AU2015210682A1 - Low profile pocket tool - Google Patents

Abstract

This invention is directed toward a versatile, low profile pocket tool. The pocket tool contains only a single backing plate and can be made without using any screws, pins, or other fasteners. In that way, the implements can easily be removed and interchanged. The stability of the pocket tool is gained by using an tabs that interlock around a track on the implement. This interlocking facilitates rotation and stability. In embodiments, there can be a single tab and a single track, or multiple tabs and multiple tracks. Additional embodiments include the mechanical interlocking system of the tabs and the orbital tracks.

Description

LOW PROFILE POCKET TOOL

Cross-Reference to Related Applications [0001] This application claims priority to the following U.S. Provisional Patent Applications: Provisional Patent Application No. 61/934352, entitled “Personal Utility Device, Pocket Knife and Related Methods,” filed on January 31, 2014; and Provisional Patent Application No. 62/095697, entitled “Personal Utility Device, Pocket Knife and Related Methods,” filed December 22, 2014, and US Application No. 14/590980 entitled “Low Profile Pocket Tool,” filed on January 6, 2015, the entire contents of which are hereby incorporated by reference.

Field [0002] The present invention relates generally to a low profile tool, and in one embodiment, a low profile pocket knife.

Background [0003] Pocket knives have been a useful tool for a variety of applications for more than a century and a half. By way of example, U.S. Patent No. 23,975, entitled “Pruning Knife,” issued to G.G. Belcher in 1859 was directed to a pocket knife. Although pocket knives have been around for more than a century and a half, their design has not changed that much during that time. Compare for example U.S. Patent No. 7,555,839, issued to Koelewyn, entitled “Fishing Knife” to Belcher’s “Pruning Knife.” Aside from the specific features in the Koelewyn blade that facilitate cutting fishing lines, the basic design of the Koelewyn pocket knife, patented in 2009 and the Belcher pocket knife, patented in 1859 is the same. Both have a front and a back plate encasing the knife blade, both are held together using pins, and both have a profile that is likely a half of an inch or higher.

[0004] Although the basic design of the pocket knife has not changed substantially over time, inventors have enhanced functionality by for example adding multiple tools to the traditional design. See e.g., U.S. Patent No. 8,528,215, issued to Eisner, entitled “Pocket Tool, in Particular a Pocket Knife.” When a pocket knife is carried on one’s person, it can be heavy and bulky in a pocket or on a belt. When pocket knives are carried in purses, they can be hard to find.

[0005] It would be advantageous, therefore, to create a light-weight, low profile knife while still maintaining the functionality of the traditional pocket knife or the enhanced functionality of a pocket tool. It is thus desirable to design a pocket knife having a profile low enough to fit inside of a wallet. In that way, the pocket knife or low profile tool could be placed right inside of one’s wallet, which would make it easier to find and less cumbersome than carrying a heavier, more traditional pocket tool.

[0006] In designing a sleeker, more modem pocket knife, an additional consideration relevant to modern life is the security risks posed by pocket knives at checkpoints such as airport security checkpoints. In these situations, it is often prohibited to carry a pocket knife or pocket tool having a sharp implement that could be used as a weapon onto an airplane, for example. Airline passengers who forget to remove their pocket knives from their person or carry-on luggage at airport screening checkpoints frequently must forfeit their pocket knife in order to board their plane. This can be a costly loss to air travelers.

[0007] It would be additionally advantageous, therefore to add a feature to the sleeker, low profile tool that would allow an airline traveler or anyone else faced with the choice of forfeiting his or her tool in order to enter someplace the ability to easily remove the sharp implement from the body of the tool. In this way, the traveler, for example, could retain the body of the pocket tool, while only having to forfeit an offending sharp implement. This would allow the knife owner to replace the knife blade or saw, for example, at a later time and at a relatively low cost.

Summary of the Invention [0008] The invention disclosed herein overcomes some of the shortcomings of the prior art by being of a relatively small thickness as well as providing for the removal and replacement of implements without having to use a tool. The profile of the tool is kept to a minimum by virtue of using only a single backing plate as well as avoiding the use of pins, rivets, screws, and similar fasteners. The removability feature is accomplished by providing a tabbing mechanism on the backing plate that interlocks with a track feature on the implement to form a rotational orbital track. A cutout in the track allows the tab to pass through the plane of the track and for the implement to be removed from the backing plate. The multiple interlocking tabs and the track portions of the backing plate and implement, respectively, are spaced so that they also add stability against torques applied to the implement when it is in rotation or in an open position.

[0009] In some embodiments, there is provided a low profile pocket tool comprising: a backing plate further comprising a first tab, a leaf spring and at least one implement guard; wherein the leaf spring further comprises an implement catch portion; and an implement further comprising a first cutout located within an orbital track and a second cutout configured to couple to the implement catch portion when the implement is in a closed position, an open position, or both, wherein the orbital track is configured to interlock with the backing plate to allow constrained rotational movement of the implement.

[0010] An alternate embodiment provides that the implement is chosen from the group consisting of a knife blade, a screwdriver, a saw, a wrench, an alien key, a box opener, a letter opener, a lock pick, a fruit peeler, a ruler, a hair comb, a seat belt cutter, a glass shattering tool, a bottle opener, a can opener, scissors, a chisel, and a wire cutter.

