NZ756052B2 - Hood including particle barrier - Google Patents
Hood including particle barrier Download PDFInfo
- Publication number
- NZ756052B2 NZ756052B2 NZ756052A NZ75605218A NZ756052B2 NZ 756052 B2 NZ756052 B2 NZ 756052B2 NZ 756052 A NZ756052 A NZ 756052A NZ 75605218 A NZ75605218 A NZ 75605218A NZ 756052 B2 NZ756052 B2 NZ 756052B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- layer
- hood
- barrier layer
- particle barrier
- particle
- Prior art date
Links
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- 230000004888 barrier function Effects 0.000 title claims abstract description 228
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- 239000004693 Polybenzimidazole Substances 0.000 description 10
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- 229920002577 polybenzoxazole Polymers 0.000 description 10
- 239000000203 mixture Substances 0.000 description 9
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Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1107—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
- A41D13/1153—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape with a hood
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/08—Heat resistant; Fire retardant
- A41D31/085—Heat resistant; Fire retardant using layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/14—Air permeable, i.e. capable of being penetrated by gases
- A41D31/145—Air permeable, i.e. capable of being penetrated by gases using layered materials
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
- A42B1/04—Soft caps; Hoods
- A42B1/046—Balaclavas
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B17/00—Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes
- A62B17/003—Fire-resistant or fire-fighters' clothes
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B17/00—Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes
- A62B17/04—Hoods
Abstract
Disclosed are protective hoods including particle barrier layers to reduce or prevent penetration of the hoods by particulates in the environment of a wearer. The particle barrier layer of a hood is accessible when the hood is intact. A hood described herein optionally includes an aperture for accessing the particle barrier layer. A hood described herein optionally includes a face opening that engages with a face mask to form a protective seal. A hood described herein optionally includes a visual indicator to indicate when the hood is properly positioned with respect to a face mask. sing the particle barrier layer. A hood described herein optionally includes a face opening that engages with a face mask to form a protective seal. A hood described herein optionally includes a visual indicator to indicate when the hood is properly positioned with respect to a face mask.
Description
HOOD INCLUDING PARTICLE BARRIER
CROSS REFERENCE TO RELATED APPLICATIONS
This application claims priority to U.S. Provisional Application No.
62/443,057 filed on January 6, 2017, which is incorporated herein by reference in its
entirety.
FIELD
The field relates generally to flexible protective hoods, and more
specifically to flexible hoods comprising a particle barrier layer for preventing or
inhibiting penetration of particulates, including aerosols and, potentially, vapors. The
hoods may be used in environments that expose the wearer to smoke, aerosols, and
other particulates.
BACKGROUND
Fabrics, particularly for clothing, with protective properties are desired.
They are typically used in so-called Personal Protective Equipment (PPE) for protection
in working environments like for firefighting. Current practices in firefighting protective
ensembles or manufacturing PPE includes a protective hood that stretches over a
user’s head with an opening for the mask of a self-contained breathing apparatus
(SCBA) and a bib that extends under the top of the firefighter's coat. Generally, the
hoods are formed from two layers of knit material. Currently, these hoods allow
particulates, such as those in smoke, to penetrate into the interior of the hood and
expose the wearer to potentially hazardous particulates.
Hoods have also been proposed that include particulate barriers to reduce
penetration of particulates through the hood material and into the interior of the hood
where they can contact the skin of a wearer. Known hoods having particulate barriers
suffer from a number of drawbacks. For example, the particulate barriers can be too
stiff, making them uncomfortable to wear, they can lack durability and/or they can impair
13224555_1 (GHMatters) P111582.NZ
sound transmission. In addition, the barrier layer is internal to the hood and is not
visible or accessible without irreversibly disassembling or damaging the hood. Some
barrier layers may be less durable than the other fabrics and tears may cause holes to
develop. The holes may expose the wearer to the accumulated particulates. If the
barrier layer is not accessible, the wearer cannot determine whether the barrier is clean,
intact, and safe to use or if the barrier is clogged with particulates, torn, or otherwise
damaged and unreliable. Additionally, head coverings in cold environments such as in
winter and mountain sports are also formed from one or two layers of knitted materials.
In bad weather conditions, these hoods can allow snow and sleet particulates to
penetrate into the interior of the hood and expose the wearer to cold.
U.S. Patent No. 6,763,835 describes a respiratory mask assembly for
filtering airborne biological and/or chemical agents from air for breathing, comprising an
outer hood adapted to seal with and encompass at least the head and neck of a wearer
from ambient atmosphere, at least one transparent lens attached to the outer hood for
providing visual sight to the wearer, at least one filter assembly attached to the outer
hood, the filter assembly adapted for filtering airborne biological and/or chemical agents
from air passing therethrough, an airflow regulator located in the outer hood, the airflow
regulator including an outlet adapted for expelling exhaled air to ambient, and an inlet
adapted for drawing air thereinto, and air conveying means located in the outer hood for
conveying air filtered through the filter assembly from ambient to the inside surface of
the transparent lens for drawing into the airflow regulator inlet.
U.S. Patent Application Publication No. 2012/0174296 describes chemical
and/or biochemical resistant protective garments that include a top part having a body
portion and sleeves, the body portion having a vapor skirt that is self-tightenable
towards the torso of a wearer, and a bottom part having a fold-over waistband
extension, a waistband, a seat portion, and left and right leg portions, the fold-over
waistband extension being foldable over the waistband to reveal a backside of the fold-
over waistband extension when the bottom part is worn by the wearer. When the top
and bottom parts are worn by the wearer, the vapor skirt is positioned against the
backside of the fold-over waistband and is self-tightened thereagainst as a seal that is
generally impermeable to gases.
13224555_1 (GHMatters) P111582.NZ
Accordingly, a need exists for a protective hood that includes a particle
barrier layer that prevents or inhibits particulates penetrating to the interior of the hood
where they can be exposed to a wearer.
SUMMARY
Embodiments described herein provide protective hoods comprising a
particle barrier layer to reduce or inhibit penetration of particulates.
In a first aspect, the invention provides a hood for a wearer comprising:
a first layer and a particle barrier layer that at least partially covers the first layer,
wherein the particle barrier layer comprises an interior surface toward the wearer and a
particle collection surface opposite the interior surface,
wherein each layer comprises at least one seam that is not a seam around at
least a portion of a first or second peripheral edge and wherein the seam of one layer is
offset when compared to the seam of the adjacent layer, and
wherein the hood comprises:
a) a head portion comprising a first peripheral edge defining a face opening,
wherein the first layer and particle barrier layer are joined along at least a
portion of the first peripheral edge;
b) a bib portion comprising a second peripheral edge defining a neck opening,
wherein the first layer and particle barrier layer are joined along at least a
portion of the second peripheral edge,
wherein the first layer and the particle barrier layer are separable, and
wherein the first layer is adjacent to the particle collection surface, and the bib
and/or the head portion comprises at least one aperture to provide access to the particle
collection surface of the particle barrier layer.
Disclosed herein is also a hood for a wearer comprising: a first layer and a
particle barrier layer that at least partially covers the first layer, wherein the particle
barrier layer comprises an interior surface toward the wearer and a particle collection
surface opposite the interior surface wherein the first layer comprises at least two
panels joined by a first seam, wherein the particle barrier layer comprises at least two
panels joined by a second seam, wherein the first seam is offset from the second seam,
13224555_1 (GHMatters) P111582.NZ
and wherein the hood comprises: a head portion comprising a first peripheral edge
defining a face opening, wherein the first layer and particle barrier layer are joined along
at least a portion of the first peripheral edge; and a bib portion comprising a second
peripheral edge defining a neck opening, wherein the first layer and particle barrier layer
are joined along at least a portion of the second peripheral edge, wherein the first layer
is not joined across a surface with the particle barrier layer, and wherein the particle
collection surface is accessible via an aperture between the first layer and the particle
barrier layer.
