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AU2019243005B2 - Refrigerator and method for controlling same - Google Patents

Refrigerator and method for controlling same Download PDF

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Publication number
AU2019243005B2
AU2019243005B2 AU2019243005A AU2019243005A AU2019243005B2 AU 2019243005 B2 AU2019243005 B2 AU 2019243005B2 AU 2019243005 A AU2019243005 A AU 2019243005A AU 2019243005 A AU2019243005 A AU 2019243005A AU 2019243005 B2 AU2019243005 B2 AU 2019243005B2
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AU
Australia
Prior art keywords
temperature
value
temperature difference
heat generating
generating element
Prior art date
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Application number
AU2019243005A
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AU2019243005A1 (en
Inventor
Sangbok Choi
Sung Jhee
Sungwook Kim
Kyongbae Park
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LG Electronics Inc
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LG Electronics Inc
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Filing date
Publication date
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Publication of AU2019243005A1 publication Critical patent/AU2019243005A1/en
Application granted granted Critical
Publication of AU2019243005B2 publication Critical patent/AU2019243005B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D17/00Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
    • F25D17/04Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/002Defroster control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/002Defroster control
    • F25D21/006Defroster control with electronic control circuits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/02Detecting the presence of frost or condensate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D29/00Arrangement or mounting of control or safety devices
    • F25D29/008Alarm devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/11Sensor to detect if defrost is necessary
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/06Removing frost
    • F25D21/08Removing frost by electric heating

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Defrosting Systems (AREA)

Abstract

A method for controlling a refrigerator according to an embodiment of the present invention comprises the steps of: operating, for a set duration, a heating element of a sensor disposed on a bypass channel which allows air to bypass an evaporator disposed in a heat-exchange space; sensing the temperature of the heating element in on or off state; and sensing the blockage of an air channel in the heat-exchange space on the basis of the difference in value of the temperature between a first sensed temperature (Ht1), which is the lowest value, and a second sensed temperature (Ht2), which is the highest value, from among the sensed temperatures of the heating element.

Description

REFRIGERATOR AND METHOD FOR CONTROLLING SAME
[Technical Field]
[1] The present disclosure relates to a refrigerator and a method for
controlling the same.
[Background]
[2] Refrigerators are household appliances that are capable of storing
objects such as foods at a low temperature in a storage chamber provided in
a cabinet. Since the storage space is surrounded by heat insulation wall, the
inside of the storage space may be maintained at a temperature less than an
external temperature.
[3] The storage space may be classified into a refrigerating storage space
or a freezing storage space according to a temperature range of the storage
space.
[4] The refrigerator may further include an evaporator for supplying cool air
to the storage space. Air in the storage space is cooled while flowing to a
space, in which the evaporator is disposed, so as to be heat-exchanged with
the evaporator, and the cooled air is supplied again to the storage space.
[5] Here, if the air heat-exchanged with the evaporator is contained in
moisture, when the air is heat-exchanged with the evaporator, the moisture is
frozen on a surface of the evaporator to generate frost on the surface of the
evaporator.
89731636.3
[6] Since flow resistance of the air acts on the frost, the more an amount of
frost frozen on the surface of the evaporator increases, the more the flow
resistance increases. As a result, heat-exchange efficiency of the evaporator
may be deteriorated, and thus, power consumption may increase.
[7] Thus, the refrigerator further includes a defroster for removing the frost
on the evaporator.
[8] A defrosting cycle variable method is disclosed in Korean Patent
Publication No. 2000-0004806 that is a prior art document.
[9] In the prior art document, the defrosting cycle is adjusted using a
cumulative operation time of the compressor and an external temperature.
[10] However, like the prior art document, when defrosting cycle is
determined only using the cumulative operation time of the compressor and
the external temperature, an amount of frost (hereinafter, referred to as a frost
generation amount) on the evaporator is not reflected. Thus, it is difficult
accurately determine the time point at which the defrosting is required.
[11] That is, the frost generation amount may increase or decrease
according to various environments such as the user's refrigerator usage
pattern and the degree to which air retains moisture. In the case of the prior
art document, there may be a disadvantage in that the defrosting cycle is
determined without reflecting the various environments.
[12] In the prior art document, it is only possible to detect the amount of frost
on the evaporator, but it is impossible to detect a phenomenon in which the
cool air passage through which the cool air circulating inside the refrigerator
flows is clogged by the frost. That is, when frost grows in the cool air inlet, the
89731636.3 cool air outlet, or the blowing fan constituting the cool air passage, resistance to the flow of cool air occurs, and in some cases, the cool air passage is completely clogged, preventing the cool air cannot from circulating. When circulation of the cool air is not properly performed, there is a problem that the cooling performance is greatly deteriorated, and power consumption is increased.
[13] It is desired to address or ameliorate one or more disadvantages or
limitations associated with the prior art, provide a refrigerator and/or a method
for controlling a refrigerator, or to at least provide the public with a useful
alternative.
[Summary]
[14] According to a first aspect, the present disclosure broadly comprises a
method for controlling a refrigerator, the method comprising: operating a heat
generating element of a sensor unit disposed in a bypass passage for a
predetermined period of time, the bypass passage allowing air flow to bypass
an evaporator disposed in a heat-exchange space; sensing a plurality of
temperatures of the heat generating element in a turned on state or turned off
state; and sensing clogging of an air passage in the heat-exchange space or
a failure of the sensor or an amount of frost on the evaporator based on a
temperature difference between a first temperature (Htl) that is a lowest value
and a second temperature (Ht2) that is a highest value among the sensed
plurality of temperatures of the heat generating element; and performing a
defrosting operation of the evaporator when a temperature difference value
89731636.3 between the first detection temperature (Htl) and the second detection temperature (Ht2) is less than a first reference value.
[15] The first temperature (Htl) may be a temperature sensed by a sensing
element of the sensor unit immediately after the heat generating element is
turned on.
[16] The second temperature (Ht2) may be a temperature sensed by a
sensing element of the sensor unit immediately after the heat generating
element is turned off.
[17] The first temperature (Htl) may be a lowest temperature value during a
period of time when the heat generating element is turned on.
[18] The second temperature (Ht2) may be a highest temperature value
during a period of time when the heat generating element is turned on.
[19] The refrigerator may comprise a cool air duct configured to define a
heat-exchange space, and a passage cover configured to cover the bypass
passage so as to partition the bypass passage from the heat exchange space,
wherein the bypass passage is disposed to be recessed in the cool air duct.
[20] The method may further comprise: sensing an updated temperature
difference between the first temperature (Htl) and the second temperature
(Ht2) after the defrosting operation is completed, and displaying a notification
indicating a failure of the sensor unit when the updated temperature difference
exceeds a second reference value.
[21] When the updated temperature difference is less than the second
reference value, the method may further comprise: determining whether the
updated temperature difference is less than a third reference value, the third
89731636.3 reference value being a value less than the second reference value, and displaying a notification indicating the clogging of the air passage in the heat exchange space when the updated temperature difference exceeds the third reference value.
[22] The notification indicating the clogging of the air passage may further
comprise one or more notifications indicating: clogging of a cool air inflow hole
of a cool air duct defining the heat-exchange space, clogging of a cool air
discharge hole of the cool air duct, or clogging of a blowing fan provided in the
cool air duct or clogging of the bypass passage.
[23] When the updated temperature difference value is less than the third
reference value, the method further may comprise: determining whether the
updated temperature difference is less than a fourth reference value, the fourth
value being a value less than the third reference value and greater than the
first reference value, and repeating the defrosting operation on the evaporator
when the updated temperature difference is less than the fourth reference
value.
