CA1126008A - Rust inhibiting coating compositions - Google Patents
Rust inhibiting coating compositionsInfo
- Publication number
- CA1126008A CA1126008A CA346,678A CA346678A CA1126008A CA 1126008 A CA1126008 A CA 1126008A CA 346678 A CA346678 A CA 346678A CA 1126008 A CA1126008 A CA 1126008A
- Authority
- CA
- Canada
- Prior art keywords
- barium
- rust
- acid
- composition
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000002401 inhibitory effect Effects 0.000 title claims abstract description 15
- 239000008199 coating composition Substances 0.000 title claims description 13
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title abstract description 77
- 159000000009 barium salts Chemical class 0.000 claims abstract description 31
- 239000000203 mixture Substances 0.000 claims abstract description 30
- GUEIZVNYDFNHJU-UHFFFAOYSA-N quinizarin Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(O)=CC=C2O GUEIZVNYDFNHJU-UHFFFAOYSA-N 0.000 claims abstract description 14
- 150000003839 salts Chemical class 0.000 claims abstract description 11
- 239000000758 substrate Substances 0.000 claims abstract description 9
- KQSBZNJFKWOQQK-UHFFFAOYSA-N hystazarin Natural products O=C1C2=CC=CC=C2C(=O)C2=C1C=C(O)C(O)=C2 KQSBZNJFKWOQQK-UHFFFAOYSA-N 0.000 claims abstract description 8
- -1 citric Chemical class 0.000 claims abstract description 6
- 238000005260 corrosion Methods 0.000 claims description 29
- 230000007797 corrosion Effects 0.000 claims description 27
- 229910052788 barium Inorganic materials 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 11
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 10
- 239000011230 binding agent Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 229940006612 barium citrate Drugs 0.000 claims description 7
- PAVWOHWZXOQYDB-UHFFFAOYSA-H barium(2+);2-hydroxypropane-1,2,3-tricarboxylate Chemical compound [Ba+2].[Ba+2].[Ba+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O PAVWOHWZXOQYDB-UHFFFAOYSA-H 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 claims description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 4
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 4
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 4
- 230000002378 acidificating effect Effects 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 3
- RREGISFBPQOLTM-UHFFFAOYSA-N alumane;trihydrate Chemical compound O.O.O.[AlH3] RREGISFBPQOLTM-UHFFFAOYSA-N 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- IPPWILKGXFOXHO-UHFFFAOYSA-N chloranilic acid Chemical compound OC1=C(Cl)C(=O)C(O)=C(Cl)C1=O IPPWILKGXFOXHO-UHFFFAOYSA-N 0.000 claims description 3
- 229920000126 latex Polymers 0.000 claims description 3
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 claims description 3
- 229960004889 salicylic acid Drugs 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 235000002906 tartaric acid Nutrition 0.000 claims description 3
- 239000011975 tartaric acid Substances 0.000 claims description 3
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 2
- RBNPOMFGQQGHHO-UHFFFAOYSA-N -2,3-Dihydroxypropanoic acid Natural products OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 claims description 2
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 claims description 2
- 239000004925 Acrylic resin Substances 0.000 claims description 2
- 229920000178 Acrylic resin Polymers 0.000 claims description 2
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 claims description 2
- MNQZXJOMYWMBOU-VKHMYHEASA-N D-glyceraldehyde Chemical compound OC[C@@H](O)C=O MNQZXJOMYWMBOU-VKHMYHEASA-N 0.000 claims description 2
- RBNPOMFGQQGHHO-UWTATZPHSA-N D-glyceric acid Chemical compound OC[C@@H](O)C(O)=O RBNPOMFGQQGHHO-UWTATZPHSA-N 0.000 claims description 2
- 229930194542 Keto Natural products 0.000 claims description 2
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 2
- 125000003368 amide group Chemical group 0.000 claims description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- 229910052570 clay Inorganic materials 0.000 claims description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 239000000174 gluconic acid Substances 0.000 claims description 2
- 235000012208 gluconic acid Nutrition 0.000 claims description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 239000001023 inorganic pigment Substances 0.000 claims description 2
- 125000000468 ketone group Chemical group 0.000 claims description 2
- 239000004816 latex Substances 0.000 claims description 2
- 239000001630 malic acid Substances 0.000 claims description 2
- 235000011090 malic acid Nutrition 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 239000011118 polyvinyl acetate Substances 0.000 claims description 2
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 2
- 235000019260 propionic acid Nutrition 0.000 claims description 2
- 150000001721 carbon Chemical class 0.000 claims 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 150000007824 aliphatic compounds Chemical class 0.000 claims 1
- 125000000217 alkyl group Chemical group 0.000 claims 1
- 150000001491 aromatic compounds Chemical class 0.000 claims 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 239000003973 paint Substances 0.000 abstract description 10
- 238000009472 formulation Methods 0.000 abstract description 5
- 239000000654 additive Substances 0.000 abstract description 2
- 150000001261 hydroxy acids Chemical class 0.000 abstract description 2
- 239000011833 salt mixture Substances 0.000 abstract 1
- 239000000049 pigment Substances 0.000 description 45
- 239000002987 primer (paints) Substances 0.000 description 34
- 238000000576 coating method Methods 0.000 description 17
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 16
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 10
- 229910001863 barium hydroxide Inorganic materials 0.000 description 10
- 239000002002 slurry Substances 0.000 description 9
- 229910000019 calcium carbonate Inorganic materials 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 229920000180 alkyd Polymers 0.000 description 6
- 150000001553 barium compounds Chemical class 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- RGCKGOZRHPZPFP-UHFFFAOYSA-N alizarin Chemical compound C1=CC=C2C(=O)C3=C(O)C(O)=CC=C3C(=O)C2=C1 RGCKGOZRHPZPFP-UHFFFAOYSA-N 0.000 description 4
- FSVHTWITPYPMHK-UHFFFAOYSA-L barium(2+);2-carboxyphenolate Chemical compound [Ba+2].OC1=CC=CC=C1C([O-])=O.OC1=CC=CC=C1C([O-])=O FSVHTWITPYPMHK-UHFFFAOYSA-L 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 150000002894 organic compounds Chemical class 0.000 description 4
- OQZBAQXTXNIPRA-UHFFFAOYSA-N 1-pyridin-4-ylpiperazine Chemical compound C1CNCCN1C1=CC=NC=C1 OQZBAQXTXNIPRA-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- HQYOWPDUMCBSLQ-UHFFFAOYSA-L barium(2+);2,3-dihydroxybutanedioate Chemical compound [Ba+2].[O-]C(=O)C(O)C(O)C([O-])=O HQYOWPDUMCBSLQ-UHFFFAOYSA-L 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000003750 conditioning effect Effects 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 102100023185 Transcriptional repressor scratch 1 Human genes 0.000 description 2
- 101710171414 Transcriptional repressor scratch 1 Proteins 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000012065 filter cake Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 150000004684 trihydrates Chemical class 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 2
- 229910000165 zinc phosphate Inorganic materials 0.000 description 2
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 1
- 229910014033 C-OH Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910014570 C—OH Inorganic materials 0.000 description 1
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Polymers CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- AYHOQSGNVUZKJA-UHFFFAOYSA-N [B+3].[B+3].[B+3].[B+3].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] Chemical compound [B+3].[B+3].[B+3].[B+3].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] AYHOQSGNVUZKJA-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920006243 acrylic copolymer Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003619 algicide Substances 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- MCOQHIWZJUDQIC-UHFFFAOYSA-N barban Chemical compound ClCC#CCOC(=O)NC1=CC=CC(Cl)=C1 MCOQHIWZJUDQIC-UHFFFAOYSA-N 0.000 description 1
- ZUDYPQRUOYEARG-UHFFFAOYSA-L barium(2+);dihydroxide;octahydrate Chemical compound O.O.O.O.O.O.O.O.[OH-].[OH-].[Ba+2] ZUDYPQRUOYEARG-UHFFFAOYSA-L 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- VILAVOFMIJHSJA-UHFFFAOYSA-N dicarbon monoxide Chemical compound [C]=C=O VILAVOFMIJHSJA-UHFFFAOYSA-N 0.000 description 1
- FSBVERYRVPGNGG-UHFFFAOYSA-N dimagnesium dioxido-bis[[oxido(oxo)silyl]oxy]silane hydrate Chemical compound O.[Mg+2].[Mg+2].[O-][Si](=O)O[Si]([O-])([O-])O[Si]([O-])=O FSBVERYRVPGNGG-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- DUWWHGPELOTTOE-UHFFFAOYSA-N n-(5-chloro-2,4-dimethoxyphenyl)-3-oxobutanamide Chemical compound COC1=CC(OC)=C(NC(=O)CC(C)=O)C=C1Cl DUWWHGPELOTTOE-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Abstract of the Disclosure Paint formulations containing barium salts of hydroxy acids such as citric, tartaric, salicylic, alizarine, quinizarine, and chloranilic in their anhydrous or hydrated forms are useful as primer coats for inhibiting rust for time periods equivalent to or better than those primers containing oxides and salts of lead. Barium salt mixtures, coprecipitated blends and barium salt coated substrates are particularly useful as paint additives.
