CA2367013C - Metered dose inhaler for fluticasone propionate - Google Patents
Metered dose inhaler for fluticasone propionate Download PDFInfo
- Publication number
- CA2367013C CA2367013C CA002367013A CA2367013A CA2367013C CA 2367013 C CA2367013 C CA 2367013C CA 002367013 A CA002367013 A CA 002367013A CA 2367013 A CA2367013 A CA 2367013A CA 2367013 C CA2367013 C CA 2367013C
- Authority
- CA
- Canada
- Prior art keywords
- inhalation
- pharmaceutical preparation
- drug formulation
- preparation according
- fluticasone propionate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- 229960000289 fluticasone propionate Drugs 0.000 title claims abstract description 37
- 229940071648 metered dose inhaler Drugs 0.000 title claims abstract description 9
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- 150000002367 halogens Chemical group 0.000 description 1
- 125000003104 hexanoyl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
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- 150000002430 hydrocarbons Chemical group 0.000 description 1
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
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- PLPRGLOFPNJOTN-UHFFFAOYSA-N narcotine Natural products COc1ccc2C(OC(=O)c2c1OC)C3Cc4c(CN3C)cc5OCOc5c4OC PLPRGLOFPNJOTN-UHFFFAOYSA-N 0.000 description 1
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- NVOYVOBDTVTBDX-PMEUIYRNSA-N oxitropium Chemical compound CC[N+]1(C)[C@H]2C[C@@H](C[C@@H]1[C@H]1O[C@@H]21)OC(=O)[C@H](CO)C1=CC=CC=C1 NVOYVOBDTVTBDX-PMEUIYRNSA-N 0.000 description 1
- 229960000797 oxitropium Drugs 0.000 description 1
- 150000002960 penicillins Chemical class 0.000 description 1
- XDRYMKDFEDOLFX-UHFFFAOYSA-N pentamidine Chemical compound C1=CC(C(=N)N)=CC=C1OCCCCCOC1=CC=C(C(N)=N)C=C1 XDRYMKDFEDOLFX-UHFFFAOYSA-N 0.000 description 1
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- SONNWYBIRXJNDC-VIFPVBQESA-N phenylephrine Chemical compound CNC[C@H](O)C1=CC=CC(O)=C1 SONNWYBIRXJNDC-VIFPVBQESA-N 0.000 description 1
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Landscapes
- Medicinal Preparation (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
Abstract
A metered dose inhaler has part or all of its internal surfaces coated with fluorinated ethylene propylene (FEP) and contains an inhalation drug formulation comprising fluticasone propionate or a physiologically acceptable solvate thereof and a fluorocarbon propellant, optionally in combination with one or more other pharmacologically active agents or one or more excipients.
Description
Zhi.s Applicatiaci is a Division of Canadian Patent Application S:N:
2,217,948, filed April 10, 1996:
BACKGROUND OF THE INVENTION
Drugs for treating respiratory and nasal disorders are frequently administered in aerosol formulations through the mouth or nose. One widely used method for dispensing such aerosol drug formulations involves making a suspension formulation of the drug as a finely divided powder in a liquefied gas known as a propellant:;- -The suspension is stored in a sealed container capable of withstanding the pressure required to maintain the propellant as a liquid. The suspension is dispersed by activation of a dose metering valve affixed to the container.
A metering valve may be designed to consistently release a fixed, predetermined mass of the drug formulation upon each activation. As the suspension is forced from the container through the dose metering valve by the high vapor pressure of the propellant, the propellant rapidly vaporizes leaving a fast moving cloud of very fine particles of the drug formulation. This cloud of particles is directed into the nose or mouth of the patient by a channelling device such as a cylinder or open-ended cone. Concurrently with the activation of the aerosol dose metering valve, the patient inhales the drug particles into the lungs or nasal cavity. Systems of dispensing drugs in this way are known as "metered dose inhalers~(MDI's). See Peter Byron, Respiratory Drug Delivery, CRC Press, Boca Raton, FL (1990) for a genera! background on this foml of therapy.
Patients often rely on medication delivered by MDI's for rapid treatment of respiratory disorders which are debilitating and in some cases, even life ' threatening. Therefore, it is essential that the prescribed dose of aerosol medication delivered to the patient consistently meet the specifications cEaimed by the manufacturer and comply with the requirements of the FDA and other regulatory authorities. That is, every dose in the can must be the same within close tolerances.
Some aerosol drugs tend to adhere to the inner surfaces, i.e., walls of the can, valves, and caps, of the MDI. This can lead to the patient getting significantly less than the prescribed amount of drug upon each activation of the MDI. The problem is particularly acute with hydrofluoroalkane (also known as simply s "fluorocarbon") propellant systems, e.g., P134a and P22'7, under development in recent years to replace chlorofluorocarbons such as P 11, P 114 and P 12.
We have found that coating the interior can surfaces of MDI's with a fluorocarbon polymer significantly reduces or essentially eliminates the; problem of adhesion or z o deposition of fluticasone propionate on the can walls and thus ensures consistent delivery of medication in aerosol from the MDI.
SUMMARY OF THE INVENTICIN
is In accordance with the invention, there is provided an inhalation pharmaceutical preparation comprising an inhalation drug formulation which comprises fluticasone propionate or a physiologically acceptable solvate thereof and a fluorocarbon propellant selected from the group consisting of 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoro-n-propane and mixtures thereof, in a a o metered dose inhaler comprising a can, a crimped cap covering the mouth of the can, and a drug metering valve situated in the cap, said metered dose inhaler having part or all of its internal surfaces coated wiith fluorinated ethylene propylene and wherein said can is made of strengthened aluminium or aluminium alloy.
2a There is also provided a metered dose inhaler having part or all of its internal surfaces coated with one or more fluorocarbon polymers, optionally in combination with one or more non-fluorocarbon polymers, more especially fluorinated ethylene propylene (FEP), for dispensing an inhalation drug formulation comprising fluticasone propionate, or a physiologically acceptable solvate thereof, and a fluorocarbon propellant optionally in combination with one or more other pharmacologically active agents or one or more excipients.
DETAILED DESCRIPTION OF THE INVENTION
The term "metered dose inhaler" or "MDI" means a unit comprising a can, a crimped cap covering the mouth of the can, and a drug metering valve situated in the cap, while the term "MDI system" also includes a suitable channeling device.
The term "MDI can" means the container without the cap and valve. The term "drug metering valve" or "MDI valve" refers to a valve and its associated mechanisms which delivers a predetermined amount of drug formulation from an MDI upon each activation. The channeling device may comprise, fox example, an actuating device for the valve and a cylindrical or cone-like passage through which medicament may be delivered from the filled MDI can via the MDI valve to the a o nose or mouth of a patient, e.g., a mouthpiece actuator. The relation of the parts of a typical MDi is illustrated in US Patent 5;261,538:
The term "fluorocarbon polymers" means a polymer in which one or more of the hydrogen atoms of the hydrocarbon chain have been replaced by fluorine atoms.