[24] When the updated temperature difference is less than the fourth
reference value, the method may further comprise: determining whether the
updated temperature difference has increased by a predetermined value or
more when compared to the temperature difference before the temperature
difference was updated, and repeating the defrosting operation on the
evaporator when the updated temperature difference value has increased by
a predetermined value or more compared to the temperature difference value
before the temperature difference has been updated.
89731636.3
[25] The method may further comprise: repeating the defrosting operation
on the evaporator according to whether the updated temperature difference is
less than the first reference value when the updated temperature difference
value is not increased by a predetermined value or more compared to the
temperature difference value before the temperature difference value has
been updated.
[26] According to a further aspect, the present disclosure may broadly
provide a refrigerator comprising: an inner case defining a storage space; a
cooling duct configured to guide flow of air to the storage space; a heat
exchange space defined between the inner case and the cooling duct; an
evaporator disposed in the heat exchange space; a bypass passage
configured to allow air flow to bypass the evaporator; a sensor unit including
a heat generating element disposed in the bypass passage and a sensing
element configured to sense a temperature of the heat generating element;
and a controller configured to sense clogging of an air passage in the heat
exchange space or a failure of the sensor or an amount of frost on the
evaporator based on a temperature difference between a first temperature
(Htl) that is a lowest value and a second temperature (Ht2) that is a highest
value among the detected plurality of temperatures of the heat generating
element, wherein the controller is configured to perform a defrosting operation
of the evaporator, when the temperature difference value between the first
detection temperature (Htl) and the second detection temperature (Ht2) is less
than a first reference value.
89731636.3
[27] The first temperature (Ht) may be a temperature sensed by the
sensing element immediately after the heat generating element is turned on,
and wherein the second temperature (Ht2) is a temperature sensed by the
sensing element immediately after the heat generating element is turned off.
[28] The first temperature (Htl) may be a lowest temperature value during a
period of time when the heat generating element is turned on, wherein the
second temperature (Ht2) is a highest temperature value during a period of
time when the heat generating element is turned on.
[29] The refrigerator may further comprise a passage cover configured to
cover the bypass passage so as to partition the bypass passage from the heat
exchange space, wherein the bypass passage is disposed to be recessed in
the cool air duct.
[30] The controller may be configured to sense an updated temperature
difference between the first temperature (Htl) and the second temperature
(Ht2) after the defrosting operation is completed, wherein a notification
indicating a failure of the sensor unit is displayed when the updated
temperature difference value exceeds a second reference value.
[31] When the updated temperature difference value is less than the second
reference value, the controller may be configured to: determine whether the
updated temperature difference is less than a third reference value, the third
value being a value less than the second reference value, and display a
notification indicating the clogging of the air passage in the heat-exchange
space when the updated temperature difference value exceeds the third
reference value.
89731636.3
[32] The notification indicating the clogging of the air passage may further
comprise one or more notifications indicating: clogging of a cool air inflow hole
of a cool air duct defining the heat-exchange space, clogging of a cool air
discharge hole of the cool air duct, or clogging of a blowing fan provided in the
cool air duct or clogging of the bypass passage.
[33] When the updated temperature difference value is less than the third
reference value, the controller is configured to: determine whether the updated
temperature difference is less than a fourth reference value, the fourth
reference value being a value less than the third reference value, and repeat
the defrosting operation of the evaporator when the updated temperature
difference value is less than the fourth reference value.
[34] The present disclosure may provide a refrigerator and a control method
thereof, which determines a time point for a defrosting operation using
parameters that vary depending on the amount of frost on an evaporator.
[35] The present disclosure may also provide a refrigerator and a control
method thereof, which accurately determine a time point at which defrosting is
necessary according to the amount of frost on an evaporator using a sensor
having an output value that varies depending on the flow rate of air.
[36] The present disclosure may also provide a refrigerator and a control
method thereof, which accurately determine an exact defrost time point even
when the precision of a sensor used to determine the defrost time point is low.
[37] The present disclosure may also provide a refrigerator capable of
detecting clogging of an air passage of the refrigerator using a sensor of which
89731636.3 an output value varies according to a flow rate of air and a control method thereof.
[38] The present disclosure may also provide a refrigerator capable of
accurately determining the cause of clogging of an air passage based on an
output value of a sensor, and a control method thereof.
[39] A method for controlling a refrigerator may include detecting clogging of
an air passage in the heat-exchange space based on a temperature difference
between a first detection temperature (Htl) that is a lowest value and a second
detection temperature (Ht2) that is a highest value among detection
temperatures of a heat generating element.
[40] The first detection temperature (Htl) may be a temperature detected by
a sensing element of the sensor immediately after the heat generating element
is turned on, and the second detection temperature (Ht2) may be a
temperature detected by a sensing element of the sensor immediately after
the heat generating element is turned off.
[41] The first detection temperature (Htl) may be a lowest temperature
value during a period of time when the heat generating element is turned on,
and the second detection temperature (Ht2) may be a highest temperature
value during a period of time when the heat generating element is turned on.
[42] The method may further include performing a defrosting operation of
the evaporator when a temperature difference value between the first detection
temperature (Htl) and the second detection temperature (Ht2) is less than a
first reference value.
89731636.3
[43] The method may further include updating a temperature difference
value between the first detection temperature (Htl) and the second detection
temperature (Ht2) after the defrosting operation is completed, and failure of
the sensor may be displayed when the updated temperature difference value
exceeds a second reference value greater than the second reference value.
[44] The method may further include determining whether the updated
temperature difference value is less than a third reference value less than the
second reference value when the updated temperature difference value is less
than the second reference value, and displaying the clogging of the air
passage in the heat-exchange space when the updated temperature
difference value exceeds the third reference value.
[45] The display of the clogging of the air passage is at least one display of
clogging of a cool air inflow hole of a cool air duct defining the heat-exchange
space, clogging of a cool air discharge hole of the cool air duct, clogging of a
blowing fan provided in the cool air duct or clogging of the bypass passage.
[46] Therefore, even after the defrosting operation is completed, it is
possible to identify whether the air passage of the refrigerator is clogged by
using the output value of the sensor and immediately notify a user of clogging
of the air passage, thus making it possible to take measures immediately when
the clogging of the air passage occurs. Therefore, it is possible to determine
not only the cause of the clogging of the air passage, but also whether the
sensor is malfunctioning, thus achieving accurate diagnosis and making
maintenance and management easy.
89731636.3
[47] The method may further include determining whether the updated
temperature difference value is less than a fourth reference value less than the
third reference value when the updated temperature difference value is less
than the third reference value, and again performing the defrosting operation
of the evaporator when the updated temperature difference value is less than
the fourth reference value.
[48] The method may further include determining whether the updated
temperature difference value is increased by a predetermined value or more
compared to the temperature difference value before the temperature
difference value has been updated when the updated temperature difference
value is less than the fourth reference value, and again performing the
defrosting operation of the evaporator when the updated temperature
difference value is increased by a predetermined value or more compared to
the temperature difference value before the temperature difference value has
been updated.
[49] The method may further include again performing the defrosting
operation of the evaporator according to whether the updated temperature
difference value is less than the first reference value when the updated
temperature difference value is not increased by a predetermined value or
more compared to the temperature difference value before the temperature
difference value has been updated.
[50] A refrigerator may include a bypass passage configured to allow air flow
to bypass the evaporator, a heat generating element disposed in the bypass
passage, a sensor including a sensing element for detecting a temperature of
89731636.3 the heat generating element and a controller configured to detect clogging of an air passage in the heat-exchange space based on a temperature difference between a first detection temperature (Htl) that is a lowest value and a second detection temperature (Ht2) that is a highest value among detection temperatures of the heat generating element.
[51] According to the present disclosure, since the time point at which the
defrosting is required is determined using the sensor having the output value
varying according to the amount of frost generated on the evaporator in the
bypass passage, the time point at which the defrosting is required may be
accurately determined.
