NZ619717B2 - Aluminium smelter comprising electrical conductors made from a superconducting material - Google Patents
Aluminium smelter comprising electrical conductors made from a superconducting material Download PDFInfo
- Publication number
- NZ619717B2 NZ619717B2 NZ619717A NZ61971712A NZ619717B2 NZ 619717 B2 NZ619717 B2 NZ 619717B2 NZ 619717 A NZ619717 A NZ 619717A NZ 61971712 A NZ61971712 A NZ 61971712A NZ 619717 B2 NZ619717 B2 NZ 619717B2
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- New Zealand
- Prior art keywords
- superconducting material
- electrical
- aluminum
- electrical circuit
- electrolytic cells
- Prior art date
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 137
- 239000000463 material Substances 0.000 title claims abstract description 99
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 86
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 86
- 239000004411 aluminium Substances 0.000 title abstract description 7
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 230000005611 electricity Effects 0.000 claims description 3
- 230000005291 magnetic effect Effects 0.000 description 38
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 13
- 229910052802 copper Inorganic materials 0.000 description 13
- 239000010949 copper Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 239000012809 cooling fluid Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000009626 Hall-Héroult process Methods 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- 229910001610 cryolite Inorganic materials 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910020073 MgB2 Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000005426 magnetic field effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002887 superconductor Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/16—Electric current supply devices, e.g. bus bars
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/20—Automatic control or regulation of cells
Abstract
The invention relates to an aluminium smelter (1). The aluminium smelter comprises (i) a series of electrolytic cells (2) intended for the production of aluminium, forming one or more rows. (ii) A power-feeding station (12) intended to supply the series of electrolytic cells (2) with electrolysis current (I1), the power-feeding station (12) comprising two poles. (iii) A main electric circuit (15) through which the electrolysis current (I1) flows, said circuit having two ends each connected to one of the poles of the power-feeding station (12). (iv) At least one secondary electric circuit (16) comprising an electrical conductor made from a superconducting material, through which a current (I2) flows, and extending alongside the rows of electrolytic cells (2). The aluminium smelter is characterised in that the superconducting electrical conductor of the secondary electric circuit (16) extends alongside the rows of electrolytic cells (2) at least twice, thereby forming multiple turns in series. rrent (I1), the power-feeding station (12) comprising two poles. (iii) A main electric circuit (15) through which the electrolysis current (I1) flows, said circuit having two ends each connected to one of the poles of the power-feeding station (12). (iv) At least one secondary electric circuit (16) comprising an electrical conductor made from a superconducting material, through which a current (I2) flows, and extending alongside the rows of electrolytic cells (2). The aluminium smelter is characterised in that the superconducting electrical conductor of the secondary electric circuit (16) extends alongside the rows of electrolytic cells (2) at least twice, thereby forming multiple turns in series.
Description
Aluminium smelter comprising electrical conductors made from
a superconducting material
This invention relates to an aluminum smelter, and more particularly the electrical
conductor system for an aluminum smelter.
It is known that aluminum can be produced industrially from alumina by electrolysis
using the Hall-Héroult process. An electrolytic cell comprising in particular a steel pot
shell, an inner refractory lining, and a cathode of carbon material connected to conductors
delivering the electrolysis current is provided for this purpose. The electrolytic cell also
contains an electrolytic bath comprising mainly cryolite in which alumina is dissolved. The
Hall-Héroult process consists of partly plunging a carbon block comprising the anode into
this electrolytic bath, the anode being consumed as the reaction progresses. A pad of
liquid aluminum forms at the bottom of the electrolytic cell.
In general plants for the production of aluminum comprise several hundred
electrolytic cells. A high electrolysis current of the order of several hundred thousand
amperes passes through these electrolytic cells.
There are a number of ongoing problems in aluminum smelter; these in particular
comprise reducing the costs of energy consumed, the material used to manufacture the
electrical conductors, and reducing dimensions to increase production from the same
surface area.
Another problem arises from the existence of a strong magnetic field generated by
the electrolysis current. This magnetic field disturbs the operation of the cells, reducing
their efficiency. In particular the vertical component of this magnetic field causes instability
in the pad of liquid aluminum.
