NZ619037B2 - Low-loading titanate inorganic pigments for use in infrared reflective colors - Google Patents
Low-loading titanate inorganic pigments for use in infrared reflective colors Download PDFInfo
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- NZ619037B2 NZ619037B2 NZ619037A NZ61903712A NZ619037B2 NZ 619037 B2 NZ619037 B2 NZ 619037B2 NZ 619037 A NZ619037 A NZ 619037A NZ 61903712 A NZ61903712 A NZ 61903712A NZ 619037 B2 NZ619037 B2 NZ 619037B2
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- 238000011068 loading method Methods 0.000 title claims description 33
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims description 13
- 239000003086 colorant Substances 0.000 title abstract description 10
- 239000001023 inorganic pigment Substances 0.000 title description 8
- 239000000049 pigment Substances 0.000 claims abstract description 223
- 239000000203 mixture Substances 0.000 claims abstract description 54
- 239000003973 paint Substances 0.000 claims abstract description 53
- 238000000576 coating method Methods 0.000 claims abstract description 16
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- 239000004033 plastic Substances 0.000 claims abstract description 11
- 229920003023 plastic Polymers 0.000 claims abstract description 11
- 230000000007 visual effect Effects 0.000 claims abstract description 11
- 239000000919 ceramic Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 10
- 210000003298 dental enamel Anatomy 0.000 claims abstract description 7
- 239000011521 glass Substances 0.000 claims abstract description 7
- 239000004567 concrete Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 26
- 238000004040 coloring Methods 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 12
- 150000002500 ions Chemical class 0.000 claims description 5
- 229910021645 metal ion Inorganic materials 0.000 claims description 5
- 238000002310 reflectometry Methods 0.000 abstract description 25
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 6
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 abstract description 4
- 229910044991 metal oxide Inorganic materials 0.000 abstract description 4
- 150000004706 metal oxides Chemical class 0.000 abstract description 4
- 239000002019 doping agent Substances 0.000 abstract description 3
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 abstract 8
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 abstract 2
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 abstract 2
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten trioxide Chemical compound O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 abstract 2
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 31
- 239000000843 powder Substances 0.000 description 18
- 238000011156 evaluation Methods 0.000 description 16
- 238000001228 spectrum Methods 0.000 description 14
- 239000011651 chromium Substances 0.000 description 9
- 230000005855 radiation Effects 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 230000003595 spectral effect Effects 0.000 description 7
- 229910018663 Mn O Inorganic materials 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000009472 formulation Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- YJVBLROMQZEFPA-UHFFFAOYSA-L acid red 26 Chemical compound [Na+].[Na+].CC1=CC(C)=CC=C1N=NC1=C(O)C(S([O-])(=O)=O)=CC2=CC(S([O-])(=O)=O)=CC=C12 YJVBLROMQZEFPA-UHFFFAOYSA-L 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000012860 organic pigment Substances 0.000 description 3
- 102100028637 CLOCK-interacting pacemaker Human genes 0.000 description 2
- 101000766839 Homo sapiens CLOCK-interacting pacemaker Proteins 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910003455 mixed metal oxide Inorganic materials 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ITFDYXKCBZEBDG-UHFFFAOYSA-N 2-(1-methylpyrrol-2-yl)ethanamine Chemical compound CN1C=CC=C1CCN ITFDYXKCBZEBDG-UHFFFAOYSA-N 0.000 description 1
- 241000009328 Perro Species 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Inorganic materials O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical compound [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- -1 coatings Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 229910021432 inorganic complex Inorganic materials 0.000 description 1
- 229910003480 inorganic solid Inorganic materials 0.000 description 1
- 238000010902 jet-milling Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 238000010951 particle size reduction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000985 reflectance spectrum Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/003—Titanates
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/50—Solid solutions
- C01P2002/52—Solid solutions containing elements as dopants
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/62—Submicrometer sized, i.e. from 0.1-1 micrometer
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/60—Optical properties, e.g. expressed in CIELAB-values
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Abstract
Disclosed herein are titanium dioxide (TiO2) based pigments with low dopant levels (i.e., less than about 5 %) which exhibit coloristic and enhanced infrared (IR) reflectance characteristics that make them useful in formulating colours exhibiting high IR reflectivity, wherein the dopants are selected from the group of metal oxides consisting of manganese oxide (Mn3O4), tungsten oxide (WO3), antimony oxide (Sb2O3), chromium oxide (Cr2O3), and niobium oxide (Nb2O5). Paint compositions comprising the pigments and methods for providing a surface with visual colour and high IR reflectance comprising the step of coating surfaces with said paint compositions are disclosed. Also disclosed are compositions of plastic, concrete, ceramic or glass enamel incorporating an effective amount of the pigment. d from the group of metal oxides consisting of manganese oxide (Mn3O4), tungsten oxide (WO3), antimony oxide (Sb2O3), chromium oxide (Cr2O3), and niobium oxide (Nb2O5). Paint compositions comprising the pigments and methods for providing a surface with visual colour and high IR reflectance comprising the step of coating surfaces with said paint compositions are disclosed. Also disclosed are compositions of plastic, concrete, ceramic or glass enamel incorporating an effective amount of the pigment.
