CA2012473A1 - Electrical heating element for use in a personal comfort device - Google Patents
Electrical heating element for use in a personal comfort deviceInfo
- Publication number
- CA2012473A1 CA2012473A1 CA 2012473 CA2012473A CA2012473A1 CA 2012473 A1 CA2012473 A1 CA 2012473A1 CA 2012473 CA2012473 CA 2012473 CA 2012473 A CA2012473 A CA 2012473A CA 2012473 A1 CA2012473 A1 CA 2012473A1
- Authority
- CA
- Canada
- Prior art keywords
- conductive
- conductor
- electrical
- electric
- foil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 92
- 230000005672 electromagnetic field Effects 0.000 claims abstract description 34
- 230000005686 electrostatic field Effects 0.000 claims abstract description 29
- 239000011888 foil Substances 0.000 claims description 53
- 239000004020 conductor Substances 0.000 claims description 49
- 239000000463 material Substances 0.000 claims description 29
- 229920000642 polymer Polymers 0.000 claims description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 4
- 229920004934 Dacron® Polymers 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 229920001940 conductive polymer Polymers 0.000 claims 13
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000005485 electric heating Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000011162 core material Substances 0.000 description 20
- 239000004744 fabric Substances 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- PLZFHNWCKKPCMI-UHFFFAOYSA-N cadmium copper Chemical compound [Cu].[Cd] PLZFHNWCKKPCMI-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000000383 hazardous chemical Substances 0.000 description 4
- 231100000206 health hazard Toxicity 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 210000000750 endocrine system Anatomy 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 230000004614 tumor growth Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000283014 Dama Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- JNSGIVNNHKGGRU-JYRVWZFOSA-N diethoxyphosphinothioyl (2z)-2-(2-amino-1,3-thiazol-4-yl)-2-methoxyiminoacetate Chemical compound CCOP(=S)(OCC)OC(=O)C(=N/OC)\C1=CSC(N)=N1 JNSGIVNNHKGGRU-JYRVWZFOSA-N 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Landscapes
- Resistance Heating (AREA)
Abstract
ELECTRICAL HEATING ELEMENT
FOR USE IN A PERSONAL COMFORT DEVICE
Abstract of Disclosure An electrical resistance heating element protected against being inimical to the health of a person using the element by enclosing the electromagnetic and elec-trostatic fields of an electrical current flowing through an electrical heating means providing essen-tially all of the heat for the element.
FOR USE IN A PERSONAL COMFORT DEVICE
Abstract of Disclosure An electrical resistance heating element protected against being inimical to the health of a person using the element by enclosing the electromagnetic and elec-trostatic fields of an electrical current flowing through an electrical heating means providing essen-tially all of the heat for the element.
Description
ELECTRICAL He~TING ELEMENT
FOR USE IN A PERSONAL COMFORT D~VICE
Backqround Of The Invention Field Of The In~ention The present invention relates to an electrical heating apparatus and more particularly to an elec-trical heating apparatus in which the electromagnetic fields and electrostatic fields associated with per-sonal heating devices having positive temperature coefficient bodies are reduced to protect the usPr against health hazards associated with electromagnetic fields and electrostatic fields.
:,, -.
General ~ackqround : ~.
.
Electrically heated personal comfort, or medical lS aid devices typically include an electrical resistance heating body threaded between a pair of fabric covers.
Heat i9 generated and supplied to the user when electri~
cal energy is applied across a heater wire which iæ
woven with pac~ets or slots into which the resistance heating body is threaded. Conventionally, the tempera-tuxe of the personal comfort device is controlled by a suitable controller connected to the resistance heating body.
An improvement to the personal comfort heating de-vice is characterized by a heating portion of positivetemperature coefficient, hereinafter termed PTC, mate-¦~ rial which is included in the resistance heating body.
, For examples of such devices see U.S. Patent No.
, ~ .i~ :
,i, . . .
,. .. - ~ . . . , ~ .. . .
.,.~........ .. . , -:. ~ . -;,;~,,: : ... , : :: :: ,: :. . . . - , ~ ,. .~ .: . : -20~473 3,410,984 issued to Sandford et al.; and U.S. Patents No. 4,271,350, No. 4,309,5~6 and No. 4,309,597 issued to Crowley.
However, the basic material from which the PTC
heating portion is formed may be subject to conductor breakage. Sopory in U.S. Patent No. 4,334,351 dis-closes extruding a second polymeric PTC material having great flexibility over an underlyin~ PTC composition which ls relatively rigid in order to prevent dama~e to the heating body from flexing, andr prevent conductor breakage. Ishii et al. discloses in U.S. Patent No.
FOR USE IN A PERSONAL COMFORT D~VICE
Backqround Of The Invention Field Of The In~ention The present invention relates to an electrical heating apparatus and more particularly to an elec-trical heating apparatus in which the electromagnetic fields and electrostatic fields associated with per-sonal heating devices having positive temperature coefficient bodies are reduced to protect the usPr against health hazards associated with electromagnetic fields and electrostatic fields.
:,, -.
General ~ackqround : ~.
.
Electrically heated personal comfort, or medical lS aid devices typically include an electrical resistance heating body threaded between a pair of fabric covers.
Heat i9 generated and supplied to the user when electri~
cal energy is applied across a heater wire which iæ
woven with pac~ets or slots into which the resistance heating body is threaded. Conventionally, the tempera-tuxe of the personal comfort device is controlled by a suitable controller connected to the resistance heating body.
An improvement to the personal comfort heating de-vice is characterized by a heating portion of positivetemperature coefficient, hereinafter termed PTC, mate-¦~ rial which is included in the resistance heating body.
, For examples of such devices see U.S. Patent No.
, ~ .i~ :
,i, . . .
,. .. - ~ . . . , ~ .. . .
.,.~........ .. . , -:. ~ . -;,;~,,: : ... , : :: :: ,: :. . . . - , ~ ,. .~ .: . : -20~473 3,410,984 issued to Sandford et al.; and U.S. Patents No. 4,271,350, No. 4,309,5~6 and No. 4,309,597 issued to Crowley.
However, the basic material from which the PTC
heating portion is formed may be subject to conductor breakage. Sopory in U.S. Patent No. 4,334,351 dis-closes extruding a second polymeric PTC material having great flexibility over an underlyin~ PTC composition which ls relatively rigid in order to prevent dama~e to the heating body from flexing, andr prevent conductor breakage. Ishii et al. discloses in U.S. Patent No.
4,575,620 a heating portion having a positive tempera-ture coefficient which is held in electrical contact with at least one of a first and second conductive bodies and a third conductive body acting as a fusing wire in the event of fracture of the PTC portion.
