the inner drill string; so that fluid flowing down the flowbore of the inner drill string co-mingles with fluid flowing down the second annulus, and returns to a rig floor through the first annulus, as a co-mingled mixture comprising air, nitrogen gas, drilling fluid and hydrocarbons, maintaining an equilibrium, balancing hydrostatic pressure between a carrier string/coiled tubing annulus and formation pressure within the borehole while a drill bit is being retrieved without the fluid entering a formation around the borehole so as to provide a continuous, live producing well.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US1997/018486 WO1999019595A1 (en) | 1996-02-01 | 1997-10-09 | Method and system for drilling underbalanced radial wells utilizing a dual string technique in a live well |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2305253A1 CA2305253A1 (en) | 1999-04-22 |
| CA2305253C true CA2305253C (en) | 2007-08-21 |
Family
ID=22261866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002305253A Expired - Lifetime CA2305253C (en) | 1997-10-09 | 1997-10-09 | Method and system for drilling underbalanced radial wells utilizing a dual string technique in a live well |
Country Status (2)
| Country | Link |
|---|---|
| AU (1) | AU4982797A (en) |
| CA (1) | CA2305253C (en) |
-
1997
- 1997-10-09 CA CA002305253A patent/CA2305253C/en not_active Expired - Lifetime
- 1997-10-09 AU AU49827/97A patent/AU4982797A/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| CA2305253A1 (en) | 1999-04-22 |
| AU4982797A (en) | 1999-05-03 |
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