It is known that the vertical component of the magnetic field can be reduced by
compensating for the magnetic field on the scale of an electrolytic cell. This solution is
implemented through a particular arrangement of the conductors delivering the
electrolysis current from one cell N to a cell N+1. These conductors, generally aluminum
bars, pass around the extremities of cell N. The diagram in figure 1 illustrates from above
an electrolytic cell 100 in which the magnetic field is self-compensated through the
arrangement of conductors 101 connecting this cell 100 to the next downstream cell 102.
In this respect it will be noted that conductors 101 are eccentric in relation to cell 100
around which they turn. An example of a magnetically self-compensated cell is known in
particular from patent document FR 2469475.
This solution imposes many design constraints because of the large space
requirement due to the particular arrangement of the conductors. Furthermore the great
length of the conductors for implementing this solution, generally made of aluminum,
implies high material costs and large energy losses through the resistance effect of the
conductors.
Another solution for reducing the vertical component of the magnetic field involves
using a secondary electrical circuit formed by one or more metal electrical conductors.
This secondary electrical circuit conventionally runs along the alignment axis or axes of
the electrolytic cells in the aluminum smelter. A current of a intensity which is a particular
percentage of the intensity of the electrolysis current passes through this and thus
produces a magnetic field that compensates for the effects of the magnetic field created
by the electrolysis current.
In particular the use of a secondary circuit to reduce the effect of the magnetic field
created by a line of adjacent cells through an internal and/or external loop carrying a
current having a intensity of 5% to 20% of the intensity of the electrolysis current is known
from patent document FR 2425482. It is also known from the article “Application of High-
Tc Superconductors in Aluminum Electrolysis Plants” by Magne Runde in IEEE
Transactions on applied superconductivity, vol 5, N°2, June 1995 that the use of a
superconducting material to make such a secondary circuit is not economically viable.
The use of a secondary circuit to reduce the effect of the magnetic field generated
by the conductors between cells by loops carrying a current having a intensity of the order
of 20% to 70% of the intensity of the electrolysis current in the same direction as the
electrolysis current is also known from patent document EP 0204647.
Nevertheless this solution is costly insofar as it requires a large quantity of material,
conventionally aluminum, in order to produce this secondary electrical circuit or circuits. It
is also costly in energy because the secondary electrical circuit(s) has (have) to be
supplied with current. Finally it requires the installation of supply stations (or generators)
of substantial power and size.
This invention therefore has the objective of remedying all or part of the
disadvantages mentioned above and providing a solution to the problems encountered in
an aluminum production plant by providing an aluminum smelter in which manufacturing
and operating costs are substantially reduced and spatial requirements are smaller,
and/or at least by providing the public with a useful choice.
This invention therefore relates to an aluminum smelter comprising:
(i) a series of electrolytic cells designed for the production of aluminum forming one
or more rows,
(ii) a supply station designed to supply the series of electrolytic cells with an
electrolysis current,
the said electricity supply station comprising two poles,
(iii) a main electrical circuit through which the electrolysis current I1 flows, having
two extremities each connected to one of the poles of the supply station,
(iv) at least one secondary electrical circuit comprising an electrical conductor made
of superconducting material through which a current (I2, I3) flows, running along the row
or rows of electrolytic cells,
wherein the electrical conductor made of superconducting material in the secondary
electrical circuit runs along the row or rows of electrolytic cells at least twice in such a way
as to make several turns in series.
The term ‘comprising’ as used in this specification and claims means ‘consisting at
least in part of’. When interpreting statements in this specification and claims which
include the term ‘comprising’, other features besides the features prefaced by this term in
each statement can also be present. Related terms such as ‘comprise’ and ‘comprised’
are to be interpreted in a similar manner.
The use of at least one electrical conductor made of superconducting material in
particular makes it possible to reduce the overall energy consumption of the aluminum
smelter, and therefore the operating costs of the aluminum smelter. Furthermore, because
of their smaller size, electrical conductors made of superconducting material allow for
better management of the space available within the aluminum smelter. Because their
mass is less than that of equivalent conductors made of aluminum, copper or steel,
electrical conductors made of superconducting material require smaller and therefore less
costly supporting structures.
