CA2072193A1 - Color-stable and uv-resistant polycarbonate and polyester compositions - Google Patents
Color-stable and uv-resistant polycarbonate and polyester compositionsInfo
- Publication number
- CA2072193A1 CA2072193A1 CA 2072193 CA2072193A CA2072193A1 CA 2072193 A1 CA2072193 A1 CA 2072193A1 CA 2072193 CA2072193 CA 2072193 CA 2072193 A CA2072193 A CA 2072193A CA 2072193 A1 CA2072193 A1 CA 2072193A1
- Authority
- CA
- Canada
- Prior art keywords
- radical
- composition
- alkyl
- aryl
- cycloalkyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 51
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 31
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 28
- 229920000728 polyester Polymers 0.000 title claims abstract description 12
- -1 phosphorous ester Chemical class 0.000 claims abstract description 39
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 239000011347 resin Substances 0.000 claims abstract description 18
- 125000003118 aryl group Chemical group 0.000 claims abstract description 17
- 150000002989 phenols Chemical class 0.000 claims abstract description 11
- 238000009757 thermoplastic moulding Methods 0.000 claims abstract description 5
- 150000001875 compounds Chemical class 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 150000002903 organophosphorus compounds Chemical class 0.000 claims description 11
- 150000003254 radicals Chemical class 0.000 claims description 8
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 239000001257 hydrogen Substances 0.000 claims description 7
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 5
- BVNWQSXXRMNYKH-UHFFFAOYSA-N 4-phenyl-2h-benzotriazole Chemical group C1=CC=CC=C1C1=CC=CC2=C1NN=N2 BVNWQSXXRMNYKH-UHFFFAOYSA-N 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 125000004367 cycloalkylaryl group Chemical group 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 125000005907 alkyl ester group Chemical group 0.000 claims description 3
- 150000005840 aryl radicals Chemical class 0.000 claims description 3
- 239000006096 absorbing agent Substances 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims 2
- 230000000087 stabilizing effect Effects 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 12
- 239000012963 UV stabilizer Substances 0.000 abstract description 9
- 229920001225 polyester resin Polymers 0.000 abstract description 6
- 239000004645 polyester resin Substances 0.000 abstract description 6
- 238000010348 incorporation Methods 0.000 abstract description 4
- 239000012964 benzotriazole Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 15
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 12
- 239000000654 additive Substances 0.000 description 7
- 229930185605 Bisphenol Natural products 0.000 description 6
- 239000004425 Makrolon Substances 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- 238000006068 polycondensation reaction Methods 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- 239000004431 polycarbonate resin Substances 0.000 description 5
- 229920005668 polycarbonate resin Polymers 0.000 description 5
- UIAFKZKHHVMJGS-UHFFFAOYSA-N 2,4-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1O UIAFKZKHHVMJGS-UHFFFAOYSA-N 0.000 description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
- 229940058344 antitrematodals organophosphorous compound Drugs 0.000 description 4
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 4
- 229940106691 bisphenol a Drugs 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000006085 branching agent Substances 0.000 description 3
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 2
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 238000012696 Interfacial polycondensation Methods 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 229940114055 beta-resorcylic acid Drugs 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- BDJAEZRIGNCQBZ-UHFFFAOYSA-N methylcyclobutane Chemical compound CC1CCC1 BDJAEZRIGNCQBZ-UHFFFAOYSA-N 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 1
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 1
- WPWHSFAFEBZWBB-UHFFFAOYSA-N 1-butyl radical Chemical compound [CH2]CCC WPWHSFAFEBZWBB-UHFFFAOYSA-N 0.000 description 1
- YIYBRXKMQFDHSM-UHFFFAOYSA-N 2,2'-Dihydroxybenzophenone Chemical class OC1=CC=CC=C1C(=O)C1=CC=CC=C1O YIYBRXKMQFDHSM-UHFFFAOYSA-N 0.000 description 1
- VXHYVVAUHMGCEX-UHFFFAOYSA-N 2-(2-hydroxyphenoxy)phenol Chemical class OC1=CC=CC=C1OC1=CC=CC=C1O VXHYVVAUHMGCEX-UHFFFAOYSA-N 0.000 description 1
- XSVZEASGNTZBRQ-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfinylphenol Chemical class OC1=CC=CC=C1S(=O)C1=CC=CC=C1O XSVZEASGNTZBRQ-UHFFFAOYSA-N 0.000 description 1
- QUWAJPZDCZDTJS-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfonylphenol Chemical class OC1=CC=CC=C1S(=O)(=O)C1=CC=CC=C1O QUWAJPZDCZDTJS-UHFFFAOYSA-N 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- HZNVPDKRGZKQAW-UHFFFAOYSA-N 2-[1,1-bis[4-(2-hydroxyethoxy)phenyl]ethyl]propane-1,3-diol Chemical compound C(O)C(C(C)(C1=CC=C(C=C1)OCCO)C1=CC=C(C=C1)OCCO)CO HZNVPDKRGZKQAW-UHFFFAOYSA-N 0.000 description 1
- ICPXIRMAMWRMAD-UHFFFAOYSA-N 2-[3-[2-[3-(2-hydroxyethoxy)phenyl]propan-2-yl]phenoxy]ethanol Chemical compound C=1C=CC(OCCO)=CC=1C(C)(C)C1=CC=CC(OCCO)=C1 ICPXIRMAMWRMAD-UHFFFAOYSA-N 0.000 description 1
- WTPYFJNYAMXZJG-UHFFFAOYSA-N 2-[4-(2-hydroxyethoxy)phenoxy]ethanol Chemical compound OCCOC1=CC=C(OCCO)C=C1 WTPYFJNYAMXZJG-UHFFFAOYSA-N 0.000 description 1
- XBQRPFBBTWXIFI-UHFFFAOYSA-N 2-chloro-4-[2-(3-chloro-4-hydroxyphenyl)propan-2-yl]phenol Chemical compound C=1C=C(O)C(Cl)=CC=1C(C)(C)C1=CC=C(O)C(Cl)=C1 XBQRPFBBTWXIFI-UHFFFAOYSA-N 0.000 description 1
- XCSGHNKDXGYELG-UHFFFAOYSA-N 2-phenoxyethoxybenzene Chemical compound C=1C=CC=CC=1OCCOC1=CC=CC=C1 XCSGHNKDXGYELG-UHFFFAOYSA-N 0.000 description 1
- YMTYZTXUZLQUSF-UHFFFAOYSA-N 3,3'-Dimethylbisphenol A Chemical compound C1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=CC=2)=C1 YMTYZTXUZLQUSF-UHFFFAOYSA-N 0.000 description 1
- CPHURRLSZSRQFS-UHFFFAOYSA-N 3-[4-[2-[4-(3-hydroxypropoxy)phenyl]propan-2-yl]phenoxy]propan-1-ol Chemical compound C=1C=C(OCCCO)C=CC=1C(C)(C)C1=CC=C(OCCCO)C=C1 CPHURRLSZSRQFS-UHFFFAOYSA-N 0.000 description 1
- JPSMTGONABILTP-UHFFFAOYSA-N 4-(4-hydroxy-3,5-dimethylphenyl)sulfanyl-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(SC=2C=C(C)C(O)=C(C)C=2)=C1 JPSMTGONABILTP-UHFFFAOYSA-N 0.000 description 1
- YNWRQXYZKFAPSH-UHFFFAOYSA-N 4-(4-hydroxy-3,5-dimethylphenyl)sulfinyl-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(S(=O)C=2C=C(C)C(O)=C(C)C=2)=C1 YNWRQXYZKFAPSH-UHFFFAOYSA-N 0.000 description 1
- SUCTVKDVODFXFX-UHFFFAOYSA-N 4-(4-hydroxy-3,5-dimethylphenyl)sulfonyl-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(S(=O)(=O)C=2C=C(C)C(O)=C(C)C=2)=C1 SUCTVKDVODFXFX-UHFFFAOYSA-N 0.000 description 1
- AZZWZMUXHALBCQ-UHFFFAOYSA-N 4-[(4-hydroxy-3,5-dimethylphenyl)methyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(CC=2C=C(C)C(O)=C(C)C=2)=C1 AZZWZMUXHALBCQ-UHFFFAOYSA-N 0.000 description 1
- UTHNVIIBUGSBMJ-UHFFFAOYSA-N 4-[3-(4-hydroxy-3,5-dimethylphenyl)cyclohexyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C2CC(CCC2)C=2C=C(C)C(O)=C(C)C=2)=C1 UTHNVIIBUGSBMJ-UHFFFAOYSA-N 0.000 description 1
- NIRYBKWMEWFDPM-UHFFFAOYSA-N 4-[3-(4-hydroxyphenyl)-3-methylbutyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)CCC1=CC=C(O)C=C1 NIRYBKWMEWFDPM-UHFFFAOYSA-N 0.000 description 1
- CIEGINNQDIULCT-UHFFFAOYSA-N 4-[4,6-bis(4-hydroxyphenyl)-4,6-dimethylheptan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)CC(C)(C=1C=CC(O)=CC=1)CC(C)(C)C1=CC=C(O)C=C1 CIEGINNQDIULCT-UHFFFAOYSA-N 0.000 description 1
- LIDWAYDGZUAJEG-UHFFFAOYSA-N 4-[bis(4-hydroxyphenyl)-phenylmethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)(C=1C=CC(O)=CC=1)C1=CC=CC=C1 LIDWAYDGZUAJEG-UHFFFAOYSA-N 0.000 description 1
- YXALYBMHAYZKAP-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 7-oxabicyclo[4.1.0]heptane-4-carboxylate Chemical compound C1CC2OC2CC1C(=O)OCC1CC2OC2CC1 YXALYBMHAYZKAP-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 239000004135 Bone phosphate Substances 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- JPYHHZQJCSQRJY-UHFFFAOYSA-N Phloroglucinol Natural products CCC=CCC=CCC=CCC=CCCCCC(=O)C1=C(O)C=C(O)C=C1O JPYHHZQJCSQRJY-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000005248 alkyl aryloxy group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 125000001118 alkylidene group Chemical group 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical group N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229920001577 copolymer Chemical class 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 description 1