[52] In addition, even when the precision of a sensor used to determine a
defrost time point is low, it is possible to accurately determine the defrost time
point, thus significantly reducing the cost of the sensor.
[53] Even after the defrosting operation is completed, it is possible to identify
whether the air passage of the refrigerator is clogged by using the output value
of the sensor and immediately notify a user of clogging of the air passage, thus
making it possible to take measures immediately when the clogging of the air
passage occurs.
[54] Therefore, it is possible to determine not only the cause of the clogging
of the air passage, but also whether the sensor is malfunctioning, thus
achieving accurate diagnosis and making maintenance and management easy.
[55] It is possible to prevent a phenomenon that the air passage is
completely clogged by frost, thus improving cooling performance by active air
circulation by fundamentally preventing the growth of frost in the air passage.
89731636.3
[56] The term "comprising" as used in the specification and claims means
"consisting at least in part of." When interpreting each statement in this
specification that includes the term "comprising," features other than that or
those prefaced by the term may also be present. Related terms "comprise" and
"comprises" are to be interpreted in the same manner.
[57] The reference in this specification to any prior publication (or
information derived from it), or to any matter which is known, is not, and should
not be taken as, an acknowledgement or admission or any form of suggestion
that that prior publication (or information derived from it) or known matter forms
part of the common general knowledge in the field of endeavour to which this
specification relates.
[Brief Description of the Drawings]
[58] FIG. 1 is a schematic longitudinal cross-sectional view of a refrigerator
according to an embodiment of the present disclosure.
[59] FIG. 2 is a perspective view of a cool air duct according to an
embodiment of the present disclosure.
[60] FIG. 3 is an exploded perspective view illustrating a state in which a
passage cover and a sensor are separated from each other in the cool air duct.
[61] FIG. 4 is a view illustrating a flow of air in a heat exchange space and a
bypass passage before and after frost is generated.
[62] FIG. 5 is a schematic view illustrating a state in which a sensor is
disposed in the bypass passage.
89731636.3
[63] FIG. 6 is a view of the sensor according to an embodiment of the
present disclosure.
[64] FIG. 7 is a view illustrating a thermal flow around the sensor depending
on a flow of air flowing through the bypass passage.
[65] FIG. 8 is a control block diagram of a refrigerator according to an
embodiment of the present disclosure.
[66] FIG. 9 is a flowchart showing a method of performing a defrost operation
by determining a time point when a refrigerator needs to be defrosted
according to an embodiment of the present disclosure.
[67] FIG. 10 is a view showing changes in a temperature of a heat
generating element according to the on/off of the heat generating element
before and after frost on the evaporator according to an embodiment of the
present disclosure.
[68] FIG. 11 is a flowchart schematically showing a method of detecting
clogging of an air passage of a refrigerator according to an embodiment of the
present disclosure.
[69] FIG. 12 is a flowchart showing a detailed method for detecting clogging
of an air passage of a refrigerator according to an embodiment of the present
disclosure.
[Detailed Description]
[70] Hereinafter, some embodiments of the present invention will be
described in detail with reference to the accompanying drawings. Exemplary
embodiments of the present invention will be described below in more detail
89731636.3 with reference to the accompanying drawings. It is noted that the same or similar components in the drawings are designated by the same reference numerals as far as possible even if they are shown in different drawings.
Further, in description of embodiments of the present disclosure, when it is
determined that detailed descriptions of well-known configurations or functions
disturb understanding of the embodiments of the present disclosure, the
detailed descriptions will be omitted.
[71] Also, in the description of the embodiments of the present disclosure,
the terms such as first, second, A, B, (a) and (b) may be used. Each of the
terms is merely used to distinguish the corresponding component from other
components, and does not delimit an essence, an order or a sequence of the
corresponding component. It should be understood that when one component
is "connected", "coupled" or "joined" to another component, the former may be
directly connected or jointed to the latter or may be "connected", coupled" or
"joined" to the latter with a third component interposed therebetween.
[72] FIG. 1 is a schematic longitudinal cross-sectional view of a refrigerator
according to an embodiment of the present disclosure, FIG. 2 is a perspective
view of a cool air duct according to an embodiment of the present disclosure,
and FIG. 3 is an exploded perspective view illustrating a state in which a
passage cover and a sensor are separated from each other in the cool air duct.
[73] Referring to FIGS. 1 to 3, a refrigerator 1 according to an embodiment
of the present disclosure may include an inner case 12 defining a storage
space 11.
89731636.3
[74] The storage space may include one or more of a refrigerating storage
space and a freezing storage space.
[75] A cool air duct 20 providing a passage, through which cool air supplied
to the storage space 11 flows, in a rear space of the storage space 11. Also,
an evaporator 30 is disposed between the cool air duct 20 and a rear wall 13
of the inner case 12. That is, a heat exchange space 222 in which the
evaporator 30 is disposed is defined between the cool air duct 20 and the rear
wall 13.
[76] Thus, air of the storage space 11 may flow to the heat exchange space
222 between the cool air duct 20 and the rear wall 13 of the inner case 12 and
then be heat-exchanged with the evaporator 30. Thereafter, the air may flow
through the inside of the cool air duct 20 and then be supplied to the storage
space 11.
[77] The cool air duct 20 may include, but is not limited thereto, a first duct
210 and a second duct 220 coupled to a rear surface of the first duct 210.
[78] A front surface of the first duct 210 is a surface facing the storage space
11, and a rear surface of the first duct 220 is a surface facing the rear wall 13
of the inner case 12.
[79] A cool air passage 212 may be provided between the first duct 210 and
the second duct 220 in a state in which the first duct 210 and the second duct
220 are coupled to each other.
[80] Also, a cool air inflow hole 221 may be defined in the second duct 220,
and a cool air discharge hole 211 may be defined in the first duct 210.
89731636.3
[81] A blower fan (not shown) may be provided in the cool air passage 212.
Thus, when the blower fan rotates, air passing through the evaporator 13 is
introduced into the cool air passage 212 through the cool air inflow hole 221
and is discharged to the storage space 11 through the cool air discharge hole
211.
[82] The evaporator 30 is disposed between the cool air duct 20 and the rear
wall 13. Here, the evaporator 30 may be disposed below the cool air inflow
hole 221.
[83] Thus, the air in the storage space 11 ascends to be heat-exchanged
with the evaporator 30 and then is introduced into the cool air inflow hole 221.
[84] According to this arrangement, when an amount of frost generated on
the evaporator 30 increases, an amount of air passing through the evaporator
30 may be reduced to deteriorate heat exchange efficiency.
[85] In this embodiment, a time point at which defrosting for the evaporator
30 is required may be determined using a parameter that is changed according
to the amount of frost generated on the evaporator 30.
[86] For example, the cool air duct 20 may further include a frost generation
sensing portion configured so that at least a portion of the air flowing through
the heat exchange space 222 is bypassed and configured to determine a time
point, at which the defrosting is required, by using the sensor having a different
output according to a flow rate of the air.
[87] The frost generation sensing portion may include a bypass passage 230
bypassing at least a portion of the air flowing through the heat exchange space
222 and a sensor 270 disposed in the bypass passage 230.
89731636.3
[88] Although not limited, the bypass passage 230 may be provided in a
recessed shape in the first duct 210. Alternatively, the bypass passage 230
may be provided in the second duct 220.
[89] The bypass passage 230 may be provided by recessing a portion of the
first duct 210 or the second duct 220 in a direction away from the evaporator
30.
[90] The bypass passage 230 may extend from the cool air duct 20 in a
vertical direction.