Description
- 1 –
LOW-LOADING TITANATE INORGANIC
PIGMENTS FOR USE IN INFRARED
REFLECTIVE COLORS
James White
Doris Montgomery
Technical Field
This application is based on and claims priority from U.S. Provisional
Patent Application Serial No. 61/505,347, White and Montgomery,
filed July 7, 2011, incorporated by reference herein.
The present invention relates to the field of color pigments, specifically
color pigments which exhibit high levels of infrared (IR) reflectance.
In particular, the present invention relates to titanate-based complex
inorganic color pigments (CICPs) with low dopant levels (low loading)
and their use in the formulation of high IR reflective materials which
can be used to color substrates such as plastics, paints, coatings,
ceramics and glass enamels.
Background
Complex inorganic colored pigments are based upon crystalline mixed-
metal oxide materials. This class of materials is well-known in the art
and is described, for example, in High Performance Pigments by Hugh
MacDonald Smith, Wiley-VCH, 2002, and the published brochure,
Classification and Chemical Description of the Complex Inorganic
Color Pigments, 3 Ed., 1991, Colored Pigment Manufacturer’s
Association (formerly the Dry Color Manufacturer’s Association), both
incorporated herein by reference. Another reference which describes
CICPs is the Pigment Handbook, Vol. 1 Properties and Economics, 2
Ed., Peter A. Lewis (ed.), John Wiley & Sons, 1988 (see particularly
chapters C.e.2, C.e,3, C.e.6, and C.e.7), incorporated herein by
reference.
- 2 –
The use of the term “Complex Inorganic Color Pigments” is a
relatively recent one. These pigments have been referred to as ceramic
pigments, synthetic inorganic complexes and mixed metal oxides.
They are, in fact, all of these. Complex inorganic color pigments are
man-made materials in violet, blue, green, yellow, brown and black
that are calcined at temperatures between 800 and 1,300 degrees
Celsius. In the past, these pigments were used primarily to color
ceramics. Today, they are one of the most important pigment classes
used to color plastics and coatings. Complex inorganic color pigments
are known to be heat stable, light fast, chemically resistant and
weatherable.
Colors or colorants are made up of pigments and dyes. The Color
Pigment Manufacturer’s Association defines a pigment as “colored,
black, white or fluorescent particulate organic or inorganic solids that
are usually insoluble in and essentially physically and chemically
unaffected by, the vehicle or substrate in which they are incorporated.
They alter appearance by selective adsorption and/or scattering of
light. Pigments are usually dispersed in vehicles or substrates for
application, as for instance, in the manufacture of inks, paints, plastics
or other polymeric materials. Pigments retain a crystal or particulate
structure throughout.”