Thus, "fluorocarbon polymers" include perfluorocarbon, hydrofiuorocarbon, chiorofiuorocarbon, hydro-chlorofiuorocarbon polymers or other halogen substituted derivatives thereof. The "fluorocarbon polymers" may be branched, homo-polymers or co-polymers:
U.S. Patent No. 4,335,121, teaches an antiinfiammatory steroid compound known by the chemical name [(6a, 11 b, 16a, 17a}-6; 9-difiuoro-11-hydroxy-16-methyl-3-oxo-i7-(1-oxopropoxy} androsta-1, 4-diene-17-carbothioic acid, S-fluoromethyl ester and the generic name'fluticasone propionate". Ftuticasone propionate in aerosol form, has been accepted by the medical community as useful in the treatment of asthma and is marketed under the trademarks "Flovent " and "Flonase". Ftuticasvne propionate may also be used in the form of a physiologically acceptable solvate.
The term "drug formulation" means _fluticasone propionate (or a physiologically acceptable sotvate thereof) optionally in combination with one or more other pharmacologically active agents such as other antiinflammatory agents, analgesic agents or other respiratory drugs and optionally containing one or more excipients, and a fluorocarbon propellant. The term "excipients" as used herein means chemical agents having tittle or no pharmacological activity (for the quantities used) but which enhance the drug formulation or the performance of the MDI system. For example, excipients include but are not limited to surfactants, preservatives, flavorings, antioxidants, antiaggregating agents, and ' cosotvents, e.g., ethanol and diethyl ether.
Suitable surfactants are generally known in the art, for example, those surfactants disclosed in EP 0327777, published 16.08.89. The amount of surfactant employed is desirably in the range of 0.0001% to 50% weight to weight ratio relative to the drug, in particular 0.05 to 5% weight to a weight ratio. A
BACKGROUND OF THE INVENTION
Drugs for treating respiratory and nasal disorders are frequently administered in aerosol formulations through the mouth or nose. One widely used method for dispensing such aerosol drug formulations involves making a suspension formulation of the drug as a finely divided powder in a liquefied gas known as a propellant:;- -The suspension is stored in a sealed container capable of withstanding the pressure required to maintain the propellant as a liquid. The suspension is dispersed by activation of a dose metering valve affixed to the container.
A metering valve may be designed to consistently release a fixed, predetermined mass of the drug formulation upon each activation. As the suspension is forced from the container through the dose metering valve by the high vapor pressure of the propellant, the propellant rapidly vaporizes leaving a fast moving cloud of very fine particles of the drug formulation. This cloud of particles is directed into the nose or mouth of the patient by a channelling device such as a cylinder or open-ended cone. Concurrently with the activation of the aerosol dose metering valve, the patient inhales the drug particles into the lungs or nasal cavity. Systems of dispensing drugs in this way are known as "metered dose inhalers~(MDI's). See Peter Byron, Respiratory Drug Delivery, CRC Press, Boca Raton, FL (1990) for a genera! background on this foml of therapy.
Patients often rely on medication delivered by MDI's for rapid treatment of respiratory disorders which are debilitating and in some cases, even life ' threatening. Therefore, it is essential that the prescribed dose of aerosol medication delivered to the patient consistently meet the specifications cEaimed by the manufacturer and comply with the requirements of the FDA and other regulatory authorities. That is, every dose in the can must be the same within close tolerances.
Some aerosol drugs tend to adhere to the inner surfaces, i.e., walls of the can, valves, and caps, of the MDI. This can lead to the patient getting significantly less than the prescribed amount of drug upon each activation of the MDI. The problem is particularly acute with hydrofluoroalkane (also known as simply s "fluorocarbon") propellant systems, e.g., P134a and P22'7, under development in recent years to replace chlorofluorocarbons such as P 11, P 114 and P 12.
We have found that coating the interior can surfaces of MDI's with a fluorocarbon polymer significantly reduces or essentially eliminates the; problem of adhesion or z o deposition of fluticasone propionate on the can walls and thus ensures consistent delivery of medication in aerosol from the MDI.
SUMMARY OF THE INVENTICIN
is In accordance with the invention, there is provided an inhalation pharmaceutical preparation comprising an inhalation drug formulation which comprises fluticasone propionate or a physiologically acceptable solvate thereof and a fluorocarbon propellant selected from the group consisting of 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoro-n-propane and mixtures thereof, in a a o metered dose inhaler comprising a can, a crimped cap covering the mouth of the can, and a drug metering valve situated in the cap, said metered dose inhaler having part or all of its internal surfaces coated wiith fluorinated ethylene propylene and wherein said can is made of strengthened aluminium or aluminium alloy.
2a There is also provided a metered dose inhaler having part or all of its internal surfaces coated with one or more fluorocarbon polymers, optionally in combination with one or more non-fluorocarbon polymers, more especially fluorinated ethylene propylene (FEP), for dispensing an inhalation drug formulation comprising fluticasone propionate, or a physiologically acceptable solvate thereof, and a fluorocarbon propellant optionally in combination with one or more other pharmacologically active agents or one or more excipients.
DETAILED DESCRIPTION OF THE INVENTION
The term "metered dose inhaler" or "MDI" means a unit comprising a can, a crimped cap covering the mouth of the can, and a drug metering valve situated in the cap, while the term "MDI system" also includes a suitable channeling device.
The term "MDI can" means the container without the cap and valve. The term "drug metering valve" or "MDI valve" refers to a valve and its associated mechanisms which delivers a predetermined amount of drug formulation from an MDI upon each activation. The channeling device may comprise, fox example, an actuating device for the valve and a cylindrical or cone-like passage through which medicament may be delivered from the filled MDI can via the MDI valve to the a o nose or mouth of a patient, e.g., a mouthpiece actuator. The relation of the parts of a typical MDi is illustrated in US Patent 5;261,538:
The term "fluorocarbon polymers" means a polymer in which one or more of the hydrogen atoms of the hydrocarbon chain have been replaced by fluorine atoms.
Thus, "fluorocarbon polymers" include perfluorocarbon, hydrofiuorocarbon, chiorofiuorocarbon, hydro-chlorofiuorocarbon polymers or other halogen substituted derivatives thereof. The "fluorocarbon polymers" may be branched, homo-polymers or co-polymers:
U.S. Patent No. 4,335,121, teaches an antiinfiammatory steroid compound known by the chemical name [(6a, 11 b, 16a, 17a}-6; 9-difiuoro-11-hydroxy-16-methyl-3-oxo-i7-(1-oxopropoxy} androsta-1, 4-diene-17-carbothioic acid, S-fluoromethyl ester and the generic name'fluticasone propionate". Ftuticasone propionate in aerosol form, has been accepted by the medical community as useful in the treatment of asthma and is marketed under the trademarks "Flovent " and "Flonase". Ftuticasvne propionate may also be used in the form of a physiologically acceptable solvate.
The term "drug formulation" means _fluticasone propionate (or a physiologically acceptable sotvate thereof) optionally in combination with one or more other pharmacologically active agents such as other antiinflammatory agents, analgesic agents or other respiratory drugs and optionally containing one or more excipients, and a fluorocarbon propellant. The term "excipients" as used herein means chemical agents having tittle or no pharmacological activity (for the quantities used) but which enhance the drug formulation or the performance of the MDI system. For example, excipients include but are not limited to surfactants, preservatives, flavorings, antioxidants, antiaggregating agents, and ' cosotvents, e.g., ethanol and diethyl ether.