Disclosed herein is also a hood for a wearer comprising: a first layer and a
particle barrier layer that at least partially covers the first layer, wherein the particle
barrier layer comprises an interior surface toward the wearer and a particle collection
surface opposite the interior surface, wherein the first layer comprises at least two
panels joined by a first seam, wherein the particle barrier layer comprises at least two
panels joined by a second seam, wherein the first seam is offset from the second seam,
and wherein the hood comprises: a head portion comprising a first peripheral edge
defining a face opening, wherein the first layer and particle barrier layer are joined along
at least a portion of the first peripheral edge; and a bib portion comprising a second
peripheral edge defining a neck opening, wherein the first layer and particle barrier layer
are joined along at least a portion of the second peripheral edge, wherein the hood
comprises an inner surface adjacent to the first peripheral edge of the face opening,
wherein the first layer is not joined across a surface with the particle barrier layer, and
wherein the particle collection surface is accessible via an aperture between the first
layer and the particle barrier layer.
In some embodiments described herein, the particle collection surface of
the particle barrier layer may be accessible. For example, the particle collection surface
may be accessible for viewing and/or cleaning. Optionally, the hood may further
comprise an inner surface and a heat resistant elastomer adhered to the inner surface
adjacent to the first peripheral edge of the face opening. The heat resistant elastomer is
a silicone elastomer.
Another embodiment described herein provides a protective hood for a
wearer comprising a first layer and a particle barrier layer that at least partially covers
the first layer. The particle barrier layer comprises an interior surface toward the wearer
13224555_1 (GHMatters) P111582.NZ
and a particle collection surface opposite the interior surface. The hood comprises a
head portion comprising a first peripheral edge defining a face opening, and the first
layer and particle barrier layer are joined along at least a portion of the first peripheral
edge. The first peripheral edge defining the face opening comprises a visual indicator
that the face opening is properly configured on a face mask. The hood further
comprises a bib portion comprising a second peripheral edge defining a neck opening,
and the first layer and particle barrier layer are joined along at least a portion of the
second peripheral edge.
In some embodiments described herein, the first layer of the hood may
comprise a textile layer.
In some embodiments described herein, the first layer may be adjacent to
the particle collection surface, and the bib and/or the head portion may comprise at
least one aperture to provide access to the particle collection surface of the particle
barrier layer. Optionally, the aperture may be located along at least a portion of the
second peripheral edge between the first layer and the particle barrier layer. Optionally,
the aperture may have dimensions sufficient to invert the hood such that the particle
collection surface is on the exterior of the hood.
In some embodiments described herein wherein the first layer is not
adjacent to the particle collection surface, the particle barrier layer may be oriented such
that in use the particle collection surface is on the exterior of the hood.
In some embodiments described herein, the interior surface of the particle
barrier layer may be laminated to a substrate. Optionally, the substrate may be a knit,
woven, nonwoven, or fleece. Optionally, the substrate may be in the form of a plurality
of lines, a grid, a monolithic coating, etc.
In some embodiments described herein, the hood may further comprise a
second layer, wherein the particle barrier layer is between the first layer and the second
layer; or a second layer, wherein the first layer is between the particle barrier layer and
the second layer; or a second layer and a third layer, wherein first layer and the particle
barrier layer are in between the second layer and the third layer.
In some embodiments described herein, the hood can be constructed of
two or more multi-panel layers and the seams joining the panels of one layer are offset
when compared to the seams joining the panels of adjacent layers.
13224555_1 (GHMatters) P111582.NZ
In some embodiments described herein, the hood can comprise two or
more layers wherein each layer comprises at least one seam that is not a seam around
at least a portion of the first or second peripheral edge and wherein the seam of one
layer is offset when compared to the seam of the adjacent layer.
In some embodiments described herein, at least one of the layers may be
a flame resistant textile layer. The flame resistant layer may comprise synthetic
polymers, flame-resistant (FR) cotton, FR rayon, wool, or blends thereof. The synthetic
polymer may comprise aramid, polyamide, polybenzimidazole (PBI), polybenzoxazole
(PBO), polydiimidazo pyridinylene dihydroxy phenylene (PIPD), modacrylic, or blends
thereof.
In some embodiments described herein, the particle barrier layer may be
joined to the first layer and/or to at least one other layer along the portion of the second
peripheral edge by stitching, an adhesive, lamination, or a combination thereof.
Optionally, the first and second layers are joined to each other along at least a portion of
the second peripheral edge. Optionally, the first, second and third layers are joined to
each other along at least a portion of the second peripheral edge.
In some embodiments described herein, the hood may comprise two or
more particle barrier layers. Optionally, the particle barrier layers may be adjacent to
each other or may be separated from each other.
In some embodiments described herein, at least two layers selected from
the particle barrier layer, the first layer, the second layer, and/or the third layer that are
adjacent may be separable.
In some embodiments described herein, the particle collection surface or
the particle barrier layer may be configured to release at least a portion of the
particulates.
In some embodiments described herein, the particle barrier layer may
comprise polytetrafluoroethylene (PTFE), expanded PTFE (ePTFE), another
fluoropolymer, polyurethane, polyolefin (e.g., polyethylene, polypropylene), polyimide
(e.g. NANO® and NANOFLEX® polyimides), polyester, silicone, or a combination
thereof.
In some embodiments described herein the hood may comprise at least
one aperture, and the at least one aperture may be a closeable opening comprising one
13224555_1 (GHMatters) P111582.NZ
or more slits, folds, overhangs, buttons, hook and loop closures, snaps, Velcro®
fasteners, or any combination thereof.
In some embodiments described herein the hood may comprise a heat
resistant elastomer, and the heat resistant elastomer may be configured to engage a
face mask. Optionally, the heat resistant elastomer may be configured to frictionally
engage a face mask.
In some embodiments described herein, the peripheral edge defining the
face opening may comprise a visual indicator that the face opening is properly
configured on a face mask. Optionally, the external surface of the hood comprises a
color, the internal surface of the hood comprises a color, and the visual indicator is a
seam comprising a color that is different than the color of the external surface of the
hood, or the peripheral edge of the face opening comprises a seam sewn using a thread
of a color different than the color of the internal or external surface of the hood.
These and other features will be described in more detail herein.
Covered embodiments are defined by the claims, not this summary. This
summary is a high-level overview of various aspects and introduces some of the
concepts that are further described in the Detailed Description section below. This
summary is not intended to identify key or essential features of the claimed subject
matter, nor is it intended to be used in isolation to determine the scope of the claimed
subject matter. The subject matter should be understood by reference to appropriate
portions of the entire specification, any or all drawings, and each claim.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings are included to provide a further
understanding of the disclosure and are incorporated in and constitute a part of this
specification, illustrate embodiments, and together with the description serve to explain
the principles of the disclosure.
is a side view of a protective hood according to embodiments
described herein.
FIGS. 2a-2f are partial cross-sectional views of exemplary configurations
of the particle barrier layer, a first layer, and optional additional layers.
13224555_1 (GHMatters) P111582.NZ
FIGS. 3a-3b are partial back views of protective hoods according to
embodiments described herein showing joining of layers at an aperture.
is a side view of a protective hood according to embodiments
described herein, wherein the hood includes a heat resistant elastomer.
is a side view of a protective hood according to embodiments
described herein, wherein the hood includes a visual indicator.
DETAILED DESCRIPTION
As used herein, the term “hood” refers to a stand-alone garment that is not
a permanent part of any other garment. In some embodiments, the hood can be worn
with a jacket, overalls, full-body suit, or other protective garment, for example with the
jacket, overalls, full-body suit, or other protective garment donned over at least part of
the bib portion, or with at least part of the bib portion tucked into the jacket, overalls, full-
body suit, or other protective garment.