The present invention relates to the manufacture and use of titanate-
based CICPs that have low metal loading (doping) levels compared
with traditional CICPs. Examples of titanate-based pigments, which
can be used as bases for the present invention, include the following:
C.I. Pigment Brown 24
C.I. Pigment Brown 37
C.I. Pigment Brown 40
C.I. Pigment Brown 45
C.I. Pigment Yellow 53
C.I. Pigment Yellow 161
C.I. Pigment Yellow 162
- 3 –
C.I. Pigment Yellow 163
C.I. Pigment Yellow 164
C.I. Pigment Yellow 189
C.I. Pigment Black 12
C.I. Pigment Black 24
The normal variety of titanate-based CICP materials in commerce
today has relatively high metal doping levels (i.e., greater than about
% by weight). As used herein, “doping level” or “loading level”
refers to the amount of replacement by weight of TiO in the titanate
lattice structures. For example, C.I. Pigment Brown 24 is made of a
rutile titanium dioxide-based crystal doped with chromium (III) oxide
(coloring oxide) and antimony (V) oxide (colorless charge balancing
oxide). A typical composition of that homogeneous pigment in
ceramic nomenclature is described in the Pigment Handbook, at page
383, as follows: Cr O .Sb O .31TiO . In this compound, the
2 3 2 5 2
following are the weight percents of the component elements:
Cr = 3.52%
Sb = 8.25%
Ti = 50.29%
O = 37.94%
Total doping metal content (Cr(III) and Sb(V)) = 3.52 + 8.25 = 11.77%
Such a formulation and other formulations with even higher metal
loadings, typically between about 10 and about 20% of the total TiO
by weight replaced by the Cr and Sb oxides, describe a common
commercial C.I. Pigment Brown 24 pigment. Most conventional
CICPs in today’s marketplace tend to have doping levels nearer to
about 20% replacement level. The reason for high levels of doping in
conventional CICPs is two-fold: first, it provides a brighter color for
the pigment, and second, it helps give the resulting pigment good
tinting strength.
- 4 –
Doped rutile pigments are described in the following U.S. patents;
none of them describe or include examples of doping levels less than
U.S. Patent 1,945,809, Herbert, issued February 6, 1934
U.S. Patent 2,257,278, Schaumann, issued September 30, 1941
U.S. Patent 3,022,186, Hund, issued February 20, 1962
U.S. Patent 3,832,205, Lowery, issued August 27, 1974
U.S. Patent 3,956,007, Modly, issued May 11, 1976
Each of the following patents describes the use of modifiers to improve
some property of the defined pigments. The ‘175 patent discusses
improving infrared reflectivity. None of these patents suggests doping
levels below 5%:
U.S. Patent 4,844,741, Knittel et al, issued July 4, 1989
U.S. Patent 4,919,723, Wilhelm et al, issued April 24, 1990
U.S. Patent 5,006,175, Modly, issued April 9, 1991
U.S. Patent 5,192,365, Modly, issued March 9, 1993
EPO Published Patent Application 1 078 956, Reisacher et al,
published February 28, 2001
Finally, PCT Published Patent Application , Edwards
et al, published August 25, 2011, suggests using rutile TiO , at a larger
size than typical, in conjunction with colored organic pigments to
provide improvement in IR reflectance. Colored titanate pigments may
also be combined with organic pigments in the disclosed compositions.
Solar radiation reaching the earth’s surface covers a spectral range
starting at about 300 nanometers (nm) and trailing off in the infrared
region at about 2,500 nm. Solar radiation peaks in the visible spectral
range. Still, roughly 50% of the radiation reaching the earth’s surface
is in the IR spectral region. This IR radiation contributes to heat build-
up in exposed articles. Most of this results from radiation which is
absorbed by a substrate and is converted into heat, thereby heating the
entire object. An example of this would be a building, such as a
storage facility, which is built from metal sheets or even cinder blocks,
- 5 –
and which is located in a temperate (or even tropical) area. The sun
beating down on this building during the late Spring and Summer
months would, as a result of infrared absorption, heat the interior space
of the building, thereby affecting the materials which are stored in the
building.
In order to keep exposed surfaces cooler, efforts have been ongoing to
increase the surfaces’ infrared (IR) reflectivity. The more solar IR
radiation that is reflected away from the surface, the less is absorbed
and the cooler a surface will remain upon direct exposure. Achieving
higher IR reflectance and cooler surfaces, can result in decreased
energy consumption and lower energy costs.
The present invention provides coloring materials that are useful in
boosting the solar IR reflectivity in articles in which they are used as a
pigment in place of more common and conventional pigments.
Summary
The present invention relates to a complex inorganic titanate pigment,
in the form of a dual-doped single phase material, having a loading of
colored metal ions and their charge-balancing ions of less than about
% (for example, less than about 2%) by weight, and an average
particle size of from about 0.3 to about 5 µm (for example, from about
1 to about 3 µm).
The present invention also relates to high infrared reflective paint (as
well as other coating) compositions, as well as plastics, ceramics, glass
enamels, concrete and other systems requiring high durability color,
which comprise an effective amount of the pigment defined above.
Finally, the present invention relates to a method for providing a
surface with both visual color and high infrared reflectivity comprising
the step of coating said surface with the paint composition defined
above.
- 6 –
As used herein, all percentages and ratios are “by weight”, unless
otherwise specified. Further, references listed in this application are all
incorporated by reference herein.