Suitable surfactants are generally known in the art, for example, those surfactants disclosed in EP 0327777, published 16.08.89. The amount of surfactant employed is desirably in the range of 0.0001% to 50% weight to weight ratio relative to the drug, in particular 0.05 to 5% weight to a weight ratio. A
particularly useful surfactant is 1,2-di[7-(F-hexy!) hexanoyl]-glycero-3-phospho-N,N,N-trimethylethanolamine also known as 3, 5, 9-trioxa-4-phosphadocosan-1-aminium, 17, 17, 18, 18, 19, 19, 20, 20, 21, 21, 22, 22, 22-tridecafluoro-7-[(8, 8, 9, 9; 10, 10, 11, 11, 12, 12, 13, 13, 13-tridecafluoro-1-oxotridecyl)oxy]-4-hydroxy-~ N, N,N-trimethyl-10-oxo-, inner salt, 4-oxide.
A polar cosolvent such as CZ~ aliphatic alcohols and polyols e.g. ethanol, isopropanol and propylene glycol, preferably ethanol, may be included in the drug formulation in the desired amount, either as the only excipient or in addition to other excipients such as surfactants. Suitably, the drug formulation may contain 0.01 to 5% w/w based on the propellant of a polar cosolvent e.g. ethanol, preferably 0.1 to 5% w/w e.g, about 0.1 to 1% w/w.
It will be appreciated by those skilled in the art that the drug formulation for use in the invention may, if desired, contain fluticasone propionate (or a physiologically acceptable solvate thereof) in combination with one or more other pharmacologically active agents. Such medicaments may be selected from any suitable drug useful in inhalation therapy. Appropriate medicaments may thus be selected from, for example, analgesics, e.g. codeine, dihydramorphine, ergotamtne, fentanyl or morphine; anginai preparations, e:g. diltiazem;
antiallergics, e.g. cromoglycate, ketotifen or nedocromil; antiinfectives e.g.
cephalosporins, penicillins, streptomycin, sulphonamides, tetracyctines and pentamidine; antihistamines, e.g. methapyritene; anti-inftammatories, e.g.
beclomethasone (e.g, the dipropionate), fiunisolide, budesonide, tipredane or triamcinotone acetonide; antitussives, e.g. noscapine; bronchoditators, e.g.
salbutamol, safmeterol, ephedrine, adrenaline, fenoterot, formoterol, isoprenaline, metaproterenol, phenylephrine, phenylpropanolamine, pirbuterol, reproterol, rimiterol, terbutaline, isoetharine, tulobuterol, orciprenaline; or (-)-4-amino-3,5-dichloro- a -j[[6-[2-(2-pyridinyl)ethoxy]hexyl]amino]methyl]benzenemethanol;
diuretics, e.g. amiloride; anticholinergics e.g. ipratropiurn, atropine or oxitropium;
hormones, e.g. cortisone, hydrocortisone or prednisolone; xantfiines e.g. .
aminophylline, choline theophyllinafie, lysine theophyllinate or theophyfline;
and therapeutic proteins and peptides, e.g. insulin or glucagon. It will be clear to a person skilled in the art that, where appropriate, the medicaments may be used in the form of salts (e.g. as alkali metal or amine salts or as acid addition salts) or as esters (e.g. lower alkyl esters} or as solvates (e.g. hydrates) to optimise the activity and/or stability of the medicament and/or to minimise the solubility of the medicament in the propellant.
Particularly preferred drug formulations contain fluticasone propionate (or a physiologically acceptable solvate thereof) in combination with a bronchodiiator such as salbutamol (e.g. as the free base or the sulphate salt} or salmeteroi (e.g.
as the xinafoate salt).
A particularly preferred drug combination is ftuticasone propionate and salmeterol xinafoate.
'Propellants' used herein mean pharmacologically inert liquids with boiling points from about room temperature (25°C) to about -25°C which singly or in combination exert a high vapor pressure at room temperature. Upon activation of the MDI system; the high vapor pressure of the propellant in the MDI forces a metered amount of drug formulation out through the metering valve then the propellant very rapidly vaporizes dispersing the drug particles. The propellants used in the present invention are low boiling fluorocarbons; in particular, 1,1,1,2-tetrafluoroethane also known as "propellant 134a° or "P 134a" and 1;1,1,2,3,3,3-heptafluoro-n-propane also known as 'propellant 22T or'P 227".
Drug formulations for use in the invention may be free or substantially free of formulation excipients e.g. surfactants and cosoivents etc. Such drug formulations are advantageous since they may be substantially taste and odour free, less irritant and less toxic than excipient-containing formulations.
Thus, a preferred drug formulation consists essentially of fluticasone propionate, or a physiciologically acceptable solvate thereof, optionally in combination with one or more other pharmacologically active agents particularly salineterol (e.g. in the form of the xinafoate salt}, and a fluorocarbon propellant. Preferred propellants and 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoro-n-propane or mixtures thereof, and especially 1,1,1,2-tetrafluoroethane.
Further drug formulations for use in the invention may be free or substantially free of surfactant. Thus, a further preferred drug formulation comprises or consists essentially of albuterol (or aphysiciologically acceptable solvate thereof), optionally in combination with one or more other pharmacologically active agents a fluorocarbon propellant and 0.01 to 5% w/w based on the propellant of a polar cosolvent, which formulation is substantially free of surfactant. Preferred propellants and 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoro-n-propane or mixtures thereof, and especially 1,1,1,2-tetrafluoroethane or 1,1,1,2,3,3,3-heptafluoro-n-propane.
~o Most often the MDI can and cap are made of aluminum or an alloy of aluminum, although other metals not affected by the drug formulation, such as stainless steel, an alloy of copper or tin plate, may be used. An MDI can may aiso be fabricated from glass or plastic. Preferably, however, the MDI cans employed in 15 the present invention are made of aluminium or an alloy thereof.
Advantageously, strengthened aluminium or aluminum alloy MDI cans may be ,employed. Such strengthened MDI. cans ace capable of withstanding particularly stressful coating and curing conditions, e.g. particularly high temperatures, which may be required for certain fluorocarbon polymers. Strengthened MDI cans 20 which have a reduced tendency to matform under high temperatures include MDl cans comprising side walls and a base .of increased thickness and MDI cans comprising a substantially ellipsoidal base (which increases the angle between the side walls and the base of the can}, rather than the hemispherical base of standard MDI cans. MDI cans having an ellipsoidal base offer the further 25 advantage of facilitating the coating process.
The drug metering valve consists of parts usually made of stainless steel, a pharmacologically inert and propellant resistant polymer, such as acetal, polyamide (e.g., Nylon~), polycarbonate, polyester, fluorocarbon polymer (e.g., 30 Teflon~) or a combination of these materials. Additionally, seals and °(J" rings of various materials (e.g.; nitrite rubbers, polyurethane, acetyl resin, fluorocarbon polymers), or other elastomeric materials are employed in and around the valve.
~ 02367013 2002-O1-21 Fluorocarbon polymers for use in the invention include fluorocarbon polymers which are made of muEtiples of one or more of the following monomeric units:
tetrafluoroethytene (PTFE), fluorinated ethylene propylene (FEP), perftuoroalkoxyalkane (PFA), ethylene tetrafluoroethylene (ETFE), vinyidienefluoride (PVDF), and chlorinated ethylene tetrafluoroethylene.
Fluorinated polymers which have a relatively high ratio of fluorine to carbon, such as perfluorocarbon polymers e.g. PTFE, PFA, and FEP, are preferred.