Protective hoods for use as personal protective equipment are described
herein. The hoods include at least one particle barrier layer for preventing or inhibiting
penetration of the hood by particulates in the environment of the wearer, including for
example snow, sleet, soot, carbon, aerosols, vapors or a combination thereof. The
hoods may be configured to also provide protection against other environments that
expose the wearer to flames and/or heat, cold, and/or particulates.
The protective hoods disclosed herein comprise a head portion comprising
a first peripheral edge defining a face opening or port and a bib portion comprising a
second peripheral edge defining a neck opening. The hoods further comprise a particle
barrier layer having an interior surface toward the wearer and a particle collection
surface opposite the interior surface. The hoods also comprise at least one other layer
that may be coextensive with the particle barrier layer or may have a surface area larger
or smaller than the surface area of the particle barrier layer. The particle barrier layer
and the additional layer are joined along at least a portion of the first peripheral edge
defining the face opening. The particle barrier layer and the additional layer are also
joined along at least a portion of the second peripheral edge defining the neck opening.
13224555_1 (GHMatters) P111582.NZ
In some embodiments, a hood disclosed herein includes an aperture that
provides access to the particle barrier layer for inspection and/or cleaning. In some
embodiments, a hood disclosed herein includes a face opening that engages with a
face mask to form a protective seal. In some embodiments, a hood disclosed herein
includes a visual indicator to indicate when the hood is properly positioned with respect
to a face mask.
The hoods disclosed herein include a particle barrier layer that can collect
particulates having a diameter that is greater than or equal to 0.027 micrometers, or
greater than or equal to 0.03 micrometers, or greater than or equal to 0.04 micrometers,
or greater than or equal to 0.05 micrometers, or greater than or equal to 0.06
micrometers, or greater than or equal to 0.07 micrometers, or greater than or equal to
0.08 micrometers, or greater than or equal to 0.09 micrometers, or greater than or equal
to 0.1 micrometers. These particulates may otherwise penetrate into the interior of the
hood and expose the wearer to the particulates. For example, hoods are suitable for
use in firefighter turnout gear, which in use are exposed to soot and other particulates.
The particle barrier layer in the hoods can prevent at least a portion of the particulates
in the environment of the firefighter or other wearer from penetrating the hood to contact
the wearer's head and/or neck. The particle barrier layer may be used in combination
with one or more other layers, including one or more textile layers, one or more flame
resistant (FR) layers, one or more additional particle barrier layers, or combinations
thereof.
One embodiment described herein is a protective hood for a wearer
comprising a head portion and a bib portion. The head portion comprises a first
peripheral edge defining a face opening. The bib portion comprises a second peripheral
edge defining a neck/torso opening.
The hood further comprises a particle barrier layer having an interior
surface toward the wearer and a particle collection surface opposite the interior surface.
The particle collection surface faces toward the exterior environment and collects the
particulates on or near the surface. Although, particulates may accumulate on the
surface and a portion of the particulates may penetrate the pores of the particular
barrier layer, it is believed that the majority of the particles do not reach the skin of the
wearer. The hood also comprises at least one other layer, such as a support layer,
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inner layer, outer protective layer, or a combination thereof, that may be coextensive
with the particle barrier layer or may have a surface area larger or smaller than the
surface area of the particle barrier layer. In some embodiments, the particle barrier layer
covers at least 10% or 20% or 30% or 50% or 60% of the at least one other layer,
wherein the percentage is based on the total surface area of the exterior surface of the
hood. When the barrier layer is not an exterior layer of the hood, the barrier layer may
have a surface area that is up to about 25% or 50% or 75% or 100% greater than the
surface area of the exterior surface of the hood.
The particle collection surface of embodiments described herein is
accessible when the hood is intact. Accessibility is important because personnel relying
on the protective hood must be able to clean particulates while leaving the hood intact.
After one or more uses, particulates may build up on the surface or may penetrate the
pores of the particular barrier layer. If enough particulates accumulate in/on the particle
barrier layer certain advantageous properties, such as breathability, may be reduced.
Also, if the particle barrier layer becomes damaged and develops tears or holes, it may
lose its ability to prevent particulates from entering the interior of the hood and
contacting a wearer. Accessibility allows a wearer to determine the condition of the
particle barrier layer and may also allow the particle barrier layer to be cleaned or
repaired prior to use.
In some embodiments, the particle collection surface is covered by one or
more layers, and the hood comprises an aperture to provide access to the particle
collection surface of the particle barrier layer. The aperture may provide visual access
so that a wearer can determine if the particle barrier layer is sufficiently clean and intact
to provide the desired protection. Additionally or alternatively, the aperture may provide
access so that at least a portion of the particulates can be removed from the particle
barrier layer, such that the particle barrier layer is at least partially cleaned. Additionally
or alternatively, the aperture may provide access so that the particle barrier layer may
be repaired, such as taping, welding, sewing, or otherwise securing a tear or replacing a
portion of the barrier layer. In some embodiments, the aperture has dimensions
sufficiently large to invert the hood such that the particle barrier layer may be exposed
for viewing, cleaning, or repair and then returned to its original configuration for
subsequent use. The aperture may be in the head portion of the hood, or may be in the
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bib portion of the hood. In some embodiments, the aperture may be located along at
least a portion of the first or second peripheral edge. In alternative embodiments, the
particle collection surface is accessible because it is the external surface of the hood.
is a side perspective view of a protective hood 100 according to
embodiments described herein. illustrates an embodiment including a head
portion 102 integral with a bib portion 104 thus forming an unitary construction. The
head portion 102 includes a face opening 106 defined by a first peripheral edge 108.
The bib portion 104 includes a neck/torso opening 110 defined by a second peripheral
edge 112. The protective hood 100 includes a particle barrier layer 114 having a particle
collection surface 116 adjacent to an outer layer 118 and an aperture 120 between the
particle barrier layer 114 and the outer layer 118. In the aperture 120 is along a
portion the second peripheral edge 112 between the particle barrier layer 114 and the
outer layer 118 to provide access to the particle barrier layer 114, and more specifically
to the particle collection surface 116, beneath the outer layer 118. As used herein, the
particle collection surface is facing toward the exterior environment and is a surface
opposite of the wearer. The aperture 120 is shown along a portion of the second
peripheral edge 112, but the location of an aperture is not limited, and the aperture
could be located in any desired location on the hood, provided the aperture provides
access to the particle collection surface 116. The aperture 120 may be reversibly
sealable and have fasteners for closing the aperture. In some embodiments, the
aperture may have a fold.
shows the protective hood 100 as a unitary construction, but the
hood also could be formed from two or more panels. In another embodiment, head
portion 102 and bib portion 104 may be separable portions that can be joined, e.g.,
joined with a seal. For example, the head portion and bib portion could be formed
separately and joined together, e.g. at a seam, fold, or overlap. In some embodiments,
one or both of the head portion and the bib portion could be formed from single panel or
multiple panels that are joined together. Such constructions are known in the art and
need not be illustrated here. In embodiments wherein the particle barrier layer is
formed from multiple panels, the panels can be joined by adhesives, welding, stitching
or other methods known in the art. The seams can be sealed using, for example, seam
tape, while in other embodiments, the seams are left unsealed.
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Hoods according to embodiments described herein include at least a first
layer adjacent to a particle barrier layer. In various embodiments, the first layer may be
a support layer laminated to a surface of the particle barrier layer, an outer layer
external to the particle barrier layer (opposite a wearer), or an inner layer internal to the
particle barrier layer (closer to the wearer). In some embodiments, the first layer and
particle barrier layer are joined along at least a portion of the first peripheral edge.