Brief Description of the Drawings
Figure 1 shows the reflective spectra of a paint containing a pigment of
the present invention and a control paint containing conventional
pigments, as described in Example 1.
Figure 2 shows the reflective spectra of a paint containing a pigment of
the present invention and a control paint containing conventional
pigments, as described in Example 2.
Figure 3 shows the reflective spectra of a paint containing a pigment of
the present invention and a control paint containing conventional
pigments, as described in Example 3.
Figure 4 shows the reflective spectra of a colored PVC plaque
containing a pigment of the present invention and a control PVC
plaque containing conventional pigments as described in Example 4.
Figure 5 shows the reflective spectra of a colored PVC plaque
containing a pigment of the present invention and a control PVC
plaque containing conventional pigments as described in Example 5.
Figure 6 shows the reflective spectra of a colored PVC plaque
containing a pigment of the present invention and two control PVC
plaques containing conventional pigments as described in Example 6.
Detailed Description
As used herein, the phrase “effective amount” means an amount of
pigment which can be incorporated into a paint or other product so as
to provide a desired color and IR reflectivity, without providing
undesired formulational difficulties.
- 7 –
Further, as used herein, the phrase “substantially free” of a particular
component, means that the defined product contains no greater than
about 5% by weight of the particular component (from which it is said
to be “substantially free”), for example, no greater than about 2% of
said component, or no greater than about 1% of said component.
The present application relates to the preparation and use of a range of
titanate-based CIPCs that contain an unusually low level (i.e., low
loading) of coloring and charge balancing oxide metal doping
materials. The low-loading of coloring and balancing metal oxides
results in a CICP of unusually high infrared reflectivity. These low
loaded CICPs can be used alone or in combination to increase the IR
reflectivity in pigmented materials in which they are employed.
The low-loaded titanate-based CIPCs of the present invention include
less than about 5% by weight of coloring and charge balancing metal
oxide components. Exemplary embodiments of the materials include
no greater than about 4% of such doping elements; less than about 2%
of such doping elements; or no greater than about 1% of such doping
elements. These levels are considered low in comparison to
commercially-available CICP materials.
In preparing the CICPs of the present invention, the pure constituent
oxides are dry-blended together to form a raw material blend. This
blend is calcined at temperatures between about 800 C and about
1,300 C, for about 4 to about 12 hours. The calcined product is cooled
and milled to a pigmentary particle size post-calcining. For example,
jet milling, pulverizing and other particle size reduction techniques
known in the art can be used. The particles produced may have an
average size of from about 0.3 to about 5 microns in diameter, for
example, from about 0.5 to about 5 microns, from about 1 to about 5
microns, or from about 1 to about 3 microns in diameter.
- 8 –
Once prepared, the pigment is employed in coloring a substrate in
order to impart visual color and also to provide maximum IR
reflectance for the given visual color. High IR reflectivity is required
in circumstances where avoiding excessive heat buildup from exposure
to ambient sunlight is desirable. CICPs are generally used in
demanding applications where resistance to chemicals, weather, light
and heat are required. The present invention is particularly useful for,
but not limited to, these types of applications.
The pigments of the present invention may be used as the sole colorant
in a composition or may be used in combination with other dyes and/or
pigments. In one embodiment, the composition contains a pigment of
the present invention and is substantially free of organic pigments.
The CICPs described herein may be used, for example, as the coloring
element in paint compositions or as the coloring element in objects,
such as plastic, ceramic, concrete or glass enamel objects, which
require coloration. The manner of formulating such objects is well-
known to those skilled in the art. In a paint composition, the pigment
is blended with a paint vehicle and other conventional paint
components which are well-known to those skilled in the art.
Examples of such conventional paint components include: binders;
vehicles; solvents; modifiers of surface tension, flow properties,
foaming, wet edge, skinning, antifreeze properties and pigment
stability; catalysts; thickeners; stabilizers; emulsifiers; texturizers;
adhesion promoters; UV stabilizers; flatteners (de-glossing agents);
and biocides.
In one embodiment of the present invention, a paint composition is
formulated so as to contain, as pigment materials, only the low-loaded
pigments of the present invention, and is substantially free of any other
pigment materials. Further, in an embodiment of the present invention,
the paint composition is formulated so as to contain, as pigment
- 9 –
materials, low-loaded pigments of the present invention and be
substantially free of all other titanate-derived pigment materials.
