WO2007114174A1 - リングローリングミルおよびリング圧延方法 - Google Patents
リングローリングミルおよびリング圧延方法 Download PDFInfo
- Publication number
- WO2007114174A1 WO2007114174A1 PCT/JP2007/056677 JP2007056677W WO2007114174A1 WO 2007114174 A1 WO2007114174 A1 WO 2007114174A1 JP 2007056677 W JP2007056677 W JP 2007056677W WO 2007114174 A1 WO2007114174 A1 WO 2007114174A1
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- WO
- WIPO (PCT)
- Prior art keywords
- mandrel
- main roll
- ring
- shaped body
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B17/00—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
- B21B17/02—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B5/00—Extending closed shapes of metal bands by rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
Definitions
- the present invention relates to a ring rolling mill and a ring rolling method for rolling a peripheral part of a ring-shaped body in a radial direction.
- a conventional ring rolling mill disclosed in Patent Document 1 or the like has a ring-shaped peripheral portion between a peripheral surface of a main roll to be rotated and an outer peripheral surface of a rotatable mandrel.
- the circumferential portion is rolled in the radial direction while rotating the ring-shaped body in the circumferential direction in a state sandwiched in the direction.
- the main roll and the mandrel are moved closer to and away from each other while the respective rotation axes are substantially parallel to each other, so that the peripheral portion of the ring-shaped body is radially arranged on each outer peripheral surface. To roll.
- the main roll and the mandrel are supported so that their rotation axes are relatively parallel to each other while being substantially parallel to each other.
- the pressing force acting on the peripheral part of the ring-shaped body could be varied for each circumferential position on the circumferential part, but it was not possible to vary for each position in the thickness direction. That is, the pressing force was such that it could not be varied locally at the periphery of the ring-shaped body.
- Patent Document 1 Japanese Patent No. 2859446
- An object of the present invention is to provide a ring rolling mill and a ring rolling method.
- the present invention employs the following means.
- a main roll and a mandrel provided so as to be close to and away from each other are provided, and a peripheral portion of the ring-shaped body is provided between an outer peripheral surface of the main roll to be rotated and an outer peripheral surface of the rotatable mandrel.
- a ring rolling mill that rolls the circumferential portion in the radial direction while rotating the ring-shaped body along a circumferential direction in a state of being sandwiched in a radial direction of the ring-shaped body, the outer circumferential surface of the mandrel And the gap force between the outer peripheral surfaces of the main roll, the mandrel is inclined with respect to the rotation axis of the main roll so as to be different on one side and the other side when viewed in the direction along the rotation axis of the main roll.
- a ring rolling mill further comprising a supporting mandrel tilt support mechanism.
- the pressing force by the main roll and the mandrel acting on the peripheral part of the ring-shaped body is applied to the peripheral part. It is possible to vary not only in the circumferential direction but also in the thickness direction. As a result, the pressing force can be varied for each portion to be rolled in the peripheral portion of the ring-shaped body, that is, locally.
- the mandrel in the process of rolling while rotating the ring-shaped body in the circumferential direction, the mandrel can be inclined at different inclination angles while the ring-shaped body rotates once in the circumferential direction, or the mandrel during one rotation. Can be maintained at the same inclination angle.
- the mandrel tilt support mechanism includes a support frame that supports the upper end and the lower end of the mandrel; a frame tilt mechanism that tilts the support frame; You can prepare.
- the mandrel tilt support mechanism includes a first mandrel support unit that rotatably supports one end of the mandrel at a fixed position; and the other end of the mandrel; A second mandrel supporting part that rotatably supports the first mandrel driving part for approaching and separating the second mandrel supporting part from the main roll.
- the mandrel tilt support mechanism includes a third mandrel support unit that rotatably supports one end of the mandrel; and the other end of the mandrel is rotated.
- a fourth mandrel support unit that freely supports; a second mandrel drive unit that causes both the third mandrel support unit and the fourth mandrel support unit to approach and separate from the main roll independently of each other. You can also have a part!
- a main roll and a mandrel provided so as to be able to approach and separate from each other are provided, and a ring-shaped body is formed between the outer peripheral surface of the main roll to be rotated and the outer peripheral surface of the rotatable mandrel.
- the gap between the outer peripheral surface of the mandrel and the outer peripheral surface of the main roll is different from one side and the other side when viewed in the direction along the rotation axis of the mandrel.
- a ring rolling mill further comprising a main roll tilt support mechanism for tilt support.
- the main roll is tiltably supported by the main roll tilt support mechanism, so that the pressing force by the main roll and the mandrel acting on the peripheral portion of the ring-shaped body is applied to this peripheral roll. It is possible to vary not only in the circumferential direction of the part but also in the thickness direction. As a result, the pressing force can be varied for each portion to be rolled in the peripheral portion of the ring-shaped body, that is, locally. For example, in the process of rolling while rotating the ring-shaped body in the circumferential direction, the main roll is inclined at different angles or rotated once while the ring-shaped body rotates once in the circumferential direction. Makes it possible to maintain the main roll at the same tilt angle.
- the main roll tilt support mechanism force a first main roll support portion that rotatably supports one end of the main roll at a fixed position; A second main roll support portion that rotatably supports the other end of the roller; and a first main roll drive portion that moves the second main roll support portion toward and away from the mandrel. Also good.
- the main roll tilt support mechanism force, a first main roll support portion that rotatably supports one end of the main roll; and the other end of the main roll; A second main roll support section that rotatably supports; a second main roll support section that causes both of the first main roll support section and the second main roll support section to approach and separate from the mandrel independently of each other.