[0011] In some embodiments, the implement is removable.

[0012] In some embodiments, the thickness of the backing plate is nearly identical to a thickness of the implement. In alternate embodiments, a combined thickness of the backing plate and the implement is less than or equal to 4 millimeters. In a preferred embodiment, the combined thickness of the backing plate and the implement is approximately 2 millimeters.

[0013] In some embodiments, there is a second implement guard. In some embodiments, at least one implement guard is integral to the backing plate. In additional embodiments, at least one implement guard is tapered such that it is thicker on an edge proximal to the backing plate. In alternate embodiments, the tapering is inversely proportional to a thickness of a front portion of the implement as it tapers to a back portion of the implement when the implement is in the closed position.

[0014] In yet other embodiments, the low profile pocket tool could further comprise: a second tab wherein a length of the first tab is different than a length of the second tab; and a first cutout and a second cutout surrounding the first tab and the second tab when the implement is an insertion position, wherein the orbital track is configured to interlock with the first tab and the second tab to allow rotational movement of the implement. Additional embodiments could comprise a third tab; and a third cutout surrounding the third tab when the implement is in an insertion position, wherein the orbital track is configured to interlock with the third tab to allow rotational movement of the implement.

[0015] In another embodiment, the second and third tabs could be ordered by decreasing length in the direction of rotation where these tabs are designed to have the first widest arc length tab be shorter radially so that it rides on the second track and the second and third tabs are designed to have longer radial lengths so that they can ride on the outer first track.

[0016] In some embodiments, the low profile pocket tool be designed such that the first tab is shorter than the second tab further comprising: the first tab is wider along an outer arc edge than an outer arc edge of the second tab; the first cutout is sized in relation to the width of the first tab and the second cutout is sized in relation to the width of the second tab, thereby creating an inner orbital track and an outer orbital track; the inner and outer orbital tracks are concentric; the inner track is broken by the first cutout and the second cutout; and the outer track is broken by the second cutout.

[0017] In an alternate embodiment, the low profile pocket tool could be designed such that it further comprises: a third tab; and a third cutout surrounding the third tab when the implement is in an insertion position, wherein the orbital track is configured to interlock with the third tab to allow rotational movement of the implement.

[0018] In yet an alternate embodiment of the low profile tool the first tab, the second tab, and the third tab have varying lengths further comprising: the first tab is wider along an outer arc edge than an outer arc edge of the second tab; the second tab is wider along an outer arc edge than an outer arc edge of the third tab; the first cutout is sized in relation to the width of the first tab; the second cutout is sized in relation to the width of the second tab; the third cutout is sized in relation to the width of the third tab; the first cutout, second cutout, and third cutout formed so as to create an inner orbital track, a middle orbital track and an outer orbital track; the inner, middle, and outer orbital tracks are concentric; the inner track is broken by the first cutout, the second cutout, and the third cutout; the middle track is broken by the second cutout and the third cutout; and the outer track is broken by the third cutout.

[0019] In some embodiments, the leaf spring further comprises an implement retention boss. Additional embodiments include tabs that are curvilinear.

[0020] In alternate embodiments, the backing plate further comprises an implement catch portion that is integral to the backing plate.

[0021] In additional embodiments, the backing plate further comprises a blade pivot boss.

[0022] In yet additional embodiments, there could be a second tab on the backing plate; a first backing plate cutout and a second backing plate cutout; and a first track and a second track. In an alternate embodiment, there could be a third track. In these embodiments, the tracks could optionally be integral to the implement.

[0023] In still other embodiments, there could be a third tab on the backing plate; a third backing plate cutout; and a third blade pivot track integral to the implement.

[0024] In yet another embodiment, there could be a low profile pocket tool comprising: a backing plate further comprising a first cutout located within an orbital track and a portion of the implement configured to couple to the implement catch portion when the implement is in a closed position, wherein the orbital track is configured to interlock with the backing plate to allow constrained rotational movement of the implement; and an implement further comprising a first tab, a leaf spring and at least one implement guard; wherein the leaf spring further comprises an implement catch portion.

[0025] Alternate embodiments disclosed herein describe a mechanical interlocking system comprising a first track and a second track wherein the diameter of the first track is less than the diameter of the second track; the first track and the second track concentrically arranged about a circular surface so as to create an orbital track; and the first track and the second track configured to rotationally interlock with a first tab and a second tab, wherein the first tab and the second tab have differing arc lengths and radial lengths.

[0026] Alternative embodiments further comprise a third tab configured to rotationally interlock with the first and second tracks, wherein the third tab has a different arc length and radial length than the first tab or the second tab.

Brief Description of the Drawings [0027] FIG. 1A is a front view of an embodiment of the low profile pocket tool. In this embodiment, the pocket tool is a pocket knife and it is shown in the closed position.

[0028] FIG. IB is a front view of a pocket knife embodiment in the open position.

[0029] FIG. 2 is a front view of an implement, namely a knife blade, that could be used with a pocket knife embodiment of the present invention.

[0030] FIG. 3 is a front view of a blacking plate used in a pocket knife embodiment.

[0031] FIG. 4 is a front view of an alternate embodiment of a backing plate that can be used in embodiments of the present invention.

[0032] FIG. 5 is a rear view of the alternate embodiment of a backing plate and a clip that can be used in embodiments of the present invention.