In commercially-available (prior art) CICPs, the high metal loadings
used to maximize color and tinting strength result in the absorption
bands that yield the desired visual color to become stronger and
broadened over a larger spectral scale. This effect makes the
commercial pigments less reflective visually but, more importantly,
less reflective in the IR spectral region. This effect is intrinsic to the
pigment and is not fully overcome by adding more titanium dioxide
white in a color match. To state this more specifically, a low-loading
CICP, as defined in the present application, will be more reflective
than an equivalent combination of a common (prior art) commercial
grade of the CICP together with TiO white. This fundamental
difference is where the usefulness of the present invention is observed.
Low-loading CICPs, as defined herein, can be used to make more
infrared reflective color combinations. This is best shown by the
examples of the reflection curves of the common commercial CICPs
compared with the low loading CICPs of the present invention,
illustrated in figures 1-6.
Most opaque colors are made using a combination of pigments.
Simple colors, such as tints, are combinations of a color pigment plus a
white pigment, most typically TiO white. More complex colors use a
larger number of pigments. Multiple formulations can yield virtually
the same visual color. However, pigments have a wide variety of
infrared reflectivities and the choice of pigment in a particular color
match can have a large impact on the overall IR reflectivity of the
resulting color.
Set forth below are some specific examples of the present invention.
These examples are merely illustrative compositions that can be made
- 10 –
utilizing the present invention. It is not in any way intended that the
scope of the present invention be limited by such examples.
Example 1 – Common commercial inorganic pigment color match vs.
a low-loaded C.I. Pigment Brown 45.
In this example, a low-loading C.I. Pigment Brown 45 is prepared by
dry blending pigment grade oxide powders of TiO , Mn O , and WO
2 3 4 3
in a ratio of 425 TiO : 2 WO : 1 Mn O . The dry blends were
2 3 3 4
calcined in air for 5 hours at 1,100C, yielding a uniform light brown
powder. The calcined powder is finish milled to reduce the average
particle size to a range of 1 to 3 microns. This synthesis prepares a
pigment grade material containing 98% TiO .
The prepared low-loading Pigment Brown 45 is made into a
commercially available acrylic automotive paint or coating for
evaluation. An example would be PPG DMR 499 resin. Test paints
were made to have 28.5% pigment in liquid paint. For evaluation, the
paint is drawn down in a uniform film using, for example, a 10-mil
bird gauge, yielding a visually opaque dry film containing 55%
pigment that is between 2 and 3 mils in film thickness.
A similar visually colored paint or coating is prepared from a blend of
common conventional pigments; TiO white, C.I. Pigment Green 17,
C.I. Pigment Red 101, and C.I. Pigment Brown 24. This blend of
pigments, called a color match, is made into an acrylic paint or coating
at 28.5% pigment total pigment. The paint is drawn down in a uniform
film using a 10-mil bird gauge, yielding a visually opaque dry film
containing 55% pigment that is between 2 and 3 mils in film thickness.
To compare the two films, the reflective spectra of each is measured in
the 300 to 2,500 nm spectral range. The spectra are shown in Figure 1.
Also included in Figure 1 is a mapping of the intensity of the solar
- 11 –
radiation at the earth’s surface as a function of wave length (using a
relative scale).
From the spectral plot it can be seen that the low-loaded pigment
Brown 45 of the present invention makes a color which is more
reflective in the IR wavelengths, when compared to the paint
formulated with conventional pigments. A measure of the importance
of this difference can be seen by looking at the plot of relative intensity
of sunlight at the earth’s surface which is included for reference. It can
be seen that the sunlight intensity is highest in the shorter IR wave
lengths from 700 to 900 nm. In this region, the low-loaded pigment
Brown 45 shows the greatest difference and advantage in IR
reflectivity when compared with the conventional pigment match.
One way to numerically compare one color vs. another in solar
reflectivity is to use a device to measure the total solar reflectivity.
Such a device, called an SSR-ER (for example, the one sold by
Devices & Services, a Solar Spectrum Reflectometer, Model SSR-ER),
can provide a comparative number that is defined as Total Solar
Reflectivity (measured as a percent). %TSR, which means Total Solar
Reflectance, takes reflectance values for the wave length range 200-
2,500 nm (solar energy) and applies the solar incident radiation,
weighted for each wave length. This value is used to determine how
hot a color will be in the sunlight and to rank colors against each other
in terms of heat absorption and high IR reflectivity. The higher the
%TSR value, the more a sample reflects sunlight. In Example 1, the
low-loaded Brown 45 has a %TSR value of 52%, while the visual
color match has a %TSR of 46%.