Description
RUST INHIBITING COATING COMPOSITIONS
; This invention relates to corrosion resistant or ; rust preventing metal coating compositions useful in inhibiting - corrosion and rust formation of painted articlesO In particular it is directed to coating compositions containing barium salts of organic hydrox~ acids and there hydrates. The invention is also directed to a method of inhibiting corrosion in ferrous metals by the appication of a nontoxic lead-free corrosion resistant barium salt-containing coating to the surface of the metals.
Presently available corrosion inhibiting compounds, such as red lead, zinc chromate and lead chromate, act as anodic inhibitors against corrosion. Heretofore, the substitution of non-toxic inexpensive fillers and anti-corrosion pigments for these toxic materials has not been successful since their use results in a reduction in corrosion resistance.
It is therefore an object of the present invention to provide a method for increasing the corrosion inhibition of metal by applying a novel film-forming composition over its surface.
Another object provides a novel corrosion inhibiting composition.
ICI Americas Inc.
Docket 1386 ,. ' ~ , ~, ' 6~
It is an additional object to provide a pigment which inhibits corrosion when incorporated in a film-forming resin binder paint formulation. Pigment blends coprecipitated on inert substrates are also included.
These and other objects of the invention are realized by applying to metals paint systems containing an effective amount about 5-95~ by weight of a barium salt of a carbonyl group containing organic compound having at least one acidic hydroxy hydrogen. Representative of such compounds are substantially water insoluble hydrous and anhydrous barium salts of organic acids, such as citric acid, tartaric acid, salicylic acid, alizarine (1,2 dihydroxy-9,10-anthraquinone), quinizarine (1,4-dihydroxy-9, 10-anthraquinone), chloranilic acid (2,5-dichloro-3,6 dihydroxyquinone), alizarincarboxylic acid (5,6 or 7,8)dihydroxy-2-anthraquinone-carboxylic acid and blends thereof. Surprisingly, such barium salts when incorporated in films which contact metal surfaces, particularly iron and steel surfaces, offer a method for inhibiting corrosion equivalent to or better than most toxic lead and chro~ium-containing pigments.
Barium salts have been known for some time to be suitable pigments in the formation of corrosion inhibiting paints, such as described in U.S. 2,392,102; 2,409,950;
; This invention relates to corrosion resistant or ; rust preventing metal coating compositions useful in inhibiting - corrosion and rust formation of painted articlesO In particular it is directed to coating compositions containing barium salts of organic hydrox~ acids and there hydrates. The invention is also directed to a method of inhibiting corrosion in ferrous metals by the appication of a nontoxic lead-free corrosion resistant barium salt-containing coating to the surface of the metals.
Presently available corrosion inhibiting compounds, such as red lead, zinc chromate and lead chromate, act as anodic inhibitors against corrosion. Heretofore, the substitution of non-toxic inexpensive fillers and anti-corrosion pigments for these toxic materials has not been successful since their use results in a reduction in corrosion resistance.
It is therefore an object of the present invention to provide a method for increasing the corrosion inhibition of metal by applying a novel film-forming composition over its surface.
Another object provides a novel corrosion inhibiting composition.
ICI Americas Inc.
Docket 1386 ,. ' ~ , ~, ' 6~
It is an additional object to provide a pigment which inhibits corrosion when incorporated in a film-forming resin binder paint formulation. Pigment blends coprecipitated on inert substrates are also included.
These and other objects of the invention are realized by applying to metals paint systems containing an effective amount about 5-95~ by weight of a barium salt of a carbonyl group containing organic compound having at least one acidic hydroxy hydrogen. Representative of such compounds are substantially water insoluble hydrous and anhydrous barium salts of organic acids, such as citric acid, tartaric acid, salicylic acid, alizarine (1,2 dihydroxy-9,10-anthraquinone), quinizarine (1,4-dihydroxy-9, 10-anthraquinone), chloranilic acid (2,5-dichloro-3,6 dihydroxyquinone), alizarincarboxylic acid (5,6 or 7,8)dihydroxy-2-anthraquinone-carboxylic acid and blends thereof. Surprisingly, such barium salts when incorporated in films which contact metal surfaces, particularly iron and steel surfaces, offer a method for inhibiting corrosion equivalent to or better than most toxic lead and chro~ium-containing pigments.
Barium salts have been known for some time to be suitable pigments in the formation of corrosion inhibiting paints, such as described in U.S. 2,392,102; 2,409,950;
2,479,988; 2,573,878; 3,0Q7,880; 3,598,616; 3j673,229;
3,7~6,694; 3,874,883 to name a few. Hydroxy acids and quinoid compounds are known to inhibit corrosion, such as described in U.S. 2,366,074; 3,421,908; 3,585l159 and 3,699,052.
Furthermore, barium salts of organic acids have been shown to be effective anti-corrosion agents as e~emplified in U.S.
2,285,752; 2,509,786; 3,072,572; 3,137,583 and 3,405,072. In one insta~ce, U.S. 2,420,127 indicates that an ethylenically unsaturated 12 hydro~y organic acid (ricinoleic) is useful as a corrosion inhibitor in the form of an alkaline earth metal salt when combined in a blown castor oil grease which is applied to metallic components for storage and shipping.
. _ 3 _ The bar~um sal~s of the present invention differ from those of the prior art in that they are products of basic barium compounds, such as barium hydroxide, barium oxide and barium salts and organic materials having acidic hydroxide groups in a specific relationship with a carbonyl group. These organic compounds usually have in the range of 2-40 carbon atoms, and may be saturated, ethylenically unsaturated and aromatic. Preferred orqanic acids have a molecular weight in the range of 73-350~ Carbonyl groups may be present as carboxy ester, carboxyl~ aldo, keto, and amido. Hydroxyl groups may be attached to a carbon when said organic compounds is saturated;
in the position when ethylenic unsaturation separates the hydroxyl-containing carbon from the carbonyl carbon; or in the ~, or position when separated by aromatic unsaturation, such as exemplified in the following corresponding structures:
o -C-C-C-OH
-C-C=C-COH
O
-C/C / ~C ~Y
Il I
~--C \ ,~ C ~
. .
In addition to barium salts of the compounds mentioned above, barium salts of other materials, such as glutaric acid, glycolic acid, glyceraldehyde, glyceric acid, malic acid, gluconic acid, and ~-hydroxy propanoic acid, to name a few, are additional examples of materials which would be effective either as anhydrous or hydrated salts of barium as sole ingredients, blends or deposits on inert or active substrates.
The corrosion resistant film formulations can be applied directly to the bare metal or over an adhesion promoting primer. The preferable choice of application is the direct coating of a clean grease-free metal sur~ace, however, many industrial applications require a stronger bond of paint to metal. This is generally achieved by employing an adhesive promoting primer which contains the corroslon inhibiting pigments. However, if acrylic latex or chlorinated rubber type binder resins are employed, no primer coat is required in addition to the corrosion inhibitor. The barium salt pigments are usually employed in coating compositions in amounts ranging from 5-95 percent by weight, however, smaller amounts in the order of 0.5 percent by weight are effective in some instances.
The binder resin base for the instant coating formulations can be any of the air dried oil type, acrylic resin type, an alkyd resin base, an epoxy resin base, a polyvinyl acetate base, a latex rubber or chlorinated rubber base, and any other suitable resin formula normally intended for use in preparing coatings for metal surfaces. Such materials are readily available commercially and are well-known to the art. They may be first applied as a barium salt containing primer coat for which a top coat is intended.
In addition to the barium salts may be included pigments, fillers, dyes, colorin~ agents, such as titanium dioxide, zinc oxide, magnesium silicate, silica, mica, calcium carbonate, fungicides, algaecides, and compatible thinners normally employed with the base resin binder chosen.
The barium salts of the organic materials are usually formed by adding solutiorls containing basic barium compounds to solutions containing the above described organic acidic materials or their soluble salts. The precipitated barium salt is filtered, washed and dried by conventional techniques.
Preferred techniques include coprecipitation of mixtures of carbonyl-hydroxy organic compounds having 2-40 carbon atoms with barium hydroxide. Furthermore, these barium salts can be precipitated in slurries of active or inert particulate materials such as clay, silica, alumina, carbon, glass, inorganic pigments, organic resins and other water insoluble salts so that the active barium compound is formed on the surface of the particulate substrate or upon another active barium salt substrate. Such materials having at least 0~1%
barium by weight can be effective.
Hydrated barium salts of the invention can be prepared along the lines of the following preparative examples which lead to the formation of various hydrated barium salts containing 1-8 molecules of water. Any suitable preparative method can be used in place thereof and the invention should not be limited to the barium compounds made according to the following procedure:
Preparation 1 - Barium Cltrate Into a glass beaker is intermixed citric acid and barium hydroxide 8 hydrate (Ba(OH)2.8 H2O) in a mol ratio of 1/1.5 by intermixing 300 grams of distilled water, 96 grams citric acid and 236.6 grams of barium hydroxide 8 hydrate heated to a temperature of 58~C. Upon precipitation of the barium citrate, 100 grams of distilled water is added whereupon the white pasty pigment slurry is then held for an additional hour at 70 90C. A total of ~04.6 grams of a white fluffy powder is obtained which corresponds to a yield of 92% of hydrated ~arium citrate. Analysis^ 47.45% Ba. Ba3 C12 14 Hlo Preparation 2 - Barium Tartrate Hydrated barium tartrate is prepared by intermixing 315.5 grams barium hydroxide 8 hydrate, 150 grams of tartaric acid and 400 grams of water with stirring at 50C. Upon thickening, another 100 grams of distilled water is added and further heated to about ~0-95C for 1 hour. The slurry is cooled to 1 and filtered. Filter cake resulting from vacuum drying overnight at 90-95C was 288 grams of fine powder Ba2(C4H4o6)2 2 2 Preparation 3 - ~arium Salicylate Hydrated barium salicylate is prepared by the intermixing of 157.75 grams of barium hydroxide 8 hydrate, 69.06 grams of salicylic acid and 350 grams of distilled water. Barium salicylate precipitates as a white slurry upon heating and stirring for one hour at 75-95C. Upon cooling, filtering and drying in a vacuum oven at 90-95C overnight a 140.5 grams of hydrated barium salt is obtained.
Ba(C6H4OHco2)2 H2O
Preparation 4 - Barium Alizarate The barium salt of alizarine (1,2 dihydroxy-9, 10-anthraquinone) is p~epared by intermixing a 2-1 mol ratio of alizarine and barium hydroxide octahydrate (240~22 grams of alizarine and 175.75 grams barium hydroxide 8 hydrate) in 600 ml. of water in a 2 1. glass beaker. The mixture turns purple upon the formation of a pasty mixture. The slurry is stirred for an additional 2 hours at 90C and filtered at room temperature, after which the filter cake is dried at 90-95C
overnight in a vacuum oven to yield 237.2 grams of fine free-flowing powder ~a [C6H4(CO)2 C6H2O2]2 Preparation 5 - Barium Quinizarate The barium salt of quinizarine (1,4-dihydroxy 9, 10-anthraquinone) is prepared by dissolving in 350 grams of water, 84.5 grams of barium hydroxide 8 hydrate and 115.5 grams of quinizarine at a temperature of 40C. A dark purple precipitate forms immediately. The slurry is then stirred at 95C for a period of 1 hour after which it is filtered, washed, and dried. 151.2 grams of a dark purple free-flowing pigment is obtained. Analysis 23.9% Ba.
Pr~ ration 6 - Barium Salt_Coated Substrate As pointed out previously, it may be desirable to precipitate active corrosion resistant barium compounds on to inert carriers. A pigment consisting of 60 percent by weight alumina trihydrate (Alcoa C-331~*, 30 percent by weight barium citrate and 10 percent by weight barium alizarate is made as follows: 72.4 grams of barium hydroxide 8 hydrate is dissolved in 300 ml. of distilled water in a 1 liter beaker at 50C.
Into this is stirred 103 grams of alumina trihydrate. This slurry is heated to 70C and thereafter 50 grams of an aqueous solution containing 4.32 grams citric acid and 15 grams of alizarine are added simultaneously with vigorous stirring. The color of the slurry turns purple and an increase in viscosity is noted. Another 200 ml. of ~ater is added and heated to a temperature of 90-95C and held for 1 hour. The pigment slurry is then cooled and filtered, washed repeatedly with water, and dried overnight at 90C. After yrinding the pigment in a mortar and pestle, 134 grams of a uniformly purple colored free-flowing pigment is obtained. The pigment can be employed in corrosion resistant coa~ings as shown in Example 7~
As demonstrated in Preparation 6, similar inert substances, such as previously described, can be coated with single or multiple component active barium corrosion inhibiting salts.
* Reg. TM .
, , ., Coatl ng Examjples -Examples 1 thru 7 of Table II and demonstration Example ~A) thru (I) of Table I serve to show the improvement offered by the coating compositions of the invention over those materials used as anti-corrosive pigments in conventional commercial formulations and which are considered to be the best available in industry.
In Tables I and II are indicated the compositions of the demonstrations examples as well as those of the present invention when incorporated in rubber base coating formulations and thereafter subjected to salt spray tests as described in ASTM B~117-73 for 1,000 hours.
The coating compositions were prepared by mixing 40 parts by weight of pigment indicated with 50 parts by weight of a chlorinated rubber solution made by mixing 266 parts by weight Alloprene X-20* (a commercially available chlorinated rubber); 134 parts by weight Cerechlor 42P* ~a commercially available chlorinated plasticizer; 400 parts by weight Solvesso lOO*(a commercially available petroleum solvent); 200 parts by weight Atlantic 57* (a commercially available petroleum solvent); 140 parts by weight xylene and 60 parts by weight Butyl Cellosolve* (a polyoxyalkylated butyl alcohol solvent).
The pigment compositions and chlorinated rubber solutions were ground together in ball mills for 24 hours usin~ porcelain pebbles as grinding media. The pigmented coatings were filtered throu~h a cheese-cloth type paint strainer and adjusted to a brushable viscosity using small amounts of the following solvent blend: 200 parts by weight of Atlantic 57;
400 parts by weight of Solvesso 100; 140 parts by weight of Xylene; and 60 parts by weight of Butyl cellosolve.
Brushed coatings are applied to 7.Scm x 15 cm low carbon steel p~nels, i~e, two brush coats within 24 hours to meet requirements of ASTM A-366. All panels are washed with acetone before painting with two coats of coating composition.
* Reg. TMs e~
Back, sides and edges of the panels are coated with a red lead primer and a white alkyd base coating for general protection.
After conditioning the panels at room temperature for two weeks, the test side coatings are cut diagonally with a razor blade to the bare metal forming a figure X with the intersection meeting at the center of the panel on the test coating side.
The test side was exposed to a salt spray test as described in ASTM B-117~73. After exposure the test coatings are removed with the above described solvent blend, dried and rated as described below. This procedure is used for all test panels.
The following rating system was adopted to measure corrosion resistance. The amount of rust was measured in millimeters along the X-cut at its farthest extension. The blank areas along side of the X-cut were visibly inspected for rust spots, discoloration, etc. A final overall rating system was used to rate the appearance of the test panels.
A - Excellent, no rust along X and no rust on surface.
B - Good, very little rust along X and no rust on surface.
C - Fair, moderate rust along X and some rust spots.
D - Poor, heavy rust along X or badly rusted surface.
The salt spray results are indicated in Tables I
and II. The nine demonstrations (A thru I) indicated that commercially available pigments are relatively poor as compared to the pigments of the invention as indicated in Table II. The barium salts are nearly successful in preventing rust entirely. It is expected that more rust will occur along the edge of the panel where coatings are thin~
6~
Examples 8-12 Tables III and IV identify chlorinated rubber coatings exposed to a heavy industrial atmosphere at Atlas Point in Wilmington, Delaware, U.S.A., located at the waterfront next to the Delaware Memorial Bridges. The coating compositions were prepared at a 1/1 pigment/binder ratio by mixing the ingredients in a ball mill for 24 hours using porcelain pebbles as grinding media. The pigmented coatings were filtered through a cheese-cloth paint strainer and adjusted to a brushable viscosity with small amounts of the solvent blend described in Examples 1-7.
Two sets of coatings are prepared by applying two brush coats within 24 hours to 7.5cm x 15cm low carbon steel panels. All panels are washed with acetone before coating with the anti-corrosive primers made as described above. In addition to the brush coats one set of panels is topcoated with a commercially available white alkyd soybean oil-based paint. The back sides of the panels are coated with a red lead primer and the white alkyd topcoat for general protection. The edges are also coated with the white alkyd topcoat. After conditioning the panels at room temperature, the test side coatings are cut diagonally with a razor blade to the bare metal to form an X configuration to intersect in the center of the panel. They are then exposed at a ~5 angle facing south at the location cited above. The coatings are washed off with the previously mentioned solvent and rated according to their ability to prevent corrosion. They are measured along the X
cut and rated as described in the previous Examples.
Since it is customary to protect primer coats with one or two topcoats, most emphasis should be given to the set of panels protected with such a topcoat. On the other hand, many steel parts are primer coated prior to delivery to the construction site and are exposed to the atmosphere for many months before a topcoat can be applied. It is extremely important that the shop prime~ be corrosion inhibiting.
.
The coatings of these examples are based for simplicity on the strict pigment/binder weight ratio rather than on an equal pigment volume concentration. It is contemplated that optimum formulations can be developed by inclusion of antisettling agents, pigment wetting aids, and additives to prevent flash rusting. While Table III indicates that a few conventional primer coatings are satisfactory after one year outdoor exposure when topcoated, they are no match for the barium pigments listed in Table IV. These pigments indicate practically no rust when exposed under similar conditions.
While barium chloranilate (a commercially available reaction product of barium hydroxide with 2,5-dichloro-3,6-dihydroxy-quinone, also referred to as chloranilic acid) is used incombination with barium salicylate, it can be used alone or in combination with other barium salts.
Exam~es 13 - 22 Coating compositions prepared as described above containing 60 parts of the Alloprene* chlorinated rubber solution described in Examples 1-7 of Table II and coated on steel panels as described in previous examples are exposed as are the test panels of Examples 8-12 of Table IV for a period of 1 year. The concentrations of the conventional pigments and the barium salts are diluted about 50~ using calcium carbonate pigment, commercially available from Thompson, Weinman Co. as Sno Flake.
The xust rating tests indicate that the barium salts and combinations thereof inhibit rust to greater degree than those of the conventional pigment demonstration Q, R, S, and T of Table V.
Examples 23 - 26 To demonstrate the effect of the experimental pigment using a water-based emulsion acrylic copolymer "Rhoplex MV-2"*, a product of Rohm ~ Haas Corp., a series of coatings using 80 parts Rhoplex with 36 parts of the primer pigment, the * Reg. TMs . ~
~,2~.~
6~
compositions of which are shown in Tables VII and VIII are ground in a ball mill at a 1/1 pigment binder ratio using the ball mills previously described. One set of the panels is prepared using two primer brush coats. The second set of panels, in addition to the two primer coats, is coated with one brush coat of white commercial soybean oil based alkyd paint.
After conditioning the panels at room temperature for 3 weeks, they are cut diagonally and exposed on a test fence in a heavy industrial atmosphere, as described in Examples 8-22 of Tables IV and VI. After two years exposure they are removed and rust tested as previously described. In Tables VII and VIII is shown the compositions of the invention have practically no rust.
TADLE I
1000 HR. SALT SPRAY CORROSION - CONVENTION~L PIGMENT PRI.~E' Pigment Primer tParts Picment with 60 Part5 Chlorinat~d ~hh^r Demon~trations A E C D E P G H
Red Lead(Pb3o~) 20 Calcium CarbonQte 2020 20 20 2040 20 20 2 Modi~ied 5arium Metaborate 20 Zinc Phosphats #317 20 Cnlciumrbarium Phosphosil1cate 20 Calclum-strontium Phosphosilicate 20 Zinc Chromnte 20 5aslc Leed Slllco Chromate 20 Zinc 0a~ed Pigment 20 ~ST TEST RUST RAT~NG RESULTS
~m of Rust a~ong X Scratch~ 1^2 2-5 8 0 0 3-5 0 1-3 i-~
Rust on Surface~ ~-C C D D D C D D D
~Code: 5 - Edge attack C - Rust 5pO~5 ~ edge attack D ~0~ oe gr-:eer ~ ~t coV red ,~
'.'~
. .
' !
-TABLE II
1000 IIR. SALT SPRAY CORROSION - EXAMPLES 1-7 PRIMERS
Primer Compound ~Parts Pigment with 60 Parts Chlorinated RU~
Examples 1 2 3 4 5 6 7 Barium Alizarate Prep. 4 6 2 6 3 3 Barium Citrate Prep. 1 3 Barium Tartrate Prep. 2 3 ~ar$um Quinizarate Prep. 5 20 ~ixed pigment on inert carrier-Prep 6 (60~ Aluminum Trihydrate, 30~ Barium Citrate Prep. 1, 10g Barium Alizarate Prep. 4) 20 Red Lead 14 8 Calcium Carbonate 20 30 34 34 34 20 20 RUST TEST RUST RATING~
mm of Rust along X Scratch 0-2 0-2 D-3 0-2 1-2 1-3 0-3 Rust on Surface~ A-B A-B A-~ A-~ A-B A-B
*Code: A - No rust B - Edge Attack _ . . . . `:
. ~
.
15~
TABLE III
1 YR~ OUTDOO~ EXPOSURE - CONVENTIONAL PIGMENTS PRIMER
Pigment Prlmerb (Parts Piqment w 60 Pts. Chlor~r_ated Rubber Solution) Red Lead 40 Calcium Carbonate 40 **
Molywhite l01(Lead free Primer) 40 Phosphated Zinc Oxide 40 Boron-Silicate Pigment Zinc Chromate 40 Basic Lead Silico Chromate 40 RUST TESTRUST RATING ~PRIMER COAT) mm of Rust along X Scratch 8-10 3-5 5-20 1-8 1-2 3-6 1-4 Rust on Surface*C D D C B C B
(PRIMER & TOP COAT) mm of Rust along X Scratch 3-5 1-3 5-20 1-2 1 2 1-2 1-3 Xust on Surface* C B-C D B A-B B-C B-C
*Code: A = No rust B = Edge attack C = Rust spots + edge attack D = 50% or greater rust covered ** Reg. TM
', , -16- ~ ~Z 6 oa3 8 .
1 YR. OUTDOOR EXPOSURE - EX~PLES 8-12 PRIMER
Pigment Primer (Parts Pigment w 60 Pts. Chlorinated Rubber Solution) Examples _ 9 ~ I2 - ~
Barium Citrate Prep. 1 40 34 Barium Alizarate Prep. 4 6 40 Barium Salicylate Prep. 3 40 34 Barium Chloranilate (Commer. avail) 6 RUST TEST RUST ATING~PRIMER COAT) mm of Rust along X Scratch 1 0 1 1 0 Rust on Sur~ace* A-B A D D A
(PRIMER & TOP COAT) mm of Rust along X Scratch 1 0 0 0 0 Rust on Surface~ A-B A A-B A A
*Code: A = No rust B = Edge attack C = Rust spots + edge attack D = 50~ or greater rust covered ~` ' 6~8 TABLE V
l-YEAR OUTDOOR EXPOSURE
CO~ ENrl~AL PrZRil~ PRIMER
WITH CALCIUM CARBONATE
, , ~Parts w 60 Pts. Chlorinated Rubber Solution) Pl~ment Prlmer ' -~~~
Demonstrations Q R S T
Red Lead 20 Calcium Carbonate 20 20 20 40 Buson ll-M-l* 20 Zinc Phosphate 20 RUST TESTS . UST RAT.ING*~PRIMER COAT) mm of Rust along X Scratch 8-10 1-2 1-2 1-2 Rust on Surface* D D D D
~PRIMER + TOP COAT) mm of Rust along X Scratch 1-3 1-3 1 1-3 Rust on Surface* C C B C
*Codes: A = No rust B = Edge attack C = Rust spots + edge attack D = 50% or greater rust covered ** Reg. TM
' .
.' ~ ' :,, .
~6`~
,~, ABLE VI
Pi~ment Prim~er Examples13 14 15 16 17 10 19 20 21 22 Barium Alizarate Prep. 4 6 6 20 6 6 6 8arium Citrate Prep. 1 20 20 20 20 20 8arium Ouinizarate Prep. S 6-Barium Salicylate Prep. 3 20 Bartum Tartrate Prep. 2 20 Alizarlne 6 Benzoquinone 6 Calcium carbonate 34 2014 14 14 14 20 14 14 14 Red Lead 20 RUST TEST RUST P~ATING~IPRIMER COAT) mm of Ruse along X Scratch 3-5 1 0 1 0 0 0 2 3-5 3-5 Rust on Surface D D A A A A A C C C-D
IPRIMER ~ TOP COAT) mm of Rust along X Scratch 1-3 1 1 1 i 1 0 1-2 1 1-3 Rust o~ Surface~ C 8 A-8 A-B A-UA-B A 8 B C
sCode: A 8 No rust 8 ~ Edye Attack C Y Rust spots ~ edge uttack D 8 50~ or greater rust covered ~}
.
.
TABLE VII
2-YR. OUTDOOR EXPOSURE - CONVENTIONAL PIGMENTS PRIMER
.
Pigment Primer (Parts w 80 Pts. AcryI;c CopolYmer) Demonstrations U V W X Y
Red Lead 36 Molywhite 212 36 Zinc Phosphate Complex 36 Borosilicate Pigment 36 Calcium Carbonate 36 RUST TESTS RUST RATINC*(PRIMER COAT) .
mm Rust along X scratch1-3 1-3 2~5 2-5 1-3 Rust on Surface* C C C C C
(PRIMER & TOP COAT) mm Rust along X Scratch2-4 1-6 1 1-2 1-3 Rust on Surface* B-C B A-B C C
*Code: A = No rust B = Edge attack C = Rust spots + edge attack D = 50% or greater rust covered ** Reg. TM
;1` a TABLE VIII
Pi~ment Primer Examples _ 24 25 26 Barium Citrate Prep. 136 30 Barium Chloranilate 6 Barium Alizarate Prep. 4 36 6 Barium Tartrate Prep. 2 30 .
RUST TEST5 RUST RATIN~ (PRIMER COAT) _.
mm of Rust alon~ X ScratchO O 0-1 p Rust on Surface* BA-B A-B A
~PRIMER & TOP COAT) mm of Rust along X ScratchO 0 0-1 0 i Rust on Surface* BA-B A-B A
*Code: A = No rust B = Edge attack C = Rust spots ~ edge attack D = 50% or greater rust covered ' ~ ' "~,..~
;
;'
Furthermore, barium salts of organic acids have been shown to be effective anti-corrosion agents as e~emplified in U.S.
2,285,752; 2,509,786; 3,072,572; 3,137,583 and 3,405,072. In one insta~ce, U.S. 2,420,127 indicates that an ethylenically unsaturated 12 hydro~y organic acid (ricinoleic) is useful as a corrosion inhibitor in the form of an alkaline earth metal salt when combined in a blown castor oil grease which is applied to metallic components for storage and shipping.
. _ 3 _ The bar~um sal~s of the present invention differ from those of the prior art in that they are products of basic barium compounds, such as barium hydroxide, barium oxide and barium salts and organic materials having acidic hydroxide groups in a specific relationship with a carbonyl group. These organic compounds usually have in the range of 2-40 carbon atoms, and may be saturated, ethylenically unsaturated and aromatic. Preferred orqanic acids have a molecular weight in the range of 73-350~ Carbonyl groups may be present as carboxy ester, carboxyl~ aldo, keto, and amido. Hydroxyl groups may be attached to a carbon when said organic compounds is saturated;
in the position when ethylenic unsaturation separates the hydroxyl-containing carbon from the carbonyl carbon; or in the ~, or position when separated by aromatic unsaturation, such as exemplified in the following corresponding structures:
o -C-C-C-OH
-C-C=C-COH
O
-C/C / ~C ~Y
Il I
~--C \ ,~ C ~
. .
In addition to barium salts of the compounds mentioned above, barium salts of other materials, such as glutaric acid, glycolic acid, glyceraldehyde, glyceric acid, malic acid, gluconic acid, and ~-hydroxy propanoic acid, to name a few, are additional examples of materials which would be effective either as anhydrous or hydrated salts of barium as sole ingredients, blends or deposits on inert or active substrates.
The corrosion resistant film formulations can be applied directly to the bare metal or over an adhesion promoting primer. The preferable choice of application is the direct coating of a clean grease-free metal sur~ace, however, many industrial applications require a stronger bond of paint to metal. This is generally achieved by employing an adhesive promoting primer which contains the corroslon inhibiting pigments. However, if acrylic latex or chlorinated rubber type binder resins are employed, no primer coat is required in addition to the corrosion inhibitor. The barium salt pigments are usually employed in coating compositions in amounts ranging from 5-95 percent by weight, however, smaller amounts in the order of 0.5 percent by weight are effective in some instances.
The binder resin base for the instant coating formulations can be any of the air dried oil type, acrylic resin type, an alkyd resin base, an epoxy resin base, a polyvinyl acetate base, a latex rubber or chlorinated rubber base, and any other suitable resin formula normally intended for use in preparing coatings for metal surfaces. Such materials are readily available commercially and are well-known to the art. They may be first applied as a barium salt containing primer coat for which a top coat is intended.
In addition to the barium salts may be included pigments, fillers, dyes, colorin~ agents, such as titanium dioxide, zinc oxide, magnesium silicate, silica, mica, calcium carbonate, fungicides, algaecides, and compatible thinners normally employed with the base resin binder chosen.
The barium salts of the organic materials are usually formed by adding solutiorls containing basic barium compounds to solutions containing the above described organic acidic materials or their soluble salts. The precipitated barium salt is filtered, washed and dried by conventional techniques.
Preferred techniques include coprecipitation of mixtures of carbonyl-hydroxy organic compounds having 2-40 carbon atoms with barium hydroxide. Furthermore, these barium salts can be precipitated in slurries of active or inert particulate materials such as clay, silica, alumina, carbon, glass, inorganic pigments, organic resins and other water insoluble salts so that the active barium compound is formed on the surface of the particulate substrate or upon another active barium salt substrate. Such materials having at least 0~1%
barium by weight can be effective.
Hydrated barium salts of the invention can be prepared along the lines of the following preparative examples which lead to the formation of various hydrated barium salts containing 1-8 molecules of water. Any suitable preparative method can be used in place thereof and the invention should not be limited to the barium compounds made according to the following procedure:
Preparation 1 - Barium Cltrate Into a glass beaker is intermixed citric acid and barium hydroxide 8 hydrate (Ba(OH)2.8 H2O) in a mol ratio of 1/1.5 by intermixing 300 grams of distilled water, 96 grams citric acid and 236.6 grams of barium hydroxide 8 hydrate heated to a temperature of 58~C. Upon precipitation of the barium citrate, 100 grams of distilled water is added whereupon the white pasty pigment slurry is then held for an additional hour at 70 90C. A total of ~04.6 grams of a white fluffy powder is obtained which corresponds to a yield of 92% of hydrated ~arium citrate. Analysis^ 47.45% Ba. Ba3 C12 14 Hlo Preparation 2 - Barium Tartrate Hydrated barium tartrate is prepared by intermixing 315.5 grams barium hydroxide 8 hydrate, 150 grams of tartaric acid and 400 grams of water with stirring at 50C. Upon thickening, another 100 grams of distilled water is added and further heated to about ~0-95C for 1 hour. The slurry is cooled to 1 and filtered. Filter cake resulting from vacuum drying overnight at 90-95C was 288 grams of fine powder Ba2(C4H4o6)2 2 2 Preparation 3 - ~arium Salicylate Hydrated barium salicylate is prepared by the intermixing of 157.75 grams of barium hydroxide 8 hydrate, 69.06 grams of salicylic acid and 350 grams of distilled water. Barium salicylate precipitates as a white slurry upon heating and stirring for one hour at 75-95C. Upon cooling, filtering and drying in a vacuum oven at 90-95C overnight a 140.5 grams of hydrated barium salt is obtained.
Ba(C6H4OHco2)2 H2O
Preparation 4 - Barium Alizarate The barium salt of alizarine (1,2 dihydroxy-9, 10-anthraquinone) is p~epared by intermixing a 2-1 mol ratio of alizarine and barium hydroxide octahydrate (240~22 grams of alizarine and 175.75 grams barium hydroxide 8 hydrate) in 600 ml. of water in a 2 1. glass beaker. The mixture turns purple upon the formation of a pasty mixture. The slurry is stirred for an additional 2 hours at 90C and filtered at room temperature, after which the filter cake is dried at 90-95C
overnight in a vacuum oven to yield 237.2 grams of fine free-flowing powder ~a [C6H4(CO)2 C6H2O2]2 Preparation 5 - Barium Quinizarate The barium salt of quinizarine (1,4-dihydroxy 9, 10-anthraquinone) is prepared by dissolving in 350 grams of water, 84.5 grams of barium hydroxide 8 hydrate and 115.5 grams of quinizarine at a temperature of 40C. A dark purple precipitate forms immediately. The slurry is then stirred at 95C for a period of 1 hour after which it is filtered, washed, and dried. 151.2 grams of a dark purple free-flowing pigment is obtained. Analysis 23.9% Ba.
Pr~ ration 6 - Barium Salt_Coated Substrate As pointed out previously, it may be desirable to precipitate active corrosion resistant barium compounds on to inert carriers. A pigment consisting of 60 percent by weight alumina trihydrate (Alcoa C-331~*, 30 percent by weight barium citrate and 10 percent by weight barium alizarate is made as follows: 72.4 grams of barium hydroxide 8 hydrate is dissolved in 300 ml. of distilled water in a 1 liter beaker at 50C.
Into this is stirred 103 grams of alumina trihydrate. This slurry is heated to 70C and thereafter 50 grams of an aqueous solution containing 4.32 grams citric acid and 15 grams of alizarine are added simultaneously with vigorous stirring. The color of the slurry turns purple and an increase in viscosity is noted. Another 200 ml. of ~ater is added and heated to a temperature of 90-95C and held for 1 hour. The pigment slurry is then cooled and filtered, washed repeatedly with water, and dried overnight at 90C. After yrinding the pigment in a mortar and pestle, 134 grams of a uniformly purple colored free-flowing pigment is obtained. The pigment can be employed in corrosion resistant coa~ings as shown in Example 7~
As demonstrated in Preparation 6, similar inert substances, such as previously described, can be coated with single or multiple component active barium corrosion inhibiting salts.
* Reg. TM .
, , ., Coatl ng Examjples -Examples 1 thru 7 of Table II and demonstration Example ~A) thru (I) of Table I serve to show the improvement offered by the coating compositions of the invention over those materials used as anti-corrosive pigments in conventional commercial formulations and which are considered to be the best available in industry.
In Tables I and II are indicated the compositions of the demonstrations examples as well as those of the present invention when incorporated in rubber base coating formulations and thereafter subjected to salt spray tests as described in ASTM B~117-73 for 1,000 hours.
The coating compositions were prepared by mixing 40 parts by weight of pigment indicated with 50 parts by weight of a chlorinated rubber solution made by mixing 266 parts by weight Alloprene X-20* (a commercially available chlorinated rubber); 134 parts by weight Cerechlor 42P* ~a commercially available chlorinated plasticizer; 400 parts by weight Solvesso lOO*(a commercially available petroleum solvent); 200 parts by weight Atlantic 57* (a commercially available petroleum solvent); 140 parts by weight xylene and 60 parts by weight Butyl Cellosolve* (a polyoxyalkylated butyl alcohol solvent).
The pigment compositions and chlorinated rubber solutions were ground together in ball mills for 24 hours usin~ porcelain pebbles as grinding media. The pigmented coatings were filtered throu~h a cheese-cloth type paint strainer and adjusted to a brushable viscosity using small amounts of the following solvent blend: 200 parts by weight of Atlantic 57;
400 parts by weight of Solvesso 100; 140 parts by weight of Xylene; and 60 parts by weight of Butyl cellosolve.
Brushed coatings are applied to 7.Scm x 15 cm low carbon steel p~nels, i~e, two brush coats within 24 hours to meet requirements of ASTM A-366. All panels are washed with acetone before painting with two coats of coating composition.
* Reg. TMs e~
Back, sides and edges of the panels are coated with a red lead primer and a white alkyd base coating for general protection.
After conditioning the panels at room temperature for two weeks, the test side coatings are cut diagonally with a razor blade to the bare metal forming a figure X with the intersection meeting at the center of the panel on the test coating side.
The test side was exposed to a salt spray test as described in ASTM B-117~73. After exposure the test coatings are removed with the above described solvent blend, dried and rated as described below. This procedure is used for all test panels.
The following rating system was adopted to measure corrosion resistance. The amount of rust was measured in millimeters along the X-cut at its farthest extension. The blank areas along side of the X-cut were visibly inspected for rust spots, discoloration, etc. A final overall rating system was used to rate the appearance of the test panels.
A - Excellent, no rust along X and no rust on surface.
B - Good, very little rust along X and no rust on surface.
C - Fair, moderate rust along X and some rust spots.
D - Poor, heavy rust along X or badly rusted surface.
The salt spray results are indicated in Tables I
and II. The nine demonstrations (A thru I) indicated that commercially available pigments are relatively poor as compared to the pigments of the invention as indicated in Table II. The barium salts are nearly successful in preventing rust entirely. It is expected that more rust will occur along the edge of the panel where coatings are thin~
6~
Examples 8-12 Tables III and IV identify chlorinated rubber coatings exposed to a heavy industrial atmosphere at Atlas Point in Wilmington, Delaware, U.S.A., located at the waterfront next to the Delaware Memorial Bridges. The coating compositions were prepared at a 1/1 pigment/binder ratio by mixing the ingredients in a ball mill for 24 hours using porcelain pebbles as grinding media. The pigmented coatings were filtered through a cheese-cloth paint strainer and adjusted to a brushable viscosity with small amounts of the solvent blend described in Examples 1-7.
Two sets of coatings are prepared by applying two brush coats within 24 hours to 7.5cm x 15cm low carbon steel panels. All panels are washed with acetone before coating with the anti-corrosive primers made as described above. In addition to the brush coats one set of panels is topcoated with a commercially available white alkyd soybean oil-based paint. The back sides of the panels are coated with a red lead primer and the white alkyd topcoat for general protection. The edges are also coated with the white alkyd topcoat. After conditioning the panels at room temperature, the test side coatings are cut diagonally with a razor blade to the bare metal to form an X configuration to intersect in the center of the panel. They are then exposed at a ~5 angle facing south at the location cited above. The coatings are washed off with the previously mentioned solvent and rated according to their ability to prevent corrosion. They are measured along the X
cut and rated as described in the previous Examples.
Since it is customary to protect primer coats with one or two topcoats, most emphasis should be given to the set of panels protected with such a topcoat. On the other hand, many steel parts are primer coated prior to delivery to the construction site and are exposed to the atmosphere for many months before a topcoat can be applied. It is extremely important that the shop prime~ be corrosion inhibiting.
.
The coatings of these examples are based for simplicity on the strict pigment/binder weight ratio rather than on an equal pigment volume concentration. It is contemplated that optimum formulations can be developed by inclusion of antisettling agents, pigment wetting aids, and additives to prevent flash rusting. While Table III indicates that a few conventional primer coatings are satisfactory after one year outdoor exposure when topcoated, they are no match for the barium pigments listed in Table IV. These pigments indicate practically no rust when exposed under similar conditions.
While barium chloranilate (a commercially available reaction product of barium hydroxide with 2,5-dichloro-3,6-dihydroxy-quinone, also referred to as chloranilic acid) is used incombination with barium salicylate, it can be used alone or in combination with other barium salts.
Exam~es 13 - 22 Coating compositions prepared as described above containing 60 parts of the Alloprene* chlorinated rubber solution described in Examples 1-7 of Table II and coated on steel panels as described in previous examples are exposed as are the test panels of Examples 8-12 of Table IV for a period of 1 year. The concentrations of the conventional pigments and the barium salts are diluted about 50~ using calcium carbonate pigment, commercially available from Thompson, Weinman Co. as Sno Flake.
The xust rating tests indicate that the barium salts and combinations thereof inhibit rust to greater degree than those of the conventional pigment demonstration Q, R, S, and T of Table V.
Examples 23 - 26 To demonstrate the effect of the experimental pigment using a water-based emulsion acrylic copolymer "Rhoplex MV-2"*, a product of Rohm ~ Haas Corp., a series of coatings using 80 parts Rhoplex with 36 parts of the primer pigment, the * Reg. TMs . ~
~,2~.~
6~
compositions of which are shown in Tables VII and VIII are ground in a ball mill at a 1/1 pigment binder ratio using the ball mills previously described. One set of the panels is prepared using two primer brush coats. The second set of panels, in addition to the two primer coats, is coated with one brush coat of white commercial soybean oil based alkyd paint.
After conditioning the panels at room temperature for 3 weeks, they are cut diagonally and exposed on a test fence in a heavy industrial atmosphere, as described in Examples 8-22 of Tables IV and VI. After two years exposure they are removed and rust tested as previously described. In Tables VII and VIII is shown the compositions of the invention have practically no rust.
TADLE I
1000 HR. SALT SPRAY CORROSION - CONVENTION~L PIGMENT PRI.~E' Pigment Primer tParts Picment with 60 Part5 Chlorinat~d ~hh^r Demon~trations A E C D E P G H
Red Lead(Pb3o~) 20 Calcium CarbonQte 2020 20 20 2040 20 20 2 Modi~ied 5arium Metaborate 20 Zinc Phosphats #317 20 Cnlciumrbarium Phosphosil1cate 20 Calclum-strontium Phosphosilicate 20 Zinc Chromnte 20 5aslc Leed Slllco Chromate 20 Zinc 0a~ed Pigment 20 ~ST TEST RUST RAT~NG RESULTS
~m of Rust a~ong X Scratch~ 1^2 2-5 8 0 0 3-5 0 1-3 i-~
Rust on Surface~ ~-C C D D D C D D D
~Code: 5 - Edge attack C - Rust 5pO~5 ~ edge attack D ~0~ oe gr-:eer ~ ~t coV red ,~
'.'~
. .
' !
-TABLE II
1000 IIR. SALT SPRAY CORROSION - EXAMPLES 1-7 PRIMERS
Primer Compound ~Parts Pigment with 60 Parts Chlorinated RU~
Examples 1 2 3 4 5 6 7 Barium Alizarate Prep. 4 6 2 6 3 3 Barium Citrate Prep. 1 3 Barium Tartrate Prep. 2 3 ~ar$um Quinizarate Prep. 5 20 ~ixed pigment on inert carrier-Prep 6 (60~ Aluminum Trihydrate, 30~ Barium Citrate Prep. 1, 10g Barium Alizarate Prep. 4) 20 Red Lead 14 8 Calcium Carbonate 20 30 34 34 34 20 20 RUST TEST RUST RATING~
mm of Rust along X Scratch 0-2 0-2 D-3 0-2 1-2 1-3 0-3 Rust on Surface~ A-B A-B A-~ A-~ A-B A-B
*Code: A - No rust B - Edge Attack _ . . . . `:
. ~
.
15~
TABLE III
1 YR~ OUTDOO~ EXPOSURE - CONVENTIONAL PIGMENTS PRIMER
Pigment Prlmerb (Parts Piqment w 60 Pts. Chlor~r_ated Rubber Solution) Red Lead 40 Calcium Carbonate 40 **
Molywhite l01(Lead free Primer) 40 Phosphated Zinc Oxide 40 Boron-Silicate Pigment Zinc Chromate 40 Basic Lead Silico Chromate 40 RUST TESTRUST RATING ~PRIMER COAT) mm of Rust along X Scratch 8-10 3-5 5-20 1-8 1-2 3-6 1-4 Rust on Surface*C D D C B C B
(PRIMER & TOP COAT) mm of Rust along X Scratch 3-5 1-3 5-20 1-2 1 2 1-2 1-3 Xust on Surface* C B-C D B A-B B-C B-C
*Code: A = No rust B = Edge attack C = Rust spots + edge attack D = 50% or greater rust covered ** Reg. TM
', , -16- ~ ~Z 6 oa3 8 .
1 YR. OUTDOOR EXPOSURE - EX~PLES 8-12 PRIMER
Pigment Primer (Parts Pigment w 60 Pts. Chlorinated Rubber Solution) Examples _ 9 ~ I2 - ~
Barium Citrate Prep. 1 40 34 Barium Alizarate Prep. 4 6 40 Barium Salicylate Prep. 3 40 34 Barium Chloranilate (Commer. avail) 6 RUST TEST RUST ATING~PRIMER COAT) mm of Rust along X Scratch 1 0 1 1 0 Rust on Sur~ace* A-B A D D A
(PRIMER & TOP COAT) mm of Rust along X Scratch 1 0 0 0 0 Rust on Surface~ A-B A A-B A A
*Code: A = No rust B = Edge attack C = Rust spots + edge attack D = 50~ or greater rust covered ~` ' 6~8 TABLE V
l-YEAR OUTDOOR EXPOSURE
CO~ ENrl~AL PrZRil~ PRIMER
WITH CALCIUM CARBONATE
, , ~Parts w 60 Pts. Chlorinated Rubber Solution) Pl~ment Prlmer ' -~~~
Demonstrations Q R S T
Red Lead 20 Calcium Carbonate 20 20 20 40 Buson ll-M-l* 20 Zinc Phosphate 20 RUST TESTS . UST RAT.ING*~PRIMER COAT) mm of Rust along X Scratch 8-10 1-2 1-2 1-2 Rust on Surface* D D D D
~PRIMER + TOP COAT) mm of Rust along X Scratch 1-3 1-3 1 1-3 Rust on Surface* C C B C
*Codes: A = No rust B = Edge attack C = Rust spots + edge attack D = 50% or greater rust covered ** Reg. TM
' .
.' ~ ' :,, .
~6`~
,~, ABLE VI
Pi~ment Prim~er Examples13 14 15 16 17 10 19 20 21 22 Barium Alizarate Prep. 4 6 6 20 6 6 6 8arium Citrate Prep. 1 20 20 20 20 20 8arium Ouinizarate Prep. S 6-Barium Salicylate Prep. 3 20 Bartum Tartrate Prep. 2 20 Alizarlne 6 Benzoquinone 6 Calcium carbonate 34 2014 14 14 14 20 14 14 14 Red Lead 20 RUST TEST RUST P~ATING~IPRIMER COAT) mm of Ruse along X Scratch 3-5 1 0 1 0 0 0 2 3-5 3-5 Rust on Surface D D A A A A A C C C-D
IPRIMER ~ TOP COAT) mm of Rust along X Scratch 1-3 1 1 1 i 1 0 1-2 1 1-3 Rust o~ Surface~ C 8 A-8 A-B A-UA-B A 8 B C
sCode: A 8 No rust 8 ~ Edye Attack C Y Rust spots ~ edge uttack D 8 50~ or greater rust covered ~}
.
.
TABLE VII
2-YR. OUTDOOR EXPOSURE - CONVENTIONAL PIGMENTS PRIMER
.
Pigment Primer (Parts w 80 Pts. AcryI;c CopolYmer) Demonstrations U V W X Y
Red Lead 36 Molywhite 212 36 Zinc Phosphate Complex 36 Borosilicate Pigment 36 Calcium Carbonate 36 RUST TESTS RUST RATINC*(PRIMER COAT) .
mm Rust along X scratch1-3 1-3 2~5 2-5 1-3 Rust on Surface* C C C C C
(PRIMER & TOP COAT) mm Rust along X Scratch2-4 1-6 1 1-2 1-3 Rust on Surface* B-C B A-B C C
*Code: A = No rust B = Edge attack C = Rust spots + edge attack D = 50% or greater rust covered ** Reg. TM
;1` a TABLE VIII
Pi~ment Primer Examples _ 24 25 26 Barium Citrate Prep. 136 30 Barium Chloranilate 6 Barium Alizarate Prep. 4 36 6 Barium Tartrate Prep. 2 30 .
RUST TEST5 RUST RATIN~ (PRIMER COAT) _.
mm of Rust alon~ X ScratchO O 0-1 p Rust on Surface* BA-B A-B A
~PRIMER & TOP COAT) mm of Rust along X ScratchO 0 0-1 0 i Rust on Surface* BA-B A-B A
*Code: A = No rust B = Edge attack C = Rust spots ~ edge attack D = 50% or greater rust covered ' ~ ' "~,..~
;
;'
Claims (2)
- Claim 1. A corrosion inhibiting coating composition for metallic surfaces which comprises a film-forming binder system having dispersed therein a substantially water in-soluble barium salt of organic carbonyl group containing compounds having 2-40 carbon atoms and at least one acidic hydrogen said compounds selected from the group consisting of aliphatic and aromatic compounds having at least one hydroxyl group in a B position to at least one carbonyl group when separated by saturated carbon linkages according to the following structure:
at least one hydroxyl group in the position to at least one carbonyl group when separated by ethylenically unsaturated carbon linkages according to the following structure:
and at least one hydroxy group in the .beta.,.DELTA. or .gamma. positions to at least one carbonyl group when separated by aromatic unsaturation according to the following structure:
and wherein said carbonyl group is present as an aldo,keto, carboxyl, carboxy ester or amido group.
Claim 2. A composition as claimed in Claim 1 wherein the said dispersed insoluble barium salt is deposited upon a particulate substrate.
Claim 3. A composition of Claims 1 or 2 wherein said organic carbonyl group containing compound has a molecular weight in the range of 73-350.
Claim 4. A composition of Claims 1 or 2 wherein said carbonyl group containing compound is selected from the group consisting of citric acid, tartaric acid, salicylic acid, alizarine, quinizarine, chloranilic acid, alizarine carboxylic acid, glutaric acid, glycolic acid, glyceral-dehyde, glyceric acid, malic acid, gluconic acid and B-hydroxy propanoic acid.
Claim 5. A composition of Claim 2 having at least 0.1 percent by weight barium.
Claim 6. A composition of Claim 2 wherein said particulate substrate is selected from clay, silica, alumina, aluminum trihydrate, carbon, glass, inorganic pigments and organic resins.
Claim 7. A composition of Claim 6 wherein said particulate substrate is aluminum trihydrate and said salt is a mixture of barium citrate and barium alizarate.
Claim 8. A composition of Claim 1 wherein said film-forming binder system is selected from the group consisting of air dried oil, acrylic resin, alkyl resin, epoxy resin, polyvinyl acetate resin, latex, and chlorinated rubber.
Claim 9. A process for inhibiting corrosion upon a metal surface which comprises treating the metal surface with a corrosion inhibiting amount of a composition of Claim 1 or - Claim 2.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US1944779A | 1979-03-12 | 1979-03-12 | |
| US19,447 | 1979-03-12 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1126008A true CA1126008A (en) | 1982-06-22 |
Family
ID=21793274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA346,678A Expired CA1126008A (en) | 1979-03-12 | 1980-02-28 | Rust inhibiting coating compositions |
Country Status (6)
| Country | Link |
|---|---|
| JP (1) | JPS55127470A (en) |
| AR (1) | AR223032A1 (en) |
| AU (1) | AU530997B2 (en) |
| BR (1) | BR8001436A (en) |
| CA (1) | CA1126008A (en) |
| MX (1) | MX154100A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03155609A (en) * | 1989-11-14 | 1991-07-03 | Murata Mfg Co Ltd | Lc composite component |
| JPH04119701A (en) * | 1990-09-10 | 1992-04-21 | Matsushita Electric Ind Co Ltd | High frequency filter |
| US20230332011A1 (en) * | 2020-08-28 | 2023-10-19 | Basf Coatings Gmbh | Solvent-Borne, Two-Pack, Anticorrosion Coating Composition |
-
1980
- 1980-02-18 AU AU55624/80A patent/AU530997B2/en not_active Ceased
- 1980-02-28 CA CA346,678A patent/CA1126008A/en not_active Expired
- 1980-03-11 JP JP3084380A patent/JPS55127470A/en active Granted
- 1980-03-11 BR BR8001436A patent/BR8001436A/en unknown
- 1980-03-11 MX MX18151480A patent/MX154100A/en unknown
- 1980-03-12 AR AR28028980A patent/AR223032A1/en active
Also Published As
| Publication number | Publication date |
|---|---|
| JPS55127470A (en) | 1980-10-02 |
| BR8001436A (en) | 1980-11-11 |
| JPS6247222B2 (en) | 1987-10-07 |
| AU5562480A (en) | 1980-09-18 |
| MX154100A (en) | 1987-05-08 |
| AU530997B2 (en) | 1983-08-04 |
| AR223032A1 (en) | 1981-07-15 |
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