- the ring-shaped body is disposed along the circumferential direction in a state in which the circumferential portion of the ring-shaped body is sandwiched in the radial direction of the ring-shaped body between a main roll and a mandrel provided so as to be close to and away from each other.
- the mandrel is inclined and supported with respect to the rotation axis of the main roll so as to be different between one side and the other side when viewed in
- the pressing force applied by the main roll and the mandrel acting on the peripheral part of the ring-shaped body is not limited to the circumferential direction of the peripheral part. Different directions can be used. As a result, the pressing force can be varied for each portion to be rolled in the peripheral portion of the ring-shaped body, that is, locally.
- the mandrel is inclined at a plurality of times while the ring-shaped body rotates once in the circumferential direction, or the mandrel is rotated during one rotation. Can be maintained at the same inclination angle.
- the entire circumference of the ring-shaped body in the thickness direction is rolled over the entire circumference.
- the peripheral part is divided into two halfs in the thickness direction, and each part is rolled over the entire periphery. This makes it possible to reduce the contact area between the peripheral portion of the ring-shaped body and the mandrel during each rolling process and increase the compressive stress acting on the peripheral portion of the ring-shaped body.
- the ring-shaped body is disposed along the circumferential direction in a state in which the circumferential portion of the ring-shaped body is sandwiched in the radial direction of the ring-shaped body between a main roll and a mandrel provided so as to be close to and away from each other.
- the pressing force can be varied for each portion to be rolled in the peripheral portion of the ring-shaped body, that is, locally.
- the inclination angle of the main roll is varied several times, It becomes possible to maintain the main roll at the same inclination angle.
- the one side of the gap is the other side.
- Rolling the peripheral portion of the ring-shaped body by tilting the main roll so as to be smaller than the ring-shaped body, and tilting the main roll so that the other side of the gap is smaller than the one side. Rolling the perimeter of the body.
- the pressing force that the main roll and the mandrel act on the peripheral part of the ring-shaped body can be locally varied in the peripheral part of the ring-shaped body.
- FIG. 1 is a side view showing a first embodiment of a ring rolling mill according to the present invention, a part of which is viewed in cross section.
- FIG. 2 is a perspective view showing the lower frame body and the second fitting convex portion when the rotation axes of the main roll and the mandrel are parallel to each other in the ring rolling mill. .
- FIG. 3 is a perspective view showing the lower frame body and the first fitting convex portion when the rotation axes of the main roll and the mandrel are parallel to each other in the ring rolling mill. .
- FIG. 4 is a cross-sectional view of the lower frame body and the first fitting convex portion shown in FIG.
- FIG. 5 is a cross-sectional view of the lower frame body and the second fitting convex portion shown in FIG.
- FIG. 6 shows the clearance force between the upper part in the vertical direction and the outer surface of the main roll on the outer surface of the mandrel in the same ring rolling mill.
- the lower part in the vertical direction and the outer surface of the main roll FIG. 6 is a side view when the rotation axis of the mandrel is tilted so as to be smaller than the gap between the two and a part thereof is viewed in cross section.
- FIG. 7 is a perspective view showing the lower frame main body and the second fitting convex portion of the ring rolling mill in the state of FIG.
- FIG. 8 shows the clearance force between the upper part in the vertical direction and the outer surface of the main roll in the ring rolling mill.
- the lower part in the vertical direction and the outer surface of the main roll FIG. 7 is a perspective view of the lower frame body and the second fitting convex portion when the rotation axis of the mandrel is inclined so as to be larger than the gap between the lower frame main body and the second fitting convex portion.
- FIG. 9 is a side view of the ring rolling mill in the same state, and a part thereof is seen in cross section.
- FIG. 10A is a cross-sectional view for explaining a taper correction process during rolling of a ring-shaped body.
- FIG. 10B is a cross-sectional view for explaining the continuation of the correcting step.
- FIG. 10C is a cross-sectional view for explaining the continuation of the correcting step.
- FIG. 11A is a side view showing a second embodiment of the ring rolling mill of the present invention.
- FIG. 11B is a cross-sectional view of part A of FIG. 11A.
- FIG. 12 is a side view for explaining the operation of the ring rolling mill.
- FIG. 13 is a side view for explaining the operation of the ring rolling mill.
- FIG. 14 is a cross-sectional view for explaining a mandrel support mechanism in the ring rolling mill.
- FIG. 15 is a view showing the support mechanism and is a cross-sectional view taken along the line BB in FIG.
- FIG. 16 is a side view showing a third embodiment of the ring rolling mill of the present invention.
- FIG. 17 is a side view for explaining the operation of the ring rolling mill.
- FIG. 18 is a side view for explaining the operation of the ring rolling mill.
- FIG. 19 is a side view showing a fourth embodiment of the ring rolling mill of the present invention.
- FIG. 20 is a side view for explaining the operation of the ring rolling mill.
- FIG. 21 is a side view for explaining the operation of the ring rolling mill.
- FIG. 22 is a side view showing a fifth embodiment of the ring rolling mill of the present invention.
- FIG. 23 is a side view for explaining the operation of the ring rolling mill.
- FIG. 24 is a side view for explaining the operation of the ring rolling mill. Explanation of symbols
- the ring rolling mill 10 of the present embodiment includes a main roll 11 and a mandrel 21 that are arranged to be close to and away from each other. Then, in a state where the peripheral portion of the ring-shaped body W is sandwiched in the radial direction between the outer peripheral surface of the main roll 11 that is driven to rotate about the axis and the outer peripheral surface of the mandrel 21 that is rotatable about the axis. Then, the circumferential portion is rolled in the radial direction while rotating the ring-shaped body W in the circumferential direction.
- the ring-shaped body w is formed by forging the melted ingot into pieces and then forming through holes in the ingot.