Example 2 - Common commercial inorganic pigment color match vs.
a low-loaded C.I. Pigment Yellow 162.
- 12 –
In this example, a low-loading C.I. Pigment Yellow 162 is prepared by
dry blending pigment grade oxide powders of TiO , Cr O , and Nb O
2 2 3 2 5
in a ratio of 312 TiO : 1 Nb O : 1 Cr O . The dry blends were
2 2 5 2 3
calcined in air for 5 hours at 1,170C, yielding a uniform light yellow
powder. The calcined powder is finish milled to reduce the average
particle size to a range of 1 to 3 microns. This synthesis prepares a
pigment grade material containing 98% TiO .
The prepared low-loaded Pigment Yellow 162 is made into a
commercially available acrylic automotive paint or coating for
evaluation. An example would be PPG DMR 499 resin. Test paints
were made to have 28.5% pigment in liquid paint. For evaluation, the
paint is drawn down in a uniform film using, for example, a 10-mil
bird gauge, yielding a visually opaque dry film containing 55%
pigment that is between 2 and 3 mils in film thickness.
A similar visually colored paint or coating is prepared from a blend of
common conventional pigments; TiO white, C.I. Pigment Yellow 53,
C.I. Pigment Red 101, and C.I. Pigment Brown 24. This blend of
pigments, called a color match, is made into an acrylic paint or coating
at 28.5% pigment total pigment. The paint is drawn down in a uniform
film using a 10-mil bird gauge, yielding a visually opaque dry film
containing 55% pigment that is between 2 and 3 mils in film thickness.
The reflective spectra of each of these paints is measured. The spectra
are shown in Figure 2.
The low-loaded Pigment Yellow 162 yields a color with more IR
reflectivity when compared to the conventional pigment match
composition. The low-loaded Pigment Yellow 161 has a %TSR value
of 66%, while the conventional pigment match has a %TSR of 63%.
Example 3 - Common commercial inorganic pigment color match vs.
a low-loaded C.I. Pigment Yellow 163.
- 13 –
In this example, a low-loading C.I. Pigment Yellow 163 is prepared by
dry blending pigment grade oxide powders of TiO , Cr O , and WO in
2 2 3 3
a ratio of 554 TiO :1 WO : 1 Cr O . The dry blends were calcined in
2 3 2 3
air for 5 hours at 1,100C, yielding a uniform light brown powder. The
calcined powder is finish milled to reduce the average particle size to a
range of 1 to 3 microns. This synthesis prepares a pigment grade
material containing 99% TiO .
The prepared low-loaded Pigment Yellow 163 is made into a
commercially available acrylic automotive paint or coating for
evaluation. An example would be PPG DMR 499 resin. Test paints
were made to have 28.5% pigment in liquid paint. For evaluation, the
paint is drawn down in a uniform film using, for example, a 10-mil
bird gauge, yielding a visually opaque dry film containing 55%
pigment that is between 2 and 3 mils in film thickness.
A similar visually colored paint or coating is prepared from a blend of
common conventional pigments; TiO white, C.I. Pigment Yellow 53
and C.I. Pigment Brown 24. This blend of pigments called a color
match, is made into an acrylic paint or coating at 28.5% pigment total
pigment. The paint is drawn down in a uniform film using a 10-mil
bird gauge, yielding a visually opaque dry film containing 55%
pigment that is between 2 and 3 mils in film thickness.
The reflective spectra of each of these paints can be measured. These
are shown in Figure 3.
The low-loaded Pigment Yellow 163 yields a color with more IR
reflectivity compared to the pigment made with the conventional color
match pigment. The low-loaded Pigment Yellow 163 has a %TSR
value of 70%, while the color match pigment has a %TSR of 66%.
Example 4 – Common commercial inorganic pigment color match vs.
a low-loading C.I. Pigment Yellow 164.
- 14 –
In this example, a low-loading C.I. Pigment Yellow 164 is prepared by
dry blending pigment grade oxide powders of TiO , Mn O , and Sb O
2 3 4 2 3
in a ratio of 164 TiO :2 Sb O : 1 Mn O . The dry blends were
2 2 3 3 4
calcined in air for 5 hours at 1,050 C, yielding a uniform light brown
powder. The calcined powder is finish milled to reduce the average
particle size to a range of 1 to 3 microns. This synthesis prepares a
pigment grade material containing 98% TiO .