Because of the existence of energy losses at the junctions between an electrical
conductor made of superconducting material and a conventional electrical conductor, an
electrical conductor made of superconducting material is particularly advantageous when
it is of significant length.
The use of a secondary circuit made of superconducting material makes it possible
to reduce the adverse effects of the magnetic field generated by the electrolysis current on
the liquids present in the cells, achieving energy savings through the almost zero
resistivity of the electrical conductors made of superconducting material which are kept
below their critical temperature.
In addition, the loop formed by the secondary electrical circuit runs along the row or
rows of cells several times, and comprises several turns in series. This makes it possible
to divide by the number of turns the intensity of the current flowing through the electrical
conductor made of superconducting material and as a consequence to reduce the cost of
the electricity supply station designed to deliver this current to the secondary electrical
circuit and the cost of the junctions between the poles of the supply station and the
electrical conductor made of superconducting material.
Advantageously the electrical conductor made of superconducting material in the
secondary electrical circuit comprises a single cryogenic casing, inside which the turns
made by said electrical conductor made of superconducting material pass side by side.
Such an embodiment reduces the length of the cryogenic casing and the power of the
cooling system.
According to another characteristic of the aluminum smelter according to the
invention the electrical conductor made of superconducting material in the secondary
electrical circuit is flexible and has at least one curved part.
The secondary electrical circuit may therefore comprise one or more portions that
are not straight. The flexibility of the electrical conductor made of superconducting
material makes it possible to avoid obstacles (and so adjust to the spatial constraints of
the aluminum smelter), but also to refine compensation of the magnetic field locally.
Advantageously, the electrical conductor made of superconducting material in the
secondary electrical circuit is placed partly within an enclosure forming a magnetic shield.
This characteristic has the advantage that it prevents the electrical conductor made
of superconducting material from generating a surrounding magnetic field. In particular
this makes it possible to create zones for the passage of equipment or vehicles whose
operation would be disturbed by the strength of the magnetic field in these passing zones,
in the absence of a magnetic shield. This also makes it possible to avoid the use of costly
equipment having screening to protect it from strong magnetic fields.
Preferably the enclosure forming the magnetic shield is located at at least one of the
extremities of the row or rows of electrolytic cells.
According to another characteristic of the aluminum smelter according to the
invention the secondary electrical circuit comprises two extremities, each extremity of said
secondary electrical circuit being connected to an electrical pole of a supply station which
is not the same as the supply station for the main electrical circuit.
Advantageously the electrical conductor made of superconducting material in the
secondary electrical circuit runs along the row or rows of electrolytic cells a predetermined
number of times so that a secondary electrical circuit supply station delivering a current of
intensity between 5 kA and 40 kA can be used.
The electrical conductor made of superconducting material therefore makes as
many turns in series as are required for it to be possible to use a supply station which can
be easily obtained commercially and which is economically beneficial.
According to another characteristic of the aluminum smelter according to the
invention, at least part of the electrical conductor made of superconducting material in the
secondary electrical circuit is located beneath at least one electrolytic cell in the row or
rows.
According to yet another characteristic of the aluminum smelter according to the
invention, part at least of the electrical conductor made of superconducting material in the
secondary electrical circuit runs along the right-hand side and/or left-hand side of the
electrolytic cells in the row or rows.
According to another characteristic of the aluminum smelter according to the
invention, each electrical conductor made of superconducting material is formed of a
cable comprising a central core of copper or aluminum, at least one fiber of
superconducting material and a cryogenic casing.
According to another characteristic of the aluminum smelter according to the
invention, a cooling fluid flows through the cryogenic casing.
Advantageously the cooling fluid is liquid nitrogen and/or helium.
