AU2019284049A1 - Reduced pressure apparatus and methods - Google Patents

Abstract

A wound dressing kit for reduced pressure wound therapy, comprising: a pump assembly; a power source; and a dressing member wherein the pump assembly and the power source are supported by the dressing member; wherein the dressing member comprises a wound contact layer; one or more absorbent layers wherein the pump assembly is embedded within, supported on top of or adjacent to said one or more layers; and a water vapor permeable cover layer or backing layer; wherein the dressing member comprises a hinge positioned between the power source and the pump assembly wherein said hinge is configured to improve the flexibility and conformability of the dressing portion that supports the pump assembly and the power source. FIG. 1A 1/105 000 oc0000 IJG 1*00 0 OC ~0 0 0 DC 00'0 I0 0* ,0 c 0 Lo 00000 00 00 >0 - 0 C0 o) 0 0 00 0,0 0 0 0 0 0 0 C 00 00 0 0 )~ ~~ 0 000a0 00oC a 0 ~ 00 0 oo), 000 o 000 0 Cc a 0 ~ 000 0 - 0 0'0 0 0 0 0 00 *1 0 00 0 00 0It 00C

Description

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REDUCED PRESSURE APPARATUS AND METHODS INCORPORATION BY REFERENCE

[0001] This application is a divisional application of

Australian Application No. 2017204434, which in turn is the

divisional application of Australian Patent No. 2013234034

This application also claims priority benefit of U.S. Patent

Application No. 61/609,905 filed March 12, 2012, titled

REDUCED PRESSURE APPARATUS AND METHODS. The benefit of

priority is claimed under the appropriate legal basis

including, without limitation, under 35 U.S.C. § 119(e). The

disclosures of these applications are incorporated herein by

reference.

[0002] Additionally, further components and details of wound

dressings, wound treatment apparatuses, and negative pressure

wound treatment methods that may be used with any of the

embodiments disclosed in this application are found in the

following applications and/or patents, which are hereby

incorporated by reference in their entireties as if fully set

forth herein:

[0003] U.S. Patent Application Publication No. 2011/0282309

(Serial No. 13/092,042), (titled WOUND DRESSING AND METHOD OF

USE), filed on April 21, 2011;

[0004] PCT Patent Application Publication No. WO 2011/087871

(International Patent Application No. PCT/US2010/061938),

(titled APPARATUS AND METHODS FOR NEGATIVE PRESSURE WOUND

THERAPY), filed internationally on December 22, 2010;

[00051 U.S. Patent Publication No. 2009/0123513 (Serial No.

11/922,894) (titled ANTIMICROBIAL BIGUANIDE METAL COMPLEXES),

filed on May 21, 2008;

[0006] PCT Patent Publication No. WO/2011/135284

(International Patent Application No. PCT/GB 11/000622)

(titled WOUND DRESSING), filed internationally on April 21,

2011;

[0007] PCT Patent Publication No. WO/2011/144888

(International Patent Application No. PCT/GB 11/000621)

(titled WOUND PROTECTION), filed internationally on April 21,

2011;

[0008] PCT Patent Publication No. WO/2011/135285

(International Patent Application No. PCT/GB 11/000625)

(titled WOUND DRESSING), filed internationally on April 21,

2011;

[0009] PCT Patent Publication No. WO/2011/135286

(International Patent Application No. PCT/GB 11/000626)

(titled MULTIPORT DRESSING), filed internationally on April

21, 2011;

[0010] PCT Patent Publication No. WO/2011/135287

(International Patent Application No. PCT/GB 11/000628)

(titled SUCTION PORT), filed internationally on April 21,

2011;

[0011] PCT Patent Publication No. WO/2012/038724

(International Patent Application No. PCT/GB 11/051745)

(titled PRESSURE CONTROL APPARATUS), filed internationally on

September 16, 2011;

[0012] U.S. Patent Application No. 13/287,897 (titled "REDUCED PRESSURE THERAPY APPARATUSES AND METHODS OF USING SAME,), filed on November 2, 2011; and

[0013] U.S. Patent Application Publication No. 2012/0136325 (Serial No. 13/287,959), (titled SYSTEMS AND METHODS FOR CONTROLLING OPERATION OF A REDUCED PRESSURE THERAPY SYSTEM), filed on November 2, 2011.

BACKGROUND OF THE INVENTION

Field of the Invention

[0014] Embodiments disclosed herein relate to methods and apparatuses for dressing and treating a wound with topical negative pressure (TNP) therapy, namely dressing kits for TNP.

Description of the Related Art

[0015] Many different types of wound dressings are known for aiding in the healing process of a human or animal. These different types of wound dressings include many different types of materials and layers, for example, gauze, pads, foam pads or multi-layer wound dressings. Topical negative pressure ("TNP") therapy, sometimes referred to as vacuum assisted closure, negative pressure wound therapy, or reduced pressure wound therapy, is widely recognized as a beneficial mechanism for improving the healing rate of a wound. Such therapy is applicable to a broad range of wounds such as incisional wounds, open wounds and abdominal wounds or the like.

[0016] TNP therapy assists in the closure and healing of wounds by reducing tissue oedema; encouraging blood flow; stimulating the formation of granulation tissue; removing excess exudates and may reduce bacterial load and thus, infection to the wound. Furthermore, TNP therapy permits less outside disturbance of the wound and promotes more rapid healing.

SUMMARY OF SOME EMBODIMENTS

[0017] Embodiments disclosed herein relate to methods and

apparatuses for dressing and treating a wound with topical

negative pressure (TNP) therapy. For example but without

limitation, the embodiments disclosed herein relate to

treating a wound with reduced pressure provided from a pump

kit. Although not required, any embodiments of the pump kit

can be integral, wherein the pump is mounted to or otherwise

supported by or adjacent to the dressing. Additionally,

although not required, any embodiments of the pump kit can be

sterile. As another non-limiting example, some embodiments

disclosed herein relate to apparatuses, features, and methods

for controlling the operation of a TNP system and/or

apparatuses, features, and methods for detecting one or more

conditions or parameters of the dressing, such as pressure,

temperature, or saturation level, and, although not required,

controlling the operation of the pump or other components of

the dressing kit accordingly. As another non-limiting example,

any embodiments disclosed herein can be configured to provide

a visual indication one or more conditions or parameters of

the dressing, such as pressure, temperature, or saturation

level.

[0018] Any of the features, components, or details of any of

the arrangements or embodiments disclosed in this application,

including those disclosed below, are interchangeably

combinable with any other features, components, or details of

any of the arrangements or embodiments disclosed herein to form new arrangements and embodiments. With that, the following arrangements are disclosed herein, inter alia.

1. A wound dressing kit for reduced pressure wound therapy, comprising: a pump assembly;

a power source; and

a dressing member having one or more absorptive layers and a fluid impermeable backing layer, and defining a first dressing portion and a second dressing portion;

a score along at least a portion of the dressing member between the first and the second dressing portions, the score being configured to increase the tearability of the dressing member between the first and second dressing portions; wherein:

the first dressing portion is configured to support the one or more absorptive layers; and

the second dressing portion is configured to support at least one of the pump assembly and the power source.

2. The wound dressing kit of Arrangement 1, comprising a conduit in fluid communication with the pump assembly and the dressing member.

3. The wound dressing kit of any one of the previous arrangements, comprising a conduit in fluid communication with the pump assembly and the dressing member, the conduit being selectively removable from the dressing member.

4. The wound dressing kit of any one of the previous arrangements, comprising a conduit positioned on a third dressing portion of the dressing member, the dressing member having a score along at least a portion of the dressing member between the first and the third dressing portions and/or the second and the third dressing portions, the score being configured to increase the tearability of the dressing member between the first and the third dressing portions and/or the second and the third dressing portions.

5. The wound dressing kit of any one of the previous arrangements, comprising a conduit having perforated edges therealong and being configured to extend about a perimeter of the first portion of the dressing member, the conduit being selectively detachable from the first portion of the dressing member by tearing the conduit along at least one perforated edge thereof.

6. The wound dressing kit of any one of the previous arrangements, comprising a conduit in fluid communication with the pump assembly and the dressing member, the conduit being coiled about the pump assembly in a helical arrangement.

7. The wound dressing kit of any one of the previous arrangements, comprising a conduit in fluid communication with the pump assembly and the dressing member having a connector on an end portion thereof, the connector being configured to activate the pump assembly when engaged with a second connector supported by the first dressing portion.

8. The wound dressing kit of any one of the previous arrangements, wherein the pump assembly comprises a voice coil actuated pump.

9. The wound dressing kit of any one of the previous arrangements, wherein the score comprises a plurality of perforations, channels, partial thickness cuts, and notches configured to increase the tearability of the dressing along the score.

10. The wound dressing kit of any one of the previous

arrangements, wherein the power source is removable from the

pump assembly by tearing the dressing along a score in the

second dressing portion between the power source and the pump

assembly.

11. The wound dressing kit of any one of the previous

arrangements, wherein the pump is powered by a single 1200mAh

lithium battery.

12. The wound dressing kit of any one of the previous

arrangements, wherein the pump is powered by one or more

printed batteries.

13. The wound dressing kit of any one of the previous

arrangements, wherein the pump is powered by one or more

flexible batteries having a thickness of from approximately

450 microns to approximately 770 microns.

14. The wound dressing kit of any one of the previous

arrangements, wherein the pump is powered by one or more

flexible batteries having a thickness of from approximately

450 microns to approximately 500 microns.

15. The wound dressing kit of any one of the previous

arrangements, wherein the pump is powered by 10 or more

interconnected batteries.

16. The wound dressing kit of any one of the previous

arrangements, wherein the pump is powered by one or more

flexible batteries having a thickness of less than

approximately 500 microns.

17. The wound dressing kit of any one of the previous arrangements, wherein the pump assembly is powered by one or more flexible batteries positioned about at least one of the first dressing portion and a conduit configured to communicate a source of negative pressure from the pump assembly to the one or more absorptive layers.

18. The wound dressing kit of any one of the previous arrangements, wherein the pump assembly is powered by one or more flexible batteries supported by the first dressing portion beneath the backing layer.

19. The wound dressing kit of any one of the previous arrangements, wherein the pump assembly is powered by one or more flexible batteries supported by the first dressing portion, the one or more flexible batteries being embedded within the one or more absorptive layers.

20. The wound dressing kit of any one of the previous arrangements, wherein the pump assembly is powered by one or more flexible batteries supported by the first dressing portion outside of the backing layer.

21. The wound dressing kit of any one of the previous arrangements, wherein the pump assembly is powered by one or more air activatable batteries.

22. The wound dressing kit of any one of the previous arrangements, wherein the dressing member has a wound contact layer and a transmission layer positioned between the wound contact layer and the backing layer.

23. The wound dressing kit of any one of the previous arrangements, wherein the pump is at least partially powered by one or more photovoltaic cells.

24. The wound dressing kit of any one of the previous arrangements, wherein the pump is at least partially powered by one or more photovoltaic cells positioned about at least one of the dressing backing layer, a housing for the pump assembly, and a conduit configured to communicate a negative pressure provided by the pump assembly to the one or more absorptive layers.

25. The wound dressing kit of any one of the previous arrangements, wherein the pump is at least partially powered by one or more batteries attachable to the dressing member using using snap connectors, adhesive, Velcro, a housing having a closeable opening, or a pouch supported by the dressing member.

26. The wound dressing kit of any one of the previous arrangements, further comprising a flexible hinge positioned between the power source and the pump assembly to improve the flexibility and conformability of the portion of the dressing kit supporting the pump and the power source.

27. The wound dressing kit of any one of the previous arrangements, comprising a V-shaped cut out in the dressing layer between the pump assembly and the power source.

28. The wound dressing kit of any one of the previous arrangements, comprising a OLED display.

29. The wound dressing kit of any one of the previous arrangements, comprising a one or more indicator lights configured to indicate a condition of the dressing kit.

30. The wound dressing kit of any one of the previous arrangements, comprising a pull tab, button, conductive label, or switch configured to activate the power source.

31. The wound dressing kit of any one of the previous

arrangements, comprising a first packaging member configured

prevent an electrical connection between the power

source and the pump assembly while the power source is

supported by the first packaging member.

32. The wound dressing kit of any one of the previous

arrangements, comprising a pressure indicator supported by the

first dressing portion configured to provide a visual

indication of a level of pressure beneath the backing layer.

33. The wound dressing kit of any one of the previous

arrangements, comprising a saturation indicator supported by

the first dressing portion configured to provide a visual

indication of a level of liquid saturation beneath the backing

layer.

34. The wound dressing kit of any one of the previous

arrangements, wherein the first portion of the dressing member

has one or more features or colored regions detectable only

when the backing layer is drawn against the one or more

features or colored regions, the dressing kit being configured

such that the backing layer is drawn against the one or more

features or colored regions when a threshold level of negative

pressure is achieved under the backing layer.

35. The wound dressing kit of any one of the previous

arrangements, comprising n activation switch or button

configured to move between a first on position and a second

off position, the switch or button being configured to remain

in the first position when a threshold level of negative

pressure is maintained beneath the backing layer.

36. The wound dressing kit of Arrangement 36, wherein the

switch or button is configured to move to the second position

when the level of negative pressure under the backing layer is

less than a threshold level of negative pressure and the pump

assembly exceeds a threshold flow rate or has been operating

continuously for a threshold period of time.

37. The wound dressing kit of Arrangement 36, wherein the

switch or button is configured to move to the second position

when the level of negative pressure under the backing layer is

less than 60 mmHg and the pump assembly has been operating

continuously for 4 minutes.

38. The wound dressing kit of Arrangement 36, wherein the

switch or button comprises a depressible dome and a tact

switch.

39. A wound dressing kit for reduced pressure wound therapy,

comprising:

a pump assembly;

a dressing member; and

a power source;

wherein the pump assembly and the power source are supported

by the dressing member.

40. The wound dressing kit of Arrangement 39, wherein:

the power source comprises a plurality of batteries positioned

about the dressing member;

the plurality of batteries are configured to provide a source

of power to at least the pump assembly; and each of the plurality of batteries has a thickness of from approximately 450 microns to approximately 700 microns.

41. The wound dressing kit of Arrangement 40, wherein the

plurality of batteries each have a thickness of from

approximately 450 microns to approximately 500 microns.

42. The wound dressing kit of any one of Arrangements 39-41,

wherein:

the dressing member comprises one or more absorptive layers

and a fluid impermeable backing layer, and defines a first

dressing portion and a second dressing portion;

the dressing member comprises a score along at least a portion

of the dressing member between the first and the second

dressing portions, the score being configured to increase the

tearability of the dressing member between the first and

second dressing portions;

wherein:

the first dressing portion is configured to support the one or

more absorptive layers; and

the second dressing portion is configured to support the pump

assembly.

43. The wound dressing kit of any one of Arrangements 39-42,

comprising a conduit having perforated edges therealong and

being configured to extend about a perimeter of the first

portion of the dressing member, the conduit being selectively

detachable from the first portion of the dressing member by

tearing the conduit along at least one perforated edge

thereof.

44. The wound dressing kit of any one of Arrangements 39-42, comprising a conduit in fluid communication with the pump assembly and the dressing member, the conduit being coiled about the pump assembly in a helical arrangement.

45. The wound dressing kit of any one of Arrangements 39-44, wherein the pump assembly comprises a voice coil actuated pump.

46. The wound dressing kit of any one of Arrangements 39-45, comprising a pull tab, button, conductive label, or switch configured to activate the power source.

47. The wound dressing kit of any one of Arrangements 39-46, comprising a pressure indicator supported by the dressing member configured to provide a visual indication of a level of pressure beneath the backing layer.

48. The wound dressing kit of any one of Arrangements 39-46, comprising a saturation indicator supported by the dressing member configured to provide a visual indication of a level of liquid saturation beneath the backing layer.

49. A wound dressing kit for reduced pressure wound therapy, comprising: a pump assembly;

a power source configured to provide a source of power to at least the pump assembly; and

a dressing member having a fluid impermeable backing layer; wherein:

the pump assembly is supported by the dressing member; and the power source is supported by a separate support member and is positionable in a remote position spaced apart from the dressing member.

50. The wound dressing kit of Arrangement 49, wherein the

dressing member comprises one or more absorptive layers and a

fluid impermeable backing layer over the one or more

absorptive layers, wherein the pump assembly is supported

adjacent to one or more of the absorptive layers.

51. The wound dressing kit of any one of Arrangements 49-50,

wherein the pump assembly comprises a voice coil actuated

pump.

52. The wound dressing kit of any one of Arrangements 49-51,

comprising a pull tab, button, conductive label, or switch

configured to activate the power source.

53. The wound dressing kit of any one of Arrangements 49-52,

comprising a pressure indicator supported by the dressing

member configured to provide a visual indication of a level of

pressure beneath the backing layer.

54. The wound dressing kit of any one of Arrangements 49-53,

comprising a saturation indicator supported by the dressing

member configured to provide a visual indication of a level of

liquid saturation beneath the backing layer.

55. The wound dressing kit of Arrangements 49-54 or any one of

the previous arrangements, comprising a viewing window in an

opaque backing layer, the viewing window being configured to

permit a user to determine a level of saturation within the

dressing member.

56. A wound dressing kit for reduced pressure wound therapy,

comprising: a dressing member having a fluid impermeable backing layer, a transmission layer, and an absorption layer between the transmission layer and the backing layer; and a pump assembly positioned within an opening formed in the absorption layer sized and configured such that the pump assembly is positioned in direct contact with the transmission layer.

57. The wound dressing kit of Arrangement 56, wherein the pump has a port that is in direct fluid communication with the transmission layer, such that negative pressure is applied by the pump assembly directly to the transmission layer.

58. The wound dressing kit of any one of Arrangements 56-57, further comprising a liquid barrier or liquid filter in communication with the pump assembly and configured to prevent the passage of liquid into the pump.

59. The wound dressing kit of any one of Arrangements 56-58, wherein the opening does not extend into the transmission layer.

60. The wound dressing kit of any one of Arrangements 56-59, wherein the opening extends through the transmission layer.

61. The wound dressing kit of any one of Arrangements 56-60, further comprising an impermeable film between the absorption layer and the transmission layer, the impermeable film having an opening therein in communication with a port in the pump assembly configured to permit the passage of negative pressure from the pump assembly into the transmission layer.

62. The wound dressing kit of any one of Arrangements 56-61, wherein the pump assembly is configured to transfer liquid from the transmission layer through the pump into the absorption layer.

63. The wound dressing kit of any one of Arrangements 56-62, wherein the pump assembly is covered by the backing layer.

64. The wound dressing kit of Arrangements 63, further comprising a vent hole in the backing layer configured to permit exhaust air from the pump assembly to pass through the backing layer.

65. The wound dressing kit of any one of Arrangements 56-64, wherein the pump assembly comprises a voice coil actuated pump.

66. The wound dressing kit of any one of Arrangements 56-64, comprising a pull tab, button, conductive label, or switch configured to activate the power source.

67. The wound dressing kit of any one of Arrangements 56-66, comprising a pressure indicator supported by the dressing member configured to provide a visual indication of a level of pressure beneath the backing layer.

68. The wound dressing kit of any one of Arrangements 56-67, comprising a saturation indicator or sensor supported by the dressing member configured to provide a visual indication of a level of liquid saturation beneath the backing layer.

69. The wound dressing kit of Arrangement 68, wherein the saturation indicator or sensor is positioned adjacent to the pump assembly.

70. The wound dressing kit of any one of Arrangements 56-69, further comprising a power source configured to provide a

source of power to at least the pump assembly.

71. The wound dressing kit of any one of Arrangements 56-70,

wherein the backing layer is opaque, and comprising one or

more viewing windows in the backing layer configured to permit

a user to determine a level of saturation within the dressing

member.

72. A method of treating a wound, comprising;

placing a wound dressing kit of any one of the previous

arrangements over a wound;

applying negative pressure to the wound from the pump

assembly.

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Embodiments of the present disclosure will now be

described hereinafter, by way of example only, with reference

to the accompanying drawings in which:

[0020] Figures 1A-B illustrate an embodiment of a dressing kit

for negative pressure wound therapy.

[0021] Figures 2A-C illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0022] Figures 3A-C illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0023] Figures 4A-C illustrate additional embodiments of

dressing kits for negative pressure wound therapy, showing two

different exemplifying sizes of such embodiment.

[0024] Figures 5A-B illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing two different exemplifying sizes of such embodiment.

[0025] Figures 6A-B illustrate additional embodiments of a dressing kit for negative pressure wound therapy.

[0026] Figures 7A-B illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing two different exemplifying sizes of such embodiment.

[0027] Figures 8A-B illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing two different exemplifying sizes of such embodiment.

[0028] Figures 9A-B illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing two different exemplifying sizes of such embodiment.

[0029] Figures lOA-C illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing such dressing kit schematically in section, isometrically, and in a top view, respectively.

[0030] Figures 11A-C illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing such dressing kit schematically in section, isometrically, and in a top view, respectively.

[0031] Figures 12A-B illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing such dressing kit schematically in section and isometrically.

[0032] Figures 13A-B illustrate additional embodiments of a dressing kit for negative pressure wound therapy, showing such dressing kit schematically in section and isometrically.

[0033] Figures 14A-14D illustrate additional embodiments of a dressing kit for negative pressure wound therapy.

[0034] Figure 15 illustrates an additional embodiment of a dressing kit for negative pressure wound therapy.

[0035] Figure 16 illustrates an additional embodiment of a dressing kit for negative pressure wound therapy.

[0036] Figure 17 illustrates an additional embodiment of a dressing kit for negative pressure wound therapy.

[0037] Figures 18A-C illustrate additional embodiments of a dressing kit for negative pressure wound therapy.

[0038] Figures 19A-C illustrate additional embodiments of a dressing kit for negative pressure wound therapy.

[0039] Figure 20 illustrates an additional embodiment of a dressing kit for negative pressure wound therapy.

[0040] Figures 21A-B illustrate an additional embodiment of a dressing kit for negative pressure wound therapy.

[0041] Figures 22A-C illustrate an additional embodiment of a dressing kit for negative pressure wound therapy.

[0042] Figures 23A-C illustrate an additional embodiment of a dressing kit for negative pressure wound therapy.

[0043] Figures 24A-F illustrate an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0044] Figures 25A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0045] Figures 26A-G illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0046] Figures 27A-D illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0047] Figures 28A-G illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0048] Figures 29A-B illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0049] Figures 30 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0050] Figures 31 illustrates additional embodiments of a

dressing kit for negative pressure wound therapy.

[0051] Figures 32A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0052] Figures 33A-E illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0053] Figures 34A-C illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0054] Figures 35A-B illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[00551 Figures 36A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0056] Figures 37A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0057] Figure 38 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0058] Figure 39 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0059] Figure 40 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0060] Figures 41A-C illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0061] Figure 42 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0062] Figures 43A-E illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0063] Figures 44A-B illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0064] Figures 45A-C illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0065] Figure 46 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0066] Figures 47A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0067] Figures 48A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0068] Figure 49 illustrates an embodiment of a switch or

activation mechanism.

[0069] Figures 50A-D illustrate an embodiment of a switch or

activation mechanism.

[0070] Figures 51A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0071] Figures 52A-C illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0072] Figures 53A-B illustrate an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0073] Figures 54A-C illustrate an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0074] Figures 55 illustrates an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0075] Figures 56A-B illustrate an additional embodiment of an

indicator light of a dressing kit for negative pressure wound

therapy.

[0076] Figures 57 illustrates an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0077] Figures 58A-C illustrate an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0078] Figure 59 illustrates an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0079] Figure 60 illustrates an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0080] Figures 61A-B illustrate an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0081] Figure 62 illustrates an additional embodiment of an

activation switch of a dressing kit for negative pressure

wound therapy.