Additionally or alternatively, the first layer and particle barrier layer may be joined along
at least a portion of the second peripheral edge. The first layer and particle barrier layer
may be joined along either peripheral edge by any known means, such as but not
limited to, stitching, an adhesive, welding, ultrasonic bonding, lamination, hook and loop
closures or a combination thereof.
The hood may include one or more layers in addition to the first layer. For
example, the hood may include from one to ten additional layers, e.g., two additional
layers or three additional layers. These additional layers may be arranged depending on
the desired end use of the hood. For example, additional layers may be disposed in the
hood internally, externally, or both, relative to the particle barrier layer and/or the first
layer. In some embodiments, the hood includes at least two outer layers external to the
particle barrier layer. Additionally or alternatively, the hood includes at least two inner
layers internal to the particle barrier layer. In some embodiments, the hood may include
least one outer layer external to the particle barrier layer (opposite the wearer) and at
least one inner layer internal to the particle barrier layer (closer to the wearer). The
additional layers may provide the wearer with additional flame protection or increase the
user’s comfort when wearing the hood. In some embodiments, the particle collection
surface of the particle barrier layer can be accessible. Thus, if any layer is adjacent to
the particle collection surface, the hood can include an aperture through such layers
that provides access to the particle collection surface.
More generally, when the hood includes a first layer that is adjacent to the
particle barrier layer, the hood may include one or more additional layers adjacent to the
opposite side of the particle barrier layer, such that the particle barrier layer is between
the first layer and the one or more additional layers. Alternatively, when the hood
includes a first layer that is adjacent to the particle barrier layer, the hood may include
one or more additional layers adjacent to the opposite side of the first layer, such that
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the first layer is between the particle barrier layer and the one or more additional layers.
In some embodiments when the hood includes a first layer that is adjacent to the
particle barrier layer, the hood may include at least two additional layers, with at least
one on either side of the structure comprising the particle barrier layer and first layer.
That is, when the first layer is adjacent to the particle barrier layer, the hood may include
one or more additional layers adjacent to either the first layer or the particle barrier layer
and one or more additional layers adjacent to the other of the first layer or the particle
barrier layer, such that the particle barrier layer and the first layer are both between the
additional layers.
FIGS. 2a-f illustrate cross-section views of exemplary configurations of
hoods configurations 200 including a particle barrier layer, an outer layer, and/or an
inner layer. For reference, the exterior environment is above the configuration and the
wearer or hood interior is below the configuration. FIGS. 2a-2d show partial cross-
sectional views of an outer layer 202 adjacent to a particle collection surface 204 of a
particle barrier layer 206. FIGS. 2c-2f show an inner layer 208 internal to the particle
barrier layer 206 (closer to the wearer). FIGS. 2b, 2c, and 2f show a laminate 210
comprising a particle barrier layer 206 and a support layer 212.
FIGS. 2a-2d show a partial cross-sectional view of an outer layer 202
adjacent to a particle collection surface 204 of a particle barrier layer 206. To permit
access to the particle collection surface 204, a configuration as shown in FIGS. 2a-2d,
includes an aperture (not shown) through the outer layer 202 or between the outer layer
202 and the particle barrier layer 206 at a peripheral edge (not shown). In the
configurations shown in FIGS. 2a-2d, the outer layer 202 is not joined across the
surface with the particle barrier layer 206, but may be joined continuously or
discontinuously along the edges (not shown) of the outer layer 202 and the particle
barrier layer 206. Thus, the outer layer 202 may be separable from the particle barrier
layer 206. In other embodiments, the particle barrier layer is an outer layer and no
aperture is needed.
FIGS. 2c-2f show an inner layer 208 internal to the particle barrier layer
206 (closer to the wearer). In embodiments shown in FIGS. 2e and 2d, the inner layer
208 is adjacent to the interior surface 214 of the particle barrier layer. As access to the
interior surface 214 of the particle barrier 206 is not required, the inner layer 208 may be
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joined to the particle barrier layer 206 continuously or discontinuously across the interior
surface 214 surface or continuously or discontinuously along the edges (not shown). In
some embodiments, some or all of the layers in the hood configuration 200 shown in
FIGS. 2e and 2f may be separable, but separability is not necessary since the particle
collection surface 204 is exposed to the environment.
FIGS. 2b, 2c, and 2f show a laminate 210 comprising a particle barrier
layer 206 and a support layer 212. Depending on the type of particle barrier layer 206, it
may be desired to use a support layer 212 laminated to the particle barrier layer 206.
The support layer 212 increases the durability of the particle barrier layer 206. The
support layer 212 may be adjacent to the particle barrier layer 206 as shown in FIGS.
2b, 2c, and 2f and may be joined to the interior surface 214 of the particle barrier layer
206 with a continuous or discontinuous adhesive. Each layer in FIGS. 2a-2f is shown as
an individual layer, but in some embodiments, any layer may comprise multiple layers,
as described above.
The particle barrier layer and first layer are joined to each other along at
least a portion of the first peripheral edge and along at least a portion of the second
peripheral edge. When the hood includes layers in addition to the first layer, those
layers may be joined to the particle barrier layer, to the first layer, and/or to each other
along at least a portion of the first peripheral edge and along a portion of the second
peripheral edge. The particle barrier layer, first layer, and any additional layers may be
joined along either peripheral edge by any known means, such as but not limited to,
stitching, an adhesive, lamination, or a combination thereof.
In embodiments having an aperture, the aperture may be located along
one of the peripheral edges or may be located elsewhere. When an aperture is located
along a peripheral edge, all layers may be joined along any portion of the peripheral
edge that does not include the aperture. Along any aperture portion of a peripheral
edge, however, at least the particle barrier layer will be on one side of the aperture with
the particle collection surface facing the aperture and a portion of the peripheral edge of
the particle barrier layer forming approximately half of the aperture perimeter. At least
one other layer will be on the other side of the aperture with a portion of the peripheral
edge of that layer forming approximately the other half of the aperture perimeter. Along
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the aperture portion of the peripheral edge, the particle barrier layer will be finished
separately from the at least one other layer on the other side of the aperture.
More generally, along any aperture portion of a peripheral edge, at least
one single layer or combination of layers will be finished separately from at least one
other single layer or combination of layers. In some embodiments having an aperture in
a peripheral edge, each layer may be finished individually along the aperture portion of
the peripheral edge, such that no two layers are joined to each other along the aperture
portion of the peripheral edge. In other embodiments having an aperture in a peripheral
edge, one or more layers on one side of the aperture may be finished together. That is,
one or more layers on one side of the aperture may be joined to each other along the
aperture portion of the peripheral edge. Likewise, one or more layers on the opposite
side of the aperture may be joined to each other along the aperture portion of the
peripheral edge.
FIGS. 3a and 3b show partial back views of hoods 300 according to
embodiments described herein. FIGS. 3a and 3b both show a hood 300 including an
aperture 302 along a portion of a peripheral edge 304. The hoods include a particle
barrier layer 306 having a particle collection surface 308, an inner layer 310 adjacent to
the interior surface (not shown) of the particle barrier layer 306, and an outer layer 312
adjacent to the particle collection surface 308. The aperture 302 provides access to the
particle collection surface 308. The particle barrier layer 306 and the inner layer 310 are
on one side of the aperture 302 and the outer layer 312 is on the other side of the
aperture 302. shows the particle barrier layer 306 and the inner layer 310
finished together (joined at the peripheral edge 304) by stitches 316 along the aperture
302 portion of the peripheral edge 304. shows the particle barrier layer 306 and
the inner layer 310 finished separately (not joined at the peripheral edge 304) by
stitches 318, 320 along the aperture 302 portion of the peripheral edge 304. FIGS. 3a
and 3b both show the outer layer 312 finished separately by stitches 322 along the
aperture 302 portion of the peripheral edge 304. The outer layer 312, particle barrier
layer 306 and inner layer 310 may all be joined together with stitches 324 along the
peripheral edge outside of the aperture 302 portion of the peripheral edge 304. FIGS.