[91] The bypass passage 230 may be disposed to face the evaporator 30
within a left and right width range of the evaporator 30 so that the air in the
heat exchange space 222 is bypassed to the bypass passage 230.
[92] The frost generation sensing portion may further include a passage
cover 260 that allows the bypass passage 230 to be partitioned from the heat
exchange space 222.
[93] The passage cover 260 may be coupled to the cool air duct 20 to cover
at least a portion of the bypass passage 230 extending vertically.
[94] The passage cover 260 may include a cover plate 261, an upper
extension portion 262 extending upward from the cover plate 261, and a barrier
263 provided below the cover plate 261.
[95] FIG. 4 is a view illustrating a flow of air in the heat exchange space and
the bypass passage before and after frost is generated.
[96] (a) of FIG. 4 illustrates a flow of air before frost is generated, and (b) of
FIG. 4 illustrates a flow of air after frost is generated. In this embodiment, as
89731636.3 an example, it is assumed that a state after a defrosting operation is complicated is a state before frost is generated.
[97] First, referring to (a) of FIG. 4, in the case in which frost does not exist
on the evaporator 30, or an amount of generated frost is remarkably small,
most of the air passes through the evaporator 30 in the heat exchange space
222 (see arrow A). On the other hand, some of the air may flow through the
bypass passage 230 (see arrow B).
[98] Referring to (b) of FIG. 4, when the amount of frost generated on the
evaporator 30 is large (when the defrosting is required), since the frost of the
evaporator 30 acts as flow resistance, an amount of air flowing through the
heat exchange space 222 may decrease (see arrow C), and an amount of air
flowing through the bypass passage 230 may increase (see arrow D).
[99] As described above, the amount (or flow rate) of air flowing through the
bypass passage 230 varies according to an amount of frost generated on the
evaporator 30.
[100] In this embodiment, the sensor 270 may have an output value that
varies according to a change in flow rate of the air flowing through the bypass
passage 230. Thus, whether the defrosting is required may be determined
based on the change in output value.
[101] Hereinafter, a structure and principle of the sensor 270 will be described.
[102] FIG. 5 is a schematic view illustrating a state in which the sensor is
disposed in the bypass passage, FIG. 6 is a view of the sensor according to
an embodiment of the present disclosure, and FIG. 7 is a view illustrating a
89731636.3 thermal flow around the sensor depending on a flow of air flowing through the bypass passage.
[103] Referring to FIGS. 5 to 7, the sensor 270 maybe disposed atone point
in the bypass passage 230. Thus, the sensor 270 may contact the air flowing
along the bypass passage 230, and an output value of the sensor 270 may be
changed in response to a change in a flow rate of air.
[104] The sensor 270 maybe disposed at a position spaced from each of an
inlet 231 and an outlet 232 of the bypass passage 230. For example, the
sensor 270 may be positioned a central portion of the bypass passage 230.
[105] Since the sensor 270 is disposed on the bypass passage 230, the
sensor 270 may face the evaporator 30 within the left and right width range of
the evaporator 30.
[106] The sensor 270 may be, for example, a generated heat temperature
sensor. Particularly, the sensor 270 may include a sensor PCB 271, a heat
generating element 273 installed on the sensor PCB 271, and a sensing
element 274 installed on the sensor PCB 271 to sense a temperature of the
heat generating element 273.
[107] The heat generating element 273 maybe a resistor that generates heat
when current is applied.
[108] The sensing element 274 may sense a temperature of the heat
generating element 273.
[109] When a flow rate of air flowing through the bypass passage 230 is low,
since a cooled amount of the heat generating element 273 by the air is small,
a temperature sensed by the sensing element 274 is high.
89731636.3
[110] On the other hand, if a flow rate of the air flowing through the bypass
passage 230 is large, since the cooled amount of the heat generating element
273 by the air flowing through the bypass passage 230 increases, a
temperature sensed by the sensing element 274 decreases.
[111] The sensor PCB 271 may determine a difference between a
temperature sensed by the sensing element 274 in a state in which the heat
generating element 273 is turned off and a temperature by the sensing element
274 in a state in which the heat generating element 273 is turned on.
[112] The sensor PCB 271 may determine whether the difference value
between the states in which the heat generating element 273 is turned on/off
is less than a reference difference value.
[113] For example, referring to FIGS. 4 and 7, when an amount of frost
generated on the evaporator 30 is small, a flow rate of air flowing to the bypass
passage 230 is small. In this case, a heat flow of the heat generating element
273 is little, and a cooled amount of the heat generating element 273 by the
air is small.
[114] On the other hand, when the amount of frost generated on the
evaporator 30 is large, a flow rate of air flowing to the bypass passage 230 is
large. Then, the heat flow and cooled amount of the heat generating element
273 are large by the air flowing along the bypass passage 230.
[115] Thus, the temperature sensed by the sensing element 274 when the
amount of frost generated on the evaporator 30 is large is less than that sensed
by the sensing element 274 when the amount of frost generated on the
evaporator 30 is small.
89731636.3
[116] Thus, in this embodiment, when the difference between the temperature
sensed by the sensing element 274 in the state in which the heat generating
element 273 is turned on and the temperature by the sensing element 274 in
the state in which the heat generating element 273 is turned off is less than
the reference temperature difference, it may be determined that the defrosting
is required.
[117] According to this embodiment, the sensor 270 may sense a variation in
temperature of the heat generating element 273, which varies by the air of
which a flow rate varies according to the amount of generated frost to
accurately determine a time point, at which the defrosting is required,
according to the amount of frost generated on the evaporator 30.
[118] The sensor 270 maybe further provided with a sensor housing 272 such
that air flowing through the bypass passage 230 is prevented from directly
contacting the sensor PCB 271, the heat generating element 273, and the
temperature sensor 274. In a state in which the sensor housing 272 is opened
at one side, an electric wire connected to the sensor PCB 271 may be drawn
out and then the opened portion may be covered by a cover portion.
[119] The sensor housing 271 may surround the sensor PCB 271, the heat
generating element 273, and the temperature sensor 274.
[120] FIG. 8 is a control block diagram of a refrigerator according to an
embodiment of the present disclosure.
[121] Referring to FIG. 8, the refrigerator 1 according to an embodiment of
the present disclosure may include the sensor 270 described above, a
defrosting device 50 operating for defrosting the evaporator 30, a compressor
89731636.3
60 for compressing refrigerant, a blowing fan 70 for generating air flow, and a
controller 40 for controlling the sensor 270, the defrosting device 50, the
compressor 60 and the blowing fan 70.
The defrosting device 50 may include, for example, a heater. When the
heater is turned on, heat generated by the heater is transferred to the
evaporator 30 to melt frost generated on the surface of the evaporator 30. The
heater may be connected to one side of the evaporator 30, or may be disposed
spaced apart from a position adjacent to the evaporator 30.
[123] The defrosting device 50 may further include a defrost temperature
sensor. The defrost temperature sensor may detect an ambient temperature
of the defrosting device 50. A temperature value detected by the defrost
temperature sensor may be used as a factor that determines when the heater
is turned on or off.
[124] The compressor 60 is a device for compressing low-temperature low
pressure refrigerant into a high-temperature high-pressure supersaturated
gaseous refrigerant. Specifically, the high-temperature high-pressure
supersaturated gaseous refrigerant compressed in the compressor 60 flows
into a condenser (not shown). The refrigerant is condensed into a high
temperature high-pressure saturated liquid refrigerant, and the condensed
high-temperature high-pressure saturated liquid refrigerant is introduced to an
expander (not shown) and is expanded to a low-temperature low-pressure two
phase refrigerant.