[0082] Figure 63 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0083] Figures 64A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0084] Figures 65A-B illustrate several embodiments of a

pressure indicator of a dressing kit for negative pressure

wound therapy.

[0085] Figures 66A-C illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0086] Figures 67-70 illustrate additional embodiments of

dressing kits for negative pressure wound therapy having one

or more indicator lights thereon.

[0087] Figures 71A-72D illustrate additional embodiments of a

dressing kit for negative pressure wound therapy having one or

more pressure indicators thereon.

[0088] Figures 73-74 illustrate additional embodiments of a

dressing kit for negative pressure wound therapy.

[0089] Figures 75-77 illustrate additional embodiments of a

dressing kit for negative pressure wound therapy having one or

more fill indicators thereon.

[0090] Figure 78 illustrates an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0091] Figures 79A-B illustrate an additional embodiment of an

activation switch and/or pressure indicator for a dressing kit

for negative pressure wound therapy.

[0092] Figures 80A-B illustrate an additional embodiment of a

pressure indicator for a dressing kit for negative pressure

wound therapy.

[0093] Figures 81A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy having one or

more pressure indicators thereon.

[0094] Figures 82A-B illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0095] Figures 83A-C illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

[0096] Figures 84A-B illustrate an additional embodiment of a

portion of a dressing kit supporting or housing the pump

assembly.

[0097] Figures 85A-E illustrate an additional embodiment of a

dressing kit for negative pressure wound therapy.

DETAILED DESCRIPTION OF SOME EXEMPLIFYING EMBODIMENTS

[0098] Embodiments disclosed herein relate to apparatuses and

methods of treating a wound with reduced pressure. It will be

understood that embodiments of the present disclosure are

generally applicable to use in topical negative pressure

("TNP") therapy systems. Briefly, negative pressure wound

therapy assists in the closure and healing of many forms of

"hard to heal" wounds by reducing tissue oedema, encouraging

blood flow and granular tissue formation, and/or removing

excess exudate and can reduce bacterial load (and thus

infection risk). In addition, the therapy allows for less

disturbance of a wound leading to more rapid healing. TNP

therapy systems can also assist in the healing of surgically

closed wounds by removing fluid and by helping to stabilize

the tissue in the apposed position of closure. A further

beneficial use of TNP therapy can be found in grafts and flaps

where removal of excess fluid is important and close proximity

of the graft to tissue is required in order to ensure tissue

viability.

[0099] As is used herein, reduced or negative pressure levels,

such as -X mmHg, represent pressure levels that are below

standard atmospheric pressure, which corresponds to 760 mmHg

(or 1 atm, 29.93 inHg, 101.325 kPa, 14.696 psi, etc.).

Accordingly, a negative pressure value of -X mmHg reflects

absolute pressure that is X mmHg below 760 mmHg or, in other

words, an absolute pressure of (760-X) mmHg. In addition,

negative pressure that is "less" or "smaller" than X mmHg

corresponds to pressure that is closer to atmospheric pressure

(e.g., -40 mmHg is less than -60 mmHg). Negative pressure that is "more" or "greater" than -X mmHg corresponds to pressure that is further from atmospheric pressure (e.g., -80 mmHg is more than -60 mmHg).

[0100] Any of the wound dressing embodiments disclosed herein

can be located over a wound site to be treated. The dressing

can form a substantially sealed cavity or enclosure over the

wound site. It will be appreciated that throughout this

specification reference is made to a wound. In this sense it

is to be understood that the term wound is to be broadly

construed and encompasses open and closed wounds in which skin

is torn, cut or punctured or where trauma causes a contusion,

or any other surficial or other conditions or imperfections on

the skin of a patient or otherwise that benefit from reduced

pressure treatment. A wound is thus broadly defined as any

damaged region of tissue where fluid may or may not be

produced. Examples of such wounds include, but are not limited

to, acute wounds, chronic wounds, surgical incisions and other

incisions, subacute and dehisced wounds, traumatic wounds,

flaps and skin grafts, lacerations, abrasions, contusions,

burns, diabetic ulcers, pressure ulcers, stoma, surgical

wounds, trauma and venous ulcers or the like. In some

embodiments, the components of the TNP system described herein

can be particularly suited for incisional wounds that exude a

small amount of wound exudate.

[0101] In any of the apparatus embodiments disclosed herein,

as in the embodiment illustrated in Figure 1, the pump

assembly can be a canisterless pump assembly (meaning that the

pump assembly does not have an exudate or liquid collection

canister). However, any of the pump embodiments disclosed

herein can be configured to include or support a canister.

Additionally, in any of the apparatus embodiments disclosed herein, any of the pump assembly embodiments can be mounted to or supported by the dressing, or adjacent to the dressing.

Additionally, in any of the apparatus embodiments disclosed

herein, the pump assembly can have two or more pumps and one,

two, or more power sources. In any of the embodiments

disclosed herein, the pump assembly, power source, and or any

support member or film supporting or covering the pump

assembly or power source can have any of a variety of colors

used to match a person's skin including any tone or coloring

thereof. Further, in any embodiments disclosed herein, the

pump assembly can have any of the components, features, or

other details of any of the pump assembly embodiments

disclosed in U.S. Patent Application No. 13/287,897 (titled

"REDUCED PRESSURE THERAPY APPARATUSES AND METHODS OF USING

SAME,), filed on November 2, 2011, which disclosure is hereby

incorporated by reference as if fully set forth herein.

[0102] Any of the wound dressing embodiments disclosed herein

can be arranged or configured to operate without the use of an

exudate canister. Any dressing embodiments can be configured

to have a film having a high water vapour permeability to

enable the evaporation of surplus fluid, and can have a

superabsorbing material contained therein to safely absorb

wound exudate. Some embodiments of the apparatus are designed

for single-use therapy and can be disposed of in an

environmentally friendly manner after an approximately maximum

usage of from seven to eleven days. Some embodiments of the

pump are designed for an operation period of up to fourteen

days, and some for up to twenty days. The pump can be

programmed to automatically terminate therapy after a desired

number of days, e.g., after seven days, further operation of

the pump will not be possible. Some embodiments are designed for longer or repeated usage, and can be configured to support an exudate canister.

[0103] In any dressing kit embodiments, including without

limitation the illustrated embodiments, the pump assembly can

be of a sufficiently small and portable size to be supported

on or adjacent to the dressing, or on another location of a

user's body or in a user's clothing. For example and without

limitation, as will be described in greater detail below, in

any of the embodiments disclosed herein, the pump assembly can

be attached to a specially formed depression or space on the

dressing, can be embedded within, supported on top of or

adjacent to one or more absorbent or other dressing layers, or

can be otherwise supported by the dressing. Additionally, in

any embodiments disclosed or incorporated by reference herein

(collectively referred to as "disclosed herein"), the pump

assembly can be sized to be attached using adhesive medical

tape or otherwise to a person's skin in a comfortable

location, adjacent to or on the dressing or otherwise, or can

be sized to fit within a person's pants or shirt pocket or

tethered to a person's body using a lanyard, pouch, or other

suitable device or article.

[0104] Any of the dressing kit embodiments disclosed herein

can be manufactured in a wide variety of different models or

versions, wherein the size of the dressing can be varied to

accommodate a wide range of wound sizes. For example, any of

the dressing kits can be made having the following sizes of

dressings and wound pads or other absorbent elements. In any

embodiments disclosed herein, the size of the dressing or the

wound pad can be defined by the area of the dressing or the

wound pad, wherein the specific length and width (if

rectangular) can be varied to accommodate a wider range of wound sizes. For example, the dressings and/or wound pads can be rectangular, circular, ovular, triangular, pentagonal, hexagonal, trapezoidal, or otherwise. The shape and dimensions of the various dressings and wound pads can fall within any of the area ranges listed below, otherwise disclosed in this application, or otherwise. Thus, the dressing dimensions and shapes are not limited to those specified in this disclosure but can be any suitable size and shape.

Approximate Approximate | Approximate Wound | Approximate

Dressing Size Dressing Size Pad Size Wound Pad Size

(Dimensions) (Area) (Dimensions) (Area)

cm x 30 cm 300 cm 2 5 cm x 20 cm 100 cm 2

(4 in x 11.75 in) (47 in 2 ) (2 in x 8 in) (16 in 2 )

cm x 15 cm 225 cm 2 10 cm x 10 cm 100 cm 2

(6 in x 6 in) (36 in 2 ) (4 in x 4 in) (16 in 2 )

cm x 20 cm 300 cm 2 10 cm x 15 cm 150 cm 2

(6 in x 8 in) (48 in 2 ) (4 in x 6 in) (24 in 2 )

cm x 20 cm 200 cm 2 5 cm x 10 cm 50 cm 2

(4 in x 8 in) (32 in 2 ) (2 in x 4 in) (8 in 2 )

cm x 20 cm 400 cm 2 15 cm x 15 cm 225 cm 2

(8 in x 8 in) (64 in 2 ) (6 in x 6 in) (36 in 2 )

[0105] In any embodiments disc osed herein, the dressing can

be sized such that the pad or absorptive portion of the

dressing is approximately 50 x 100 mm, 100 x 150 mm, 100 x 250 mm, or any size within these ranges. Some embodiments of the dressing can be configured to be universal, so that one dressing size, shape, and configuration can be adhered to the hips, arms, thighs, torso, back, and/or other body parts.

[0106] Some embodiments of the overlay or dressing can be substantially impervious to air flow and the flow of bacteria or other contaminants through the overlay layer, while being pervious to vapor transmission.

[0107] As described in greater detail in U.S. Patent Application No. 13/092,042, which is hereby incorporated by reference in its entirety as if fully set forth herein, in any of the dressing embodiments disclosed herein, a layer of absorbent material can be provided above the transmission layer. The absorbent material which can be a foam or non-woven natural or synthetic material and can optionally include or be super-absorbent material that can form a reservoir for fluid, particularly liquid, removed from the wound site and draws those fluids towards a cover layer. The material of the absorbent layer can prevent liquid collected in the wound dressing from flowing in a sloshing manner. The absorbent layer can also help distribute fluid throughout the layer via a wicking action so that fluid is drawn from the wound site and stored throughout the absorbent layer. This helps prevent agglomeration in areas of the absorbent layer. The capacity of the absorbent material must be sufficient to manage the exudates flow rate of a wound when negative pressure is applied. Since in use the absorbent layer experiences negative pressure, the material of the absorbent layer can be selected to absorb liquid. A number of materials exist that are able to absorb liquid when under negative pressure, for example superabsorber material. For example and without limitation, any embodiments of the absorbent layer can be manufactured using ALLEVYN m foam, Freudenberg 114-224-4 and/or Chem Posite-l 1C-450, or any other suitable material. Other materials may be more appropriate for and can be used in and of the dressing embodiments disclosed herein. Suitable superabsorbers can have polyacrylate or carbomethoxycellulose based materials in the form of granules or fibers or combinations thereof.

[0108] In any embodiments disclosed herein, the absorbent layer can be a layer of non- woven cellulose fibers having super-absorbent material in the form of dry particles dispersed throughout. In some arrangments, the use of natural and/or synthetic fibres such as cotton, cellulose and viscose fibres can introduce fast wicking elements which help quickly and evenly distribute liquid taken up by the dressing. The juxtaposition of multiple strand-like fibers leads to strong capillary action in the fibrous pad which helps distribute liquid. In this way, the super-absorbent material is efficiently supplied with liquid. Also, all regions of the absorbent layer are provided with liquid.

[0109] The wicking action can also assist in bringing liquid into contact with the upper cover layer to aid increase transpiration rates of the dressing. The wicking action can also assist in delivering liquid downward towards the wound bed when exudation slows or halts. This delivery process helps maintain the transmission layer and lower wound bed region in a moist state which helps prevent crusting within the dressing. Crusting could lead to blockage both within the dressing layers or components beneath the cover or backing layer, and also within the port and/or conduit which can inhibit the flow of wound fluids in the dressing and also inhibit a flow of reduced pressure to the wound or portions of the wound. Thus, the delivery process can help maintain an environment optimized for wound healing.

[0110] A layer of porous material can be located above the

wound contact layer. This porous layer, or transmission layer,

allows transmission of fluid including liquid and gas away

from a wound site into upper layers of the wound dressing. In

particular, the transmission layer can ensure that an open air

channel can be maintained to communicate negative pressure

over the wound area even when the absorbent layer has absorbed

substantial amounts of exudates. The layer should remain open

under the typical pressures that will be applied during

negative pressure wound therapy as described above, so that

the whole wound site sees an equalized negative pressure. The

layer can be formed of a material having a three dimensional

structure. For example, a knitted or woven spacer fabric (for

example Baltex 7970 weft knitted polyester) or a non-woven

fabric can be used. Other materials can be utilized, and

examples of such materials are described in U.S. Patent

Application No. 13/092,042, which are hereby incorporated by

reference and made part of this disclosure.

[0111] In any embodiments disclosed herein, the transmission

layer can have a 3D polyester spacer fabric layer, such as

with any embodiments of the dressing disclosed in U.S. Patent

Application Publication No. 2011/0282309 (Serial No.

13/092,042), (titled WOUND DRESSING AND METHOD OF USE), filed

April 21, 2011, which application is hereby incorporated by

reference as if fully set forth herein. Some embodiments of

the transmission layer can have a top layer (that is to say, a

layer distal from the wound-bed in use) which is a 84/144

textured polyester (which can be approximately 24.5%, or from approximately 22% to approximately 27% in terms of material composition), and a bottom layer (i.e., a layer which lies proximate to the wound bed in use) which can be a 100 denier flat polyester (which can be approximately 31.4%, or from approximately 28% to approximately 34% in terms of material composition), and a third layer formed sandwiched between these two layers which is a region defined by a knitted polyester viscose, cellulose or the like monofilament fiber (which can be approximately 44.1%, or from approximately 40% to approximately 48% in terms of material composition). Other suitable materials and other linear mass densities of fiber can be used.

[0112] Additionally, any embodiments of the transmission layer can be formed using any of the following needle arrangement parameters.

Needle Arrangement

Dial Set Out

Fl F2 F3 F4 F5 E6S F8 E9 F1Q F11 F12 ~TA AW 7 KA WA AW TA I

Pattern area: 4 wales x 12 courses

11976492_1 (GHMatters) P97975.AU.2

F12 K K K K F11 W W W W FI W T W T F9 K K K K F8 W W W W FT T W K W F6 K K K K F5 W W W W F4 W T W T FS K K K K F2 W W W W F1 T W T W

[0113] This differential between filament counts in the spaced apart layers helps control moisture flow across the transmission layer. Particularly, by having a filament count greater in the top layer, that is to say, the top layer is made from a yarn having more filaments than the yarn used in the bottom layer, liquid tends to be wicked along the top layer more than the bottom layer. In use, this differential tends to draw liquid away from the wound bed and into a central region of the dressing where the absorbent layer helps lock the liquid away or itself wicks the liquid onwards towards the cover layer where it can be transpired.

Material layer Composition

[0114] Preferably, to improve the liquid flow across the transmission layer (that is to say perpendicular to the channel region formed between the top and bottom spacer layers, the 3D fabric is treated with a dry cleaning agent (such as, but not limited to, Perchloro Ethylene) to help remove any manufacturing products such as mineral oils, fats and/or waxes used previously which might interfere with the hydrophilic capabilities of the transmission layer. In some embodiments, an additional manufacturing step can subsequently be carried in which the 3D spacer fabric is washed in a

11976492_1 (GHMatters) P97975.AU.2 hydrophilic agent (such as, but not limited to, Feran Ice 30g/l available from the Rudolph Group). This process step helps ensure that the surface tension on the materials is so low that liquid such as water can enter the fabric as soon as it contacts the 3D knit fabric. This also aids in controlling the flow of the liquid insult component of any exudates.

[0115] In some embodiments, the absorbent layer can be an air laid material. Heat fusible fibers can optionally be used to assist in holding the structure of the pad together. It will be appreciated that rather than using super-absorbing particles or in addition to such use, super-absorbing fibers can be utilized according to some embodiments of the present invention. An example of a suitable material is the Product Chem-Posite Tm 11 C available from Emerging Technologies Inc (ETi) in the USA.

[0116] Optionally, the absorbent layer can include synthetic stable fibers and/or bi-component stable fibers and/or natural stable fibers and/or super-absorbent fibers. Fibers in the absorbent layer can be secured together by latex bonding or thermal bonding or hydrogen bonding or a combination of any bonding technique or other securing mechanism. In any embodiments disclosed herein, the absorbent layer can be formed by fibers which operate to lock super-absorbent particles within the absorbent layer. This helps ensure that super-absorbent particles do not move external to the absorbent layer and towards an underlying wound bed. This is particularly helpful because when negative pressure is applied there is a tendency for the absorbent pad to collapse downwards and this action would push super-absorbent particle matter into a direction towards the wound bed if they were not locked away by the fibrous structure of the absorbent layer.

[0117] The absorbent layer can comprise a layer of multiple fibers. Preferably, the fibers are strand-like and made from cellulose, polyester, viscose or the like. Preferably, dry absorbent particles are distributed throughout the absorbent layer ready for use. In any embodiments disclosed herein, the absorbent layer can have a pad of cellulose fibers and a plurality of super absorbent particles. In additional embodiments, the absorbent layer is a non-woven layer of randomly orientated cellulose fibers.

[0118] Super-absorber particles/fibers can be, for example, sodium polyacrylate or carbomethoxycellulose materials or the like or any material capable of absorbing many times its own weight in liquid. In some embodiments, the material can absorb more than five times its own weight of 0.9% W/W saline, etc., or more than 15 times its own weight of 0.9% W/W saline, etc., or, in some embodiments, more than 20 times its own weight of 0.9% W/W saline, etc. Preferably, the material is capable of absorbing more than 30 times its own weight of 0.9% W/W saline, etc. The absorbent

layer can have one or more through holes located so as to underlie a suction port. In any embodiments disclosed herein, a hydrophobic filter or other filter or object configured to permit the flow of air or gas through the port or openings in the dressing and prevent the flow of liquid or solids through the port or openings in the dressing can be positioned upstream of the pump to prevent any liquids or solids from entering the pump.

[0119] In some embodiments, the wound site can be filled partially or completely with a wound packing material. Deeper wounds can benefit from such packing material. The wound packing material can be used in addition to the wound dressing, or can be integral to the wound dressing. The wound packing material generally can comprise a porous and conformable material, for example foam (including reticulated foams), and gauze. Preferably, the wound packing material is sized or shaped to fit within the wound site so as to fill any empty spaces. The wound dressing can then be placed over the wound site and wound packing material overlying the wound site. When a wound packing material is used, once the wound dressing is sealed over the wound site, TNP is transmitted from a pump through the wound dressing, through the wound packing material, and to the wound site. This negative pressure draws wound exudate and other fluids or secretions away from the wound site.

[0120] The dressing of any dressing kit embodiments disclosed

herein can have a gas impermeable, but moisture vapor

permeable, cover layer extending across the width of the wound

dressing. The cover layer, which can for example be a

polyurethane film (for example, Elastollan SP9109) or any

other suitable material having a pressure sensitive adhesive

on one side, is substantially gas impermeable, thereby

creating a substantially sealed enclosure over the wound. In

this way an effective chamber is made between the cover layer

and a wound site where a negative pressure can be established.

The cover layer can be sealed to the wound contact layer in a

border region around the circumference of the dressing,

ensuring that no air is drawn in through the border area, for

example via adhesive or welding techniques. The cover layer

can protect the wound from external bacterial contamination

(bacterial barrier) and allows liquid from wound exudates to

be transferred through the layer and evaporated from the film

outer surface. The cover layer can have a polyurethane film

and an adhesive pattern spread onto the film. The polyurethane film is moisture vapor permeable and can be manufactured from a material that has an increased water transmission rate when wet.

[0121] An orifice can be provided in the cover film to allow a negative pressure to be applied to the dressing. As mentioned, in some embodiments, a suction port can be sealed to the top of the cover film over the orifice, which can communicate negative pressure through the orifice, or the pump assembly can be mounted directly over the orifice. The port or pump assembly can be adhered and sealed to the cover film using an adhesive such as an acrylic, cyanoacrylate, epoxy, UV curable or hot melt adhesive. If used, the port can be formed from a soft polymer, for example a polyethylene, a polyvinyl chloride, a silicone or polyurethane having a hardness of 30 to 90 on the Shore A scale.

[0122] The dressing can have a filter element that is impermeable to liquids, but permeable to gases. The filter element can act as a liquid barrier, to substantially prevent or inhibit liquids from escaping from the wound dressing, as well as an odor barrier. The filter element can also function as a bacterial barrier. In some embodiments, the pore size of the filter element can be approximately 0.2ptrL. Suitable materials for the filter material of the filter element include 0.2 micron Gore Tm expanded PTFE from the MMT range, PALL Versapore m 200R, and Donaldson- TX6628. The filter element thus enables gas to be exhausted through the orifice. Liquid, particulates and pathogens however are contained in the dressing. Other details regarding the filter are disclosed in U.S. Patent Application No. 13/092,042 (2011/0282309) and incorporated by reference herein.

[0123] The wound dressing and its methods of manufacture and use as described herein may also incorporate features, configurations and materials described in the following patents and patent applications, each of which is incorporated by reference in their entireties herein as if made part of this disclosure:. U.S. Patent Nos. 7,524,315, 7,708,724, 7,909,805; 7,964,766; 8,062,272; 8,080,702, 8,105,295, 8,282,611, and 8,303,552; U.S. Patent Application Publication Nos. 2009/0254054, 2010/0160880, 2010/0274207, 2011/0009838, 2011/0028918, 2011/0054421, 2011/0054423, and 2011/0118683, as well as U.S. App. Serial. Nos. 29/389,782, filed April 15, 2011, and 29/389,783, filed April 15, 2011. From these incorporated by reference patents and patent applications, features, configurations, materials and methods of manufacture or use for similar components to those described in the present disclosure can be substituted, added or implemented into embodiments of the present application.

[0124] In operation, the wound dressing can be sealed over a wound site forming a wound cavity. The pump assembly can provide a source of a negative pressure to the dressing. Fluid can be drawn toward the orifice through the wound dressing from a wound site below the wound contact layer. The fluid can move towards the orifice through the transmission layer. As the fluid is drawn through the transmission layer, wound exudate can be absorbed into the absorbent layer.

[0125] The general shape of the wound dressing can be square, ovular, rectangular, or otherwise. The dressing can have rounded corner regions. It will be appreciated that wound dressings according to other embodiments of the present invention can be shaped differently such as square, circular or elliptical dressings, or the like.

[0126] The desired size of the wound dressing can be selected

based on the size and type of wound it will be used in. In any

embodiments, though not required, the wound dressing can

measure between 20 and 40 cm on its long axis, and between 10

to 25 cm on its short axis. For example, dressings can be

provided in sizes of approximately 10 x 20 cm, 10 x 30 cm, 10

x 40 cm, 15 x 20 cm, and 15 x 30 cm, or any other sizes within

these ranges or otherwise.

[0127] Whilst some embodiments of the present invention have

so far been described in which the transmission layer is

formed as a 3D knit layer, e.g., two layers spaced apart by a

monofilament layer, it will be appreciated that some

embodiments of the present invention are not restricted to the

use of such a material. In some embodiments, as an alternative

to such a 3D knit material, one or more layers of a wide

variety of materials could be utilized. In each case,

according to embodiments of the present invention, the

openings presented by layers of the transmission layer are

wider and wider as one moves away from the side of the

dressing which, in use will be located proximate to the wound.

In any embodiments disclosed herein, the transmission layer

can be provided by multiple layers of open celled foam. Though

note required, the foam can be reticulated open cell foam. The

foam can be hydrophilic or able to wick aqueous based fluids.