The invention will be better understood from the detailed description provided below
in relation to the appended figures in which:
- Figure 1 is a diagrammatical view from above of a state-of-the-art electrolytic cell,
- Figure 2 is a side view of a state-of-the-art electrolytic cell,
- Figures 3, 4, 5, 6 and 7 are diagrammatical views from above of an aluminum
smelter in which at least one electrical conductor made of superconducting material is
used in a secondary electrical circuit,
- Figures 8 and 9 are diagrammatical views from above of an aluminum smelter in
which an electrical conductor made of superconducting material is used in a secondary
electrical circuit,
- Figure 10 is a partial diagrammatic view from above of an aluminum smelter
comprising a secondary electrical circuit equipped with a curved portion,
- Figure 11 is a cross-sectional view of an electrolytic cell in an aluminum smelter
showing one particular positioning of the electrical conductors made of superconducting
material in the two secondary electrical circuits and also showing the positioning which
would have had to be used for conventional electrical conductors made of aluminum or
copper,
Figure 2 shows a conventional example of an electrolytic cell 2. Electrolytic cell 2 in
particular comprises a metal pot shell 3, made, for example, of steel. Metal pot shell 3 is
lined internally with refractory and/or insulating materials, for example bricks. Electrolytic
cell 2 also has a cathode 6 made of carbon material and a plurality of anodes 7 which are
designed to be consumed as the electrolysis reaction in an electrolytic bath 8 comprising
in particular cryolite and alumina progresses. A covering of alumina and crushed bath
generally covers the electrolyte bath 8 and at least partially the anodes 7. During the
electrolysis reaction, a pad of liquid aluminum 10 is formed. Cathode 6 is electrically
connected to cathode outputs 9 in the form of metal bars passing through pot shell 3,
cathode outlets 9 being themselves connected to electrical conductors 11 from cell to cell.
Electrical conductors 11 from cell to cell deliver electrolysis current I1 from one electrolytic
cell 2 to another. Electrolysis current I1 passes through the conducting members of each
electrolytic cell 2: first an anode 7, then electrolytic bath 8, liquid aluminum pad 10,
cathode 6 and finally electrical conductors 11 from cell to cell connected to cathode
outputs 9, so that electrolysis current I1 is then delivered to anode 7 in next electrolytic
cell 2.
The electrolytic cells 2 of an aluminum smelter 1 are conventionally arranged and
electrically connected in series. A series may include one or more rows of electrolytic cells
2. When the series comprises several rows F, they are generally straight and parallel to
each other, and are advantageously even in number.
Aluminum smelter 1, an example of which may be seen in Figure 3, comprises a
main electrical circuit 15 through which an electrolysis current I1 flows. The intensity of
electrolysis current I1 may reach values of the order of several hundred thousand
amperes, for example of the order of from 300 kA to 600 kA.
A supply station 12 supplies the series of electrolytic cells 2 with electrolysis current
I1. The extremities of the series of electrolytic cells 2 are each connected to one electric
pole of supply station 12. Linking electrical conductors 13 connect the electrical poles of
supply station 12 to the extremities of the series.
The rows F in one series are electrically connected in series. One or more linking
electrical conductors 14 delivers electrolysis current I1 from the last electrolytic cell 2 in a
row F to the first electrolytic cell 2 in the next row F.
Main electrical circuit 15 comprises linking electrical conductors 13 connecting the
extremities of the series of electrolytic cells 2 to supply station 12, linking electrical
conductors 14 connecting rows F of electrolytic cells 2 to each other, electrical conductors
11 between cells connecting two electrolytic cells 2 in the same row F, and conducting
elements of each electrolytic cell 2.
Conventionally 50 to 500 electrolytic cells 2 are connected in series and extend
along two rows F, each more than 1 km long.
The aluminum smelter 1, according to one embodiment of the present invention also
includes one or more secondary electrical circuits 16, 17, visible for example in Figure 3.
These secondary electrical circuits 16, 17 conventionally run along the lines F of
electrolytic cells 2. They are able to compensate for the magnetic field generated by the
high intensity of electrolysis current I1, which causes instability in electrolysis bath 8 and
thus affects the efficiency of electrolytic cells 2.
A current I2, I3, delivered by a supply station 18, flows through each secondary
electrical circuit 16, 17 respectively. Supply station 18 for each secondary circuit 16, 17 is
separate from supply station 12 for main circuit 15.
The aluminum smelter 1 comprises at least one secondary electrical circuit 16, 17
provided with an electrical conductor made of superconducting material.
These superconducting materials may for example comprise BiSrCaCuO,
YaBaCuO, MgB2, materials known from patent applications WO 2008011184,
US 20090247412 or yet other materials known for their superconducting properties.
