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A python command like tool from calculating nichrome wire specifics for heating applications.

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Nichrome wire calculator

A python command like tool for calculating nichrome wire specifics for heating applications.

usage: nichrome.py [-h] [-w WATTS] [-v VOLTAGE] [-t WIRE_TYPE] [-g AWG]
                   [-l LENGTH]

  -h, --help            show this help message and exit
  -w WATTS, --watts WATTS
                        Power range in watts
  -v VOLTAGE, --voltage VOLTAGE
                        Supply voltage in volts
  -t WIRE_TYPE, --wire-type WIRE_TYPE
                        Nichrome wire type
  -g AWG, --awg AWG     Nichrome wire gauge
  -l LENGTH, --length LENGTH
                        Wire length in feet

Arguments

All arguments can take two forms,

  • Single integer value. Example, '-w 100'.
  • A range specified by two integer values separated by a ':' (colon). Example, '-l 10:15'.

Wire types

The command supports following nichrome wire types, which indicates the percentage of Nickel in the alloy:

  • 20
  • 30
  • 40
  • 60
  • 70
  • 80

For example, The nichrome wire commonly called Nichrome 60, which actually has 60% Nickel, is to be entered as '-t 60'. The range format is also supported for wire types so you can specify type like '-t 30:70' as well.

Fine tuning the result

Once nichrome.py is used to get a broad idea from the list it produces, you might want to fine tune the results with more resolution. You can use nicrlen.py for that purpose.

usage: nicrlen.py [-h] [-w WATTS] [-v VOLTAGE] [-t WIRE_TYPE] [-g AWG]
                  [-n NUMBER]

  -h, --help            show this help message and exit
  -w WATTS, --watts WATTS
                        Power range in watts
  -v VOLTAGE, --voltage VOLTAGE
                        Supply voltage in volts
  -t WIRE_TYPE, --wire-type WIRE_TYPE
                        Nichrome wire type
  -g AWG, --awg AWG     Nichrome wire gauge
  -n NUMBER, --number NUMBER
                        Number of parallel sections

Current Capacity

Make sure not to exceed the current capacity of the nichrome wire. Check the Wikipedia article, https://en.wikipedia.org/wiki/Nichrome for more information. The heat produced by the wire must be carried away the surrounding material. Depending on the surrounding material's thermal conductivity the temperature of the wire can vary for a given current. You have to make sure that the temperature does no exceed the manufacturer's recommendation.

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A python command like tool from calculating nichrome wire specifics for heating applications.

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