US20160003500A1 - Evaporator and methods of using same - Google Patents
Evaporator and methods of using same Download PDFInfo
- Publication number
- US20160003500A1 US20160003500A1 US14/790,732 US201514790732A US2016003500A1 US 20160003500 A1 US20160003500 A1 US 20160003500A1 US 201514790732 A US201514790732 A US 201514790732A US 2016003500 A1 US2016003500 A1 US 2016003500A1
- Authority
- US
- United States
- Prior art keywords
- evaporator
- expansion device
- refrigerant
- condenser
- coils
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000003507 refrigerant Substances 0.000 claims abstract description 116
- 239000012530 fluid Substances 0.000 claims abstract description 71
- 238000007906 compression Methods 0.000 claims abstract description 35
- 238000004891 communication Methods 0.000 claims abstract description 31
- 238000005057 refrigeration Methods 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims description 37
- 239000007788 liquid Substances 0.000 claims description 20
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000012080 ambient air Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
- F25B40/02—Subcoolers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/18—Optimization, e.g. high integration of refrigeration components
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
Definitions
- the present application relates generally to vapor-compression refrigeration systems and methods and, in particular, an improved evaporator.
- a conventional vapor-compression refrigeration system typically includes a compressor, a condenser, an expansion device and an evaporator interconnected to form a closed loop system through which refrigerant continuously circulates.
- the main steps of a vapor-compression system are compression of the refrigerant by the compressor, heat rejection of the refrigerant in the condenser, metering of the refrigerant by the expansion device and absorption of heat by the refrigerant in the evaporator.
- Such vapor-compression systems are commonly used in air conditioning systems found in buildings, vehicles, and domestic and commercial refrigerators, among others.
- the present invention provides vapor-compression refrigeration systems and methods for improving the efficiency of such systems.
- vapor-compression refrigeration apparatus utilizing a fluid refrigerant and comprising a compressor, a condenser, an expansion device and an evaporator arranged in succession and in fluid communication within a closed loop in order to circulate the fluid refrigerant.
- the apparatus comprises at least one line within the closed loop that is in operable communication with the condenser for reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
- the at least one line within the closed loop that is in operable communication with the condenser traverses at least a portion of the evaporator prior to operable communication with the expansion device.
- the apparatus further comprise a cooling device within the closed loop, interposed between the condenser and the expansion device, wherein the cooling device is operably linked to the at least one line disposed in operable communication with the condenser for reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
- the present invention also provides methods of increasing the efficiency of a vapor-compression refrigeration apparatus, the method comprising at least the step of reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
- the method comprises the step of reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device by traversing at least a portion of the fluid refrigerant through at least a portion of the evaporator prior to the refrigerant entering the expansion device.
- the method provides reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device by traversing at least a portion of the fluid refrigerant through a cooling device.
- the present invention also provides an evaporator comprising a plurality of coils, wherein at least one of the plurality of coils is configured within the evaporator so that fluid refrigerant traverses at least a portion of the evaporator in a direction substantially opposite the flow direction of the refrigerant through the remaining plurality of coils.
- the invention provides an evaporator comprising a plurality of coils housed inside a radiator frame and a sub-cooling coil external to and in contact with the radiator frame, wherein the subcooling coil is configured to receive refrigerant from a condenser and to deliver refrigerant to an expansion device.
- the present invention provides an evaporator comprising a plurality of coils, wherein at least one of the plurality of coils is configured proximate to the evaporator so fluid refrigerant from the condenser traverses proximate to at least a portion of the evaporator prior to the fluid refrigerant.
- FIG. 1 is a block diagram of a conventional vapor-compression refrigeration system comprising an evaporator 100 , a compressor 200 , a condenser 300 and an expansion device 400 .
- FIG. 2 is depiction of a cross section of a conventional A coil evaporator 201 comprising two vertical risers 203 , each vertical riser 203 comprising a plurality of coils 202 (e.g. coil 202 a, coil 202 b and coil 202 c ).
- FIG. 3 is a depiction of a cross section of a conventional A coil evaporator 201 and coil inlets 103 which connect the expansion device 400 , via the capillary tubes 210 , to the plurality of coils 202 to and further including a coil outlets 104 , which connect the plurality of coils to the compressor 200 .
- FIG. 4 is a depiction of a cross section of a modified A coil evaporator 401 .
- the condenser 300 is connected by the condenser inlet line 405 to at least one of the plurality of coils 202 , for example coil 202 b, via coil inlet 103 b.
- the expansion device 400 is directly linked to coil 202 b via the coil outlet 104 b and by expansion inlet line 115 .
- FIG. 5 is a depiction of a vapor-compression refrigeration system comprising of a cooling device 501 in operable communication with a condenser 300 and an expansion device 400 .
- FIG. 6 is a depiction of a cross section of a modified A coil evaporator 401 comprising an additional coil 202 d which connects the condenser 300 to the expansion device 400 via an expansion inlet line 115 .
- Coil 202 d is located proximate to the frame 601 of the modified A coil evaporator 401 and can be in contact with the exterior surface of the radiator frame or in close proximity to it.
- FIG. 7 is a depiction of a cross section of a modified A coil evaporator 401 comprising an additional coil 202 d which connects the condenser 300 to the expansion device 400 via an expansion inlet line 115 .
- Coil 202 d is located within the frame 601 of the modified A coil evaporator 401 .
- FIG. 8 is a depiction of a cross section of a modified evaporator 801 comprising an additional coil 202 d which connects the condenser 300 to the expansion device 400 via an expansion inlet line 115 .
- Coil 202 d is located within the frame 601 of the modified evaporator 801 .
- FIG. 9 is a depiction of a cross section of a modified evaporator 801 comprising an additional coil 202 d which connects the condenser 300 to the expansion device 400 via an expansion inlet line 115 .
- Coil 202 d is located proximate to the frame 601 of the modified evaporator 801 .
- FIG. 10 is a block diagram of a vapor-compression refrigeration system comprising a modified evaporator 401 , a compressor 200 , a condenser 300 and an expansion device 400 , having the condenser 300 connected by the condenser inlet line 405 , which passes through the modified evaporator 401 , and expansion inlet line 115 to the expansion device 400 and having the condenser 300 directly connected to the expansion device 400 .
- FIG. 11 is a block diagram of a vapor-compression refrigeration system comprising a modified evaporator 401 , a compressor 200 , a condenser 300 and an expansion device 400 having the condenser 300 connected by the condenser inlet line 405 and expansion inlet line 115 to the expansion device 400 .
- FIG. 12 is a block diagram of a vapor-compression refrigeration system comprising an evaporator 100 , a compressor 200 , a condenser 300 and an expansion device 400 having the condenser 300 connected to a cooling device 501 and to the expansion device 400 .