- a pair of axial rolls 41 sandwiching the ring-shaped body W in its thickness direction are provided. It is provided so that it can be rotated around the rotation axis. These axial rolls 41 are supported so as to be able to advance and retreat along the radial direction of the ring-shaped body W.
- the main roll 11 is supported by the fixed frame 12 so as to be rotatable around the rotation axis in a state where the rotation axis is along the vertical direction.
- the outer peripheral surface of the main roll 11 supports the outer peripheral surface of the ring-shaped body W.
- the mandrel 21 is supported by the movable frame 22 so as to be rotatable around the rotation axis in a state where the rotation axis is substantially parallel to the rotation axis of the main roll 11.
- the outer peripheral surface of the mandrel 21 presses the inner peripheral surface of the ring-shaped body W outward in the radial direction.
- the movable frame 22 is provided with a pair of upper frames 23 extending horizontally in a direction facing the main roll 11 from the mandrels 21, and vertically extending below these upper frames 23, and the extending direction of each upper frame 23
- a pair of lower frames 24 extending substantially in parallel with each other, and an upper frame 23 and an intermediate frame 25 connecting the lower frames 24.
- the middle frame 25 connects the rear ends of the upper frames 23 and the lower frames 24 on the side opposite to the front end on the side where the mandrels 21 are disposed.
- each upper frame 23 and each lower frame 24 At each front end portion of each upper frame 23 and each lower frame 24, a pair of upper frames 23 and a bridge frame (not shown) for connecting the pair of lower frames 24 to each other are respectively disposed. ing. Both ends of the mandrel 21 in the rotation axis direction are supported by these bridging frames so as to be rotatable around the axis.
- Each upper frame 23 is supported so as to be pivotable vertically upward and downward about a pin 25a threaded through the middle frame 25.
- a base end portion of the opening / closing cylinder 26 is attached to the middle frame 25.
- the rod tip of the cylinder 26 is attached to the lower surface side of the upper frame 23.
- Each lower frame 24 is supported by a pair of rail portions 28 extending substantially parallel to the extending direction of these frames 24.
- Each lower frame 24 has a pair of lower frame main bodies 29 extending in the horizontal direction from the mandrel 21 toward the main roll 11, and the outer surfaces of these lower frame main bodies 29 are opposite to the inner side surfaces facing each other.
- First and second fitting convex portions 30 and 31 provided at both longitudinal ends of the outer side surface 29c on the side. That is, the first fitting convex portion 30 is provided at the front end portion of the outer side surface 29c in the longitudinal direction on the side where the mandrel 21 is disposed, and the second fitting portion 30 is provided at the rear end portion on the opposite side to the front end portion.
- a fitting protrusion 31 is provided.
- each of the first and second fitting projections 30 and 31 has a pair of forces in the rail portion 28 and in the groove portion 28a formed on the inner side surface facing each other.
- the lower frame 24 is supported by the rail portion 28 by being slidably fitted.
- each pin 29a projecting from both ends in the longitudinal direction on the outer side surface 29c of the lower frame body 29 is fitted into the hole formed in each of the first and second fitting projections 30 and 31.
- the first and second fitting convex portions 30 and 31 are supported so as to be rotatable about the pin 29a.
- the first fitting convex portion 30 is formed by a body including a portion where the pin 29a of the lower frame body 29 is fitted and a portion fitted into the groove portion 28a of the rail portion 28. Yes.
- the second fitting convex portion 31 includes an upper fitting convex portion 31a that is rotatably fitted to the pin 29a of the lower frame body 29, and the upper fitting convex portion.
- a lower fitting convex portion 31b which is disposed below the portion 31a and is slidably fitted into the groove portion 28a of the rail portion 28.
- an elevating cylinder 32 capable of moving back and forth in the vertical direction is provided inside the lower fitting convex portion 31b. It is. Through the rod 32a of the cylinder 32, the upper fitting projection 3la and the lower fitting projection 3lb are connected. When the rod 32a of the elevating cylinder 32 is located between the extended end and the contracted end, that is, between the lower surface of the upper fitting convex portion 31a and the upper surface of the lower fitting convex portion 31b.
- the extension direction of the lower frame body 29 and the extension direction of the rail portion 28 are parallel to each other, and the rotation axis of the main roll 11 and the rotation axis of the mandrel 21 are parallel to each other. become.
- the rotational axis line force of the mandrel 21 attached to the rotating frame 22 Among the outer peripheral surface of the mandrel 21, the clearance force between the vertically lower portion and the outer peripheral surface of the main roll 11 Vertical upper portion and the main force The roll 11 is inclined so as to be smaller than the gap between the roll 11 and the outer peripheral surface.
- the mandrel 21 is inclined with respect to the rotation axis of the main roll 11 so that the gap dimension force between the outer peripheral surface of the mandrel 21 and the outer periphery of the main roll 11 is different on one side and the other side in the rotation axis direction. Supported as possible.
- the advancing / retreating drive cylinder 27 is moved backward to separate the main roll 11 and the mandrel 21, and each axial roll 41 is moved backward relative to the ring-shaped body W.
- the open / close cylinder 26 is extended and the upper frame 23 together with the mandrel 21 is moved along with the middle frame.
- the ring-shaped body W is arranged after turning the pin 25a passed through the shaft 25 around the pin 25a by turning it vertically upward.
- the open / close cylinder 26 is contracted, so that the upper frame 23 and the mandrel 21 are rotated vertically downward about the pin 25a.
- the outer peripheral surface of the main roll 11 and the outer peripheral surface of the ring-shaped body W are opposed to each other, and the outer peripheral surface of the mandrel 21 and the inner peripheral surface of the ring-shaped body W are opposed to each other.