The pore size in each layer is selected so that in the foam

layer most proximate to the wound side in use the pores have a

smallest size. If only one further foam layer is utilized that

includes pore sizes which are greater than the pore sizes of

the first layer. This helps avoid solid particulate being

trapped in the lower layer which thus helps maintain the lower

layer in an open configuration in which it is thus able to

transmit air throughout the dressing. In any embodiments disclosed herein, two, three, four or more foam layers can be included. The foam layers can be integrally formed, for example, by selecting a foam having a large pore size and then repeatedly dipping this to a lesser and lesser extent into material which will clog the pores or alternatively, the transmission layer formed by the multiple foam layers can be provided by laminating different types of foam in a layered arrangement or by securing such layers of foam in place in a known manner.

[0128] Some embodiments of the dressing can be configured to

permit the repositionability of the dressing. In any

embodiments disclosed herein, the dressing can have a wound

contact surface that is covered with an adhesive, such as a

silicone based adhesive. As described in U.S. Patent

Application No. 13/092,042, which disclosure is hereby

incorporated by reference as if fully set forth herein, though

not required, a lower surface of any of the wound dressing

embodiments disclosed herein can have an optional wound

contact layer. Any of the dressing embodiments disclosed

herein can be made without the wound contact layer. The wound

contact layer can be a polyurethane layer or polyethylene

layer or other flexible layer which can be made porous or

perforated, for example via a hot pin process, laser ablation

process, ultrasound process or in some other way or otherwise

made permeable to liquid and gas. The perforations can enable

fluid and/or gas to flow through the layer. The wound contact

layer can help prevent tissue ingrowth into the other material

of the wound dressing.

[0129] The perforations of the contact layer can be sized

small enough to meet this requirement but still allow fluid

through. For example, the contact layer can have perforations formed as slits or holes having a size ranging from approximately 0.025 mm to approximately 1.8 mm, or from approximately 1.2 mm to approximately 1.8 mm, which are considered small enough to help prevent tissue ingrowth into the wound dressing while allowing wound exudate to flow into the dressing. In any embodiments, therefore, the perforations can be formed as holes ranging in diameter from approximately

1.2 mm to approximately 2.8 mm, or from approximately 1.2 mm

to approximately 1.8 mm. The hole spacing or density in any 2 embodiments can be approximately 8 holes/cm , or from 2 2 approximately 6 holes/cm to approximately 10 holes/cm . As

used throughout this disclosure, unless otherwise defined, the

term approximately can be used to describe a range of +/- 10%

of the stated value. Additionally, in any embodiments of the

contact layer, the holes can be formed at approximately a

3.655mm triangular pitch. Any of the wound contact layer

embodiments disclosed herein can be formed from silicone.

[0130] The wound contact layer can help hold the whole wound

dressing together and help to create an air tight seal around

the absorbent pad in order to maintain negative pressure at

the wound. The wound contact layer also acts as a carrier for

an optional lower and upper adhesive layer (not shown). For

example, a lower pressure sensitive adhesive can be provided

on the underside surface of the wound dressing whilst an upper

pressure sensitive adhesive layer can be provided on the upper

surface of the wound contact layer. The pressure sensitive

adhesive, which can be a silicone, hot melt, hydrocolloid or

acrylic based adhesive or other such adhesives, can be formed

on both sides or optionally on a selected one or none of the

sides of the wound contact layer. When a lower pressure

sensitive adhesive layer is utilized, this helps adhere the

wound dressing to the skin around a wound site.

[0131] As mentioned, any dressing embodiments for use in the

dressing kits disclosed or incorporated by reference herein

can have an adhesive covered bottom (e.g., wound contacting)

surface. In any embodiments disclosed herein, as mentioned,

the adhesive can be a silicone adhesive including, for

example, polysiloxanes or polyorganosiloxanes or other

polymeric pressure sensitive silicone adhesives. For example,

polydimethylsiloxane or the like can be used. The adhesive

formulation can be a mixture of alkyl pendant siloxanes, which

can be spread and cast as a two part mix with a catalyst such

that a final polymerisation step takes place following casting

or spreading. In any embodiments disclosed herein, a dressing

layer can have a non-perforated silicone adhesive coating

(coat weight 130 gsm nominal) and full spread acrylic adhesive

(27 to 37 gsm) coated onto opposite sides of an extruded EU30

polyurethane clear film (27 to 37 gsm). Moisture vapour

permeability of such an arrangement can be between

approximately 367 gm" 2 /24hrs to approximately 405 gm" 2 /24hrs, or

a mean moisture vapour permeability of 382 gm" 2 /24hrs.

[0132] Some embodiments or arrangements of a silicone adhesive

layer suitable for dressing embodiments disclosed herein can

have a moisture vapour transmission rate between approximately

350 gm" 2 /24hrs and approximately 410 gm" 2 /24hrs. Aptly, the

average moisture vapour permeability of some embodiments or

arrangements of a silicone adhesive layer suitable for

dressing embodiments disclosed herein can be approximately 380

gm"2 /24hrs. Some of the dressing embodiments disclosed herein can have a Wacker silres PSA 45 pressure sensitive adhesive

coated thereon.

[0133] Additionally, any of the dressing embodiments disclosed

herein can have an anti-microbial agent or substance incorporated into the dressing or coated on one or more surfaces of the dressing. For example, without limitation, the dressing can contain anti-microbial e.g. nanocrystalline silver agents on the wound contact layer, or otherwise, and/or silver sulphur diazine in the absorbent layer, or otherwise.

These respectively can eliminate micro-organisms in the wound

and micro-organisms in the absorption matrix. A wound contact

layer of any dressing embodiments disclosed herein can have

nanocrystalline silver agents, silver salts, copper salts, or

gold salts such as, without limitation, those disclosed in

U.S. Patent Application No. 11/922,894 (titled ANTIMICROBIAL

BIGUANIDE METAL COMPLEXES), filed May 21, 2008, which

application is incorporated by reference herein as if made

part of this disclosure, PHMB, chlorohexadine, peroxide,

hypochloride, or other bleaches therein or thereon.

[0134] One or more of such agents can be used separately or

together. These can reduce or eliminate micro-organisms in the

wound and micro-organisms in the absorption matrix. As a still

further option other active components, for example, pain

suppressants, such as ibuprofen, can be included. Also agents

which enhance cell activity, such as growth factors or that

inhibit enzymes, such as matrix metalloproteinase inhibitors,

such as tissue inhibitors of metalloproteinase (TIMPS) or zinc

chelators could be utilized. As a still further option odor

trapping elements such as activated carbon, cyclodextrine,

zeolite or the like can be included in the absorbent layer or

as a still further layer above the filter layer.

[0135] Additionally, adhesive fixation strips can be

positioned around the peripheral edges of the any of the

dressing embodiments disclosed herein to provide additional

support to the dressing. Such fixation strips can be advantageous in some situations so as to provide additional sealing against the skin of the patient surrounding the wound site. For example, the sealing or fixation strips can provide additional sealing for when a patient is more mobile. In some cases, the fixation strips can be used prior to activation of the pump assembly, particularly if the dressing is placed over a difficult to reach or contoured area. In any embodiments disclosed herein, the dressing kit can be provided with up to five sealing strips.

[0136] Moreover, some embodiments disclosed herein are

directed to systems that include negative pressure therapy

apparatuses and dressings, and methods and algorithms for

operating such negative pressure therapy apparatuses for use

with negative pressure therapy dressings. In some embodiments,

a negative pressure therapy apparatus comprises a pump

assembly configured to, inter alia, provide negative pressure

to a wound. Some embodiments of pump assemblies disclosed

herein comprise novel and inventive control logic configured

to control the operation of the pump assembly. For example,

some embodiments comprise novel and inventive control logic

configured to control the operation of a pump assembly in

response to monitoring and detecting various operating

conditions, such as presence and/or severity of a leak or

leaks in the system, rate of flow of fluid (e.g., air, liquid

and/or solid exudate, etc.) aspirated from a wound, and the

like. In some embodiments, the control logic can be configured

to detect a leak or leaks in a system (e.g., leak or leaks in

the dressing that is in fluid communication with the pump,

leak or leaks in the seal created by the dressing over the

wound, etc.) as well as to control the operation of the pump

assembly when such leak or leaks are detected. In some

embodiments, the pump assembly can be configured to distinguish between at least a normal or low leak (e.g., a leak that has a relatively low flow rate), a high leak (e.g., a leak that has a relatively high flow rate), and a very high leak (e.g., a leak that has a relatively very high flow rate).

Some embodiments can further be configured to also distinguish

between the aforementioned leaks and an extremely high leak.

[0137] The operation of the pump can be controlled by the use

of one or more buttons, pull tabs, sliding switches, or other

similar features.

[0138] In some embodiments, the dressing kit can comprise a

source of negative pressure, such as a miniature, disposable

pump, powered by a power source. The pump assembly can be

configured to provide therapy for a predetermined period of

time, such as approximately 1 day, 1 or 2 to 10 days, 1 or 2

to 14 days, etc. In some embodiments, the pump assembly can be

required to provide uninterrupted therapy for such period of

time. In some embodiments, the pump assembly can be configured

to deactivate itself a predetermined period of time (e.g., 7

days) after an initial activation. The algorithms or logic

disclosed herein can help the pump assembly operate more

efficiently and conserve power, for example but without

limitation, battery power.

[0139] In any embodiments disclosed herein, the pump, circuit

board or other controller, indicator lights, audible or visual

alarms, and/or any other electronic components (collectively

referred to herein as "pump electronics") of the dressing

embodiments disclosed herein can be powered by one or more

batteries (for example, two batteries) and can weigh

approximately 84 grams, or less than 90 grams, including the weight of the batteries. In some embodiments, the pump assembly can weigh less than 84 grams, including the weight of the batteries, or can weigh from approximately 80 grams to approximately 90 grams, from approximately 75 grams or less to approximately 100 grams, or between any values within the foregoing ranges. The weight and/or size of the pump assembly can be reduced by reducing the battery size and/or weight to, for example, AAA sized batteries, or smaller, or to one or more flat lithium batteries, or by using an array of batteries.

[0140] For example, in some embodiments, the pump can be

powered by a single 1200 mAh lithium battery. A non-limiting

example of a battery that would be suitable is a JAUCH LiMn(3 %4

battery having a nominal voltage of 3.0 volts, a nominal

capacity of 1200 mAh, a maximum continuous discharge current

of 150 mA, a max pulse discharge current of 300 mA, a length

of 40.0 mm, a width of 25.0 mm, a thickness of 5.0 mm, and a

weight approximately 9.5 grams or less. The dimensions and/or

weight of the battery can be reduced if a smaller capacity,

voltage, and/or current is desired. For example, in any of the

dressing embodiments disclosed herein, a plurality of lithium

batteries can be used, each having a reduced size and weight

as compared to the single battery described above. In any

embodiments disclosed herein, any number of batteries

(including any of the battery types disclosed herein) and/or

capacitors can be positioned about the dressing cover layer

and/or any of the dressing layers beneath the cover layer, the

pump housing, and/or the conduit providing reduced pressure

from the pump to the dressing, if such conduit is used. In any

dressing embodiments, as described herein, the pump can be

positioned directly on the dressing an configured such that no

conduit is needed.

[0141] Any embodiments of the pump assembly and dressings

disclosed herein can have a plurality of small capacitors,

flexible batteries, and/or printed batteries supported by the

dressing, the pump, and/or the conduit between the pump and

the dressing, or otherwise. For example, an array of flat

batteries can be distributed across the dressing cover layer,

within the dressing layers under the cover layer (including

being positioned across a plurality of the dressing layers),

and/or across any conduit positioned on the dressing or

between the pump and the dressing. Additionally, the weight

and/or size of the pump assembly can be reduced by reducing

the pump size and/or weight.

[0142] The batteries of any of the embodiments disclosed

herein can be lithium chloride, lithium ion disulfide, lithium

manganese dioxide or any other suitable batteries that are

suitable for exposure to ethylene dioxide and/or other

sterilization gases. Lithium air or zinc air batteries can

also be used with any embodiment disclosed herein. Coin shaped

or button shaped batteries of any composition can also be used

with any embodiment disclosed herein. The batteries can be

supported outside of the pump housing so as to minimize or

eliminate the chance of an electrical spark which could cause

an explosion in the presence of the sterilization gas or an

explosive gas during the sterilization process when supported

in the packaging element or elements. Additionally, where

there are a plurality of batteries, the batteries can be

spaced apart or otherwise separated in the packaging to

prevent any power loss or sparking of the batteries during the

sterilization process or otherwise before usage.

[0143] Additionally, in any embodiments disclosed herein, the

power source for the pump can be provided by one or more flexible batteries. For example, one or more flexible printed batteries based on the technology developed by Imprint Energy and/or Solicore. For example, in any embodiments disclosed herein, the power source can comprise one or more lithium polymer batteries manufactured by Solicore, Inc. Solicore

Flexion lithium polymer batteries are ultra-thin, flexible,

and have a high energy density. For example, in some

embodiments, the power source can have a plurality of thin,

flexible lithium polymer batteries. In any embodiments

disclosed herein, the power source can comprise a plurality of

thin, flexible lithium polymer batteries each having a nominal

capacity of approximately 10 to approximately 14 mAh or

greater, and a voltage of approximately 3.0 V. In some

embodiments, the batteries can each have a size of

approximately 26 mm by approximately 29 mm, or approximately

49 mm by approximately 23 mm, and a thickness of approximately

.45 mm.

[0144] In any embodiments disclosed herein, the power source

can have from approximately 6 to approximately 10 flexible

batteries, or from approximately 10 to approximately 50 or

more flexible batteries, depending on the spatial area of the

battery, having a thickness of approximately 0.5 mm or less.

In any embodiments disclosed herein, the power source can have

one or more batteries having a thickness of approximately 0.5

mm or less, or approximately 0.45 mm or less, and can be

configured to have a total nominal capacity of from

approximately 1000 mAh or less to approximately 1200 mAh.

[0145] Additionally, in any embodiments disclosed herein, the

power can be provided by one or more carbon zinc flexible

batteries manufactured by Blue Spark

Technologies, built on 1.5V carbon-zinc battery chemistry. Voltages above 1.5V can be provided to the pump embodiments by providing multiple battery cells in series. Providing one or more flexible batteries in parallel can increase the total capacity of the power provided by the plurality of batteries. The Blue Spark Technologies ST series printed batteries can provide peak drain currents of approximately at least 1 mA. Such batteries can have a thickness of less than 500 micron (0.020 in). For example, the Blue Spark Technologies 110-STl battery provides 1.5V, has a capacity of 30 mAh, a peak drain current of 1 - 2 mA, a height of 55 mm (2.17 in), a length of 47 mm (1.87 in), and a thickness of 750 microns (0.029 in). The Blue Spark Technologies 111-STl battery provides 1.5V, has a capacity of 54 mAh, a peak drain current of 1 - 2 mA, a height of 78.7 mm (3.10 in), a length of 47.6 mm (1.87 in), and a thickness of 750 microns (0.029 in). The Blue Spark Technologies 111-STl battery provides 1.5V, has a capacity of 37 mAh, a peak drain current of 1 - 2 mA, a height of 79 mm (3.10 in), a length of 47 mm (1.87 in), and a thickness of 500 microns (0.020 in).

[0146] Any of the foregoing printed batteries, or similar printed batteries, can be used to provide a power source to any of the pump electronics of any of the dressing embodiments disclosed herein. Additionally, any of the batteries, including the flexible batteries, disclosed herein can be formed in a flat, planar relaxed shape, curved relaxed shape, or any other desired shape. Though not required, in any embodiments disclosed herein, the power source (including the thin, flexible batteries) can be positioned or distributed over or within the dressing absorption, transmission, and/or backing layers, positioned about the housing for the pump assembly, and/or positioned about the one or more layers comprising the conduit (if any) between the pump assembly and the dressing absorption, transmission, and/or backing layers.

[0147] Further, as in any of the dressing kit embodiments disclosed herein, the dressing kits can be configured such that the conductive connections between the power source and the pump assembly can be separated by a pull tab, isolation tab, activation switch, or other isolation mechanism to prevent any power supply from being provided to the pump assembly during sterilization, shipment, or handling prior to initiation of the negative pressure therapy.

[0148] In some embodiments, the pump assembly can be configured such that the battery connections or terminals have polarity protection. For example and without limitation, one or more of the battery contacts can be configured to have plastic or other non-conductive protrusions adjacent to the battery terminal contacts to inhibit the contact between the battery contact and the incorrect side of a battery that is inserted into the battery compartment in the incorrect orientation. In some embodiments, the one or more protrusions can be sized and configured to prevent the negative side of a standard cylindrical battery from contacting the battery contact adjacent to the one or more protrusions, while permitting a positive side of such battery to contact the battery contact. Generally, with this configuration, the battery can generally only make contact with the contact if the battery is inserted in the battery compartment in the correct orientation, thereby providing polarity protection to the pump assembly. Alternatively or additionally, a control board of the pump assembly can be configured to have polarity protective features or components. Additionally, a control board of the pump assembly can have one or more fuses to protect against overpower conditions or surge power conditions.

[0149] Additionally, any of the dressing embodiments disclosed

herein can have one or more photovoltaic cells configured to

provide energy to the pump electronics. Though not required,

the embodiments having one or more photovoltaic cells can

additionally have one or more batteries or capacitors

configured to provide energy to the pump electronics. The

photovoltaic cells, batteries, capacitors, and/or other

suitable power sources of any of the dressing kit embodiments

disclosed herein can be positioned about at least one of the

dressing cover layer, the pump housing, and the conduit

between the pump housing and the dressing cover layer.

[0150] In any embodiments disclosed herein, the conduit can

have a plurality of articulations in along the length thereof,

configured to bias the conduit to a shorter length state. The

conduit can be extended if increased length is needed.

Additionally, in some embodiments, a connector (or first

connector) can be positioned at an end portion of the conduit

to connect the conduit to a mating connector (or second

connector) on the dressing. In some embodiments, the connector

can be configured to activate the pump once the connector is

attached to a mating connector fixed to the dressing.

[0151] For example and without limitation, in some

embodiments, the dressing kit can have a pair of wires or

electrical conductors extending from the pump assembly to the

first connector. The two conductive wires or electrical

conductors can form an open circuit along the length of the

conduit. A low voltage can be provided through one of the two

conductive wires, sufficient to activate the pump when the two

conductive wires are in communication with one another. The two electrical conductors can terminate in a first set of electrical contact points. A second connector supported by the dressing can be configured to engage the first connector and can have a second set of electrical contact points. The second contact points can be electrically connected such that, when the first connector is fully engaged with the second connector supported by the dressing, the first set of contact points will be in contact with the second set of contact points, and close the circuit between the two conductive wires in the conduit to activate the pump.

[0152] Some embodiments of the pump assembly can be configured to abate noise and/or vibration of the pump during operation. Noise canceling chips can be used in some embodiments to reduce noise. In some embodiments, the pump output can be configured to ramp in and ramp out or gradually increase and decrease to eliminate sudden changes in the operation of the pump, thereby minimizing or eliminating any sudden transitions. Additionally, in any of the embodiments disclosed herein, the pump assembly or pump motor can be supported within a silicone or foam envelop or layer to attenuate vibration and noise.

[0153] Additionally, in any of the embodiments disclosed herein, the pump assembly or dressing member can be configured to support an organic light emitting diode ("OLED") display or other suitable interface display.

[0154] Some of the embodiments comprise a pump and/or a pump and dressing kit. Some embodiments are directed to a pump and/or pump and dressing kit that have been sterilized before delivery to the hospital, operating room or theatre, or to the medical practitioner using such devices such that the sterile pump and/or a sterile pump/dressing kit can be applied immediately following the surgical or operating procedures.

One advantage of this is that the surgeon can release the

patient from the operating room knowing that the reduced

pressure pump is operating and that the reduced pressure

therapy has been started at the earliest point in time

possible. A further advantage of applying the dressing kit

immediately following the surgical or other procedure is that

doing so can reduce the chance of infection by eliminating a

subsequent dressing change that may otherwise be required in

the ward. In other words, for those patients where a dressing

(but not a pump) is applied in the operating theatre and then

a problem is found thereafter, such as a leak or other issue

with the dressing, if the dressing is required to be removed

to be repositioned, replaced, or otherwise after the patient

is released from the operating theater, the patient's wound

can be exposed to infection risk when the dressing is

repositioned, replaced, or otherwise outside of the operating

theater. However, with the embodiments disclosed herein, if

the pump is applied and tested while the patient is in the

operating theater, any issues with the dressing that may

require the dressing to be removed, repositioned, or

otherwise, can be handled in the sterile operating room

environment, thereby significantly reducing or eliminating the

risk of exposure to pathogens, bacteria, or other

contaminants. Further, it is generally not possible for a

hospital to sterilize a traditional pump once it has been

received by the hospital, and therefore the hospital may

resort to bagging the pumps in sterile bags but risk

compromising the operating room sterile field with this

approach, particularly once the device is turned on and

pathogens, bacteria, or other contaminants that may be inside

the pump are release due to the operation of the pump.

[0155] In some embodiments, the pump can be configured to be amenable to gas sterilization, having features, components, and other characteristics that make the pump amenable to full sterilization gas exposure and penetration throughout the components of the pump. For example, without limitation, one or more pump valves have been selected or configured to permit a sufficient flow of sterilization gas therethrough such that the entire fluid pathway within the pump can be exposed to the sterilization gas. As will be explained in greater detail below, in some embodiments, the pump can have other components, such as without limitation, strategically positioned one way flow valves, to complement the other valves within the pump, which can improve the efficiency of the pump by reducing leakage through the flow pathway within the pump assembly.

[0156] Additionally, where provided, the sterile pump/dressing kit can also be designed and configured to be amenable to gas sterilization. As described below, the sterile pump/dressing kit can be configured such that all of the components comprising the sterile pump/dressing kit, including the pump assembly, are packaged together in at least a first packaging element before sterilization, permitting all of the components to be sterilized together. Furthermore, as will be described, the components comprising the sterile pump/dressing kit can be arranged in the packaging such that at least some of the components can be removed in a predefined order, making it easier for the surgeon or medical practitioner to assemble and apply the dressing to the patient.

[0157] There are a number of benefits to being able to begin treatment of a wound in the operating theater, including without limitation providing a substantially sealed barrier over the wound while the wound is in a sterile condition and environment that will inhibit or prevent bacteria or other contaminants from getting into the wound. Additionally, initiating the reduced pressure treatment at the earliest stage possible is also advantageous to healing of the wound.

[0158] The housing of any of the pump assembly embodiments can be configured such that a sterilization gas, such as ethylene dioxide, can penetrate into the housing such that the internal components of the pump assembly are exposed to the sterilization gas during normal sterilization processes. Typically, the pump will be exposed to the sterilization gas in a chamber that has been substantially evacuated of air or any other gas, so that the sterilization gas is drawn into the pump housing and into the other spaces and chambers within the pump assembly. For example, some embodiments of the pump housing can have an unsealed gap surrounding the connector through which the sterilization gas can pass. Also, in some embodiments, the first housing member can be joined to the second housing member without the use of a seal therebetween, and the pump assembly can have one or more valves that permit a sufficient amount of sterilization gas therein to effectively sterilize all of the internal components of the pump.

[0159] In some embodiments, the pump assembly can be mounted to any of the dressing embodiments disclosed herein and can have any suitable pump components (including, without limitation, a standard off-the-shelf vacuum pump such as the Koge Electronics KPV8A-3A pump). Some embodiments of the pump can be approximately 37mm (length) x 20mm (width) x 8mm (depth). In any of the embodiments disclosed herein, one or more of the pumps can be a piezoelectric pump or a diaphragm pump or any other suitable pump. Additionally, in some embodiments, the pump can be a voice coil actuated pump.