- FIG. 13 is another block diagram of a vapor-compression refrigeration system comprising an evaporator 100 , a compressor 200 , a condenser 300 and an expansion device 400 with the condenser 300 connected to a cooling device 501 .
- FIG. 14 is a depiction of a cross section of a modified A coil evaporator 401 .
- the condenser 300 is connected by the condenser inlet line 405 to at least one of the plurality of coils 202 , for example coil 202 b, via coil inlet 103 b.
- the expansion device 400 is directly linked to coil 202 b via the coil outlet 104 b and by expansion inlet line 115 .
- FIG. 15 is a depiction of a cross section of another vapor-compression refrigeration system comprising a cooling device 501 in operable communication with a condenser 300 and an expansion device 400 .
- FIG. 16 is a depiction of yet another vapor-compression refrigeration system comprising a cooling device 1601 in operable communication with a condenser 300 , an expansion device 400 , compressor 200 , and an evaporator.
- Apparatus and methods are provided herein that improve the efficiency of conventional vapor-compression refrigeration systems.
- operable communication means that the particular elements communicate or are connected in such a way that they cooperate to achieve their intended function or functions.
- the “connection” may be direct, or indirect or remote.
- FIG. 1 a flow diagram of a conventional vapor-compression system is illustrated.
- the four major components of a conventional vapor-compression refrigeration system include: an evaporator 100 , a compressor 200 , a condenser 300 and an expansion device 400 .
- Arrows connecting the component parts indicate the typical flow of fluid refrigerant within the system.
- refrigerant enters an evaporator 100 in the form of a cool, low pressure mixture of liquid and vapor. Heat is transferred to the refrigerant from the relatively warm air that is being cooled, causing the liquid refrigerant to boil.
- the resulting refrigerant vapor is then pumped from the evaporator 100 by the compressor 200 , which increases the pressure and temperature of the vapor.
- the resulting hot, high pressure refrigerant vapor enters the condenser 300 where heat is transferred to ambient air, which is at a lower temperature than the refrigerant.
- the refrigerant vapor condenses into a warm liquid. This warm liquid refrigerant then flows from the condenser 300 to the expansion device 400 .
- the expansion device 400 removes pressure from the liquid refrigerant to allow expansion or change of state from a liquid to a vapor in the evaporator 100 .
- the high-pressure liquid refrigerant entering the expansion device 400 is warm, which may be verified by feeling the liquid line at its connection to the expansion device 400 .
- the liquid refrigerant leaving the expansion device 400 is cold.
- the orifice within the valve does not remove heat, but only reduces pressure. Heat molecules contained in the liquid refrigerant are thus allowed to spread as the refrigerant moves out of the orifice. Under a greatly reduced pressure the liquid refrigerant is at its coldest as it leaves the expansion device 400 and enters the evaporator 100 .
- Pressures at the inlet and outlet of the expansion device 400 will closely approximate gauge pressures at the inlet and outlet of the compressor in most systems. The similarity of pressures is caused by the closeness of the components to each other. The slight variation in pressure readings of a very few pounds is due to resistance, causing a pressure drop in the lines and coils of the evaporator 100 and condenser 200 .
- the expansion device 400 creates a pressure drop that reduces the pressure of the refrigerant to that of the evaporator 100 . At this low pressure, a small portion of the refrigerant boils (or flashes), cooling the remaining liquid refrigerant to the desired evaporator temperature. The cool mixture of liquid and vapor refrigerant enters the evaporator 100 to repeat the cycle.
- An evaporator 100 typically comprises at least one long coil tube, more typically a plurality of coiled tubes, through which the fluid refrigerant flows and absorbs heat from a volume of ambient air that is desired to be cooled.
- An example of an evaporator 100 is an A coil evaporator 201 illustrated in FIG. 2 comprising two vertical risers 203 with each vertical riser comprising a plurality of coils 202 (e.g. coil 202 a, coil 202 b and coil 202 c ). Referring to FIG.
- each of the plurality of coils 202 (e.g. coil 202 a, coil 202 b and coil 202 c ) has a coil inlet 103 and a corresponding coil outlet 104 .
- the expansion device 400 is connected via capillary tubes 210 to the plurality of coils 202 by coil inlets 103 .
- the temperature of the refrigerant In order to absorb heat from a volume of ambient air, the temperature of the refrigerant must be lower than that of ambient air when it enters the evaporator 100 .
- the present invention provides for a modified system and method of using such modified system which lowers the temperature of the refrigerant prior to entry of the refrigerant into the evaporator as compared to conventional vapor-compression refrigeration systems.
- the invention provides an improved vapor-compression refrigeration apparatus wherein at least one tube (e.g., the condenser inlet line 405 ) within the closed loop is in operable communication with the condenser and converts at least a portion of the fluid refrigerant to a lower temperature prior to the fluid refrigerant entering the expansion device 400 .
- the invention provides a modified evaporator 401 .
- the condenser 300 is in direct communication with at least one of the plurality of coils 202 , for example coil 202 b via coil inlet 103 b, for receiving warm liquid refrigerant directly (i.e.
- the condenser inlet line 405 connects the condenser 300 in direct communication with at least one of the plurality of coils 202 .
- the expansion device 400 is in direct communication with at least one of the plurality of coils 202 , for example coil 202 b via corresponding coil outlet 104 b, for receiving liquid refrigerant after it has passed through the modified evaporator 401 .
- any and/or one or more, of the plurality of coils 202 could be directly linked to the condenser 300 and/or expansion device 400 .
- one or more additional coils 202 d may be positioned proximate to or within the frame 601 of the evaporator 100 , for example a modified evaporator 801 or modified A coil evaporator 401 (See, e.g., FIGS. 6-9 ).
- liquid refrigerant from condenser 300 can enter a coil 202 d through an inlet 103 d proximate to or within the frame of the modified evaporator 801 or modified A coil evaporator 401 without first passing through the expansion device 400 .
- the expansion device 400 is in direct communication with coil 202 d via corresponding coil outlet 104 d, for receiving liquid refrigerant after it has passed through the modified evaporator 801 or modified A coil evaporator 401 .
- the liquid refrigerant exits coil 202 b or 202 d via the corresponding coil outlets 104 b or 104 d and is directly linked to the expansion device 400 by expansion inlet line 115 .
- the remaining plurality of coils 202 are in operative communication with the expansion device 400 , via corresponding coil inlets 103 , for receiving cold low pressure refrigerant that has passed through the coils 202 b or 202 d as described above and been received by the expansion device 400 .
- expansion device 400 is in operative communication with a plurality of coil inlets 103 , for example by connection with capillary tubes 210 as described above.