Superconducting materials are used to carry current with little or no loss due to
generation of heat by the Joule effect, because their resistivity is zero when they are kept
below their critical temperature. Because there is no energy loss a maximum amount of
the energy received by the aluminum smelter (for example 600 kA and 2 kV) can be
delivered to main electrical circuit 15 which produces aluminum, and in particular the
number of cells 2 can be increased.
By way of example, a superconducting cable used to implement this invention
comprises a central core of copper or aluminum, tapes or fibers of superconducting
material, and a cryogenic casing. The cryogenic casing may be formed of a sheath
containing cooling fluid, for example liquid nitrogen. The cooling fluid makes it possible to
keep the temperature of the superconducting materials at a temperature below their
critical temperature, for example below 100 K (Kelvin), or between 4 K and 80 K.
Because energy losses are located at the junctions between the electrical conductor
made of superconducting material and the other electrical conductors, electrical
conductors of superconducting material are particularly advantageous when they are of
some length, and more particularly of a length of 10 m or more.
Figures 3, 4 and 5 illustrate different possible embodiments of an aluminum smelter
1 according to the invention by way of non-exhaustive examples. In the different figures
the electrical conductors made of superconducting material are illustrated by dotted lines.
The embodiment in Figure 3 illustrates an aluminum smelter 1 comprising two
secondary electrical circuits 16 and 17, through which currents of intensity I2 and I3 each
provided by a supply station 18. Currents I2 and I3 flow through secondary electrical
circuits 16 and 17 respectively in the same direction as electrolysis current I1. In this case
secondary electrical circuits 16 and 17 provide compensation for the magnetic field
generated by electrical conductors 11 connecting cells. The intensity of each of electrical
currents I2, I3 is great, for example between 20% and 100% of the intensity of electrolysis
current I1 and preferably 40% to 70%.
Compensation for the magnetic field in adjacent row F may also be obtained through
the embodiment in Figure 4. Aluminum smelter 1 illustrated in Figure 4 comprises a
secondary electrical circuit 17 forming an internal loop through which an electrical current
I3 flows.
It is also possible to compensate for the magnetic field in adjacent row F by
providing a single secondary circuit 16 forming an external loop through which a current I2
in the direction contrary to electrolysis current I1 flows, as illustrated in Figure 5.
It is useful to use of electrical conductors made of superconducting material to form
secondary circuit or circuits 16, 17 because of the length of secondary electrical circuits
16, 17, of the order of two kilometers. The use of electrical conductors made of
superconducting material requires a lesser voltage in comparison with that required by
electrical conductors made of aluminum or copper. It is therefore possible to reduce the
voltage from 30 V to 1 V where secondary electrical circuit or circuits 16, 17 comprise
electrical conductors made of superconducting material. This represents a reduction in
energy consumption of the order of 75% to 99% in comparison with aluminum electrical
conductors of the conventional type. Furthermore the cost of supply station 18 for the
secondary electrical circuit or circuits is as a consequence reduced.
Aluminum smelter 1 comprises a secondary electrical circuit 16, 17 having an
electrical conductor made of superconducting material and advantageously running along
the same row F of electrolytic cells 2 at least twice, as may in particular be seen in Figures
6 and 7.
Because the loop formed by a secondary electrical circuit 16, 17 comprises several
turns in series, the intensity of current I2, I3 passing through secondary electrical circuit
16, 17 can, for the same magnetic effect, be divided by as many times as the number of
turns provided. The reduction in this current intensity also makes it possible to reduce
energy losses due to the Joule effect at junctions and the cost of junctions between
electrical conductors made of superconducting material and the inputs or outputs of
electrical conductors for the secondary electrical circuit 16, 17. The decrease in the overall
intensity of the current flowing through each secondary electrical circuit 16, 17 with
electrical conductors made of superconducting material makes it possible to reduce the
size of supply station 18 associated with them. For example, for a loop which has to
deliver a current of 200 kA, twenty turns of electrical conductor made of superconducting
material make it possible to use a supply station 18 delivering 10 kA. Likewise 40 turns of
electrical conductor made of superconducting material would make it possible use a
supply station delivering a current having a intensity of 5 kA. This would therefore make it
possible to use equipment which is currently sold commercially, and is therefore less
costly.