3a and 3b show stitches to join the layers, but other means of joining may be used,
including but not limited to adhesive, lamination or combinations thereof. FIGS. 3a and
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3b show only two layers in addition to the particle barrier layer, but in other
embodiments, either the inner layer 310 or the outer layer 312 of FIGS. 3a-b could
comprise multiple layers.
In some embodiments, the hood comprises two or more particle barrier
layers. Each particle barrier layer comprises an interior surface and a particle collection
surface, as described above. The two or more particle barrier layers may be adjoining or
may be separated by other layers. In some embodiments, the particle collection surface
of each particle barrier layer is accessible. In some embodiments, a hood comprising
multiple particle barrier layers comprises multiple apertures. In some embodiments, a
hood comprises at least one aperture for each particle barrier layer.
A hood according to embodiments herein may include a closure to secure
the aperture in a closed configuration when access to the particle barrier layer is not
required. When closed the closure may be sealable to prevent additional particulates
from entering. Thus, in one embodiment, the aperture may be closeable and further
may be sealably closeable. For example, the hood may include one or more slits folds,
overhangs, buttons, hook and loop closures, snaps, Velcro® fasteners, or any other
suitable means for securing the aperture in a closed configuration. In some
embodiments, the securing mechanism is non-metallic. In some embodiments, the
aperture is reversibly secured, such that the aperture can be opened to access the
particle barrier layer and then re-secured.
In some embodiments, at least two layers are separable. The particle
barrier layer, the first layer, or any additional layer may be separable from an adjacent
layer. As used herein, the term "separable" is intended to refer to a component which is
not substantially bonded to an adjacent component across its surface, but may be
bonded around its perimeter to the perimeter of adjacent component(s) by stitching or
other means to fix the components together. Two layers that are adjacent and
separable may be pulled apart to allow inversion of the construction.
Useful particle barrier layers will prevent or inhibit at least a portion of the
particles from traveling from the external environment of a wearer through the hood and
into the interior of the hood where the particulates could contact the wearer. The particle
barrier layer, however, should also be cleanable, or have the ability to release at least a
portion of, for example, some or all of the collected particulates, so that the hood
13224555_1 (GHMatters) P111582.NZ
including the particle barrier layer is suitable for repeated use. Thus, in some
embodiments, the particle barrier layer is configured to release particulates. In some
embodiments, particulates collected within the particle barrier layer are released back
through the particle collection surface. In some embodiments, the particle collection
surface and/or the particle barrier layer is configured to release particulates. Releasing
particulates means that the particulates can be removed from the particle barrier layer
by a cleaning method, for example by wiping, spraying down with water, laundering,
applying reduced pressure (e.g., vacuum cleaning), or any combination of the forgoing.
Examples of materials useful as particle barrier layers include porous and
non-porous membranes. Suitable particle barrier layers are capable of inhibiting
passage of particulates having a diameter greater than or equal to 0.027 micrometers,
or greater than or equal to 0.03 micrometers, or greater than or equal to 0.04
micrometers, or greater than or equal to 0.05 micrometers, or greater than or equal to
0.06 micrometers, or greater than or equal to 0.07 micrometers, or greater than or equal
to 0.08 micrometers, or greater than or equal to 0.09 micrometers, or greater than or
equal to 0.1 micrometers. The membrane may be air permeable or air impermeable.
The membrane may provide breathability as defined as the ability to transport moisture
through the membrane. In addition, the membrane may be liquid water resistant to
prevent penetration of particulates in the liquid water. In some embodiments, the
particle barrier layer may be polytetrafluoroethylene (PTFE), expanded PTFE (ePTFE),
another fluoropolymer, polyurethane, polyolefin (e.g., polyethylene, polypropylene),
polyimide (e.g. NANO® and NANOFLEX® polyimides), polyester, silicone, or a
combination thereof. In some embodiments, the PTFE, ePTFE, other fluoropolymer,
polyolefin, polyimide, or polyester particle barrier layer may be in the form of fibers.
Particle barrier layers in embodiments described herein may comprise a
fluoropolymer having a microstructure of nodes interconnected by fibrils, which provide
a porous structure. In some embodiments, the microstructure is asymmetric, meaning
that the porous structure comprises multiple regions through the thickness of the
structures, and at least one region has a microstructure that is different from the
microstructure of a second region. Examples of fluoropolymers having such asymmetric
microstructures are provided in U.S. Pub. No. 2011/0271416, which is incorporated
herein by reference in its entirety.
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The particle barrier layer or any other layer of the hoods disclosed herein
may optionally include a coating. In some embodiments, the coating is moisture vapor
breathable, such as for example an air impermeable moisture vapor breathable
polyurethane coating. Other optional coatings include node and fibril fluoropolymer
based coatings. In some embodiments, the particle barrier layer or any other layer may
include an impregnated monolithic moisture vapor permeable polymer. In other
embodiments, the particle barrier layer or any other layer may be uncoated.
In some embodiments including an outer layer, examples of materials
useful as the outer layer include, but are not limited to 3-D printed polymers, flocked
materials, and textiles. Optionally, the outer layer may be a knit, woven or nonwoven, or
fleece. In some embodiments, the outer layer is flame resistant. In some embodiments,
the outer layer is a flame resistant textile layer. Optionally the outer layer may be formed
from natural fibers (e.g., cotton, wool), synthetic fibers (e.g. rayon, LYCRA® spandex),
melamine, synthetic polymers (e.g., aramid, polyamide, polybenzimidazole (PBI),
polybenzoxazole (PBO), polydiimidazo pyridinylene dihydroxy phenylene (PIPD),
modacrylic), or blends thereof. In some embodiments, the outer layer may be flame
resistant and may be formed from FR cotton, wool, FR rayon, modacrylic, aramid,
polyamide, PBI, PBO, PIPD, modacrylic, or blends thereof.
In some embodiments including an inner layer, examples of materials
useful as the outer layer include, but are not limited to 3-D printed polymers, flocked
materials, and textiles. Optionally, the outer layer may be a knit, woven or nonwoven, or
fleece. In some embodiments, the outer layer is flame resistant. In some embodiments,
the outer layer is a flame resistant textile layer. Optionally the outer layer may be formed
from natural fibers (e.g., cotton, wool), synthetic fibers (e.g. rayon, LYCRA® spandex),
melamine, synthetic polymers (e.g., aramid, polyamide, polybenzimidazole (PBI),
polybenzoxazole (PBO), polydiimidazo pyridinylene dihydroxy phenylene (PIPD),
modacrylic), or blends thereof. In some embodiments, the outer layer may be flame
resistant and may be formed from FR cotton, wool, FR rayon, modacrylic, aramid,
polyamide, PBI, PBO, PIPD, modacrylic, or blends thereof.
In embodiments including an inner layer and an outer layer, the inner and
outer layers may be the same material or different materials. Likewise, the inner and
outer layers may have similar properties or different properties. In some embodiments,
13224555_1 (GHMatters) P111582.NZ
an outer layer or inner layer provides thermal protection. In some embodiments, the
hoods described herein are useful for cold weather use where particulate blocking is
needed. For example, hoods according to embodiments described herein may be useful
as ski hoods.
In some embodiments, as described above, the interior surface of the
particle barrier may be laminated to a substrate. The substrate may be any material that
can provide support and/or durability to a particle barrier layer. For example, the
substrate may be a knit, woven or nonwoven, or fleece. In other examples, the
substrate may be in the form of a plurality of lines, a grid, a monolithic coating, etc.
Optionally the substrate may be formed from natural fibers (e.g., cotton, wool), synthetic
fibers (e.g. rayon, LYCRA® spandex), melamine, synthetic polymers (e.g., aramid,
polyamide, polybenzimidazole (PBI), polybenzoxazole (PBO), polydiimidazo
pyridinylene dihydroxy phenylene (PIPD), modacrylic), or blends thereof.