[125] Further, the low-temperature low-pressure two-phase refrigerant is
evaporated as the low-temperature low-pressure gaseous refrigerant while
89731636.3 passing through the evaporator 30. In this process, the refrigerant flowing through the evaporator 30 may exchange heat with outside air, that is, air flowing through the heat exchange space 222, thereby archiving air cooling.
[126] The blowing fan 70 is provided in the cool air passage 212 to generate
air flow. Specifically, when the blowing fan 70 is rotated, air passing through
the evaporator 30 flows into the cool air passage 212 through the cool air inflow
hole 221 and is then discharged to the storage compartment 11 through the
cool air discharge hole 211.
[127] The controller 40 may control the heat generating element 273 of the
sensor 270 to be turned on at regular cycles.
[128] In order to determine when defrosting is necessary, the heat generating
element 273 may maintain a turned-on state for a predetermined period of time,
and the temperature of the heat generating element 273 may be detected by
the sensing element 274.
[129] After the heat generating element 273 is turned on for the
predetermined period of time, the heat generating element 274 is turned off,
and the sensing element 274 may detect the temperature of the heat
generating element 273 which is turned off. In addition, the sensor PCB 263
may determine whether the maximum value of the temperature difference
between the turned-on/off state of the heat generating element 273 is equal to
or less than a reference difference value.
[130] In addition, it is determined that defrosting is necessary when the
maximum value of the temperature difference between the turned-on/off states
of the heat generating element 273 is equal to or less than the reference
89731636.3 difference value, and the defrosting device 50 may be turned on by the controller 40.
[131] Although it has been described above that the sensor PCB 263
determines whether the temperature difference between the turned-on/off
states of the heat generating element 273 is equal to or less than the reference
difference value, alternatively, the controller 40 may determine whether the
temperature difference between the turned-on/off states of the heat generating
element 273 is equal to or less than the reference difference value, and control
the defrosting device 50 according to a result of the determination. That is, the
sensor PCB 263 and the controller 40 may be electrically connected to each
other.
[132] The controller 40 may detect a temperature of the heat generating
element 273 in a state in which the heat generating element 273 is turned on
or off, and detect clogging of an air passage based on a temperature difference
value between a first detection temperature and a second detection
temperature among the detection temperatures of the heat generating element
273.
[133] For example, the first detection temperature may be a temperature
detected by the sensing element 274 immediately after the heat generating
element 273 is turned on, and the second detection temperature may be a
temperature detected by the sensing element 274 immediately after the heat
generating element 273 is turned off.
[134] As another example, the first detection temperature may be a lowest
temperature value during a period of time when the heat generating element
89731636.3
273 is turned on, and the second detection temperature may be a highest
temperature value during a period of time when the heat generating element
273 is turned on.
[135] Hereinafter, a method for detecting the amount of frost on the
evaporator 30 using the heat generating element 273 will be described in detail
with reference to the drawings.
[136] FIG. 9 is a flowchart showing a method of performing a defrost operation
by determining a time point when a refrigerator needs to be defrosted
according to an embodiment of the present disclosure, and FIG. 10 is a view
showing changes in a temperature of a heat generating element according to
the on/off of the heat generating element before and after frost on the
evaporator according to an embodiment of the present disclosure.
[137] In FIG. 10, (a) shows a change in temperature of the freezing
compartment and a change in temperature of the heat generating element
before occurrence of frost on the evaporator 30, and (b) shows a change in
temperature of the freezing compartment and a change in temperature of the
heat generating element after occurrence of frost on the evaporator 30. In the
present embodiment, it is assumed that a state before occurrence of frost is a
state after a defrosting operation is completed.
[138] Referring to FIGS. 9 and 10, in step S21, the heat generating element
27 is turned on.
[139] Specifically, the heat generating element 273 may be turned on in a
state in which a cooling operation is being performed on the storage
compartment 11 (e.g., freezing compartment).
89731636.3
[140] Here, the state in which the cooling operation of the freezing
compartment is performed may mean a state in which the compressor 60 and
the blowing fan 70 are being driven.
[141] As described above, when a change in the flow rate of the air increases
as the amount of frost on the evaporator 30 is large or small, the detection
accuracy of the sensor 260 may be improved. That is, when the change in the
flow rate of the air is large as the amount of frost on the evaporator 30 is large
or small, the amount of change in the temperature detected by the sensor 270
becomes large, so that the time point at the defrosting is necessary may be
accurately determined.
[142] Therefore, it is possible to increase the accuracy of the sensor only
when frost on the evaporator 30 is detected in a state in which air flow occurs,
that is, the blowing fan 70 is being driven.
[143] As an example, as shown in FIG. 11, the heat generating element 273
may be turned on at a certain time point S1 while the blowing fan 70 is being
driven.
[144] The blower fan 70 may be driven for a predetermined period of time to
cool the freezing compartment. In this case, the compressor 60 may be driven
at the same time. Therefore, when the blowing fan 70 is driven, the
temperature Ft of the freezing compartment may decrease.
[145] On the other hand, when the heat generating element 273 is turned on,
the temperature detected by the sensing element 274, that is, the temperature
Ht of the heat generating element 273 may increase rapidly.
89731636.3
[146] Next, in step S22, it may be determined whether the blowing fan 70 is
turned on.
[147] As described above, the sensor 270 may detect a change in
temperature of the heat generating element 273, which is changed due to air
of which the flow rate is changed according to the amount of frost on the
evaporator 30. Therefore, when no air flow occurs, it is difficult for the sensor
270 to accurately detect the amount of frost on the evaporator 30.
[148] When the blowing fan 70 is being driven, in step S23, the temperature
Htl of the heat generating element may be detected.
[149] Specifically, the heat generating element 273 may be turned on for a
predetermined period of time, and the temperature (Htl) of the heat generating
element 273 may be detected by the sensing element at a certain time point
in the state in which the heat generating element 273 is turned on.
[150] In the present embodiment, the temperature Htl of the heat generating
element 273 may be detected at a time point at which the heat generating
element 273 is turned on. That is, in the present disclosure, the temperature
immediately after the heat generating element 273 is turned on may be
detected. Therefore, the detection temperature Htl of the heat generating
element may be defined as the lowest temperature in the state in which the
heat generating element 273 is turned on.
[151] Here, the temperature of the heat generating element 273 detected for
the first time may be referred to as a"first detection temperature (Ht)".
[152] Next, in step S24, it is determined whether a first reference time T1 has
elapsed while the heat generating element 273 is turned on.
89731636.3
[153] When the heat generating element 273 is maintained in the turned-on
state, the temperature detected by the sensing element 274, that is, the
temperature Htl of the heat generating element 273 may continuously
increase. However, when the heat generating element 273 is maintained in the
turned-on state, the temperature of the heat generating element 273 may
increase gradually and converge to the highest temperature point.
[154] On the other hand, when the amount of frost on the evaporator 30 is
large, the flow rate of the air flowing into the bypass passage 230 increases,
and thus the amount of cooling for the heat generating element 273 by air
flowing through the bypass passage 230 increases. Then, the highest
temperature point of the heat generating element 273 may be set to be low by
the air flowing through the bypass passage 230 (see (b) of FIG. 10).
[155] When the amount of frost on the evaporator 30 is small, the flow rate of
the air flowing into the bypass passage 230 decreases, and thus the amount
of cooling for the heat generating element 273 by air flowing through the
bypass passage 230 decreases. Then, the highest temperature point of the
heat generating element 273 may be set to be high by the air flowing through
the bypass passage 230 (see (a) of FIG. 10).
[156] In the present embodiment, the temperature of the heat generating
element 273 may be detected at a time point at which the heat generating
element 273 is turned on. That is, in the present disclosure, it can be
understood that the lowest temperature value of the heat generating element
273 is detected after the heat generating element 273 is turned on.