Furthermore, the use of one or more turns in series to form secondary electrical
circuits 16, 17 made of superconducting material has the advantage of reducing the
magnetic fields on the route between supply station 18 and the first and last electrolytic
cell 2, because the current intensity along this route is low (a single pass of the electrical
conductor).
The small size of electrical conductors made of superconducting material in
comparison with electrical conductors made of aluminum or copper (cross-section up to
150 times smaller than the cross-section of a copper conductor for the same intensity, and
even more in relation to an aluminum conductor) makes it easy to produce several turns in
series in the loops formed by secondary electrical circuits 16, 17.
Aluminum smelter 1 according to the embodiment illustrated in Figure 6 comprises a
secondary electrical circuit 16 whose electrical conductors twice run in series the length of
rows F of the series. In the embodiment in Figure 7, aluminum smelter 1 comprises a
secondary electrical circuit 16 which runs down both the left and right-hand sides of
electrolytic cells 2 in the series (the left and right-hand sides being defined in relation to an
observer located on main electrical circuit 15 and looking in the direction of the overall
flow of electrolysis current I1). Furthermore the electrical conductors (made of
superconducting material) of secondary electrical circuit 16 in aluminum smelter 1
illustrated in Figure 7 make several turns in series, including two turns running along the
left-hand sides of cells 2 in the series and three turns running along the right-hand sides.
The number of turns may be twenty and thirty respectively. The difference between the
number of turns to be made on each side is determined as a function of the distance
between the rows in order to obtain optimum magnetic balance.
Because of the small potential difference between two turns of the electrical
conductor made of superconducting material it is easy to insulate the various turns of the
electrical conductor. A thin electrical insulator located between each turn of the electrical
conductor made of superconducting material is sufficient.
For this reason, and because of the small size of the electrical conductor made of
superconducting material, it is possible to contain the electrical conductor made of
superconducting material of a circuit within a single cryogenic casing, regardless of the
number of turns made by this conductor. This cryogenic casing may comprise a thermally-
insulated sheath through which a cooling fluid circulates. In a given location, the cryogenic
casing may contain several passages of the same electrical conductor made of
superconducting material side by side.
This would give rise to more constraints in the case of electrical conductors of
aluminum or copper making several turns around the series of electrolytic cells. Electrical
conductors made of aluminum or copper are in fact more bulky than electrical conductors
made of superconducting material. Furthermore, because of the large drop in potential
which would be present between each turn it would be necessary to add costly insulators
which would have to be fitted and maintained. Because conventional electrical conductors
made of aluminum or copper heat up when in operation, fitting an insulator between the
various turns of the conductor would give rise to heat-removal problems.
Electrical conductors made of superconducting material also have the advantage
over electrical conductors made of aluminum or copper in that they can be flexible.
Aluminum smelter 1 may therefore comprise one or more secondary electrical circuits 16,
17 incorporating an electrical conductor made of superconducting material having at least
one curved part. This makes it possible to pass around obstacles 19 present within
aluminum smelter 1, for example pillars, as may be seen in Figure 10.
This also makes it possible to make local adjustments to compensation of the
magnetic field in aluminum smelter 1 by locally adjusting the position of the electrical
conductor made of superconducting material in secondary electrical circuit or circuits 16,
17, as is permitted by the curved part 16a of secondary electrical circuit 16 in aluminum
smelter 1 which may be seen in Figure 10. This flexibility makes it possible to move the
electrical conductor made of superconducting material from its initial position to correct the
magnetic field by adjusting to change in aluminum smelter 1 (for example an increase in
the intensity of the electrolysis current I1, or to use the results of the most recent magnetic
correction calculations made available through the new power of computers and general
knowledge of the subject).