In some embodiments, a layer of a heat reactive material can be applied
to at least a portion of at least one of the surfaces of the first, second, third or any
subsequent layer and/or at least one surface of the barrier layer. The heat reactive
material can comprise a polymer resin-expandable graphite material, wherein the
expandable graphite has an expansion of at least 900 µm upon heating to 280 ºC. The
heat reactive materials and methods for using the heat reactive materials can be any of
those as found in US 8,722,145; US 2009/0110919; US 2009/0246485; or EP 2205110,
all of which are incorporated herein by reference in their entirety. In some
embodiments, the particle barrier layer can be laminated to a substrate, wherein the
heat reactive material can be used as an adhesive layer adhering the particle barrier
layer to the substrate.
Each layer within the hood, including the particle barrier layer and any
substrate laminated thereto, should have sufficiently low stiffness and flexibility so that it
can be comfortably used in a hood. Moreover, a hood for first responders according to
embodiments herein must be flexible enough for quick donning and doffing. Thus in
some embodiments the particle barrier layer alone or in combination with a substrate
has a warp stiffness of 0.0003 to 4.5 gram force centimeter /centimeter (gf.cm /cm)
(e.g., 0.03 to 0.60 gf.cm /cm, or 0.05 to 0.09 gf.cm /cm). In some embodiments, the
particle barrier layer alone or in combination with a substrate has a weft stiffness 0.0003
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2 2 2
to 5.4 gf.cm /cm (e.g., 0.01 to 0.70 gf.cm /cm, or 0.03 to 0.06 gf.cm /cm). In addition, in
some embodiments the particle barrier layer of a hood described herein is stretchable to
increase comfort and ease of donning and doffing.
Particle barrier layers may be any useful weight if they have the desired
flexibility and stretchability. For example, in some embodiments a particle barrier
layer/substrate combination according to embodiments described herein may have a
weight of from 4 to 550 grams per square meter (gsm). In some embodiments, the
weight of the particle barrier layer/substrate may be from 40 to 300 gsm. And in some
embodiments, the weight of the particle barrier layer/substrate may be from 75 to 130
gsm.
The particle barrier layers described herein should be durable to withstand
conditions encountered by a wearer. In some embodiments, the particle barrier layers
described herein have a ball burst strength of 3 to 225 lb. In some embodiments, the
particle barrier layers described herein have a ball burst strength of 30 to 100 lb. In
some embodiments, the particle barrier layers described herein have a ball burst
strength of 50 to 85 lb, based on the average of 5 ball burst measurements as
determined by ASTM D3787.
In some embodiments, a hood disclosed herein includes a face opening
that engages with a face mask to form an additional protective seal against the intrusion
of particulates to the skin of the wearer. In some embodiments, the hood includes a
heat resistant elastomer on the inner surface of the hood adjacent to the first peripheral
edge of the face opening. The heat resistant elastomer is located adjacent to the first
peripheral edge of the face opening so that it is configured to engage the face mask.
For example, in some embodiments, the heat resistant elastomer on the inside of the
hood frictionally engages with the face mask to secure the hood to the face mask. In
some embodiments, the heat resistant elastomer prevents the hood from slipping off the
face mask. In some embodiments, the heat resistant elastomer prevents gaps from
forming between the hood and the face mask. Optionally, the heat resistant elastomer is
a silicone elastomer. The heat resistant elastomer may be applied during the
manufacturing of the disclosed hood, it can be applied by a user or at the point of sale
via a kit comprising the heat resistant elastomer as a flowable fluid or gel that is
subsequently hardened or cured. In still other embodiments, the heat resistant
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elastomer may be a separate component that is constructed to fit around a periphery of
the face opening and the separate component may be applied to the face opening via
any known bonding technique, for example, sewing, adhesive bonding and/or
lamination techniques.
is a side perspective view of a protective hood 400 according to
embodiments described herein. illustrates an embodiment including a head
portion 402 integral with a bib portion 404. The head portion 402 includes a face
opening 406 defined by a first peripheral edge 408. The hood 400 includes a heat
resistant elastomer 410 located adjacent to the first peripheral edge 408 such that it is
configured to engage a face mask (not shown).
Often first responders don personal protective gear very quickly. The
speed with which a first responder must prepare often allows little time to ensure
protective gear is properly configured, such as ensuring a protective hood is properly
positioned on a face mask. In some embodiments, a hood disclosed herein includes a
visual indicator to indicate when the hood is properly positioned with respect to a face
mask. As one example, a hood according to embodiments described herein may
include a seam around the first peripheral edge that is a different color than the color of
the external surface of the hood. If the peripheral edge color is not visible all the way
around the peripheral edge, the hood is properly positioned on the mask. Optionally, the
peripheral edge may include a seam sewn using thread of a color different from the
color of the external surface of the hood. Again, if the seam color is not visible all the
way around the peripheral edge, the hood is properly positioned on the face mask.
Optionally, the peripheral edge of the innermost layer may include a material of a
different color located adjacent to the first peripheral edge such that it is configured to
engage a face mask. This material, if not visible, would indicate that the hood is not
properly positioned. Such a color difference would allow a colleague of a first responder
to quickly assess whether the first responder's hood is properly positioned on the face
mask and to signal whether adjustment is needed.
Fig. 5 is a side perspective view of a protective hood 500 according to
embodiments described herein. Fig. 5 illustrates an embodiment including a head
portion 502 integral with a bib portion 504. The head portion 502 includes a face
opening 506 defined by a first peripheral edge 508. The hood 500 includes a seam 510
13224555_1 (GHMatters) P111582.NZ
around the first peripheral edge 508 that is a different color than the color of the external
surface 512 of the hood 500.
Face masks which may be used in accordance with the present inventive
hood construction may include respiratory masks (e.g., with a canister), chemical
protective masks, filtering masks, powered air personal respirators (PAPR), self-
contained breathing apparatus (SCBA), ski goggles, and the like.
Hoods comprising the particle barrier layers according to embodiments
described herein have particle blocking efficiencies of up to 99.999%, when tested
according to the method described herein. In some embodiments, a hood comprising
the particle barrier layer described herein has a particle blocking efficiency of 90% or
greater. In some embodiments, a hood comprising the particle barrier layer described
herein has a particle blocking efficiency of 95% or greater. In some embodiments, a
hood comprising the particle barrier layer described herein has a particle blocking
efficiency of 98% or greater.
EXPERIMENTAL
Unless otherwise noted, all ePTFE membranes, laminates and fabrics are
available from W.L. Gore and Associates, Inc. Unless otherwise noted, the ePTFE
membranes were produced according to US 3,953,566.
Ball Burst Test
Particle barrier layers laminated to a substrate were tested in accordance
with ASTM D3787 Standard Test Method for Bursting Strength of Textiles—Constant-
Rate-of-Traverse (CRT) Ball Burst Test
Example (1), a 2 layer 40-45 gram per square meter (gsm) laminate
comprising an ePTFE membrane (having a bubble point of 17 psi, mass of 9.5 gsm and
a thickness of 24 micrometers) as a particle barrier layer laminated to a 0.7 ounce per
square yard (osy) (17 gsm) NOMEX® nonwoven fabric substrate (style E-88 307 63
inch natural, available from DuPont, Wilmington, DE), was tested according to the test
method and a ball burst of 30.63 pound force (lbf) (136.2 newton) was determined.
Example (2), a 2 layer 70-75 gsm laminate comprising an ePTFE
membrane (having a bubble point of 19 psi, mass of 41 gsm and a thickness of 91
micrometers) as a particle barrier layer laminated to a 0.7 osy (17 gsm) NOMEX®
nonwoven fabric substrate (style E-88 307 63 inch natural, available from DuPont,
13224555_1 (GHMatters) P111582.NZ
Wilmington, DE), was tested according to the test method and a ball burst of 52.10 lbf
(231.8 newton) was achieved.