- the pair of axial rolls 41 are moved forward toward the ring-shaped body W, and the ring-shaped body W is sandwiched in the thickness direction by the outer peripheral surfaces of the axial rolls 41.
- the mandrel 21 is moved closer to the main roll 11, and as a result, the circumference of the ring-shaped body W is arranged between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main roll 11. Insert in the direction.
- the ring-shaped body W is rotated in the circumferential direction by driving the main roll 11 and the axial rolls 41 around their respective rotation axes.
- the mandrel 21 is rolled around the entire circumference of the ring-shaped body W in the radial direction while rotating around the rotation axis.
- the mandrel 21 gradually moves toward the outer peripheral surface of the main roll 11 due to the pressing force applied to the fixed frame 12 by the advance / retreat drive cylinder 27. Move forward toward.
- the axial roll 41 gradually moves backward in the radial direction of the ring-shaped body W.
- each lifting cylinder 32 is extended or shrunk from the parallel state so that the rotation axis of the mandrel 21 is aligned between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main roll 11.
- the gap between them is inclined with respect to the rotation axis of the main roll 11 so that the one side and the other side in the direction of the rotation axis are different.
- the pressing force applied to the ring-shaped body W can be changed along the axial direction.
- the taper of the ring-shaped body W can be removed by utilizing the swing mechanism of the mandrel 21 in the ring rolling mill 10. This will be described with reference to FIGS. 10A to 10C.
- FIG.10A when the ring-shaped body W is normally rolled along its axis with a constant thickness, if the material shape of the ring-shaped body W varies, for example, as shown in FIG.10B The ring-shaped body W may be tapered. Such a place In this case, as shown in FIG. IOC, the taper of the ring-shaped body W can be removed by force rolling the mandrel 21 at an appropriate angle with respect to the main roll 11.
- the main roll 11 and the mandrel 21 are provided so as to be able to approach and separate from each other, and between the outer peripheral surface of the main roll 11 and the outer peripheral surface of the mandrel 21.
- a configuration with a movable frame 22 (mandrel tilt support mechanism) that supports tilt with respect to the rotation axis was adopted.
- the movable frame 22 has upper and lower frames 23 and 24 (support frames) that support the upper and lower ends of the mandrel 21; and a second fitting that tilts the upper and lower frames 23 and 24.
- the pressing force applied to the peripheral portion of the ring-shaped body W by the main roll 11 and the mandrel 21 is varied not only along the circumferential position of the peripheral portion but also along the thickness direction position. Is possible. As a result, the pressing force can be varied for each portion to be rolled in the peripheral portion of the ring-shaped body W, that is, locally.
- the mandrel may be inclined at a plurality of different angles while the ring-shaped body W rotates once in its circumferential direction. It is possible to keep the mandrel at the same angle of inclination for one revolution.
- the mandrel 21 is supported so as to be able to tilt, when rolling the peripheral portion of the ring-shaped body W over the entire thickness direction, the mandrel 21 is connected to the outer peripheral surface and the main roll 11. By tilting the gap between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the ring-shaped body W by inclining so that one side in the rotational axis direction is smaller than the other side.
- the mandrel 21 After rolling the part facing the side part over the entire circumference, the mandrel 21 is tilted so that the gap is smaller on the other side in the rotational axis direction than the one side, and the peripheral part of the ring-shaped body W In this case, the portion of the outer peripheral surface of the mandrel 21 facing the other side portion in the rotation axis direction can be rolled over the entire circumference. [0039] Accordingly, when the entire thickness direction of the peripheral portion of the ring-shaped body W is rolled over the entire circumference, the peripheral portion is divided into two halves in the thickness direction.
- the mandrel 21 is tilted by rotating the entire movable frame 22 in the vertical vertical direction.
- a member corresponding to the upper frame 23 ( Hereinafter, the mandrel 21 is particularly inclined by moving only the upper frame 123) in the horizontal direction.
- the ring rolling mill 110 of this embodiment includes a tilting frame 122 as a mandrel tilt support mechanism of the present invention.
- the tilting frame 122 is provided on a pair of upper frames 123 that extend horizontally in the direction from the mandrel 21 toward the main roll 11, and vertically below the upper frames 123.
- a pair of lower frames 124 that extend substantially parallel to the direction, and an upper frame 123 and an intermediate frame 125 that connects the lower frames 124 are provided.
- the middle frame 125 connects the rear ends of the upper frames 123 and the lower frames 124 on the side opposite to the front ends where the mandrels 21 are disposed.
- each upper frame 123 and each lower frame 124 At each front end of each upper frame 123 and each lower frame 124, a pair of upper frames 123 and a bridging frame (not shown) for connecting the pair of lower frames 124 to each other are arranged. It is installed. Both ends of the mandrel 21 in the rotation axis direction are supported by these bridging frames so as to be rotatable around the vertical axis.
- the bridging frame (first mandrel support) between the lower frames 124 is such that the lower end (one end) of the mandrel 21 intersects the axis of the mandrel 21 at a fixed position and twists with respect to the rotation axis of the main roll 11. It is supported so as to be rotatable about a horizontal axis at the position (ie, an axis perpendicular to the paper surface of FIG. 11A). Further, the bridging frame (second mandrel support portion) between the upper frames 123 crosses the upper end (the other end) of the mandrel 21 with the rotation axis of the mandrel 21 and twists with respect to the rotation axis of the main roll 11. It is supported so as to be rotatable about the horizontal axis at the position (ie, the axis perpendicular to the paper surface of FIG. 11A).