89731636.3
[157] Here, the first reference time T1 for which the heat generating element
273 is maintained in the turned-on state may be 3 minutes but is not limited
thereto.
[158] When a predetermined period of time has elapsed while the heat
generating element 273 is turned on, in step S25, the heat generating element
273 is turned off.
[159] As in FIG. 10, the heat generating element 273 may be turned on for
the first reference time T1 and then turned off. When the heat generating
element 273 is turned off, the heat generating element 273 may be rapidly
cooled by air flowing through the bypass passage 230. Therefore, the
temperature Ht of the heat generating element 273 may rapidly decrease.
[160] However, when the turned-off state of the heat generating element 273
is maintained, the temperature Ht of the heat generating element may
gradually decrease, and the decrease rate thereof is significantly reduced.
[161] Next, in step S26, the temperature Ht2 of the heat generating element
may be detected.
[162] That is, the temperature Ht2 of the heat generating element is detected
by the sensing element 273 at a certain time point S2 in a state in which the
heat generating element 273 is turned off.
[163] In the present embodiment, the temperature Ht2 of the heat generating
element may be detected at a time point at which the heat generating element
273 is turned off. That is, in the present disclosure, the temperature
immediately after the heat generating element 273 is turned off may be
detected. Therefore, the detection temperature Ht2 of the heat generating
89731636.3 element may be defined as the lowest temperature in the state in which the heat generating element 273 is turned off.
[164] Here, the temperature of the heat generating element 273 detected for
the second time may be referred to as a "second detection temperature (Ht2)".
[165] In summary, the temperature Ht of the heat generating element maybe
first detected at a time point S1 when the heat generating element 273 is
turned on, and may be additionally detected at a time point S2 at which the
heat generating element 273 is turned off. In this case, the first detection
temperature Htl that is detected for the first time may be the lowest
temperature in the state in which the heat generating element 273 is turned on,
and the second detection temperature Ht2 that is additionally detected may be
the highest temperature in the state in which the heat generating element 273
is turned off.
[166] Next, in step S27, it is determined whether a temperature stabilization
state has been achieved.
[167] Here, the temperature stabilization state may mean a state in which
internal refrigerator load does not occur, that is, a state in which the cooling of
the storage compartment is normally performed. In other words, the fact that
the temperature stabilization state is made may mean that the opening/closing
of a refrigerator door is not performed or there are no defects in components
(e.g., a compressor and an evaporator) for cooling the storage compartment
or the sensor 270.
89731636.3
[168] That is, the sensor 270 may accurately detect the amount of frost on
the evaporator 30 by determining whether or not temperature stabilization has
been achieved.
[169] In the present embodiment, in order to determine the temperature
stabilization state is achieved, it is possible to determine the amount of change
in the temperature of the freezing compartment for a predetermined period of
time. Alternatively, in order to determine the temperature stabilization state is
achieved, it is possible to determine the amount of change in the temperature
of the evaporator 30 for a predetermined period of time.
[170] For example, a state in which the amount of change in temperature of
the freezing compartment or in temperature of the evaporator 30 during the
predetermined period of time does not exceed 1.5 degrees may be defined as
the temperature stabilization state.
[171] As described above, the temperature Ht of the heat generating element
may rapidly decrease immediately after the heat generating element 273 is
turned off, and then the temperature Ht of the heat generating element may
gradually decrease. Here, it is possible to determine whether temperature
stabilization has been achieved by determining whether the temperature Ht of
the heat generating element decreases normally after decreasing rapidly.
[172] When the temperature stabilization state is achieved, in step S28, the
temperature difference AHt between the temperature Htl detected when the
heat generating element 273 is turned on and the temperature Ht2 detected
when the heat generating element 273 is turned off may be calculated.
89731636.3
[173] In step S29, it is determined whether the temperature difference AHt is
less than a first reference temperature value.
[174] Specifically, when the amount of frost on the evaporator 30 is large, the
flow rate of the air flowing into the bypass passage 230 increases, and thus
the amount of cooling for the heat generating element 273 by air flowing
through the bypass passage 230 may increase. When the amount of cooling
increases, the temperature Ht2 of the heat generating element detected
immediately after the heat generating element 273 is turned off may be
relatively low compared to a case where the amount of frost on the evaporator
30 is small.
[175] As a result, when the amount of frost on the evaporator 30 is large, the
temperature difference AHt may be small. Accordingly, it is possible to
determine the amount of frost on the evaporator 30 through the temperature
difference AHt.
[176] Here, the first reference temperature value may be 32 degrees, for
example.
[177] Next, when the temperature difference AHt is less than the first
reference temperature value, in step S30, a defrosting operation is performed.
[178] When the defrosting operation is performed, the defrosting device 50 is
driven and heat generated by the heater is transferred to the evaporator 30 so
that the frost generated on the surface of the evaporator 30 is melted.
[179] On the other hand, instep S27, when the temperature stabilization state
is not achieved or, in step S29, when the temperature difference AHt is greater
89731636.3 than or equal to the first reference temperature value, the algorithm ends without performing the defrosting operation.
[180] In the present embodiment, the temperature difference value AHt may
be defined as a "logic temperature" for detection of frosting. The logic
temperature may be used as a temperature for determining a time point for a
defrosting operation of the refrigerator, and may be used as a temperature for
detecting clogging of an air passage, which is to be described later.
[181] Meanwhile, in the present disclosure, it may be possible to detect
whether the air passage of the refrigerator is clogged or a sensor failure occurs
by determining whether the temperature difference value between the first
detection temperature Htl and the second detection temperature Ht2 is out of
a normal range.
[182] Here, the clogging of the air passage may include at least one or more
of clogging of a passage through which cool air circulating inside the
refrigerator flows, that is, clogging of the cool air inflow hole 221 or the cool air
discharge hole 211 of the cool air duct 20 defining the heat-exchange space
222, clogging of the blowing fan 70 provided in the cool air duct 20, or clogging
of the bypass passage 230.
[183] The cool air inflow hole 221, the cool air discharge hole 211, the blowing
fan 70, and the bypass passage 230 may be clogged by frost due to
condensation of moisture contained in the air on the surface. As described
above, when the air passage is clogged by growth of frost, there is a problem
that air flow resistance is caused, and as a result, heat exchange efficiency of
the evaporator is reduced and power consumption is increased.
89731636.3
[184] Accordingly, the present disclosure is characterized in that the cause of
the clogging of the air passage of the refrigerator is diagnosed and appropriate
measures are taken accordingly.
[185] FIG. 11 is a flowchart schematically showing a method of detecting
clogging of an air passage of a refrigerator according to an embodiment of the
present disclosure.
[186] Referring to FIG. 11, in step S41, the heat generating element 273 is
operated for a predetermined time.
[187] Specifically, the heat generating element 273 may be turned on for a
predetermined time and then turned off. For example, the heat generating
element 273 may be turned on for 3 minutes.
[188] Next, instep S43, the controller 40 may detect a temperature of the heat
generating element 273 in a state in which the heat generating element 273 is
turned on or off.
[189] For example, the controller 40 may detect the temperature of the heat
generating element 273 immediately after the heat generating element 273 is
turned on and the heat generating element 273 is turned off.
[190] As another example, the controller 40 may detect the temperature of
the heat generating element 273 during a period of time when the heat
generating element 273 is turned on.
[191] Next, in step S45, the controller 40 may detect clogging of the air
passage based on a temperature difference value between the first detection
temperature that is the lowest value and the second detection temperature that
89731636.3 is the highest value, among detection temperatures of the heat generating element 273.
[192] The method of detecting the amount of frost on the evaporator 30
according to a temperature difference value between the first detection
temperature and the second detection temperature of the heat generating
element 273, that is, a logic temperature AHt has been described above.
