US20090083953A1 - Clamp mechanism for a backing plate disposed in a pecvd chamber - Google Patents
Clamp mechanism for a backing plate disposed in a pecvd chamber Download PDFInfo
- Publication number
- US20090083953A1 US20090083953A1 US12/199,456 US19945608A US2009083953A1 US 20090083953 A1 US20090083953 A1 US 20090083953A1 US 19945608 A US19945608 A US 19945608A US 2009083953 A1 US2009083953 A1 US 2009083953A1
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- US
- United States
- Prior art keywords
- clamp
- backing plate
- clamp portion
- clamp mechanism
- bolt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 41
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 230000002265 prevention Effects 0.000 claims description 6
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 4
- 229920002530 polyetherether ketone Polymers 0.000 claims description 4
- RUDATBOHQWOJDD-UZVSRGJWSA-N ursodeoxycholic acid Chemical compound C([C@H]1C[C@@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(O)=O)C)[C@@]2(C)CC1 RUDATBOHQWOJDD-UZVSRGJWSA-N 0.000 claims 3
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 abstract description 10
- 230000006835 compression Effects 0.000 abstract description 8
- 238000007906 compression Methods 0.000 abstract description 8
- 239000000758 substrate Substances 0.000 description 38
- 238000000034 method Methods 0.000 description 25
- 239000007789 gas Substances 0.000 description 16
- 238000007789 sealing Methods 0.000 description 10
- 238000000151 deposition Methods 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 230000008021 deposition Effects 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 2
- 238000005137 deposition process Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4401—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
- C23C16/4409—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber characterised by sealing means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T24/00—Buckles, buttons, clasps, etc.
- Y10T24/44—Clasp, clip, support-clamp, or required component thereof
- Y10T24/44034—Dissociable gripping members
- Y10T24/44043—Channel and inserted bar
Definitions
- Embodiments of the present invention generally relate to an apparatus used in the fabrication of electronic devices on large area substrates and related chamber hardware, and more specifically, to a clamp mechanism for a backing plate disposed in a plasma-enhanced chemical vapor deposition (PECVD) chamber used for deposition of material on large area substrates.
- PECVD plasma-enhanced chemical vapor deposition
- Plasma Enhanced Chemical Vapor Deposition is a method for depositing a material onto a substrate by igniting process gases into a plasma state.
- Process gas may be provided to a gas distribution plate or showerhead disposed in an opposing relationship to a temperature controlled substrate support assembly or susceptor disposed within a sealable processing volume in a processing chamber.
- the susceptor supports a large area substrate and the process gases are disassociated above the substrate to deposit material forming electronic devices, such as thin film transistors (TFT's), organic light emitting diodes (OLED's), and photovoltaic cells used in solar cell fabrication.
- Negative pressure may be provided to the processing volume and the process gases are disassociated by thermal energy, vacuum, radio frequency (RF) power, and combinations thereof, to form a plasma and facilitate deposition of materials on the large area substrate.
- RF radio frequency
- An upper portion of the processing chamber includes the showerhead and associated hardware, such as a backing plate, that may be coupled to a lid assembly.
- the lid assembly generally includes a cover and process gas inlets, and the cover may support a remote plasma unit.
- the backing plate is typically disposed above the showerhead and may be configured to facilitate support of the showerhead.
- a perimeter of the backing plate is adapted to compress a seal between the perimeter of the backing plate and the lid assembly to form an upper boundary of the processing volume.
- the seal typically includes a polymer or an elastomeric material that provides a vacuum-tight interface and may additionally facilitate electrical insulation. Thermal forces and/or pressure cycling may cause the interface to loosen, which may cause the interface to be compromised.
- Embodiments described herein relate to a clamp mechanism for a backing plate disposed in a PECVD chamber.
- Embodiments of the clamp mechanism provide and maintain a compressive force to the backing plate to facilitate vacuum sealing of the chamber.
- the clamp mechanism as described herein provides adjustment of the clamp mechanism from a location outside of the processing chamber without disassembly of the chamber.
- a clamp mechanism for a backing plate disposed in a plasma chamber includes a first clamp portion fixed to an interior portion of a chamber lid assembly, the first clamp portion having at least one first slanted contact surface, and a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate.
- the second clamp portion includes at least one fastener disposed through the second clamp portion and the interior portion of the chamber lid assembly, the at least one fastener comprising an adjustment member exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the adjustment member.
- a plasma chamber having a lid assembly including a backing plate, a cover spaced-apart from the backing plate by a wall, and a plurality of clamp mechanisms disposed in the area between the lid and the backing plate.
- Each of the plurality of clamp mechanisms include a first clamp portion fixed to an interior portion of the wall, the first clamp portion having at least one first slanted contact surface, and a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate.
- the second clamp portion includes at least one fastener disposed through the second clamp portion and the wall, the at least one fastener comprising an adjustment member exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the adjustment member.