Mills discloses in U.S. Patent No. 4,577,094 a sensing wire and circuit to shut down a conventional blanket in the event of overheating. Thus, until the present in-vention prior patents have bsen directed toward thepersonal safety of the user against an overheatin~ fail-ure which are commonly known to cause fires.
However, it has now been found that a more serious danger than that caused by overheating exists. Data as disclosed by D. Carpenter, "~epoxt to the Fourth Annual EEPA Meeting", Bioelectromaqnetics Society Newsletter, June 1988, and "Biological Effects of Power Line Fields," Panel's Final RePort, New York State Power Lines Proiect, July 1987, which are incorporated herein, has been found to indicate that electromagnetic fields and electrostatic fields contri~ute to tumor growth. Studies as disclosed by D. W. Wilson et al., .~- .
~ .
.~ ' ' '' ,~. . '' - , ' ' " '' . ~, ' ~ . ' ~ , ' ' ' ' ~.. . ' . ., : ' , ' . "' ' ' '.. ' '''. ; .. ' '' ' .
"'`; .,' '. " ' ' ' . , . '-'.. ' ' , ' '` ~ ' ''~ ' ' ' .
.. ' ' " ~ ~ ' ': , ' ~. '., ... ' ', . '.
'`' . ' '' '- '.,. ' ' " . ,' ' i ~ , . . , . .
','. ' .: `. ' ` . '. : ' :' ' :,' ' ':. " :: ' .,' . : ' 20~2~73 "Domestic ELF Field Exposure and Peneal Gland Func-tion", Tenth Annual Meetinq Abstracts, 3EMS, June 1988, which is incorporated herein, have definitely shown a correlatlon between malfunction of certain portions of the human endocrine system in the presence of conven-tional personal heating devices having positive tempera-ture coefficient bodies. H.K. Florig et al . discloses in "Electric Field Exposure from Electric ~lankets", IEEE Transactions on Power Delivery, April 1987, which is incorporated herein, that significant electric fields are present under electr1c ~lankets when heat-in~.
Summary Of The Inventio~
Accordingly, it is an object of the present inven-tion to provide an improved electrical heating element for use in a personal comfort heating device of the ~-type in which the electromagnetic fields and electro-static fields associated with the electrical heating ~ :
element of the personal heating devices are reduced to .
20 protect the user against health hazards associated with ::
electromagnetic fields and electrostatic fields.
In accordance with this object, it is a further object of the present invention to provide an improved electrical heating element for use in a personal com~
25 fort heating device of the type in which the electromag- ~
netic fields and electrostatic fields associated with : ~ :
an electrical heating element having a positive tem- ~ -;perature coefficient portion thereof are reduced to protect the user a~ainst health hazards associated with electromagnetic fields and electrostatic fields.
:!
, .
.1 .
~' ';. , : : ' ' : ::: ' '' ' : . . .
- 4 - Z~L~73 In particular, the electrical heating element o~
the present invention includes a means for enclosing the electromagnetic and electrostatic fields of an electrical current flowin~ through the electrical heating means so that the electromagnetic fields and electrostatic fields are reduced.
The above objects and other features of the present invention will become apparent from the drawings, the description given herein, and the appended claims.
Brief DescriPtion Of Drawin~Js For a further understanding of the nature and ob-jects of the present invention, reference should be had to the following description, taken in conjunction with the accompanying drawings, in which like parts are given like reference numerals and, wherein:
FIGURE 1 is a cut-away side view of a first prior resistance heating body.
FIGURE 2 is a cut-away side view of a second resis-tance heating ~ody;
FIGU~E 3 is a schematic representation of a first conventional arrangement for interconnectiny the prior ;-resistance heating bodies of FIGURES 1 and 2; :
FIGUXE 4 is a schematic representation of a second conventional arrangement for interconnecting the prior : :
2S resistance heating bodies of FIGURES 1 and 2;
FIGURE S is a cut-away side view of a first embodi-ment of the resistance electrical heating element ac-cording to the present invention;
,,:: ~ .
. ..
2012a~73 FIGURE 6 is a cut-away side view of a second embodi-ment of the resistance electrical heating element ac-cording tO the present invention;
FIGURE 7 in a schematic representation of a first S method according to the present invention of intercon-necting the present invention of the resistance elec-trical heating element of FIGURES 5 and 6; and FIGURE 8 is a schematic representation of a second method according to the present invention of intercon-10 necting the present invention of the resistance electri- .
cal heating element of FIGURES S and 6. ~ .
Detailed DescriE~io~ of Drawings : -.
Referring to FIGURES 3 and 4, schematics of a con~
ventional personal comfort device represented by refer-ence numerals 10 and 10~, such as an electric blanket,shows a conventional personal comfort device as having an envélope as indicated by reference numerals 12 and 12', and an electrical resistance heating elongated body as indicated by reference numerals 14 and 14' and a suitable controller indicated by reference n~merals 16 and 16' connected to resistance heating body 14, 14'. Envelope or fabric covers 12, 12' are woven with unshown pockets, or slots, into which heating body 14, ~:~
14' is shuttled.
Referring specifically to FIGUR~ 4, a schematic representation of a personal comfort device 10' having an electrical resistance heating body, 14' that includes a PTC heating portion is shown. The repre-sentation as indicated by reference numeral 18 indi-cates that a personal comfort d~vice having an electri-cal resistance heating body that includes a PTC heating .
,~.~ " " '. . , , ' ' ' ... . . .
- 6 - 2 O~ 3 portion are essen~ially parallel heating devices in which the plastic PTC material is the heater. Included with the personal comfort device is its controller 16'.
FIGURE 1 illustrates a prior reslstance heating body 20 for use in a conventional personal heating device such as represented by schematic FIGURES 3 and 4. Body 20 includes a fabric core 22 having a plura-lity of parallel fabric strands, a rssistance wire 24 which winds around or spirals abou~ fabric core 22, and a jacket 26 which surrounds core 22 and wire 24. Con-ventionally, the fabric stra~ds may be of rayon, al-though dacron, cotton, or any other flexible fibrous nonconductive material may also be used. Jac~et 26, in which core 22 and wire 24 are concentrically disposed, is typically of polyvinyl chloride. Jacket 26 is extruded over core 22 and wire 24 so th t jacket 26 is in electrical contact with wire 24. Typically, wire 24 is copper or cadmium copper resistance wire.