- the capillary tubes 210 are copper tubes of small internal diameter, for example from about 0.5 to 2.28 mm (0.020 to 0.09 inches).
- the condenser inlet line 405 is positioned substantially at the top of the modified evaporator 401 .
- at least one of a plurality of coils 202 e.g., coil 202 b
- coil inlet 103 b and corresponding coil outlet 104 b that is in operative communication with the expansion device 400 , for example by the expansion inlet line 115 .
- coil outlet 104 b is positioned substantially at the bottom of the modified evaporator 401 .
- the remaining plurality of the coils 202 are in operative communication with the expansion device 400 via the capillary tubes 210 .that are operably connected to the remaining inlets 103 positioned at the bottom of the evaporation with corresponding outlets 104 positioned at the top of the evaporator. Therefore, in some embodiments the fluid refrigerant may flow through one or more coils (e.g., coil 202 b ) in the direction opposite (e.g., transverse, cross-wise) that of the remaining plurality of coils 202 (e.g, coil 202 a and coil 202 c ). For example, the fluid refrigerant can flow downward through coil 202 b but upward through coils 202 a and 202 c. In other embodiments, the opposite orientation can be achieved. In yet further embodiments, the refrigerant can flow in the substantially same direction or orientation (e.g., parallel) through all the coils.
- the fluid refrigerant can flow through one or more coils (e.g., coil 202
- the apparatus further comprises a cooling device 501 (e.g., heat exchanger, water condenser, etc.) within the closed loop and interposed between the condenser 300 and the expansion device 400 .
- the cooling device 501 may be operably linked to a condenser inlet line 405 which connects the condenser 300 to the cooling device 501 .
- an expansion inlet line 115 connects the cooling device 501 with the expansion device 400 .
- the cooling device 501 is a separate, self-containing vapor-compression refrigeration system, a fan, heat exchanger, water condenser, or the like. Referring to FIGS. 10-11 , in other embodiments, the inlet lines 405 and/or 115 can be used without the cooling device 501 .
- FIG. 14 illustrates a modified evaporator 401 similar to the embodiment of FIG. 4 but with one or more different features.
- the modified evaporator 401 includes a line 1412 connecting two or more coils 202 b and 202 a (e.g., such that refrigerant from condenser inlet line 405 traverses two or more coils before being received by the expansion device 400 ).
- the condenser 300 is operably connected by the condenser inlet line 405 to at least one of the plurality of coils 202 , for example coil 202 b, via coil inlet 103 b. Refrigerant or other fluid flows through from the condenser 300 through the evaporation 401 without first passing through the expansion device 400 .
- Refrigerant flows through coil 202 b from inlet 103 b to outlet 104 b where it flows into the inlet 103 a of coil 202 a via the line 1412 .
- the refrigerant or other fluid continues to flow through the second coil 202 a to the outlet 104 a and then to the expansion device 400 .
- the expansion device 400 is directly linked to coil 202 a via the coil outlet 104 a and expansion inlet line 115 . Flowing the refrigerant or other fluid through two or more coils can increase cooling relative to flow through one coil.
- the other outlets 104 can be connected to the compressor 200 such that fluid flows upward or downward from the other inlets 103 of the other coils 202 to the outlets 104 as described above.
- the other corresponding inlets 103 can be connected to the expansion device 400 as in a conventional system such that the cooled refrigerant is provided to the evaporator accordingly.
- three, four, or more coils can be linked such that the refrigerant can flow through even more coils before reaching the expansion device 400 .
- FIG. 15 is a depiction of a cross section of another vapor-compression refrigeration system comprising a cooling device 501 in operable communication with a condenser 300 and an expansion device 400 (e.g., metering or other distribution device).
- the cooling device 501 e.g., heat exchanger, water condenser, etc.
- the cooling device 501 may be operably linked to a condenser inlet line 405 which connects the condenser 300 to the cooling device 501 .
- One or more expansion inlet and outlet lines 115 , 116 connect the cooling device 501 with the expansion device 400 to cool the cooling device 501 and/or fluid flowing therethrough and to provide the cooled fluid (e.g., refrigerant) to the expansion device 400 with direction of flow indicated by the broken arrows.
- the expansion device 400 can then provide pre-cooled or sub-cooled fluid to the evaporator through the inlets 103 of the coils 202 where the fluid flows through the coils 202 and out the outlets 104 to the compressor 200 .
- the cooling device 501 is a separate, self-containing vapor-compression refrigeration system, a fan, heat exchanger, water condenser, or the like.
- FIG. 16 is a depiction of another vapor-compression refrigeration system comprising a cooling device 1601 (e.g., water condenser, heat exchanger, etc.) in operable communication with a compressor 200 and an evaporator.
- a cooling device 1601 e.g., water condenser, heat exchanger, etc.
- One or more coils 202 via their corresponding outlets 104 are connected to an inlet of the cooling device 1601 to cool the cooling device 1601 and/or fluid (e.g., refrigerant) flowing therethrough to the compressor 200 .
- the fluid flowing therethrough can flow from the condenser 300 through the cooling device 1601 to be cooled before entering the expansion device 400 or other metering or distribution device which can provide the refrigerant to the evaporator through inlets 103 .
- the remaining coils 202 and their corresponding outlets 104 can be connected to the compressor 200 for receiving the refrigerant and fluid can flow therethrough to circulate in a conventional manner without passing through the
- the flash gas produced in the evaporator 100 creates inefficiency in a vapor-compression refrigeration system.
- the invention provides a method of reducing flash gas and improving efficiency by pre-cooling warm refrigerant coming from the condenser 300 prior to the refrigerant entering the expansion device 400 .
- the method of increasing the efficiency of a vapor-compression refrigeration apparatus comprises at least the step of reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device 400 .
- the temperature of the fluid refrigerant entering the expansion device of the present invention is reduced by about 5%, about 10%, about 20%, about 30%, about 40%, about 50%, or about 60% as compared to the temperature the fluid refrigerant that enters the expansion device in a traditional vapor-compression refrigeration apparatus.
- the method of increasing the efficiency of a vapor-compression refrigeration apparatus further comprises reducing the pressure of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
- the refrigerant can traverse proximate to (e.g., not directly through) an evaporator 100 prior to the fluid refrigerant entering the expansion device 400 .
- the method involves reducing the temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device 400 by traversing at least a portion of the fluid refrigerant through at least a portion of the modified evaporator 401 prior to entering the expansion device 400 .
- the method involves reducing the temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device 400 by traversing at least a portion of the fluid refrigerant through a cooling device 501 , 1601 .
- the cooling device 501 , 1601 is a separate, self-containing vapor-compression refrigeration system, a fan, heat exchanger, water condenser, or the like.