Kawabata Stiffness Test
Stiffness of a particle barrier layer laminated to a substrate was
determined using a Kawabata KES-FB2 Auto A tester. The software used was KES-FB
System version 8.04E from Kato Tech Co., LTD. For measuring the stiffness of a
sample, Measurement Program FB2-A was used with the Sample set as Fabrics/Films,
the Measurement mode was set to one cycle and the sensitivity was set to 20. The
sample width was 20 centimeters (cm) and the curvature was 2.5 cm . If the rotation
was unable to complete, the sensitivity was adjusted upwards to 50. If the rotation can
still not be completed, the sample width was cut down. If the system was unable to
register the sample because it is too light, the sensitivity was adjusted downwards to 10
in order to obtain a reading. Samples were measured in the warp and/or weft direction.
Films were measured in the machine and/or transverse direction.
Stiffness tests were conducted on a relatively heavier weight laminate to
determine flexibility, because it was clear that the relatively heavier weight laminates
would have the requisite strength (based on the ball burst strength of the lighter weight
samples).
Example (3), a 2 layer 285-295 gsm laminate comprising ePTFE
membrane (produced according to US 5,418,054 and having a moisture vapor
transmission rate of >10,000 grams/m /24hrs, a mass of 40.5 gsm and a thickness of 52
micrometers) particle barrier layer laminated to an 8.0 osy (190 gsm) rib knit fabric
substrate (NOMEX® knitted textile, style 1918, available from Draper Knitting, Canton,
MA), was determined to have a Warp B-MEAN of 0.1862 (gf.cm /cm) and a Weft B-
MEAN of 0.063 (gf.cm2/cm). The laminate has a sufficiently low stiffness so that it can
be comfortably used in a hood.
Particle Barrier Test
Particle barrier efficiency was measured using a TSI CPC, Model 377200
and a TSI Electrostatic Classifier, Model 3080. The temperature was 21°C, relative
humidity was 48% and the barometric pressure was 783 millimeters (mm) Hg. The
contaminant was a polydispersed latex sphere aerosol. 90 mm flat disk-shaped
13224555_1 (GHMatters) P111582.NZ
samples were tested from each barrier layer. The control was 2 layers of 8 osy (190
gsm) NOMEX® knitted textile, style 1919, available from Draper Knitting, Canton, MA.
The two barrier layers tested were Example (4), an ePTFE membrane
(having a bubble point of 17 psi, mass of 9.5 gsm and a thickness of 24 micrometers)
laminated to a 1.8 osy (43 gsm) NOMEX® knit (style number 32406.99, available from
SSM, Spring City, TN) for a total weight of about 72 gsm, and Example (5), a
CROSSTECH® black moisture barrier (part #WNPZ100000M, available from W. L.
Gore and Associates, Newark, DE). CROSSTECH® Black Moisture barrier is a 2-layer
laminate made from an ePTFE membrane as the particle barrier layer laminated to a
NOMEX® woven fabric.
TABLE 1
Particle Diameter (nm)
Example 102-151 151-202 202-300 300-496 496-737 737-982
2-layer knit 89.39% 88.36% 86.38% 83.73% 79.97% 78.49%
(control)
(4) >99.999% >99.999% >99.999% >99.999% >99.999% >99.999%
(5) >99.999% >99.999% >99.999% >99.999% >99.999% >99.999%
The results of TABLE 1 show that the barrier layers of the disclosure can provide an
excellent barrier to particles having a size range that approximates the particles found in
soot.
Contamination and Cleaning
Example (6) (an ePTFE laminate, part # KBDU600000B, available from
W.L. Gore and Associates, Newark, DE) with ePTFE as the particle barrier layer
laminated to a NOMEX® knit fabric, a comparative NOMEX® Nano nonwoven
(available from DuPont, Wilmington, DE), and a PTFE woven material were tested for
their cleanability. Prior to contaminating the samples, a picture was taken of each clean
sample using an Apple iPhone 6. The picture was uploaded to a computer running
ImageJ software which is an open source JAVA image processing program. Using the
“Measure” function, the value for the brightness of the photo was obtained.
The test samples were contaminated using a Martindale Abrasion unit, set
to abrasion setting “C”. 0.05 g of CONDUCTEX® 7060 powder was placed on one
13224555_1 (GHMatters) P111582.NZ
surface of each sample. The abradant head was then put on top of the powder and the
abrasion was run for 32 movements (2 complete cycles). The abradant head did not
have any weight atop the rod connecting it to the abrasion unit. The abradant was
about 2 osy (47 gsm) ePTFE laminate with the ePTFE facing towards the sample. An
image of the treated surface of the contaminated sample was taken with an iPhone 6.
The sample was then cleaned using the Martindale Abrasion unit. The sample was
cleaned by using 2 layers of CLOROX® wipes as the abradant. The abrasion machine
ran for 8 movements (1/2 cycle) and then the abradant head was replaced with a clean
one, also using 2 layers of CLOROX® wipe as the abradant. Another 8 movements
(1/2 cycle) were run with the fresh abradant, thus completing one cycle. An image of
the cleaned sample was recorded using an iPhone 6. Each of the images of the
samples before contamination, after contamination and after cleaning was recorded by
the same camera, under identical lighting conditions.
For the contaminated and the cleaned samples, only the brightness of the
area that was contacted by the Martindale abrader unit was measured. The brightness
of the abraded area for each sample was determined. The percent cleanability was
determined using the following calculation and results are shown in Table 2.
Z = 100*(1-(c-y)/(c-x))
Z = % Cleaned
c = Brightness Measurement value from Control sample
x = Brightness Measurement value from Contaminated sample
y = Brightness Measurement value from Contaminated then Cleaned sample
TABLE 2
NOMEX®
Example (6) Nano PTFE woven
Control 232.703 204.865 224.642
Contaminated 30.117 51.356 122.14
Cleaned 85.744 63.359 126.29
% Cleaned 27% 8% 4%
13224555_1 (GHMatters) P111582.NZ
The results in Table 2 show that the Example (6) comprising an ePTFE
particle barrier layer has much greater ability to be cleaned that do commercial
alternatives.
FRICTION TEST
The coefficient of friction for several samples was measured using an
TM TM
IMass 2100 and using 3M BUMPON Protective Product rollstock as the friction
substrate. The coefficient of friction of a 2.54 cm wide strip of Nomex/Lenzing blend knit
from Green Mountain knitting was measured both in the warp and weft direction. The
fabric strip was wrapped around the sled to ensure that only the tested sample was in
contact with the testing surface throughout testing. Using the same blend knit material,
a custom made strip of silicone elastomer approximately 13 millimeters wide was
applied to the knit textile and the strip was allowed to cure for over 10 days. The
coefficient of friction of the silicone strip was measured using the same techniques as
above. Each test consisted of 2560 measurements of the coefficient of friction once at
steady state, and the results represent the average of those measurements. The
results of the test can be found in Table 3.
TABLE 3
Coefficient of
Friction
Sample (average)
Silicone
elastomer
sample 2.06
Textile (warp) 1.79
Textile (fill) 1.77
Persons skilled in the art will readily appreciate that various aspects of the
present disclosure can be realized by any number of methods and apparatus configured
to perform the intended functions. It should also be noted that the accompanying
drawing figures referred to herein are not necessarily drawn to scale, but may be
exaggerated to illustrate various aspects of the present disclosure, and in that regard,
the drawing figures should not be construed as limiting.