FIGURE 2, illustrates a second prior resistance heating body 30 for use in a conventional personal heat-ing device such as represented by schematic FIGURES 3 and 4. Body 30 includes a pair or parallel but spaced fabric cores 32, and a copper wire 34 is wrappe~ over Ieach fabric core 32. Typically, cores 32 are polyethy-;`25 lene terphthalate where crosslinking is accomplished by electron beam irradiation, with each copper wire 34 and core 32 forming a conductive assem~ly. The fabric core material of core 32 may be manufactured of rayon, or other fibers, when chemical crosslinking is used. PTC
material is extruded over the spaced core and wire as-sembly to form a jacket 36, and a covering 38 is ex-truded over the PTC material.
., .
.
:~, 20~ 4~73 Measurements ma~e on the electromagnetic fields produced by electric blankets manufactured to the schematics of FIGURES 3 and 4, using both conventional non-PTC material and PTC material as a jacket have been made, and the results are shown in Table 1 below, alon~
with results from the present invention which is dis-cussed in detail hereafter.
TABLE I :
ELECTROMAGNE~IC FIELDS PRODUCED BY ELECTRIC ~LANRETS -Blanket type Electromagnetic field ~milligauss) Conventional resis- 100 mg to 130 mg on tance blan~et surface PTC type blanket 120 mg to 1~0 mg on blanket surface PTC Blanket parallel 3 mg to 36 mg on connected blanket surface Blanket using wire of Not detectable FIGURE 6 connected as shown in FIGURE 8 Referring to FIGUR~S 5 and 6, the preferred embodi-ments of the present invention are shown. The present invention is unique in that the present invention ad-: dresses a new and distinct form of personal hazard, namely that electromagnetic fields, and electrostatic fields contribute to tumor growth. Studies have shown a correlation between malfunction of certain portions of the human endocrine system in the presence of prior personal heating devices having positive temperature coefficient bodies, and it has been shown that signi-ficant electric fiel~s are present under electric ~; . blankets when heating.
.
.-, . .
: - - - . .. ~ . . . . . .
.~;. . .: . . ~ . .
- :: . . . , :. . :, :
: -: . . . ,, :
:, ; . .
, , - . . , -:, . . .
- a - 2012473 Referring to FIGURES 5 and 6, the preferred embodi-ments of the electrical heating element shown generally as 40 and 42, and referred to as the first and second embodiments, are shown. Conventionally, electrical heating elements 40, 42 include an electrical heating means for generating heat in proportion to an amount of electrical current flowing therethrough. The heating means includes a fabric core 44 with parallel fabric stands which are similar to core 22 and which provide mechanical strength to heating elements 40, 42, a re-sistance wire 46 similar to wire 24 and a jac~et 48.
Core 44 may have physical and mechanical eharacteris-tics to limit its flexibility, thereby avoiding kinks or bends that might tend to break or knot elements 40, 42. Jacket 48 is melt extruded over core 44 and wire 46 so that jacket 48 is in electrical contact with wire 46. As jacket 48 is melt extruded over core 44 and wire 46, core 44 and wire 46 are concentrically dis-posed within jacket 48. .
Wire 46, a known resistance heater wire such as copper or cadmium copper, is wrapped around the central core 44 in a helix, and provides heat when electrical current flows therethrough. With either the first or second embodiment of the present invention, jacket 48 may be any suitable known positive temperature coeffi-cient polymer, hereinafter termed simply PTC, and any conductiYe polymer composition may be used, including that disclosed by U.S. Patent No. 3,410,984 issued to Sandford et al.; U.S. Patents No. 4,271,350, No.
4,309,596 and No. 4,309,587 issued to G. C. Crowley;
U.S. Patent No. 4,560,524 issued to J. H. Smuckler and, U.S. Patent No. 4,334,351 issued to U. K. Sopory. As disclosed by Sandford et al., the PTC material may be a polyethylene which has dispersed therein electrically ~012473 g conductive particles such as carbon black to provide the desired characteristics in which the resistance of the material increases with increasing temperature. ~
Preferably, the PTC composition is one that can be melt ;
shaped, e.g. by ex~rusion, and may be su~stantially free from crosslinking when the melt fusion takes place. Once the melt fusion has taken place, the PTC
composition can, if desired, be crosslinked, e.gO by irradiation as is known to the art. The PTC composi-tion may also be relatively rigid, i.e~ has low elonga-tion.
With the second embodiment, jacket 48 may also be a non-PTC material such as polyvinyl chloride. Thus, wire 46 should be chosen to provide the correct resistance heat when the electrical current passes through wire 46. Alternatively, with either the first or second embodiment and when jacket 48 is a PTC
material, wire 46 should be an electrical conductive material which provides good conduction with joule heat-ing less than twenty (20%) percent of the total heatgenerated in electrical heating elements 40, 42.
Included with the first and second embodLments of the present invention is a means disposed over the electrical heating means for enclosing the electro-magnetic and electro~tatic fields of the electricalcurrent flowing-through wire 46. Thus`, the present invention provides an improved personal comfort heating device of the type in which the electromagnetic fields -and electrostatic fields associated with personal heat-ing devices are reduced to protect the user against health hazards associated with electromagnetic fields and electrostatic fields.
., .
- 1 o - 20~ 73 Referring to the first embodiment of FIGURE 5, the means for enclosing the electromagnetic and electro-static ~ields includes an elongated drain wire 50 and an electrically conductive foil 52, with conductive foil 52 being disposed between jacket 48 and drain wire S0. A preferred material for conductive foil 52 is aluminum foil being disposed between jac~et 48 and drain wire 50. Drain wire 50 is helically wrapped approximately ~ive turns per inch or more, up to, but 10 not restricted to 20 turns per inch over foil 52 in an .
electrically contacting engagement with foil 52 over the longitudinal lenqth of drain wire 50. wire 50 may be copper, cadmium copper or any other suitable conduc- :~
tive material. Advantayeously, with this embodLments : :
conductive foil 52 may be applied when jacket 48 i5 melt extruded over core 44 and wire 46. Thus, by apply-ing conductive foil 52 at extrusion the heat o~ extru-sion will cause foil 52 to bond to jacket 49. Hence, conduction is obtained to conductive foil 52.
Referring to the second embodiment of FIGURE 6, the means for enclosing the electromagnetic and electrosta-tic fields includes an electrically conductive foil 54 and an elongated drain wire 56, with drain wire 56 ~e-ing disposed between jacket 48 and foil 54. Conductive 25 foil 54 is similar to conductive foil 52, and a pre- :
ferred material for conductive foil 54 is aluminum foil, due to its low resistance and high conductivity. -Drain wire 56 is disposed between jacket 48 and the aluminum foil. Drain wire 56 is helically wrapped approximately 5 turns per inch or more, up to but not restricted to~ 20 turns per inch around jacket 48 in an electrically contacting engagement with jacket 48 over the longitudinal length of drain wire 56. Wire 56 may -. , ~ , . .. . .