- the bridge frame between the lower frames 124 includes a fixing part 150 attached integrally to the bridge frame, a horizontal shaft 151 fixed to the fixing part 150, and a horizontal axis with respect to the horizontal axis 151. And a rotating portion 153 attached to be rotatable about the axis CL1.
- the fixed part 150 includes a bottom wall 150a and a pair of side walls 150b in which both end forces of the bottom wall 150a are also formed vertically upward.
- Each side wall 150b is formed with a through hole 150bl through the horizontal shaft 151 along the horizontal direction. Further, as shown in FIG. 15, the upper surface of the bottom wall 150a forms an arcuate surface 150al when viewed in a cross section perpendicular to the horizontal axis CL1.
- the rotating part 153 is arranged between the side walls 150b, and a rotating part main body 153a in which a through hole 151a through which the horizontal shaft 151 is inserted is formed along the horizontal direction, and the rotating part main body 153a.
- a thrust bearing 153b and an axial bearing 153c provided in the opening formed at the upper end of the shaft.
- the thrust bearing 153b supports the thrust load due to the mandrel 21, and the axial bearing 153c supports the bending load acting on the mandrel 21.
- the lower end of the mandrel 21 is supported so as to be rotatable about its axis.
- the lower surface of the rotating portion main body 153a forms an arc surface 153al that forms a constant gap with respect to the arc surface 150al when viewed in a cross section perpendicular to the horizontal axis CL1.
- the rotating portion main body 153a does not interfere with the fixed portion 150 when rotating. Therefore, the thrust load and bending load of the mandrel 21 are transmitted to the bridge frame between the thrust bearing 153b and the axial bearing 153c, the rotating body 153a, the horizontal shaft 151, each side wall 150b, and each lower frame 124.
- the bridge frame between the upper frames 123 includes a fixed portion 160 integrally attached to the bridge frame, a horizontal shaft 161 fixed to the fixed portion 160, and the horizontal shaft.
- the fixed portion 160 includes an upper wall 160a and a pair of side walls 160b in which both end forces of the upper wall 160a are also formed vertically downward.
- Each side wall 160b is formed with a through-hole 160bl through which the horizontal shaft 161 passes, along the horizontal direction.
- the lower surface of the upper wall 160a forms an arc surface 160al when viewed in a cross section perpendicular to the horizontal axis CL.
- the rotating part 163 is disposed between the side walls 160b, and a rotating part body 163a in which a through hole 161a through which the horizontal shaft 161 is inserted is formed along the horizontal direction, and the rotating part body 163a.
- an axial bearing 163c provided inside the opening formed at the lower end of the lens.
- the axial bearing 163c supports a bending load acting on the mandrel 21.
- the upper end of the mandrel 21 is supported so as to be rotatable about its axis.
- the upper surface of the rotating portion main body 163a forms an arc surface 163al that forms a constant gap with respect to the arc surface 160al when viewed in a cross section perpendicular to the horizontal axis CL2.
- the rotating unit main body 163a does not interfere with the fixed unit 160 when rotating. Therefore, the bending load applied to the mandrel 21 is the same as that of the bridge frame between the axial bearing 163c, the rotating body 163a, the horizontal shaft 161, each side wall 160b, and each upper frame 123. Is transmitted.
- the fixing portion 150 that supports the lower end of the mandrel 21 is fixed at a fixed position together with the bridging frame disposed between the lower frames 124, while the fixing portion 150 that supports the upper end of the mandrel 21 is fixed. Since the portion 160 moves in the horizontal direction together with the bridging frame disposed between the upper frames 123, the mandrel 21 is maintained so as to be rotatable about its axis as shown by the arrow in FIG. However, it can swing so as to approach and separate from the main roll 11.
- a bridging frame (second mandrel support portion) between the upper frames 123 approaches the main roll 11.
- a drive unit 170 (first mandrel drive unit) for separation is provided.
- the drive unit 170 includes an eccentric shaft 171 extending between each middle frame 125 fixed at a fixed position on each lower frame 124 and having a horizontal axis CL3 parallel to the horizontal axes CL1 and CL2.
- Each upper frame 123 (first connection frame) connecting between the eccentric shaft 171 and the bridging frame between the upper frames 123; a rotational drive (not shown) that rotates the eccentric shaft 171 about the horizontal axis C L3 And a department.
- pins 172 that are parallel to the horizontal axis CL3 and project at positions eccentric by the amount of eccentricity d.
- the mandrel 21 with respect to the rotation axis of the main roll 11 so that the lower side (the other side) is narrower than the upper side (one side) when viewed in the direction along the rotation axis of the main roll 11. Tilt support is possible.
- the rotation drive unit is activated to rotate the eccentric shaft 171 in the reverse direction. Then, as shown in FIG. 13, since each upper frame 123 slides to the left side of the page, the bridging frame provided between these upper frames 123 also moves to the left side of the page. As a result, the upper end of the mandrel 21 also moves to the left side of the page.
- the approach and separation operation of the mandrel 21 with respect to the main roll 11 with the inclination of the mandrel 21 fixed is to move the entire tilt frame 122 horizontally to the left and right sides of the paper by driving the advance / retreat drive cylinder 27 forward and backward. You can do it.
- the ring rolling mill 110 of the present embodiment it is possible to obtain the same functions and effects as those of the ring rolling mill 10 of the first embodiment. That is, according to the ring rolling mill 110 of the present embodiment, the pressing force applied to the peripheral portion of the ring-shaped body W by the main roll 11 and the mandrel 21 is not limited to the circumferential direction position of the peripheral portion. It is also possible to make it different along the vertical position.
- each upper frame 123 is slid by the rotation of the eccentric shaft 171.