- 125000002993 cycloalkylene group Chemical group 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 150000002531 isophthalic acids Chemical class 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- SJDACOMXKWHBOW-UHFFFAOYSA-N oxyphenisatine Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2NC1=O SJDACOMXKWHBOW-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- QCDYQQDYXPDABM-UHFFFAOYSA-N phloroglucinol Chemical compound OC1=CC(O)=CC(O)=C1 QCDYQQDYXPDABM-UHFFFAOYSA-N 0.000 description 1
- 229960001553 phloroglucinol Drugs 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 150000003022 phthalic acids Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 150000003504 terephthalic acids Chemical class 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 229940113165 trimethylolpropane Drugs 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3472—Five-membered rings
- C08K5/3475—Five-membered rings condensed with carbocyclic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5393—Phosphonous compounds, e.g. R—P(OR')2
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Mo-3643 COLOR-STABLE AND UV-RESISTANT POLYCARBONATE
AND POLYESTER COMPOSITIONS
ABSTRACT OF THE DISCLOSURE
A thermoplastic molding composition is disclosed containing a polycarbonate and/or an aromatic polyester resin and/or a polyestercarbonate resin. The composition which contains a bis-benzotriazole compound as a UV stabilizer is rendered improved color stability upon the incorporation therewith of a phenolic compound and a phosphorous ester. The composition is suitable for the preparation of color stable, UV
resistant molded articles.
Mo3643
AND POLYESTER COMPOSITIONS
ABSTRACT OF THE DISCLOSURE
A thermoplastic molding composition is disclosed containing a polycarbonate and/or an aromatic polyester resin and/or a polyestercarbonate resin. The composition which contains a bis-benzotriazole compound as a UV stabilizer is rendered improved color stability upon the incorporation therewith of a phenolic compound and a phosphorous ester. The composition is suitable for the preparation of color stable, UV
resistant molded articles.
Mo3643
Description
Mo-3643 COLOR-STABLE AND UV-RESISTANT POLYCARBONATE
AND POLYESTER COMPOSITIONS
Field of the Invention The invention relates to thermoplastic molding compositions and more particularly to UV stabilized compositions based on polycarbonate, polyestercarbonate or polyesters.
SUMMARY OF THE INVENTION
The present invention resides in the finding that a thermoplastic molding composition which contains a polycarbonate and/or an aromatic polyester resin and/or a polyestercarbonate resin and a particular UV stabilizer is rendered improved color stability upon the incorporation therewith of a phenolic compound and an organophosphorous compound. The composition is suitable for the preparation of color stable, UV resistant molded articles.
BACKGROUND OF THE INVENTION
The art has long recognized the utility of bis-benzo-triazole compounds as UV-stabilizing agents in polycarbonate molding compositions. U.S. Patent 4,948,666 disclosed the efficacy of such compounds in polycarbonate-based structures.
Organophosphorous compounds have been disclosed to impart thermal stability to thermoplastic resins. Such compounds have been disclosed to aid processing and thus prevent thermal degradation and deterioration of the physical properties of polymeric resins. Organophosphorous compounds have also been disclosed to help prevent oxidative degradation which can lead to yellowing of the resin during high temperature processing or upon aging at elevated temperatures. Stabilized polycarbonate . . . . ~
. j . . . .
~7~ i' 2 ~
AND POLYESTER COMPOSITIONS
Field of the Invention The invention relates to thermoplastic molding compositions and more particularly to UV stabilized compositions based on polycarbonate, polyestercarbonate or polyesters.
SUMMARY OF THE INVENTION
The present invention resides in the finding that a thermoplastic molding composition which contains a polycarbonate and/or an aromatic polyester resin and/or a polyestercarbonate resin and a particular UV stabilizer is rendered improved color stability upon the incorporation therewith of a phenolic compound and an organophosphorous compound. The composition is suitable for the preparation of color stable, UV resistant molded articles.
BACKGROUND OF THE INVENTION
The art has long recognized the utility of bis-benzo-triazole compounds as UV-stabilizing agents in polycarbonate molding compositions. U.S. Patent 4,948,666 disclosed the efficacy of such compounds in polycarbonate-based structures.
Organophosphorous compounds have been disclosed to impart thermal stability to thermoplastic resins. Such compounds have been disclosed to aid processing and thus prevent thermal degradation and deterioration of the physical properties of polymeric resins. Organophosphorous compounds have also been disclosed to help prevent oxidative degradation which can lead to yellowing of the resin during high temperature processing or upon aging at elevated temperatures. Stabilized polycarbonate . . . . ~
. j . . . .
~7~ i' 2 ~
compositions containing organophosphorous compounds are described in the following U.S. Patents: 4,888,371; 3,509,091;
4,076,686; 4,102,859; ~,276,233; 4,367,303 and 4,555,540. Both natural and pigmented formulations are imparted improved stability upon the incorporation of organophosphorous compounds.
Of particular relevance in the present context is U.S.
Patent 4,371,647 which disclosed a phosphite entailed in the present invention to stabilize resinous compositions. The incorporation of this and similar phosphites is said to enhance the resistance of certain resins to deterioration resulting from exposure to heat and light. Polycarbonate resins are listed among the resins thus effected. Also listed as suitable resins are polyacrylic acid esters and acrylonitrile/butadiene/
styrene terpolymers.
Hindered phenols have been recognized to impart stability to polycarbonate compositions as was reported in U.S. Patents 4,581,397 and 4,563,516.
DETATLED DESCRIPTION OF THE INVENTION
The resinous component of the thermoplastic molding composition of the invention is at least one member selected from the group consisting of polycarbonate resins, aromatic polyester resins and polyestercarbonate resins.
Aromatic polycarbonates within the scope of the present invention are homopolycarbonates and copolycarbonates and mixtures thereof.
The polycarbonates generally have a we`ight average molecular weight of 10,000-200,000, preferably 20,000-80,000 and their melt flow rate, per ASTM D-1238 at 300C, is about 1 to about 65 gm/10 min., preferably about 2-15 gm/10 min. They may be preparecl, for example, by the known diphasic interface process from a carbonic acid derivative such as phosgene and dihydroxy compounds by polycondensation (see German Offen-legungsschriften 2,063,050; 2,063,052; 1,570,703; 2,211,956;
Mo-3643 - , , . . . .
~JI 7~ '" ~ .3 2,211,957 and 2,248,817; French Patent 1,561,518; and the monograph H. Schnell~ "Chemistry and Physics of Poly-carbonates", Interscience Publishers, New York, New York, 1964, all incorporated herein by reference).
In the present context, dihydroxy compounds suitable for the preparation of the polycarbonates of the inventor conform to the structural formulae (1) or (2).
r ~ ~ H0 H0 ~A)~_ t 011 ~
tZ) d (Z) f (Z) d (z) f wherein A denotes an alkylene group with 1 to 8 carbon atoms, an alkylidene group with 2 to 8 carbon atoms, a cycloalkylene group with 5 to 15 carbon atoms, a cycloalkylidene group with 5 to 15 carbon atoms, a carbonyl group, an oxygen atom, a sulfur atom, -SO- or -S02- or a radical conforming to -C ~ CH3 e and g both denote the number O to 1;
Z denotes F, Cl, Br or C1-C4-alkyl and if several Z radicals are substituents in one aryl radical, they may be identical or different from one another;
d denotes an integer of from O to 4; and ::~
f denotes an integer of from O to 3.