[0160] The batteries can be lithium or zinc air activatable

batteries, though not so required. If the dressing kit is to

be sterilized, the batteries can be separated during the

sterilization process by positioning a non-conductive barrier

between the batteries. Additionally, to accommodate current

legislation regarding battery disposal, some embodiments of

the pump assembly can be configured such that the batteries

are easily removable or separable from the dressing, for

example before the dressing is removed from the body, for

disposal after the dressing kit and pump assembly have been

used.

[0161] In some embodiments, the pump can be configured such

that the pump needs to be powered on at the start of the

treatment cycle. Additionally, the pump

can be configured such that the pump needs to be re-started

when a leak is detected and dressing has been assessed.

Regarding leaks, the pump assembly and dressing kit can be

configured such that the device provides the following

operation indications, without limitation: communication of

device operating correctly; communication of leak being found;

communication indicating that the dressing is full; and/or

communication of a low or dead battery. The pump can be

configured to communicate in multiple different languages. Any

embodiments of the pump disclosed herein can be configured to

communicate in 19 or more different languages. Any embodiments

of the pump disclosed herein can be configured to maintain

reduced pressure in the wound site between approximately 60

and approximately 80 mmHg, or between approximately 60 and

approximately 130 mmHg.

[0162] Figures 1-5 illustrate five dressing embodiments, the dressing being configured to support the pump and power source such that the pump and power source is on-board the dressing. In any of the embodiments herein, the power source used to provide power to the pump electronics can have one or more batteries, one or more capacitors, one or more photovoltaic cells, one or more fuel cells, or any combination of the foregoing. Such power sources are collectively referred to herein as "power source."

[0163] Any of the embodiments illustrated in Figures 1-5 or elsewhere in this disclosure can comprise any feature, component, material, and/or details of any or all of the other embodiments described herein. Figures 1A-B illustrate one embodiment of a dressing kit 50 having a pump assembly 52 supported by the dressing 54 at a corner 54a of a dressing 54. The power source 52 of this embodiment or any dressing kit embodiment disclosed herein can have any of the types of batteries disclosed herein or otherwise, including printed and/or flexible batteries, lithium batteries, and/or air activatable batteries 56, or can have one or more capacitors, photovoltaic cells, fuel cells, or otherwise. Having the pump assembly 52 on the corner 54a of the dressing 54 can improve the handleability of the dressing 50.

[0164] In some embodiments, the power source 52 can be positioned along the short edge of the dressing 54 and the pump assembly 52 can be positioned along the long edge of the dressing 54, or vice versa. In any of the dressing embodiments disclosed herein, a control board and/or user interface, which can include operation buttons, visual displays, alarms, indicator lights, or otherwise, can be positioned in any desired position on the dressing, including above or below the backing layer (the backing layer being the outermost dressing layer), integrated within the dressing layers positioned beneath the backing layer, or otherwise.

[0165] As further illustrated by Figure 1A, some embodiments of the invention can include a removable label 58. The removable label 58 can be made of an airtight polymer material or any other suitable material. The removable label can be removably fixed to the batteries 56 via an adhesive or any other suitable mechanism. Removing the label 58 can expose the batteries 56 to air, thereby activating the batteries 56.

[0166] Figure IB illustrates the dressing 50 with the label 58 removed. When the dressing 50 is applied to a wound, the corner placement of the pump assembly 52 and batteries 56 can frame the wound. For example, the pump assembly 52 and the batteries 56 can lay outside the periphery of the wound and attach to healthy skin. Further, the pump assembly 52 and batteries 56 can be raised from the surface of the skin, such that if the patient bumps into an object, the raised surface prevents damage to the wound.

[0167] Though not required, in some embodiments, the pump assembly can be positioned on one end of the dressing and the batteries or other power source can be positioned on another side or end of the dressing, such as the opposite side. This arrangement can result in a more balanced dressing in terms of weight, rigidity, and/or size.

[0168] In some embodiments, as with the dressing kit 70 embodiment illustrated in Figure 2B, the pump 72 and power source 76 can be positioned at opposite ends of the dressing 74. With reference to Figure 2, the pump assembly 72, printed circuit board (PCB) or other pump controller, and battery assembly 76 can be positioned in recesses or openings formed in the dressing material or foam 78, or can be embedded within the foam or dressing material 78. The foam or dressing material 78, with the pump 72 and/or power source therein, can be flexible and conformable to curved or contoured body surfaces. An elastomeric carriage 84 can line the dressing material or foam 78 close to the pump 72, PCB, and battery 76. The elastomeric carriage 84 can provide flexibility to the dressing 70. The pump assembly 72, PCB, and battery assembly 76 can be configured such that the components are flexible to permit the wound dressing 70 to bend about the body or flex with the movement of the body. For example, a hinge can be provided between the pump assembly 72, PCB, and/or the battery 76 to permit flexibility. Additionally, the portion of the dressing 74 supporting the pump 72 and/or battery 76 can be configured to provide a handle, to improve the handleability of the dressing during placement of the dressing on the body. Separating the battery 76 on the dressing 70 also has the benefit of permitting the battery or batteries 76 to be easily removed after use for separate disposal.

[0169] In any of the dressing kit embodiments disclosed herein (which includes the pump embodiments supported remote to the dressing, such as adjacent to the dressing), the PCB or pump controller can be a flexible circuit board and/or can have one or more flexible components. A flexible circuit board is generally a patterned arrangement of printed circuitry and components that utilizes flexible based material with or without flexible overlay. These flexible electronic assemblies can be fabricated using the same components used for rigid printed circuit boards, but allowing the board to conform to a desired shape (flex) during its application. In their simplest form, flexible circuits are PCBs made of materials that allow for a non-planar positioning within the end product. Typical materials a polyimide-based, and can go under trade names such as Kapton (DuPont). Additionally, any of the control boards or controllers disclosed herein can have a combination of flexible and rigid substrates laminated into a single package.

[0170] Additionally, in any embodiments, the circuit boards can be printed on any desired substrate, including printing the circuits on one or more surfaces of the pump housing, on one or more dressing layers or surfaces, on one or more conduit and/or port layers or surfaces, or any combination of the foregoing.

[0171] In any of the dressing embodiments disclosed herein, with reference to Figure 2A, malleable metal or other materials (such as metal wires or strips) 84 can be added to the dressing 70 to maintain the shape of the dressing 70 after it has been molded to the body surface. The malleable material 84 can be under, within, or above the gauze. Additionally, the malleable material 84 can be positioned under, within, or above the cover layer. The malleable material 84 can be positioned in a parallel arrangement, as illustrated by Figure 2, or in any other suitable arrangement.

[0172] Additionally, in any embodiments disclosed herein, a hinge (such as a living hinge) can be positioned between the various components comprising the pump assembly, such as between a control board and the pump motor 72, or between an power source 76 and the pump 72, to improve the flexibility of the pump assembly and/or dressing kit. Printed connectors could be used to provide electrical connections between the PCB and the pump motor 72 and/or between the batteries 76 and the PCB or pump motor 72. Additionally, in any embodiments disclosed herein, if both the pump assembly 72 and the batteries 80 are positioned at one end of the dressing 70, a foam handle could be positioned at the other end to improve the handleability of the dressing 70.

[0173] As illustrated in Figure 3, the dressing kit 90 can be

configured such that both the pump assembly 92 and the power

source 94 can be positioned on one end 96a of the dressing 96.

As shown in Figure 3B, a cover 98 can be positioned over the

pump 92 and power source 94 to contain those components. The

cover 98 can be supported by the dressing 92 with a living

hinge 100 or by any other suitable mechanism. The dressing

contact layer 102, the packing layer 104, and the cover 106

can have rounded corners. The dressing can come in a variety

of lengths and sizes, as illustrated by Figure 3C.

Additionally, a pull tab, as further described herein, can be

used for activation and deactivation of the pump.

Additionally, in this and any other dressing embodiments

disclosed herein, the border around the dressing can be baggy

or have additional slack or material therein to for increased

user movement.

[0174] With reference to Figure 4, in some embodiments of the

dressing 110, the power source 112 (which can comprise one or

more batteries) and pump assembly 114 can be positioned along

the lengthwise side 116a of the dressing 116. Referring to

Figures 4A-C, the dimensions of the dressing 110 according to

some embodiments of the invention can be approximately 50mm x

100mm, 100mm x 150mm, or 100mm x 250mm, respectively. In these

embodiments, the power source 112 and pump assembly 114 can be

placed along the side of the dressing measuring 100mm, 150mm,

and 250mm, respectively. Although Figure 4A illustrates various dimensions of the dressing 116, it will be appreciated that the dimensions can be of any suitable length and width.

[0175] The power source 112 (which can have one or more batteries) and pump assembly 114 can be separated, as shown in Figure 4C, or can be positioned adjacent to one another, as illustrated in Figures 4A and 4B. This arrangement can result in the pump assembly 114 being more flush to the user's body, to prevent or reduce the risk of dislodgement and discomfort. Additionally, positioning the pump 114 at one end and the batteries 112 at the other end can result in greater conformability of the dressing kit 110 to the body, and increased comfort and performance of the dressing kit 110. Referring to Figure 4C, separating the power source 112 and the pump assembly 114 can increase the flexibility of the dressing 110. Both enhance flexibility and enhanced conformability can improve the dressing's seal to the body, to reduce leakage pathways to the space between the dressing and the wound.

[0176] With reference to Figures 5A-B, any embodiments disclosed herein of the dressing kit 130 can have one or more zinc air activated batteries 136 that can activate the pump 132 with air that is introduced to the batteries 136. The batteries 136 and pump assembly 132 can be positioned along an end portion 138a of the dressing 138. The batteries 136 can be low profile to reduce the profile of the dressing 130. As illustrated by Figures 5A-B, the batteries 136 and pump assembly 132 can be placed on an end portion 138 of the dressing 130 according to some embodiments of the invention. The batteries 136 and pump assembly 132 can be placed along the shorter side (as illustrated in Figure 5A) or the longer side (as illustrated in Figure 5B) of the dressing 138.

Therefore, in any embodiments disclosed herein, the pump and

power source can be positioned adjacent to one or more packing

layers of the dressing, and can be positioned adjacent to an

edge of a cover layer to reduce the likelihood that the power

source and/or pump will be positioned over the wound.

[0177] As shown in Figure 6A, in any embodiments disclosed

herein, the dressing film or cover layer 152 can extend beyond

the dressing borders and form a loop 154 at one end to improve

the handleability of the dressing 150 and prevent the dressing

from flopping around or becoming limp and unhandleable during

application of the dressing to the body. The looped over

support layer could be removable, to permit the support layer

to be removed after positioning the dressing on the body.

Additionally, in some embodiments, the pump 156 and/or battery

source 158 can be positioned in a corner of the dressing 152

or in any other suitable location. In this or any other

embodiment disclosed herein, the dressing 152 and/or pump

assembly 156 can have one or more press studs to provide

mechanical attachment between the dressing and the pump

assembly, and/or to loop and removably hold the dressing layer

in the desired looped configuration.

[0178] With reference to Figure 7, the dressing kit 170 can be

arranged such that the pump assembly 172 can be supported by

the dressing 174 in an offset position so that the pump

assembly 172 is not positioned over any portion of the

dressing 174. A conduit can be used to communicate the reduced

pressure produced by the pump assembly 172 to the dressing 174

and wound. The dressing kit 170 can be configured such that

the pump portion 172 can be easily removed for disposal of the

pump assembly separate from the dressing. In any embodiments

disclosed herein, the dressing can have a one or more cuts, channels, scores, reduced thickness portions, partial thickness cuts, or perforations 178 between a first portion 174a of the dressing 174 supporting the pump assembly and a second portion 174b of the dressing 174 having one or more absorbing layers 180 to be positioned over the wound.

[0179] As such, any dressing member disclosed herein can be configured to have at least a first portion and a second portion configured to be separable from the first portion by hand and without the use of tools. The dressing member can be configured to be torn by hand to separate the first portion from the second portion. Additionally, positioning the pump 172 and power source (e.g., batteries) adjacent to the wound site instead of over the wound site can improve the comfort to the user by preventing the pump assembly and/or power source from contacting the sensitive wound bed. The dressing 174 can have at least one continuous layer that covers the entire dressing 174. The dressing member 174 can be approximately air-tight adjacent to the perforations or boundary between the first and second portions so that, upon separation of the second portion from the first portion of the dressing, no air leaks result.

[0180] Figure 8 is an illustration of another embodiment of a dressing kit 190 having a dressing 192, a pump 194, and an power source 196. As illustrated in Figure 8, the pump assembly 194 can be positioned over or within the wound packing material 196 over the wound, while the power source 196, which can have one or more batteries, can be positioned in an offset position on the dressing. For example, in some embodiments, the power source 196 can be positioned on a first portion 192a of the dressing 192, which the pump assembly 194 can be positioned on a second portion 192b of the dressing

192. The absorbing or packing layers 196 can be positioned on the second portion 192b of the dressing 192.

[0181] In some embodiments, one or more cutouts 198 can be formed in the dressing between the first portion 192a and the second portion 192b to improve the flexibility of the dressing and to permit better articulation of the dressing. In this configuration, the dressing can have a narrowed or necked portion between the first and second portions. In some embodiments, a perforation 200 can be formed in the dressing 192 to permit separation of the first portion from the second portion of the dressing 192. This can facilitate the separation of the power source 196 from the rest of the dressing upon termination of the treatment for disposal of the two portions.

[0182] Figure 9 illustrates an additional embodiment of a dressing kit 210, having a dressing 212, a pump assembly 214, and an power source 216. As with any of the embodiments disclosed herein, the power source 216 can have one or more flexible or rigid batteries of any of the configurations disclosed herein. In any embodiments disclosed herein, as illustrated in Figure 9, the power source 216 can be freely positionable relative to the dressing 212, either on or adjacent to the dressing 212. A printed ribbon or wiring 218 can provide an electrical connection between the power source 216 and the pump assembly 214. This arrangement can improve the ability of the user or medical practitioner to change the batteries during operation of the dressing kit, can improve the flexibility of the dressing 212, and can move heavy and/or semi-rigid objects away from the wound surface. Additionally, detaching and reattaching the batteries can be used for deactivating and activating the pump.

[0183] Figure 10 illustrates an embodiment of a dressing kit

230 wherein the pump assembly 232 and batteries 234 are

positioned adjacent to the dressing packing or absorption

layers 236 of the dressing 238. In some embodiments, the

dressing member 240 and the transmission layer 242 can

terminate adjacent to the pump assembly 232 and the batteries

234 such that the pump 232 and batteries 234 can be positioned

on an outside surface of the backing layer 240, with no

dressing absorbing layers 240 or transmission layer 242

beneath the pump 232. Only the backing layer 244 and the wound

contact layer 246 are positioned under the pump assembly 232

and batteries 234.

[0184] Alternatively, with reference to Figure 11, in some

embodiments, an additional layer (which can be a transmission

layer, spacer layer, absorption layer, and/or a 3D knitted or

3D fabric layer) can be positioned under the pump 232, between

the backing layer and the wound contact layer 246. For

example, in any embodiments, the pump can be positioned over a

3D knitted and/or fabric layer (such as the 3D knitted and/or

fabric layer 237 shown in Figure 11) of any of the

compositions disclosed herein, either with or without a liquid

filter being positioned between the pump and the 3D knitted

and/or fabric layer. A port in the pump 232 can be in fluid

communication with the 3D knitted and/or fabric layer. In any

embodiments, the backing layer 244 can be positioned over the

pump 232, with an exhaust valve and/or filter to prevent

pathogens, bacteria, odors, or other contaminants from leaving

the pump. Positioning the pump over the transmission of 3D

knitted and/or fabric layer layer can reduce the risk of

maceration of the skin beneath the pump assembly and batteries

that can result from the buildup of moisture against the skin,

and can improve the comfort of the dressing by providing additional cushion between the pump assembly 232 and/or batteries 234 and the skin. This arrangement can also reduce the profile height of the dressing kit.

[0185] In the embodiment illustrated in Figure 11, or in any other embodiments disclosed herein, the dressing kit 230 can have one or more filters or valves upstream of the pump assembly 232 configured to prevent liquids and solids from entering the pump 232, but permitting the flow of air or gas through the filter or valve. In the case of a filter, the filter can be a hydrophobic filter, a hydrophilic filter, an occlusive filter, for example a membrane having a hydrogel and/or superabsorber material, or any other suitable type of filter or valve configured to prevent the passage of liquids or solids therethrough. In some embodiments, the filter or valve can be positioned adjacent to a port member, beneath the pump assembly, or otherwise positioned upstream of the pump assembly. For example, for the embodiment illustrated in Figure 11, the filter can be positioned between the pump assembly 232 and the backing layer 244, between the backing layer 244 and the wound packing layer 246 beneath or adjacent to the pump assembly 232, or in any other suitable location. In the embodiment illustrated in Figure 11, the backing layer 244 can have a puncture, opening, or other port feature adjacent to the filter to provide the passage of air through the backing layer 244 to the pump assembly 232.

[0186] Additionally, in some embodiments, the pump can be directly positioned on top of the wound contact layer, but have a port in communication with the 3D knitted and/or fabric layer so as to provide a source of negative pressure directly to the 3D knitted and/or fabric layer. As mentioned above, a liquid filter or liquid barrier can be positioned between the pump 232 and the 3D knitted and/or fabric layer to prevent liquid from entering the pump. In any of these embodiments, an absorption layer (which can be a superabsorbing layer) can be positioned above the 3D knitted and/or fabric layer or other transmission layer and can be configured to wick fluid out of the 3D knitted and/or fabric layer or other transmission layer.

[0187] The pump assembly 232 and/or batteries 234 can be positioned at an edge portion of the dressing 238, as illustrated in Figure 11, or can be positioned inside of an edge portion of the dressing, as illustrated in Figure 12. A double layer of absorptive material 238 can surround the pump assembly 232. Some embodiments only have a single layer of absorptive material 238. Additionally, with reference to Figure 13, in any dressing kit embodiment disclosed herein, the pump assembly 232 and/or batteries 234 can be positioned inside an edge portion of the dressing 238 and beneath the backing layer of the dressing in a depression or cutout that passes through the entire thickness of the absorptive layers so as to be positioned on top of the transmission layer 237. A port from the pump can be in communication with the transmission layer 237 so as to provide negative pressure to the transmission layer 237. A liquid filter to prevent liquid from passing through the pump can be positioned between the pump and the 3D knitted and/or fabric layer or other transmission layer, such as the 3D knitted and/or fabric layer 237 shown in Figure 12.

[0188] Additionally, in any embodiments, the pump can be positioned in a depression formed in the absorption layer so as to be positioned directly on top of the transmission layer. A port in the pump can be positioned so as to be in communication with the absorption layer so that negative pressure is applied directly to the absorption layer. Some embodiments can have a perforated or permeable polymeric film between the absorption layer and the transmission layer, such as a polyurethane or polyethylene layer.

[0189] Further, in any embodiments disclosed herein, the pump

can be positioned directly over the transmission layer (which

can be a 3D knitted and/or fabric layer, or any other suitable

transmissive material), either embedded within one or more

absorption layers or positioned adjacent to one or more

absorption layers. In such arrangements, an impermeable film

can be positioned between the transmission layer and the

absorption layer, surrounding the pump. The pump can be

configured to apply negative pressure directly to the

transmission layer and to draw liquid from the transmission

layer through the pump and exhaust such liquid into the

absorption layer. An impermeable backing layer can be, but is

not required to be, positioned over the pump assembly. In any

arrangements wherein the pump is located under the backing

layer, a filtered or unfiltered exhaust port can be formed in

the backing layer to ensure that gas can be exhausted from the

dressing. In some embodiments, a bacteria, pathogen, or other

contaminant filter can be positioned within the pump assembly.

[0190] In any dressing kit embodiments disclosed herein, the

3D knitted and/or fabric layer can have any of the properties

of any of the dressing layers disclosed in U.S. Patent

Application Publication No. 2011/0282309 (Serial No.

13/092,042), (titled WOUND DRESSING AND METHOD OF USE), filed

April 21, 2011, and/or PCT

Patent Application Publication No. WO 2011/087871

(International Patent Application No. PCT/US2010/061938),

(titled APPARATUS AND METHODS FOR NEGATIVE PRESSURE WOUND

THERAPY), filed internationally on December 22, 2010, which

applications are hereby incorporated by reference as if fully

set forth herein.

[0191] The power source for any of these embodiments can be

positioned within the pump assembly housing, can be positioned

adjacent to the pump assembly housing and supported by the

dressing, either within or above the absorptive layers

adjacent to or apart from the absorptive layers, can be

positioned on top of the absorptive layers, or can be

positioned in a remote position apart from the pump assembly.

With reference to Figure 13, in any embodiments, the pump

assembly 232 and/or batteries 234 can be positioned inside an

edge portion of the dressing 238 and beneath the backing layer

of the dressing in a depression or cutout that passes through

the entire thickness of the absorptive or transmission layers

so as to be positioned on top of the wound contact layer 246.

[0192] Further, any of the dressing kit embodiments disclosed

herein can have an exhaust filter downstream of the pump

assembly. The exhaust filter can be configured to prevent the

spread of any bacteria, pathogens, or other harmful

constituents from leaving the dressing through the exhaust

port in the dressing kit. The exhaust filter can be supported

by the pump assembly, or supported by any other layer or

component of the dressing kit. For example, with reference the

embodiment illustrated in Figure 12 or in any other embodiment

wherein the pump assembly is positioned beneath the backing

layer, the exhaust filter can be supported by the backing

layer or within or adjacent to an opening or port in or on the

backing layer.

[0193] In any of the embodiments disclosed herein, including

without limitation the embodiments illustrated in Figures 12

and 13, the pump assembly 232 and/or batteries 234 can be

positioned under the backing layer 244. Additionally, in some

embodiments, the pump assembly 232 and/or batteries 234 can be

embedded within one or more of the absorption layers 236 of

the dressing 238. This configuration can reduce the profile of

the dressing kit 230, improve the ability of the pump assembly

and/or batteries to withstand impact, and provide a more

aesthetic design. In some embodiments, the backing layer 244

can be perforated or gas permeable to permit gas exhausted by

the pump assembly to pass through the backing layer 244.

Additionally, in any of the embodiments disclosed herein, the

backing layer 244 can be water vapor permeable to permit vapor

from the liquid within the dressing to pass through the cover

layer 244.

[0194] Figure 14A illustrates another embodiment of a dressing

kit 250 having a dressing 252, a pump 254, and a power source

256. In some embodiments, as with any of the embodiments of

the dressing kits disclosed herein, the pump 254 and or power

source 256 can be positioned above, within, partially within,

adjacent, or remote to the absorptive and transmission layers

258 of the dressing 252. Additionally, in any of the

embodiments disclosed herein, as illustrated in Figure 14A, a

hinge 262 such as a living hinge can be positioned between the

pump assembly 254 and the power source 256, which can have one

or more batteries. The hinge 262 can improve the flexibility

and conformability of the dressing 250 between the pump

assembly 254 and the power source 256. In any embodiments

disclosed herein, the pump assembly 254 and/or the power

source 256 can be configured to be positioned in a casing that

does not have a bottom surface, such that the batteries and/or pump assembly are more compact. For example, the pump assembly

254 and/or the power source 256 can be positioned above one or

more of the transmission and/or absorptive layers 258 of the

dressing 252 or a backing layer 264 of the dressing 252

without having any additional layers or materials beneath the

pump assembly 254 and/or the power source 256.

[0195] For example, with reference to Figure 15, the power

source 256 (which, in this illustration, consists of two

batteries) is positioned directly on top of the backing layer

264 so as to minimize the profile of the dressing kit 250 in

the region of the power source 256. Additionally, as

illustrated, any embodiments disclosed herein can have a

molding 255 configured to cover and support the power source

256 and/or the pump assembly 254.