- the present invention also provides an evaporator 100 , more particularly a modified evaporator 401 , comprising a plurality of coils 202 , wherein at least one of the plurality of coils, for example coil 202 b, is configured within the modified evaporator 401 so that fluid refrigerant traverses at least a portion of the modified evaporator 401 in a direction substantially opposite the flow direction of the refrigerant through the remaining plurality of coils 202 , for example coil 202 a and coil 202 c.
- a modified evaporator 401 comprising a plurality of coils 202 , wherein at least one of the plurality of coils, for example coil 202 b, is configured within the modified evaporator 401 so that fluid refrigerant traverses at least a portion of the modified evaporator 401 in a direction substantially opposite the flow direction of the refrigerant through the remaining plurality of coils 202 , for example coil 202 a and coil 202
- At least one of the plurality of coils 202 , for example coil 202 b, of the modified evaporator 401 is in direct communication with a condenser 300 via a coil inlet, for example coil inlet 103 b, for receiving warm liquid refrigerant directly (i.e. without passing through an expansion device 400 ) from the condenser 300 .
- the at least one of the plurality of coils 202 , for example coil 202 b, of the modified evaporator 401 is in direct communication with the expansion device 400 via coil outlet 104 b.
- the at least one of the plurality of coils 202 , for example coil 202 b, of the modified evaporator 401 may be directly linked to the expansion device 400 by expansion inlet line 115 .
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
An evaporator and methods of using the same are described herein. A vapor-compression refrigeration apparatus in accordance with an embodiment of the present technology utilizes a fluid refrigerant and can include a compressor, a condenser, an expansion device and an evaporator arranged in succession and in fluid communication within a closed loop in order to circulate the fluid refrigerant. The apparatus can include at least one line within the closed loop in operable communication with the condenser for reducing temperature of at least a portion of the fluid refrigerant coming from the condenser prior to the fluid refrigerant entering the expansion device.
Description
- The present application claims priority to and the benefit of U.S. Provisional Application No. 62/020,274, filed Jul. 2, 2014 and titled EVAPORATOR AND METHODS OF USING SAME, which is incorporated herein by reference in its entirety.
- The present application relates generally to vapor-compression refrigeration systems and methods and, in particular, an improved evaporator.
- A conventional vapor-compression refrigeration system typically includes a compressor, a condenser, an expansion device and an evaporator interconnected to form a closed loop system through which refrigerant continuously circulates. The main steps of a vapor-compression system are compression of the refrigerant by the compressor, heat rejection of the refrigerant in the condenser, metering of the refrigerant by the expansion device and absorption of heat by the refrigerant in the evaporator. Such vapor-compression systems are commonly used in air conditioning systems found in buildings, vehicles, and domestic and commercial refrigerators, among others.
- The present invention provides vapor-compression refrigeration systems and methods for improving the efficiency of such systems. In particular, provided herein are vapor-compression refrigeration apparatus utilizing a fluid refrigerant and comprising a compressor, a condenser, an expansion device and an evaporator arranged in succession and in fluid communication within a closed loop in order to circulate the fluid refrigerant. In one embodiment, the apparatus comprises at least one line within the closed loop that is in operable communication with the condenser for reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
- In some embodiments, the at least one line within the closed loop that is in operable communication with the condenser traverses at least a portion of the evaporator prior to operable communication with the expansion device.
- In some embodiments, the apparatus further comprise a cooling device within the closed loop, interposed between the condenser and the expansion device, wherein the cooling device is operably linked to the at least one line disposed in operable communication with the condenser for reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
- The present invention also provides methods of increasing the efficiency of a vapor-compression refrigeration apparatus, the method comprising at least the step of reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
- In some embodiments, the method comprises the step of reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device by traversing at least a portion of the fluid refrigerant through at least a portion of the evaporator prior to the refrigerant entering the expansion device.
- In other embodiments, the method provides reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device by traversing at least a portion of the fluid refrigerant through a cooling device.
- The present invention also provides an evaporator comprising a plurality of coils, wherein at least one of the plurality of coils is configured within the evaporator so that fluid refrigerant traverses at least a portion of the evaporator in a direction substantially opposite the flow direction of the refrigerant through the remaining plurality of coils.
- In one embodiment, the invention provides an evaporator comprising a plurality of coils housed inside a radiator frame and a sub-cooling coil external to and in contact with the radiator frame, wherein the subcooling coil is configured to receive refrigerant from a condenser and to deliver refrigerant to an expansion device. In another embodiment, the present invention provides an evaporator comprising a plurality of coils, wherein at least one of the plurality of coils is configured proximate to the evaporator so fluid refrigerant from the condenser traverses proximate to at least a portion of the evaporator prior to the fluid refrigerant.
- Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale. Instead, emphasis is placed on illustrating clearly the principles of the present disclosure.
