AU2004287510B2 - Method of manufacture of polyacrolein - Google Patents
Method of manufacture of polyacrolein Download PDFInfo
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- AU2004287510B2 AU2004287510B2 AU2004287510A AU2004287510A AU2004287510B2 AU 2004287510 B2 AU2004287510 B2 AU 2004287510B2 AU 2004287510 A AU2004287510 A AU 2004287510A AU 2004287510 A AU2004287510 A AU 2004287510A AU 2004287510 B2 AU2004287510 B2 AU 2004287510B2
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- polymer
- acrolein
- alcohol
- heating
- solution
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- 238000000034 method Methods 0.000 title claims description 40
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 claims description 113
- 229920000642 polymer Polymers 0.000 claims description 73
- 239000000203 mixture Substances 0.000 claims description 62
- 239000000243 solution Substances 0.000 claims description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 45
- 238000010438 heat treatment Methods 0.000 claims description 28
- 239000002585 base Substances 0.000 claims description 25
- 239000007787 solid Substances 0.000 claims description 20
- 241000588724 Escherichia coli Species 0.000 claims description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 239000002244 precipitate Substances 0.000 claims description 11
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- 230000000845 anti-microbial effect Effects 0.000 claims description 7
- 229920005862 polyol Polymers 0.000 claims description 7
- 150000003077 polyols Chemical class 0.000 claims description 7
- 239000000178 monomer Substances 0.000 claims description 6
- 241001465754 Metazoa Species 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000011282 treatment Methods 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- 229920001519 homopolymer Polymers 0.000 claims description 3
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 3
- 229920001223 polyethylene glycol Polymers 0.000 claims description 3
- 238000013112 stability test Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 2
- -1 alkali metal carbonate alkali metal hydroxide Chemical class 0.000 claims description 2
- 239000004599 antimicrobial Substances 0.000 claims description 2
- 239000003651 drinking water Substances 0.000 claims description 2
- 235000020188 drinking water Nutrition 0.000 claims description 2
- 230000002496 gastric effect Effects 0.000 claims description 2
- 208000015181 infectious disease Diseases 0.000 claims description 2
- 238000006116 polymerization reaction Methods 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 238000011321 prophylaxis Methods 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims 2
- 206010017964 Gastrointestinal infection Diseases 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- 208000019836 digestive system infectious disease Diseases 0.000 claims 1
- 239000003814 drug Substances 0.000 claims 1
- 230000002906 microbiologic effect Effects 0.000 claims 1
- 230000002265 prevention Effects 0.000 claims 1
- 239000000523 sample Substances 0.000 description 42
- 229920000604 Polyethylene Glycol 200 Polymers 0.000 description 13
- 239000011734 sodium Substances 0.000 description 11
- 239000003513 alkali Substances 0.000 description 4
- 235000017550 sodium carbonate Nutrition 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000012670 alkaline solution Substances 0.000 description 3
- 230000003115 biocidal effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 208000018522 Gastrointestinal disease Diseases 0.000 description 2
- 208000010643 digestive system disease Diseases 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 208000018685 gastrointestinal system disease Diseases 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- DBGSRZSKGVSXRK-UHFFFAOYSA-N 1-[2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]acetyl]-3,6-dihydro-2H-pyridine-4-carboxylic acid Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CCC(=CC1)C(=O)O DBGSRZSKGVSXRK-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 101100352919 Caenorhabditis elegans ppm-2 gene Proteins 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
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- Medicinal Preparation (AREA)
Description
WO 2005/044874 PCT/AU2004/001537 1 METHOD OF MANUFACTURE OF POLYACROLEIN This invention relates to a method of manufacture of polyacrolein and, in particular, to a method of manufacture of polyacrolein for use in antimicrobial compositions. 5 Background The use of polyacrolein in antimicrobial applications has been described in U.S. Patent 5,290,894, Australian Application 11686/95 and its European counterpart EP 667358, in our International patent publication WO 96/38186 (PCT/AU96/00328) 10 and more recently we have described a method of improving the activity of acrolein polymers in our International patent publication WO 01/60874 (PCT/AU0O/00107). Many of the most stable compositions of polyacrolein for use as antimicrobials are formed by heating the polymer in air. Indeed Australian Application No 11686/85 15 (Werle et al assigned to Degussa) teaches that only those preparations dried using the process of the invention described therein with strong air current and final air temperatures of >600C, preferably at 750C are alkali soluble. Our International Publication WO 01/60874 describes a method of improving 20 antimicrobial activity of acrolein polymers in which the solid polymers are oxidized in air and the oxidized polymers are heated in an alcohol solution in the presence of added alkali. The presence of carboxylic acid groups formed by oxidation in air is believed to improve the solubility of polyacrolein compositions. We have now found that polyacrolein polymer of high solubility; antimicrobial activity and stability may 25 be formed without the requirement for this aerial oxidation step. Summary Accordingly, the present invention provides a method of manufacture of soluble, microbiologically active and stable polyacrolein comprising: (a) polymerising 30 acrolein in the presence of base to form a polymer of acrolein; (b) dissolving the polymer of acrolein in an alcohol selected from monoalcohols and polyols, optionally with addition of water to form an alcohol solution of the polymer of acrolein; (c) heating the alcohol solution of acrolein; and (d) mixing aqueous base with the polymer of acrolein.