- a member corresponding to the upper frame 123 hereinafter referred to as the upper frame 223. The difference is that the mandrel 21 is tilted by extending and contracting in the horizontal direction.
- the ring rolling mill 210 of the present embodiment includes a pair of middle frames 225 that form a base portion fixed at a fixed position on each lower frame 124; and these middle frames 225 Has an axis CL5 that is installed between and parallel to the horizontal axes CL1 and CL2. And a pair of upper frames 223 that are rotatably connected to the shaft 271 and extend horizontally from the mandrel 21 to the main roll 11 in the direction of force.
- Each upper frame 223 is fixedly attached to the fixed body frame 223a so as to be rotatable with respect to the shaft body 271; and is attached so as to be slidable in the horizontal direction with respect to the tip of the fixed side frame 223a.
- a bridge frame (not shown) that connects them is disposed between the front end portions of the slide side frames 223b.
- the upper end of the mandrel 21 in the rotational axis direction is supported by the bridge frame so as to be rotatable about the vertical axis.
- each fixed side frame 223a constitutes the base of the present invention
- the slide frame 223b constitutes the second connecting frame of the present invention.
- the slide drive unit 270 is extended to slide each slide side frame 223b to the right side of the drawing. Then, the bridging frame constructed between the slide side frames 223b also moves to the right side of the page. As a result, the upper end of the mandrel 21 also moves to the right side of the page. In this way, by stopping the slide drive unit 270 with the mandrel 21 tilted to a desired angle, the gap force between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main roll 11 as shown in FIG.
- the mandrel 21 is inclined with respect to the rotation axis of the main roll 11 so that the lower side (the other side) is narrower than the upper side (one side) when viewed in the direction along the rotation axis of the main roll 11 can do.
- the gap force between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main roll 11 is higher than the lower side (one side) when viewed in the direction along the rotation axis of the main roll 11 (
- the mandrel 21 can be tilted and supported with respect to the rotation axis of the main roll 11 so that the other side is narrower.
- the approach and separation operation of the mandrel 21 with respect to the main roll 11 with the inclination of the mandrel 21 fixed is to move the entire tilt frame 122 horizontally to the left and right sides of the paper by driving the advance / retreat drive cylinder 27 forward and backward. You can do it.
- the pressing force applied to the peripheral portion of the ring-shaped body W by the main roll 11 and the mandrel 21 is not limited to the circumferential position of the peripheral portion. It is also possible to make it different along the vertical position.
- the mandrel 21 side is swung, whereas the ring rolling mill 310 of the present embodiment is particularly different in that the main roll 11 side is swung.
- the dimension of the gap between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main mouth 11 is a direction along the rotation axis of the mandrel 21
- the main roll tilt support mechanism that tilts and supports the main roll 11 with respect to the rotation axis of the mandrel 21 is provided so that the vertical upper side (one side) and the vertical lower side (the other side) are different. ing.
- This main roll tilt support mechanism rotates the spherical bearing 320 (first main roll support) that rotatably supports the lower end (one end) of the main roll 11 in a fixed position and the upper end (other end) of the main roll 11.
- An upper bearing 330 (second main roll support section) that freely supports and a main roll drive section 340 (first main roll drive section) that moves the upper bearing 330 close to and away from the mandrel 21 are provided.
- the ring rolling mill 310 of the present embodiment transmits a main roll driving source 350 that generates a driving force for rotating the main roll 11 and the rotational driving force from the main roll driving source 350 to the main roll 11.
- a gear mechanism 361 for transmitting the rotational driving force from the main roll drive source 350 and the main roll 11 so that the main roll 11 can swing in a direction approaching and separating from the mandrel 21.
- the spherical bearing 320 is provided to support the lower end of the lens.
- the gear mechanism 361 and the lower end of the main roll 11 are connected via bevel gears 362 and 363, and the rotational driving force from the main roll drive source 350
- the gear mechanism 361, the bevel gears 362 and 363, and It is transmitted to the main roll 11.
- the gear mechanism 361 has a kneading joint (not shown) so that the balance between the bevel gears 362 and 363 is properly maintained even when the main roll 11 swings during transmission of the rotational driving force. It is provided.
- the main roll driving unit 340 is a hydraulic cylinder provided between the fixed frame 12 and the upper bearing 330, and the main roll driving unit 340 causes the main roll 11 to move against the fixed frame 12 by performing expansion and contraction. It is designed to approach and separate. As described above, since the lower end of the main roll 11 is swingably supported on the spherical bearing 320, the main roll driving unit 340 is driven to approach and separate from the mandrel 21 fixed at a fixed position. Thus, the main roll 11 can be tilted about the horizontal axis CL6 perpendicular to the paper surface. The horizontal axis CL6 intersects with the axis of the main roll 11 and is in a position twisted with the axis of the mandrel 21.
- the main roll 11 is driven by the main roll driving unit 340 to extend the horizontal roll 11. Tilt to the right side of the page around CL6.
- a gap between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main roll 11 is formed as shown in FIG.
- the mand so that the upper side (the other side) is narrower than the lower side (the one side) when viewed in the direction along the rotation axis of the main roll 11.
- the rel 21 can be tilted and supported with respect to the rotation axis of the main roll 11.
- the main roll 11 is driven by contracting the main roll driving unit 340. Tilt to the left side of the page around the horizontal axis C L6. In this way, by stopping the main roll driving unit 340 with the main roll 11 tilted to a desired angle, as shown in FIG. 21, a gap between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main roll 11 is obtained. Force Mandrel 21 with respect to the rotation axis of main roll 11 so that the lower side (the other side) is narrower than the upper side (one side) when viewed in the direction along the rotation axis of main roll 11 Tilt support is possible.