[0196] This arrangement can reduce the profile of the pump

assembly and/or the one or more batteries and improve the

flexibility of the pump assembly and the one or more

batteries. This can be produced in a single molding with

internal components held captive between the one or more

dressing layers and the upper casing of the pump assembly

and/or the one or more batteries or between very thin layers

within the pump assembly and the one or more batteries. The

dressing kit illustrated in Figure 14 can have any suitable

pump type, including without limitation a diaphragm pump, a

voice coil pump, a crank pump, or any other suitable pump.

[0197] Additionally, in some embodiments, as illustrated in

Figure 16, one or more transitional members 257 can be

positioned adjacent to the pump assembly 254 and/or the power

source 256 to provide a smooth transition to the height or

profile of the pump assembly 254 and/or the power source 256,

underneath the component cover 255. The transitional members

257 can be formed from foam, silicone or other rubber, or

other soft or malleable materials to provide flexibility and

comfort to the dressing and the user. Additionally, though not

required, a thin spacer 261 can be positioned beneath the pump

assembly 254 and/or the power source 256.

[0198] Figures 14B-14D illustrates another embodiment of a

dressing kit 270 having a wound dressing 272, a pump assembly

274, a power source 276, and a conduit 277 configured to

communicate the negative pressure produced by the pump

assembly 274 to the space between the dressing 272 in the

wound. In some embodiments, the conduit 277 can have a

connector 278 fixed to a distal end 277a of the conduit 277

configured to connect with the pump assembly 274. A

complementary coupling or mating feature can be supported by

the pump assembly 274 to receive the connector 278 and provide

a substantially sealed connection therewith. In some

arrangements, the conduit 277 can be supported on the dressing

272 in a helical or winding arrangement around the absorptive

layers 273 of the dressing 272. Additionally, the conduit 277

can be held in place with a supplemental backing layer 284

configured to adhere to the top of the conduit 277 and the

dressing 272 and to hold the conduit 277 in the desired

position. The supplemental backing layer 284 can be configured

to permit a medical practitioner or user to remove a desired

length of conduit 277 from the coil conduit so as to position

the pump assembly 274 at any desired position either on the

dressing 272 or remote to the dressing 272. Additionally, in

some embodiments, the supplemental backing layer 284 can have

a cut out or opening in the middle thereof over the portion

that covers the dressing and/or absorptive layers 273 so as to

not inhibit vapor transmission from within the dressing.

Additionally or alternatively, the supplemental backing layer

284 can have a plurality of perforations therein configured to

permit vapor transmission through the dressing layers.

[0199] Alternatively, the conduit 277 can be adhered to the

top of the dressing 272 around a perimeter of the dressing

and/or transmission layers 273 using adhesive or any other

suitable mechanism that will removably secure the conduit 277

in the desired location, but permit a medical practitioner or

user to remove a desired length of conduit 277 from the coil

so as to position the pump assembly 274 at any desired

position either on the dressing 272 or remote to the dressing

272. In any embodiments disclosed herein, the pump assembly

274 and power source 276 can be supported on a separate

support member 280 so that the pump assembly 274 and the power

source 276 can be positioned at any desired location either

remotely relative to the dressing 272, adjacent to the

dressing 272, or even on board the dressing 272. The support

member 280 can have adhesive on a bottom surface thereof for

each into any desired surface, or any other desired fastening

mechanism such as hook and loop connectors, snaps, wires, or

otherwise. Additionally, as described above, a flexible hinge

282 can be positioned between the pump assembly 274 and the

power source 276 to increase the flexibility and

conformability of the support member 280. Any of the dressing

kit embodiments disclosed herein can have a similar

arrangement of conduit as disclosed for the dressing kit 270,

or any of the other features, details, or configurations

disclosed were shown for dressing kit embodiment 270.

[0200] Figure 17 illustrates another embodiment of a dressing

kit 290 having a dressing 292, a pump assembly 294, and a

power source 296 supported by the dressing 292 in some

embodiments, the pump assembly 294 and the power source 296 can be positioned adjacent to the one or more absorptive and/or transmission layers 298 of the dressing kit 290. As illustrated therein, the pump assembly 294 and the power source 296 can be supported on portions of the dressing 292 extending in a V-shaped pattern away from the dressing pad

298. In other words, a cut out 293 can be formed in the

dressing 292 to permit greater flexibility and conformability

of the dressing in the region of the pump assembly 294 and the

power source 296. In some embodiments, the cut out can have a

V-shape. In some embodiments, the cut out 293 can have a U

shaped, or a smooth cutout shape.

[0201] Additionally or alternatively, any of the embodiments

disclosed herein of the dressing 292 can also have additional

cutouts 295 formed in the dressing 292 to the outside of the

pump assembly 294 and/or the power source 296 to also increase

the flexibility and conformability of the dressing. As

mentioned, this arrangement can improve the conformability and

flexibility of the dressing and enable the pump assembly 294

and/or the power source 296 to better mold around a curved

body surface. Additionally, in some embodiments, this

arrangement can have a pinpoint hinge rather than a lengthwise

hinge to permit the components to better mold over curved or

complex surface contours. Any of the dressing kit embodiments

disclosed herein can have the

pump assembly and the power source arranged on the dressing in

this configuration, and can have a dressing of this shape.

[0202] Figure 18 illustrates another embodiment of a dressing

kit 310 wherein the pump assembly 314 and the power source 316

are supported by the dressing 312 and can have a hinge 322

therebetween. In some embodiments, the hinge 322 can be a

living hinge. The hinge 322 can improve the flexibility of the dressing and the components supported thereby. Additionally, in some embodiments, the edges of the pump assembly 312 and/or the power source can be tapered and can be flexible.

[0203] Additionally, in any embodiments disclosed herein, for

example, Figure 19 illustrates an embodiment of the dressing

kit 330 that can have a dressing member 332, a pump assembly

334, a power source 336, and a pressure indicator 342

supported by the dressing 332. Additionally, in some

embodiments, a flexible hinge 344 can be molded into, formed

on, or positioned on the support layer or support material

used to house or support the pump assembly 334 and the power

source 336, the hinge 344 being positioned between the pump

assembly 334 and the power source 336. The pressure bubble or

pressure indicator can be positioned 342 were supported by the

dressing 332 in any desired location on the dressing 332.

[0204] Additionally, as with any other embodiments disclosed

herein, one or more press studs 346 can be supported on an

outside surface of the cover layer of the dressing 332, the

press studs being configured to receive complementary

fastening features on the power source 346 and/or the pump

assembly 334. In some embodiments, as is illustrated in Figure

19, a filter layer can be positioned beneath the pressure

indicator 342.

[0205] Figure 20 illustrates another embodiment of a dressing

kit having a dressing 352, a pump assembly 354, and a power

source 356. In some embodiments, the pump assembly 354 and/or

the power source 356 can be removably attached to the dressing

member 352 using one or more stud connectors 362 fixed to the

dressing member 352. The use of stud connectors 362 (also

referred to herein as metal connectors or snap connectors) to

support the battery and/or pump assembly on the dressing can enable the removability of the pump and/or power source from the dressing for replacement or for disposal. Additionally, the snap connectors can be used to not only removably support the battery and/or pump assembly on the dressing, but also to provide an electrical connection between the one or more batteries and the pump assembly.

[0206] In some embodiments, a first snap connector 362a can

engage a first female receiver 364a positioned on a housing

for the pump assembly 354. Similarly, a second snap connector

362a can engage a second female receiver 364a positioned on

housing for the power source 356. The first snap connector

362a can be electrically connected or in communication with

the second snap connector 362b so that a current supplied from

the power source connected to the second snap connector 362b

can be communicated to the pump assembly through such

electrical connection or wiring between the two snap

connectors. Additionally, in any embodiments disclosed herein,

the pump and battery module could have a hinge therebetween

for added conformability and flexibility. A hinge could also

be used to connect the pump and battery module to the dressing

kit. Further, in any embodiments disclosed herein, the battery

and the pump assembly can be separate modules that can be

independently removed and/or replaced.

[0207] In any of the embodiments disclosed herein, the

batteries can be positioned and supported apart from the

dressing. The batteries can be secured to the body or to the

dressing using tape, a local pad, snaps, a clip supported by

the dressing, Velcro, and/or any other desired fastening

member. The batteries can be inserted and removed to

facilitate activation and deactivation of the pump, and to

permit replacement and/or disposal of the batteries.

[0208] Additionally, in any embodiments disclosed herein, one

or more press studs can be supported by the dressing. The one

or more press studs can be configured to engage complementary

connectors supported by the pump assembly and/or the one or

more batteries to permit the pump assembly and/or the one or

more batteries to be removably snap supported by the dressing.

The stud connectors can also be used to create an electrical

connection between one or more batteries and the pump assembly

and, accordingly, can be used to activate the pump.

[0209] The press studs or snap connectors can allow the one or

more batteries to be electrically disconnected from the pump

assembly until one or both of the components is snapped into

the snap connectors. Additionally, if there are two or more

batteries, such batteries can also have stud type electrically

conductive connectors that permit the batteries to be

separately supportable by the dressing so that the power

circuit can be completed by snapping each of the one or more

batteries into the dressing. In this configuration, the

batteries and/or pump assembly can be snapped into position

following sterilization of the dressing kit. Such assembly can

also serve to activate the pump. [0210] Additionally, any of

the dressing embodiments disclosed herein can be configured to

support one or more power source modules or pump assemblies on

or adjacent to the dressing. For example, having a multiple

number of power sources (e.g., a plurality of batteries, or

any combination of batteries, fuel cells, capacitors, and

photovoltaic cells) can improve the flexibly and

conformability of the dressing and can reduce the profile of

the dressing. The dressing can be configured such that the

batteries are replaceable or interchangeable with similar or

different batteries, selectable depending on the duration of

time the dressing is to be on the patient. In configurations wherein the power source is preferably removable, the power source can be snapped into the dock or otherwise removably attachable and detachable from the dressing and configured to be lifted out of the dock or otherwise removed from the dressing when it is time to either disposed of or replace the batteries or power source.

[0211] The batteries can be positioned within or supported by the docks prior to positioning the dressing on the patient's body. In embodiments using conductive connectors fixed to the dressing and or the pump assembly, starting or restarting the pump can be achieved by inserting or re-inserting the one or more batteries in the docks, so as to permit a user to control an operation of the pump by inserting or re-inserting the batteries.

[0212] Figure 21 illustrates another dressing kit embodiment 370 having a pump assembly 374 and a power source 376 supported on either of a dressing member 372 or a separate support member. In some embodiments, the dressing member 372 can have a depression 373 therein configured to receive the pump assembly 374 and/or power source 376. With reference to Figure 21, in any embodiments disclosed herein, one or more batteries can be supported in a removable cartridge configured to be removably engageable with a housing 377 surrounding at least a portion of the power source 376. In some embodiments, the housing 377 can also support or surround the pump assembly 374. With reference to Figure 2 IB, in some embodiments, the housing 377 used to support the power source 376 can have a lid, cover, or hatch 379 that can be opened to access the power source 376, which can be batteries.

[0213] In some embodiments, the hatch 379 can have one or more battery terminals or electrical connections thereon configured such that, during sterilization or before the pump is to be activated, the battery terminals are out of contact with the power source 376. After sterilization or before therapy is to be initiated, the hatch can be closed to create an electrical connection between the power source 376 and the pump assembly 374, thereby initiating the negative pressure wound therapy.

[0214] Figure 22 illustrates another dressing kit embodiment 390 having a pump assembly 394 and a power source 396 supported on either of a dressing member 392 or a separate support member. With reference to Figure 22, similar to the dressing kit embodiment 370, in any embodiments disclosed herein, one or more batteries can be supported in a removable cartridge configured to be removably engageable with a housing 397 supported by the dressing member 392. In some embodiments, the housing 397 can also support or surround the pump assembly 394 if desired. However, in some embodiments, as in the illustrated embodiment, the pump assembly 394 can be separately supported by the dressing member 392. The dressing kit 390 can be configured such that the power source can be removable and disposed of and/or replaceable with a replacement power source when desired. For example, any of the dressing kits disclosed herein can come with a first power source and a second power source that can be used sequentially.

[0215] Figure 23 illustrates an embodiment of a dressing kit 410 having a support layer 412, a pump assembly 414, a power source 416, and a housing or support member 418 configured to support the power source 416 and/or a pump assembly 414. In some embodiments, the power source 416 can be removably attachable to or engageable with the support member 418. The support member 418 can be configured to have conductive terminals such that, when the power source 416 is engaged therewith, power is automatically provided to the pump assembly 414 to either provide the power to the pump assembly

414 (but requiring a switch or button to activate the pump

assembly) or to power and activate the pump assembly 414 to

initiate negative pressure. Additionally, in some embodiments,

multiple batteries or sources of power can be provided with

the dressing kit 410. For example, a first battery pack 416

and a second battery pack 416 can be provided with the

dressing kit 410 to provide interchangeable power sources. In

some embodiments, the support member 418 can be attached

directly to a dressing backing layer, or can be attached to a

separate support layer, such as support layer 412, to enable

the pump assembly and the power source to be attached adjacent

to the wound and the dressing member positioned over the

wound.

[0216] As an example, as illustrated in Figure 23, one or more

batteries can be supported in a removable cartridge or carrier

420 configured to be removably engageable with a housing 418

supported by the support layer 412. In some embodiments, the

housing 418 can also support or surround the pump assembly 414

if desired. However, in some embodiments, as in the

illustrated embodiment, the pump assembly 414 can be

separately supported by the support layer 412. The dressing

kit 410 can be configured such that the power source can be

removable and disposed of and/or replaceable with a

replacement power source when desired. Any of the dressing

kits disclosed herein can come with a first power source and a

second power source that can be used sequentially.

[0217] With reference to Figure 23C, the dressing can be

configured such that sliding the batteries into engagement with the battery terminals (in the direction indicated by arrow Al in the figures) will result in an audible click, to alert a user regarding the position of the components of the battery enclosure that the battery circuit is closed. Any of the dressing kit embodiments disclosed herein can be supported in packaging configured such that, while the dressing kit is supported in the packaging, the components of the battery pack or pump assembly are held in a first or non-operational position and prevented from moving to a second operational position. In this configuration, when the components are in the first position, the pump is non-operational due to the fact that the battery terminals are not in contact with the one or more batteries. For example, the packaging supporting the dressing kit can prevent a lid of the battery housing from moving to the second position by holding the housing lid or cap in the first position. The packaging can have protrusions that are positioned between the housing lid or cap and the body of the battery housing that separate the battery housing lid from the body of the battery housing. Once the dressing kit is removed from the packaging, the battery housing lid or cartridge can be slid inward, permitting the terminals to contact the batteries so that the pump can be activated. In this configuration, the battery housing can serve as an activation button. Sliding the lid out of contact from the batteries can stop the operation of the pump.

[0218] The dressing kit 430 embodiment of Figure 24 is similar to the dressing kit 410 embodiment of Figure 23, having a slideable carriage 420 configured to move the power source 436 in contact with the pump assembly 434. Additionally, the dressing kit 430 can have a flexible hinge 442 positioned between the housing used to support the power source and pump assembly, and the absorption and/or transmission layers 433 of the dressing 432 to permit greater flexibility and conformability of the dressing 432.

[0219] Additionally, with reference to Figure 25, in some

embodiments, the dressing kit 450 can have a dressing 452, a

pump assembly 454, a power supply 456, and a support member

462 configured to support the pump assembly 454 and the power

supply 456. The support member 462 can be supported by the

dressing member 452 and can enable the power supply 456 to be

removably supported by the dressing member 452. In some

embodiments, the power supply 456 can be supported in a

carriage 460 hingeably supported by the support member 462 or

having an adhesive cover that can hold the power supply in the

desired position within the support member 462.

[0220] Figure 26 illustrates another embodiment of a dressing

kit 470 having a dressing 472, a pump assembly 474, a power

supply 476, and a support member 482 configured to support the

pump assembly 474 and/or the power supply 476. The support

member 482 can be supported by the dressing member 472 and can

enable the power supply 476 to be removably supported by the

dressing member 472. In some embodiments, the power supply 476

can be supported by an adhesive strap 476 having one end

thereof fastened or secured to the support member 482. The

adhesive strap 476 can be sealingly closed over the support

member 482 to provide a mechanism for holding the power source

476 in the support member 482. The strap can have a tabbed

portion for grasping, and can be flexible enough to deflect

away from the dressing when the user wishes to withdraw the

battery. The adhesive strap can be colored and/or labeled to

alert a user that the batter should be removed before the

medical device is incinerated or otherwise disposed of. In

some embodiments, as illustrated in Figure 26C, the power source can be positionable in a compartment in the support member 482 and not attached to the strap 476.

[0221] In the embodiment of the dressing 490 illustrated in Figure 27, the pump assembly 494 and the power source 496 can be positioned at opposite ends or on different portions of the dressing 492. For example, the pump assembly 494 and the power source 496 can be adjacent to opposite edges of the absorption and/or transmission layers 493. As shown in Figure 27A, the pump 494 and power source 496 modules can be positioned at opposite corners of the dressing 492. The circuitry used for this arrangement or any other dressing kit embodiments disclosed herein can be flexible so that the dressing 492 is conformable and flexible to the user.

[0222] With reference to the dressing kit 510 embodiment illustrated in Figure 28, the pump assembly 514 can be supported on an edge portion of the dressing 512. A support member 518 can be used to support either or both of the pump assembly 514 and the power source 516. An overhang or extended portion 518a can extend over or overlap an adjacent portion of the dressing 512 having the absorptive and or transmission layers 513. In some embodiments, as in Figure 28A, the overhang 518a can have a curved and smooth profile. In some embodiments, as in Figure 28C, the overhang 518b can have a straight and flexible profile. The overhang or extended portion 518a can extend over the adjacent edge portion of the dressing to provide a more integrated look and feel

[0223] With reference to the dressing kit 530 embodiment illustrated in Figure 29, the pump assembly 534 can be supported on an edge portion of the dressing 532. A support member 540 can be used to support either or both of the pump assembly 534 and the power source 536. An overhang or extended portion 540a can extend over or overlap an adjacent portion of the dressing 532 having the absorptive and or transmission layers 533. In some embodiments, as in Figure 28A, the overhang 538a can have a curved and smooth profile. Additionally, in some embodiments, a joint or flexible hinge 538 can be positioned between the pump assembly 534 and the power source 536. The overhang or extended portion 540a can extend over the adjacent edge portion of the dressing to provide a more integrated look and feel.

[0224] Figure 30 illustrates an embodiment of a dressing kit 550 having a support layer 552, a pump assembly (not illustrated), a power source 556, and a housing or support member 558 configured to support the power source 556 and/or a pump assembly 554. In some embodiments, the power source 556 can be removably attachable to or engageable with the support member 558. The support member 558 can be configured to have conductive terminals such that, when the power source 556 is engaged therewith, power is automatically provided to the pump assembly 554 to either provide the power to the pump assembly 554 (but requiring a switch or button to activate the pump assembly) or to power and activate the pump assembly 554 to initiate negative pressure. Additionally, in some embodiments, multiple batteries or sources of power can be provided with the dressing kit 550. For example, a first battery pack 556 and a second battery pack 556 can be provided with the dressing kit 550 to provide interchangeable power sources. In some embodiments, the support member 558 can be attached directly to a dressing backing layer, or can be attached to a separate support layer, such as support layer 552, to enable the pump assembly and the power source to be attached adjacent to the wound and the dressing member positioned over the wound.

[0225] Further, one or more batteries 556 can be supported in

a removable cartridge or carrier 560 configured to be

removably engageable with a housing 558 supported by the

support layer 552. In some embodiments, the housing 558 can

also support or surround the pump assembly 554 if desired.

However, the pump assembly 554 can be separately supported by

the support layer 552. The dressing kit 550 can be configured

such that the power source can be removable and disposed of

and/or replaceable with a replacement power source when

desired. Any of the dressing kits disclosed herein can come

with a first power source and a second power source that can

be used sequentially.

[0226] With reference to Figure 30, the dressing can be

configured such that sliding the batteries into engagement

with the battery terminals (in the direction indicated by

arrow Al in the figures) will result in an audible click, to

alert a user regarding the position of the components of the

battery enclosure that the battery circuit is closed. Any of

the dressing kit embodiments disclosed herein can be supported

in packaging configured such that, while the dressing kit is

supported in the packaging, the components of the battery pack

or pump assembly are held in a first or non-operational

position and prevented from moving to a second operational

position. Ptional position and prevented from moving to a

second operational position. In this configuration, when the

components are in the first position, the pump is non

operational due to the fact that the battery terminals are not

in contact with the one or more batteries. For example, the

packaging supporting the dressing kit can prevent a lid of the

battery housing from moving to the second position by holding

the housing lid or cap in the first position. The packaging

can have protrusions that are positioned between the housing lid or cap and the body of the battery housing that separate the battery housing lid from the body of the battery housing. Once the dressing kit is removed from the packaging, the battery housing lid or cartridge can be slid inward, permitting the terminals to contact the batteries so that the pump can be activated. In this configuration, the battery housing can serve as an activation button. Sliding the lid out of contact from the batteries can stop the operation of the pump.

[0227] Figure 31 illustrates a dressing kit 570 having a dressing member 572, a power source 576 positioned within a support member 578, and a hinged lid 580 hingably positioned over an opening in the support member 578. The lid 580 can rotate about an axis or joint 582. In some embodiments, the hinge can be configured such that, when the hinge is moved to a closed position, the power source 576 will be secured within the support member 578 and an electrical connection will be created between the power source 576 and a pump assembly (not illustrated) so that the pump can be changed to an operational state. The hinged door can have a living hinge, soft pivot, an axle, or other suitable mechanism.

[0228] In some embodiments, as illustrated in Figure 32, the dressing kit 590 can have a housing 598 made from a resilient, thin-walled material having an opening 599 therein can be used to hold the power source 596 within the housing 598. The power source 596 can be squeezed through the opening 599 with sufficient force to cause the opening 599 to widen sufficiently to permit the passage of the power source therethrough. Thereafter, being formed of a resilient material, the opening in the housing can reduce in size, thereby securely holding the power source 596 within the housing 598. A plug connection 600 can be used to electrically connect the power source to the pump assembly.

[0229] Figure 33 illustrates an embodiment of a dressing kit 610 having a dressing member 612, a pump assembly 614, a power source 616, and a housing or support member 618 configured to support the power source 616 and/or a pump assembly 614. In some embodiments, the support member 618 can be configured to pass through an opening 613 in a bottom or base portion of the dressing member 612 so that the power source 616 and/or the pump assembly 614 are positioned within the opening 613. A cover layer 615, which can be removable or hingably attached to the dressing member 612, can be positioned over a top surface of the power supply 616, pump assembly 614, and/or the support member 618. In some embodiments, the power source 616 and the pump assembly 614 can be positioned within the dressing member 612 so as to be flush or beneath a top surface 612a of the dressing member 612.

[0230] The battery and/or pump module can be loaded from the bottom to give the dressing a more integrated look and feel. Further, the device could be positioned beneath the backing layer (i.e., outermost layer away from the wound).

[0231] In some embodiments, the dressing kit 610 can be configured to have conductive terminals such that, when the power source 616 is engaged therewith or positioned within the opening 613, power is automatically provided to the pump assembly 614 from the power source 616 to either provide the power to the pump assembly 614 (but requiring a switch or button to activate the pump assembly) or to power and activate the pump assembly 614 to initiate negative pressure. A bottom layer 617 can be used to secure the housing and/or power source in the opening 613 on a bottom or base surface of the dressing member 612.

[0232] Multiple batteries or sources of power can be provided with the dressing kit 610. For example, a first battery pack 616 and a second battery pack 616 can be provided with the dressing kit 610 to provide interchangeable power sources. In some embodiments, the support member 618 can be attached directly to a dressing backing layer, or can be attached to a separate support layer, such as support layer 612, to enable the pump assembly and the power source to be attached adjacent to the wound and the dressing member positioned over the wound.