WO 2005/044874 PCT/AU2004/001537 2 It is preferred that the aqueous base is mixed with the alcohol solution of' the polymer of acrolein after heating of the alcohol solution of the polymer of acrolein. The addition of base after heating, as opposed to before heating, is preferred as the 5 addition of base after formulation affords solutions which maintain their biocidal activity for long periods upon storage. The alcohol solution of the polymer of acrolein is preferably heated for sufficient time so that when rendered alkaline by the addition of aqueous base it does not 10 precipitate when further diluted by a factor of one in ten. Detailed Description In contrast with the teaching in the prior art the present invention allows stable solutions of acrolein polymers to be formed without the requirement for grinding or 15 heating of the solid polymer in an air stream in order to oxidize the solid. This potentially reduces the expense and time required for preparation of these highly active biocides. The acrolein polymer is formed by polymerisation of acrolein in the presence of a 20 base such as sodium hydroxide. Polymerisation in the presence of radical initiators may also be used in preparing acrolein polymers as described in some of the examples of US patent 5290894 but such polymers are not generally used in the process of the present invention. 25 The composition is dissolved in an alcohol optionally with addition of water. Dissolution of the polymer may take place as a discrete step or may occur as part of the heating process. Generally the dissolution will occur within 15 minutes of heating a PEG solution of the polymer at 35 to 65 0 C. 30 The heating of the polymer of acrolein in the alcohol solution is preferably followed by mixing of the heated solution with aqueous base. The step of heating in the alcohol is important for achieving stability of the acrolein polymer in aqueous solutions following the mixing with aqueous base. The temperature and period of heating will depend on the polymer, the type of alcohol used and the extent and WO 2005/044874 PCT/AU2004/001537 3 term of stability required. Generally we have found that good results are obtained if the polymer of acrolein is heated for sufficient time so the when mixed with aqueous base to provide an alkaline solution the polymer will not precipitate. Preferably the polymer will not precipitate even when further diluted by a factor of one in ten (parts 5 by volume) with water. Having regard to this type of testing a skilled person will, without undue experimentation, be able to determine appropriate heating conditions. Following the heating step a base is mixed with the composition preferably in the 10 form of an aqueous base composition. The polyacrolein used in the method of the invention is formed by polymerisation of acrolein monomer conducted in an alkaline solution and the acrolein polynner may be collected as a precipitate. It will be apparent to those skilled in the art that a co 15 monomer, especially a water-soluble or latently water-soluble co-monomer may be used in step (a). Typically when a co-monomer is used it will constitute less than 10% by weight of the total monomer composition. We prefer that the acrolein polymer is a homopolymer. 20 The precipitate may, and preferably will be dissolved in the alcohol without oxidation of the solid by heating in air or oxygen, to form poly(2-propenal, 2 propenoic acid). The acrolein polymer will generally be isolated from the polymerisation reaction and is preferably heated in the alcohol with a solution of pH of no more than 7. The precipitate formed in the preferred aspect of the invention 25 may be dissolved in the alcohol without needing to further process it. In the process of the invention, the acrolein homopolymer is dissolved in the alcohol. This process would generally involve heating the polyacrolein in the alcohol to a temperature in the range of from 40 to 90 0 C. The preferred alcohol is a 30 polyalkylene glycol and preferably has a molecular weight in the range of from 200 to 20,000. More preferably the molecular weight is in the range of frorn 200 to 10000 and most preferably from 200 to 2000. The acrolein polymer is heated in the alcohol to