- the approach and separation of the mandrel 21 to the main roll 11 with the inclination of the main roll 11 fixed is performed by moving the advancing / retreating drive cylinder 27 forward and backward to horizontally move the entire support structure of the mandrel 21 horizontally on the paper surface. It can be done by moving it.
- the pressing force applied to the peripheral portion of the ring-shaped body W by the main roll 11 and the mandrel 21 is not limited to the circumferential position of the peripheral portion. It is possible to vary the position in the vertical direction.
- the upper end side of the main roll 11 is swung, whereas the ring rolling mill 410 of the present embodiment is particularly different in that the lower end side of the main roll 11 is swung. .
- the dimension of the gap between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main mouth 11 is a direction along the rotation axis of the mandrel 21
- the main roll tilt support mechanism that tilts and supports the main roll 11 with respect to the rotation axis of the mandrel 21 is provided so that the vertical upper side (one side) and the vertical lower side (the other side) are different. ing.
- This main roll tilt support mechanism rotates the upper end (one end) of the main roll 11 so that the upper end (one end) of the main roll 11 can rotate freely in a fixed position, and the lower end (the other end) of the main roll 11 rotates.
- a spherical bearing 430 (second main roll support) that freely supports and a main roll drive 440 (first main roll drive) that moves the spherical bearing 430 toward and away from the mandrel 21 are provided. .
- the support pin 420 can be tilted around a horizontal axis CL7 (axis perpendicular to the paper in FIG. 22) that intersects the axis of the main roll 11 and is twisted with the axis of the mandrel 21. Support the upper end of the roll 11.
- the base 370 of the present embodiment is provided with wheels 371 that support the base 370 so that it can travel along one direction. Accordingly, the main roll drive source 350 and the transmission unit 360 are moved together with the base 370 in the left-right direction in FIG.
- the main roll drive section 440 includes an anchor 441 installed at a fixed position, and a hydraulic cylinder 442 provided between the anchor 441 and the main roll drive source 350, and the hydraulic cylinder 442 expands and contracts.
- the main roll drive source 350, the transmission unit 360, and the base 370 are moved in the left-right direction in FIG.
- the main roll drive unit 440 is driven to approach the mandrel 21 fixed at a fixed position.
- the main tool 11 can be tilted about the horizontal axis CL7 so as to be separated from each other.
- the main roll driving unit 440 is driven to extend the hydraulic cylinder 442, thereby causing the main roll 11 1 Tilt to the right side of the page around the horizontal axis CL7.
- the gap between the outer peripheral surface of the mandrel 21 and the outer peripheral surface of the main roll 11 is reduced as shown in FIG.
- the mandrel 21 is inclined with respect to the rotation axis of the main roll 11 so that the lower side (the other side) is narrower than the upper side (one side) when viewed in the direction along the rotation axis of the main roll 11. Can be supported.
- the mandrel 21 is inclined with respect to the rotation axis of the main roll 11 so that the upper side (the other side) is narrower than the lower side (one side) when viewed in the direction along the rotation axis of the main roll 11. Can be supported.
- the approach and separation of the mandrel 21 to the main roll 11 with the inclination of the main roll 11 fixed is performed by moving the advancing / retreating drive cylinder 27 forward and backward to horizontally move the entire support structure of the mandrel 21 horizontally on the paper surface. It can be done by moving it.
- the same operational effects as those of the ring rolling mill 310 of the fourth embodiment can be obtained. That is, according to the ring rolling mill 410 of the present embodiment, the pressing force applied to the peripheral portion of the ring-shaped body W by the main roll 11 and the mandrel 21 is not limited to the circumferential position of the peripheral portion. It is possible to vary the position in the vertical direction.
- the axial roll 41 is supported by itself and the ring-shaped body W is Rotate as the main roll 11 and mandrel 21 rotate in its circumferential direction.
- the force that tilts only one of the mandrel 21 and the main roll 11 with respect to the other is not limited to this, and both the mandrel 21 and the main roll 11 are You can make it tilt!
- the force of swinging only the upper end support portion of the mandrel 21 is not limited to this, and the upper end support portion (third mandrel support portion) and the lower end support of the mandrel 21 are not limited thereto.
- a drive mechanism (second mandrel drive unit) may be employed in which both the parts (fourth mandrel support unit) are independently moved toward and away from the main roll 11.
- only one of the upper end support portion and the lower end support portion of the main roll 11 is swung.
- the present invention is not limited to this, and the upper end support portion of the main roll 11 (first The main roll support part) and the lower end support part (second main roll support part) are both independently driven by a drive mechanism (second main roll drive part) that approaches and separates from the mandrel 21. Hey.
- the pressing force that the main roll and the mandrel act on the periphery of the ring-shaped body can be locally varied on the periphery of the ring-shaped body.