Mo-3643 . .~.
. ~ . .. -,. ~
....
. . .
2.~ ~-Among the dihydroxy compounds useful in the practice of the invention are hydroquinone, resorcinol, bis-(hydroxy-phenyl)-alkanes, bis-(hydroxyphenyl)-ethers, bis-(hydroxy-phenyl)-ketones, bis-(hydroxyphenyl)-sulfoxides, bis-(hydroxy-5 phenyl)-sulfides, bis-(hydroxyphenyl)-sulfones, and ~,~-bis-(hydroxyphenyl)-diisopropyl-benzenes, as well as their nuclear-alkylated compounds. These and further suitable aromatic dihydroxy compounds are described, for example, ;n U.S. Patents 3,028,356; 2,999,835; 3,148,172; 2,991,273;
3,271,367; and 2,999,846, all incorporated herein by reference.
Further examples of suitable bisphenols are 2,2-bis-(4-hydroxy-phenyl~-propane (bisphenol A), 2,4-bis-(4-hydroxy-phenyl)-2-methyl-butane, 1,1-bis-(4-hydroxyphenyl)-cyclohexane, ~,~'-bis-(4-hydroxyphenyl]-p-diisopropylbenzene, 2,2-bis-(3-methyl-4-hydroxyphenyl)-propane, 2,2-bis-(3-chloro-4-hydroxyphenyl)-propane, bis-(3,5-dimethyl-4-hydroxyphenyl)-methane, 2,2-bis-(3,5-dimethyl-4-hydroxyphenyl)-propane, bis-(3,5-dimethyl-4-hydroxyphenyl)-sulfide, bis-(3,5-dimethyl-4-hydroxyphenyl)-sulfoxide, bis-(3,5-dimethyl-4-hydroxyphenyl)-sulfone, hydroxy-benzophenone, 2,4-bis-(3,5-dimethyl-4-hydroxy-phenyl)-cyclohexane, ~,~'-bis-(3,5-dimethyl-4-hydroxyphenyl)-p-diisopropylbenzene and 4,4'-sulfonyl diphenol.
Examples of particularly preferred aromatic bisphenols are 2,2,-bis-(4-hydroxyphenyl)-propane, 2,2-bis-(3,5-dimethyl-4-hydroxyphenyl)-propane and 1,1-bis-(4-hydroxyphenyl)-cyclo-hexane.
The most preferred bisphenol is 2,2-bis-(4-hydroxy-phenyl)-propane (bisphenol A).
The polycarbonates of the invention may entail in their structure units derived from one or more of the suitable bisphenols.
Among the resins su;table in the practice of the invention are included phenolphthalein-based polycarbonate, copoly-carbonates and terpolycarbonates such as are described in Mo-3643 . . . : -~, .
. . - ~ , . ~ .- . ~ , ' - :- . : ' .
U.S. Patents 3,036,036 j4,210,741. Other suitable resins have been described in U.S.Patents 3,030,331; 3,169,121; 3,395,119;
3,729,447; 4,255,556; 4,260,731; 4,369,303 and 4,714,746 all of which are incorporated by reference llerein.
The polycarbonates of the invention may also be branched by condensing therein small quantities, e.g., 0.05-2.0 mol %
(relative to the bisphenols) of polyhydroxyl compound.
Polycarbonates of this type have been described, for example, in German Offenlegungsschriften 1,570,533; 2,116,974 and o 2,113,374; British Patents 885,442 and 1,079,821 and U.S.
Patent 3,544,514. The following are some examples of polyhydroxyl compounds which may be used for this purpose:
phloroglucinol; 4,6-dimethyl-2,4,6-tri-(4-hydroxyphenyl)-heptane; 1,3,5-tri-(4-hydroxphenyl)-benzene; 1,1,1-tri-(4-15 hydroxyphenyl)-ethane; tri-(4-hydroxyphenyl)-phenylmethane;
2,2-bis-~4,4-(4,4'-dihydroxydiphenyl)]-cyclohexyl-propane;
2,4-bis-(4-hydroxy-1-isopropylidine)-phenol; 2,6-bis-(2'-dihydroxy-5'-methylbenzyl)-4-methylphenol; 2,4-dihydroxy-benzoic acid; 2-(4-hydroxyphenyl)-2-(2,4-dihydroxyphenyl)-20 propane and 1,4-bis-(4,4'-dihydroxytriphenylmethyl)-benzene.
Some of the other polyfunctional compounds are 2,4-dihydroxy-benzoic acid, trimesic acid, cyanuric chloride and 3,3-bis-(4-hydroxyphenyl)2-oxo-2,3-dihydroindole.
In addition to the polycondensation process mentioned 25 above, other processes for the preparation of the polycarbonates of the invention are polycondensation in a homogeneous phase and transesterification. `The suitable processes are disclosed in the incorporated herein by references, U.S. Patents 3,028,365; 2,999,846; 3,153,008; and 2,991,273.
The preferred process for the preparation of poly-carbonates is the interfacial polycondensation process.
Other methods of synthesis in forming the polycarbonates of the invention such as disclosed in U.S. Patent 3,912,688, incorporated herein by reference, may be used.
Mo-3643 . . .
. ~ . . -çq ~ r~ 3 Suitable polycarbonate resins are available in commerce, for instance, Makrolon FCR, Makrolon 2600, Makrolon 2800 and Makrolon 3100, all of which are bisphenol based homopolycarbonate resins differing in terms of their respective molecular weights and characterized in that their melt flow indices (MFR) per ASTM D-1238 are about 16.5-24, 13-16, 7.5-13.0 and 3.5-6.5 gm/10 min., respectively. These are products of Mobay Corporation of Pittsburgh, Pennsylvania.
Aromatic polyester resins are high molecular weight o thermoplastic resins which are well known in the art. These resins are derived from an aromatic dicarboxylic acid and a diol component and are characterized in that their intrinsic viscosity is at least 0.4 deciliters per gram. Optionally, the aromatic dicarboxylic acid component accounts for at least 85 mole percent of the dicarboxylic acid component. Among the suitable aromatic dicarboxylic acids are terephthalic acid, isophthalic acid, napthalene-dicarboxylic acid, diphenylether dicarboxylic acid, diphenyldicarboxylic acid, diphenylsulfone dicarboxylic acid and diphenoxyethane dicarboxylic acid. The optional, at most 15 mole percent of the acid component which is not aromatic dicarboxylic, may be represented by hydroxy-carboxylic acids and by aliphatic dicarboxylic acids such as succinic acid, adipic acid and sebacic acid.
The diol component of these polyesters may contain from 2 to 10 carbon atoms, preferably from 2 to 4 carbon atoms in the form of linear methylene chains with up to 30 mole percent of one or more other aliphatic diols having 3 to 8 carbon atoms, cycloaliphatic diols having from 6 to 15 carbon atoms or aromatic diols having from 6 to 21 carbon atoms. Examples of such additional diols ("codiols") include 3-methylpentanediol-(2,4), 2-methylpentanediol-(1,4), 2,2,4-trimethylpentanediol-(1,3), 2-ethylhexanediol-(1,3), 2,2,-diethylpropanediol-(1,3), hexane-diol-(1,3), 1,4-di-(hydroxyethoxy)-benzene, 2,2,-bis-(4-hydroxycyclohexyl)-propane, 2,4-dihydroxy-1,1,3,3-tetra-Mo-3643 ' J ~
methylcyclobutane, 2,2-bis-(3-hydroxyethoxyphenyl)-propane and 2,2-bis-(4-hydroxypropoxyphenyl)-propane.
Typical examples of the diol include ethylene glycol, trimethylene glycol, tetramethylene glycol and hexamethylene glycol, neopentyl glycol, cyclohexane dimethylol, tricyclo-decane dimethylol, 2,2-bis-(4-hydroxyethoxy-phenyl)-propane The polyesters may be branched by incorporating trihydric or tetrahydric alcohols or tribasic or tetrabasic acids, as described in German Offenlegungsschrift No. 1,900,270 and in U.S. Patent 3,692,744. Examples of suitable branching agents include trimesic acid, pyromellitic acid, trimethylol-propane and ethane and pentaerythritol. It is advisable to use no more than 1 mole percent of branching agent, based on the quantity of acid component. The polyesters may also contain know mono-functional compounds such as phenol or benzoic acid as chain terminators.
The preferred polyesters are characterized in that their structure comprises units of the general formula (1).
~o+CH2)~0-C~/
wherein n denotes 2 to 4.
The intrinsic viscosity characterizing the suitable polyester resins in the practice according to the invention should preferably be in the range of 0.4 to 1.4 grams per deciliter and, more preferably between 0.4 to 1.4 grams per deciliter, as measured in a 1 percent solution of phenol and tetrachloroethane (60:40) at 25C.