It should be noted that the electrical conductors made of superconducting material in
secondary electrical circuit or circuits 16, 17 may be located beneath electrolytic cells 2. I
In particular, they may be buried. This arrangement is made possible by the small size of
electrical conductors made of superconducting material and by the fact that they do not
heat up. This arrangement would be difficult to achieve with electrical conductors made of
aluminum or copper because they are of larger size for the same current intensity, and
because they heat up and therefore need to be cooled (currently in contact with air and/or
using specific cooling means). For a given layout of aluminum smelter 1 Figure 11 shows
possible locations for secondary electrical circuits 16, 17 with electrical conductors made
of superconducting material and secondary electrical circuits 16', 17' using aluminum
electrical conductors. Secondary electrical circuits 16', 17' are located on either side of an
electrolytic cell 2. As illustrated in Figure 11, secondary electrical circuits 16', 17' impede
access to electrolytic cells 2, for example for maintenance work. They cannot however be
located beneath electrolytic cells 2, like secondary electrical circuits 16, 17 with electrical
conductors made of superconducting material because they have larger dimensions and
need to be cooled. Secondary electrical circuits 16, 17 using electrical conductors made of
superconducting material may conversely be located beneath electrolytic cells 2. Access
to electrolytic cells 2 is therefore not restricted.
According to a particular embodiment of the invention, an example of which is
illustrated in Figure 6, the electrical conductors made of superconducting material may be
partly contained within an enclosure 20 forming a magnetic shield. This enclosure 20 may
be a metal tube, for example made of steel. This brings about a substantial reduction in
the magnetic field outside this magnetic shield. This therefore makes it possible to create
passage zones in locations where this enclosure 20 has been placed, in particular for
vehicles whose operation would have been disturbed by the magnetic field emanating
from the electrical conductors made of superconducting material. This therefore makes it
possible to reduce the cost of these vehicles (which would otherwise have to be provided
with protection). This enclosure 20 may advantageously be placed around electrical
conductors made of superconducting material located at the end of a row F, as illustrated
in Figure 6.
Enclosure 20 forming a magnetic shield can also be formed of superconducting
material kept below its critical temperature. Advantageously, this enclosure made of
superconducting material forming a magnetic shield may be placed closer to the electrical
conductors made of superconducting material, within the cryogenic casing. The mass of
superconductive material of the enclosure is minimized and the superconducting material
of the enclosure is kept below its critical temperature without the need to have another
special cooling system.
It is not possible to use a protective enclosure 20 with conventional electrical
conductors according to prior art made of aluminum or even of copper. These aluminum
electrical conductors effectively have a large dimensional cross-section, of the order of
1 m by 1 m, against a diameter of 25 cm for an electrical conductor made of
superconducting material. Above all, electrical conductors made of aluminum heat up
when in operation. The use of such an enclosure 20 forming a magnetic field would not
make it possible to properly evacuate the heat generated.
It should also be noted that electrical conductors made of superconducting material
have a mass per meter which may be twenty times less that of an aluminum electrical
conductor for an equivalent current intensity. The cost of supports for electrical conductors
made of superconducting material is therefore less and they are easier to install.
Main electrical circuit 15 in aluminum smelter 1 may also comprise one or more
electrical conductors made of superconducting material. So linking electrical conductors
14 electrically linking rows F together in the series may be made of superconducting
material, as illustrated in Figure 8.. Linking electrical conductors 13 linking the extremities
of the series of electrolytic cells 2 to the poles of supply station 12 for main circuit 15 may
also be made of superconducting material, as illustrated in Figure 9.
In a conventional aluminum smelter linking electrical conductors 14 joining two rows
F measure 30 m to 150 m depending on whether the two rows F which they connect are
located in the same building or in two separate buildings for reasons of magnetic
interaction between these two rows F. Linking electrical conductors 13 connecting the
extremities of the series to the pole of supply station 12 generally measure between 20 m
and 1 km depending upon the positioning of this supply station 12. Because of these
lengths it will be easily understood that the use of electrical conductors made of
superconducting materials in these locations will make it possible to achieve energy
savings. The other advantages brought about through the use of conductors made of
superconducting materials described previously, such as their small size or flexibility, or
their ability to be placed in an enclosure forming a magnetic shield also justify the potential
use of electrical conductors made of superconducting material in main circuit 15 of
aluminum smelter 1.
Conversely, because electrical conductors 11 joining cells are shorter, and because
of the energy losses at junctions, use of an electrical conductor made of superconducting
material to deliver the electrolysis current from one cell 2 to another is not economically
advantageous.