;~0~2473 be copper, cadmium copper or any other suitable conduc-tive material. Following the wrapping of drain wire 56 over jacket 48, a covering of conduc~ive foil 54 is placed over drain wire 56 so that wire 56 lies under foil 54 and between foil 54 and jacket 48, and is in electrica~ contact with drain wire 56 and jacket 46.
Foil 54 can be tape wrapped or cigarette wrapped around wire 56 and jacket 48 by techniques known to the art.
Accordingly, this embodiment is to be preferred if conductive foil 54 is to be applied as the final step, rather than with the heat extrusion step of the first em~odiment.
An electrically insulating final covering 58 which may be polyvinyl chloride is extruded over conductive 15 foil 54 of FIGURE 6 and over drain wire 50 and con-ductive foil 52 of FIGURE 5 to protect the user from possible electrical shocks due to breakage and to protect the em~odiments from physical damage.
The present invention includes the applications of FIGURES 7 and 8. Thus, when electrical heating element or 42 is interconnected in such a manner as shown in FIGURES 7 and 8, the benefits of the invention are ob-tained. Referring to FIGURE 7, an embodiment of elec-trical heating element 42, which does not have a PTC
jacket 48, has its electrically conductive re~istance wire 46 short circuited at its free end to drain wire 46, as indicated by reference numeral 60, to provide the advantages of the present invention. Referring to FIGURE 8, the embodiments of electrical heating eie-ments 42, 44, indicated in the FIGURE by referencenumeral 63, which have a PTC jacket 48, have their free ends left open as indicated by reference numeral 64, or connected in parallel with the input from con~roller 66.
, .
. . : - . ,, ;:
- , , , - 12 - 20~73 Thus, in accordance with the present invention, a personal heating device is obtained which does not produce hazardous electromagnetic or electrostatic fields. Measurements as presented in Table I a~ove made on the electromagnetic fields show that an electric blanket manufactured to the schematics of FIGURE 8 and using an electrical heating element 42 of FIGURE 6 has a non detectable electromagnetic field.
Thus, the present invention provides an improved electrical heating element for use in a personal comfort heating device in which the electromagnetic fields and electrostatic fields associated with the el~ctrical heating element are reduced.
Because many varying and differing embodiments may be made within the scope of the inventive concept herein taught and because many modifications may be made in the embodiment herein detailed in accordance with the descriptive re~uirement of the law, it is to be understood that the details herein are to be inter-preted as illustrative and not in a limiting sense.
.' ^ .. ., ~ . .. . ., . :., ~ , . ~. . ..
.. ~ ., . ::~ - . . :~ . ,.-~, , .: ... , ~.,.. . ."... ,.. ,. .. , .. .. :: .
:~.;. .. :.: : .. : : . .,- .
. ,, ,,, .,. - ; ., , ~,.:~ . - : . . .. .
,
Mills discloses in U.S. Patent No. 4,577,094 a sensing wire and circuit to shut down a conventional blanket in the event of overheating. Thus, until the present in-vention prior patents have bsen directed toward thepersonal safety of the user against an overheatin~ fail-ure which are commonly known to cause fires.
However, it has now been found that a more serious danger than that caused by overheating exists. Data as disclosed by D. Carpenter, "~epoxt to the Fourth Annual EEPA Meeting", Bioelectromaqnetics Society Newsletter, June 1988, and "Biological Effects of Power Line Fields," Panel's Final RePort, New York State Power Lines Proiect, July 1987, which are incorporated herein, has been found to indicate that electromagnetic fields and electrostatic fields contri~ute to tumor growth. Studies as disclosed by D. W. Wilson et al., .~- .
~ .
.~ ' ' '' ,~. . '' - , ' ' " '' . ~, ' ~ . ' ~ , ' ' ' ' ~.. . ' . ., : ' , ' . "' ' ' '.. ' '''. ; .. ' '' ' .
"'`; .,' '. " ' ' ' . , . '-'.. ' ' , ' '` ~ ' ''~ ' ' ' .
.. ' ' " ~ ~ ' ': , ' ~. '., ... ' ', . '.
'`' . ' '' '- '.,. ' ' " . ,' ' i ~ , . . , . .
','. ' .: `. ' ` . '. : ' :' ' :,' ' ':. " :: ' .,' . : ' 20~2~73 "Domestic ELF Field Exposure and Peneal Gland Func-tion", Tenth Annual Meetinq Abstracts, 3EMS, June 1988, which is incorporated herein, have definitely shown a correlatlon between malfunction of certain portions of the human endocrine system in the presence of conven-tional personal heating devices having positive tempera-ture coefficient bodies. H.K. Florig et al . discloses in "Electric Field Exposure from Electric ~lankets", IEEE Transactions on Power Delivery, April 1987, which is incorporated herein, that significant electric fields are present under electr1c ~lankets when heat-in~.
Summary Of The Inventio~
Accordingly, it is an object of the present inven-tion to provide an improved electrical heating element for use in a personal comfort heating device of the ~-type in which the electromagnetic fields and electro-static fields associated with the electrical heating ~ :
element of the personal heating devices are reduced to .
20 protect the user against health hazards associated with ::
electromagnetic fields and electrostatic fields.
In accordance with this object, it is a further object of the present invention to provide an improved electrical heating element for use in a personal com~
25 fort heating device of the type in which the electromag- ~
netic fields and electrostatic fields associated with : ~ :
an electrical heating element having a positive tem- ~ -;perature coefficient portion thereof are reduced to protect the user a~ainst health hazards associated with electromagnetic fields and electrostatic fields.
:!
, .
.1 .
~' ';. , : : ' ' : ::: ' '' ' : . . .
- 4 - Z~L~73 In particular, the electrical heating element o~
the present invention includes a means for enclosing the electromagnetic and electrostatic fields of an electrical current flowin~ through the electrical heating means so that the electromagnetic fields and electrostatic fields are reduced.
The above objects and other features of the present invention will become apparent from the drawings, the description given herein, and the appended claims.
Brief DescriPtion Of Drawin~Js For a further understanding of the nature and ob-jects of the present invention, reference should be had to the following description, taken in conjunction with the accompanying drawings, in which like parts are given like reference numerals and, wherein:
FIGURE 1 is a cut-away side view of a first prior resistance heating body.