[193] However, in the present embodiment, when the logic temperature AHt
has an abnormally large value, it may be determined that a failure has occurred
in the sensor 270.
[194] Although the defrosting operation is performed when the logic
temperature AHt is less than a reference value, it may be determined that the
air passage of the refrigerator has been clogged when the logic temperature
AHt is still kept low.
[195] In this case, the clogging of the air passage may mean that at least one
of the cool air inflow hole 221, the cool air discharge hole 211, the blowing fan
70, and the bypass passage 230 is clogged. In this case, it is difficult to solve
the clogging of the air passage. That is, when the clogging of the air passage
occurs, it is difficult to remove frost formed in the cool air inflow hole 221, the
cool air discharge hole 211, the blowing fan 70, and the bypass passage 230
even though the defrosting operation is performed. Accordingly, when it is
determined that the air passage is clogged, it may be immediately notified to
the user so that the clogging of the air passage may be resolved.
89731636.3
[196] FIG. 12 is a flowchart showing a detailed method for detecting clogging
of an air passage of a refrigerator according to an embodiment of the present
disclosure.
[197] Referring to FIG. 12, in step S51, a logic temperature AHt may be
updated. Here, updating the logic temperature AHt means that steps S21 to
S28 of FIG. 9 described above are performed again.
[198] Alternatively, update of the logic temperature may means may that
steps S21 to S28 of FIG. 9 described above are performed initially.
[199] Next, in step S52, the controller 40 may determine whether the updated
logic temperature AHt is less than the second reference temperature value. In
this case, the second reference temperature value may be greater than the
first reference temperature value. As an example, the second reference
temperature value may be 50 degrees, but is not limited thereto.
[200] Here, the reason to determine whether the updated logic temperature
AHt is less than the second reference temperature value is to determine
whether the updated logic temperature AHt is within a normal range. That is,
when the updated logic temperature AHt is not within the normal range, that is,
when the updated logic temperature AHt has an abnormally large value, it may
be determined that a failure has occurred in the sensor 270.
[201] For example, the cause of the failure of the sensor 270 may include a
case where a wire of the heat generating element 273 is short-circuited, a case
where a wire of the sensing element 274 is short-circuited, or a case where
the heat generating element 273 is frozen. In this case, the sensor 270 may
need to be repaired or replaced.
89731636.3
[202] Therefore, when the updated logic temperature AHt exceeds the
second reference temperature value, in step S53, the controller 40 may display
a failure of the sensor 270.
[203] Instep S54, the controller 40 may perform defrosting operation. That is,
when a failure occurs in the sensor 270, the defrosting operation may be
normally performed.
[204] When the updated logic temperature AHt is less than the second
reference temperature value, in step S55, the controller 40 may determine
whether the updated logic temperature AHt is less than a third reference
temperature value. In this case, the third reference temperature value may be
a value less than the second reference temperature value. As an example, the
third reference temperature value may be 45 degrees, but is not limited thereto.
[205] The reason to determine whether the logic temperature AHt is less than
the third reference temperature value may be to detect clogging of an air
passage of the evaporator 1.
[206] In the present disclosure, when one or more of the air passage of the
refrigerator 1, that is, the cool air inflow hole 221, the cool air discharge hole
211, the blowing fan 70, and the bypass passage 230 are clogged, the flow
rate or flow speed of air may be rapidly reduced, and as a result, the flow rate
of air flowing into the bypass passage 230 may be rapidly decreased.
Accordingly, since the flow rate of the air flowing into the bypass passage 230
is reduced, the temperature of the heat generating element 273 detected while
the heat generating element 273 is turned on may increase rapidly.
89731636.3
[207] According to the above-described principle, the fact that the updated
logic temperature AHt is measured as being very high may mean that at least
one or more of the cool air inflow hole 221, the cool air discharge hole 211, the
blower fan 70, and the bypass passage 230 are clogged.
[208] When the updated logic temperature AHt exceeds the third reference
temperature value, it may be determined in steps S56 and S57 whether the
updated logic temperature AHt exceeds the third reference temperature value
for the first time. When the updated logic temperature AHt exceeds the third
reference temperature value for the first time, in step S54, the controller 40
may performs defrosting operation.
[209] Alternatively, in steps S56 and S57, when the updated logic
temperature AHt does not exceed the third reference temperature value for the
first time, that is, when it is determined that clogging of the air passage has still
occurred, in step S58, the controller 40 may display the clogging of the air
passage and then perform defrosting operation.
[210] According to this configuration, it may be possible to inform a user of
the clogging of the air passage when the clogging of the air passage
continuously occurs, so that accurate diagnosis is possible and maintenance
and management are easy.
[211] On the other hand, when the updated logic temperature AHt is less than
the third reference temperature value, in step S59, the controller 40 may
determine whether the updated logic temperature AHt is less than a fourth
reference temperature value. In this case, the fourth reference temperature
value may be a value less than the third reference temperature value. For
89731636.3 example, the fourth reference temperature value may be 35 degrees, but is not limited thereto.
[212] When the updated logic temperature AHt exceeds the fourth reference
temperature value, that is, when the updated logic temperature AHt is less than
the third reference temperature value and is greater than or equal to the fourth
reference temperature value, the controller 40 may return to step S51 without
performing the defrosting operation.
[213] That is, when the updated logic temperature AHt is less than the third
reference temperature value and is greater than or equal to the fourth
reference temperature value, it means a state in which clogging of the air
passage occurs.
[214] Conversely, when the updated logic temperature AHt is less than the
fourth reference temperature value, in steps S60 and S61, the controller 40
may determine whether the updated logic temperature AHt exceeds the fourth
reference temperature value for the first time. When the updated logic
temperature AHt exceeds the fourth reference temperature value for the first
time, in step S62, the controller 40 may determine whether the updated logic
temperature AHt is less than the first reference temperature value.
[215] When the updated logic temperature AHt is less than the first reference
temperature value, in step S54, the controller 40 may determines that the
amount of frost on the evaporator 30 is large, and perform defrosting operation.
[216] When the updated logic temperature AHt exceeds the first reference
temperature value, the controller 40 may determine that the air passage has
89731636.3 not been clogged, and may return to step S51 without performing the defrosting operation.
[217] When the updated logic temperature AHt does not exceed the fourth
reference temperature value for the first time in step S60 and step S61, in step
S63, the controller 40 may determine whether the updated logic temperature
AHt has increased by "A" degrees or more from the previously updated logic
temperature.
[218] Here, the reason to determine whether the updated logic temperature
AHt has increased by "A" degrees or more from the previously updated logic
temperature is for determining whether the air passage is being progressively
clogged. That is, even when the air passage is not clogged completely, frost
growth in the air passage may be prevented fundamentally.
[219] For example, the case where the updated logic temperature AHt is
significantly higher than the previously updated logic temperature may mean
that the air passage is progressively clogged, and the amount of cooling of air
flowing through the bypass passage 230 is significantly reduced. That is, when
clogging of the air passage is continuously made, the air passage is completely
clogged, causing a problem in that air is not circulated.
[220] Therefore, when it is determined that the updated logic temperature AHt
has been increased by "A" degrees or more from the previously updated logic
temperature, in step S54, the controller 40 may perform a defrosting operation
to prevent the air passage from being clogged.
89731636.3
[221] When it is determined that the updated logic temperature AHt has not
been increased by "A" degrees or more from the previously updated logic
temperature, the controller 40 may proceed to step S62.
[222] Although it has been descried in the present embodiment that the first
detection temperature Htl may be a temperature detected by a sensing
element of the sensor immediately after the heat generating element is turned
on, and the second detection temperature Ht2 may be a temperature detected
by a sensing element of the sensor immediately after the heat generating
element is turned off, the present embodiment is not limited thereto.