[0033] FIG. 6A is a front view of a third embodiment of a backing plate that can be used in the pocket tools described herein.

[0034] FIG. 6B is a profile view of the third embodiment of the backing plate.

[0035] FIG. 7 is a perspective view of the third embodiment of the backing plate and an embodiment of a knife blade that could be used in this embodiment to create a low profile utility tool.

[0036] FIG. 8 is a front view of a fourth embodiment of the low profile pocket tool. In this embodiment, the pocket tool is a pocket knife and it is shown in the closed position.

[0037] FIG. 9 is a front view of a fourth embodiment of a backing plate that can be used in the pocket tools described herein.

[0038] FIG. 10 is a front view of a knife blade that could be used with the fourth embodiment of the backing plate to create a low profile utility tool.

[0039] FIG. 11 is a front view of a fourth embodiment of the low profile pocket tool. In this embodiment, the pocket tool is a pocket knife and it is shown in the open position.

[0040] FIG. 12 is a front view of a fourth embodiment of the low profile pocket tool. In this embodiment, the pocket tool is a pocket knife and it is shown in a position that allows the knife blade to be removed upon further rotation of the knife blade.

[0041] FIG. 13 is a front view of a fifth embodiment of the low profile pocket tool. In this embodiment the low profile pocket tool is a pocket knife shown in the closed position.

[0042] FIG. 14 is a front view of a fifth embodiment of a backing plate that can be used in the pocket tools described herein.

[0043] FIG. 15 is a front view of a knife blade that could be used with the fifth embodiment of the backing plate to create a low profile utility tool.

[0044] FIG. 16 is a front view of a fifth embodiment of the low profile pocket tool. In this embodiment the low profile pocket tool is a pocket knife shown in the open position.

Detailed Description [0045] Those of skill in the art will recognize throughout this specification that when like terms are used to describe features and functionalities of various portions of a particular embodiments, those same features and functionalities could be present in additional embodiments having aspects with like terms.

[0046] FIG. 1A and FIG. IB show a low profile pocket tool 10 having a backing plate 12 and an attached implement 14, which in one embodiment could be a knife blade. In this embodiment, the attached implement 14 is depicted in the closed position. Generally speaking, the embodiments disclosed herein can have the following attributes. The low profile pocket tool 10 embodiments can be made of stainless steel, aluminum, steel, titanium, plastic, carbon fiber, ceramic, or similar material. In these embodiments, the backing plate 12 and the implement 14 could be made of the same material or different materials.

[0047] In terms of creating a pocket tool 10 that is low profile, the profile of an average credit card is 0.8 millimeters. It is desirable, although not necessary, in embodiments described herein to limit the overall profile of the pocket tool 10 to be 4 millimeters or less. In alternate embodiments, the thickness of the pocket tool could be less than 4 millimeters.

In a preferred embodiment, the thickness could be less than three times the thickness of a credit card.

[0048] In some embodiments, the thickness of the implement 14 could be the same or nearly identical to the thickness of the backing plate 12. In one embodiment, the thickness of the implement 14 could be within 10%, 20% or 30% of the thickness of the backing plate 12. In alternate embodiments, when looking at the overall profile of the pocket tool 10, the protrusions of each part of the implement 14 and the backing plate 12 would not extend significantly beyond the overall thickness of the pocket tool 10. In one such embodiment, the protrusions of each part of the implement 14 and the backing plate 12 would not extend more that 30% of the overall thickness of the pocket tool 10.

[0049] The embodiments disclosed herein are an advancement over many prior art pocket tools because they use only one backing plate 12 as opposed to two, which is much more common in prior art pocket tools. The use of just a single backing plate 12 substantially reduces the overall thickness and the weight of the pocket tool 10.

[0050] In addition, embodiments disclosed herein have the advantage of having no pins, rivets, screws, bolts or similar fastening mechanisms used to attach implements, guard tabs, buckles, and similar accessories to the pocket tool. By eliminating these fastening means, the present embodiments have the advantage of being lighter and less susceptible to breakage or loss of an accessory due to a loose fastener.

[0051] In some embodiments, the implement is removable. While removable implements in pocket tools are evidenced in the prior art, those implements were attached using one of the above-delineated fastening means. In embodiments of the low profile pocket tool 10, the implement 14 is held securely in place via a tabbing mechanism that will be described in further detail below. This means of securing an implement 14 to the backing plate 12 has the advantage that the implement 14 can be removed without the use of tools.

[0052] The tabbing mechanisms disclosed herein are superior to requiring the use of a tool to remove an implement 14 because the owner of the pocket tool 10 will have the freedom to remove or replace implements 14 without having to also have a tool designed for removal in his or her possession. This convenience makes the disclosed embodiments attractive to consumers because if, for example, they were at an airport security check point and removing the implement 14 required a tool that the owner left at home, he or she would still be able to remove the prohibited implement 14, e.g., a knife blade, without having to leave the entire pocket tool 10 at the airport.

[0053] Throughout this application, the figures depict a knife blade as the preferred implement 14 to be used in the low profile pocket tool. Those of skill in the art, however, will recognize that the teachings of this application are equally relevant to a wide variety of tools that could be used as implements in the low profile pocket tool. By way of example, and without limitation, implements 14 of this invention could include a screwdriver, a saw blade, a wrench, an alien key, a box opener, a letter opener, a lock pick, a fruit peeler, a ruler, a hair comb, a seat belt cutter, a glass shattering tool, a bottle opener, a can opener, scissors, a chisel, and a wire cutter.

[0054] FIG. 2 shows illustrates the features of an implement 14, wherein the implement is a knife blade. Throughout the discussion of embodiments having a knife blade as the implement 14, the terms knife blade and implement 14 will be used interchangeably with reference to the description of the figures with the understanding that those of skill in the art will readily recognize that the implement 14 could be numerous tools and not just a knife blade. The design features of the knife blade 14 shown in FIG. 2 and subsequent figures in this application could be replicated in additional implements, e.g., a saw, a screwdriver and so on.

[0055] Turning specifically to the embodiment depicted in FIG. 2, the knife blade 14, is depicted with two types of cutting edges - a smoothly sharpened edge 28 and a serrated edge 26. In alternate embodiments, the knife blade 14 could have only a sharpened edge 28 or only a serrated 26 edge. Moreover, the edge of the knife blade 14 is depicted as being curved. In alternate embodiments, the edge could be a straight edge as well. Irrespective of any of these combinations of edge type, the thickness of the edge of the knife blade 14 could be tapered to enhance its functionality. For example, the knife blade 14 could be its thinnest along the outer perimeter of smoothly sharpened edge 28 and serrated edge 26.

[0056] The implement blade 14 also contains an orbital track comprised of a cutout portion 21 and an recessed portion 22. The orbital track is configured to interlock with a tab 31, shown in FIG.3, on the backing plate 12 to constrain rotational movement of the implement 14 in the same plane as the backing plate 12. The bottom surface of the tab 31 slides along the upper surface of the recessed portion 22. Those of skill in the art will recognize that alternate embodiments having an orbital track that interlocks with a single tab or a plurality of tabs function similarly and are thus contemplated and disclosed herein. The implement 14 further contains a first cutout 24 located within the orbital track. This first cutout 24 creates an axis of rotation for the implement 14 when the first cutout 24 is coupled to the backing plate 12, e.g., by coupling to an implement pivot boss 37.

[0057] Those of skill in the art will recognize that the orbital track could be formed on the backing plate 12, and the first tab 31 could be formed on the implement 14. This reversal of locations for the orbital track, in all of its various permutations, and the first tab 31 or plurality of tabs, in all of their various permutations described herein could be accomplished for all embodiments.

[0058] The implement pivot boss 37 could be integral to the backing plate 12 if, for example, it was stamped into the backing plate 12. Additionally, the implement pivot boss 37 could be welded onto the backing plate 12 or it could be a screwed into the backing plate 12. In some embodiments, the coupling between the first cutout 24 and the implement pivot boss 37 could be a direct coupling, e.g., an interlocking. In alternate embodiments, there could be a washer, gasket, or similar device positioned between the first cutout 24 and the implement pivot boss 37, which would still facilitate an interlocking with the backing plate 12.

[0059] The implement catch coupling 23 is configured to connect with an implement catch portion 33 on the backing plate 12. The implement catch portion 33 could be a raised button pressed into the backing plate 12 as well as a catch mechanism or a raised portion along the leaf spring 32. Irrespective of which of these types of mechanisms is employed, the function of the implement catch portion 33 is to secure the implement when it is in a closed position. The implement catch portion 33, which is located on a leaf spring 32 exerts an upward force on the implement 14 when the implement catch portion 33 is positioned inside a portion of the implement configured to couple to the implement catch portion, implement catch coupling 23. In some embodiments, the implement catch portion 23 could be a cutout.

Those of skill in the art, however, will recognize that the implement catch portion 23 could be a thinned portion of the implement 14, or an opening of varying shape. Although the implement catch coupling 23 is pictured as substantially circular, those of skill in the art will recognize that the shape of the implement catch coupling 23 could be square, rectangular, triangular, trapezoidal, hexagonal, octagonal, or any other geometric shape that would exert an upward force on the implement 14 thereby securing it when the implement 14 is in a closed position.

[0060] The orbital track, comprised of a cutout portion 21 and a recessed portion 22, is configured to allow rotation of the implement. In addition, because the orbital track has a gap, it can, in some embodiments, allow the implement 14 to be removed. When the implement 14 is rotated in such a way so to allow the first tab 31 on the backing plate 12 is positioned within the gap of the orbital track, the implement 14 can be removed. In alternate embodiments described throughout, the orbital track could form a continuous circle or other configuration thereby creating a permanently affixed implement.

[0061] In terms of rotation of the implement, the first tab 31 of the backing plate 12 is configured to slide along the cutout portion 21. The recessed portion 22 keeps the implement 14 rotating in a single plane without allowing it any more degrees of freedom to accidentally fall off of the orbital track. Allowing the implement 14 to rotate allows it to go from a closed position to an open position. Rotation can also allow the implement 14, in some embodiments, to be removed.

[0062] When the implement 14 is in the closed position, it is held securely closed by the implement guards 34 as well as the positive force exerted on the flat portion of the cutout 27 by implement retention boss 35. Implement retention boss 35 is high enough to provide a positive force when the implement 14 is slightly rotated forward on the cutout flat 27, while being low enough to allow the implement 14 to slide up and over it when a user pushes down on leaf spring 32 and rotates the implement 14 from a closed position to an open position.

[0063] Similarly, the flat portion of the implement 25 serves to secure the implement 14 in an open position by virtue of the positive contact applied to implement flat 25 by the side edge of leaf spring 32 when the leaf spring 32 springs up and rises above the flat portion 25.

[0064] FIG. 3 depicts an embodiment of a backing plate 12. In this embodiment, the backing plate 12 contains two implement guards 34. In an alternate embodiment, there could be a single implement guard 34. In some embodiments the implement guard 34 could be tapered to accommodate the thickness of the implement 14. In one embodiment where the implement 14 is a knife blade, the knife blade would likely be the thinnest at its outer edge.

[0065] If the implement guard 34 was tapered to accommodate the thickness of a knife blade, it would be thickest at an edge proximal to the backing plate 12 and progressively thinner moving toward the edge of the implement guard 34 that was furthest from the backing plate 12. In one embodiment, the combined thickness of the implement 14 and the implement guard 34 would remain constant over the taper. In yet an alternate embodiment, the implement guard 34 could be integral to the backing plate 12. For example, the implement guard 34 could be press formed into the backing plate 12.

[0066] In addition, the backing plate 12 includes a leaf spring 32. As those of skill in the art will recognize, a leaf spring 32 is created with a natural bend therein that exerts an upward force. Those skilled in the art will recognize that the functionality of a leaf spring could likewise be accomplished by having a slight angle in the backing plate 12 that applied a stabilizing force when the implement 14 was opened or closed. Accordingly, the term “leaf spring” is to be given its broadest construction in accordance with its function.

[0067] The leaf spring 32 in the backing plate 12 is integral to the backing plate 12 and could be formed with a press or similar machine. The leaf spring 32, which also contains an implement catch portion 33, exerts an upward force on the implement 14 thereby securing the implement when it is in a closed position. A mechanical detent or boss formed into the backing plate 12 could also serve to provide an upward force on the implement 14, in effect making the backing plate 12 elastically deform like a leaf spring 32.

[0068] In terms of confining the implement 14 to a circular rotation about an axis point created by a first cutout 24, a first tab 31 on the backing plate is constructed so as to fit within the cutout portion 21 and a recessed portion 22 of the orbital track. The upper portion of the first tab 31 rides in the recessed portion 22 of the orbital track. With this geometry, the first tab 31 facilitates rotation of the implement 14, while simultaneously constraining its axis of rotation to a single plane.

[0069] FIG. IB shows how the first tab 31 attaches to the cutout portion 21 and the recessed portion 22 of the orbital track when the implement 14 is in the open position. Moving from the open position to the closed position, the first tab 31 continues to remain in contact with the cutout portion 21 and the recessed portion 22 of the orbital track so as to create rotational stability for the implement. In some embodiments, the first tab 31 can be made integral to the backing plate 12 by stamping, pressing, welding, or the like it into the backing plate 12.

[0070] Optionally, the backing plate 12 could also contain an additional implement retention boss 36 that would apply an additional force to the implement such that the implement would be constrained during rotation about its axis of rotation. In this way, the retention boss 36 serves to accommodate any manufacturing tolerance gap that would otherwise allow small, out-of-lane movements of implement 14 from backing plate 12.

[0071] As those skilled in the art will recognize, a “boss” provides a contact surface around an opening or hole. The contact surface could be created by any formed feature, e.g., a bent edge. Therefore, the term “boss” as used throughout is intended to be construed in its broadest sense. The additional retention boss 36 contacts the opposite side of the implement 14, opposite from recessed portion 22 in order to take up any tolerance and keep the implement 14 from moving out of plane with the respect to the backing plate 12. Also optionally, embodiments of the backing plate 12 could include a bottle opener 39. The bottle opener could be a fanciful shape, e.g., a wolf’s head, in some embodiments.

[0072] FIG. 4 shows an alternate embodiment of the backing plate 40. In this embodiment, the features of the backing plate 40 are similar as to those described with respect to backing plate 12.

[0073] FIG. 5 adds a clip 52 to the embodiment shown in FIG 4. In this embodiment, the clip 52 could be integral to the backing plate 40. Alternatively, the clip 52 could be attached to the backing plate 40 via screws, bolts, rivets, fasteners, and the like. This embodiment also includes a bottle opener 59, which could be numerous shapes, but in this embodiment is depicted as a wolf’s head.

[0074] FIG. 6A shows an alternate embodiment of a backing plate 612 of the present invention. Some of the aspects of this backing plate 612 are similar as those described previously with respect to FIGS. 1-3. For example and without limitation, the implement guard 634 of this embodiment functions and can include the same variations as previously described. Similarly, the implement pivot boss 637 is similar to the implement pivot boss 37 previously described. Likewise, the implement catch portion 633 is similar as previously described with respect to implement catch portion 33, as is the implement retention boss 635 when compared with implement retention boss 35.

[0075] The leaf spring 632 functions similarly and has similar attributes as those described with respect to leaf spring 32. Moreover, the backing plate 612 could be constructed to accommodate embodiments where the implement 614 is removable or permanently fixed. Implement retention boss 636 functions similarly as described earlier with respect to implement retention boss 36.

[0076] Turning to FIG. 7, the implement 614 of FIG. 7 is similar to embodiments discussed previously. Specifically, the cutout portion 621 and the recessed portion 622 of the orbital track are designed and perform similarly with respect to cutout portion 21 and recessed portion 22. Cutouts 623 and 624 are designed and perform similarly to cutouts 23 and 24.

The flat portion of the cutout 627 is designed and performs similarly to the flat portion of cutout 27.

[0077] In the embodiment shown in FIG. 6A, the size and shape of the first tab 631 located on the backing plate 612 have been changed from previous embodiments. Specifically, the first tab 631 is larger and is a curved trapezoidal shape. This alteration in the size and shape of the first tab 631 provides a significant increase to the cross-sectional moment of inertia and enhances the bending strength against forces exerted on the implement 614 during rotation and use. The enhanced strength results in greater rotational stability as well as greater rigidity when the implement is in use. In this embodiment, the first tab 631 is integral to the backing plate 612 and could be formed by pressing, stamping, welding, and the like. In additional embodiments, all tabs disclosed herein could be curvilinear to enhance bending strength.

[0078] In terms of the size of first tab 631, its size could be small enough to allow implement 614 to be removed by rotating the gap between the cutout portion 621 and the recessed portion 622 of the orbital track so that the first tab 631 is positioned within the gap. The first tab 631 should be large enough to provide a stabilizing force to the implement 614 when it is rotating about the orbital track or when the implement 14 is in use.

[0079] An additional element of the embodiments shown in FIGS. 6A, 6B, and 7 is a leaf spring stopping tab 666 and a leaf spring edge 664. The ;positive contact between leaf spring edge 664 and the flat portion 625 of the implement 614 constrains the implement 614 from rotating during use when it is in the open position. When notch 628 is cut into the underside of the implement 614 it catches leaf spring stopping tab 666 and prevents the leaf spring 632 from springing past the position of positive contact.

[0080] In alternate embodiments, the backing plate 612 could include a multipurpose tool 662. An additional embodiment includes protrusions on the circular first cutout 624 that require less force to deflect out radially than would be required for the same radial deflection of the entire circumference of a round version of first cutout 24 shown in FIG 2. This provides a reduction in insertion force, and thus aids the user in assembling the pocket tool, when the manufacturing tolerances create a condition of interference between first cutout 624 and pivot boss 637.

[0081] Referring to FIG. 6A, in one embodiment, the thickness of the flat portion of the backing plate 636 could be approximately equal to the height of the protrusions above the top surface of the backing plate 632 created by the implement pivot boss 637, the first tab 631, the leaf spring 632, the implement retention boss 635, and the implement guard 634. In an alternate embodiment, the combined thickness of the flat portion of the backing plate 636 and protrusions 637, 631, 632, 635, and 634 could be less than or equal to 4 millimeters, for example 4 millimeters, 3 millimeters, or 2 millimeters.

[0082] FIG. 8 depicts pocket tool 810 embodiments wherein additional tabs have been added to the backing plate. One of the many benefits of adding additional tabs is increased implement or blade stability during rotation and in the open position. This increased implement or blade stability reduces the occurrence of tab deformation that may transpire over time. Specifically, the embodiment depicted in FIG. 8 includes a first tab 820, a second tab 822, and a third tab 824. In an alternate embodiment, there could be only a first tab 820 and a second tab 822. These tabs 820, 822, and 824 can be of varying arc lengths or varying radial widths. Tabs 820, 822, and 824 are designed to allow rotation of the implement 814 about an orbital track while simultaneously constraining the implement 814 in a plane perpendicular or mostly perpendicular and proximal to the backing plate 812.

[0083] In one embodiment, the implement 814 is removable. The first backing plate cutout 860, the second backing plate cutout 862 and the third backing plate cutout 864 are sized so as to allow relief for tabs 820, 822, and 824 to be formed upward with arced outer edges. In one embodiment, implement 814 can rotate in such a way as to allow a first implement track 832, a second implement track segment 834, a third implement track segment 836, and a fourth implement track segment 830 to arrive at a position such that first implement track segment 832, second implement track segment 834, third implement track segment 836, and fourth implement track segment 830 are able to slip through first backing plate cutout 860, second backing plate cutout 862 and third backing plate cutout 864.

[0084] Of note, the second, third and fourth implement track segments 834, 936, and 830 can be of similar diameter. As such, they can be considered as and referred to as a second track, or a second implement track. This second track may have cutouts, as depicted in the figures, but it nonetheless comprises a second track with respect to the orbital track and to rotation.

[0085] In some embodiments, third implement track segment 836 is narrower than first implement track 832, second implement track segment 834, and fourth implement track segment 830. This allows for the first tab 820 with a longer arc length to always maintain positive contact with the tracks comprising the orbital track as it rotates between second track segment 834 and fourth track segment 830 as well as between fourth track segment 830 and first track segment 832. Additionally, in these embodiments, first implement track 832, second implement track segment 834, third implement track segment 836, and fourth implement track segment 830 can be integral to implement 814.

[0086] FIG. 12 depicts the initial phase of removing an implement 814 from being attached to backing plate 812. In this embodiment, implement 814 is removed by bending the implement upward relative to the backing plate 812 such that the implement elastically deforms and raises above the surface of the backing plane with sufficient clearance to no longer interfere or be retained by the implement blade guard. The user must also push down on implement catch portion 846. This user applied force reduces exerted forces applied to the implement 814 by leaf spring 872 and implement catch portion 846, which thereby allows implement 814 to rotate freely and to be rotated up and over implement guard implement 816. In order to remove implement 814, a user can rotate implement 814 clockwise until first implement track 832, second implement track segment 834, third implement track segment 836, and fourth implement track segment 830 to arrive at a position such that first implement track 832, second implement track segment 834, third implement track segment 836, and fourth implement segment track 830 are able to slip through first backing plate cutout 860, second backing plate cutout 862 and third backing plate cutout 864.

[0087] In an alternate embodiment, the pocket tool 810 could be comprised of a backing plate having only a first tab and a second tab. In this embodiment, there would be at least two backing plate cutouts as well as three blade track segments. In this embodiment, one of the tabs could have a narrower arc length than the other tab while also having a longer radial length. In this embodiment, the implement could be removable or securely attached to the backing plate.

[0088] Referring to FIGS. 8-11, in embodiments there could be a leaf spring 872 having an implement release portion 846 and an implement retention boss 870. The implement retention boss 870 can be sized to securely fit within a third implement cutout 842 thereby adding stability when the implement 814 is in a closed position. Second cutout 844 can be configured to allow access to an implement release portion 846 on leaf spring 872 so that the user can press the implement release portion 846 and enable the implement 814 to be freely rotated open. Notch 840 is sized so as to interlock with implement retention boss 870 so as to provide additional stability when the implement 814 is in the open position. Implement stop portion 848 could be a tab or boss pressed, stamped, or bent into backing plate 812. Implement stop portion 848 provides implement or blade stability when the implement or blade is in an open position by providing a downward force on a top portion of the implement 814 as the user applies downward force with the implement 814. Embodiments may optionally include a multi-purpose tool 850 or at least one implement guard 816.

[0089] An alternate embodiment of the pocket tool 910 is shown in FIG. 13. In this embodiment, there is a backing plate 912 and an implement 914, depicted as a knife blade. Many of the design features of this embodiment are similar to those described above with respect to FIGS. 8-12. For example, the pocket tool 910 also has a backing plate 912 having two or three tabs 920, 922, and 924; a leaf spring 930, at least one implement guard, a notch 950, first implement track 942, second implement track segment 944, third implement track segment 946, and optionally a fourth implement track segment 940. In this embodiment, first implement track 932, a second implement track segment 934, a third implement track segment 936, and a fourth implement track segment 930 can be integral to implement 914.

[0090] Those of skill in the art will recognize that the tabs described in all embodiments herein could be placed on the implements described herein, while the orbital track could be integral to the backing plates described herein.

[0091] One difference in embodiments of pocket tool 910 is implement stop portion 936 can be configured to prevent over rotation of the implement 914 and add stability of the implement 914 in the open position. Additionally, implement catch tab 932 could replace implement retention boss 870, which would result in added stability for the implement 914 both in an open and a closed position. Implement catch tab 932 can be configured to interlock with implement catch cutouts 952 and 950 thereby increasing the stability of the implement when it is in the closed position and open position, respectively. Moreover, backing plate 912 could include a fourth backing plate cutout 934, which by way of example, could be a fanciful design such as the profile of a wolf’s body shown in FIG. 14. Furthermore, the backing place 912 could include a cutout that functions as a bottle opener, such cutout could be shaped such as to resemble a wolf’s head.

[0092] An additional teaching of the embodiments disclosed herein is the mechanical interlocking system described by the various track and tab embodiments discussed previously. The advantage of these interlocking mechanical systems is they provide stability and removability for the various implement embodiments. By designing the tabs and the respective tracks in the ways described, a user is able to easily remove an implement from his or her low profile pocket tool. This interlocking is achieved without pins or fasteners, which is an advancement over the prior art. Furthermore, the interlocking as described herein allows for rotational stability when the implement is in use or is being rotated about the orbital track embodiments disclosed herein.

[0093] The articles “a” and “an” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to include the plural referents. Claims or descriptions that include “or” between one or more members of a group are considered satisfied if one, more than one, or all of the group members are present in, employed in, or otherwise relevant to a given product or process unless indicated to the contrary or otherwise evident from the context.

[0094] The invention includes embodiments in which exactly one member of the group is present in, employed in, or otherwise relevant to a given product or process. The invention also includes embodiments in which more than one or the entire group of members is present in, employed in or otherwise relevant to a given product or process. Furthermore, it is to be understood that the invention encompasses all variations, combinations, and permutations in which one or more limitations, elements, clauses, descriptive terms, etc., from one or more of the listed claims is introduced into another claim dependent on the same base claim (or, as relevant, any other claim) unless otherwise indicated or unless it would be evident to one of ordinary skill in the art that a contradiction or inconsistency would arise.

[0095] Where elements are presented as lists, (e.g., in Markush group or similar format) it is to be understood that each subgroup of the elements is also disclosed, and any element(s) can be removed from the group. It should be understood that, in general, where the invention, or aspects of the invention, is/are referred to as comprising particular elements, features, etc., certain embodiments of the invention or aspects of the invention consist, or consist essentially of, such elements, features, etc. For purposes of simplicity those embodiments have not in every case been specifically set forth in so many words herein. It should also be understood that any embodiment or aspect of the invention can be explicitly excluded from the claims, regardless of whether the specific exclusion is recited in the specification. The entire contents of all of the references (including literature references, issued patents and published patent applications and websites) cited throughout this application are hereby expressly incorporated by reference.

[0096] Numerous modifications and alternative embodiments of the present invention will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode for carrying out the present invention. Details of the structure may vary substantially without departing from the spirit of the present invention, and exclusive use of all modifications that come within the scope of the appended claims is reserved. Within this specification embodiments have been described in a way which enables a clear and concise specification to be written, but it is intended and will be appreciated, that embodiments may be variously combined or separated without departing from the invention. It is intended that the present invention be limited only to the extent required by the appended claims and the applicable rules of law.

Claims (26)

1. Claims What is claimed is:

   1. A low profile pocket tool comprising: a. a backing plate further comprising a first tab, a leaf spring and at least one implement guard; wherein the leaf spring further comprises an implement catch portion; and b. an implement further comprising a first cutout located within an orbital track wherein a portion of the implement is configured to couple to the implement catch portion when the implement is in a closed position, wherein the orbital track is configured to interlock with the backing plate to allow constrained rotational movement of the implement.
2. 2. The low profile pocket tool of claim 1 wherein the implement is chosen from the group consisting of a knife blade, a screwdriver, a saw, a wrench, an alien key, a box opener, a letter opener, a lock pick, a fruit peeler, a ruler, a hair comb, a seat belt cutter, a glass shattering tool, a bottle opener, a can opener, scissors, a chisel, and a wire cutter.
3. 3. The low profile pocket tool of claim 2 wherein the implement is removable.
4. 4. The low profile pocket tool of claim 3 wherein a thickness of the backing plate is nearly identical to a thickness of the implement.
5. 5. The low profile pocket tool of claim 3 wherein a combined thickness of the backing plate and the implement is less than or equal to 4 millimeters.
6. 6. The low profile pocket tool of claim 3 wherein the first tab is a curvilinear tab.
7. 7. The low profile pocket tool of claim 3 further comprising a second implement guard.
8. 8. The low profile pocket tool of claim 7 wherein at least one implement guard is integral to the backing plate.
9. 9. The low profile pocket tool of claim 8 wherein at least one implement guard is tapered such that it is thicker on the edge proximal to the backing plate.
10. 10. The low profile pocket tool of claim 9 wherein the tapering is inversely proportional to a thickness of a front portion of the implement as it tapers to a back portion of the implement when the implement is in the closed position.
11. 11. The low profile pocket tool of claim 3 further comprising: a. a second tab wherein an arc length and a radial length of the first tab is different than an arc length and a radial length of the second tab; and b. a first cutout surrounding the first tab and a second cutout surrounding the second tab, wherein the orbital track is configured to interlock with the first tab and the second tab to allow rotational movement of the implement when the implement is in an insertion position.
12. 12. The low profile pocket tool of claim 11 wherein the orbital track further comprises a first track and a second track, wherein the diameter of the first track is less than the diameter of the second track.
13. 13. The low profile pocket tool of claim 11 further comprising: a. a third tab; and b. a third cutout surrounding the third tab, wherein the orbital track is configured to interlock with the third tab to allow rotational movement of the implement when the implement is in an insertion position.
14. 14. The low profile pocket tool of claim 11 wherein the first tab and the second tab are curvilinear.
15. 15. The low profile pocket tool of claim 13 wherein the third tab has a different arc length and radial length than the arc length and radial length of the first tab or the second tab.
16. 16. The low profile tool of claim 13 wherein the orbital track further comprises a first track and a second track, wherein the diameter of the first track is less than the diameter of the second track.
17. 17. The low profile pocket tool of claim 13 wherein the first tab, the second tab, and the third tab are curvilinear.
18. 18. The low profile pocket tool of claim 3 wherein the leaf spring further comprises an implement retention boss.
19. 19. The low profile pocket tool of claim 3 wherein the backing plate further comprises an implement catch portion that is integral to the backing plate.
20. 20. The low profile pocket tool of claim 3 wherein the backing plate further comprises an implement pivot boss.
21. 21. The low profile pocket tool of claim 3 further comprising: a. a second tab on the backing plate; b. a first backing plate cutout and a second backing plate cutout; and c. a first implement pivot track and a second implement pivot track wherein the first and second implement tracks are integral to the implement.
22. 22. A low profile pocket tool comprising: a. a backing plate further comprising a first cutout located within an orbital track, wherein the orbital track is configured to interlock with an implement to allow constrained rotational movement of the implement; b. the backing plate having a leaf spring and at least one implement guard, wherein the leaf spring further comprises an implement catch portion; and c. the implement further comprising a first tab.
23. 23. A mechanical interlocking system comprising: a. a first track and a second track wherein the diameter of the first track is less than the diameter of the second track; b. the first track and the second track concentrically arranged about a circular surface so as to create an orbital track; and c. the first track and the second track configured to rotationally interlock with a first tab and a second tab, wherein the first tab and the second tab have differing arc lengths and radial lengths.
24. 24. The mechanical interlocking system of claim 23 further comprising a third tab configured to rotationally interlock with the first and second tracks, wherein the third tab has a different arc length and radial length than the first tab or the second tab.
25. 25. The mechanical interlocking system of claim 23 wherein the first and second tabs are curvilinear.
26. 26. The mechanical interlocking system of claim 24 wherein the first and second tabs are curvilinear.