[0233] In some embodiments, the housing 618 can also support or surround the pump assembly 614 if desired. However, the pump assembly 614 can be separately supported by the support layer 612. The dressing kit 610 can be configured such that the power source can be removable and disposed of and/or replaceable with a replacement power source when desired. Any of the dressing kits disclosed herein can come with a first power source and a second power source that can be used sequentially. In some embodiments, the cover layer over the top of the dressing member 612 can form a continuous layer over the opening 613 such that a separate cover tab or layer 615 is not required. The cover layer over the top of the opening can be perforated or porous to permit air exhausted from the pump to exit the dressing.

[0234] Figure 34 illustrates an embodiment of a dressing kit 630 having a dressing member 632, a pump assembly (not illustrated), a power source 636, and a support layer 638 configured to support the power source 636 and/or a pump assembly 634. In some embodiments, the support layer 638 can be configured to cover an opening

633 in the dressing member 632 so that the power source 636 and/or the pump assembly

634 are positioned within the opening 633. In some embodiments, the power source 636 and the pump assembly 634 can be positioned within the dressing member 632 so as to be flush or beneath a top surface 632a of the dressing member 632.

[0235] In some embodiments, the dressing kit 630 can be configured to have conductive terminals such that, when the power source 636 is engaged therewith or positioned within the opening 633, power is automatically provided to the pump assembly 634 from the power source 636 to either provide the power to the pump assembly 634 (but requiring a switch or button to activate the pump assembly) or to power and activate the pump assembly 634 to initiate negative pressure.

[0236] Additionally, in some embodiments, multiple batteries or sources of power can be provided with the dressing kit 630. For example, a first battery pack 636 and a second battery pack 636 can be provided with the dressing kit 630 to provide interchangeable power sources. In some embodiments, as shown in Figure 34C, the cover layer 638 can have an opening 639 therein, the opening being configured to permit the removal of the power supply 636 from the opening or compartment 633 when disposal or replacement of the power supply is desired.

[0237] The pump assembly can also be supported within the opening 633 and can be covered by the cover layer 638. The cover layer 638 can be perforated to permit exhaust gas to exit the opening or compartment 633. In some embodiments, the cover layer over the top of the dressing member 632 can form a continuous layer over the opening 633 such that a separate cover tab or layer 638 is not required. The cover layer over the top of the opening can be perforated or porous to permit air exhausted from the pump to exit the dressing.

[0238] Figure 35 illustrates another embodiment of a dressing

kit 650 having a dressing member 652, a pump assembly (not

illustrated), a power source 656, and a support layer 658

configured to support the power source 656 and/or a pump

assembly 654 over the cover layer 653 of the dressing. In some

embodiments, the support layer 658 can be configured to cover

the power source 656 and/or the pump assembly 654. The support

layer 658 can have a tabbed portion 658a configured to permit

a user to grasp the support layer 658 for removal thereof. The

support layer 658 can be fastened to the top layer 653 of the

dressing member 652 using adhesive 659. When the power source

656 is desired to be removed for replacement or disposal, a

user can grasp the support layer 658 by the tabbed portion

658a and lift the support layer 658 off of the power source

656. In some embodiments, where a pump assembly 654 can be

supported under the support layer 658, an opening 660 formed

in the upper layer 653 of the dressing member 652 can permit

the passage of gas from within the dressing member or between

the dressing member and the wound to pass through the pump

assembly 654 and out of the dressing kit 650.

[0239] In some embodiments, the dressing kit 650 can be

configured to have conductive terminals such that, when the

support layer 658 is closed against the upper layer 653 of the

dressing 652 on both sides of the power source 656, power is then provided to the pump assembly 654 from the power source 656 to either provide the power to the pump assembly 654 (but requiring a switch or button to activate the pump assembly) or to power and activate the pump assembly 654 to initiate negative pressure.

[0240] Additionally, in some embodiments, multiple batteries or sources of power can be provided with the dressing kit 650. For example, a first battery pack 656 and a second battery pack 656 can be provided with the dressing kit 650 to provide interchangeable power sources. The cover layer 658 can be perforated to permit exhaust gas to exit through the cover layer 658. In some embodiments, the cover layer over the top of the dressing member 652 can form a continuous layer over the opening 653 such that a separate cover tab or layer 658 is not required.

[0241] As illustrated in Figure 36, some embodiments of the dressing kit 650 can have multiple support layers were release tabs 658 used to releasably fasten the pump assembly 654 and/or the power source 656 to the dressing. For example, as illustrated in Figure 36, a first tab 658a and the second tab 658b can be positioned on mutually opposing ends of a housing used to support the pump assembly 654 and the power supply 656.

[0242] Furthermore, in some embodiments, the dressing kit can have a tearable strap covering at least one of a pump assembly and a power source that can be perforated or slit to facilitate the tearing of the strap. Additionally, the strap could be non-tearable but could be adhered to the supporting surface using Velcro or other similar adhesive materials. With some embodiments of the pull-tab arrangement, the batteries can be removed by pulling on a label or pull tab. This can be achieved with either side or end ejection. As illustrated in

Figure 37, the cover layer 658 of some embodiments of the

dressing kit 650 or any other dressing kit disclosed herein

can have one or more perforated or tearable portions 661

configured to tear open to permit the removal of the pump

assembly 654 and/or the power source 656. A tab 663 can be

grasped to initiate the tear.

[0243] Figure 38 illustrates another embodiment of a dressing

kit 670 having a dressing member 672, a pump assembly 674, and

a power source 676. In any of the dressing kit embodiments

disclosed herein, the dressing member 672 can but is not

required to have a wound contact layer 680, one or more layers

of spacer material 682 (also referred to herein as a

transmission layer or layers), one or more layers of absorbent

material 684, and a cover layer (not illustrated) configured

to cover at least the layer of spacer material 682 and the

layer of absorbent material 682. Additionally, in any of the

embodiments disclosed herein, the power source can have a

flexible battery 676 configured to cover a portion of the

absorption and transmission layers.

[0244] In some embodiments, the flexible battery 676 can have

a plurality of different material layers coupled with one

another. For example, in some embodiments, the flexible

battery 676 can have a current collector layer 690, above an

anode layer 692, followed by a separator layer 694, the

cathode layer 696, and finally a current collector layer 698

on the bottom thereof. Additionally, any embodiments of the

dressing kit disclosed herein can be powered by one or more

flexible printed batteries based on the technology developed

by Imprint Energy, or by one or more carbon zinc flexible batteries manufactured by Blue Spark Technologies, built, such as any of those described above. The size of the flexible battery 676 can depend on the power requirements of the pump assembly and duration desired for the negative pressure wound therapy. In some embodiments, however, the flexible battery 676 can be approximately the same size as the absorption layers in the dressing and can be configured to cover the absorption layers in the dressing.

[0245] Further, in any of the dressing kit embodiments disclosed herein, such as dressing kit 670, the pump assembly 674 can be controlled by a flexible control board. Further, any dressing kit embodiments disclosed herein can further have an organic light emitting diode ("OLED") display or other suitable interface display.

[0246] Figure 39 is an illustration of another embodiment of a dressing kit 710 configured to be positioned over a wound. The dressing kit 710 can have any of the features of any other dressing kits disclosed herein. In some embodiments, the dressing kit 710 can have a dressing member 712 a pump assembly 714 powered by a flexible PCB 715, and plurality of power sources 716 position about the dressing member 712. For example, in some embodiments, each of the power sources 716 can be a flexible battery such as a flexible printed battery, a thin lithium battery, a photovoltaic cell, and/or any other suitable power source. The plurality of power sources 716 can be interconnected by electrical wiring 722 in any suitable configuration or arrangement to permit the optimal level of current flow and voltage to the pump assembly. The electrical wiring 722 can be connected to the control board 715 configured to control an operation of the pump assembly 714.

[0247] Figure 40 illustrates another embodiment of a dressing kit 750 having a dressing member 752, a pump assembly 754, and a power source 756. The dressing kit can be packaged with the pump assembly 754 and the power source 756 positioned on top of the dressing member 752. The dressing kit 750 is configured such that the pump assembly 754 and the power source 756 can remain positioned above the dressing member during treatment. Or, alternatively and at the user's preference, releasable backing layer 760 can be removed from the pump assembly 754 and the power source 756 so that the pump assembly 754 and the power source 756 can be flipped or folded out and adhere to the skin adjacent to the wound dressing member 752. A conduit can communicate the negative pressure generated by the pump assembly 754 to the dressing member 772 and/or to the space between the dressing member 772 and the wound.

[0248] Figure 41 illustrates another embodiment of a dressing kit 770 having a dressing member 772, a pump assembly 774, and a power source 776. The dressing kit can be packaged with the pump assembly 774 and the power source 776 positioned on top of the dressing member 772. The dressing kit 770 is configured such that the pump assembly 774 and the power source 776 can remain positioned above the dressing member during treatment. Or, alternatively and at the user's preference, releasable backing layer 780 can be removed from the pump assembly 774 and the power source 776 so that the pump assembly 774 and the power source 776 can be flipped or folded out and adhere to the skin adjacent to the wound dressing member 772. A flexible conduit 778 can communicate the negative pressure generated by the pump assembly 774 to the dressing member 772 and/or to the space between the dressing member 772 and the wound. A film layer 775 adhered to a surface of the power source or the pump assembly, or a non-conductive material separating electrical connections between the power source and the pump assembly can be removed to activate the pump assembly.

[0249] In any embodiments disclosed herein, including the

embodiment illustrated in Figure 41, the conduit 778 can have

a foam, a transmission layer or 3d knit fabric, and/or other

porous material therein to prevent or significantly prevent

the collapse of the conduit during operation from kinking,

crushing, etc., while permitting the passage of fluids

therethrough. For example and without limitation, in any

embodiments disclosed herein, the conduit can have a top and a

bottom layer constructed from a liquid impermeable material, a

3D knitted or 3D fabric material located between the top and

bottom layers, an opening in fluid communication with the 3D

knitted or 3D fabric material, and an elongate channel

extending between the top and bottom layers containing the 3D

knitted or 3D fabric material. The opening can be in fluid

communication with any of the transmission and/or absorption

layers within the dressing member. In any embodiments

disclosed herein, the conduit can be integrally formed with

the remainder of the dressing member. Additionally, in any

embodiments disclosed herein, the conduit can have a width

from approximately 0.5 inches or less to approximately 0.75

inches or more, from approximately 0.75 inch to approximately

1.5 inches or more, having a low profile height of from

approximately 0.1 or less to approximately 0.25 or more

inches.

[0250] Figure 42 illustrates another embodiment of a dressing

kit 790 having a dressing member 792, a pump assembly 794, and

a power source 796. The dressing kit can be configured such

that the pump assembly 794 and the power source 796 are

supported within a module 795 that is rotatable an axis. In some embodiments, the axis of rotation can be coincident with a port member 800 configured to communicate the negative pressure generated by the pump assembly to the dressing. Thus, in some embodiments, the dressing kit 790 can be configured such that the battery 796 and/or pump assembly 794 are pivotably positionable on the dressing so that the position and/or orientation of the battery module and/or pump assembly can be adjusted or adjustable depending on the contour of the body. Additionally, a second sealable port 802 can be formed in the top layer of the dressing member 792 to permit the user to select which port to use for the pump assembly 794. An angular orientation of the module 795 can be adjusted in position from a first orientation to a second orientation. In the first orientation, the module 795 can be positioned along a lengthwise edge or a first edge of the dressing member 792. In a second orientation, the module 795 can be positioned along a short edge or a second edge of the dressing member 792. Additionally, the module 795 can be positioned at any desired orientation between the first and second positions or orientations.

[0251] Figure 43 illustrates another embodiment of a dressing kit 810 having a dressing member 812 having one or more absorption and/or transmission layers 813, a pump assembly 814, and a power source 816. The embodiment illustrated in Figure 43 can have a length of conduit 818 between the pump and the dressing that permits the dressing to be mounted adjacent to or on top of the dressing. The dressing kit can be packaged with the pump assembly 814 and the power source 816 positioned on top of the dressing member 812 or adjacent to the dressing member. The dressing kit 810 is configured such that the pump assembly 814 and the power source 816 can remain positioned above the dressing member during treatment, being adhered or removably fastened to the top of the dressing using a Velcro, adhesive, one or more clips, a pouch, or otherwise. Or, alternatively and at the user's preference, the pump assembly 814 and/or the power source 816 can be moved away from the wound so that the pump assembly 814 and the power source 816 can be positioned remote to the dressing 812. For example, the pump assembly 814 and/or the power source 816 can be adhered to the skin adjacent to the wound dressing member 812.

[0252] A flexible conduit 818 can communicate the negative pressure generated by the pump assembly 814 to the dressing member 812 and/or to the space between the dressing member 812 and the wound. In any embodiments disclosed herein, including the embodiment illustrated in Figure 43, the conduit 818 can have a foam, a transmission layer or 3d knit fabric, and/or other porous material therein to prevent or significantly prevent the collapse of the conduit during operation from kinking, crushing, etc., while permitting the passage of fluids therethrough. In some embodiments, with reference to Figures 42C-42E, the conduit 818 can comprise a small sheet of a transmission material forming a conduit between the pump assembly 814 and the absorption material 812. In this arrangement, the transmission material can have a foam, a transmission layer or 3d knit fabric, and/or other porous material therein to prevent or significantly prevent the collapse of the conduit during operation from kinking, crushing, etc., and can have a cross-sectional area transverse to the flow direction that is approximately one-third the width of the absorption and/or transmission layers 813, or from approximately one-quarter to approximate one-half the width of the absorption and/or transmission layers 812. This extra width of the conduit 818 can help prevent blockage of the conduit that may affect the transmission of reduced pressure to the dressing layers 813.

[0253] In any embodiments, the dressing layers 813, pump

assembly 814, the power source 816, and the conduit 818 can be

supported by the dressing member 812. Additionally, the

conduit 818 can have any of the materials, features, or other

details of any of the other conduit arrangements disclosed

herein.

[0254] Figure 44 illustrates another embodiment of a dressing

kit 830 having a dressing member 832 having one or more

absorption and/or transmission layers 833, a pump assembly

834, and a power source 836. The dressing kit can be packaged

with the pump assembly 834 and the power source 836 positioned

adjacent to one or more absorption and/or transmission layers

833 but being removably attached to the dressing member 832

supporting the one or more absorption and/or transmission

layers 833.

[0255] The dressing kit 830 can be configured such that the

pump assembly 834 and the power source 836 can remain

positioned adjacent to the dressing member 832 during

treatment. Or, alternatively and at the user's preference, the

pump assembly 834 and the power source 836 can be positioned

on a portion of the dressing member 832 that can be detached

from the portion of the dressing member 832 supporting the one

or more absorption and/or transmission layers 833. For

example, in some embodiments, the one or more absorption

and/or transmission layers 833 can be positioned on a first

portion 832a of the dressing member 812, and the pump assembly

834 and the power source 836 can be positioned on a second

portion 832b of the dressing member 832 that can be detached

from the first portion 832a of the dressing member 832. In some embodiments, the dressing member 832 can have a perforation, indentations, reduced thickness, or one or more cutouts between the first portion 832a and the second portion

832b of the dressing member 832 to facilitate the

detachability of the first portion 832a from the second

portion 832b of the dressing. This can facilitate the

detachment of the second portion 832b of the dressing 832 from

the first portion 832a of the dressing for placement of the

second portion 832b of the dressing 832 in a desired location

spaced apart from the first portion 832a of the dressing, and

hence, spaced apart from the wound. The second portion 832b of

the dressing member 832 can have a different adhesive thereon

as compared to the adhesive on the first portion 832a of the

dressing member 832 for adhesion to the skin or otherwise.

[0256] A flexible conduit 838 can communicate the negative

pressure generated by the pump assembly 834 to the dressing

member 832 and/or to the space between the dressing member 832

and the wound. A film layer adhered to a surface of the power

source or the pump assembly, or a non-conductive material

separating electrical connections between the power source and

the pump assembly can be removed to activate the pump

assembly.

[0257] In any embodiments disclosed herein, including the

embodiment illustrated in Figure 44, the conduit 838 can have

a foam, a transmission layer or 3d knit fabric, and/or other

porous material therein to prevent or significantly prevent

the collapse of the conduit during operation from kinking,

crushing, etc., while permitting the passage of fluids

therethrough, and can have a width from approximately 0.5

inches or less to approximately 0.75 inches or more, from approximately 0.75 inch to approximately 1.5 inches or more, having a low profile height of from approximately 0.1 or less to approximately 0.25 or more inches.

[0258] Figure 45 illustrates another embodiment of a dressing

kit 850 having a dressing member 852, a pump assembly 854, and

a power source 856. In some embodiments, the dressing kit 850

can have any of the features, details, or components of any of

the other dressing kit embodiments disclosed herein. In any

dressing kit or pump assembly embodiments herein, including

the embodiment of the dressing kit 850 shown in Figure 45, the

pump assembly can have one or more indicator lights (such as

LED indicator lights), and one or more control buttons or

switches. The dressing kit can be packaged with the pump

assembly 854 and the power source 856 positioned adjacent to

the dressing layers 853. The dressing kit 850 can be

configured such that the pump assembly 854 and the power

source 856 can remain positioned adjacent to the absorption

and/or transmission layers 853 (collectively referred to as

the dressing layers) during treatment. Or, alternatively and

at the user's preference, the pump assembly 854 and the power

source 856 can be positioned on a portion of the dressing

member 852 that can be detached from the portion of the

dressing member 852 supporting the one or more absorption

and/or transmission layers 853.

[0259] For example, in any dressing kit embodiments disclosed

herein, the one or more absorption and/or transmission layers

853 can be positioned on a first portion 852a of the dressing

member 812, and the pump assembly 854 and the power source 856

can be positioned on a second portion 852b of the dressing

member 852 that can be detached from the first portion 852a of the dressing member 852. Additionally, in any embodiments disclosed herein, the conduit 858 can be positioned on a third portion 852c of the dressing member 852 that can be detached from the first portion 852a of the dressing member 852 and/or the second portion 852b of the dressing member 852.

[0260] In any embodiments, the dressing member 852 can have

one or more intermittent or continuous scores, perforation,

indentations, notches, cuts, cutouts, partial thickness cuts,

or reduced thickness 855 between the first portion 852a and

the second portion 852b of the dressing member 852, between

the second portion 852b and the third portion 852c of the

dressing member 852, and/or between the first portion 852a and

the third portion 852c of the dressing member 852 to

facilitate the detachability of the first portion 852a from

the second portion 852b of the dressing member 852. This can

facilitate the detachment of the second portion 852b of the

dressing member 852 from the first portion 852a of the

dressing member for placement of the second portion 852b of

the dressing 852 in a desired location spaced apart from the

first portion 852a of the dressing, and hence, spaced apart

from the wound. The second portion 852b of the dressing member

852 can have a different adhesive thereon as compared to the

adhesive on the first portion 852a of the dressing member 852

for adhesion to the skin or otherwise. Further, as with any

embodiments disclosed herein, the pump assembly 854 can have

pull tabs or strips configured to activate the pump or permit

the conduction of current from the power source to the pump

assembly.

[0261] Additionally, as illustrated in Figure 45, a conduit

858 can communicate the negative pressure produced by the pump

assembly 858 to the dressing layers 853. The conduit can be attached to or formed as part of the dressing cover layer used to cover the dressing layers 813. In some embodiments, at least one of an outer or top layer used to form the conduit in any embodiments disclosed herein can be vapor permeable. In this configuration, the conduit 858 can be sealed along a length thereof and can have perforations along the length thereof so that any desired length of conduit 858 can be detached from the dressing member 852, with the remaining portion of the conduit 858 remaining attached to the dressing member 852, as illustrated in Figure 45B.

[0262] For example, in some embodiments, as illustrated in

Figure 45A, the dressing member 852 have a plurality of

perforations, including without limitation first perforation

855a, second perforation 855b, third perforation 855c, and so

on. A user can tear and detach the conduit 858 along any

desired number of the perforations to permit any desired

length of conduit 858, while the remaining portion of the

conduit remains removably attached to the dressing member 852.

In any embodiments, the perforations 855 can be arranged in a

parallel orientation, as illustrated in Figure 45A and 45B.

Alternatively or additionally, one or more perforations 855

can be arranged about a perimeter of the dressing member 852,

which can surround the dressing layers 853, as illustrated in

Figure 45C.

[0263] Additionally, with reference to Figure 45C, the

dressing member 852 can support a plurality of power sources

(which can be any of the flexible battery or any other power

source embodiments disclosed herein) 856 distributed about a

first portion 852a of the dressing member 852, either under,

within or on top of any of the layers, materials, or members

comprising the dressing layers 853 or dressing member 852. The power sources 856 can be interconnected in any desired fashion using one or more electrical connectors or wires 857. In some embodiments, the wire connectors 857 can extend along or within the conduit 858 to provide power to the pump assembly

854 located on the second portion 852b of the dressing member

852. The pump assembly 854 in any embodiments disclosed

herein, including dressing kit embodiment 850, can be a

miniature pump have a voice coil, a diaphragm, or otherwise.

[0264] In any embodiments disclosed herein, including the

embodiment illustrated in Figure 45, the conduit 858 can have

a foam, a transmission layer or 3d knit fabric, and/or other

porous material therein to prevent or significantly prevent

the collapse of the conduit during operation from kinking,

crushing, etc., while permitting the passage of fluids

therethrough, and can have a width from approximately 0.5

inches or less to approximately 0.75 inches or more, from

approximately 0.75 inch to approximately 1.5 inches or more,

having a low profile height of from approximately 0.1 or less

to approximately 0.25 or more inches.

[0265] In any embodiments disclosed herein, the conduit can be

formed of two layers of liquid and air impervious material

(such as a thin polymer film) and have one or more layers of

foam or other porous material to prevent the conduit from

collapsing, formed in a circular, square, or other shaped

length of material having foam or other porous material

therein. As such, the dressing can be configured such that a

user can adjust the length of the conduit by the amount of the

conduit removed from the dressing.

[0266] Additionally, with reference to the dressing kit

embodiment 870 illustrated in Figure 46, in any of the

embodiments disclosed herein, the dressing kit can have a conduit 878 that is arranged in a spiral or helical arrangement adjacent to the one of more dressing layers 873 of the dressing member 872. The conduit can be spirally wound about the pump assembly and/or power source. In some embodiments, the dressing kit 870 can have any of the features, details, or components of any of the other dressing kit embodiments disclosed herein, including without limitation those of dressing kit 850, including without limitation any of the details regarding the power source, pump assembly, dressing member, or conduit described with respect to any of the other embodiments, such as for dressing kit 850. For example, in some embodiments, the conduit can be perforated along a length thereof for selective detachment from the dressing member 872.

[0267] In any of these arrangements, the conduit 878 can be

unwound or extended to permit the user to select the

appropriate length of the conduit 878. The dressing can be

used in the completely wound up arrangement illustrated in

Figure 45, or can be partially unwound and used with the

conduit partially wound up around the pump assembly 878, or

the conduit 878 can be fully extended such that the pump

assembly is positioned apart from the dressing. A bottom

surface of the pump assembly can be coated with an acrylic or

other suitable adhesive or fastener (such as any of the other

fasteners disclosed herein) for attaching the pump and/or

conduit to the body or even to the dressing member 872, as

desired.

[0268] Figure 47 illustrates another embodiment of a dressing

kit 890 having a dressing member 892, a pump assembly 894, and

a power source 896. In some embodiments, the dressing kit 890

can have any of the features, details, or components of any of the other dressing kit embodiments disclosed herein. The dressing kit can be packaged with the pump assembly 894 and/or the power source 896 positioned adjacent to the dressing layers 893. In some embodiments, the power source can be separable from the dressing member 892 and positionable in any desired position on the dressing member 892 and/or on the body adjacent to the dressing member or wound or otherwise. The power source 896 can be connected to the pump assembly 894 using a wired connection 897 that can have a connector for easy removal of the power source 896 for disposal or replacement.