FIGURE 2 is a cut-away side view of a second resis-tance heating ~ody;
FIGU~E 3 is a schematic representation of a first conventional arrangement for interconnectiny the prior ;-resistance heating bodies of FIGURES 1 and 2; :
FIGUXE 4 is a schematic representation of a second conventional arrangement for interconnecting the prior : :
2S resistance heating bodies of FIGURES 1 and 2;
FIGURE S is a cut-away side view of a first embodi-ment of the resistance electrical heating element ac-cording to the present invention;
,,:: ~ .
. ..
2012a~73 FIGURE 6 is a cut-away side view of a second embodi-ment of the resistance electrical heating element ac-cording tO the present invention;
FIGURE 7 in a schematic representation of a first S method according to the present invention of intercon-necting the present invention of the resistance elec-trical heating element of FIGURES 5 and 6; and FIGURE 8 is a schematic representation of a second method according to the present invention of intercon-10 necting the present invention of the resistance electri- .
cal heating element of FIGURES S and 6. ~ .
Detailed DescriE~io~ of Drawings : -.
Referring to FIGURES 3 and 4, schematics of a con~
ventional personal comfort device represented by refer-ence numerals 10 and 10~, such as an electric blanket,shows a conventional personal comfort device as having an envélope as indicated by reference numerals 12 and 12', and an electrical resistance heating elongated body as indicated by reference numerals 14 and 14' and a suitable controller indicated by reference n~merals 16 and 16' connected to resistance heating body 14, 14'. Envelope or fabric covers 12, 12' are woven with unshown pockets, or slots, into which heating body 14, ~:~
14' is shuttled.
Referring specifically to FIGUR~ 4, a schematic representation of a personal comfort device 10' having an electrical resistance heating body, 14' that includes a PTC heating portion is shown. The repre-sentation as indicated by reference numeral 18 indi-cates that a personal comfort d~vice having an electri-cal resistance heating body that includes a PTC heating .
,~.~ " " '. . , , ' ' ' ... . . .
- 6 - 2 O~ 3 portion are essen~ially parallel heating devices in which the plastic PTC material is the heater. Included with the personal comfort device is its controller 16'.
FIGURE 1 illustrates a prior reslstance heating body 20 for use in a conventional personal heating device such as represented by schematic FIGURES 3 and 4. Body 20 includes a fabric core 22 having a plura-lity of parallel fabric strands, a rssistance wire 24 which winds around or spirals abou~ fabric core 22, and a jacket 26 which surrounds core 22 and wire 24. Con-ventionally, the fabric stra~ds may be of rayon, al-though dacron, cotton, or any other flexible fibrous nonconductive material may also be used. Jac~et 26, in which core 22 and wire 24 are concentrically disposed, is typically of polyvinyl chloride. Jacket 26 is extruded over core 22 and wire 24 so th t jacket 26 is in electrical contact with wire 24. Typically, wire 24 is copper or cadmium copper resistance wire.
FIGURE 2, illustrates a second prior resistance heating body 30 for use in a conventional personal heat-ing device such as represented by schematic FIGURES 3 and 4. Body 30 includes a pair or parallel but spaced fabric cores 32, and a copper wire 34 is wrappe~ over Ieach fabric core 32. Typically, cores 32 are polyethy-;`25 lene terphthalate where crosslinking is accomplished by electron beam irradiation, with each copper wire 34 and core 32 forming a conductive assem~ly. The fabric core material of core 32 may be manufactured of rayon, or other fibers, when chemical crosslinking is used. PTC
material is extruded over the spaced core and wire as-sembly to form a jacket 36, and a covering 38 is ex-truded over the PTC material.
., .
.
:~, 20~ 4~73 Measurements ma~e on the electromagnetic fields produced by electric blankets manufactured to the schematics of FIGURES 3 and 4, using both conventional non-PTC material and PTC material as a jacket have been made, and the results are shown in Table 1 below, alon~
with results from the present invention which is dis-cussed in detail hereafter.
TABLE I :
ELECTROMAGNE~IC FIELDS PRODUCED BY ELECTRIC ~LANRETS -Blanket type Electromagnetic field ~milligauss) Conventional resis- 100 mg to 130 mg on tance blan~et surface PTC type blanket 120 mg to 1~0 mg on blanket surface PTC Blanket parallel 3 mg to 36 mg on connected blanket surface Blanket using wire of Not detectable FIGURE 6 connected as shown in FIGURE 8 Referring to FIGUR~S 5 and 6, the preferred embodi-ments of the present invention are shown. The present invention is unique in that the present invention ad-: dresses a new and distinct form of personal hazard, namely that electromagnetic fields, and electrostatic fields contribute to tumor growth. Studies have shown a correlation between malfunction of certain portions of the human endocrine system in the presence of prior personal heating devices having positive temperature coefficient bodies, and it has been shown that signi-ficant electric fiel~s are present under electric ~; . blankets when heating.
.
.-, . .
: - - - . .. ~ . . . . . .
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: -: . . . ,, :
:, ; . .
, , - . . , -:, . . .
- a - 2012473 Referring to FIGURES 5 and 6, the preferred embodi-ments of the electrical heating element shown generally as 40 and 42, and referred to as the first and second embodiments, are shown. Conventionally, electrical heating elements 40, 42 include an electrical heating means for generating heat in proportion to an amount of electrical current flowing therethrough. The heating means includes a fabric core 44 with parallel fabric stands which are similar to core 22 and which provide mechanical strength to heating elements 40, 42, a re-sistance wire 46 similar to wire 24 and a jac~et 48.
Core 44 may have physical and mechanical eharacteris-tics to limit its flexibility, thereby avoiding kinks or bends that might tend to break or knot elements 40, 42. Jacket 48 is melt extruded over core 44 and wire 46 so that jacket 48 is in electrical contact with wire 46. As jacket 48 is melt extruded over core 44 and wire 46, core 44 and wire 46 are concentrically dis-posed within jacket 48. .
Wire 46, a known resistance heater wire such as copper or cadmium copper, is wrapped around the central core 44 in a helix, and provides heat when electrical current flows therethrough. With either the first or second embodiment of the present invention, jacket 48 may be any suitable known positive temperature coeffi-cient polymer, hereinafter termed simply PTC, and any conductiYe polymer composition may be used, including that disclosed by U.S. Patent No. 3,410,984 issued to Sandford et al.; U.S. Patents No. 4,271,350, No.