-
FIG. 1 is a block diagram of a conventional vapor-compression refrigeration system comprising anevaporator 100, acompressor 200, acondenser 300 and anexpansion device 400. -
FIG. 2 is depiction of a cross section of a conventionalA coil evaporator 201 comprising twovertical risers 203, eachvertical riser 203 comprising a plurality of coils 202 (e.g. coil 202 a,coil 202 b andcoil 202 c). -
FIG. 3 is a depiction of a cross section of a conventionalA coil evaporator 201 andcoil inlets 103 which connect theexpansion device 400, via thecapillary tubes 210, to the plurality ofcoils 202 to and further including acoil outlets 104, which connect the plurality of coils to thecompressor 200. -
FIG. 4 is a depiction of a cross section of a modifiedA coil evaporator 401. Thecondenser 300 is connected by thecondenser inlet line 405 to at least one of the plurality ofcoils 202, forexample coil 202 b, viacoil inlet 103 b. Theexpansion device 400 is directly linked tocoil 202 b via thecoil outlet 104 b and byexpansion inlet line 115. -
FIG. 5 is a depiction of a vapor-compression refrigeration system comprising of acooling device 501 in operable communication with acondenser 300 and anexpansion device 400. -
FIG. 6 is a depiction of a cross section of a modifiedA coil evaporator 401 comprising anadditional coil 202 d which connects thecondenser 300 to theexpansion device 400 via anexpansion inlet line 115.Coil 202 d is located proximate to theframe 601 of the modifiedA coil evaporator 401 and can be in contact with the exterior surface of the radiator frame or in close proximity to it. -
FIG. 7 is a depiction of a cross section of a modifiedA coil evaporator 401 comprising anadditional coil 202 d which connects thecondenser 300 to theexpansion device 400 via anexpansion inlet line 115.Coil 202 d is located within theframe 601 of the modifiedA coil evaporator 401. -
FIG. 8 is a depiction of a cross section of a modifiedevaporator 801 comprising anadditional coil 202 d which connects thecondenser 300 to theexpansion device 400 via anexpansion inlet line 115.Coil 202 d is located within theframe 601 of the modifiedevaporator 801. -
FIG. 9 is a depiction of a cross section of a modifiedevaporator 801 comprising anadditional coil 202 d which connects thecondenser 300 to theexpansion device 400 via anexpansion inlet line 115.Coil 202 d is located proximate to theframe 601 of the modifiedevaporator 801. -
FIG. 10 is a block diagram of a vapor-compression refrigeration system comprising a modifiedevaporator 401, acompressor 200, acondenser 300 and anexpansion device 400, having thecondenser 300 connected by thecondenser inlet line 405, which passes through the modifiedevaporator 401, andexpansion inlet line 115 to theexpansion device 400 and having thecondenser 300 directly connected to theexpansion device 400. -
FIG. 11 is a block diagram of a vapor-compression refrigeration system comprising a modifiedevaporator 401, acompressor 200, acondenser 300 and anexpansion device 400 having thecondenser 300 connected by thecondenser inlet line 405 andexpansion inlet line 115 to theexpansion device 400. -
FIG. 12 is a block diagram of a vapor-compression refrigeration system comprising anevaporator 100, acompressor 200, acondenser 300 and anexpansion device 400 having thecondenser 300 connected to acooling device 501 and to theexpansion device 400. -
FIG. 13 is another block diagram of a vapor-compression refrigeration system comprising anevaporator 100, acompressor 200, acondenser 300 and anexpansion device 400 with thecondenser 300 connected to acooling device 501. -
FIG. 14 is a depiction of a cross section of a modifiedA coil evaporator 401. Thecondenser 300 is connected by thecondenser inlet line 405 to at least one of the plurality ofcoils 202, forexample coil 202 b, viacoil inlet 103 b. Theexpansion device 400 is directly linked tocoil 202 b via thecoil outlet 104 b and byexpansion inlet line 115. -
FIG. 15 is a depiction of a cross section of another vapor-compression refrigeration system comprising acooling device 501 in operable communication with acondenser 300 and anexpansion device 400. -
FIG. 16 is a depiction of yet another vapor-compression refrigeration system comprising acooling device 1601 in operable communication with acondenser 300, anexpansion device 400,compressor 200, and an evaporator. - Apparatus and methods are provided herein that improve the efficiency of conventional vapor-compression refrigeration systems.
- This description will enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives and uses of the invention. These and other embodiments, features and advantages of the present invention will become more apparent to those skilled in the art when taken with reference to the following detailed description of the invention and in conjunction with the accompanying drawings.
- As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly indicates otherwise. Unless defined otherwise, all technical terms used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this invention belongs.
- The term “comprising,” which is synonymous with “including,” “containing,” or “characterized by” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps. “Comprising” is a term of art used in claim language which means that the named claim elements are essential, but other claim elements may be added and still form a construct within the scope of the claim.
- As used herein, and unless otherwise specifically stated, the terms “operable communication,” “operably connected,” and the like, mean that the particular elements communicate or are connected in such a way that they cooperate to achieve their intended function or functions. The “connection” may be direct, or indirect or remote.
- Referring now generally to
FIG. 1 , a flow diagram of a conventional vapor-compression system is illustrated. The four major components of a conventional vapor-compression refrigeration system include: anevaporator 100, acompressor 200, acondenser 300 and anexpansion device 400. Arrows connecting the component parts indicate the typical flow of fluid refrigerant within the system. In a typical system, refrigerant enters anevaporator 100 in the form of a cool, low pressure mixture of liquid and vapor. Heat is transferred to the refrigerant from the relatively warm air that is being cooled, causing the liquid refrigerant to boil. The resulting refrigerant vapor is then pumped from theevaporator 100 by thecompressor 200, which increases the pressure and temperature of the vapor. The resulting hot, high pressure refrigerant vapor enters thecondenser 300 where heat is transferred to ambient air, which is at a lower temperature than the refrigerant. Inside thecondenser 300, the refrigerant vapor condenses into a warm liquid. This warm liquid refrigerant then flows from thecondenser 300 to theexpansion device 400. - The
expansion device 400 removes pressure from the liquid refrigerant to allow expansion or change of state from a liquid to a vapor in theevaporator 100. The high-pressure liquid refrigerant entering theexpansion device 400 is warm, which may be verified by feeling the liquid line at its connection to theexpansion device 400. The liquid refrigerant leaving theexpansion device 400 is cold. The orifice within the valve does not remove heat, but only reduces pressure. Heat molecules contained in the liquid refrigerant are thus allowed to spread as the refrigerant moves out of the orifice. Under a greatly reduced pressure the liquid refrigerant is at its coldest as it leaves theexpansion device 400 and enters theevaporator 100. Pressures at the inlet and outlet of theexpansion device 400 will closely approximate gauge pressures at the inlet and outlet of the compressor in most systems. The similarity of pressures is caused by the closeness of the components to each other. The slight variation in pressure readings of a very few pounds is due to resistance, causing a pressure drop in the lines and coils of theevaporator 100 andcondenser 200. Theexpansion device 400 creates a pressure drop that reduces the pressure of the refrigerant to that of theevaporator 100. At this low pressure, a small portion of the refrigerant boils (or flashes), cooling the remaining liquid refrigerant to the desired evaporator temperature. The cool mixture of liquid and vapor refrigerant enters theevaporator 100 to repeat the cycle. - The efficiency of the vapor-compression system depends, at least in part, on the heat absorption from the