- a plasma chamber having a lid assembly including a backing plate, a cover spaced-apart from the backing plate by a wall, and a plurality of clamp mechanisms disposed in the area between the lid and the backing plate.
- Each of the plurality of clamp mechanisms include a first clamp portion fixed to an interior portion of the wall by a screw, the first clamp portion having at least one first slanted contact surface, and a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate, the second clamp portion comprising at least one fastener disposed through the second clamp portion and the wall, the at least one fastener comprising a nut exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the nut.
- FIG. 1 is a schematic cross-sectional view of one embodiment of a PECVD chamber.
- FIG. 2 is an isometric view of on embodiment of a clamp device.
- FIG. 3 is a cross-sectional view of the clamp device of FIG. 2 .
- FIG. 4 is a cross-sectional view of one embodiment of a nut.
- FIG. 1 is a schematic cross-sectional view of one embodiment of a plasma enhanced chemical vapor deposition (PECVD) system 100 .
- the system 100 may be a PECVD system available from AKT®, a division of Applied Materials, Inc., of Santa Clara, Calif.
- the system 100 includes a processing chamber 102 having walls 106 , a backing plate 101 , and a bottom 108 that partially define a process volume 112 .
- the process volume 112 is typically accessed through a selectively sealable port (not shown) in the walls 106 that facilitates transfer of a large area substrate 140 into and out of the processing chamber 102 .
- the substrate 140 may be made of glass, polymers, or other material capable of having electronic devices formed thereon and typically includes a surface area of 2.2 meters 2 , or greater.
- the walls 106 and bottom 108 are typically fabricated from aluminum or other material compatible with processing.
- a temperature controlled susceptor or substrate support assembly 138 is centrally disposed within the processing chamber 102 .
- the substrate support assembly 138 supports the large area substrate 140 during processing.
- the substrate support assembly 138 comprises an aluminum body 124 that includes an embedded heater 132 .
- the heater 132 such as a resistive element, disposed in the support assembly 138 , is coupled to a power source 174 that controllably heats the support assembly 138 and the large area substrate 140 positioned thereon to a predetermined temperature.
- the heater 132 maintains the large area substrate 140 at a uniform temperature between about 150° to at least about 460° C., depending on the deposition processing parameters for the material being deposited.
- the substrate support assembly 138 has a lower side 126 and a substrate receiving surface 134 and the substrate receiving surface 134 supports the large area substrate 140 .
- the lower side 126 has a stem 142 which couples the substrate support assembly 138 to a lift system (not shown) that moves the substrate support assembly 138 between an elevated processing position (as shown) and a lowered position that facilitates substrate transfer to and from the processing chamber 102 .
- the stem 142 additionally provides a conduit for electrical and thermocouple leads between the substrate support assembly 138 and other components of the chamber 102 .
- a bellows 146 may be coupled between the substrate support assembly 138 (or the stem 142 ) and the bottom 108 of the processing chamber 102 . The bellows 146 facilitates vacuum sealing around the stem 142 while facilitating vertical movement of the substrate support assembly 138 .
- the substrate support assembly 138 has a plurality of holes 128 disposed therethrough that accept a plurality of lift pins 150 .
- the lift pins 150 are comprised of ceramic or anodized aluminum. When the substrate support assembly 138 is lowered, a lower portion of the lift pins 150 also lower to make contact with the chamber bottom 108 . As the substrate support assembly 138 is lowered further, the upper portion of the lift pins 150 are elevated above the substrate receiving surface 134 to space the large area substrate 140 apart from the substrate receiving surface 134 to facilitate transfer of the large area substrate by allowing access to a robot blade or end effector.
- the substrate support assembly 138 is grounded such that radio frequency (RF) power, supplied by a power source 122 , is provided to a showerhead 118 positioned between the lid assembly 110 and substrate support assembly 138 , or other electrode positioned within or near the lid assembly of the chamber.
- RF radio frequency
- the RF power excites gases present in the process volume 112 between the substrate support assembly 138 and the showerhead 118 to facilitate deposition on the substrate 140 .
- the RF power from the power source 122 is generally selected commensurate with the size of the substrate to drive the chemical vapor deposition process.
- the walls 106 support a lid assembly 110 that includes a lid cover 105 and a backing plate support member 111 facilitating support of the backing plate 101 .
- the backing plate 101 is a substantially rigid plate and may support the showerhead 118 .
- the backing plate 101 also includes an inlet 180 coupled to a gas source 104 by a conduit 121 through which process gases, provided by the gas source 104 , are introduced into the processing chamber 102 .
- the inlet 180 is also coupled to a cleaning source 182 , which may comprise a remote plasma unit disposed on and coupled to the lid cover 105 by brackets 181 .
- the cleaning source 182 typically provides a cleaning agent, such as a molecular or disassociated fluorine containing gas that is introduced into the processing chamber 102 to remove deposition by-products and films from processing chamber hardware including the showerhead 118 .