4,309,596 and No. 4,309,587 issued to G. C. Crowley;
U.S. Patent No. 4,560,524 issued to J. H. Smuckler and, U.S. Patent No. 4,334,351 issued to U. K. Sopory. As disclosed by Sandford et al., the PTC material may be a polyethylene which has dispersed therein electrically ~012473 g conductive particles such as carbon black to provide the desired characteristics in which the resistance of the material increases with increasing temperature. ~
Preferably, the PTC composition is one that can be melt ;
shaped, e.g. by ex~rusion, and may be su~stantially free from crosslinking when the melt fusion takes place. Once the melt fusion has taken place, the PTC
composition can, if desired, be crosslinked, e.gO by irradiation as is known to the art. The PTC composi-tion may also be relatively rigid, i.e~ has low elonga-tion.
With the second embodiment, jacket 48 may also be a non-PTC material such as polyvinyl chloride. Thus, wire 46 should be chosen to provide the correct resistance heat when the electrical current passes through wire 46. Alternatively, with either the first or second embodiment and when jacket 48 is a PTC
material, wire 46 should be an electrical conductive material which provides good conduction with joule heat-ing less than twenty (20%) percent of the total heatgenerated in electrical heating elements 40, 42.
Included with the first and second embodLments of the present invention is a means disposed over the electrical heating means for enclosing the electro-magnetic and electro~tatic fields of the electricalcurrent flowing-through wire 46. Thus`, the present invention provides an improved personal comfort heating device of the type in which the electromagnetic fields -and electrostatic fields associated with personal heat-ing devices are reduced to protect the user against health hazards associated with electromagnetic fields and electrostatic fields.
., .
- 1 o - 20~ 73 Referring to the first embodiment of FIGURE 5, the means for enclosing the electromagnetic and electro-static ~ields includes an elongated drain wire 50 and an electrically conductive foil 52, with conductive foil 52 being disposed between jacket 48 and drain wire S0. A preferred material for conductive foil 52 is aluminum foil being disposed between jac~et 48 and drain wire 50. Drain wire 50 is helically wrapped approximately ~ive turns per inch or more, up to, but 10 not restricted to 20 turns per inch over foil 52 in an .
electrically contacting engagement with foil 52 over the longitudinal lenqth of drain wire 50. wire 50 may be copper, cadmium copper or any other suitable conduc- :~
tive material. Advantayeously, with this embodLments : :
conductive foil 52 may be applied when jacket 48 i5 melt extruded over core 44 and wire 46. Thus, by apply-ing conductive foil 52 at extrusion the heat o~ extru-sion will cause foil 52 to bond to jacket 49. Hence, conduction is obtained to conductive foil 52.
Referring to the second embodiment of FIGURE 6, the means for enclosing the electromagnetic and electrosta-tic fields includes an electrically conductive foil 54 and an elongated drain wire 56, with drain wire 56 ~e-ing disposed between jacket 48 and foil 54. Conductive 25 foil 54 is similar to conductive foil 52, and a pre- :
ferred material for conductive foil 54 is aluminum foil, due to its low resistance and high conductivity. -Drain wire 56 is disposed between jacket 48 and the aluminum foil. Drain wire 56 is helically wrapped approximately 5 turns per inch or more, up to but not restricted to~ 20 turns per inch around jacket 48 in an electrically contacting engagement with jacket 48 over the longitudinal length of drain wire 56. Wire 56 may -. , ~ , . .. . .
;~0~2473 be copper, cadmium copper or any other suitable conduc-tive material. Following the wrapping of drain wire 56 over jacket 48, a covering of conduc~ive foil 54 is placed over drain wire 56 so that wire 56 lies under foil 54 and between foil 54 and jacket 48, and is in electrica~ contact with drain wire 56 and jacket 46.
Foil 54 can be tape wrapped or cigarette wrapped around wire 56 and jacket 48 by techniques known to the art.
Accordingly, this embodiment is to be preferred if conductive foil 54 is to be applied as the final step, rather than with the heat extrusion step of the first em~odiment.
An electrically insulating final covering 58 which may be polyvinyl chloride is extruded over conductive 15 foil 54 of FIGURE 6 and over drain wire 50 and con-ductive foil 52 of FIGURE 5 to protect the user from possible electrical shocks due to breakage and to protect the em~odiments from physical damage.
The present invention includes the applications of FIGURES 7 and 8. Thus, when electrical heating element or 42 is interconnected in such a manner as shown in FIGURES 7 and 8, the benefits of the invention are ob-tained. Referring to FIGURE 7, an embodiment of elec-trical heating element 42, which does not have a PTC
jacket 48, has its electrically conductive re~istance wire 46 short circuited at its free end to drain wire 46, as indicated by reference numeral 60, to provide the advantages of the present invention. Referring to FIGURE 8, the embodiments of electrical heating eie-ments 42, 44, indicated in the FIGURE by referencenumeral 63, which have a PTC jacket 48, have their free ends left open as indicated by reference numeral 64, or connected in parallel with the input from con~roller 66.
, .
. . : - . ,, ;:
- , , , - 12 - 20~73 Thus, in accordance with the present invention, a personal heating device is obtained which does not produce hazardous electromagnetic or electrostatic fields. Measurements as presented in Table I a~ove made on the electromagnetic fields show that an electric blanket manufactured to the schematics of FIGURE 8 and using an electrical heating element 42 of FIGURE 6 has a non detectable electromagnetic field.
Thus, the present invention provides an improved electrical heating element for use in a personal comfort heating device in which the electromagnetic fields and electrostatic fields associated with the el~ctrical heating element are reduced.
Because many varying and differing embodiments may be made within the scope of the inventive concept herein taught and because many modifications may be made in the embodiment herein detailed in accordance with the descriptive re~uirement of the law, it is to be understood that the details herein are to be inter-preted as illustrative and not in a limiting sense.
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,
Claims (39)
1. An electrical heating element protected against being inimical to the health of a person using the element, comprising:
a. an electrical heating means for generat-ing heat in proportion to an amount of electrical current flowing therethrough, said heating means providing essentially all of the heat for said element and including a non-conductive core and a conductive resistance portion helically-wrapped around said core and a positive temperature conductive polymer surrounding said conductive resistance portion and electrically-contacting said conductive resistance portion; and b. means disposed over said electrical heat-ing means for enclosing the electromagnetic and electrostatic fields of the electrical current flow-ing therethrough including an electrically-conduc-tive foil portion wrapped over said conductive poly-mer and electrically-contacting said conductive polymer, said electrically-conductive foil portion surrounding and enclosing said conductive polymer for enclosing the electromagnetic and electrostatic fields of the electrical current flowing through said conductive resistance portion.
a. an electrical heating means for generat-ing heat in proportion to an amount of electrical current flowing therethrough, said heating means providing essentially all of the heat for said element and including a non-conductive core and a conductive resistance portion helically-wrapped around said core and a positive temperature conductive polymer surrounding said conductive resistance portion and electrically-contacting said conductive resistance portion; and b. means disposed over said electrical heat-ing means for enclosing the electromagnetic and electrostatic fields of the electrical current flow-ing therethrough including an electrically-conduc-tive foil portion wrapped over said conductive poly-mer and electrically-contacting said conductive polymer, said electrically-conductive foil portion surrounding and enclosing said conductive polymer for enclosing the electromagnetic and electrostatic fields of the electrical current flowing through said conductive resistance portion.