The fluorinated polymer may be blended with non-fluorinated polymers such as '10 polyamides, poiyimides;=poiyethersulfones, poiyphenylene sulfides and amine-formaldehyde thermosetting resins. These added polymers improve adhesion of the polymer coating to the can walls. Preferred polymer blends are PTFE/FEP/polyamideimide, PTFE/polyethersulphone (PES) and FEP-benzoguanamine.
Particularly preferred coatings are pure PFA, FEP and blends of PTFE and polyethersulphone (PES).
Fluorocarbon polymers are marketed under trademarks such as Teflon, Tefzel~, Hatar~ , Hostaflonm Polyflon~ and Neoflon~. Grades of polymer include FEP
DuPont 856-200, PFA DuPont 857,-200, PTFE-PES DuPont 3200-100, PTFE-FEP-potyamideimide DuPont 856P23485, FEP powder DuPont 532, and PFA
Hoechst 6900n. The coating thickness is in the range of about 1 pm to about 1 mm. Suitably the coating thickness is in the range of about 7 (rm to about 100 um, e.g. 1 E,Em to 25 uxn. Coatings may be applied in one or ri~ore coats.
Preferably the fluorocarbon polymers for use in the invention are coated onto MDI
cans made of metal, especially MDI cans made of aluminium or an ahoy thereof.
The particle size of the particular (e.g., micronised) drug should be.such as to ' permit inhalation of substantially all the drug into the tongs upon administration of the aerosol formulation and wilt thus be less than 100 microns, desirably less, than 20 microns, and, in particular, in the range of 1-10 microns, e.g., 1-5 microns.
The final drug formulation desirably contains 0.005-10% weight to weight ratio, in particular 0.005-5% weight to weight ratio, especially 0.01-1.0% weight to weight ratio, of drug relative to the total weight of the formulation.
A further aspect of the present invention is a metered dose inhaler having part or all of its internal metallic surfaces coated with one or more fluorocarbon polymers, optionally in combination with one or more non-fluorocarbon polymers, for dispersing an inhalation drug formulation comprising fluticasone propionate and a fluorocarbon propellant optionally in combination with one or more other pharmacologically active agents and one or more excipients.
A particular aspect of the present invention is an MDI having part or essentially all of its internal metallic surfaces coated with PFA or FEP, or blended fluoropolymer resin systems such as PTFE-PES with or without a primer coat of a polyamideimide or polyethersulfone for dispensing a drug formulation as defined hereinabove. Preferred drug formulations for use in this MDl consist essentiatly of fluticasone propionate (or a physiologically acceptable solvate, thereof), optionally in combination with one or more other pharmacologically active agents particutarly safmeterol (e.g. in the form of the xinafoate salt), and a fluorocarbon propellant, particularly 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoropropane or mixtures thereof, and especially 1,1,1,2-tetrafluoroethane.
Preferably the MDi can is made of aluminium or an alloy thereof.
The MDI can may be coated by the means known in the art of metal coating. For example, a metal, such as aluminum or stainless steel, may be precoated as coil stock and cured before being stamped or drawn into the can shape. This method is well suited to high volume production for two reasons. First, the art of coating coil stock is welt developed and several manufacturers can custom coat metal coif stock to high standards of uniformity and in a wide range of thicknesses.
Second, the precoated stock can be stamped or drawn at high speeds and precision by essentially the same methods used to draw or stamp uncoated stock.
Other techniques for obtaining coated cans is by electrostatic dry powder coating or by spraying preformed MDI cans inside with formulations of the coating fluorinated polymer/polymer blend and then curing. The preformed MDI cans may also be dipped in the fluorocarbon polymerlpolymer blend coating formulation and cured, thus becoming coated on the. inside and out. The fluorocarbon poiymer/poiymer blend formulation may also be poured inside the MDI cans then drained out leaving the insides with the polymer coat.
Conveniently, for ease of manufacture, preformed MDl cans are spray-coated with the fluorinated polymerlpofymer blend.
The fluorocarbon polymer/poiymer blend may also be formed in situ at the can walls using plasma polymerization of the fluorocarbon monomers. Fluorocarbon polymer film may be blown inside the MDI cans to form bags. A variety of fluorocarbon polymers such as ETFE, FEP, and PTFE are available as film stock.
The appropriate curing temperature is dependent on the fluorocarbon polymerlpolymer blend chosen for the coating and the coating method employed.
However, for coil coating and spray coating temperatures in excess of the melting point of the polymer are typically required, for example, about 50°C
above the melting point, for up to about 20 minutes such as about 5 to 10 minutes e.g.
about 8 minutes or as required. For the above named preferred and particularly preferred fluorocarbon polymerlpolymer blends curing temperatures in the range of about 300°C to about 400°C, e.g. about 350°C to 380°C are suitable for plasma polymerization typically temperatures in the range of about 20°C
to about 100°C may be employed.
The MDI's taught herein may be prepared by methods of the art (e.g., see Byron, above and U.S. patent 5,345,980) substituting conventional cans for those coated with a fluorinated poiymer/polymer blend. That is, fluticasone propionate and other components of the formulation are filled into an aerosol can coated with a ' fluorinated polymedpolymer blend. The can is fitted with a cap assembly w;~ich is crimped in place. The suspension of the drug in the fluorocarbon propellant in liquid form may be introduced through the metering waive as taught in U.S.
A polar cosolvent such as CZ~ aliphatic alcohols and polyols e.g. ethanol, isopropanol and propylene glycol, preferably ethanol, may be included in the drug formulation in the desired amount, either as the only excipient or in addition to other excipients such as surfactants. Suitably, the drug formulation may contain 0.01 to 5% w/w based on the propellant of a polar cosolvent e.g. ethanol, preferably 0.1 to 5% w/w e.g, about 0.1 to 1% w/w.
It will be appreciated by those skilled in the art that the drug formulation for use in the invention may, if desired, contain fluticasone propionate (or a physiologically acceptable solvate thereof) in combination with one or more other pharmacologically active agents. Such medicaments may be selected from any suitable drug useful in inhalation therapy. Appropriate medicaments may thus be selected from, for example, analgesics, e.g. codeine, dihydramorphine, ergotamtne, fentanyl or morphine; anginai preparations, e:g. diltiazem;
antiallergics, e.g. cromoglycate, ketotifen or nedocromil; antiinfectives e.g.
cephalosporins, penicillins, streptomycin, sulphonamides, tetracyctines and pentamidine; antihistamines, e.g. methapyritene; anti-inftammatories, e.g.
beclomethasone (e.g, the dipropionate), fiunisolide, budesonide, tipredane or triamcinotone acetonide; antitussives, e.g. noscapine; bronchoditators, e.g.
salbutamol, safmeterol, ephedrine, adrenaline, fenoterot, formoterol, isoprenaline, metaproterenol, phenylephrine, phenylpropanolamine, pirbuterol, reproterol, rimiterol, terbutaline, isoetharine, tulobuterol, orciprenaline; or (-)-4-amino-3,5-dichloro- a -j[[6-[2-(2-pyridinyl)ethoxy]hexyl]amino]methyl]benzenemethanol;
diuretics, e.g. amiloride; anticholinergics e.g. ipratropiurn, atropine or oxitropium;
hormones, e.g. cortisone, hydrocortisone or prednisolone; xantfiines e.g. .
aminophylline, choline theophyllinafie, lysine theophyllinate or theophyfline;
and therapeutic proteins and peptides, e.g. insulin or glucagon. It will be clear to a person skilled in the art that, where appropriate, the medicaments may be used in the form of salts (e.g. as alkali metal or amine salts or as acid addition salts) or as esters (e.g. lower alkyl esters} or as solvates (e.g. hydrates) to optimise the activity and/or stability of the medicament and/or to minimise the solubility of the medicament in the propellant.