Methods for the preparation of the polyester resin suitable in the present context are known and have been described in U.S. Patent Nos. 2,463,319 and 3,047,539.
The composition of the invention may include crystallization rate promoters for the polyester (such as oligomeric polyesters) to allow lower mold temperatures and Mo-3643 . - ~
. ~ .
3 i shorter injection cycles. Suitable promoters have been taught in U.S. Patent No. 4,223,113 which disclosure is incorporated herein by reference.
The polyestercarbonate resins suitable in the practice of the invention are well known in the art and are available in commerce, for instance under the trademark Apec, from Bayer AG
of Germany or alternatively from Mobay Corporation. These resins have been described in the patent literature including U.S. Patents 3,030,331, 3,169,121;4,194,038; 3,729,447;
o 3,972,852; 4,105,633; 4,219,635; 4,238,596; 4,238,597;
4,252,939; 4,255,556 and 4,260,731; 4,286,083 and 4,429,103 all of which are incorporated by reference herein. Essentially these resins may be described structurally as ~0~ C~--O--C _ o~ C ~ ~ ,~
wherein x and y are the molar fractions of the respective blocks, and they each are in the range of about 0.1 to 0.9, with the proviso that x + y = 1Ø
The polyestercarbonates of the invention have a weight average molecular weight of 10,000-200,000, preferably . 25 20,000-80,000 and their melt flow rate, per ASTM D-1238 at 300C, is about 1 to about 65 gm/10 min., preferably about 2-15 gm/10 min. They may be prepared by know methods, for instance such as were disclosed in German DOS-2,714,544. Suitable polyester carbonates have also been disclosed in German Patents . 30 2,758,030, and 3,016,019 as well as in European Patent 10,840 and in U.S. Patents 3,351,624 and 3,207,814 all incorporated herein by reference. Essentially, the polyester-carbonates of the invention are produced by reacting phthalic acid derivatives - essentially, a mixture of isophthalic and Mo-3643 :
..
- :~- . -g i~?J ~
terephthalic acids - with an acid derivative such as phosgene and dihydroxy compounds by polycondensation (see German Offen-legungsschriften 2,063,050; 2,063,052; 1,570,703; 2,211,956;
2,211,957 and 2,248,817; French Patent 1,561,518; and the monograph H. Schnell, "Chemistry and Physics of Poly-carbonates", Interscience Publishers, New York, 1964, all incorporated herein by reference).
The dihydroxy compounds suitable for the preparation of the polyestercarbonates are identical to the ones mentioned o above relative to the preparation of polycarbonates.
Naturally, the polyestercarbonates may include in their structure units derived from one or more of the suitable dihydroxy compounds. Furthermore, branching agents suitable for use in the context of polycarbonate resins and discussed above, are also suitable for use in the polyestercarbonates.
In addition to the polycondensation process mentioned above, other processes for the preparation of the polyester-carbonates of the invention are polycondensation in a homogeneous phase and transesterification. The suitable . 20 . processes are disclosed in the incorporated herein by references U.S. Patents 3,028,365; 2,999,846; 3,153,008; and 2,991,273.
The preferred process for the preparation of polyester-carbonates is the interfacial polycondensation process.
25:` Suitable polyestercarbonate resins are available in commerce, for instance, under the trade name APEC-50, and APEC-80 which are based on bisphenol A and a mixture of phthalic and isophthalic acids and phosgene. These resins differ one from the other in terms of their respective amounts of aromatic ester and are characterized in that their melt flow indices (MFR) per ASTM D-1238 are about 12 to 15 gm/10 min. at 360C.
The UV stabilizing agent of the present invention is a -~
bis-benzotriazole conforming structurally to Mo-3643 . ~:
, . . . . .
3 ~
H
B - C - B
R
where R is a C1 22 alkyl,aryl,cycloalkyl,alkyl-aryl or cycloalkyl-aryl radical and B is a phenylbenzotriazole moiety.
In a preferred embodiment the phenylbenzotriazole moiety (B) conforms to x X~N~ ~\
X Ra where Ra is a hydrogen or a hydrocarbon radical and X may be independently a hydrogen or a halogen atom or a hydrocarbon radical containing up to about 12 carbon atoms. In a more preferred embodiment, Ra is a linear or branched alkyl and X is a hydrogen atom. In the most preferred embodiment the UV
absorber is bis[2-hydroxy-5-t -octyl-3-(benzotriazol-2-yl) phenyl]methane, conforming to ,~N~ OH IH OH ~N ~1 [~ 8~
t C8 17 t C~sH17 :~ ~
The phenolic compound useful in the present context conforms to "
` (a)' ~H
~
n ~ :
Mo-3643 , , ~t~
wherein R', denotes a C1 22 linear or branched alkyl, cycloalkyl radical, C6 30 aryl, alkyl-aryl or cycloalkyl-aryl radical, preferably C2 4 alkyl, most preferably tertlary butyl radical,and R is a hydrogen or R', and Z denotes a hydrogen, a Cl 22 alkyl or cycloalkyl, a C6 30 aryl, alkyl-aryl or cycloalkyl radicalt a C1 12 hydroxy alkyl or hydroxyaryl radical or their ester der;vatives, a thiol or thioether radical, an olefin, ester or ether o oligomer or polymer radical, a linear or cyclic isocyanurate or cyanurate radical, preferably C12 22 alkyl ester, most preferably C21 alkyl ester, and n is an integer of 1 to about 10,000 preferably, 1 to 5 most preferably 1. In the most preferred embodiment, the phenolic compound is octadecyl-3-5-di-t-butyl-4-hydroxy-hydrocinnamate conforming to ~o :'' .l (cH2) 2-c-0 Cl8 37 The phosphorous containing ester in the present context is a substantially colorless organophosphorous compound conforming structurally to~
2~ X
\ p ~ R
n wherein R is a C1 30, preferably C1 ~8 linear or branched alkyl or alkoxy radical, C6 30 aryl or aryloxy radical, C6 30 alkylaryl or alkylaryloxy or alkyloxyaryl radical or a C5 12 cycloalkyl or cyloalkyloxy radical, X denotes C1 30 alkoxy or C6 30 aryloxY radical and n is 1 or 2.
Mo-3643 ;~
In a most preferred embodiment, the organophosphorous compound of the invention is tetrakis(2,4-di-t-butylphenyl) 4,4'-biphenylenediphosphonite, conforming to 5 ~ ~>~
O~ <~ <O
~ ~' The preparation of the suitable phosphite has been disclosed in U.S. Patent 4,371,647 the specification of which is incorporated herein by reference.
In the practice of the invention the components of the composition are added to the resin at the quantities indicated below:
about 0.02 to 0.2 percent, preferably 0.08 to 0.15 percent of the organophosphorous compound, about 0.02 to 0.2 percent preferably 0.08 to 0.15 of the phenolic compound, the sum of these components amounting to about 0.04 to 0.4% relative to the weight of the composition.
In a most preferred embodiment, the organophosphorous and the phenolic compound each are added at a level of about O.O~O
relative to the weight of the composition.
The bis-benzotriazole of the invention is added to the composition at a level of about 0.01 to 20%, preferably ;
about 0.3 to 10 percent, relative to the weight of the composition.
The preparation of the molding compositions in accordance with the invention follows conventional procedures which are well known in the art. `~
Mo-36~3 ..
.
- ' ,..... , ' . - , : : : - . `
The molding composition of the invention may also include conventional additives which are known in the polycarbonate art for their utility. Included are plasticizers, mold release agents, flame retardants, hydrolytic stabilizers, pigments, impact modifiers, fillers and reinforcing agents. The compositions are useful for preparing molded articles which are both UV-stable and color stable.
EXPERIMENTAL
Compositions within the scope of the present invention have been prepared and their properties evaluated. In the compositions which are described below, the resinous component was Makrolon 3200 polycarbonate resin which is a bisphenol-A
derived polycarbonate having a melt flow - as determined by ASTM D-1238 - of about 4 gm/10 min. All the compositions contained 10% of the UV stabilizer of the invention, namely Mixxim BB-100- "BB"in the results tabulated below. The phenolic compound was Irganox 1076 , "I" in the table ,which conforms structurally to ~H
2G. . ~
(CH2) 2 C C18H37 The phosphorous ester was PEP-Q, "P" in the ~able, which ~5 cJnfrrms to ~
o~ P ~ '.~. i, ' .30 ~ ~k ~
For comparison purpose, an epoxy compound ~ERL-4221) , "E" in the table below, which conforms to f~ O-CH2 Q, Mo-3643 ~ - ~
- . - ~
. . . , - - . . ~ . , , :
.. . . . . . . .. . . .