2. The electrical heating element of Claim 1, wherein said electrically conductive foil portion is an aluminum foil.
3. The electrical heating element of Claim 1, wherein said nonconductive core and said conductive re-sistance portion are concentrically and coextensively disposed within said conductive polymer.
4. The electrical heating element of Claim 3, wherein said means for enclosing the electromagnetic and electrostatic fields includes a drain wire coexten-sively and helically-wrapped in a helix over said foil portion, said foil portion separating said conductive polymer and said drain wire.
5. The electrical heating element of Claim 3, wherein said means for enclosing the electromagnetic and electrostatic fields includes a drain wire coexten-sively and helically-wrapped in a helix over said con-ductive polymer between said conductive polymer and and foil portion, said drain wire electrically contacting said conductive polymer and said foil portion.
6. The electrical heating element of Claim 3, wherein said electrical heating means further comprises a nonconductive polymer surrounding and enclosing said conductive resistance portion.
7. The electrical heating element of Claim 6, wherein said means for enclosing the electromagnetic and electrostatic fields includes an electrically conductive foil portion wrapped over said nonconductive polymer, said foil portion surrounding and enclosing said conductive polymer for enclosing the electro-magnetic and electrostatic fields of the electrical current flowing through said conductive resistance portion.
8. The electrical heating element of Claim 7, wherein said electrically-conductive foil portion is an aluminum foil.
9. The electrical heating element of Claim 7, wherein said nonconductive core and said conductive resistance portion are concentrically and coextensively disposed within said nonconductive polymer.
10. The electrical heating element of Claim 9, wherein said means for enclosing the electromagnetic and electrostatic fields includes a drain wire coexten-sively and helically-wrapped over said foil portion.
11. The electrical heating element of Claim 7, wherein said means for enclosing the electromagnetic and electrostatic fields includes a drain wire coexten-sively and helically-wrapped over said nonconductive polymer between said nonconductive polymer and said foil portion, said drain wire electrically contacting said foil portion.
12. An electrical heating element protected against being inimical to the health of a person using the element, comprising:
a. a nonconductive core and a resistive por-tion helically and coextensively-wrapped around said core, said core and said resistance portion providing an electrical heating means for generating heat in proportion to an amount of electrical current flowing through said resistance portion, said resistance portion providing essentially all of the heat for said element;
b. a positive temperature conductive polymer surrounding said heating means and electrically contacting said resistance portion, said nonconductive core, said conductive resistance portion and said conductive polymer providing said electrical heating means; and c. means surrounding said conductive polymer and spaced from and enclosing said resistance por-tion for enclosing the electromagnetic and electro-static fields of the electrical current flowing through said resistance portion, said means for enclosing the electromagnetic and electrostatic fields electrically contacting said conductive polymer.
a. a nonconductive core and a resistive por-tion helically and coextensively-wrapped around said core, said core and said resistance portion providing an electrical heating means for generating heat in proportion to an amount of electrical current flowing through said resistance portion, said resistance portion providing essentially all of the heat for said element;
b. a positive temperature conductive polymer surrounding said heating means and electrically contacting said resistance portion, said nonconductive core, said conductive resistance portion and said conductive polymer providing said electrical heating means; and c. means surrounding said conductive polymer and spaced from and enclosing said resistance por-tion for enclosing the electromagnetic and electro-static fields of the electrical current flowing through said resistance portion, said means for enclosing the electromagnetic and electrostatic fields electrically contacting said conductive polymer.
13. The electrical heating element of Claim 12, wherein said nonconductive core is dacron.
14. The electrical heating element of Claim 12, wherein said means for enclosing the electromagnetic and electrostatic fields is an aluminum foil which includes wrapped around said conductive polymer.
15. A method of manufacturing an electrical heat-ing element, comprising the steps of:
a. melt extruding a polymer over an elongated conductive resistance portion so that said resistance portion is disposed concentrically within the polymer;
b. placing an electrically conductive wrap around said polymer and enclosing the resistance portion;
c. helically and coextensively wrapping a conductive wire around said electrically-conductive wrap; and d. helically and coextensively wrapping a conductive wire around said polymer between said polymer and said electrically-conductive wrap.
a. melt extruding a polymer over an elongated conductive resistance portion so that said resistance portion is disposed concentrically within the polymer;
b. placing an electrically conductive wrap around said polymer and enclosing the resistance portion;
c. helically and coextensively wrapping a conductive wire around said electrically-conductive wrap; and d. helically and coextensively wrapping a conductive wire around said polymer between said polymer and said electrically-conductive wrap.
16. The method of Claim 15, wherein the step of placing an electrically conductive wrap around the polymer include the step of bonding said electrically conductive wrap to said polymer.
17. A low or zero electromagnetic and/or electro-static field radiating electric comfort product such as an electric blanket, heating pad or lap warmer and the like and heated by conventional AC power obtained from an electric outlet having a pair of AC power lines, comprising:
a. an elongate electric heater cable formed with a pair of electrical conductors which are closely spaced to one- another inside the cable;
said cable having a front end and a terminal end, one of the conductors being helically- wrapped around the other and a plastic material interposed between the conductors;
b. means for connecting the pair of AC power lines to the front end of the heater cable; said means connecting one AC power line to one of the electrical conductors at the front end and the other AC power line to the other electrical conduc-tor at the front end so that electric current flows through said closely-spaced conductors in respec-tively opposite directions along the cable between its front end and its terminal end, so as to sub-stantially reduce the electromagnetic field gen-erated by the electric comfort product when it is heated from the AC power on the AC power lines.
a. an elongate electric heater cable formed with a pair of electrical conductors which are closely spaced to one- another inside the cable;
said cable having a front end and a terminal end, one of the conductors being helically- wrapped around the other and a plastic material interposed between the conductors;
b. means for connecting the pair of AC power lines to the front end of the heater cable; said means connecting one AC power line to one of the electrical conductors at the front end and the other AC power line to the other electrical conduc-tor at the front end so that electric current flows through said closely-spaced conductors in respec-tively opposite directions along the cable between its front end and its terminal end, so as to sub-stantially reduce the electromagnetic field gen-erated by the electric comfort product when it is heated from the AC power on the AC power lines.