evaporator 100 and the efficiency of thecompressor 200. Anevaporator 100 typically comprises at least one long coil tube, more typically a plurality of coiled tubes, through which the fluid refrigerant flows and absorbs heat from a volume of ambient air that is desired to be cooled. An example of anevaporator 100 is anA coil evaporator 201 illustrated inFIG. 2 comprising twovertical risers 203 with each vertical riser comprising a plurality of coils 202 (e.g. coil 202 a,coil 202 b andcoil 202 c). Referring toFIG. 3 , in one embodiment, each of the plurality of coils 202 (e.g. coil 202 a,coil 202 b andcoil 202 c) has acoil inlet 103 and acorresponding coil outlet 104. In a conventional vapor-compression system theexpansion device 400 is connected viacapillary tubes 210 to the plurality ofcoils 202 bycoil inlets 103. In order to absorb heat from a volume of ambient air, the temperature of the refrigerant must be lower than that of ambient air when it enters theevaporator 100. In one embodiment, the present invention provides for a modified system and method of using such modified system which lowers the temperature of the refrigerant prior to entry of the refrigerant into the evaporator as compared to conventional vapor-compression refrigeration systems. - In one embodiment, the invention provides an improved vapor-compression refrigeration apparatus wherein at least one tube (e.g., the condenser inlet line 405) within the closed loop is in operable communication with the condenser and converts at least a portion of the fluid refrigerant to a lower temperature prior to the fluid refrigerant entering the
expansion device 400. Referring toFIG. 4 , in one embodiment, the invention provides a modifiedevaporator 401. In one embodiment, thecondenser 300 is in direct communication with at least one of the plurality ofcoils 202, forexample coil 202 b viacoil inlet 103 b, for receiving warm liquid refrigerant directly (i.e. without passing through the expansion device 400) from thecondenser 300. In certain embodiments, thecondenser inlet line 405 connects thecondenser 300 in direct communication with at least one of the plurality ofcoils 202. In one embodiment, theexpansion device 400 is in direct communication with at least one of the plurality ofcoils 202, forexample coil 202 b via correspondingcoil outlet 104 b, for receiving liquid refrigerant after it has passed through the modifiedevaporator 401. One of skill in the art would appreciate that any and/or one or more, of the plurality ofcoils 202 could be directly linked to thecondenser 300 and/orexpansion device 400. One of skill in the art would also appreciate that the refrigerant could traverse proximate to (e.g., not directly through, adjacent, nearby, etc.) anevaporator 100. In some embodiments, one or moreadditional coils 202 d may be positioned proximate to or within theframe 601 of theevaporator 100, for example a modifiedevaporator 801 or modified A coil evaporator 401 (See, e.g.,FIGS. 6-9 ). For example, liquid refrigerant fromcondenser 300 can enter acoil 202 d through aninlet 103 d proximate to or within the frame of the modifiedevaporator 801 or modified Acoil evaporator 401 without first passing through theexpansion device 400. Theexpansion device 400 is in direct communication withcoil 202 d via correspondingcoil outlet 104 d, for receiving liquid refrigerant after it has passed through the modifiedevaporator 801 or modified Acoil evaporator 401. In some embodiments, the liquid refrigerant exits 202 b or 202 d via the correspondingcoil 104 b or 104 d and is directly linked to thecoil outlets expansion device 400 byexpansion inlet line 115. In another embodiment, the remaining plurality ofcoils 202, forexample coil 202 a andcoil 202 c, are in operative communication with theexpansion device 400, via correspondingcoil inlets 103, for receiving cold low pressure refrigerant that has passed through the 202 b or 202 d as described above and been received by thecoils expansion device 400. In one embodiment,expansion device 400 is in operative communication with a plurality ofcoil inlets 103, for example by connection withcapillary tubes 210 as described above. In one embodiment, thecapillary tubes 210 are copper tubes of small internal diameter, for example from about 0.5 to 2.28 mm (0.020 to 0.09 inches). - Referring to
FIG. 4 , in one embodiment, thecondenser inlet line 405 is positioned substantially at the top of the modifiedevaporator 401. In one embodiment, at least one of a plurality of coils 202 (e.g.,coil 202 b) is in operative communication withcoil inlet 103 b andcorresponding coil outlet 104 b that is in operative communication with theexpansion device 400, for example by theexpansion inlet line 115. In one embodiment,coil outlet 104 b is positioned substantially at the bottom of the modifiedevaporator 401. In one embodiment, the remaining plurality of thecoils 202 are in operative communication with theexpansion device 400 via the capillary tubes 210.that are operably connected to the remaininginlets 103 positioned at the bottom of the evaporation with correspondingoutlets 104 positioned at the top of the evaporator. Therefore, in some embodiments the fluid refrigerant may flow through one or more coils (e.g.,coil 202 b) in the direction opposite (e.g., transverse, cross-wise) that of the remaining plurality of coils 202 (e.g,coil 202 a andcoil 202 c). For example, the fluid refrigerant can flow downward throughcoil 202 b but upward through 202 a and 202 c. In other embodiments, the opposite orientation can be achieved. In yet further embodiments, the refrigerant can flow in the substantially same direction or orientation (e.g., parallel) through all the coils.coils - Referring to
FIG. 5 , in yet another embodiment the apparatus further comprises a cooling device 501 (e.g., heat exchanger, water condenser, etc.) within the closed loop and interposed between thecondenser 300 and theexpansion device 400. Referring toFIGS. 12-13 , thecooling device 501 may be operably linked to acondenser inlet line 405 which connects thecondenser 300 to thecooling device 501. In another embodiment, anexpansion inlet line 115 connects thecooling device 501 with theexpansion device 400. In some embodiments thecooling device 501 is a separate, self-containing vapor-compression refrigeration system, a fan, heat exchanger, water condenser, or the like. Referring toFIGS. 10-11 , in other embodiments, theinlet lines 405 and/or 115 can be used without thecooling device 501. -
FIG. 14 illustrates a modifiedevaporator 401 similar to the embodiment ofFIG. 4 but with one or more different features. For example, the modifiedevaporator 401 includes aline 1412 connecting two or 202 b and 202 a (e.g., such that refrigerant frommore coils condenser inlet line 405 traverses two or more coils before being received by the expansion device 400). Thecondenser 300 is operably connected by thecondenser inlet line 405 to at least one of the plurality ofcoils 202, forexample coil 202 b, viacoil inlet 103 b. Refrigerant or other fluid flows through from thecondenser 300 through theevaporation 401 without first passing through theexpansion device 400. Refrigerant flows throughcoil 202 b frominlet 103 b tooutlet 104 b where it flows into theinlet 103 a ofcoil 202 a via theline 1412. The refrigerant or other fluid continues to flow through thesecond coil 202 a to theoutlet 104 a and then to theexpansion device 400. Theexpansion device 400 is directly linked tocoil 202 a via thecoil outlet 104 a andexpansion inlet line 115. Flowing the refrigerant or other fluid through two or more coils can increase cooling relative to flow through one coil. Theother outlets 104 can be connected to thecompressor 200 such that fluid flows upward or downward from theother inlets 103 of theother coils 202 to theoutlets 104 as described above. The othercorresponding inlets 103 can be connected to theexpansion device 400 as in a conventional system such that the cooled refrigerant is provided to the evaporator accordingly. In other embodiments, three, four, or more coils can be linked such that the refrigerant can flow through even more coils before reaching theexpansion device 400. -