[223] According to another embodiment, the first detection temperature Htl
and the second detection temperature Ht2 may be temperature values
detected while the heat generating element is turned on. For example, the first
detection temperature (Ht) may be a lowest temperature value during a
period of time when the heat generating element is turned on and the second
detection temperature (Ht2) is a highest temperature value during the period
of time when the heat generating element is turned on.
[224] Although embodiments have been described with reference to a
number of illustrative embodiments thereof, it will be understood by those
skilled in the art that various changes in form and details may be made therein
without departing from the spirit and scope of the invention as defined by the
appended claims. Therefore, the preferred embodiments should be considered
in a descriptive sense only and not for purposes of limitation, and also the
technical scope of the invention is not limited to the embodiments. Furthermore,
the present invention is defined not by the detailed description of the invention
89731636.3 but by the appended claims, and all differences within the scope will be construed as being comprised in the present disclosure.
[225] Many modifications will be apparent to those skilled in the art without
departing from the scope of the present invention as herein described with
reference to the accompanying drawings.
89731636.3

Claims (20)

[CLAIMS]
1. A method for controlling a refrigerator, the method comprising:
operating a heat generating element of a sensor unit disposed in a
bypass passage for a predetermined period of time, the bypass passage
allowing air flow to bypass an evaporator disposed in a heat-exchange space;
sensing a plurality of temperatures of the heat generating element in a
turned on state or turned off state; and
sensing clogging of an air passage in the heat-exchange space or a
failure of the sensor or an amount of frost on the evaporator based on a
temperature difference between a first temperature (Htl) that is a lowest value
and a second temperature (Ht2) that is a highest value among the sensed
plurality of temperatures of the heat generating element; and
performing a defrosting operation of the evaporator when a temperature
difference value between the first detection temperature (Htl) and the second
detection temperature (Ht2) is less than a first reference value.
2. The method of claim 1, wherein the first temperature (Ht) is a
temperature sensed by a sensing element of the sensor unit immediately after
the heat generating element is turned on.
3. The method of claim 1 or claim 2, wherein the second temperature (Ht2)
is a temperature sensed by a sensing element of the sensor unit immediately
after the heat generating element is turned off.
89731636.3
4. The method of any one of claims 1 to 3, wherein the first temperature
(Htl) is a lowest temperature value during a period of time when the heat
generating element is turned on.
5. The method of any one of claims 1 to 4, wherein the second
temperature (Ht2) is a highest temperature value during a period of time when
the heat generating element is turned on.
6. The method of any one of claims 1 to 5, wherein the refrigerator
comprises a cool air duct configured to define a heat-exchange space, and a
passage cover configured to cover the bypass passage so as to partition the
bypass passage from the heat exchange space,
wherein the bypass passage is disposed to be recessed in the cool air
duct.
7. The method of any one of claims 1 to 6, further comprising:
sensing an updated temperature difference between the first
temperature (Htl) and the second temperature (Ht2) after the defrosting
operation is completed, and
displaying a notification indicating a failure of the sensor unit when the
updated temperature difference exceeds a second reference value.
89731636.3
8. The method of claim 7, wherein when the updated temperature
difference is less than the second reference value, the method further
comprises:
determining whether the updated temperature difference is less than a
third reference value, the third reference value being a value less than the
second reference value, and
displaying a notification indicating the clogging of the air passage in the
heat-exchange space when the updated temperature difference exceeds the
third reference value.
9. The method of claim 8, wherein the notification indicating the clogging
of the air passage further comprises one or more notifications indicating:
clogging of a cool air inflow hole of a cool air duct defining the heat
exchange space,
clogging of a cool air discharge hole of the cool air duct, or
clogging of a blowing fan provided in the cool air duct or clogging of the
bypass passage.
10. The method of claim 8 or claim 9, wherein when the updated
temperature difference value is less than the third reference value, the method
further comprises:
determining whether the updated temperature difference is less than a
fourth reference value, the fourth value being a value less than the third
reference value and greater than the first reference value, and
89731636.3 repeating the defrosting operation on the evaporator when the updated temperature difference is less than the fourth reference value.
11. The method of claim 10, wherein when the updated temperature
difference is less than the fourth reference value, the method further comprises:
determining whether the updated temperature difference has increased
by a predetermined value or more when compared to the temperature
difference before the temperature difference was updated, and
repeating the defrosting operation on the evaporator when the updated
temperature difference value has increased by a predetermined value or more
compared to the temperature difference value before the temperature
difference has been updated.
12. The method of claim 10 or claim 11, further comprising:
repeating the defrosting operation on the evaporator according to
whether the updated temperature difference is less than the first reference
value when the updated temperature difference value is not increased by a
predetermined value or more compared to the temperature difference value
before the temperature difference value has been updated.
13. A refrigerator comprising:
an inner case defining a storage space;
a cooling duct configured to guide flow of air to the storage space;
89731636.3 a heat exchange space defined between the inner case and the cooling duct; an evaporator disposed in the heat exchange space; a bypass passage configured to allow air flow to bypass the evaporator; a sensor unit including a heat generating element disposed in the bypass passage and a sensing element configured to sense a plurality of temperatures of the heat generating element; and a controller configured to sense clogging of an air passage in the heat exchange space or a failure of the sensor or an amount of frost on the evaporator based on a temperature difference between a first temperature
(Htl) that is a lowest value and a second temperature (Ht2) that is a highest
value among the sensed plurality of temperatures of the heat generating
element,
wherein the controller is configured to perform a defrosting operation of
the evaporator, when the temperature difference value between the first
detection temperature (Htl) and the second detection temperature (Ht2) is less
than a first reference value.
14. The refrigerator of claim 13, wherein the first temperature (Htl) is a
temperature sensed by the sensing element immediately after the heat
generating element is turned on, and
wherein the second temperature (Ht2) is a temperature sensed by the
sensing element immediately after the heat generating element is turned off.
89731636.3
15. The refrigerator of claim 13 or claim 14, wherein the first temperature
(Htl) is a lowest temperature value during a period of time when the heat
generating element is turned on,
wherein the second temperature (Ht2) is a highest temperature value
during a period of time when the heat generating element is turned on.
16. The refrigerator of any one of claims 13 to 15, further comprising a
passage cover configured to cover the bypass passage so as to partition the
bypass passage from the heat exchange space,
wherein the bypass passage is disposed to be recessed in the cool air
duct.
17. The refrigerator of any one of claims 13 to 16, wherein the controller is
configured to sense an updated temperature difference between the first
temperature (Htl) and the second temperature (Ht2) after the defrosting
operation is completed,
wherein a notification indicating a failure of the sensor unit is displayed
when the updated temperature difference value exceeds a second reference
value.
18. The refrigerator of claim 17, wherein when the updated temperature
difference value is less than the second reference value, the controller is
configured to:
89731636.3 determine whether the updated temperature difference is less than a third reference value, the third value being a value less than the second reference value, and display a notification indicating the clogging of the air passage in the heat-exchange space when the updated temperature difference value exceeds the third reference value.
19. The refrigerator of claim 18, wherein the notification indicating the
clogging of the air passage further comprises one or more notifications
indicating:
clogging of a cool air inflow hole of a cool air duct defining the heat
exchange space,
clogging of a cool air discharge hole of the cool air duct, or
clogging of a blowing fan provided in the cool air duct or clogging of the
bypass passage.
20. The refrigerator of claim 18 or claim 19, wherein when the updated
temperature difference value is less than the third reference value, the
controller is configured to:
determine whether the updated temperature difference is less than a
fourth reference value, the fourth reference value being a value less than the
third reference value , and
repeat the defrosting operation of the evaporator when the updated
temperature difference value is less than the fourth reference value.
89731636.3
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