. , . . .. .. , , ~ . :, ~ ~ .
- . ... . : . - : : :
.. . . . ..
. . . . . . . .
~`s,3 and an end cap polyether, denoted as "M" in the table below , conforming to r CH3 R - ~ H2 CH - O ~ R
where R = pyranyl radical and n = about 40 were used.
In the table below the amounts of the additive components are noted in weight percent.
Table 1 Example Additive Components MFR YI1 yI2 Haze1 Haze2 1 none 7.6 23.32 22.26 4.5 4.1 2 0.08 I 8.0 21.64 21.48 2.5 2.5 3 0.16 I 7.5 21.47 21.29 1.1 1.1 4 0.08 P 9.4 19.95 19.71 1.4 1.2 0.20 E 33.7 18.39 18.19 1.0 1.0 6 0.08 I and 0.08 P 8.6 16.48 15.96 O.B 1.0 7 0.17 M 9.3 20.50 20.09 0.7 0.8 Notes:
I denotes the initial values denotes the value after exposure of 69 hours to a sun lamp The data show that composition 6 which represents the invention has the lowest yellowness index and low haze combination. Also, it appears that the combined activity of the agent of the invention - Example 6- is more efficacious than either of them alone - Examples 2 and 4- even if the amount of the additive (hindered phenol) is doubled- Example 3 - to equal the weight amount of the combination.
Mo-3643 .
~: . - .: . . . . . .
. :~ . ~ . . . . .
.. - .
.. . .. ..
In an additional set of experiments the the results of which are tabulated below, the additives were identical to the ones noted above. The compositions, all based on Makrolon 3200 polycarbonate contained the indicated amount of added 5 components and exhibited the noted melt flow rates and Initial Yellowness Indices.
Table '2 Example Components MFI YI
4,076,686; 4,102,859; ~,276,233; 4,367,303 and 4,555,540. Both natural and pigmented formulations are imparted improved stability upon the incorporation of organophosphorous compounds.
Of particular relevance in the present context is U.S.
Patent 4,371,647 which disclosed a phosphite entailed in the present invention to stabilize resinous compositions. The incorporation of this and similar phosphites is said to enhance the resistance of certain resins to deterioration resulting from exposure to heat and light. Polycarbonate resins are listed among the resins thus effected. Also listed as suitable resins are polyacrylic acid esters and acrylonitrile/butadiene/
styrene terpolymers.
Hindered phenols have been recognized to impart stability to polycarbonate compositions as was reported in U.S. Patents 4,581,397 and 4,563,516.
DETATLED DESCRIPTION OF THE INVENTION
The resinous component of the thermoplastic molding composition of the invention is at least one member selected from the group consisting of polycarbonate resins, aromatic polyester resins and polyestercarbonate resins.
Aromatic polycarbonates within the scope of the present invention are homopolycarbonates and copolycarbonates and mixtures thereof.
The polycarbonates generally have a we`ight average molecular weight of 10,000-200,000, preferably 20,000-80,000 and their melt flow rate, per ASTM D-1238 at 300C, is about 1 to about 65 gm/10 min., preferably about 2-15 gm/10 min. They may be preparecl, for example, by the known diphasic interface process from a carbonic acid derivative such as phosgene and dihydroxy compounds by polycondensation (see German Offen-legungsschriften 2,063,050; 2,063,052; 1,570,703; 2,211,956;
Mo-3643 - , , . . . .
~JI 7~ '" ~ .3 2,211,957 and 2,248,817; French Patent 1,561,518; and the monograph H. Schnell~ "Chemistry and Physics of Poly-carbonates", Interscience Publishers, New York, New York, 1964, all incorporated herein by reference).
In the present context, dihydroxy compounds suitable for the preparation of the polycarbonates of the inventor conform to the structural formulae (1) or (2).
r ~ ~ H0 H0 ~A)~_ t 011 ~
tZ) d (Z) f (Z) d (z) f wherein A denotes an alkylene group with 1 to 8 carbon atoms, an alkylidene group with 2 to 8 carbon atoms, a cycloalkylene group with 5 to 15 carbon atoms, a cycloalkylidene group with 5 to 15 carbon atoms, a carbonyl group, an oxygen atom, a sulfur atom, -SO- or -S02- or a radical conforming to -C ~ CH3 e and g both denote the number O to 1;
Z denotes F, Cl, Br or C1-C4-alkyl and if several Z radicals are substituents in one aryl radical, they may be identical or different from one another;
d denotes an integer of from O to 4; and ::~
f denotes an integer of from O to 3.
Mo-3643 . .~.
. ~ . .. -,. ~
....
. . .
2.~ ~-Among the dihydroxy compounds useful in the practice of the invention are hydroquinone, resorcinol, bis-(hydroxy-phenyl)-alkanes, bis-(hydroxyphenyl)-ethers, bis-(hydroxy-phenyl)-ketones, bis-(hydroxyphenyl)-sulfoxides, bis-(hydroxy-5 phenyl)-sulfides, bis-(hydroxyphenyl)-sulfones, and ~,~-bis-(hydroxyphenyl)-diisopropyl-benzenes, as well as their nuclear-alkylated compounds. These and further suitable aromatic dihydroxy compounds are described, for example, ;n U.S. Patents 3,028,356; 2,999,835; 3,148,172; 2,991,273;
3,271,367; and 2,999,846, all incorporated herein by reference.
Further examples of suitable bisphenols are 2,2-bis-(4-hydroxy-phenyl~-propane (bisphenol A), 2,4-bis-(4-hydroxy-phenyl)-2-methyl-butane, 1,1-bis-(4-hydroxyphenyl)-cyclohexane, ~,~'-bis-(4-hydroxyphenyl]-p-diisopropylbenzene, 2,2-bis-(3-methyl-4-hydroxyphenyl)-propane, 2,2-bis-(3-chloro-4-hydroxyphenyl)-propane, bis-(3,5-dimethyl-4-hydroxyphenyl)-methane, 2,2-bis-(3,5-dimethyl-4-hydroxyphenyl)-propane, bis-(3,5-dimethyl-4-hydroxyphenyl)-sulfide, bis-(3,5-dimethyl-4-hydroxyphenyl)-sulfoxide, bis-(3,5-dimethyl-4-hydroxyphenyl)-sulfone, hydroxy-benzophenone, 2,4-bis-(3,5-dimethyl-4-hydroxy-phenyl)-cyclohexane, ~,~'-bis-(3,5-dimethyl-4-hydroxyphenyl)-p-diisopropylbenzene and 4,4'-sulfonyl diphenol.
Examples of particularly preferred aromatic bisphenols are 2,2,-bis-(4-hydroxyphenyl)-propane, 2,2-bis-(3,5-dimethyl-4-hydroxyphenyl)-propane and 1,1-bis-(4-hydroxyphenyl)-cyclo-hexane.
The most preferred bisphenol is 2,2-bis-(4-hydroxy-phenyl)-propane (bisphenol A).
The polycarbonates of the invention may entail in their structure units derived from one or more of the suitable bisphenols.
Among the resins su;table in the practice of the invention are included phenolphthalein-based polycarbonate, copoly-carbonates and terpolycarbonates such as are described in Mo-3643 . . . : -~, .
. . - ~ , . ~ .- . ~ , ' - :- . : ' .
U.S. Patents 3,036,036 j4,210,741. Other suitable resins have been described in U.S.Patents 3,030,331; 3,169,121; 3,395,119;
3,729,447; 4,255,556; 4,260,731; 4,369,303 and 4,714,746 all of which are incorporated by reference llerein.
The polycarbonates of the invention may also be branched by condensing therein small quantities, e.g., 0.05-2.0 mol %
(relative to the bisphenols) of polyhydroxyl compound.
Polycarbonates of this type have been described, for example, in German Offenlegungsschriften 1,570,533; 2,116,974 and o 2,113,374; British Patents 885,442 and 1,079,821 and U.S.
Patent 3,544,514. The following are some examples of polyhydroxyl compounds which may be used for this purpose:
phloroglucinol; 4,6-dimethyl-2,4,6-tri-(4-hydroxyphenyl)-heptane; 1,3,5-tri-(4-hydroxphenyl)-benzene; 1,1,1-tri-(4-15 hydroxyphenyl)-ethane; tri-(4-hydroxyphenyl)-phenylmethane;
2,2-bis-~4,4-(4,4'-dihydroxydiphenyl)]-cyclohexyl-propane;
2,4-bis-(4-hydroxy-1-isopropylidine)-phenol; 2,6-bis-(2'-dihydroxy-5'-methylbenzyl)-4-methylphenol; 2,4-dihydroxy-benzoic acid; 2-(4-hydroxyphenyl)-2-(2,4-dihydroxyphenyl)-20 propane and 1,4-bis-(4,4'-dihydroxytriphenylmethyl)-benzene.