The prepared Pigment Yellow 164 is made into a commercially
available rigid PVC plaque for evaluation. An example would be
Georgia Gulf Type 3304-AT00. Test plaques were made to have a
total of 5% pigment in the finished plaque. For evaluation, the
pigment and PVC resin are dry mixed then melted and press-molded to
form a flat plaque for color and reflectivity measurements.
A similar visually colored PVC plaque is prepared from a blend of
common conventional pigments: TiO white, C.I. Pigment Yellow 164,
C.I. Pigment Red 101, and C.I. Pigment Brown 24. This blend of
pigments, called a color match, is made into a PVC plaque at 5% total
pigment, as above. The plaque is made in a similar method to that
mentioned above for evaluation.
The reflectance curves for the samples, prepared above, are shown in
Figure 4. The low-loading Pigment Yellow 164 yields an equivalent
visual color with more IR reflectivity compared to the conventional
pigment match. Examination of the reflectance curves shows the
greater IR reflectivity of the low-loading Pigment Yellow 164 in the
spectra region from 600 to 1,000 nm. As a result of this difference, the
low-loading Pigment Yellow 164 has a % TSR value of 55%, while the
conventional pigment match measures lower at 53%.
Example 5 – Common commercial inorganic pigment color match vs.
a low-loading C.I. Pigment Brown 24.
- 15 –
In this example, a low-loading C.I. Pigment Brown 24 is prepared by
dry blending pigment grade oxide powders of TiO , Cr O , and Sb O
2 2 3 2 3
in a ratio of 164 TiO : 2 Sb O : 1 Cr O . The dry blends were calcined
2 2 3 2 3
in air for 5 hours at 1,050 C, yielding a uniform light yellow powder.
The calcined powder is finish milled to reduce the average particle size
to a range of 1 to 3 microns. This synthesis prepares a pigment grade
material containing 98% TiO .
The prepared Pigment Brown 24 is made into a commercially available
rigid PVC plaque for evaluation. An example would be Georgia Gulf
Type 3304-AT00. Test plaques were made to have a total of 5%
pigment in the finished plaque. For evaluation, the pigment and PVC
resin are dry mixed then melted and press-molded to form a flat plaque
for color and reflectivity measurements.
A similar visually colored PVC plaque is prepared from a blend of
common conventional pigments: TiO white, C.I. Pigment Yellow 53,
C.I. Green 17, and C.I. Pigment Brown 24. This blend of pigments,
called a color match, is made into a PVC plaque at 5% total pigment as
above. The plaque is made in a similar method to that mentioned
above for evaluation.
The reflectance curves for the samples, prepared above, are shown in
Figure 5. The low-loading Pigment Brown 24 yields an equivalent
visual color with more IR reflectivity compared to the conventional
pigment match. Examination of the reflectance curves shows the
greater IR reflectivity of the low-loading Pigment Yellow 164 in the
spectra region from 650 to 850 nm. As a result of this difference, the
low-loading Pigment Yellow 164 has a % TSR value of 70%, while the
conventional pigment match measures lower at 68%.
Example 6 – Common commercial inorganic pigment color match vs.
a low-loading C.I. pigment Yellow 164.
- 16 –
In this example, a low-loading C.I. Pigment Yellow 164 is prepared by
dry blending pigment grade oxide powders of TiO , Sb O , Mn O ,
2 2 3 3 4
and WO , in a ratio of 173 TiO :1.1 Sb O :1 Mn O : 0.2 WO . The
3 2 2 3 3 4 3
dry blends were calcined in air for 5 hours at 1,000 C, yielding a
uniform light brown powder. The calcined powder is finish milled to
reduce the average particle size to a range of 1 to 3 microns. This
synthesis prepares a pigment grade material containing 96% TiO .
The prepared Pigment Yellow 164 is made into a commercially
available rigid PVC plaque for evaluation. An example would be
Georgia Gulf Type 3303-AT00. Test plaques were made to have a
total of 5% pigment in the finished plaque. For evaluation, the
pigment and PVC resin are dry mixed then melted and press-molded to
form a flat plaque for color and reflectivity measurements.