FIG. 15 is a depiction of a cross section of another vapor-compression refrigeration system comprising acooling device 501 in operable communication with acondenser 300 and an expansion device 400 (e.g., metering or other distribution device). The cooling device 501 (e.g., heat exchanger, water condenser, etc.) is coupled within the closed loop and interposed between thecondenser 300 and theexpansion device 400. Thecooling device 501 may be operably linked to acondenser inlet line 405 which connects thecondenser 300 to thecooling device 501. One or more expansion inlet and 115, 116 connect theoutlet lines cooling device 501 with theexpansion device 400 to cool thecooling device 501 and/or fluid flowing therethrough and to provide the cooled fluid (e.g., refrigerant) to theexpansion device 400 with direction of flow indicated by the broken arrows. Theexpansion device 400 can then provide pre-cooled or sub-cooled fluid to the evaporator through theinlets 103 of thecoils 202 where the fluid flows through thecoils 202 and out theoutlets 104 to thecompressor 200. In some embodiments thecooling device 501 is a separate, self-containing vapor-compression refrigeration system, a fan, heat exchanger, water condenser, or the like. -
FIG. 16 is a depiction of another vapor-compression refrigeration system comprising a cooling device 1601 (e.g., water condenser, heat exchanger, etc.) in operable communication with acompressor 200 and an evaporator. One ormore coils 202 via their correspondingoutlets 104 are connected to an inlet of thecooling device 1601 to cool thecooling device 1601 and/or fluid (e.g., refrigerant) flowing therethrough to thecompressor 200. The fluid flowing therethrough can flow from thecondenser 300 through thecooling device 1601 to be cooled before entering theexpansion device 400 or other metering or distribution device which can provide the refrigerant to the evaporator throughinlets 103. The remainingcoils 202 and theircorresponding outlets 104 can be connected to thecompressor 200 for receiving the refrigerant and fluid can flow therethrough to circulate in a conventional manner without passing through thecooling device 1601. - In traditional operation, the flash gas produced in the
evaporator 100 creates inefficiency in a vapor-compression refrigeration system. In one embodiment, the invention provides a method of reducing flash gas and improving efficiency by pre-cooling warm refrigerant coming from thecondenser 300 prior to the refrigerant entering theexpansion device 400. - In one embodiment, the method of increasing the efficiency of a vapor-compression refrigeration apparatus comprises at least the step of reducing temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the
expansion device 400. In some embodiments, the temperature of the fluid refrigerant entering the expansion device of the present invention is reduced by about 5%, about 10%, about 20%, about 30%, about 40%, about 50%, or about 60% as compared to the temperature the fluid refrigerant that enters the expansion device in a traditional vapor-compression refrigeration apparatus. In other embodiments, the method of increasing the efficiency of a vapor-compression refrigeration apparatus further comprises reducing the pressure of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device. - One of skill in the art would also appreciate that the refrigerant can traverse proximate to (e.g., not directly through) an
evaporator 100 prior to the fluid refrigerant entering theexpansion device 400. - In one embodiment, the method involves reducing the temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the
expansion device 400 by traversing at least a portion of the fluid refrigerant through at least a portion of the modifiedevaporator 401 prior to entering theexpansion device 400. - In yet another embodiment, the method involves reducing the temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the
expansion device 400 by traversing at least a portion of the fluid refrigerant through a 501, 1601. In some embodiments thecooling device 501, 1601 is a separate, self-containing vapor-compression refrigeration system, a fan, heat exchanger, water condenser, or the like.cooling device - The present invention also provides an
evaporator 100, more particularly a modifiedevaporator 401, comprising a plurality ofcoils 202, wherein at least one of the plurality of coils, forexample coil 202 b, is configured within the modifiedevaporator 401 so that fluid refrigerant traverses at least a portion of the modifiedevaporator 401 in a direction substantially opposite the flow direction of the refrigerant through the remaining plurality ofcoils 202, forexample coil 202 a andcoil 202 c. - In one embodiment, at least one of the plurality of
coils 202, forexample coil 202 b, of the modifiedevaporator 401 is in direct communication with acondenser 300 via a coil inlet, forexample coil inlet 103 b, for receiving warm liquid refrigerant directly (i.e. without passing through an expansion device 400) from thecondenser 300. In one embodiment, the at least one of the plurality ofcoils 202, forexample coil 202 b, of the modifiedevaporator 401 is in direct communication with theexpansion device 400 viacoil outlet 104 b. The at least one of the plurality ofcoils 202, forexample coil 202 b, of the modifiedevaporator 401 may be directly linked to theexpansion device 400 byexpansion inlet line 115. - Where methods and steps described above indicate certain events occurring in a certain order, those of ordinary skill in the art will recognize that the ordering of certain steps may be modified and that such modifications are in accordance with the variations of the invention. Additionally, while the steps of the present invention are typically performed continuously and concurrently in a parallel process, the steps may also be performed sequentially.
- The particular embodiments of the subject matter here presented is by way of illustration only, and is, in no way meant to be restrictive. Numerous changes and modifications may be made to the invention. Therefore, to the extent there are variations of the invention, which are within the spirit of the disclosure or equivalent to the inventions found in the appended claims, it is the intent that this patent cover those variations as well. For example, any of the features in whole or in part of any of the embodiments can be combined with any of the other embodiments.
Claims (12)
1. A vapor-compression refrigeration apparatus utilizing a fluid refrigerant and comprising a compressor, a condenser, an expansion device and an evaporator arranged in succession and in fluid communication within a closed loop in order to circulate the fluid refrigerant, the apparatus comprising: at least one line within the closed loop in operable communication with the condenser for reducing temperature of at least a portion of the fluid refrigerant coming from the condenser prior to the fluid refrigerant entering the expansion device.
2. The apparatus of claim 1 wherein the at least one line within the closed loop in operable communication with the condenser traverses at least a portion of the evaporator prior to operable communication with the expansion device.
3. The apparatus of claim 1 further comprising a cooling device within the closed loop, interposed between the condenser and the expansion device, wherein the cooling device is operably linked to the at least one line disposed in operable communication with the condenser for reducing the temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device.
4. A method of increasing the efficiency of a vapor-compression refrigeration apparatus, the method comprising at least the step of: reducing temperature of at least a portion of fluid refrigerant exiting a condenser to a lower temperature prior to the fluid refrigerant entering the expansion device.
5. The method of claim 4 , further comprising reducing the temperature of at least a portion the fluid refrigerant prior to the fluid refrigerant entering the expansion device by traversing at least a portion of the fluid refrigerant through at least a portion of the evaporator prior to entering the expansion device.
6. The method of claim 4 , further comprising reducing the temperature of at least a portion of the fluid refrigerant prior to the fluid refrigerant entering the expansion device by traversing at least a portion of the fluid refrigerant through a cooling device.
7. An evaporator comprising a plurality of coils wherein at least one of the plurality of coils comprises an inlet for receiving warm liquid refrigerant directly from a condenser.