Some of the other polyfunctional compounds are 2,4-dihydroxy-benzoic acid, trimesic acid, cyanuric chloride and 3,3-bis-(4-hydroxyphenyl)2-oxo-2,3-dihydroindole.
In addition to the polycondensation process mentioned 25 above, other processes for the preparation of the polycarbonates of the invention are polycondensation in a homogeneous phase and transesterification. `The suitable processes are disclosed in the incorporated herein by references, U.S. Patents 3,028,365; 2,999,846; 3,153,008; and 2,991,273.
The preferred process for the preparation of poly-carbonates is the interfacial polycondensation process.
Other methods of synthesis in forming the polycarbonates of the invention such as disclosed in U.S. Patent 3,912,688, incorporated herein by reference, may be used.
Mo-3643 . . .
. ~ . . -çq ~ r~ 3 Suitable polycarbonate resins are available in commerce, for instance, Makrolon FCR, Makrolon 2600, Makrolon 2800 and Makrolon 3100, all of which are bisphenol based homopolycarbonate resins differing in terms of their respective molecular weights and characterized in that their melt flow indices (MFR) per ASTM D-1238 are about 16.5-24, 13-16, 7.5-13.0 and 3.5-6.5 gm/10 min., respectively. These are products of Mobay Corporation of Pittsburgh, Pennsylvania.
Aromatic polyester resins are high molecular weight o thermoplastic resins which are well known in the art. These resins are derived from an aromatic dicarboxylic acid and a diol component and are characterized in that their intrinsic viscosity is at least 0.4 deciliters per gram. Optionally, the aromatic dicarboxylic acid component accounts for at least 85 mole percent of the dicarboxylic acid component. Among the suitable aromatic dicarboxylic acids are terephthalic acid, isophthalic acid, napthalene-dicarboxylic acid, diphenylether dicarboxylic acid, diphenyldicarboxylic acid, diphenylsulfone dicarboxylic acid and diphenoxyethane dicarboxylic acid. The optional, at most 15 mole percent of the acid component which is not aromatic dicarboxylic, may be represented by hydroxy-carboxylic acids and by aliphatic dicarboxylic acids such as succinic acid, adipic acid and sebacic acid.
The diol component of these polyesters may contain from 2 to 10 carbon atoms, preferably from 2 to 4 carbon atoms in the form of linear methylene chains with up to 30 mole percent of one or more other aliphatic diols having 3 to 8 carbon atoms, cycloaliphatic diols having from 6 to 15 carbon atoms or aromatic diols having from 6 to 21 carbon atoms. Examples of such additional diols ("codiols") include 3-methylpentanediol-(2,4), 2-methylpentanediol-(1,4), 2,2,4-trimethylpentanediol-(1,3), 2-ethylhexanediol-(1,3), 2,2,-diethylpropanediol-(1,3), hexane-diol-(1,3), 1,4-di-(hydroxyethoxy)-benzene, 2,2,-bis-(4-hydroxycyclohexyl)-propane, 2,4-dihydroxy-1,1,3,3-tetra-Mo-3643 ' J ~
methylcyclobutane, 2,2-bis-(3-hydroxyethoxyphenyl)-propane and 2,2-bis-(4-hydroxypropoxyphenyl)-propane.
Typical examples of the diol include ethylene glycol, trimethylene glycol, tetramethylene glycol and hexamethylene glycol, neopentyl glycol, cyclohexane dimethylol, tricyclo-decane dimethylol, 2,2-bis-(4-hydroxyethoxy-phenyl)-propane The polyesters may be branched by incorporating trihydric or tetrahydric alcohols or tribasic or tetrabasic acids, as described in German Offenlegungsschrift No. 1,900,270 and in U.S. Patent 3,692,744. Examples of suitable branching agents include trimesic acid, pyromellitic acid, trimethylol-propane and ethane and pentaerythritol. It is advisable to use no more than 1 mole percent of branching agent, based on the quantity of acid component. The polyesters may also contain know mono-functional compounds such as phenol or benzoic acid as chain terminators.
The preferred polyesters are characterized in that their structure comprises units of the general formula (1).
~o+CH2)~0-C~/
wherein n denotes 2 to 4.
The intrinsic viscosity characterizing the suitable polyester resins in the practice according to the invention should preferably be in the range of 0.4 to 1.4 grams per deciliter and, more preferably between 0.4 to 1.4 grams per deciliter, as measured in a 1 percent solution of phenol and tetrachloroethane (60:40) at 25C.
Methods for the preparation of the polyester resin suitable in the present context are known and have been described in U.S. Patent Nos. 2,463,319 and 3,047,539.
The composition of the invention may include crystallization rate promoters for the polyester (such as oligomeric polyesters) to allow lower mold temperatures and Mo-3643 . - ~
. ~ .
3 i shorter injection cycles. Suitable promoters have been taught in U.S. Patent No. 4,223,113 which disclosure is incorporated herein by reference.
The polyestercarbonate resins suitable in the practice of the invention are well known in the art and are available in commerce, for instance under the trademark Apec, from Bayer AG
of Germany or alternatively from Mobay Corporation. These resins have been described in the patent literature including U.S. Patents 3,030,331, 3,169,121;4,194,038; 3,729,447;
o 3,972,852; 4,105,633; 4,219,635; 4,238,596; 4,238,597;
4,252,939; 4,255,556 and 4,260,731; 4,286,083 and 4,429,103 all of which are incorporated by reference herein. Essentially these resins may be described structurally as ~0~ C~--O--C _ o~ C ~ ~ ,~
wherein x and y are the molar fractions of the respective blocks, and they each are in the range of about 0.1 to 0.9, with the proviso that x + y = 1Ø
The polyestercarbonates of the invention have a weight average molecular weight of 10,000-200,000, preferably . 25 20,000-80,000 and their melt flow rate, per ASTM D-1238 at 300C, is about 1 to about 65 gm/10 min., preferably about 2-15 gm/10 min. They may be prepared by know methods, for instance such as were disclosed in German DOS-2,714,544. Suitable polyester carbonates have also been disclosed in German Patents . 30 2,758,030, and 3,016,019 as well as in European Patent 10,840 and in U.S. Patents 3,351,624 and 3,207,814 all incorporated herein by reference. Essentially, the polyester-carbonates of the invention are produced by reacting phthalic acid derivatives - essentially, a mixture of isophthalic and Mo-3643 :
..
- :~- . -g i~?J ~
terephthalic acids - with an acid derivative such as phosgene and dihydroxy compounds by polycondensation (see German Offen-legungsschriften 2,063,050; 2,063,052; 1,570,703; 2,211,956;
2,211,957 and 2,248,817; French Patent 1,561,518; and the monograph H. Schnell, "Chemistry and Physics of Poly-carbonates", Interscience Publishers, New York, 1964, all incorporated herein by reference).
The dihydroxy compounds suitable for the preparation of the polyestercarbonates are identical to the ones mentioned o above relative to the preparation of polycarbonates.
Naturally, the polyestercarbonates may include in their structure units derived from one or more of the suitable dihydroxy compounds. Furthermore, branching agents suitable for use in the context of polycarbonate resins and discussed above, are also suitable for use in the polyestercarbonates.
In addition to the polycondensation process mentioned above, other processes for the preparation of the polyester-carbonates of the invention are polycondensation in a homogeneous phase and transesterification. The suitable . 20 . processes are disclosed in the incorporated herein by references U.S. Patents 3,028,365; 2,999,846; 3,153,008; and 2,991,273.
The preferred process for the preparation of polyester-carbonates is the interfacial polycondensation process.
25:` Suitable polyestercarbonate resins are available in commerce, for instance, under the trade name APEC-50, and APEC-80 which are based on bisphenol A and a mixture of phthalic and isophthalic acids and phosgene. These resins differ one from the other in terms of their respective amounts of aromatic ester and are characterized in that their melt flow indices (MFR) per ASTM D-1238 are about 12 to 15 gm/10 min. at 360C.
The UV stabilizing agent of the present invention is a -~
bis-benzotriazole conforming structurally to Mo-3643 . ~:
, . . . . .
3 ~
H
B - C - B
R
where R is a C1 22 alkyl,aryl,cycloalkyl,alkyl-aryl or cycloalkyl-aryl radical and B is a phenylbenzotriazole moiety.