Particularly preferred drug formulations contain fluticasone propionate (or a physiologically acceptable solvate thereof) in combination with a bronchodiiator such as salbutamol (e.g. as the free base or the sulphate salt} or salmeteroi (e.g.
as the xinafoate salt).
A particularly preferred drug combination is ftuticasone propionate and salmeterol xinafoate.
'Propellants' used herein mean pharmacologically inert liquids with boiling points from about room temperature (25°C) to about -25°C which singly or in combination exert a high vapor pressure at room temperature. Upon activation of the MDI system; the high vapor pressure of the propellant in the MDI forces a metered amount of drug formulation out through the metering valve then the propellant very rapidly vaporizes dispersing the drug particles. The propellants used in the present invention are low boiling fluorocarbons; in particular, 1,1,1,2-tetrafluoroethane also known as "propellant 134a° or "P 134a" and 1;1,1,2,3,3,3-heptafluoro-n-propane also known as 'propellant 22T or'P 227".
Drug formulations for use in the invention may be free or substantially free of formulation excipients e.g. surfactants and cosoivents etc. Such drug formulations are advantageous since they may be substantially taste and odour free, less irritant and less toxic than excipient-containing formulations.
Thus, a preferred drug formulation consists essentially of fluticasone propionate, or a physiciologically acceptable solvate thereof, optionally in combination with one or more other pharmacologically active agents particularly salineterol (e.g. in the form of the xinafoate salt}, and a fluorocarbon propellant. Preferred propellants and 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoro-n-propane or mixtures thereof, and especially 1,1,1,2-tetrafluoroethane.
Further drug formulations for use in the invention may be free or substantially free of surfactant. Thus, a further preferred drug formulation comprises or consists essentially of albuterol (or aphysiciologically acceptable solvate thereof), optionally in combination with one or more other pharmacologically active agents a fluorocarbon propellant and 0.01 to 5% w/w based on the propellant of a polar cosolvent, which formulation is substantially free of surfactant. Preferred propellants and 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoro-n-propane or mixtures thereof, and especially 1,1,1,2-tetrafluoroethane or 1,1,1,2,3,3,3-heptafluoro-n-propane.
~o Most often the MDI can and cap are made of aluminum or an alloy of aluminum, although other metals not affected by the drug formulation, such as stainless steel, an alloy of copper or tin plate, may be used. An MDI can may aiso be fabricated from glass or plastic. Preferably, however, the MDI cans employed in 15 the present invention are made of aluminium or an alloy thereof.
Advantageously, strengthened aluminium or aluminum alloy MDI cans may be ,employed. Such strengthened MDI. cans ace capable of withstanding particularly stressful coating and curing conditions, e.g. particularly high temperatures, which may be required for certain fluorocarbon polymers. Strengthened MDI cans 20 which have a reduced tendency to matform under high temperatures include MDl cans comprising side walls and a base .of increased thickness and MDI cans comprising a substantially ellipsoidal base (which increases the angle between the side walls and the base of the can}, rather than the hemispherical base of standard MDI cans. MDI cans having an ellipsoidal base offer the further 25 advantage of facilitating the coating process.
The drug metering valve consists of parts usually made of stainless steel, a pharmacologically inert and propellant resistant polymer, such as acetal, polyamide (e.g., Nylon~), polycarbonate, polyester, fluorocarbon polymer (e.g., 30 Teflon~) or a combination of these materials. Additionally, seals and °(J" rings of various materials (e.g.; nitrite rubbers, polyurethane, acetyl resin, fluorocarbon polymers), or other elastomeric materials are employed in and around the valve.
~ 02367013 2002-O1-21 Fluorocarbon polymers for use in the invention include fluorocarbon polymers which are made of muEtiples of one or more of the following monomeric units:
tetrafluoroethytene (PTFE), fluorinated ethylene propylene (FEP), perftuoroalkoxyalkane (PFA), ethylene tetrafluoroethylene (ETFE), vinyidienefluoride (PVDF), and chlorinated ethylene tetrafluoroethylene.
Fluorinated polymers which have a relatively high ratio of fluorine to carbon, such as perfluorocarbon polymers e.g. PTFE, PFA, and FEP, are preferred.
The fluorinated polymer may be blended with non-fluorinated polymers such as '10 polyamides, poiyimides;=poiyethersulfones, poiyphenylene sulfides and amine-formaldehyde thermosetting resins. These added polymers improve adhesion of the polymer coating to the can walls. Preferred polymer blends are PTFE/FEP/polyamideimide, PTFE/polyethersulphone (PES) and FEP-benzoguanamine.
Particularly preferred coatings are pure PFA, FEP and blends of PTFE and polyethersulphone (PES).
Fluorocarbon polymers are marketed under trademarks such as Teflon, Tefzel~, Hatar~ , Hostaflonm Polyflon~ and Neoflon~. Grades of polymer include FEP
DuPont 856-200, PFA DuPont 857,-200, PTFE-PES DuPont 3200-100, PTFE-FEP-potyamideimide DuPont 856P23485, FEP powder DuPont 532, and PFA
Hoechst 6900n. The coating thickness is in the range of about 1 pm to about 1 mm. Suitably the coating thickness is in the range of about 7 (rm to about 100 um, e.g. 1 E,Em to 25 uxn. Coatings may be applied in one or ri~ore coats.
Preferably the fluorocarbon polymers for use in the invention are coated onto MDI
cans made of metal, especially MDI cans made of aluminium or an ahoy thereof.
The particle size of the particular (e.g., micronised) drug should be.such as to ' permit inhalation of substantially all the drug into the tongs upon administration of the aerosol formulation and wilt thus be less than 100 microns, desirably less, than 20 microns, and, in particular, in the range of 1-10 microns, e.g., 1-5 microns.
The final drug formulation desirably contains 0.005-10% weight to weight ratio, in particular 0.005-5% weight to weight ratio, especially 0.01-1.0% weight to weight ratio, of drug relative to the total weight of the formulation.
A further aspect of the present invention is a metered dose inhaler having part or all of its internal metallic surfaces coated with one or more fluorocarbon polymers, optionally in combination with one or more non-fluorocarbon polymers, for dispersing an inhalation drug formulation comprising fluticasone propionate and a fluorocarbon propellant optionally in combination with one or more other pharmacologically active agents and one or more excipients.
A particular aspect of the present invention is an MDI having part or essentially all of its internal metallic surfaces coated with PFA or FEP, or blended fluoropolymer resin systems such as PTFE-PES with or without a primer coat of a polyamideimide or polyethersulfone for dispensing a drug formulation as defined hereinabove. Preferred drug formulations for use in this MDl consist essentiatly of fluticasone propionate (or a physiologically acceptable solvate, thereof), optionally in combination with one or more other pharmacologically active agents particutarly safmeterol (e.g. in the form of the xinafoate salt), and a fluorocarbon propellant, particularly 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoropropane or mixtures thereof, and especially 1,1,1,2-tetrafluoroethane.
Preferably the MDi can is made of aluminium or an alloy thereof.