[0269] Additionally, the dressing can be configured such that

a perforated or weakened band of material is routed around the

portion of the dressing that supports the battery. This can

form a detachable portion of the dressing that supports the

battery. Such configurations can facilitate battery removal,

replacement, and/or proper disposal. Additionally, the battery

module can be supported on a removable or separate portion of

the dressing that tape or otherwise adhered to the main

portion of the dressing and is easily removed therefrom for

easy disposal of the battery module. The portion of the

dressing that can support the battery module can be connected

to the remaining portion of the dressing by tape, a local pad,

or otherwise. The pump can be supported by the main dressing

area. This could have a benefit for sterilization or

sterilization of particular parts of the dressing, and could

permit frequent (e.g., daily) battery changes. Additionally,

in some embodiments, the batteries can be supported in a

battery tray that can be easily supported by the dressing. The

battery tray can be configured to be snapped into and out of the receiving portion of the dressing or pump assembly.

This can reduce the wall thickness of the battery module and

battery compartment.

[0270] In the embodiment of the dressing kit 910 illustrated

in Figure 48, the battery module can have one or more zinc air

activated batteries 916 as the power source for the pump

assembly 914. In this arrangement, removing a pull-tab 917 so

as to expose the batteries 916 to air will activate the

batteries 916 and start the operation of the pump 914. The

pull-tab or label 917 can cover the openings or air

passageways in communication with the batteries 916 and can be

peeled back or removed to activate or re-activate the

batteries 916. The pull-tab 917 can be configured to cover

only a portion of the dressing member 912 or the battery

module 916, or can be integral to larger dressing support for

added stiffness during application of the dressing to the

body. Any of the dressing kit embodiments disclosed herein can

use any of the features, details, or components of the

dressing kit 910 therein, including without limitation the air

activated batteries.

[0271] With reference to Figure 49, which illustrates a

dressing kit 930 having a dressing member 932, and a pump

assembly having a PCB 933, the power source or pump assembly

can have one or more conductive labels 937 that, when in a

first position, do not provide an electrical connection

between a first terminal 938a and a second terminal 938b

supported by the dressing member 932 or the PCB 933. When the

conductive label or tab 937 is moved to a second position, the

conductive tab 937 can provide an electrical connection

between the first terminal 938a and the second terminal 938b,

so as to activate the pump assembly. The packaging supporting the dressing can be configured such that such conductive label is held fixed in the first position to ensure that the batteries are not electrically connected to the pump assembly or other components during sterilization or prior to application to a patient or user. The conductive label 937 could be used as a pause button, or to terminate the operation of the pump.

[0272] In any dressing kit embodiments disclosed herein, the

dressing kit can have one or more pull tabs (such as pull tabs

957 illustrated in Figures 50A-D) configured to activate and

deactivate the pump assembly. In this arrangement, each pull

tab 957 can be configured to be positioned, or have a portion

thereof that is positioned, between a first terminal 958a and

a second terminal 958b to selectively control an activation of

the pump assembly 954. When the pull tab 957 is positioned

between the first terminal 958a and the second terminal 958b,

thereby separating the first and second terminals 958a, 958b,

no power will be provided to the pump assembly 954. By

retracting the pull tab 957, the first and second terminals

958a, 958b can be placed in contact with one another such that

power can be provided to the pump assembly.

[0273] Additionally, in any embodiments, the packaging

supporting the dressing kit can be configured such that such

tab or isolator is fixedly positioned between the components

in the electrical circuit to ensure that the batteries are not

electrically connected to the pump assembly or other

components during sterilization (if used) or prior to

activation. For example, as illustrated in Figures 50B-50D, a

pull tab can be positioned over any desired surface of the

dressing, power supply, or pump assembly, of any of the

dressing or pump assembly embodiments disclosed herein. As is disclosed in other embodiments, the label or tab can be conductive such that the first and second terminals are in communication with one another when the label is connected to both terminals.

[0274] As shown in Figure 51, in any embodiments disclosed

herein, the dressing kit (such as dressing kit 970 disclosed

in Figure 51) can have one or more buttons 979 supported by

the dressing member 972. The buttons 979 can be fixed to the

backing layer 975 of the dressing member 972 and can be

positioned near an edge portion of the dressing (such as

outside of the perimeter of the dressing layers 973) where

operation of the buttons will not irritate or cause discomfort

or damage to the wound. The controls can comprise one or more

keypad buttons that can be positioned anywhere on the wound.

The dressing can have one or more printed cables 981 to

provide electrical connections between the batteries,

activation buttons, LED or other lights 986 for indicating a

condition under the dressing or with regard to the pump

assembly 974, and/or power source 976.

[0275] With reference to the dressing kit 990 shown in Figure

52, in any embodiments disclosed herein, the pump assembly 994

can be activated using one or more pop buttons 997. Each pop

button 997 can be configured such that, when the pump is

activated and the conditions under the overlay are within

threshold parameters, the pop button will remain depressed and

the pump will continue to operate. The circuitry of the pump

assembly 994 can be configured to maintain the button 997 in

the depressed position during optimal or threshold conditions,

for example when a sufficient vacuum has been achieved. The

button can be configured to pop up when a sufficient vacuum

has not been achieved, or when other operating conditions under the overly are not within the threshold parameters. As such, the button can be used to provide a visual indication of the operating conditions of the dressing. The button can be depressed to initially activate operation of the pump.

[0276] The switch 1017 (which can be a trip switch)

illustrated in Figure 53 can also be used to activate or

control any of the pump assembly or dressing kit embodiments

disclosed herein, and can also provide a visual indication of

the operating conditions of the dressing. Depressing the

switch 1017 can activate a pump. The switch 1017 can move

between a first, relaxed position to a second, depressed

position.

[0277] In some embodiments, the circuitry of the pump can be

used to maintain the switch in the depressed state when the

operating conditions under the backing layer are within

threshold parameters. In some embodiments, the switch 1017 can

have one or more components made from a shape memory material,

or have a memory bistable dome or diaphragm therein that can

hold the switch 1017 in a depressed position for a

predetermined period of time during initial pump down until

the level of reduced pressure under the overlay is sufficient

to maintain the switch in the depressed (or second) position.

In some embodiments, a pressure sensor within the dressing or

pump assembly can be configured to provide a current of

electricity to a shape memory, piezoelectric material

sufficient to hold the switch in the depressed or second

position.

[0278] The switch can be configured to pop up if there is a

leak in the dressing (detected based flow rate through the

pump or on duty cycle feedback or other parameters), or if one

or more other parameters or conditions are not met, such as but not limited to insufficient battery power or insufficient negative pressure within the dressing after a predetermined period of time. For example, the switch of this or any other embodiment disclosed herein can be configured to move between a first on position and a second off position, and to remain in the first position when a threshold level of negative pressure is maintained beneath the backing layer. The switch of this or any other embodiment disclosed herein can be configured to move to the second position when the level of negative pressure under the backing layer is less than a threshold level of negative pressure and the pump assembly exceeds a threshold flow rate for a threshold period of time, which can be caused by the presence of a leak in the system.

For example, any of the embodiments disclosed herein can be

configured to trigger an alarm or change the switch or button

from a first operational position to a second non-operational

position when the pressure beneath the dressing is less than

60 mmHg (i.e., less meaning 59 mmHg or lower) and the pump

assembly has been operating for a threshold period of time,

such as for approximately 5 minutes, from approximately 5

minutes to approximately 8 minutes, or from approximately 2

minutes to approximately 5 minutes, or any values within any

of the foregoing ranges. Additionally, depressing the switch

can produce an audible click to alert the user that the switch

has been activated.

[0279] The embodiment of the dressing kit 1030 illustrated in

Figure 54 can have a pump assembly 1034 supported on the

dressing member 1032. The pump assembly 1034 can have a

flexible activation switch 1037 that can activate or control

any of the pump assembly or dressing kit embodiments disclosed

herein. The activation switch can be configured to be a

flexible tab 1041 having one or more buttons 1039 supported there. The flexible tab 1041 can be rotated upward away from the pump assembly to a first position to permit a user to grasp and activate the button or buttons 1039. In any embodiments disclosed herein, the button 1039 can be activated by squeezing the button 1039, so that no force or very little force is imparted on the wound dressing or wound bed. When in the stowed or second position, the activation switch or tab

1037 can have a low profile and lie substantially flat against

the pump assembly.

[0280] Alternatively, in any embodiments, the activation

switch can be a slide activation switch (such as slide

activation switch 1057 illustrated in Figure 55 or slide

activation switch 1077 illustrated in Figure 56) or a squeeze

activation button or switch (such as switch 1097 illustrated

in Figure 57) to reduce the forces imparted on the wound.

Though not required, the slide switches of the embodiments

shown in Figures 55 and 56 can be a reed switch with a sliding

magnet. The slide switches can be configured to provide an

illustration or indication of the position of the switch, for

example, to alert a user that the switch is in a particular

position, such as in the on or active position. The switch

mechanism can be used for battery isolation prior to operation

of the pump or during sterilization, if sterilization is used.

The switches in any of these embodiments can move the

batteries into and out of contact with the pump assembly such

that, prior to operation, the battery can be out of contact

with the battery terminals or other electrical connections

between the batteries and the pump assembly.

[0281] Any of the embodiments disclosed herein wherein the

activation mechanism has a sliding mechanism, a sliding

switch, or other moving activation mechanism, including without limitation the embodiments illustrated in Figures 55

57, can have any of the features configured to prevent the

premature activation of the pump in the packaging supporting

the dressing kit and pump assembly or otherwise. Additionally,

any such embodiments can be configured such that the packaging

can be configured to securely hold the pump assembly and/or

battery module in a disconnected state.

[0282] For example, the dressing kit embodiments can be

supported in the packaging such that, while the dressing kit

is supported in the packaging, the components of the battery

pack or pump assembly are held in a first or non-operational

position and prevented from moving to a second operational

position. In this configuration, when the components are in

the first position, the pump is non-operational due to the

fact that the battery terminals are not in contact with the

one or more batteries. For example, the packaging supporting

the dressing kit can prevent a lid of the battery housing from

moving to the second position by holding the housing lid or

cap in the first position. The packaging can have protrusions

that are positioned between the housing lid or cap and the

body of the battery housing that separate the battery housing

lid from the body of the battery housing. Once the dressing

kit is removed from the packaging, the battery housing lid or

cartridge can be slid inward, permitting the terminals to

contact the batteries so that the pump can be activated. In

this configuration, the battery housing can serve as an

activation button. Sliding the lid out of contact from the

batteries can stop the operation of the pump. Further, the

dressing kit can be configured such that sliding the batteries

into engagement with the battery terminals will result in an

audible click, to alert a user regarding the position of the components of the battery enclosure or regarding whether the battery circuit is open or closed.

[0283] Any of the dressing kit embodiments disclosed herein

can have a rotating or wheel activation switch (such as the

rotating switch 1117 illustrated in Figure 58) or an axial

sliding tab or reed (such as the sliding tab switch 1137

illustrated as shown in Figure 59) having two or more

positions corresponding to two or more pump operation

positions. For example, the wheel switch 1117 can define an

off position, as shown in Figure 58B and an on position shown

in Figure 58C. A protrusion or bump 1117a on the wheel 1117

can be used to limit the rotational range of the switch 1117,

and one or more detents can be used to give tactile feedback

regarding the switch position and/or bias the switch to remain

in the positions associated with the detents.

[0284] Similarly, the pull tab 1137 in Figure 59 can trigger

an operational state if moved to a first position (such as by

pulling the tab in the direction indicated by arrow Al) and a

non-operational state if moved to an opposite, second position

(such as by pushing or pulling the tab in the direction

indicated by arrow A2). In some embodiments, though not

required, the pull tab 1137 can have two end portions that can

be grasped, such as first end portion 1137a and second end

portion 1137b. Though not required, any of the switches or

buttons of any of the dressing kit embodiments disclosed

herein can have one or more intermediary positions

corresponding to different operation states, such as different

operational programs or otherwise. Detents or tabs on any of

the switches can be used to define the two or more operational

states or positions.

[0285] Additionally, as mentioned, for any of the switches or

buttons of any of the dressing kits disclosed herein, the pump

assemblies and/or battery modules can be configured such that

the position of the switch or button dictates the position of

the batteries relative to the battery terminals or other

electrical connections with the pump assembly. Further, as

with any other embodiment disclosed herein, the packaging

surrounding the dressing kit having the pull tab arrangement

illustrated in Figure 59 can be configured such that the

dressing kit with the pull tab fits in the packing only when

the pull tab is in the non-operational position.

[0286] In any of the pull tab arrangements disclosed herein,

with reference to Figure 60, the receiver or support 1159 for

the pull tab 1157 can be configured such that the receiver or

support 1159 must be squeezed inwardly to permit the pull tab

1157 to be slideable relative to the receiver or support 1159.

This can prevent or reduce the likelihood that the pull tab

1157 will be inadvertently moved to a different position. In

use, a user can squeeze the receiver or support 1159 while

simultaneously moving the switch 1157 to the desired position.

[0287] Figure 61 illustrates an embodiment of a dressing kit

1170 having an arrangement of an isolator switch 1177 that can

be used with any of the dressing kit embodiments disclosed

herein, including the sliding switch embodiments. For example,

the rotating or sliding switch 1177 can be formed from a non

conductive material and can be configured to open a switch or

spread a pair of contact terminals, such as first contact

terminal 1179a and 1179b apart to prevent the flow of

electricity between the two terminals 1179a, 1179b, when the

switch 1177 is in a first position (as illustrated in Figure

61 A). In some embodiments, the isolator can be a plastic tab or switch that rotates about a living hinge. When moved to a second position (as illustrated in Figure 6 IB), the contact terminals 1179a, 1179b can in contact such that the electrical connection can be closed and permit a flow of electricity through the electrical connection. The batteries can be electrically isolated from each other and/or from the rest of the circuitry in this arrangement.

[0288] In any embodiments disclosed herein, as illustrated in

Figure 62, the pump can be activated by passing a key fob or

activator 1217 over an RF ID receiver 1219 positioned on the

pump assembly 1214. This can eliminate the force that would

otherwise be imparted on the wound dressing during activation

of the wound dressing. In some arrangements, as illustrated in

Figure 63, the activation button 1237can be activated by

infrared radiation, light, or by touch. This can reduce or

eliminate the pressure exerted on the wound when switching the

pump assembly between an on and an off state.

[0289] Figure 64 illustrates a push button arrangement 1257

that can be used to activate any of the pump assemblies

disclosed herein. The push button can have a flexible dome

switch 1259 over a surface mount tact switch 1261. A threshold

level of reduced pressure can hold the flexible dome 1259 in

place as visual indicator that a sufficient level of reduced

pressure is being exerted on the wound bed. In this

arrangement, the button can serve as an activation switch and

a tactile or visual indicator. The indicator can be used to

alert the user to any or any combination of the following

conditions: user device is operating correctly; leak detected;

battery dead; and/or dressing saturated or full.

[0290] As mentioned, any of the dressing kit embodiments

disclosed herein can have a visual pressure indicator configured to provide a visual indication of the pressure beneath the backing layer. The visual pressure indicator can be configured to change position in response to a differential in pressure between the space beneath the backing layer and atmospheric pressure. In some embodiments, the pressure indicator or bubble can be configured to retract or collapse toward the wound surface in response to increasing levels of reduced pressure beneath the backing layer.

[0291] In some embodiments, the pressure indicator can have a

different color as compared to the remainder of the dressing,

or can be configured to change color in response to threshold

pressure differentials between the space beneath the backing

layer and atmospheric pressure. The pressure indicator can be

positioned in an opening or depression formed in the dressing

to shield the pressure indicator from impact and to protect

the pressure indicator. For example, as described above, the

dressing kit 330 of Figure 19 can have one or more pressure

indicators thereon.

[0292] The one or more pressure indicators can be supported in

any desired location on the dressing. With reference to Figure

65, the pressure indicator 1270 can have a pressure bubble

1272 configured to be in an expanded position (as shown in

Figure 65A) when the dressing is in a first, low or no reduced

pressure state and in a collapsed position (as shown in Figure

565B) when the dressing is in a second, increased reduced

pressure state. In any embodiments disclosed herein, the

dressing can have a pressure bubble (such as pressure bubble

1272) positioned over a membrane (such as membrane 1274),

which can be stretchable or substantially stretchable. The

membrane 1274 can be formed from a material that is gas

permeable, but liquid impermeable in some embodiments. The membrane 1274 can be configured to be substantially or completely opaque in a first, relaxed state and less opaque

(i.e., more translucent) in a second, more depressed state.

Alternatively, the membrane material can be somewhat

translucent in the first, unstretched state and more

translucent in a second, stretched state. Reduced pressure

imparted on the dressing can cause the membrane to depress or

move from the first toward the second state.

[0293] In some embodiments, the membrane can be substantially

opaque except when in contact with the colored material or

liquid 1276 beneath the membrane 1274. When the membrane 1274

contacts the liquid or solid material 1276 beneath the

membrane 1274, the color of such liquid or solid material 1276

can become more visible such that the color becomes apparent

when a threshold level of reduced pressure is exerted on the

membrane 1274, causing it to more toward the colored material.

[0294] As mentioned, a colored material such as ink or other

material can be positioned under the membrane. The dressing

can be configured such that the membrane layer between the

pressure bubble and the colored material is substantially more

visible in the second state than in the first state,

permitting the user to visually inspect the level of reduced

pressure in the overlay by visually monitoring the color under

the pressure bubble. In some arrangements, the pressure bubble

can be visually observed after depressing the button.

[0295] Other pressure indicators can be supported by the wound

dressing. For example, as illustrated in Figure 66, a wound

dressing can have a plurality of pressure indicators 1270 (of

any suitable configuration or configuration disclosed with

respect to any embodiments disclosed herein) positioned about

a top surface of the dressing to provide a visual and/or a tactile indication of a level of negative pressure beneath the dressing overlay 1272. The plurality of indicators 1270 can have a plurality of pressure bubbles activated by reduced pressure. In some embodiments, the pressure bubbles or indicators can have a colored substance or material beneath the dome of the indicator, or a light beneath the indicator to enhance the visual appearance of the indicator. In some embodiments, the pressure indicators 1270 can be configured to define two states or positions - a depressed or collapsed position when a threshold level of reduced pressure is present under the overlay and an extended or inflated position when no pressure or less than the threshold pressure is present under the overlay. In some embodiments, the pressure indicators 1270 can also define intermediate positions.

[0296] The pressure indicators or bubbles can be mounted on a

panel or formed in a panel arrangement and can have any

suitable shape or size. The pressure indicators can be

integrally formed with the overlay material, or can be

integrally formed in a panel arrangement that can be attached

to or mounted on the overlay. Additionally, the pressure

indicators can be individually formed. In any embodiments

disclosed herein, a pressure indicator can be positioned in

each of four corners on the overlay.

[0297] With reference to Figures 67-70, any dressing kit

embodiments disclosed herein can have an indicator light 1290

supported by or embedded within the dressing to provide a

visual indication of one or more of the operating parameters

of the dressing, pump assembly, or battery modules. In some

embodiments, the light 1290 can be positioned such that it is

visible from two or more planes or directions. Additionally,

the light can be supported on a protrusion projecting from an outside surface of the dressing so that the light 1290 is more visible from a greater number of angles. The light 1290 can be an incandescent light, and LED light, or any other suitable light and can be constant or pulsating, or programmable.

Additionally, the light 1290 can be configured to change

intensity of the light output and can be programmed to

gradually increase and decrease the light output.

[0298] With reference to Figures 68, 69, and 70, in some

embodiments, the dressing can have a soft or diffused light

(as in Figure 68), a light ring (as in Figure 69), or an array

of lights (as in Figure 70). As shown in Figure 68, the

dressing can have a discrete diffused light area. The light

area can be a continuously lit area, providing reassurance

that the dressing and pump assembly is operating correctly.

[0299] As shown in Figure 70, the dressing can support a panel

of lights 1290 that is configured to provide an indication of

a magnitude of a reading or level within the overlay, or a

level of power in the power source. For example, in any

embodiments disclosed herein, for light based pressure

sensors, temperature sensors, or saturation sensors or

indicators, the number of lights illuminated in an array of

lights can increase as a level of reduced pressure, level of

temperature, or saturation level under the overlay increases.

The lights can also be used to indicate a duration of therapy,

or a remaining duration of therapy. Multiple light arrays can

be used to indicate multiple indications. Additionally, any of

the lights disclosed herein can be configured to pulse or

flash to provide a variety of signals regarding a variety of

conditions to a user. Any of the lights disclosed herein can

be LED lights.

[0300] Further, as shown in Figure 69, any of the user buttons

on the dressing can have lights integrated into the button

design. In any embodiments disclosed herein, the light can

surround the button so that a user can easily locate the

button.

[0301] In any embodiments disclosed herein, as is shown for

the embodiment of the dressing kit 1310 shown in Figure 71,

the dressing can have shaped features 1312 positioned on a

surface of the dressing 1314 that are fully revealed and

identifiable by touch only when a threshold level of reduced

pressure is achieved in the dressing. Figure 71 A shows the

dressing 1310 in first state, where less than a threshold

level of reduced pressure exists under the overlay 1316. The

dressing can be in a first state when the pump is not

operational or when less than the optimal level of reduced

pressure is present under the overlay 1316. Dressing

components or the strength of the overlay layer 1316 can hold

the overlay layer 1316 in a raised position so that the

overlay layer 1316 (i.e., the outermost layer) does not

collapse under gravity against the foam or other materials

below the overlay layer 1316. The dressing 1310 can be

configured such that, when a sufficient or threshold level of

reduced pressure exists under the overlay 1316, the overlay

layer 1316 collapses against a top surface or a top layer 1314

of the packing material or materials, as shown in Figure 71B.

When this occurs, in some embodiments, a color of the packing

material layer 1314 can be revealed through the overlay 1316.

[0302] Additionally, with reference to Figure 72, in any

embodiments disclosed herein, the dressing can have a one or

more discrete openings or depressions 1332 for detecting a

level or a threshold level of reduced pressure under the backing layer 1333. In any embodiments disclosed herein, the top surface or top layer 1334 of the packing material can define one or more raised, depressed, and/or colored features

1336 that have a shape that departs from the surface of the

packing material. For example, though not required, the

packing material 1334 can have one or more protrusions or

tactile bubbles 1336 projecting away from the surface of the

packing material 1334. Further, in some embodiments, the

features can be depressions or even holes or openings formed

through or into the top surface 1334 of the packing material.

The features can be sized, positioned, and configured such

that a user can see and/or feel the features more when the

dressing backing layer is in the second state than in the

first state.

[0303] In any embodiments disclosed herein, at least the top

layer or top surface of the packing material can be a

different color than the other materials comprising the

dressing. The dressing can be configured such that the color

of the packing material is substantially only visible, or is

visibly darker or different, when the dressing is in the

second reduced pressure state than when it is in the first

state.

[0304] With reference to Figure 72, the dressing 1333 can be

configured such that the deflecting membrane 1332 changes

color in the presence of moisture and/or pressure. In some

embodiments, the dressing can be configured such that the

dressing reveals a different color substrate under the backing

layer 1333 when the backing layer 1333 is collapsed against

the packing material. Any of the dressing kit or dressing

embodiments disclosed herein can have any or any combination of the features disclosed in the embodiment of the dressing illustrated in Figures 71 or 72, or otherwise.