Smoke Test
The ability for smoke to pass through a stitched seam was observed by
using a Liquid Fog machine (Model FM1000-A, available from Shenzhen Qiaohua
13224555_1 (GHMatters) P111582.NZ
Industries Limited). A specimen holder allowing a 60 millimeter opening was mounted
in front of the Liquid Fog machine. A pressure drop was adjusted from 0.22 inches (5.6
millimeters) of water to 0.44 inches (11.1 millimeters) of water depending on the
sample. Example (7) was a 3-layer construction wherein the innermost and outermost
layers were a NOMEX® knit (part #C18-14161138, available from Majestic Fire Apparel,
Lehighton, Pennsylvania) with Example (4) functioning as the particle barrier layer. The
material of Example (4) with a seam running through the material was sandwiched in
between the inner and outer NOMEX® knit layers. In order to produce the seamed
sample of each inner and outer layers, two pieces of the NOMEX® knit were stitched
together using a simple seam. The seam allowance was then sewn with an overlock
stitch. Finally, the seam allowance was tacked in place with a double sided 3-thread
cover stitch. For the barrier layer, two pieces of Example (4) were sewn together with a
simple seam followed by an overlock stitch of the seam allowance. Each inner and
outer layer contained the seam and the NOMEX® knit fabric. The three layers including
the seams of each layer were stacked on top of each other and placed within the test
fixture. Comparative A consisted of a seam taken from a finished hood, Innotex Gray
(available from Innotex, Ohatchee, Alabama) and consisting of Stedair PREVENT® as a
particle blocking layer, and one layer of knit. The portion of the comparative hood
tested contained two layers that were stitched together through both layers creating a
single seam and placed within the test fixture.
Each sample was oriented in the test fixture such that the exterior surface
was facing the upstream side of the smoke; for Example (7) this was one of the layers
of the NOMEX_Lenzing knit and for Comparative A this was the knit layer. Samples
were tested as made or received and after 100 wash cycles per NFPA 1851 – 2014
edition (Section 7.3). Samples were subjected to a minimum of 10 seconds of upstream
smoke and observed on the downstream side (visible to the observer) for visual
indication of smoke coming through the sample.
13224555_1 (GHMatters) P111582.NZ
Table 4
Example Sample Pressure drop (inches of Observation
Preconditioning water)
7 Initial 0.44 No visible smoke
observed
7 100 wash cycles 0.44 No visible smoke
observed
Comparative A As received 0.04 Smoke observed exiting
the sample through the
seam
Comparative A 100 wash cycles 0.22 Smoke observed exiting
the sample through the
seam
To confirm that smoke did not pass through the materials themselves,
comparative A without a seam was tested. No visible smoke was observed.
Results from Table 4 show that that offset seams provide greater
reduction in smoke passing through a sample when there are multiple independent
seams (including a seam through the particle blocking layer) compared to a single seam
with one or more layers containing a particle blocking layer.
The invention of this application has been described above both
generically and with regard to specific embodiments. It will be apparent to those skilled
in the art that various modifications and variations can be made in the embodiments
without departing from the scope of the disclosure. Thus, it is intended that the
embodiments cover the modifications and variations of this invention provided they
come within the scope of the appended claims and their equivalents.
13224555_1 (GHMatters) P111582.NZ
Claims (20)
1. A hood for a wearer comprising: a first layer and a particle barrier layer that at least partially covers the first layer, wherein the particle barrier layer comprises an interior surface toward the wearer and a particle collection surface opposite the interior surface, wherein each layer comprises at least one seam that is not a seam around at least a portion of a first or second peripheral edge and wherein the seam of one layer is offset when compared to the seam of the adjacent layer, and wherein the hood comprises: a) a head portion comprising a first peripheral edge defining a face opening, wherein the first layer and particle barrier layer are joined along at least a portion of the first peripheral edge; b) a bib portion comprising a second peripheral edge defining a neck opening, wherein the first layer and particle barrier layer are joined along at least a portion of the second peripheral edge, wherein the first layer and the particle barrier layer are separable, and wherein the first layer is adjacent to the particle collection surface, and the bib and/or the head portion comprises at least one aperture to provide access to the particle collection surface of the particle barrier layer.
2. The hood of claim 1 further comprising: an inner surface and a heat resistant elastomer adhered to the inner surface adjacent to the first peripheral edge of the face opening,
3. The hood of claim 1or 2, wherein the first layer comprises a textile layer.
4. The hood of claim 1, wherein the hood comprises an inner surface and a heat resistant elastomer adhered to the inner surface adjacent to the first peripheral edge of the face opening.
5. The hood of any one of claims 1 to 4 wherein the heat resistant elastomer is configured to engage a face mask. 13224555_1 (GHMatters) P111582.NZ
6. The hood of any one of claims 1 to 5, wherein the first layer is adjacent to the particle collection surface, and wherein the bib and/or the head portion comprises at least one aperture to provide access to the particle collection surface of the particle barrier layer.
7. The hood of claim 6, wherein the aperture is located along at least a portion of the second peripheral edge between the first layer and the particle barrier layer.
8. The hood of claims 6 or 7, wherein the aperture has dimensions sufficient to invert the hood such that the particle collection surface is on the exterior of the hood.
9. The hood of any one of claim 1 to 8, wherein the particle barrier layer is oriented such that in use the particle collection surface is on the exterior of the hood.
10. The hood of any one of claims 1 to 9, wherein the interior surface of the particle barrier layer is laminated to a substrate.
11. The hood of any one of claims 1 to 10, wherein the hood further comprises: i) a second layer, wherein the particle barrier layer is between the first layer and the second layer; or ii) a second layer, wherein the first layer is between the particle barrier layer and the second layer; or iii) a second layer and a third layer, wherein first layer and the particle barrier layer are in between the second layer and the third layer.
12. The hood of any one of claims 1 to 11, wherein at least one of the layers is a flame resistant textile layer.
13. The hood of any one of claims 1 to 12 wherein, the particle barrier layer is joined to the first layer and/or the at least one other layers along the portion of the second peripheral edge by stitching, an adhesive, lamination, or a combination thereof. 13224555_1 (GHMatters) P111582.NZ
14. The hood of any one of claims 11 to 13, wherein i) the first and second layers are joined to each other along at least a portion of the second peripheral edge; or ii) the first, second and third layers are joined to each other along at least a portion of the second peripheral edge.
15. The hood of any one of claims 1 to 14, wherein the hood comprises two or more particle barrier layers.
16. The hood of any claim 15, wherein at least two of the particle barrier layers, the first layer, the second layer, and/or the third layer that are adjacent are separable.
17. The hood of any one of claims 1 to 16, wherein at least one of: the particle collection surface or the particle barrier layer is configured to release particulates; and/or the particle barrier layer comprises a fluoropolymer material, a polyurethane material, or a polyester material.
18. The hood of any one of claims 1 to 17, wherein the at least one aperture is a closeable opening comprising a slit, fold, overhang, button, hook and loop closure, snap, Velcro® fastener, or combination thereof.
19. The hood of any one of claims 1 to 18, wherein the peripheral edge defining the face opening comprises a visual indicator that the face opening is properly configured on a face mask.
20. The hood of claim 19, wherein the external surface of the hood comprises a color, and i) wherein the visual indicator is a seam comprising a color that is different than the color of the external surface of the hood; or ii) wherein the peripheral edge of the face opening comprises a seam sewn using a thread of a color different than the color of the external surface of the hood. 13224555_1 (GHMatters) P111582.NZ
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201762443057P | 2017-01-06 | 2017-01-06 | |
| US62/443,057 | 2017-01-06 | ||
| PCT/US2018/012397 WO2018129195A1 (en) | 2017-01-06 | 2018-01-04 | Hood including particle barrier |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ756052A NZ756052A (en) | 2021-01-29 |
| NZ756052B2 true NZ756052B2 (en) | 2021-04-30 |
Family
ID=
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