The MDI can may be coated by the means known in the art of metal coating. For example, a metal, such as aluminum or stainless steel, may be precoated as coil stock and cured before being stamped or drawn into the can shape. This method is well suited to high volume production for two reasons. First, the art of coating coil stock is welt developed and several manufacturers can custom coat metal coif stock to high standards of uniformity and in a wide range of thicknesses.
Second, the precoated stock can be stamped or drawn at high speeds and precision by essentially the same methods used to draw or stamp uncoated stock.
Other techniques for obtaining coated cans is by electrostatic dry powder coating or by spraying preformed MDI cans inside with formulations of the coating fluorinated polymer/polymer blend and then curing. The preformed MDI cans may also be dipped in the fluorocarbon polymerlpolymer blend coating formulation and cured, thus becoming coated on the. inside and out. The fluorocarbon poiymer/poiymer blend formulation may also be poured inside the MDI cans then drained out leaving the insides with the polymer coat.
Conveniently, for ease of manufacture, preformed MDl cans are spray-coated with the fluorinated polymerlpofymer blend.
The fluorocarbon polymer/poiymer blend may also be formed in situ at the can walls using plasma polymerization of the fluorocarbon monomers. Fluorocarbon polymer film may be blown inside the MDI cans to form bags. A variety of fluorocarbon polymers such as ETFE, FEP, and PTFE are available as film stock.
The appropriate curing temperature is dependent on the fluorocarbon polymerlpolymer blend chosen for the coating and the coating method employed.
However, for coil coating and spray coating temperatures in excess of the melting point of the polymer are typically required, for example, about 50°C
above the melting point, for up to about 20 minutes such as about 5 to 10 minutes e.g.
about 8 minutes or as required. For the above named preferred and particularly preferred fluorocarbon polymerlpolymer blends curing temperatures in the range of about 300°C to about 400°C, e.g. about 350°C to 380°C are suitable for plasma polymerization typically temperatures in the range of about 20°C
to about 100°C may be employed.
The MDI's taught herein may be prepared by methods of the art (e.g., see Byron, above and U.S. patent 5,345,980) substituting conventional cans for those coated with a fluorinated poiymer/polymer blend. That is, fluticasone propionate and other components of the formulation are filled into an aerosol can coated with a ' fluorinated polymedpolymer blend. The can is fitted with a cap assembly w;~ich is crimped in place. The suspension of the drug in the fluorocarbon propellant in liquid form may be introduced through the metering waive as taught in U.S.
5,345,980 The MDI's with fluorocarbon polymerlpolymer blend coated interiors taught herein may be used in medical practice in a similar manner as non-coated MDI's now in clinical use. However the MDI's taught herein are particularly useful for containing 5 and dispensing inhaled drug formulations with hydrofluoroalkanefluorocarbon propellants such as 134a with little, or essentially no, excipient and which tend to deposit or cling to the interior wails and parts of the MDI system. In certain cases it is advantageous to dispense an inhalation drug with essentially no excipient, e.g., where the patient may be allergic to an excipient or the drug reacts with an 10 excipient.
MD('s containing the formulations described hereinabove, MDI systems and the use of such MDI systems for the treatment of respiratory disorders e.g, asthma comprise further aspects of the present invention.
It will be apparent to those skilled in the art that modifications to the invention described herein can readily be made without departing from the spirit of the invention. Protection is sought for all the subject matter described herein including any such modifications.
The following non-limitative Examples serve to illustrate the invention.
EXAMPLES
Examgle 1 Standard 12.5 ml MDl cans (Presspart Inc., Cary, NC) were spray-coated (Livingstone Coatings, Charlotte, NC) with primer (DuPont 851-204) and cured to the vendor's standard procedure, then further spray-coated with either FEP or PFA (DuPont 856-200 and 857-200, respectively) and cured according to the vendor's standard procedure. The thickness of the coating is approximately 10 ~.m to 50 pm. These cans are then purged of air (see PCT application number W094/22722 (PCT/EP94/00921 )), the valves crimped in place, and a suspension of about 20 mg fluticasone propionate in about 12 gm P134a is fined through the vaive.
Standard 0.46 mm thick aluminum sheet (United Aluminum) was spray-coated (DuPont, Wilmington,. DE) with FEP (DuPont 856-200) and cured. This sheet was then deep-drawn into cans ,(Presspart Inc., Cary, NC). The thickness of the coating is approximately 10 E.im to 50 arm. These cans are then purged of air, the valves crimped in-place, and a suspension of about 40 mg fluticasone propionate in about 12 gm P134A is filled through the valve.
Ex~m~le 3 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-PES blend (DuPont) as a single coat and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 l.~m and approximately 20 N,m. These cans are then purged of air, the valves crimped in place, ancJ a suspension of about 41.0 mg, 21.0 mg, 8.8 mg or 4.4 mg micronised fluticasone propionate in about 12 g P134a is filled th .rough the valve.
Example 4 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-FEP-polyamideimide blend (DuPont) and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 pm and approximately 20 p.m. These cans are then purged of air the valves crimped in place, and a suspension of about 4i.0 mg, 21.0 mg, 8.8 mg or 4.4 mg micronised flcrticasone propionate in about 12 g P134a is filled through the valve.
Standard 12.5 m1 MDI cans (Presspart lnc., Cary NC) are spray-coated with FEP
powder (DuPont FEP 532) using an electrostatic gun. The thickness of the coating is between approximately 1 irm and approximately 20 p.m. These cans are then purged of air, the valves crimped in place, and a suspension of about , 41.0 mg, 21.0 mg, 8.8 mg or 4.4 mg micronised fluticasone propionate in about 12 g P134a was filled through the valve.
Example 6 Standard 0.46' mm thick aluminium sheet is spray coated with FEP-Benzoguanamine and cured. This sheet is then deep-drawrt into cans. These cans are then purged of air, the valves crimped in place, and a suspension of about 41.0 mg, 21.0 mg, 8.8 mg, or 4.4 mg micronised fluticasone propionate in about 12 g P134a is fitted through the valve.
Standard 12.5 m! MDi cans (Presspart Inc., Cary NC) are spray-coated with an aqueousdispersion of PFA (Hoechst PFA-6900n) and cured. The thickness of the coating is between approximately 1 L~m and approximately 20 p.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 41.0 mg, 21.0 mg, 8.8 mg, or 4.4 mg micronised fluticasone propionate in about 12 g P134a is filled through the valve.
Example 8 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-PES blend (DuPont) as a single coat and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 Lun and approximately 20 N.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised satmeteroi xinafaate in about 12 g P134a is filled through the valve.
CA 02367013'2002-O1-21 ., Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-FEP-polyamideimide blend (DuPont) and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 tim and approximately 20 u.m. These cans are then purged of air the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised salmeterol xinafoate in about 12 g P134a is fiitled through the vahre.
Standard 12.5 ml MD1 cans (Presspart tnc., Cary NC) are spray-coated with FEP
powder (DuPont FEP 532) using an electrostatic gun. The thickness of the coating is between approximately 1 trm arid approximately 20 ~tm. These cans are then purged of air, the valves crimped in ptace, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised salmeterol xinafoate in about 12 g P134a is filled through the valve.
Exam a 11 Standard 0.46 mm thick aluminium sheet is spray coated with FEP-Benzoguanamine and cured. This sheet is then deep-drawn into cans. These cans are then purged of air, the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised salmeterol xinafoate in about 12 g P134a is filled through the valve.