[0305] Any of the dressing kit embodiments disclosed herein

can have a vibration buzzer 1352 that can be tethered to the

dressing 1354 (as shown in Figure 73), or can have an audible

alarm or alert function 1362 (as shown in Figure 74). The

vibration alarm or buzzer 1352 or audible alarm or buzzer 1362

can be configured to alarm or alert a user to a particular

condition regarding the wound dressing, pump, batteries, or

any other component of the dressing kit. This can provide the

user with feedback regarding the performance of the pump

without requiring the user to see the pump, which can be

particularly beneficial when the pump is worn under clothing

or in any other fashion or manner that conceals the dressing

or pump. The vibration buzzer can be mounted directly to a

patient's skin, to the dressing, or otherwise. The vibration

buzzer can have combination of any of the other features

disclosed herein. In some embodiments, the vibration buzzer

use the pump assembly to provide the vibration. On/off

patterns of the pump can be used to provide the desired

vibration or alert. Additionally, the audible alarm or buzzer

can be positioned or supported apart from the dressing.

[0306] In any embodiments disclosed herein, the dressing can

have one or more sensors therein that can trigger an alarm

when a threshold level or when one or more predetermined

levels of saturation within the dressing has been reached. For

example, the dressing can be configured to trigger a first

alarm when a first level of saturation has been reached, to

trigger a second alarm when a second level of saturation has

been reached, to trigger a third alarm when a third level of

saturation has been reached, and so on, wherein the level of saturation is the level of fullness of the dressing. In some embodiments, the sensors can be positioned within the absorption layers of the dressing and can be configured to generate a signal based on exposure to liquid within the dressing. For example, one or more hygroscopic sensors could be positioned under the backing layer of the overlay. The sensors can be positioned within the dressing layers, and discrete locations about the dressing layers to monitor the amount of liquid throughout the dressing layers. For example, in any embodiments disclosed herein, between 2 and 4 sensors can be positioned symmetrically about the dressing layers, or between 4 and 6 sensors can be positioned symmetrically about the dressing layers. Some embodiments of the dressing kit can have one sensor positioned under the backing layer. In any embodiments disclosed herein, one or more sensors can be positioned adjacent to the port to the pump assembly. Without limitation, the first level can be at approximately 60% saturation, the second level can be at approximately 75% saturation, and the third level can be at approximately 90% saturation. In some embodiments, the first level can be from approximately 60% saturation to approximately 70% saturation, the second level can be from approximately 70% saturation to approximately 80% saturation, and the third level can be from approximately 80% saturation to approximately 90% saturation.

In some embodiments, the saturation level can be detected

using one or more resistance or capacitance sensors (such as a

humidity or moisture sensor based on resistivity or

capacitance) positioned within the dressing. In any

embodiments disclosed herein, the moisture sensor can be

positioned close to or adjacent the wound facing side of the

filter or otherwise adjacent to the pump assembly or port to

indicate the dressing is saturated or the fluid level is close

to the level that will result in blockage to the filter, which could inhibit further negative pressure transmission from the pump assembly.

[0307] In any of the embodiments disclosed herein, with

reference to Figure 75, the dressing 1370 can have one or more

saturation indicators 1372. For example, without limitation,

any of the dressings can have one or more markings or

indicators 1372 on the backing layer to indicate or reveal a

level of exudate in the dressing when the exudate reaches a

threshold level. The indicator can be a clear or transparent

window in an otherwise opaque dressing. The dressing can have

instructional text around or adjacent to the window to provide

a user with instructions regarding how to use the saturation

indicator. Additionally, such saturation indicators could be

positioned at a variety of different locations on the

dressing. Any of the dressing embodiments disclosed herein can

have this feature.

[0308] Similarly, with reference to Figure 76, any dressing

embodiments disclosed herein can have one or more fill line

indicators 1382 to help a user or medical practitioner assess

a level of exudate within a dressing. The fill line indicators

1382 could be lines of substantially transparent appearance

across a surface of the dressing, or could be printed lines or

markings on the overlay. The fill line indicator can be used

to assess when a dressing is ready for changing. With

reference to Figure 77, any embodiments disclosed herein can

have a plurality of viewing windows 1392 supported by the

backing layer or can have one or more openings or depressions

formed in the packing material to permit a user to detect a

level of exudate or saturation of the dressing.

[0309] As illustrated in Figure 78, any dressing kit

embodiments disclosed herein can be configured to produce a motor pulse or sound to indicate in a controlled manner that the device is working correctly. For example, the dressing kit

1400 can have a pump motor 1402 that can be configured to

produce a sound and/or vibration that repeats at regular

intervals or following regular patterns.

[0310] With reference to Figure 79A, any embodiments disclosed

herein can be configured to have a bubble indicator 1410 that

serves as a pressure indicator, but which also activates the

device, similar to one or more of the other embodiments

described above. The bubble indicator will be in communication

with the space between the cover layer 1412 and the wound, and

can be configured to depress a switch 1413 when depressed.

This establishes a clear communication between a working

device and the interaction to restart it. As with other

embodiments disclosed herein, with a color change material

positioned under the bubble, as shown in Figure 79B, the

collapse of the pressure bubble under reduced pressure can

reveal a colored bottom to the indicator 1412.

[0311] With reference to Figure 80, any of the pressure

indicators disclosed herein can have two or more different

colors to help a user better visualize the position of the

indicator and, hence, the condition under the overlay. For

example, a first colored ring 1432 could be positioned around

the protrusion 1433, and the protrusion 1433 can have a

similarly colored top surface such that, when the protrusion

is collapsed, the color of the top 1434 of the protrusion 1433

matches the color surrounding the protrusion so that it is

clear that the protrusion is collapsed. When less than a

sufficient amount of reduced pressure is exerted on the

overlay such that the protrusion 1433 extends away from the

cover of the overlay, a different colored portion of the protrusion can contrast with the color surrounding the overlay to provide a clear indication to a user that the protrusion

1433 is extended and that a less than optimal amount of

reduced pressure is present under the overlay. In some

embodiments, the color separation or differentiation on the

protrusion or indicator can add an extra visual indication

that the device requires re-activation. A red side wall can

indicate that the device has lost the vacuum or that less than

the threshold vacuum level is present.

[0312] With reference to the embodiment depicted in Figure 81,

any of the dressing kit embodiments disclosed herein can have

a plurality of discrete depressions, openings, or other

features 1452 formed in a top surface of the packing layers

1454 that can be used to provide a visual and/or tactile

indication of the level of reduced pressure beneath a backing

layer. In some embodiments, openings 1456 can pass through to

a lower layer 1458 of the dressing 1450. In this

configuration, when the dressing 1450 is in an operational

state, the backing layer to be drawn into or toward the

depressions, but relaxed when the dressing is not in an

operational state.

[0313] Figure 82 illustrates another embodiment of a dressing

kit 1470 having a dressing member 1472, a pump assembly 1474,

and a power source 1476 (which can be housed within a housing

1477 that also houses the pump assembly, or can be distributed

across the dressing member 1472, or otherwise). A conduit 1478

can be used to transfer the negative pressure from within the

pump assembly 1474 to the dressing member 1472. The dressing

member 1472 can have a pocket member 1480 positioned adjacent

to the dressing layers 1473 or positioned above the dressing

layers 1473 and can be used to removably support the housing

1477 for the pump assembly 1474 and/or the power source 1476.

With reference to Figure 82B, the housing 1477 can be removed

from the pocket member 1480 for servicing, battery

replacement, or to position the housing 1477 in a different

location apart from the dressing for comfort, etc.

[0314] Figure 83 illustrates a carrier 1490 for a pump

assembly 1494 that can be used with any of the pump assemblies

or dressing kits disclosed herein. The carrier 1490 can be

worn on a person's belt or otherwise clipped onto a person's

clothing.

[0315] In some embodiments, such as the embodiment of the

noise attenuating system 1510 illustrated in Figures 84A-B, a

special pouch or overmold 1512 can be formed to surround any

of the pump assemblies disclosed herein. The overmold 1512 can

be formed from silicone, rubber, foam, and/or any other

material available configured to attenuate the noise and/or

vibration of the pump assembly. Additionally, a special pouch

or overmold 1514 can be formed to surround any of the pump

motor embodiments disclosed herein. The overmold 1514 can be

formed from silicone, rubber, foam, and/or any other material

available configured to attenuate the noise and/or vibration

of the pump motor. In some embodiments, an overmold 1516 for a

pump motor can have a slot 1518 therein along a length of the

wall portion of the overmold 1516. In one embodiment, the

noise attenuating system comprises foam and a silicone boot.

In another embodiment, it comprises silicone overmolding on

motor and pump.

[0316] With reference to Figures 85A-E, any of the dressing

kit embodiments disclosed herein can have one or more support

handle member 1551 removably positioned around a periphery of

the dressing 1552 to provide support to the dressing 1552 during application of the dressing 1552 to the body. The support handle member 1551 can increase the stiffness and, hence, reduce the floppiness, of the dressing 1552 to facilitate handleability of the dressing 1552. Providing the additional support on the dressing can be very important to the application of the dressing 1552 to the body, in light of the weight of the pump assembly and batteries on the dressing

1552. The support can be formed from paper, and plastic film,

or any other suitable material. Additionally, instructions or

other information can be printed on the support material.

[0317] In some embodiments, the support handle member 1551 can

have a first lengthwise portion 1551a and a second lengthwise

portion 1551a positioned between the dressing layers 1553 and

an outer perimeter 1552a of the dressing member 1552. In some

embodiments, the first and second lengthwise portions 1551a

can be interconnected. Additionally, the support handle member

1551 can have a first end portion 1551b and a second end

portion 1551b positioned between the dressing layers 1553 and

an outer perimeter 1552a of the dressing member 1552. In some

embodiments, the first and second end portions 1551b can be

interconnected. Additionally, in some embodiments, the support

handle member 1551 can have a housing or third portion 1557

configured to cover an end portion of the dressing member 1

52. For example, one or more buttons, switches, a pump

assembly, a power source, and/or other features can be

protectably supported under the third portion 1557 of the

support handle member 1551. The support handle member 1551 can

be configured to activate the pump upon removal. In some

embodiments, the support handle member can be continuous such

that each portion is interconnected.

[0318] Features, materials, characteristics, or groups

described in conjunction with a particular aspect, embodiment,

or example are to be understood to be applicable to any other

aspect, embodiment or example described herein unless

incompatible therewith. All of the features disclosed in this

specification (including any accompanying claims, abstract and

drawings), and/or all of the steps of any method or process so

disclosed, may be combined in any combination, except

combinations where at least some of such features and/or steps

are mutually exclusive. The protection is not restricted to

the details of any foregoing embodiments. The protection

extends to any novel one, or any novel combination, of the

features disclosed in this specification (including any

accompanying claims, abstract and drawings), or to any novel

one, or any novel combination, of the steps of any method or

process so disclosed.

[0319] While certain embodiments have been described, these

embodiments have been presented by way of example only, and

are not intended to limit the scope of protection. Indeed, the

novel methods and systems described herein may be embodied in

a variety of other forms. Furthermore, various omissions,

substitutions and changes in the form of the methods and

systems described herein may be made. Those skilled in the art

will appreciate that in some embodiments, the actual steps

taken in the processes illustrated and/or disclosed may differ

from those shown in the figures. Depending on the embodiment,

certain of the steps described above may be removed, others

may be added. Accordingly, the scope of the present disclosure

is intended to be defined only by reference to the appended

claims. The accompanying claims and their equivalents are

intended to cover such forms or modifications as would fall

within the scope and spirit of the protection. Furthermore, the features and attributes of the specific embodiments disclosed above may be combined in different ways to form additional embodiments, all of which fall within the scope of the present disclosure. Although the present disclosure provides certain preferred embodiments and applications, other embodiments that are apparent to those of ordinary skill in the art, including embodiments which do not provide all of the features and advantages set forth herein, are also within the scope of this disclosure. Accordingly, the scope of the present disclosure is intended to be defined only by reference to the appended claims.

[0320] In the claims which follow and in the preceding

description of the invention, except where the context

requires otherwise due to express language or necessary

implication, the word "comprise" or variations such as "comprises" or "comprising" is used in an inclusive sense,

i.e. to specify the presence of the stated features but not to

preclude the presence or addition of further features in

various embodiments of the invention.

[0321] It is to be understood that, if any prior art

publication is referred to herein, such reference does not

constitute an admission that the publication forms a part of

the common general knowledge in the art, in Australia or any

other country.

Claims (72)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:

1. A wound dressing kit for reduced pressure wound therapy, comprising: a pump assembly; a power source; and a dressing member wherein the pump assembly and the power source are supported by the dressing member; wherein the dressing member comprises a wound contact layer; one or more absorbent layers wherein the pump assembly is embedded within, supported on top of or adjacent to said one or more layers; and a water vapor permeable cover layer or backing layer; wherein the dressing member comprises a hinge positioned between the power source and the pump assembly wherein said hinge is configured to improve the flexibility and conformability of the dressing portion that supports the pump assembly and the power source.

2. The wound dressing kit of claim 1, wherein the dressing member comprises a transmission layer located above the wound contact layer wherein said transmission layer is configured to ensure that an open air channel is maintained to communicate negative pressure over the wound area.

3. The wound dressing kit of claim 1, wherein the dressing

member comprises a transmission layer, the transmission layer

comprising a 3D fabric layer.

4. The wound dressing kit of any one of claims 1 to 3,

wherein the pump assembly is at least partially powered by one

or more batteries.

5. The wound dressing kit of any one of claims 1 to 4,

wherein the pump assembly comprises a piezoelectric pump.

6. The wound dressing kit of any one of claims 1 to 4,

wherein the pump assembly comprises a voice coil actuated

pump.

7. The wound dressing kit of any one of claims 1 to 6,

further comprising a printed circuit board configured to be in

electrical communication with the pump assembly and power

source.

8. The wound dressing kit of any one of claims 1 to 7,

wherein the one or more absorbent layers comprise a foam, a

non-woven natural, or a non-woven synthetic material.

9. The wound dressing kit of any one of claims 1 to 8,

wherein the one or more absorbent layers comprise a super

absorbent material.

10. The wound dressing kit of any one of claims 1 to 9, wherein the one or more absorbent layers comprise a layer of non-woven cellulose fibers and super-absorbent material dispersed throughout.

11. The wound dressing kit of any one of claims 1 to 10, wherein the power source comprises one or more printed batteries.

12. The wound dressing kit of any one of claims 1 to 10, wherein the power source comprises one or more flexible batteries.

13. The wound dressing kit of any one of claims 1 to 10, wherein the backing layer is sealed to the wound contact layer at a region around the circumference of the dressing enclosing both the first and second dressing portions therebetween.

14. The wound dressing kit of any one of claims 1 to 13, wherein the backing layer is positioned over the one or more absorbent layers, pump assembly, and power source.

15. The wound dressing kit of any one of claims 1 to 14, wherein the pump assembly and power source are configured to be positioned over the transmission layer.

16. The wound dressing kit of any one of claims 1 to 15, wherein the pump assembly is embedded within the one or more absorbent layers.

17. The wound dressing kit of any one of claims 1 to 16, wherein the pump assembly is positioned in a cutout that passes through the entire thickness of the absorbent layer.

18. The wound dressing kit of any one of claims 1 to 17, wherein the pump assembly is positioned adjacent to the one or more absorbent layers.

19. The wound dressing kit of any one of claims 1 to 18, wherein the backing layer comprises an opening positioned over the pump assembly and the pump assembly comprises an exhaust valve or filter in fluid communication with the opening in the backing layer.

20. The wound dressing kit of claim 19, wherein the filter is positioned upstream of the pump assembly.

21. The wound dressing kit of any one of claims 1 to 20, further comprising one or more visual pressure indicators supported by the dressing configured to provide a visual indication of the pressure beneath the backing layer.

22. The wound dressing kit of any one of claims 1 to 21, wherein the pump assembly and power source are surrounded by a housing.

23. A wound dressing apparatus for reduced pressure wound therapy, comprising: a pump assembly; a power source; and a dressing member defining a first dressing portion and a second dressing portion, the dressing member comprising: a wound contact layer; one or more absorbent layers; and a fluid impermeable backing layer, wherein the first dressing portion is configured to support the one or more absorbent layers; and wherein the second dressing portion is configured to support the pump assembly and the power source and a flexible hinge is positioned between the power source and the pump assembly configured to improve the flexibility and conformability of the second dressing portion supporting the pump assembly and the power source.

24. The wound dressing apparatus of claim 23, wherein the

dressing member comprises a transmission layer located above

the wound contact layer wherein said transmission layer is

configured to ensure that an open air channel is maintained to

communicate negative pressure over the wound area.

25. The wound dressing apparatus of claim 24, wherein the

dressing member comprises a transmission layer, the

transmission layer comprising a 3D fabric layer.

26. The wound dressing apparatus of any one of claims 23

to 25, wherein the pump assembly is at least partially powered

by one or more batteries.

27. The wound dressing apparatus of any one of claims 23 to 26, wherein the pump assembly comprises a piezoelectric pump.

28. The wound dressing apparatus of any one of claims 23 to 27, wherein the pump assembly comprises a voice coil actuated pump.

29. The wound dressing apparatus of any one of claims 23 to 28, further comprising a printed circuit board configured to be in electrical communication with the pump assembly and power source.

30. The wound dressing apparatus of any one of claims 23 to 29, wherein the one or more absorbent layers comprise a foam, a non-woven natural, or a non-woven synthetic material.

31. The wound dressing apparatus of any one of claims 23 to 30, wherein the one or more absorbent layers comprise a super absorbent material.

32. The wound dressing apparatus of any one of claims 23 to 31, wherein the one or more absorbent layers comprise a layer of non-woven cellulose fibers and super-absorbent material dispersed throughout.

33. The wound dressing apparatus of any one of claims 23 to 32, wherein the power source comprises one or more printed batteries.

34. The wound dressing apparatus of any one of claims 23 to 33, wherein the power source comprises one or more flexible batteries.

35. The wound dressing apparatus of any one of claims 23 to 34, wherein the backing layer is sealed to the wound contact layer at a region around the circumference of the dressing enclosing both the first and second dressing portions therebetween.

36. The wound dressing apparatus of any one of claims 23 to 35, wherein the backing layer is positioned over the one or more absorbent layers, pump assembly, and power source.

37. The wound dressing apparatus of any one of claims 23 or 24, wherein the transmission layer extends across the first and second portions.

38. The wound dressing apparatus of any one of claims 23, 24 or 37, wherein the pump assembly and power source are configured to be positioned over the transmission layer.

39. The wound dressing apparatus of any one of claims 23 to 38, wherein the pump assembly is embedded within the one or more absorbent layers.

40. The wound dressing apparatus of any one of claims 23 to 39, wherein the pump assembly is positioned in a cutout that passes through the entire thickness of the absorbent layer.

41. The wound dressing apparatus of any one of claims 23 to

40, wherein the pump assembly is positioned adjacent to the

one or more absorbent layers.

42. The wound dressing apparatus of any one of claims 23 to

41, wherein the backing layer comprises an opening positioned

over the pump assembly and the pump assembly comprises an

exhaust valve or filter in fluid communication with the

opening in the backing layer.

43. The wound dressing apparatus of claim 42, wherein the

filter is positioned upstream of the pump assembly.

44. The wound dressing apparatus of any one of claims 23 to

43, the second portion further comprising a molding configured

to support the pump assembly and power source.

45. The wound dressing apparatus of any one of claims 23 to

44, further comprising one or more visual pressure indicators

supported by the dressing configured to provide a visual

indication of the pressure beneath the backing layer.

46. The wound dressing apparatus of any one of claims 23 to

45, wherein the pump assembly and power source are surrounded

by a housing.

47. The wound dressing kit of any one of Arrangements 39-46,

comprising a pressure indicator supported by the dressing

member configured to provide a visual indication of a level of

pressure beneath the backing layer.

48. The wound dressing kit of any one of Arrangements 39-46, comprising a saturation indicator supported by the dressing

member configured to provide a visual indication of a level of

liquid saturation beneath the backing layer.

49. A wound dressing kit for reduced pressure wound therapy,

comprising: a pump assembly;

a power source configured to provide a source of power to at

least the pump assembly; and

a dressing member having a fluid impermeable backing layer;

wherein:

the pump assembly is supported by the dressing member; and the

power source is supported by a separate support member and is

positionable in a remote position spaced apart from the

dressing member.

50. The wound dressing kit of Arrangement 49, wherein the

dressing member comprises one or more absorptive layers and a

fluid impermeable backing layer over the one or more

absorptive layers, wherein the pump assembly is supported

adjacent to one or more of the absorptive layers.

51. The wound dressing kit of any one of Arrangements 49-50,

wherein the pump assembly comprises a voice coil actuated

pump.

52. The wound dressing kit of any one of Arrangements 49-51,

comprising a pull tab, button, conductive label, or switch

configured to activate the power source.

53. The wound dressing kit of any one of Arrangements 49-52,

comprising a pressure indicator supported by the dressing member configured to provide a visual indication of a level of pressure beneath the backing layer.

54. The wound dressing kit of any one of Arrangements 49-53,

comprising a saturation indicator supported by the dressing

member configured to provide a visual indication of a level of

liquid saturation beneath the backing layer.

55. The wound dressing kit of Arrangements 49-54 or any one of

the previous arrangements, comprising a viewing window in an

opaque backing layer, the viewing window being configured to

permit a user to determine a level of saturation within the

dressing member.

56. A wound dressing kit for reduced pressure wound therapy,

comprising: a dressing member having a fluid impermeable

backing layer, a transmission layer, and an absorption layer

between the transmission layer and the backing layer; and

a pump assembly positioned within an opening formed in the

absorption layer sized and configured such that the pump

assembly is positioned in direct contact with the transmission

layer.

57. The wound dressing kit of Arrangement 56, wherein the pump

has a port that is in direct fluid communication with the

transmission layer, such that negative pressure is applied by

the pump assembly directly to the transmission layer.

58. The wound dressing kit of any one of Arrangements 56-57,

further comprising a liquid barrier or liquid filter in

communication with the pump assembly and configured to prevent

the passage of liquid into the pump.

59. The wound dressing kit of any one of Arrangements 56-58, wherein the opening does not extend into the transmission

layer.

60. The wound dressing kit of any one of Arrangements 56-59,

wherein the opening extends through the transmission layer.

61. The wound dressing kit of any one of Arrangements 56-60,

further comprising an impermeable film between the absorption

layer and the transmission layer, the impermeable film having

an opening therein in communication with a port in the pump

assembly configured to permit the passage of negative pressure

from the pump assembly into the transmission layer.

62. The wound dressing kit of any one of Arrangements 56-61,

wherein the pump assembly is configured to transfer liquid

from the transmission layer through the pump into the

absorption layer.

63. The wound dressing kit of any one of Arrangements 56-62,

wherein the pump assembly is covered by the backing layer.

64. The wound dressing kit of Arrangements 63, further

comprising a vent hole in the backing layer configured to

permit exhaust air from the pump assembly to pass through the

backing layer.

65. The wound dressing kit of any one of Arrangements 56-64,

wherein the pump assembly comprises a voice coil actuated

pump.

66. The wound dressing kit of any one of Arrangements 56-64,

comprising a pull tab, button, conductive label, or switch

configured to activate the power source.

67. The wound dressing kit of any one of Arrangements 56-66,

comprising a pressure indicator supported by the dressing

member configured to provide a visual indication of a level of

pressure beneath the backing layer.

68. The wound dressing kit of any one of Arrangements 56-67,

comprising a saturation indicator or sensor supported by the

dressing member configured to provide a visual indication of a

level of liquid saturation beneath the backing layer.

69. The wound dressing kit of Arrangement 68, wherein the

saturation indicator or sensor is positioned adjacent to the

pump assembly.

70. The wound dressing kit of any one of Arrangements 56-69,

further comprising a power source configured to provide a

source of power to at least the pump assembly.

71. The wound dressing kit of any one of Arrangements 56-70,

wherein the backing layer is opaque, and comprising one or

more viewing windows in the backing layer configured to permit

a user to determine a level of saturation within the dressing

member.

72. A method of treating a wound, comprising;

placing a wound dressing kit of any one of the previous

arrangements over a wound;

applying negative pressure to the wound from the pump

assembly.

FIG. 85 D

E