In a preferred embodiment the phenylbenzotriazole moiety (B) conforms to x X~N~ ~\
X Ra where Ra is a hydrogen or a hydrocarbon radical and X may be independently a hydrogen or a halogen atom or a hydrocarbon radical containing up to about 12 carbon atoms. In a more preferred embodiment, Ra is a linear or branched alkyl and X is a hydrogen atom. In the most preferred embodiment the UV
absorber is bis[2-hydroxy-5-t -octyl-3-(benzotriazol-2-yl) phenyl]methane, conforming to ,~N~ OH IH OH ~N ~1 [~ 8~
t C8 17 t C~sH17 :~ ~
The phenolic compound useful in the present context conforms to "
` (a)' ~H
~
n ~ :
Mo-3643 , , ~t~
wherein R', denotes a C1 22 linear or branched alkyl, cycloalkyl radical, C6 30 aryl, alkyl-aryl or cycloalkyl-aryl radical, preferably C2 4 alkyl, most preferably tertlary butyl radical,and R is a hydrogen or R', and Z denotes a hydrogen, a Cl 22 alkyl or cycloalkyl, a C6 30 aryl, alkyl-aryl or cycloalkyl radicalt a C1 12 hydroxy alkyl or hydroxyaryl radical or their ester der;vatives, a thiol or thioether radical, an olefin, ester or ether o oligomer or polymer radical, a linear or cyclic isocyanurate or cyanurate radical, preferably C12 22 alkyl ester, most preferably C21 alkyl ester, and n is an integer of 1 to about 10,000 preferably, 1 to 5 most preferably 1. In the most preferred embodiment, the phenolic compound is octadecyl-3-5-di-t-butyl-4-hydroxy-hydrocinnamate conforming to ~o :'' .l (cH2) 2-c-0 Cl8 37 The phosphorous containing ester in the present context is a substantially colorless organophosphorous compound conforming structurally to~
2~ X
\ p ~ R
n wherein R is a C1 30, preferably C1 ~8 linear or branched alkyl or alkoxy radical, C6 30 aryl or aryloxy radical, C6 30 alkylaryl or alkylaryloxy or alkyloxyaryl radical or a C5 12 cycloalkyl or cyloalkyloxy radical, X denotes C1 30 alkoxy or C6 30 aryloxY radical and n is 1 or 2.
Mo-3643 ;~
In a most preferred embodiment, the organophosphorous compound of the invention is tetrakis(2,4-di-t-butylphenyl) 4,4'-biphenylenediphosphonite, conforming to 5 ~ ~>~
O~ <~ <O
~ ~' The preparation of the suitable phosphite has been disclosed in U.S. Patent 4,371,647 the specification of which is incorporated herein by reference.
In the practice of the invention the components of the composition are added to the resin at the quantities indicated below:
about 0.02 to 0.2 percent, preferably 0.08 to 0.15 percent of the organophosphorous compound, about 0.02 to 0.2 percent preferably 0.08 to 0.15 of the phenolic compound, the sum of these components amounting to about 0.04 to 0.4% relative to the weight of the composition.
In a most preferred embodiment, the organophosphorous and the phenolic compound each are added at a level of about O.O~O
relative to the weight of the composition.
The bis-benzotriazole of the invention is added to the composition at a level of about 0.01 to 20%, preferably ;
about 0.3 to 10 percent, relative to the weight of the composition.
The preparation of the molding compositions in accordance with the invention follows conventional procedures which are well known in the art. `~
Mo-36~3 ..
.
- ' ,..... , ' . - , : : : - . `
The molding composition of the invention may also include conventional additives which are known in the polycarbonate art for their utility. Included are plasticizers, mold release agents, flame retardants, hydrolytic stabilizers, pigments, impact modifiers, fillers and reinforcing agents. The compositions are useful for preparing molded articles which are both UV-stable and color stable.
EXPERIMENTAL
Compositions within the scope of the present invention have been prepared and their properties evaluated. In the compositions which are described below, the resinous component was Makrolon 3200 polycarbonate resin which is a bisphenol-A
derived polycarbonate having a melt flow - as determined by ASTM D-1238 - of about 4 gm/10 min. All the compositions contained 10% of the UV stabilizer of the invention, namely Mixxim BB-100- "BB"in the results tabulated below. The phenolic compound was Irganox 1076 , "I" in the table ,which conforms structurally to ~H
2G. . ~
(CH2) 2 C C18H37 The phosphorous ester was PEP-Q, "P" in the ~able, which ~5 cJnfrrms to ~
o~ P ~ '.~. i, ' .30 ~ ~k ~
For comparison purpose, an epoxy compound ~ERL-4221) , "E" in the table below, which conforms to f~ O-CH2 Q, Mo-3643 ~ - ~
- . - ~
. . . , - - . . ~ . , , :
.. . . . . . . .. . . .
. , . . .. .. , , ~ . :, ~ ~ .
- . ... . : . - : : :
.. . . . ..
. . . . . . . .
~`s,3 and an end cap polyether, denoted as "M" in the table below , conforming to r CH3 R - ~ H2 CH - O ~ R
where R = pyranyl radical and n = about 40 were used.
In the table below the amounts of the additive components are noted in weight percent.
Table 1 Example Additive Components MFR YI1 yI2 Haze1 Haze2 1 none 7.6 23.32 22.26 4.5 4.1 2 0.08 I 8.0 21.64 21.48 2.5 2.5 3 0.16 I 7.5 21.47 21.29 1.1 1.1 4 0.08 P 9.4 19.95 19.71 1.4 1.2 0.20 E 33.7 18.39 18.19 1.0 1.0 6 0.08 I and 0.08 P 8.6 16.48 15.96 O.B 1.0 7 0.17 M 9.3 20.50 20.09 0.7 0.8 Notes:
I denotes the initial values denotes the value after exposure of 69 hours to a sun lamp The data show that composition 6 which represents the invention has the lowest yellowness index and low haze combination. Also, it appears that the combined activity of the agent of the invention - Example 6- is more efficacious than either of them alone - Examples 2 and 4- even if the amount of the additive (hindered phenol) is doubled- Example 3 - to equal the weight amount of the combination.
Mo-3643 .
~: . - .: . . . . . .
. :~ . ~ . . . . .
.. - .
.. . .. ..
In an additional set of experiments the the results of which are tabulated below, the additives were identical to the ones noted above. The compositions, all based on Makrolon 3200 polycarbonate contained the indicated amount of added 5 components and exhibited the noted melt flow rates and Initial Yellowness Indices.
Table '2 Example Components MFI YI
8 none 4.91 4.29 9 0.08 P; 0.08 I 5.06 3.33 none3 4.76 4.06 11 0.3 B~ 4.91 5.67 12 0.3 BB;0.08 P;0.08 I 5.14 4.16 13 0.3 BB;0.16 P 5.02 4.29 1 Initial Yellowness index values 2 The compositions 8 and 9 were processed in a twin screw extruder;
3 The compositions 10-13 were processed in a single screw extruder.
The data show that the addition of the hindered phenol and phosphorous ester only, reduced the yellowness index of the polycarbonate alone by approx. 1 unit (compare Examples 8 to 9). The addition of the UV stabilizer of the invention tends to increase the yellowness index- Examples 10 and 11. The addition of twice the amount of the phosphorous ester alone causes a reduction of the yellowness index of a UV- protected ~;
composition- Example 13. The synergy of the invention is demonstrated by Example 12 where the hindered phenol and phosphorous ester reduced the yellowness of the UV stabilized composition by more than 1.5 units.
Mo-3643 ~ . . . . . .
: . - ~ . . ; - : ~
~7~
In yet an additional set of experiments, the additives were identical to the ones noted above. The compositions, all contain 10% of a UV stabilizer : compositions 16-18 contained the UV stabilizer of the invention - noted as BB in the table;
In the comparison examples - Examples 19-21 there was used a UV
stabilizer conforming to [~N ~ .. L
available as Tinuvin 840 from Ciba Geigy Corporation - termed "T" in the table below. In the table below there are summarized the results of the evaluation.
Table 3 Example Additives MFR YI1 14 none 4.91 4.29 0.08 P; 0.08 I 5.06 3.33 16 10.00 BB; 9.97 18.92 17 10.00 BB;0.17 P 8.67 18.51 18 10.00 BB;0.08 P;0.08 I 8.24 13.02 19 10.00 T; 12.21 14.57 10.00 T;0.17 P; 12.59 16.46 21 10.00 T;0.08 P;0.08 I 13.00 15.61 The data show that the stability of color which is obtained in compositions containing the UV stabilizer of the invention, (compare ~xamples 18 to 16) is not shared by compositions which differ in their UV stabilizer - compare Examples 19 to 21.
Mo-3643 ' L IJ ~
The data also show that the synergy in color stability associated with the combination of the invention - Example 18-is not shared by a composition which contains twice the amount of the phosphorous ester- Example 17.
Although the invention has been described in detail in the foregoing for the purpose of illustration, it is to be understood that such detail is solely for that purpose and that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention o except as it may be limited by the claims.
:
Mo-3643 - ~ - , :
..