form an acetal derivative. Typically, the alcohol solution will be heated for a period of time in the range of from fifteen minutes to five hours with the alcohol WO 2005/044874 PCT/AU2004/001537 4 and at a temperature in the range from 50 to 900C, more preferably from 60 to 900C. Generally, the polyacrolein formed in step (a) used in the process of the invention 5 will have a low acid content typically of less than 1 mole of carboxyl groups per kg of polymer and most preferably less than 0.5 mole acid groups per kilogram of polymer. Despite the low content of carboxyl groups, we have found that when the polymer is heated in the alcohol for a sufficient time and the alkali is added, the alkaline solution resists precipitation when diluted with water, which would not have 10 been expected for an unoxidized polymer. The process of the invention includes a step of adding base to the composition; the base is generally added to the alcohol solution following the heating step. The pH of the resulting solution of is preferably in the range of from 7 to 9.5 and more 15 preferably is from 7.5 to 8.5. The preferred base for addition to the alcohol solution of polyacrolein is an alkali metal carbonate particularly sodium carbonate or potassium carbonate. Alkaline metal hydroxide such as sodium hydroxide or potassium hydroxide may also be used but are less preferred. Typically the alkali is added as an aqueous solution. Preferably the solution is cooled to room 20 temperature before adding the base in the above step. The concentration of polymer of acrolein used in the step comprising heating in that alcohol is generally from 0.5 to 50% by weight and more preferably from 0.5 to 40% by weight. In the case of polyalkylene glycols the polyol polymer content will 25 depend on the molecular weight of the polyol polymer. For lower molecular weight polyol polymers the content may be as high as from 50 to 90% by weight whereas for higher molecular weight polyol polymers (eg. 1500 or more) dilute compositions of the polyol polymer (eg. 2 to 50 %) may be preferred. 30 The acrolein polymer prepared by the method of the invention is useful in a range of applications, especially antimicrobial applications. The preferred applications include antiseptic compositions, disinfectant compositions and compositions for use in treatment of gastrointestinal disease. The compositions formed in accordance with the invention generally have a good long-term antimicrobial activity. Typically, WO 2005/044874 PCT/AU2004/001537 5 the acrolein polymers provided by the method of manufacture described above vwill provide a minimum kill concentration after storage at 40 0 C for no less than twenty days of less than 150 ppm against a range of bacteria, e.g. E. coli, at 104- 9 cfu/mL. 5 The composition prepared by the method of the invention is particularly suited to use in administration of animals for treatment or prophylaxis of gastrointestinal disease, particularly gastrointestinal microbial infection. The composition prepared by the method of the invention may be administered to animals via drinking water, 10 via food or other suitable means such as tablets, syrups and the like. The invention will now be described with reference to the following examples. It is to be understood that the examples are provided by way of illustration of the invention and that they are in no way limited to the scope of the invention. 15 Examples Aqueous Solution Stability Test We found the following test ("herein referred to as the aqueous solution stability test") to be useful in determining the temperature and period of heating for providing 20 good long term solution stability and activity. The heated alcohol solution of acrolein polymer was allowed to cool and mixed with dilute (0.4% w/w) aqueous sodium carbonate to provide an alkaline pH. If the resulting composition showed no sign of polymer precipitate the resulting 25 composition was diluted with water to provide a one in ten dilution composition which was again examined for a precipitate at room temperature. After a sufficient period of heating of the acrolein polymer in the alcohol solution in accordance with step (c), preferably at a temperature in the range of from 60 to 1050C, the diluted composition was clear. 