_ .. ~ Exam2p 12 Standard 12.5 ml MDf cans (Presspart Inc., Cary NC} are spray-coated with an aqueous dispersion, of PFA (Hoechst PFA-6900n) and cured. The thickness of the coating is between approximately 1 ~l.un and approximately 20 ~.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised saimeterol xinafoate in about 12 g P134a is filled through the valve.
xam 13 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-PES blend (DuPont) as a single coat and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 ~m and approximately 20 u.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with about 4 mg micronised safmeterol xinafoate in about 8 g P134a is filled through the valve.
Exams !a a 14 Standard 72.5 ml MDI cans (Pressp~.rt lnc., Cary NC) are spray-coated with PTFE-FEP-polyarnideimide bleed (DuPont) and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 I,~m and approximately 20 N.m. These cans are then purged of air the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with about 4 mg micronised salmeterol xinafoate in about 8 g P134a is filled through the valve.
Exam 1Q a 15 Standard 12.5 ml MD! cans (Presspart Inc., Cary NC) are spray-coated with FEP
powder (DuPont FEP 532) using an electrostatic gun. The thickness of the coating is between approximately i irm and approximately 20 p.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with abou~ 4 mg micronised salmeterol xinafoate in about 8 g P134a is filled through the valve. ' Standard 0.46 mm thick aluminium sheet is spray coated with FEP-Benzoguanamine and cured. This sheet is then deep-drawn into cans: These 5 cans are then purged ofi air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with about mg micronised salmeterol xinafoate in about 8 g P134a is filled through the valve.
Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with an aqueous dispersion of PFA tHoechst PFA-s900n) and cured. The thickness of the coating is between approximately 1 Eun and approximately 20 pm. These cans are then purged of air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27:5 mg micronised fluticasone propionate with about mg micronised satmeterof xinafoate in about 8 g. P134a is filled though the valve.
Examples 3 to 7 are repeated except that a suspension of about 13.3 mg micronised fluticasone proprionate in about 21.4 g P227 is fitted through the valve.
Examg_le~~~2_7 Examples 3 to 7 are repeated except that 66 mg, or 6.6 mg micronised fiuticasone proprionate in about 182 mg ethanol and about 18.2 g P134a is filled through the valve.
r Exami~les 28-52 Examples 3 to 27 are repeated except that modified 12.5 ml MDt cans having a substantially ellipsoidal base (Presspart Inc., Cary NC) were used.
Dose delivery from the MDis tested under simulated use conditions is found to be constant, compared to control MDis filled into uncoated cans which exhibit a significant decrease in dose delivered through use.
MD('s containing the formulations described hereinabove, MDI systems and the use of such MDI systems for the treatment of respiratory disorders e.g, asthma comprise further aspects of the present invention.
It will be apparent to those skilled in the art that modifications to the invention described herein can readily be made without departing from the spirit of the invention. Protection is sought for all the subject matter described herein including any such modifications.
The following non-limitative Examples serve to illustrate the invention.
EXAMPLES
Examgle 1 Standard 12.5 ml MDl cans (Presspart Inc., Cary, NC) were spray-coated (Livingstone Coatings, Charlotte, NC) with primer (DuPont 851-204) and cured to the vendor's standard procedure, then further spray-coated with either FEP or PFA (DuPont 856-200 and 857-200, respectively) and cured according to the vendor's standard procedure. The thickness of the coating is approximately 10 ~.m to 50 pm. These cans are then purged of air (see PCT application number W094/22722 (PCT/EP94/00921 )), the valves crimped in place, and a suspension of about 20 mg fluticasone propionate in about 12 gm P134a is fined through the vaive.
Standard 0.46 mm thick aluminum sheet (United Aluminum) was spray-coated (DuPont, Wilmington,. DE) with FEP (DuPont 856-200) and cured. This sheet was then deep-drawn into cans ,(Presspart Inc., Cary, NC). The thickness of the coating is approximately 10 E.im to 50 arm. These cans are then purged of air, the valves crimped in-place, and a suspension of about 40 mg fluticasone propionate in about 12 gm P134A is filled through the valve.
Ex~m~le 3 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-PES blend (DuPont) as a single coat and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 l.~m and approximately 20 N,m. These cans are then purged of air, the valves crimped in place, ancJ a suspension of about 41.0 mg, 21.0 mg, 8.8 mg or 4.4 mg micronised fluticasone propionate in about 12 g P134a is filled th .rough the valve.
Example 4 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-FEP-polyamideimide blend (DuPont) and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 pm and approximately 20 p.m. These cans are then purged of air the valves crimped in place, and a suspension of about 4i.0 mg, 21.0 mg, 8.8 mg or 4.4 mg micronised flcrticasone propionate in about 12 g P134a is filled through the valve.
Standard 12.5 m1 MDI cans (Presspart lnc., Cary NC) are spray-coated with FEP
powder (DuPont FEP 532) using an electrostatic gun. The thickness of the coating is between approximately 1 irm and approximately 20 p.m. These cans are then purged of air, the valves crimped in place, and a suspension of about , 41.0 mg, 21.0 mg, 8.8 mg or 4.4 mg micronised fluticasone propionate in about 12 g P134a was filled through the valve.
Example 6 Standard 0.46' mm thick aluminium sheet is spray coated with FEP-Benzoguanamine and cured. This sheet is then deep-drawrt into cans. These cans are then purged of air, the valves crimped in place, and a suspension of about 41.0 mg, 21.0 mg, 8.8 mg, or 4.4 mg micronised fluticasone propionate in about 12 g P134a is fitted through the valve.
Standard 12.5 m! MDi cans (Presspart Inc., Cary NC) are spray-coated with an aqueousdispersion of PFA (Hoechst PFA-6900n) and cured. The thickness of the coating is between approximately 1 L~m and approximately 20 p.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 41.0 mg, 21.0 mg, 8.8 mg, or 4.4 mg micronised fluticasone propionate in about 12 g P134a is filled through the valve.
Example 8 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-PES blend (DuPont) as a single coat and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 Lun and approximately 20 N.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised satmeteroi xinafaate in about 12 g P134a is filled through the valve.
CA 02367013'2002-O1-21 ., Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-FEP-polyamideimide blend (DuPont) and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 tim and approximately 20 u.m. These cans are then purged of air the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised salmeterol xinafoate in about 12 g P134a is fiitled through the vahre.
Standard 12.5 ml MD1 cans (Presspart tnc., Cary NC) are spray-coated with FEP
powder (DuPont FEP 532) using an electrostatic gun. The thickness of the coating is between approximately 1 trm arid approximately 20 ~tm. These cans are then purged of air, the valves crimped in ptace, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised salmeterol xinafoate in about 12 g P134a is filled through the valve.
Exam a 11 Standard 0.46 mm thick aluminium sheet is spray coated with FEP-Benzoguanamine and cured. This sheet is then deep-drawn into cans. These cans are then purged of air, the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised salmeterol xinafoate in about 12 g P134a is filled through the valve.