18. The electric heated comfort product as claimed in claim 17 wherein the elongate electric heater cable comprises said pair of electrical conductors and a positive temperature coefficient material operatively positioned between the conductors so as to provide electrical heating along the length of the conductors.
19. The electric heated comfort product as claimed in claim 17 wherein at least one of the electrical conductors in the elongate electric heater cable com-prises a resistive material.
20. The electric heated comfort product as claimed in claim 17 wherein said pair of electrical conductors are coaxially-arranged.
21. The electric heated comfort product as claimed in claim 20 wherein the electric heating cable com-prises an inner non-conductive elongate core, and wherein one of the electrical conductors is helically-wrapped around said core in a first direction; an inner material enclosing said one conductor and the core and wherein the other electrical conductor is coextensively and helically wrapped around the inner material.
22. The electric heated comfort product as claimed in claim 21 wherein the helical wrap of the other elec-trical conductor is in the same direction as that of the one electrical conductor.
23. The electric heated comfort product as claimed in claim 21 wherein the helical wrap of the other elec-trical conductor is in the opposite direction as the helical wrap of the one electrical conductor.
24. The electric heated comfort product as claimed in claim 21 and further including an electrically-conductive foil that is wrapped over said inner mate-rial and is in electrical contact with said other elec-trical conductor.
25. The electric heated comfort product as claimed in claim 17 wherein said first and second conductors are arranged in closely-spaced parallel relationship with each other.
26. The electric heated comfort product as claimed in claim 21 wherein the other conductor is helically-wrapped with a number of turns that are in the range from approximately five turns per inch to about twenty turns per inch.
27. A low or zero electromagnetic and/or electro-static field radiating electric heated comfort product such as an electric blanket, heating pad or lap warmer and the like and heated by conventional AC power ob-tained from an electric outlet having a pair of AC
power lines comprising:
a. an elongate electric heater cable formed with first and second spaced-apart electrical conductors arranged in a coaxial relationship;
b. a non-conductive core;
c. said first conductor being helically-wrapped in a first direction around the core;
d. a PTC resistive material extruded around the first conductor and being electrically-coupled to the first conductor;
e. said second conductor being helically-wrapped around the PTC resistive material and electrically coupled thereto;
f. an insulating jacket extruded around the second conductor; and g. a control for connecting the AC power lines respectively to the first and second conductors at a common end of the heater cable.
power lines comprising:
a. an elongate electric heater cable formed with first and second spaced-apart electrical conductors arranged in a coaxial relationship;
b. a non-conductive core;
c. said first conductor being helically-wrapped in a first direction around the core;
d. a PTC resistive material extruded around the first conductor and being electrically-coupled to the first conductor;
e. said second conductor being helically-wrapped around the PTC resistive material and electrically coupled thereto;
f. an insulating jacket extruded around the second conductor; and g. a control for connecting the AC power lines respectively to the first and second conductors at a common end of the heater cable.
28. The electric heated comfort product as claimed in claim 27 wherein the helical wraps of the second conductor are in the same direction as the helical wraps of the first conductor.
29. The electric heated comfort product as claimed in claim 27 wherein the helical wraps of the second conductor are in an opposite direction to those of the first conductor.
30. The electric heated comfort product as claimed in claim 27 and further including an electrically-conductive foil interposed between the PTC resistive material and said second conductor and wrapped around the PTC resistive material.
31. The electric heated comfort product as claimed in claim 30 wherein said foil is an aluminum foil.
32. The electric heated comfort product as claimed in claim 27 and further including an electrically-con-ductive foil wrapped around the second conductor and in electrical contact therewith.
33. The electric heated comfort product as claimed in claim 32 wherein said foil is an aluminum foil.
34. A low or zero electromagnetic field radiating electric heated comfort product such as an electric blanket, heating pad or lap warmer and the like, heated by conventional AC power obtained from an electric outlet having a pair of AC power lines, comprising:
a. an elongate electric heater cable formed with first and second spaced-apart electrical conductors arranged in a coaxial relationship, at least one of said conductors being formed of a resistive material to generate heat;
b. a non-conductive core;
c. said first conductor being helically-wrapped in a first direction around the core;
d. an insulative material extruded around the first conductor;
e. said second conductor being helically-wrapped around the insulative material;
f. an insulative jacket extruded around the second conductor; and a connecting control for coupling the AC power lines respectively to the first and second conduc-tors at a common end of the heater cable.
a. an elongate electric heater cable formed with first and second spaced-apart electrical conductors arranged in a coaxial relationship, at least one of said conductors being formed of a resistive material to generate heat;
b. a non-conductive core;
c. said first conductor being helically-wrapped in a first direction around the core;
d. an insulative material extruded around the first conductor;
e. said second conductor being helically-wrapped around the insulative material;
f. an insulative jacket extruded around the second conductor; and a connecting control for coupling the AC power lines respectively to the first and second conduc-tors at a common end of the heater cable.
35. The electric heated electric heated comfort product as claimed in claim 29 and further including an electrically-conductive foil interposed between the insulative material and the second conductor and wrapped around the insulative materials.
36. The electric heated comfort product as claimed in claim 35 wherein said foil is an aluminum foil.
37. The electric heated comfort product as claim in claim 34 and further including an electrically-conductive foil wrapped around the second conductor and in electrical contact therewith.
38. The electric heated comfort product as claim in claim 37 wherein said foil is an aluminum foil.
39. The electric heated comfort product blanket as claimed in claim 34 wherein the helical wraps of the second conductor are in an opposite direction to those of the first conductor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA 2012473 CA2012473A1 (en) | 1990-03-19 | 1990-03-19 | Electrical heating element for use in a personal comfort device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA 2012473 CA2012473A1 (en) | 1990-03-19 | 1990-03-19 | Electrical heating element for use in a personal comfort device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2012473A1 true CA2012473A1 (en) | 1991-09-19 |
Family
ID=4144546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2012473 Abandoned CA2012473A1 (en) | 1990-03-19 | 1990-03-19 | Electrical heating element for use in a personal comfort device |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2012473A1 (en) |
-
1990
- 1990-03-19 CA CA 2012473 patent/CA2012473A1/en not_active Abandoned
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