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- Engineering & Computer Science (AREA)
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- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/294,533 US8365564B2 (en) | 2006-03-29 | 2007-03-28 | Ring rolling mill and ring rolling method |
| JP2007535935A JP4702369B2 (ja) | 2006-03-29 | 2007-03-28 | リングローリングミルおよびリング圧延方法 |
| CN2007800108989A CN101410193B (zh) | 2006-03-29 | 2007-03-28 | 环轧机以及环轧方法 |
| EP07740115.6A EP2000224B1 (en) | 2006-03-29 | 2007-03-28 | Ring rolling mill and ring rolling method |
| US13/727,990 US8689597B2 (en) | 2006-03-29 | 2012-12-27 | Ring rolling mill and ring rolling method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006-089750 | 2006-03-29 | ||
| JP2006089750 | 2006-03-29 |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/294,533 A-371-Of-International US8365564B2 (en) | 2006-03-29 | 2007-03-28 | Ring rolling mill and ring rolling method |
| US13/727,990 Division US8689597B2 (en) | 2006-03-29 | 2012-12-27 | Ring rolling mill and ring rolling method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007114174A1 true WO2007114174A1 (ja) | 2007-10-11 |
Family
ID=38563442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2007/056677 Ceased WO2007114174A1 (ja) | 2006-03-29 | 2007-03-28 | リングローリングミルおよびリング圧延方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US8365564B2 (ja) |
| EP (1) | EP2000224B1 (ja) |
| JP (1) | JP4702369B2 (ja) |
| CN (1) | CN101410193B (ja) |
| WO (1) | WO2007114174A1 (ja) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886474A (zh) * | 2012-11-05 | 2013-01-23 | 济南铸造锻压机械研究所有限公司 | 辗环机径向轧制装置 |
| JP2014131815A (ja) * | 2012-12-04 | 2014-07-17 | Kobe Steel Ltd | リング素材の圧延方法 |
| JP2017136644A (ja) * | 2016-02-04 | 2017-08-10 | エスエムエス グループ ゲーエムベーハー | リング圧延機、及び、リング圧延機のマンドレルロールを昇降させる方法 |
| CN115121613A (zh) * | 2022-07-05 | 2022-09-30 | 燕山大学 | 一种基于柔性多模块化系统筒节实验轧机装置 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102085548B (zh) * | 2010-12-10 | 2012-08-08 | 贵州安大航空锻造有限责任公司 | 钛合金高筒环锻件的辗轧成形方法 |
| CN102205384B (zh) * | 2011-04-06 | 2012-11-14 | 沈阳三重机械有限公司 | 异型辗环机 |
| US20130125605A1 (en) * | 2011-11-22 | 2013-05-23 | Psm, Inc. | Method of manufacturing door frame for wind tower |
| CN102615222B (zh) * | 2012-03-08 | 2014-06-11 | 江汉大学 | 无缝薄壁环件轧制成形的设备 |
| CN103978134A (zh) * | 2014-04-30 | 2014-08-13 | 浙江远大重工锻压有限公司 | 球型辗环机芯轴装置 |
| CN103978133B (zh) * | 2014-04-30 | 2016-08-24 | 浙江远大重工锻压有限公司 | 球型辗环机 |
| CN104226868B (zh) * | 2014-09-24 | 2017-01-11 | 武汉理工大学 | 一种球阀阀体复合轧环成形方法 |
| DE102017008449A1 (de) * | 2017-09-08 | 2019-03-14 | Schuler Pressen Gmbh | Radial-Axial-Ringwalzwerk zum Walzen eines Ringes |
| CN109746358B (zh) * | 2017-11-08 | 2024-03-22 | 上海新宇箴诚电控科技有限公司 | 一种多倍力自对中轧制机 |
| CN108907045B (zh) * | 2018-09-21 | 2024-03-26 | 济南沃茨数控机械有限公司 | 一种轧辊轴向调节机构及辗环机 |
| CN109482790B (zh) * | 2018-11-06 | 2024-02-02 | 佛山市顺德区皇力五金电器有限公司 | 一种可调式五金件轧环设备 |
| CN110280702A (zh) * | 2019-07-25 | 2019-09-27 | 济南沃茨数控机械有限公司 | 多工位辗环机 |
| CN112170747B (zh) * | 2020-09-30 | 2023-06-23 | 贵州安大航空锻造有限责任公司 | 高温合金盆形环锻件辗轧成形方法 |
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- 2007-03-28 US US12/294,533 patent/US8365564B2/en active Active
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| JP2003053466A (ja) * | 2001-08-22 | 2003-02-26 | Nippon Spindle Mfg Co Ltd | 輪体のローリング成形装置 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886474A (zh) * | 2012-11-05 | 2013-01-23 | 济南铸造锻压机械研究所有限公司 | 辗环机径向轧制装置 |
| JP2014131815A (ja) * | 2012-12-04 | 2014-07-17 | Kobe Steel Ltd | リング素材の圧延方法 |
| JP2017136644A (ja) * | 2016-02-04 | 2017-08-10 | エスエムエス グループ ゲーエムベーハー | リング圧延機、及び、リング圧延機のマンドレルロールを昇降させる方法 |
| US10722933B2 (en) | 2016-02-04 | 2020-07-28 | Sms Group Gmbh | Ring-rolling machine and method for lifting and lowering the mandrel roll of a ring-rolling machine |
| US10882097B2 (en) | 2016-02-04 | 2021-01-05 | Sms Group Gmbh | Ring-rolling machine and method for lifting and lowering the mandrel roll of a ring-rolling machine |
| CN115121613A (zh) * | 2022-07-05 | 2022-09-30 | 燕山大学 | 一种基于柔性多模块化系统筒节实验轧机装置 |
| CN115121613B (zh) * | 2022-07-05 | 2024-02-13 | 燕山大学 | 一种基于柔性多模块化系统筒节实验轧机装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| US8365564B2 (en) | 2013-02-05 |
| CN101410193B (zh) | 2011-02-09 |
| JP4702369B2 (ja) | 2011-06-15 |
| US20100236311A1 (en) | 2010-09-23 |
| US8689597B2 (en) | 2014-04-08 |
| EP2000224A1 (en) | 2008-12-10 |
| EP2000224A4 (en) | 2017-06-07 |
| US20130180302A1 (en) | 2013-07-18 |
| JPWO2007114174A1 (ja) | 2009-08-13 |
| EP2000224B1 (en) | 2018-08-29 |
| CN101410193A (zh) | 2009-04-15 |
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