8. The evaporator of claim 7 wherein at least one of the plurality of coils comprises a coil outlet that is capable of direct operable communication with an expansion device.
9. The evaporator of claim 7 wherein the at least one of the plurality of coils is configured to be directly linked to an expansion device via an expansion inlet line.
10. An evaporator comprising a plurality of coils, wherein at least one of the plurality of coils is configured within the evaporator so fluid refrigerant traverses at least a portion of the evaporator in a direction substantially opposite the flow direction of the refrigerant through the remaining plurality of coils.
11. An evaporator comprising a plurality of coils, wherein at least one of the plurality of coils is configured within the evaporator so fluid refrigerant traverses at least a portion of the evaporator in a direction substantially opposite of refrigerant flowing through a remaining plurality of coils.
12. An evaporator comprising a plurality of coils housed inside a radiator frame and a sub-cooling coil that is external to and in close proximity or contact with the radiator frame, wherein the sub-cooling coil is configured to receive refrigerant from a condenser and to deliver refrigerant to an expansion device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/790,732 US20160003500A1 (en) | 2014-07-02 | 2015-07-02 | Evaporator and methods of using same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201462020274P | 2014-07-02 | 2014-07-02 | |
| US14/790,732 US20160003500A1 (en) | 2014-07-02 | 2015-07-02 | Evaporator and methods of using same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20160003500A1 true US20160003500A1 (en) | 2016-01-07 |
Family
ID=55016746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/790,732 Abandoned US20160003500A1 (en) | 2014-07-02 | 2015-07-02 | Evaporator and methods of using same |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20160003500A1 (en) |
| WO (1) | WO2016004349A1 (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5212965A (en) * | 1991-09-23 | 1993-05-25 | Chander Datta | Evaporator with integral liquid sub-cooling and refrigeration system therefor |
| US5243837A (en) * | 1992-03-06 | 1993-09-14 | The University Of Maryland | Subcooling system for refrigeration cycle |
| US5406805A (en) * | 1993-11-12 | 1995-04-18 | University Of Maryland | Tandem refrigeration system |
| US6167712B1 (en) * | 1999-02-05 | 2001-01-02 | Samsung Electronics Co., Ltd. | Method for controlling a refrigerator having a direction control valve |
| US20130092355A1 (en) * | 2011-10-18 | 2013-04-18 | Trane International Inc. | Heat Exchanger With Subcooling Circuit |
| US20140020260A1 (en) * | 2012-07-23 | 2014-01-23 | Whirlpool Corporation | Method for controlling a laundry drying machine with heat pump system and laundry drying machine controlled by such method |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5408836A (en) * | 1994-01-14 | 1995-04-25 | Thermo King Corporation | Methods and apparatus for operating a refrigeration system characterized by controlling engine coolant |
| US6619061B2 (en) * | 2001-12-26 | 2003-09-16 | York International Corporation | Self-tuning pull-down fuzzy logic temperature control for refrigeration systems |
| EP1567814A2 (en) * | 2002-11-11 | 2005-08-31 | Vortex Aircon | Refrigeration system with bypass subcooling and component size de-optimization |
| CA2509207C (en) * | 2002-12-09 | 2012-04-24 | Hudson Technologies, Inc. | Method and apparatus for optimizing refrigeration systems |
| US7275377B2 (en) * | 2004-08-11 | 2007-10-02 | Lawrence Kates | Method and apparatus for monitoring refrigerant-cycle systems |
| US8231065B2 (en) * | 2008-04-01 | 2012-07-31 | Trane International Inc. | Floating restriction for a refrigerant line |
-
2015
- 2015-07-02 US US14/790,732 patent/US20160003500A1/en not_active Abandoned
- 2015-07-02 WO PCT/US2015/039056 patent/WO2016004349A1/en active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5212965A (en) * | 1991-09-23 | 1993-05-25 | Chander Datta | Evaporator with integral liquid sub-cooling and refrigeration system therefor |
| US5243837A (en) * | 1992-03-06 | 1993-09-14 | The University Of Maryland | Subcooling system for refrigeration cycle |
| US5406805A (en) * | 1993-11-12 | 1995-04-18 | University Of Maryland | Tandem refrigeration system |
| US6167712B1 (en) * | 1999-02-05 | 2001-01-02 | Samsung Electronics Co., Ltd. | Method for controlling a refrigerator having a direction control valve |
| US20130092355A1 (en) * | 2011-10-18 | 2013-04-18 | Trane International Inc. | Heat Exchanger With Subcooling Circuit |
| US20140020260A1 (en) * | 2012-07-23 | 2014-01-23 | Whirlpool Corporation | Method for controlling a laundry drying machine with heat pump system and laundry drying machine controlled by such method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016004349A1 (en) | 2016-01-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6100169B2 (en) | Cooling method and cooling system controlled by the quality of the refrigerant in the evaporator. | |
| DK177329B1 (en) | Refrigeration system | |
| US9845973B2 (en) | Cascade refrigeration system | |
| JP5681549B2 (en) | Refrigeration cycle method | |
| US20170248354A1 (en) | Internal liquid suction heat exchanger | |
| JP2008281326A (en) | Refrigerating unit and heat exchanger used for the refrigerating unit | |
| US20160109160A1 (en) | Packaged terminal air conditioner unit | |
| US20150362230A1 (en) | Air conditioning system with pre-cooler | |
| CN106196709A (en) | The supercool cooling cycle system of quasiconductor and refrigeration plant | |
| TWI571606B (en) | A refrigeration unit using a triple tube heat exchanger | |
| CN102563969A (en) | Double-system heat pump device capable of realizing circular heating and heating method | |
| KR20120114576A (en) | An air conditioner | |
| US8820111B2 (en) | De-super heater chiller system with contra flow and refrigerating fan grill | |
| JP2012172918A (en) | Refrigerant liquid forced circulation type refrigeration system | |
| US20160003500A1 (en) | Evaporator and methods of using same | |
| US20170176058A1 (en) | Evaporator and methods of using same | |
| CN104697232A (en) | A heat pump system | |
| TWI856372B (en) | Mixed refrigerant system and method | |
| US9835381B2 (en) | Double walled evaporator with heat exchange | |
| CN106225356A (en) | Gas-liquid separator and there is refrigeration or the heat pump assembly of this gas-liquid separator | |
| CN106152581A (en) | A kind of microchannel refrigerating circuit | |
| US20170211858A1 (en) | Evaporator for an Appliance | |
| CN206113441U (en) | Vapour and liquid separator and have this vapour and liquid separator's refrigeration or heat pump device | |
| US20180156478A1 (en) | Air Conditioning and Heating System | |
| CN206905333U (en) | Auto-cascading refrigeration system with cooling fractional condensation heat exchanger |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |