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CA1060312A - Apparatus and method for forming a double catch thread narrow weave - Google Patents

Apparatus and method for forming a double catch thread narrow weave

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Publication number
CA1060312A
CA1060312A CA297,086A CA297086A CA1060312A CA 1060312 A CA1060312 A CA 1060312A CA 297086 A CA297086 A CA 297086A CA 1060312 A CA1060312 A CA 1060312A
Authority
CA
Canada
Prior art keywords
catch
thread
threads
shuttle
warp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA297,086A
Other languages
French (fr)
Inventor
Junior C. Spence
Robert J. Rorrer
James L. Holt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JP Stevens and Co Inc
Original Assignee
JP Stevens and Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/527,438 external-priority patent/US4004617A/en
Application filed by JP Stevens and Co Inc filed Critical JP Stevens and Co Inc
Priority to CA297,086A priority Critical patent/CA1060312A/en
Application granted granted Critical
Publication of CA1060312A publication Critical patent/CA1060312A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT OF THE DISCLOSURE

The invention relates to a weaving apparatus for weaving a narrow fabric which has a plurality of warp threads interwoven with a pair of catch threads and a shuttle thread.
The apparatus includes a positioner for positioning the warp threads between the pair of catch threads and a shed changer for raising and lowering the warp threads and the catch threads periodically at a first and second set of points in time in a cycle to weave. A shuttle carries the shuttle thread through the warp threads to engage a catch thread and carry the catch thread into the warp threads, and a payer for programmably paying out not more than a single catch thread engaged by the shuttle thread during a single cycle of the shed changes. The shed changer and payer preferably comprise, respectively, first and second double index dobbies.

Description

BACKGROUND OF THE INVENTION.
The present invention relates generally to an apparatus and method for weaving and, more particularly, to an apparatus and method for weaving edge patterns in a narrow elastic fabric.
In the field of narrow woven fabrics, it has been fre-quently desirable to produce a fabric having an alternating color design along its edge. In order to produce such a fabric, it has been necessary to die yarns with alternating colors along fixed lengths of the yarn. These yarns were then utilized as the filling thread along the edge of a fabric. While this process was successful in producing the desired patterns, the process was extremely costly.
It is also known that a fabric may be woven by drawing a single catch thread across the warp with a shuttle thread. Such a system is shown in U.S. Patent No. 671,820. It is further known that various patterns may be woven into the interior portions of a fabric. Such a technique is taught in U.S. Patent No. 3,749,139.
However, to date, no one has been able to weave an alternating color pattern into the edge of a fabric.
SUMMARY OF THE INVENTION
The present invention provides a weaving apparatus for weaving a narrow fabric having a plurality of warp threads inter-woven with a pair of catch threads and a shuttle thread. The weaving apparatus includes a first shed change means for raising and lowering the warp threads periodically at a first set of points in time and a second shed change means for raising and lowering a single catch thread periodically at a second set of points in time. The second set of points is offset in time from the first set of points to determine the amount of pay of the catch thread.
In accordance with a specific embodiment, a weaving apparatus for weaviny a narrow fabric having a plurality of warp thread~ interwo~en with a pair of catch threads ar~d a shuttle thread comprises: means positioning said warp threads between said pair of catch threads; shed change means for raising and lowering said warp threads and said catch threads periodically at a first and second set of points in time in a cycle to weave, shuttle means for carrying said shuttle thread through the warp threads to engage a catch thread and carry said catch thread into the warp threads, and pay means for programmably paying out not more than the single catch thread engaged by said shuttle thread during a single cycle of said shed change means.
The apparatus produces a woven fabric having a plurality ~ ~a -10603~Z

of warp threads and a shuttle thread forming a predetermined number of first loops about a first edge of the warp threads.
The shuttle thread further extends across the warp threads in an interwoven fashion and then forms a predetermined number of second loops about a second edge of the warp threads.
The apparatus of the present invention is controlled in such a manner as to provide a plurality of warp threads to form a first edge warp, a main warp and a second edge warp, to provide a first catch thread along a first edge of the first edge warp' and to provide a second catch thread along a second edge of the second edge warp. The apparatus is further con-trolled so as to loop a shuttle thread around the first catch _~ thread, to draw the first catch thread through the warp threads, and to loop the shuttle thread around the warp threads of the second edge warp. After forming a predetermined plurality of loops in this manner, the apparatus is controlled further in such a manner as to weave the shuttle thread across the warp, to loop the shuttle thread around the second catch thread, draw the second catch thread through the warp threads and loop the shuttle thread around the warp threads of the first edge _ warp.
OBJECTS OF THE INVENTION
An object of the present invention is the provision of an apparatus for weaving a narrow elastic fabric which is capable of weaving various edge patterns into the fabric.
Another object of the present invention is the pro-vision of an apparatus for weaving various edge patterns into a narrow fabric in a relatively simple and inexpensive manner.
A further object of the present invention is the pro-vision of an apparatus for weaving various edge patterns into anarrow fabric, which apparatus requires that only a small amount of modifications be made to existing weaving apparatuses.

Still another object of the present invention is the provision of a narrow woven fabric having various edge patterns woven therein, which fabric is relatively inexpensive to manu-facture.
A still further object of the present invention is the provision of a method for controlling a weaving apparatus so as to enable one to obtain any desired edge pattern on the fabric.
Other objects, advantages and novel features of the present invention will become apparent from the following de-tailed description of the invention when considered in conjunc-tion with accompanying drawings.
In accordance with the invention, there is provided a woven fabric comprising: a) a plurality of warp threads; and b) a shuttle thread forming a predetermined number of first loops about a first edge of said warp threads, said shuttle thread further extending across said warp threads in an interwoven fashion and forming a predetermined number of second loops about a second edge of said warp threads.
The invention also relates to a method of weaving a _ fabric comprising: a) providing a plurality of warp threads to thereby form a first edge warp, a main warp and a second edge warp; b) providing a first catch thread adjacent said first edge warp; c) providing a second catch thread adjacent,said second edge warp; d) looping a shuttle thread around said first catch thread, drawing said first catch thread through said warp threads, and looping said shuttle thread around said second edge warp to form an exterior shuttle thread loop about said second cdge warp; e) weaving said shuttle thread across said warps;
arld f) lGoping said shuttle thread around said second catch thread, c3rawing said second catch thread through said warp threads, ar,d ~,o~,r)i,rlg s,licl s'hut,t~e thread around Scli(3 first, cdge warp to form an exterior shuttle thread loop about said first edge warp.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 shows a front view in diagrammatic form of the weaving apparatus of the present invention;
Figure 2 shows a side view in diagrammatic form of the weaving apparatus of the present invention, Figure 3 shows in schematic form a woven fabric embody-ing the principles of the present invention, Figures 4A-14A illustrate in schematic form an end view of a step-by-step breakdown of the process of the present invention, Figures 4B-14B illustrate in schematic form a top - view of Figures 4A-14A, Figure 15 illustrates a typical fabric embodying the principles of the present invention, Figure 16 illustrates a control program for the appara-tus of the invention for producing a weave such as that illus-trated in Figure 3.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to Figures 1 and 2, the apparatus of the ~ present invention will be described in detail. Figure 1 illus-trates diagrammatically a front view of the weaving apparatus of the present invention. Figure 2 shows a side view of the weaving apparatus of the present invention. The present inven-tion preferably employs a shuttle loom having a first shed change means 20 and second shed change means 22~. The shed change means 20 and 22 preferably include two double index dobbies 24 and 26, respectively. It is to be undexstood that it is within the sXill of one of ordinary skill in the art to design an equi-valert ~ aving apparatus employing chain heads instead of dobbies
2~ ar,d 26. The fir3t dobby 24 is the main dobby and is utilized l;o COrJ1.;rC~l a p~.Uf-Jli~y oE harrlesses~ gene~Yally in-licated at 28.

The harness~s ~8 are hooked by means of springs 29 to a floor mounting. The weaving apparatus of the present invention includ-es a standard back rack 30 upon which are mounted a plurality of warp beams 32. The threads from the warp beams 32 are fed through the harnesses 28 a~d through a reed holder 34 in a con-ventional mannrr. The reed holder 34 includes a front reed (not shown) for separating the warp threads. The main dobby 24 includ-es a plurality of jack levers 36 which are connected to harness fram~s 28 by means of a plurality of lifter cords 38. The main dobby 24 is controlled by a double index dobby bar 40 which de-termines the pattern of the warp threads in a known manner.
A filling holder 42 is mounted on the top of the loop _ fram~. A plurality of cones of filling yarn 44 are held in place by the filling holder 42. For the purpose of the present inven'ion at least two cones of filling yarn 44 are required and these cones provide the catch threads to be utilized in weaving ~he novel ~abri~ of the present invention. The catch threads 44 are fed fi~st through a disc-type te~sion device 46 mounted on the filling holder 42. The catch threads 44 are then fed through a feeder rod 48 mounted on back rack 30 through _ a back re~d 50 under a whip roll 52 and then under an adjustable feeder rod 54. From the feeder rod 54 the catch threads 44 are fed throu~h a pair of slackner heddles 56 and 58 and then through harness 28 and the reed holder 34.
The second dobby 26 is utilized to shed the catch threads 4~ in accordance with the pattern control transmitted to it by the double index dobby bar 60. The dobby 26 is equipped with ~ plurality of jack levers 62 which are connected by means of lifter cords 64 to the slackner heddles 56 ancl 58. It should understo~d th-at harnesses could be suhstituted for slackner htddlt.q 56 and 58 without departing from he spirit of the pre-ser" ir,verl1ior.. lhe slackner ht-~ddle~ 56 arlcl 5~3 are hooked by means of springs 66 to a floor mounting. HeddLes 56 and 58 are positioned to be aligned with each edge of the fabric. The loom is further equipped with a shuttle ~uill 68 having a spool of shu~tle thread 70 mounted thereon.
A particularly critical feature of the present inven-tion is that the timing of second dobby 26 is offset from that of main dobby 24 and the shuttle qui~l 68. The degree of such offset timing is dependent on the width of the particular fabric being woven. The importance of such offset timing will become evident in the discussion of the operation of the weaving app~ra-tus of the present invention. Most double index dobbies include a sprocket drive gear which is linked by means of a chain to a - drive motor. In order to obtain the degree of offset timing desired, one need merely loosen the chain on the sprocket drive gear of dobby 26, advance the sprocket drive gear to achieve the desired amount of offset timing and then tighten the chain.
Figure 3 shows, in schematic form, a fabric being woven by the apparatus of the present invention. A plurality of main warp threads 72 are provided from warp beams 32 to comprise the main portion of the warp of the woven fabric. In addition, ~ firsr edge warp threads 74 are provided at a first edge of said main warp and ;econd edge warp threads 76 are provided at a second edge of said main warp, also from the warp beams 32. In the preferred embodiment of the present invention, warp threads 72, 74 and 76 are elastic threads. A wire 78 is inserted into the fabric and held by the loom between the main warps 72 and the first edge warp 74. A second wire 80 is inserted into the fabric and held b~ the loom between the main warps 72 and the ~econd edge warp 76. In practice, wires 78 and 80 are inserted appro~in1ately 6 inches into the woven fabric in order to lend rigidi~y to the edge of the warp. As fabric is woven, it grad-u,J11~ ~1~3~s oFf t;hc en(3s of the wire3 as shown at 82. The particular pattern woven into the main warp of the fabric does not in any way limit the implementation of the present invention and, as a result, for purposes of illustration in Figures 3 and 4A, B, through 14A, B a very elementary pattern has been illus-trated schematically. It is to be understood that the warp threads 72 are merely representative of an unlimited number of thre~ds and warp patterns and likewise the edge warp threads 74 and 76 located on the first and second edges of the warp are representative of any number of warp threads and patterns that one may choose to select.
As illustrated in Figure 3, the shuttle thread 70 forms a predetermined number of first loops 84 about edge warp ~ threads 74 on the first edge of the warp. The shuttle thread 70 then extends across the warp threads in an interwoven fashion as shown at 86 and then forms a predetermined number of second loops 88 about edge warp threads 76 on the second edge of the warp. The shuttle thread 70 then extends across the warp 72 in an interwoven fashion as shown at 90. This configuration of a predeterm-ined number of shuttle thread loops on one edge of the fabric, an interwoven crossover to the second edge of the fabric, ~ and a predetermined number of second loops along the second edge of the fabric, is repeated for the entire length of the fabric desired. It is to "e understood that while the fabric illus-trated schematically in Figure 3 employs five loops 84 on a first edge of the fabric and five loops 88 on a second edge of the fabric, that this is shown by way of illustration only and that the particular number of loops to be utilized with any given fabric is a matter of choice with the designer of the fabric pattern.
The ~irst catch thread 44a extends across the fabric in an inte~,ro~en fashion as illustrated at g2 and loops around ~ secor)d shllttJe thread loops 88. In a like m.lrlrler, the second catch thread 44b extends across the fabric in an interwoven fashion, as illu~trated at 94, and loops around the first shuttle thread loops 84. The shuttle thread 70 and the catch threads 44a and 44b are preferably of different colors so that a fabric may be woven which has an alternating color pattern along each of the edges.
The method of weaving the double catch thread weave of the present invention will now be described in connection with Figures 4A, B - 14A, B. Figures 4A through 14A show sectional end views of the warp and weaving action, with the section being taken immediately after the last completed shuttle loop. Figures 4B through 14B show top views of the weaving action as it is _ depicted in Figures 4A through 14A. Figures 4A and B show the shuttle 68, the shuttle threads 70, the catch threads 44a and 44b, the main warp threads 72a and 72b, the edge warp threads 74 and 76, and the wires 78 and 80 in their respective positions at the start of a cycle. The shuttle 68 has just completed the third loop along the first edge of the warp and is about to begin the cycle that will create the fourth shuttle thread loop. The har-nesses 28 have been controlled so that the main warp threads 72a are in their lower position and the main warp threads 72b are in their upper position. First and second edge warp threads 74 and 76 are in their lower position as are wires 78 and 80.
The second catch thread 44b is in its lower position and the first catch thread 44a is illustrated as being in its lower position although, in fact, the position of catch threads 44a and 44b are controlled by harness 28 and additionally heddles 56 and 58.
Figures 5~ and B show the apparatus after the shuttle JO 68 has pa3sfd through the warp pulling the shuttle thread 70 j~Jer '~/arp t,hxe~ds 74, 72a and 76 and over wires 78 and 80 and cal;ct, 1iJr-e;Jr3s 44~ .t this point in thfl cyclf, the shuttle 68 10603~2 has not yet reached its extreme right position of travel. As thc shu~tle 68 moves from left to right, it is con~rolled to pay out shuttle thread 70 in response to tension on the shuttle thread 70, in a known manner.
Before the extreme right position of travel is reached by shuttle 68 and after it has passed over the second catch thread 44b, the second catch thread 44b is moved by slackner heddle 56 and the dobby 26 in order to raise it to its upper position as illustrated in Figure 6B. The moving of the second catch thread 44b causes additional catch thread to be payed off of cone 44 and allows the catch thread 44b to slacken on the downward movement of the slackner heddle 56. The timing of the raising of the catch thread 44b to pay out is critical to success-ful operation of the apparatus. Additional importance of the moving or shedding of the catch thread 44b at this point in the cycle will become apparent later in the discussion of the weav-ing pro~ess. It is important to emphasize at this point that it is essential that the catch thread 44b be moved after the shuttle 68 has passed it in its left to right travel and that the cat--h thread 44b reverses its motion before being caught by _ the shlttle thread. Thus, for narrow fabrics, a fairly wide range of offset timing, for example, 1 degree to 60 degrees, would be acceptable. For a wider fabric, the acceptable range of offset timing would shrink, for example, from 1 degree to 30 dcgrees.
After the shuttle 68 reaches its right limit of travel as shown in Figures 7A and B, the appropriate harness 28 is moved by dobby 24 to raise the first edge warp threads 74, catch thrcadc; 44a and 44b and the wire 78 to their upper position and the cycle of the second dobby 26 is ended. If the edge warp thrcad?, 74 include.~ a plurality of warp threads, they are shedded or ~ ir positiorls are~ rcvcrsc-l to interweave and catch thl' shuttle thread 70.
As shuttle 68 starts its leftward movement through the warp as shown in Figures 8A and B, it is controlled to clamp the shuttle thread 70 and, therefore, prevents the shuttle thread 70 from paying out. The shuttle 68 then passes under the second catch thread 44b, thus looping the shuttle thread 70 around the catch thread 44b and drawing catch thread 44b into the warp.
Figures 9A and B shows the shuttle 68 after it has completed its leftward travel. At this point, shuttle thread 70 has passed under the first edge warp threads 74, catch thread 44a, and the wire 78, thus creating the fourth loop in the sequence and has drawn the second catch thread 44b entirely across the warp and locked it in position against the wire 78 and the edge warp threads 74.
At this point in the cycle, the appropriate harnesses 28 are again actuated by dobby 24, raising the main warp threads 72a, wire 80 and thP second edge warp threads 76 to their upper position and maintaining catch threads 44b in its upper position' at the same time lowering main warp threads 72b, catch thread 44a, wire 78 and first edge warp threads 74 to their lower position.
It should be noted that the actuation of dobby 24 in actual prac--tice may occur anytime after the shuttle 68 clears the weft threads. When this is accomplished, the reed holder 34 is actuated to move forward and comb the catch thread 44b and shuttle thread 70 into a tight weave with the previously woven fabric.
After this (ombing operation has been accomplished, the weave is in the condition indicated in Figures lOA and B.
Theor~tically, all the shuttle thread weft edge loops are uniform extending from ;,he catch thread 44a to wire 78. But
3() in actual weaving, it has been found that the inside edge is not al~ ys at the wire 78, it may be a couple or so warp threads to -- 11 ~

the right. The speclfic location of the inner loop depend; on how far the shuttle thread 70 pulls the catch thread 44b before dobby 24 is actuated to reverse the shed. The imperfection arises from the uneven tensioning of catch thread 44b and the timing of the dobby 24 relative to the shuttle 68 and dobby 26.
The present apparatus and method assures the location of the inner loop at the wire 78 by the offset timing of dobby 26 which initially overpays catch thread 44b. The tension on catch thread 44b is reduced by the overpay, which`allows shuttle thread to properly locate the inner loop before dobby 24 reverses the shed.
Since the catch thread 44b is moved up and down before the shed is reversed by the first dobby 24 to entrap the catch thread _ 44b the amount of overpay of catch thread 44b may be adjusted by adjusting the offset timing of the moving of the catch thread relative to the reversing of the shed in combination with the position of lifter cord 64 on jack levers 62.
After the shuttle has completed one less than the predetermined number of first loops about the first edge warp threads 74, whicn in this case is four loops, shuttle 68 again passes through the warp as is shown in Figures llA and B to form _ the fifth loop and start the cycle for the second edge. After the shuttle 68 has reached its right limit of travel as is shown in Figures 12A and B, the appropriate harnesses 28 are again lifted and lowered by dobby 24 to raise main warp threads 72b, first edge warp threads 74 and wire 78 to their upper position;
and lower main warp threads 72a, second edge warp threads 76 and ~Jire 80 to their lower position. This action has the effect of weaving shuttle thread 70 into the fabric as is shown in Fig~resl2~ an~ B. It is important to note at this point in the c~cle that th- c-atch thread 44b is not entrapped in the weave.
T}lus, ~Jad the catch thread 44b not been pulled taut on the pre-vio1ls c~cl~ (Pigllres I()~. and n), a slight loop or im~erfection ] ~ _ in the fabric may develop at point 99. Thus the full significance of the offset timing of dobby 26 now becomes apparent. Had the dobby 26 not paid out precisely the right amount of catch thread 44b on the previous cycle, catch thread 44b would not have been pulled taut and a defect in the fabric would have developed at 99. The offset timing on dobby 26 through the moving or shedding of catch thread 44b causes the right amount of catch thread 44b to pay out which in turn causes the catch thread 44b to be pulled taut by shuttle thread 70. Also, as is shown in pick 9 of Figure 16, the catch thread 44b is not overpaid at the cross-over and thus is taut.
The apparatus of the present invention is now control-_ led so as to permit shuttle 68 to move from right to left and loop around first catch thread 44a and draw it into the warp.
During this portion of the weav~g process, as shuttle 68 moves - from right to left, it is controlled to pay out shuttle thread 70 in response to tension on the shuttle thread 70 in a known manner. In Figures 13A and B, shuttle thread 70 has been looped about the second edge warp threads 76 three times and shuttle 68 has passed through the warp from right to left. The ~irst _ catch thread 44a is now raised from its lower position to its upper position by heddle 58 and dobby 26, to overpay catch thread 44a. After shuttle 68 has reached its left limit of travel, the appropriate harness 28 is raised by dobby 24 to in turn raise wire 80, catch thread 44b and the second edge warp threads 76 to their upper position. As shuttle 68 travels through the warp again from left to right, it clamps the shuttle thread 70 as before and shuttle thread 70 will loop around the first catch lhrcaf3 44a and draw it across the warp until it is locked in ~1) poo,itior against wire 80 and ~;econd edge warp threads 76. This acti-Jr. is depicted in Figures 14A and B. As before, shuttle ~;hre,id 70 ,Jrld catch thrf:;l(l 4~a are then combe(l into the weave by 106~)312 the combing device 34.
Tllus, by means of the novel method and apparatus of thepresent invention, it is possible to weave a fabric having an alternating color pattern along both edges without resorting to the use of dyes. A simple example of what such a fabric would look li];e is shown in Figure 15 with the first shuttle thread loops forming a pattern of a specific color as shown at 84 and the second shuttle thread loops forming a similar pattern on the opposite edge of the fabric as shown at 88.
Although throughout the specification and drawings the edge patterns 84 and 88 have been illustrated as extending across only a small portion of the fabric width, it should be understood that this has been done for purposes of illustration only. In practice, there is a complete range of alternatives available to the fabric designer when weaving an edge pattern with the apparatus and method of the present invention. By merely repositioning wires 78 and 80 (shown in Figure 3) and adjusting the timing of dobby 26, it is possible to extend a given edge pattern across a range of distances of from 1 to 99 percent of the fabric width. Thus, the edge pattern may even overlap in the center portion of the fabric. The only limitation of a pattern woven by the apparatus and method of the present invention is that it must extend from the edges of the fabric.
Figure 16 shows a simple program for controlling the weaving apparatus of the present invention in order co form the eave illustrated in Figure 3. A complete cycle comprises 17 picks and a dot in a particular box indicates that those threads arc to be movcd or shedded during that pick of the shuttle. It is to bc understood, of course, that since the timing of dobb ',0 ~ is offc,et with respect to the timing of dobby 24, that the shedding of the catch threads 44a and 44b will lead the shedding ,~ t~",~ rrf(~,ir,irml thrc~a(3~ by a Eixe~d amount i,n tirne. Thc crossing .

or interweaving of the shuttle thread 70 is during pick 9 wherein the second dobby 26 is not activated to pay any catch thread.
Thus, a novel apparatus and method have been provided for weaving a narrow fabric having various edge patterns woven into the fabric. The method is relatively simple and provides a great cost saving over methods which have heretofore been practiced for accomplishing the same ends. In addition, existing shuttle looms need only be slightly modified to convert them to the apparatus of the present invention. All that is required is that a second dobby be set with slightly offset timing with respect to the first dobby and the shuttle. This can be easily _. accomplished in a matter of minutes by any trained technician by merely loosening the drive chain on the second dobby and manually cranking it out of position the desired amount. Addi-tionally, a filling holder must be added to the top of the loom to hold the catch threads. In lieu of a second dobby, the over-pay of the catch thread can be accomplished by any programmable device which moves a single catch thread for a fixed number of cycles, which moves neither catch thread during cross over of _ the shuttle thread to weave from the other side and which moves the other catch thread for a fixed number of cycles.
~ ,lthough the invention has been described and illus-trated in detail, it is to be clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of this inven-tion being limited only by the terms of the appended claims.

This application is a division of Canadian Patent Application Serial No. 240~386, filed ~ovember 25, 1975.

Claims (10)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:-
1. A weaving apparatus for weaving a narrow fabric having a plurality of warp threads interwoven with a pair of catch threads and a shuttle thread comprising:
means positioning said warp threads between said pair of catch threads;
shed change means for raising and lowering said warp threads and said catch threads periodically at a first and second set of points in time in a cycle to weave;
shuttle means for carrying said shuttle thread through the warp threads to engage a catch thread and carry said catch thread into the warp threads; and pay means for programmably paying out not more than the single catch thread engaged by said shuttle thread during a single cycle of said shed change means.
2, A weaving apparatus as set forth in claim 1 wherein said pay means is programmed to pay out one of said catch threads for a predetermined number of cycles and to then pay out the other catch thread for said predetermined number of cycles.
3. A weaving apparatus as set forth in claim 2 wherein said pay means is programmed to pay out neither of said catch threads for a cycle between switching catch threads.
4. A weaving apparatus as set forth in claim 1 wherein said pay means is programmed to lead said first set of points in time to determine the amount of catch thread payed out.
5. A weaving apparatus as set forth in claim 1 wherein said shed change means and said pay means comprise first and second double index dobbies, and the timing of said second dobby leads the timing of said first dobby.
6. A weaving apparatus as set forth in claim 5 wherein the degree of lead of the timing of said second dobby with respect to the timing of said first dobby is between 1 and 60 degrees of a 360 degree cycle.
7. A weaving apparatus as set forth in claim 1 further including a pair of slackner heddles connected to said pay means and positioned to individually raise or lower said catch threads, and including a disc-type tension device for each catch thread.
8. A weaving apparatus as set forth in claim 1 wherein said shed change means includes first means for raising and lowering a first edge warp, second means for raising and lowering a second edge warp and third means for raising and lowering main warp threads, either said first or said second means are activated per-iodically at said first points in time and said first, second and third means are activated at said second set of points in time,
9. A weaving apparatus as set forth in claim 8 wherein said first set of points in time are at approximately 180 degrees of a 360 degree cycle, said pay means leads said first set of points in time by between 1 and 60 degrees, and said second set of points in time are at approximately 360 degrees.
10. A weaving apparatus as set forth in claim 1 wherein said pay means comprises a dobby, and said shuttle means pays out shuttle thread in one direction and draws one of said catch threads into said warp threads in the opposite direction, said dobby reversing the position of said one catch thread before being drawn in by said shuttle thread.
CA297,086A 1974-11-26 1978-02-14 Apparatus and method for forming a double catch thread narrow weave Expired CA1060312A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA297,086A CA1060312A (en) 1974-11-26 1978-02-14 Apparatus and method for forming a double catch thread narrow weave

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US05/527,438 US4004617A (en) 1974-11-26 1974-11-26 Method for forming a double catch thread narrow weave
CA240,386A CA1031666A (en) 1974-11-26 1975-11-25 Apparatus and method for forming a double catch thread narrow weave
CA297,086A CA1060312A (en) 1974-11-26 1978-02-14 Apparatus and method for forming a double catch thread narrow weave

Publications (1)

Publication Number Publication Date
CA1060312A true CA1060312A (en) 1979-08-14

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA297,086A Expired CA1060312A (en) 1974-11-26 1978-02-14 Apparatus and method for forming a double catch thread narrow weave

Country Status (1)

Country Link
CA (1) CA1060312A (en)

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