_ .. ~ Exam2p 12 Standard 12.5 ml MDf cans (Presspart Inc., Cary NC} are spray-coated with an aqueous dispersion, of PFA (Hoechst PFA-6900n) and cured. The thickness of the coating is between approximately 1 ~l.un and approximately 20 ~.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 8.8 mg, 22 mg or 44 mg of micronised fluticasone propionate with about 6.4 mg micronised saimeterol xinafoate in about 12 g P134a is filled through the valve.
xam 13 Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with PTFE-PES blend (DuPont) as a single coat and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 ~m and approximately 20 u.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with about 4 mg micronised safmeterol xinafoate in about 8 g P134a is filled through the valve.
Exams !a a 14 Standard 72.5 ml MDI cans (Pressp~.rt lnc., Cary NC) are spray-coated with PTFE-FEP-polyarnideimide bleed (DuPont) and cured according to the vendor's standard procedure. The thickness of the coating is between approximately 1 I,~m and approximately 20 N.m. These cans are then purged of air the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with about 4 mg micronised salmeterol xinafoate in about 8 g P134a is filled through the valve.
Exam 1Q a 15 Standard 12.5 ml MD! cans (Presspart Inc., Cary NC) are spray-coated with FEP
powder (DuPont FEP 532) using an electrostatic gun. The thickness of the coating is between approximately i irm and approximately 20 p.m. These cans are then purged of air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with abou~ 4 mg micronised salmeterol xinafoate in about 8 g P134a is filled through the valve. ' Standard 0.46 mm thick aluminium sheet is spray coated with FEP-Benzoguanamine and cured. This sheet is then deep-drawn into cans: These 5 cans are then purged ofi air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27.5 mg micronised fluticasone propionate with about mg micronised salmeterol xinafoate in about 8 g P134a is filled through the valve.
Standard 12.5 ml MDI cans (Presspart Inc., Cary NC) are spray-coated with an aqueous dispersion of PFA tHoechst PFA-s900n) and cured. The thickness of the coating is between approximately 1 Eun and approximately 20 pm. These cans are then purged of air, the valves crimped in place, and a suspension of about 5.5 mg, 13.8 mg or 27:5 mg micronised fluticasone propionate with about mg micronised satmeterof xinafoate in about 8 g. P134a is filled though the valve.
Examples 3 to 7 are repeated except that a suspension of about 13.3 mg micronised fluticasone proprionate in about 21.4 g P227 is fitted through the valve.
Examg_le~~~2_7 Examples 3 to 7 are repeated except that 66 mg, or 6.6 mg micronised fiuticasone proprionate in about 182 mg ethanol and about 18.2 g P134a is filled through the valve.
r Exami~les 28-52 Examples 3 to 27 are repeated except that modified 12.5 ml MDt cans having a substantially ellipsoidal base (Presspart Inc., Cary NC) were used.
Dose delivery from the MDis tested under simulated use conditions is found to be constant, compared to control MDis filled into uncoated cans which exhibit a significant decrease in dose delivered through use.
Claims (14)
1. An inhalation pharmaceutical preparation comprising an inhalation drug formulation which comprises fluticasone propionate or a physiologically acceptable solvate thereof and a fluorocarbon propellant selected from the group consisting of 1,1,1,2-tetrafluoroethane, 1,1,1,2,3,3,3-heptafluoro-n-propane and mixtures thereof, in a metered dose inhaler comprising a can, a crimped cap covering the mouth of the can, and a drug metering valve situated in the cap, said metered dose inhaler having part or all of its internal surfaces, coated with fluorinated ethylene propylene and wherein said can ins made of strengthened aluminium or aluminium alloy.
2. An inhalation pharmaceutical preparation according to Claim 1, wherein said inhalation drug formulation further comprises one or more other pharmacologically active agents or one or more excipients.
3. An inhalation pharmaceutical preparation according to Claim 1 or 2, wherein said drug formulation further comprises a surfactant.
4. An inhalation pharmaceutical preparation according to any one of Claims 1 to 3, wherein said inhalation drug formulation further comprises a polar cosolvent.
5. An inhalation pharmaceutical preparation according to Claim 4, wherein said inhalation drug formulation further comprises 0.01 to 5% w/w based upon propellant of a polar cosolvent, which formulation is substantially free of surfactant.
6. An inhalation pharmaceutical preparation according to any one of Claims 1 to 5, wherein said inhalation drug formulation further comprises a bronchodilator or an antiallergic.
7. An inhalation pharmaceutical preparation according to Claim 6, wherein said inhalation drug formulation comprises fluticasone propionate in combination with salmeterol xinafoate.
8. An inhalation pharmaceutical preparation according to Claim 1, wherein said inhalation drug formulation consists essentially of fluticasone propionate or a physiologically acceptable solvate thereof.
9. An inhalation pharmaceutical preparation according to Claim 8, wherein said inhalation drug formulation is in combination with one or more other pharmacologically active agents.
10. An inhalation pharmaceutical preparation according to Claim 9, wherein said inhalation drug formulation consists essentially of fluticasone propionate or a physiologically acceptable solvate thereof in combination with a bronchodilator or an antiallergic.
11. An inhalation pharmaceutical preparation according to Claim 10, wherein said inhalation drug formulation consists essentially of fluticasone propionate or a physiologically acceptable solvate thereof in combination with salmeterol or a physiologically acceptable salt thereof.
12. An inhalation pharmaceutical preparation according to Claim 11, wherein said inhalation drug formulation consists essentially of fluticasone propionate in combination with salmeterol xinafoate.
13. An inhalation pharmaceutical preparation according to Claim 2, wherein said inhalation drug formulation consists of fluticasone propionate or a physiologically acceptable solvate thereof.
14. An inhalation pharmaceutical preparation according to any one of Claims 1 to 13, wherein the fluorocarbon propellant is 1,1,1,2-tetrafluoroethane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA002447517A CA2447517C (en) | 1995-04-14 | 1996-04-10 | Metered dose inhaler for fluticasone propionate |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US42211195A | 1995-04-14 | 1995-04-14 | |
| US08/422,111 | 1995-04-14 | ||
| US58485996A | 1996-01-05 | 1996-01-05 | |
| US08/584,859 | 1996-01-05 | ||
| CA002217948A CA2217948C (en) | 1995-04-14 | 1996-04-10 | Metered dose inhaler for fluticasone propionate |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002217948A Division CA2217948C (en) | 1995-04-14 | 1996-04-10 | Metered dose inhaler for fluticasone propionate |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002447517A Division CA2447517C (en) | 1995-04-14 | 1996-04-10 | Metered dose inhaler for fluticasone propionate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2367013A1 CA2367013A1 (en) | 1996-10-17 |
| CA2367013C true CA2367013C (en) | 2005-11-29 |
Family
ID=27170482
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002368934A Abandoned CA2368934A1 (en) | 1995-04-14 | 1996-04-10 | Metered dose inhaler for fluticasone propionate |
| CA002367013A Expired - Lifetime CA2367013C (en) | 1995-04-14 | 1996-04-10 | Metered dose inhaler for fluticasone propionate |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002368934A Abandoned CA2368934A1 (en) | 1995-04-14 | 1996-04-10 | Metered dose inhaler for fluticasone propionate |
Country Status (1)
| Country | Link |
|---|---|
| CA (2) | CA2368934A1 (en) |
-
1996
- 1996-04-10 CA CA002368934A patent/CA2368934A1/en not_active Abandoned
- 1996-04-10 CA CA002367013A patent/CA2367013C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CA2367013A1 (en) | 1996-10-17 |
| CA2368934A1 (en) | 1996-10-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKEX | Expiry |
Effective date: 20160411 |