.:
- :
3 The compositions 10-13 were processed in a single screw extruder.
The data show that the addition of the hindered phenol and phosphorous ester only, reduced the yellowness index of the polycarbonate alone by approx. 1 unit (compare Examples 8 to 9). The addition of the UV stabilizer of the invention tends to increase the yellowness index- Examples 10 and 11. The addition of twice the amount of the phosphorous ester alone causes a reduction of the yellowness index of a UV- protected ~;
composition- Example 13. The synergy of the invention is demonstrated by Example 12 where the hindered phenol and phosphorous ester reduced the yellowness of the UV stabilized composition by more than 1.5 units.
Mo-3643 ~ . . . . . .
: . - ~ . . ; - : ~
~7~
In yet an additional set of experiments, the additives were identical to the ones noted above. The compositions, all contain 10% of a UV stabilizer : compositions 16-18 contained the UV stabilizer of the invention - noted as BB in the table;
In the comparison examples - Examples 19-21 there was used a UV
stabilizer conforming to [~N ~ .. L
available as Tinuvin 840 from Ciba Geigy Corporation - termed "T" in the table below. In the table below there are summarized the results of the evaluation.
Table 3 Example Additives MFR YI1 14 none 4.91 4.29 0.08 P; 0.08 I 5.06 3.33 16 10.00 BB; 9.97 18.92 17 10.00 BB;0.17 P 8.67 18.51 18 10.00 BB;0.08 P;0.08 I 8.24 13.02 19 10.00 T; 12.21 14.57 10.00 T;0.17 P; 12.59 16.46 21 10.00 T;0.08 P;0.08 I 13.00 15.61 The data show that the stability of color which is obtained in compositions containing the UV stabilizer of the invention, (compare ~xamples 18 to 16) is not shared by compositions which differ in their UV stabilizer - compare Examples 19 to 21.
Mo-3643 ' L IJ ~
The data also show that the synergy in color stability associated with the combination of the invention - Example 18-is not shared by a composition which contains twice the amount of the phosphorous ester- Example 17.
Although the invention has been described in detail in the foregoing for the purpose of illustration, it is to be understood that such detail is solely for that purpose and that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention o except as it may be limited by the claims.
:
Mo-3643 - ~ - , :
..
.:
- :
Claims (9)
1. A thermoplastic molding composition comprising (i) at least one resin selected from the group consisting of polycarbonate, aromatic polyester and polyestercarbonate, (ii) a UV- stabilizing compound conforming structurally to where R is a C1-22 alkyl, aryl, cycloalkyl, alkyl-aryl or cycloalkyl-aryl radical and B is a phenylbenzotriazole moiety, and (iii) a phenolic compound conforming to wherein R' denotes a C1-22 linear or branched alkyl, cycloalkyl radical, C6-30 aryl, alkyl-aryl or cycloalkyl-aryl radical, and R is a hydrogen or R' , and Z denotes a member selected from the group consisting of a hydrogen atom, a C1-22 alkyl,C1-22 cycloalkyl, a C6-30 aryl, C6-30 alkyl-aryl, C6-30 cycloalkyl radical, a C1-12 hydroxy alkyl,C1-12 hydroxyaryl radical and their ester derivatives, a thiol radical, a thioether radical, an olefin, an ester radical, an ether radical, a linear or cyclic isocyanurate, a linear or cyclic cyanurate radical, and Mo-3643 n is an integer of 1 to about 10,000, and (iv) a substantially colorless organophosphorus compound conforming structurally to:
wherein R is selected from the group consisting of C1-30 alkyl radical, C1-30 alkoxy radical, C6-30 aryl radical, C6-30 aryloxy radical, C6-30 alkylaryl radical, C6-30 alkylaryloxy radical, C6-30 alkyloxyaryl radical, C5-12 cycloalkyl radical and C5-12 cyloalkyloxy radical, and X denotes C1-30 alkoxy or C6-30 aryloxy radical and m is 1 or 2.
wherein R is selected from the group consisting of C1-30 alkyl radical, C1-30 alkoxy radical, C6-30 aryl radical, C6-30 aryloxy radical, C6-30 alkylaryl radical, C6-30 alkylaryloxy radical, C6-30 alkyloxyaryl radical, C5-12 cycloalkyl radical and C5-12 cyloalkyloxy radical, and X denotes C1-30 alkoxy or C6-30 aryloxy radical and m is 1 or 2.
2. The composition of Claim 1 wherein said phenylbenzo-triazole moiety conforms to where Ra is a hydrogen or a hydrocarbon radical and X may be independently hydrogen or a halogen atom or an hydrocarbon radical containing up to about 12 carbon atoms.
3. The composition of Claim 2 wherein said Ra is a linear or branched alkyl and X is a hydrogen atom.
4. The composition of Claim 3 wherein said UV absorber is bis[2-hydroxy-5-t-octyl-3-(benzotriazol-2-yl)phenyyl] methane.
5. The composition of Claim 1 wherein said phenolic compound is characterized in that said R' is C2-4 alkyl.
Mo-3643
Mo-3643
6. The composition of Claim 1 wherein said Z is a C12-22 alkyl ester.
7. The composition of Claim 1 wherein said n is 1 to 5.
8. The composition of Claim 4 wherein said phenolic compound isoctadecyl-3-5-di-t-butyl-4-hydroxy-hydrocinnamate..
9. The composition of Claim 1 wherein said organo-phosphorous compound is characterized in that said R is C6-18 aryl radical and X is a C6-18 aryloxy radical.
The composition of Claim 8 wherein said organo-phosphorous compound is tetrakis(2,4-di-t-butylphenyl) 4,4'-biphenylene diphosphonite.
Mo-3643
The composition of Claim 8 wherein said organo-phosphorous compound is tetrakis(2,4-di-t-butylphenyl) 4,4'-biphenylene diphosphonite.
Mo-3643
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US73226291A | 1991-07-18 | 1991-07-18 | |
| US07/732,262 | 1991-07-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2072193A1 true CA2072193A1 (en) | 1993-01-19 |
Family
ID=24942839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA 2072193 Abandoned CA2072193A1 (en) | 1991-07-18 | 1992-06-23 | Color-stable and uv-resistant polycarbonate and polyester compositions |
Country Status (2)
| Country | Link |
|---|---|
| CA (1) | CA2072193A1 (en) |
| DE (1) | DE4221767A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USRE37200E1 (en) * | 1994-11-18 | 2001-05-29 | Bayer Corporation | Color-stable polycarbonate composition and articles molded therefrom |
-
1992
- 1992-06-23 CA CA 2072193 patent/CA2072193A1/en not_active Abandoned
- 1992-07-02 DE DE19924221767 patent/DE4221767A1/en not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USRE37200E1 (en) * | 1994-11-18 | 2001-05-29 | Bayer Corporation | Color-stable polycarbonate composition and articles molded therefrom |
Also Published As
| Publication number | Publication date |
|---|---|
| DE4221767A1 (en) | 1993-01-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4873271A (en) | Gamma radiation rsistant polycarbonate compositions | |
| CA2118370A1 (en) | Gamma-radiation-resistant polycarbonate composition | |
| EP1169383B1 (en) | Polycarbonate composition useful in optical storage applications | |
| US5491179A (en) | Thermally stable, gamma radiation-resistant blend of polycarbonate with polyester | |
| US5214078A (en) | Gamma radiation resistant polycarbonate composition | |
| US5280050A (en) | Color-stable polycarbonate composition resistant to gamma-radiation | |
| US4963598A (en) | Gamma radiation resistant polycarbonate compositions | |
| EP0714935B1 (en) | Gamma radiation-resistant blend of polycarbonate with polyester | |
| US5086097A (en) | Ultraviolet stabilizer for polycarbonate compositions | |
| US5594059A (en) | Impact modified thermoplastic molding composition containing polycarbonate and polyester | |
| US5376715A (en) | Heat stabilization or aromatic polycarbonates | |
| US5405892A (en) | Melt-stable, pigmented polycarbonate composition | |
| CA1335222C (en) | Hydrolytically stable polycarbonate compositions | |
| CA2072193A1 (en) | Color-stable and uv-resistant polycarbonate and polyester compositions | |
| CA1237844A (en) | Polycarbonate compositions having improved rigidity | |
| EP0712888B1 (en) | Color-stable polycarbonate composition and articles molded therefrom | |
| EP1173509B1 (en) | Polycarbonate composition having reduced tendency to splay | |
| US5025056A (en) | Thermoplastic compositions having improved melt flow | |
| CA2161193A1 (en) | Thermally stable polycarbonate/polyester molding compositions | |
| CA2115101A1 (en) | Radiation resistant polycarbonate composition | |
| CA2060811A1 (en) | Polycarbonate composition with reduced drip rate on burning |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| FZDE | Dead |