30 Example 1 - Preparation of Polyacrolein Water (720 mL at ambient temperature, about 200C) and acrolein (60g; freshly distilled, plus optionally hydroquinone added to 0.25% w/w) were placed in an open beaker, within a fume cupboard, and very vigorously stirred, mechanically. Then, WO 2005/044874 PCT/AU2004/001537 6 0.2 M aqueous sodium hydroxide (21.4 mL) was added to bring the pH to 10.5 11.0. The solution immediately turned a yellow typical of the hydroquinone anion and within a minute, the colour had disappeared and the clear solution became milky. About 1 minute later, precipitation of a white, flocculent polymer began, and 5 appeared complete within 15-30 minutes. The precipitate was filtered and washed with water. Example 2 Polyacrolein (5.0 g) was added to hot PEG-200 (64.0 g, 65 C) and the mixture 10 stirred until the solid dissolved (20 min). Na2CO3(aq) solution) (31 g of 1.29% w/w) was then added and the mixture heated at 65 C for 10 min. The mixture was then allowed to cool and the sample made up with water to 100 g to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10 g total mass, was 15 tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E coli. The composition was found to have poor stability and actually deteriorated rapidly. Example 3 20 50.1 grams of the solution from Example 2 was then heated at 90 C for 2 hours. The mixture was then allowed to cool and the sample made up with water to 50 g to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10 g total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was 25 tested against E.coli. Example 4 Polyacrolein (5.0 g) was added to hot PEG-200 (64.0 g, 65 C) and the mixture stirred until the solid dissolved (5 min). Water (25.0 g) was then added and the 30 mixture heated at 105 C for 2 hours. The mixture was then allowed to cool and the sample made up with water (a portion of which contained Na 2
CO
3 (0.40 g)) to 100 g to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10 g WO 2005/044874 PCT/AU2004/001537 7 total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against Ecoli. Example 5 5 Polyacrolein (5.0 g) was added to hot PEG-200 (64.0 g, 65 C) and the mixture stirred until the solid dissolved (10 min). Water (26.0 g) was then added and the mixture heated at 90 C for 2 hours. The mixture was then allowed to cool and the sample made up with water (a portion of which contained Na 2
CO
3 (0.40 g)) to 100 g to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested 10 with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10 g total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. Example 6 15 Polyacrolein (5.0 g) was added to hot PEG-200 (64.1 g, 65 C) and the mixture stirred until the solid dissolved (5 min). Water (24.6 g) was then added and the mixture heated at 105 C for 4 hours. The mixture was then allowed to cool and the sample made up with water (a portion of which contained Na 2
CO
3 (0.40 g)) to I 0 g to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested 20 with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 1D g total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. Example 7 25 Polyacrolein (1.0 g) was added to hot PEG-200 (12.8 g, 65 C) and the mixture stirred until the solid dissolved (5 min). Water (5.2 g) was then added and the mixture heated at 90 C for 0.5 hours then at 105 C for 2 hours. The mixture was then allowed to cool and the sample made up with water (a portion of which contained Na 2
CO
3 (0.04 g)) to 20 g to give a solution 5% w/w in polyacrolein. The 30 pH of the neat solution was tested with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10 g total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. Example 8 WO 2005/044874 PCT/AU2004/001537 8 Polyacrolein (5.0 g) was added to hot PEG-200 (64.0 g, 65 C) and the mixture stirred until the solid dissolved (10 min). Water (20.0 g) was then added and the mixture heated at 90 C for 2 hours. The mixture was then allowed to cool and the sample made up with water (a portion of which contained Na 2
CO
3 (0.40 g)) to 100 g 5 to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10 g total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. 10 Example 9 Polyacrolein (5.0 g) was added to hot PEG-200 (64.0 g, 65 C) and the mixture stirred until the solid dissolved (10 min). Water (20.0 g) was then added and the mixture heated at 90 C for 2 hours. The mixture was then allowed to cool and the sample made up with water (a portion of which contained Na 2
CO
3 (0.40 g)) to 100 g 15 to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10 g total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. 20 Example 10 Polyacrolein (1.25g) was added to hot PEG-2000 (16.0g) at 65 C and the mixture stirred until the solid dissolved (5min). The mixture was heated at 105 C for two hours, before 0.1g of Na 2
CO
3 dissolved in 7.65g of water was added to give a solution 5% w/w polyacrolein. The pH of the neat solution was tested with 25 PANPEHA pH sticks and the pH of a 3.Og sample diluted with water to 30g total mass was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. Example 11 30 Polyacrolein (1.00g) was added to hot PEG-200 (12.81g) at 65 C and the mixture stirred until the solid dissolved (5min). The mixture was heated at 105 C for seven hours, before cooling to room temperature. Once at room temperature 0.081g of Na 2
CO
3 dissolved in 6.14g of water was added to give a solution 5% w/w WO 2005/044874 PCT/AU2004/001537 9 polyacrolein. I.Og of the sample diluted with water to 10g total mass was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. Example 12 5 Polyacrolein (5.003g) was added to hot PEG-200 (63.990g) at 65 C and 0.403g of sodium carbonate dissolved in 30.641g of water was added. The solution was maintained at 65 C before the temperature was increased to 90 C and held for two hours. The sample was stored for 2 weeks at 40 C before the MKC was tested against E.coli and determined to have a MKC of 500ppm. 10 Example 13 Polyacrolein (1.0g) was added to hot PEG-200 (12.8g, 65 C) and the mixture stirred until the solid dissolved (5 min). Water (6.2g) was then added and the mixture heated at 90 C for 2 hours. The mixture was then allowed to cool and the sample 15 made up with water to 20g to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested with PANPEHA pH sticks and the pH of a 1.0 g sample, diluted with water to 10g total mass, was tested using a pH probe. The minimum kill-concentration (MKC) was tested against Ecoli. 20 Example 14 Polyacrolein (5.0g) was added to hot PEG-200 (64.0g, 65 C) and the mixture stirred until the solid dissolved (10 min). The mixture was then allowed to cool and the sample made up with water to (a portion of which contained Na 2
CO
3 (0.04g)) to give 100g to give a solution 5% w/w in polyacrolein. The pH of the neat solution 25 was tested with PANPEHA pH sticks and the pH of a 3.Og sample diluted with water to 10g total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. Example 15 30 Polyacrolein (5.0g) was added to hot PEG-200 (64.1g, 65 C) and the mixture stirred until the solid dissolved (10 min). The mixture was heated at 90 C for 2 hours. The mixture was then allowed to cool and the sample made up with water to (a portion of which contained Na 2
CO
3 (0.20g)) to give 100g to give a solution 5% w/w in polyacrolein. The pH of the neat solution was tested with PANPEHA pH sticks and WO 2005/044874 PCT/AU2004/001537 10 the pH of a 1.0g sample diluted with water to 1 Og total mass, was tested using a pH probe. The minimum-kill-concentration (MKC) was tested against E.coli. Example 16 5 Polyacrolein (1.0g) was added to hot PEG-200 (12.8g, 65 C) and the mixture stirred until the solid dissolved (5 min). Water (5.2g) was then added and the mixture heated at 90 C for 0.5 hours then at 105 C for 2 hours. The mixture was then allowed to cool and the sample made up with water to (a portion of which contained Na 2
CO
3 (0.040g)) to 20g to give a solution 5% w/w in polyacrolein. The pH of the 10 neat solution was tested with PANPEHA pH sticks and the pH of a 1.0g sample diluted with water to 10g total mass, was tested using a pH probe. The minimum kill-concentration (MKC) was tested against E.coli Table 1 &or) epo d d Time d Add pH of pH of amp r)dissolutin water NakC03q) Hep tn NaCOa) Colour neat 1-in-10 MKC PPT Samf~ empof dd dd ep of 2 d N 2 i(q solution dilution 10 min @ No but Example 2 65 C No (0.4%) 65 C No yellow/orange 8.5 6.85 31 ppm poor stability Example 3 65 C No (0.4%) 2 h @ 90 C No orange 7.0 6.62 62 ppm No Example 4 65 C Yes No 2h@ (0.4%) brown 8.0 7.12 31 ppm No 105 C Example 6 65 C Yes No 2 h @90 C (0.4%) brown 8.0 7.11 62 ppm No Example 6 65 C Yes No h@0 C (0.4%) brown 8.0 7.23 62 ppm No Example 7 65 C Yes No 2h@ (0.2%) brown 5.0 5.06 125 No 105 C (4bo755 ppm No Example 8 65 C Yes No 2 h @ 90 C (0.4%) brown 8.0 7.51 62 ppm No Example 9 65 C Yes No 2 h @ 90 C (0.4%) brown 8.5 6.69 125 No Example 10 65 C No No 2h@ (0.4%) brown 7.5 7.55 31 ppm No Example 11 65 C Ye 5 7 C (0.4%) brown - 8.31 125 No 1550 Example 12 65 C No (0am.) 2 h @ 9 C No - - No Example 13 65 C Yes No 2 h @ 65 C (0.4%) Orange 8.0 dy7.13 62 ppm ppt Example 14 65 C No No 2 h @ 90 C (0.04%) Brown 5.0 3.37 62 ppm ppt Example 15 65 C No No 2 h @ 90 C (0.2%) brown 6.0 5.27 62 ppm ppt Example 16 65 C Yes No 2h@ (0.2%) brown 5.0 5.06 125 No - 105 C _ _ _-_ _ _ 15 Table 2 Stability Data for Example 5 Sample MKC day at MKC days at Biocidal days at MKC days at Biocidal Idays at r.t. 40 C r.t. 40 C I40 C Example 5 62 ppm 2 31 ppm 17 Pass 31 62 52 Pass 59 WO 2005/044874 PCT/AU2004/001537 11 The Examples show that by heating the polymer in acrolein for a sufficient time at an elevated temperature, preferably above 65 C, the stability is significantly increased. 5 The addition of aqueous base to provide a pH of at least 7 also provides a further significant increase in stability and/or activity is demonstrated in examples 7, 14 and 16. The aqueous base is preferably added after heating in alcohol as demonstrated by 10 comparison of Examples 8 and 12.
Claims (26)
1. A method of manufacture of a soluble, microbiologically active and stable acrolein polymer comprising the following steps in sequence: (a) polymerising acrolein in the presence of base to form a polymer of acrolein; (b) dissolving the polymer of acrolein wherein the acrolein polymer is not subject to oxidation by heating of the acrolein polymer solid in air at a temperature of at least 600C in an alcohol selected from monoalcohols and polyols optionally with addition of water to form an alcohol solution of the polymer of acrolein and providing a pH of no more than 7; (c) heating the alcohol solution of the polymer of acrolein of pH of no more than 7 to react the polymer of acrolein with the alcohol; and (d) mixing base with the polymer of acrolein.
2. A method according to claim 1 wherein the acrolein polymer comprises a co monomer in an amount of up to 10% by weight of the total monomer composition.
3. A method according to claim 1 wherein the acrolein polymer is a homopolymer.
4. A method according to claim 1 wherein the polymer of acrolein polymer is collected from the polymerisation reaction as a precipitate and dissolved in the alcohol.
5. A method according to claim 1 wherein the acrolein polymer is isolated as a solid from the step of polymerisation in the presence of base and dissolved in the alcohol without a step of oxidising the isolated solid by heating in air.
6. A method according to claim 1 wherein the acrolein polymer is dissolved in the alcohol by heating the acrolein polymer in the alcohol to a temperature in the range of from 40 to 1050C.
7. A method according to claim 1 wherein alcohol is a polyalkylene glycol. 13
8. A method according to claim 1 wherein the heating of the polymer of acrolein in alcohol is continued for a time sufficient so that it does not precipitate when subject to the hereindefined aqueous solution stability test.
9. A method according to claim 1 wherein the acrolein polymer is heated in the alcohol at a temperature in the range from 50 to 105*C, for a period in the range of from fifteen minutes to five hours.
10. A method according to claim 1 wherein the acrolein polymer dissolved in the alcohol in step (b) has an acid content of less than 1 mole of carboxyl groups per kilogram of polymer.
11. A method according to claim 10 wherein said acid content is less than 0.5 mole acid groups per kilogram of polymer.
12. A method according to claim I wherein the base is added to the alcohol solution following heating of the acrolein polymer in alcohol at a pH of no more than 7.
13. A method according to claim 12 wherein the pH of the resulting solution following mixing base with the polymer of acrolein is in the range of from 7 to 9.5.
14. A method according to claim 12 wherein the pH of the resulting solution is in the range of from 7.5 to 8.5.
15. A method according to claim 1 wherein the base comprises a compound selected from the group consisting of alkali metal carbonate alkali metal hydroxide such as sodium hydroxide and mixtures thereof.
16. A method according to claim 15 wherein the base comprises sodium carbonate and/or potassium carbonate. 14
17. A method according to claim I wherein the polymer of acrolein used in the step of heating in the alcohol is in a concentration in the alcohol of from 0.5 to 50% by weight.
18. A method according to claim 17 wherein the concentration is from 0.5 to 40% by weight.
19. A method according to claim 1 wherein the alcohol is polyethylene glycol present at a concentration in the range of from 5 to 90% by weight.
20. A method according to claim 1 wherein the alcohol is a polyethylene glycol of molecular weight in the range of from 200 to 20,000.
21. A composition prepared according to the method of any one of claims 1 to 20.
22. Use of the acrolein polymer prepared according to any one of claims 1 to 14 as an antimicrobial.
23. A use according to claim 22 wherein the acrolein polymer provides a minimum kill concentration after storage at 400C for no less than twenty days of less than 150 ppm against E. coli, at 10 4 -10 9 cfu/mL.
24. A use according to claim 22 in administration to animals for treatment or prophylaxis of gastrointestinal microbiological infection.
25. A use of an acrolein polymer prepared according to claim 1 in preparation of a medicament for oral administration to animals in treatment or prevention of gastrointestinal infection.
26. A use according to claim 25 wherein the composition is in a form for administration to animals via drinking water or via food.
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| AU2004287510A AU2004287510B2 (en) | 2003-11-06 | 2004-11-05 | Method of manufacture of polyacrolein |
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| Application Number | Priority Date | Filing Date | Title |
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| AU2003906117 | 2003-11-06 | ||
| AU2003906117A AU2003906117A0 (en) | 2003-11-06 | Method of Manufacture of Polyacrolein | |
| AU2004287510A AU2004287510B2 (en) | 2003-11-06 | 2004-11-05 | Method of manufacture of polyacrolein |
| PCT/AU2004/001537 WO2005044874A1 (en) | 2003-11-06 | 2004-11-05 | Method of manufacture of polyacrolein |
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| AU2004287510B2 true AU2004287510B2 (en) | 2009-12-10 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1168695A (en) * | 1994-02-11 | 1995-08-24 | Degussa A.G. | Acrolein polymer |
| WO1996038186A1 (en) * | 1995-05-30 | 1996-12-05 | Chemeq Pty. Limited | Chemotherapeutic compositions |
| US5917094A (en) * | 1996-12-20 | 1999-06-29 | Degussa-Huls Aktiengesellschaft | Acrolein-releasing emulsion homopolymers |
| WO2000003723A1 (en) * | 1998-07-17 | 2000-01-27 | Chemeq Limited | Polymeric compounds and methods of formulating same |
| WO2001060874A1 (en) * | 2000-02-16 | 2001-08-23 | Chemeq Ltd. | Antimicrobial polymeric compositions |
-
2004
- 2004-11-05 AU AU2004287510A patent/AU2004287510B2/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1168695A (en) * | 1994-02-11 | 1995-08-24 | Degussa A.G. | Acrolein polymer |
| WO1996038186A1 (en) * | 1995-05-30 | 1996-12-05 | Chemeq Pty. Limited | Chemotherapeutic compositions |
| US5917094A (en) * | 1996-12-20 | 1999-06-29 | Degussa-Huls Aktiengesellschaft | Acrolein-releasing emulsion homopolymers |
| WO2000003723A1 (en) * | 1998-07-17 | 2000-01-27 | Chemeq Limited | Polymeric compounds and methods of formulating same |
| WO2001060874A1 (en) * | 2000-02-16 | 2001-08-23 | Chemeq Ltd. | Antimicrobial polymeric compositions |
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