For comparison, two similar visually colored PVC plaques are
prepared from a blend of common conventional pigments of similar
color space also used in PVC siding. The samples of traditional
pigments are cut with TiO white in order to produce a color with
equal light/dark value (equal L* value) for this comparison.
The first sample is made from a mixture of 69% TiO white and 31%
C.I. Pigment Brown 33. The blend of pigments is made into PVC
plaque at 7.2% total pigment, as above. The plaque is made in a
similar method to that described above for evaluation.
The second plaque is prepared from a mixture of 80% TiO white and
% C.I. Pigment Black 12. The blend of pigments is made into PVC
plaque at 6.2% total pigment, as above. The plaque is made in a
similar method to that described above for evaluation.
The reflectance spectra of each PVC plaque was measured. These are
shown in Figure 6.
- 17 –
All six of these examples demonstrate that the pigments of the present
invention, and particularly paint or plastic compositions formulated
using those pigments, exhibit a higher infrared reflectance when
compared with conventional pigments formulated so as to match the
color of the pigment of the present invention.
Similar results are seen using other low-loaded titanate pigments of the
present invention, or when the low-loaded pigments are used in, for
example, other types of paint, plastic, ceramic, glass enamel or
concrete formulations.
Throughout this specification and the claims which follow, unless the
context requires otherwise, the word “comprise”, and variations such
as “comprises” and “comprising”, will be understood to imply the
inclusion of a stated integer or step or group of integers or steps but not
the exclusion of any other integer or step or group of integers or steps.
The reference in this specification to any prior publication (or
information derived from it) or to any matter which is known, is not,
and should not be taken as an acknowledgement or admission or any
form of suggestion that that prior publication (or information derived
from it) or known matter forms part of the common general knowledge
in the field of endeavor to which this specification relates.
- 18 –
Claims (16)
1. Complex inorganic titanate pigments, in the form of a dual-doped single phase material, having a loading of coloring metal ions and their charge balancing ions of less than about 5% by weight, and an average particle size of from about 0.3 to about 5 µm.
2. The pigments according to claim 1 having an average particle size of from about 1 to about 5 µm.
3. The pigments according to claim 1 or claim 2 having a loading of coloring metal ions and their charge balancing ions of no greater than about 4%.
4. The pigments according to any one of claims 1 to 3 having a loading of coloring metal ions and their charge balancing ions of no greater than about 2%.
5. The pigments according to any one of claims 1 to 4 having a loading of coloring metal ions and their charge balancing ions of no greater than about 1%.
6. The pigments according to any one of claims 1 to 5 having an average particle size of from about 1 to about 3 µm.
7. The pigment according to any one of claims 1 to 6 based on a pigment selected from C.I. Pigment Brown 24, C.I. Pigment Brown 37, C.I. Pigment Brown 40, C.I. Pigment Brown 45, C.I. Pigment Yellow 53, C.I. Pigment Yellow 161, C.I. Pigment Yellow 162, C.I. Pigment Yellow 163, C.I. Pigment Yellow 164, C.I. Pigment Yellow 189, C.I. Pigment Black 12, C.I. Pigment Black 24, and combination thereof.
8. A infrared reflective paint composition comprising an effective amount of the pigment according to any one of claims 1 to 7, in a paint vehicle.
9. The paint composition according to claim 8 which is substantially free of other pigments. - 19 –
10. The paint composition according to claim 8 which is substantially free of other TiO -derived pigments.
11. A method of providing a surface with visual color and high IR reflectance comprising the step of coating said surface with the paint composition according to any one of claims 8 to 10.
12. A plastic composition which comprises a plastic base material and an effective amount of the pigment according to any one of claims 1 to 7.
13. A composition which comprises a base material selected from concrete, ceramic and glass enamel, and an effective amount of the pigment according to any one of claims 1 to 7.
14. Pigment according to claim 1 substantially as hereinbefore described with reference to any one of the examples.
15. Composition according to any one of claims 8, 12 or 13 substantially as hereinbefore described with reference to any one of the examples.
16. Method according to claim 11 substantially as hereinbefore described with reference to any one of the examples.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161505347P | 2011-07-07 | 2011-07-07 | |
| US61/505,347 | 2011-07-07 | ||
| PCT/US2012/045370 WO2013006602A1 (en) | 2011-07-07 | 2012-07-03 | Low-loading titanate inorganic pigments for use in infrared reflective colors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ619037A NZ619037A (en) | 2015-05-29 |
| NZ619037B2 true NZ619037B2 (en) | 2015-09-01 |
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