So use of electrical conductors made of superconducting material in an aluminum
smelter 1 may prove advantageous where the conductors are sufficiently long. The use of
electrical conductors made of conducting material is particularly advantageous in the case
of secondary electrical circuits 16, 17 designed to reduce the cell-to-cell magnetic field
effect through loops of the type described in patent document EP 0204647 - when the
intensity of the current flowing in main electrical circuit 15 is particularly high, over
350 kA., and when the sum of the current intensities flowing in the secondary electrical
circuit in the same direction as the current flowing in the main circuit lies between 20%
and 100% of the current in the main circuit, and preferably from 40% to 70%.
The embodiments described are of course not exclusive of each other and may be
combined to reinforce the technical effect obtained through synergy. So a main electrical
circuit 15 comprising both linking electrical conductors 14 made of superconducting
material linking the rows and linking electrical conductors 13 connecting the extremities of
one series to the poles of supply station 12 also made of superconducting material, and
one or more secondary electrical circuits 16, 17 also comprising electrical conductors
made of superconducting material making several turns in series, may be envisaged. A
single secondary electrical circuit 16 comprising electrical conductors made of
superconducting material may also be provided between the rows F of cells 2 or outside
the latter, with the conductors making several turns in series.
Finally, the invention is not in any way restricted to the embodiments described
above, these embodiments being provided only by way of example. Changes remain
possible, particularly from the point of view of the constitution of the various components
or substitution by technical equivalents without thereby going beyond the scope of
protection of the invention.
In particular the invention may extend to aluminum smelter using electrolysis with
inert anodes.
It may also be applied generally to loops of all other kinds, for example to the type of
loops described in the patent documents CA 2585218, FR 2868436, and EP 1812626.
Claims (5)
1. An aluminum smelter comprising: (i) a series of electrolytic cells, designed for the production of aluminum, forming one or more rows, (ii) a supply station designed to supply the series of electrolytic cells with an electrolysis current, the said electricity supply station comprising two poles, (iii) a main electrical circuit through which the electrolysis current flows, having two extremities each connected to one of the poles of the supply station, (iv) at least one secondary electrical circuit comprising an electrical conductor made of superconducting material through which a current flows, running along the row or rows of electrolytic cells, wherein the electrical conductor made of superconducting material in the secondary electrical circuit runs along the row or rows of electrolytic cells at least twice in such a way as to make several turns in series.
2. An aluminum smelter according to claim 1, characterized in that the electrical conductor made of superconducting material in the secondary electrical circuit comprises a single cryogenic casing within which run side by side the turns made by said electrical conductor made of superconducting material.
3. An aluminum smelter according to any one of claims 1 to 2, characterized in that the electrical conductor made of superconducting material in the secondary electrical circuit is flexible and has at least one curved part.
4. An aluminum smelter according to any one of claims 1 to 3, characterized in that the secondary electrical circuit comprises two extremities, each extremity of said secondary electrical circuit being connected to one electrical pole of a supply station which is separate from the supply station for the main electrical circuit.
5. An aluminum smelter according to claim 4, characterized in that the electrical conductor made of superconducting material in the secondary electrical circuit runs along the row or rows of electrolytic cells a predetermined number of times so as to allow use of
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR11/02198 | 2011-07-12 | ||
| FR11/02199 | 2011-07-12 | ||
| FR1102199A FR2977898A1 (en) | 2011-07-12 | 2011-07-12 | ALUMINERY COMPRISING CATHODIC EXIT TANKS THROUGH THE BOTTOM OF THE HOUSING AND TANK STABILIZATION MEANS |
| FR1102198A FR2977899A1 (en) | 2011-07-12 | 2011-07-12 | Smelter, useful for the production of aluminum from alumina by electrolysis, comprises series of electrolysis tank for producing aluminum, station that is adapted for supplying power to tank, electric circuits, and electric conductor |
| PCT/FR2012/000282 WO2013007893A2 (en) | 2011-07-12 | 2012-07-10 | Aluminium smelter comprising electrical conductors made from a superconducting material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ619717A NZ619717A (en) | 2015-10-30 |
| NZ619717B2 true NZ619717B2 (en) | 2016-02-02 |
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