- the process gases and/or cleaning agent may flow from the inlet 180 to the process volume 112 through a plurality of gas passages 162 formed in the showerhead 118 .
- a vacuum pump 119 is coupled to the chamber 102 to facilitate negative pressure in the process volume 112 and exhaust of process gases from the process volume 112 .
- the showerhead 118 is typically fabricated from stainless steel, aluminum (Al), anodized aluminum, nickel (Ni) or other conductive material.
- the showerhead 118 may be supported in a center region by a plurality of support members 123 .
- Each of the plurality of support members 123 may be adjustable fasteners coupled to the backing plate 101 or through the backing plate 101 and coupled with a support assembly outside of the chamber 102 (not shown).
- the showerhead 118 typically may also include a flexible support 160 adapted to allow for thermal expansion and contraction of the perimeter of the showerhead 118 .
- the plurality of gas passages 162 are formed through the showerhead 118 to allow a predetermined distribution of gas passing through the showerhead 118 and into the process volume 112 .
- the flexible support 160 also maintains the showerhead 118 in a spaced-apart relation relative to the substrate support assembly 138 .
- the backing plate support member 111 is adapted to couple to the walls 106 by one or more fasteners 113 .
- the backing plate support member 111 is compressed against a seal 148 by compression provided by one or both of the fasteners 113 and the sheer weight of the lid assembly 110 .
- the lid assembly 110 which includes the backing plate 101 , provides an upper boundary to the process volume 112 by sealing against the walls 106 .
- an interior surface 120 of the backing plate 101 at least between a seal 114 , provides the upper boundary to the process volume 112 .
- the lid assembly 110 also includes a plurality of clamp devices 117 disposed between the lid cover 105 and the backing plate 101 .
- the clamp devices 117 provide compression to the upper surface of the backing plate 101 , which compresses the backing plate 101 against the seal 114 to provide an upper boundary for negative pressure within the chamber 102 .
- the seal 114 is described as a pressure sealing member, the seal 114 may also be adapted as an electrical insulator to insulate the backing plate 101 from the backing plate support member 111 and/or other portions of the chamber 102 .
- the seal 114 is a polymer or elastomer that provides a vacuum seal and additionally facilitates electrical insulation.
- FIG. 2 is an isometric view of on embodiment of a clamp device 117 .
- the clamp device 117 comprises an upper clamp portion 204 and a lower clamp portion 208 .
- the upper clamp portion 204 includes an opening 206 which allows a first fastener 212 , such as a screw, to couple the upper clamp portion 204 to the interior portion of a lid support 103 which is a portion of the lid assembly 110 .
- the upper clamp portion 204 may be attached to the lid support by adhesives or welding.
- the upper clamp portion 204 may be an integral part of the lid support 103 , such as an extension or protrusion disposed on the lid support 103 .
- the upper clamp portion 204 is adapted to be stationary or immovable relative to the lid support 103 while the lower clamp portion 208 is movable relative to the lid support 103 .
- one or both of the lower clamp portion 208 and the upper clamp portion 204 may be made of polyetheretherketone (PEEK) material.
- the lower clamp portion 208 and the upper clamp portion 204 are configured as wedges to provide a compressive force to the backing plate 101 .
- the lower clamp portion 208 and the upper clamp portion 204 include at least one slanted or inclined surface adapted to provide a movable interface therebetween. As the slanted surfaces move relative to each other in at least one direction of travel, compression is applied to the backing plate 101 .
- the lower clamp portion 208 includes a first slanted surface 218 A and the upper clamp portion 204 includes a second slanted surface 218 B.
- the slanted surfaces 218 A, 218 B of both the upper clamp 204 and lower clamp 208 are adapted to be in sliding contact to vary compressive force to the backing plate 101 as the clamp device 117 is adjusted.
- FIG. 3 is a cross-sectional view of the clamp device 117 of FIG. 2 .
- the upper clamp portion 204 is configured to be immovable relative to the lid support 103 .
- the upper clamp portion 204 is statically coupled to the lid support 103 by a first fastener 212 , such as a screw, inserted through a hole in the upper clamp portion 204 and tightened against a threaded portion formed in the lid support 103 . While only one fastener is used, it is understood that more than one fastener may be used to couple the upper clamp portion 204 with the lid support 103 .
- a second fastener 214 such as a bolt, may be inserted through aligned openings in the both of the lower clamp portion 208 and the lid support 103 .
- a rotatable coupling such as a nut 216 may be rotated onto an exposed threaded portion of the second fastener 214 .
- the nut 216 is exposed on the exterior side of the lid support 103 and can be accessed by personnel from the exterior of the chamber 102 without having to disassemble the entire lid assembly 110 , or at the minimum, remove the lid cover 105 and any hardware disposed therethrough or thereon.
- the second fastener 214 may be made of stainless steel having a head 320 and a threaded end 330 opposite the head 320 .
- the second fastener 214 may be an Allen head bolt having a rotation prevention feature 325 in or on the head 320 to minimize rotation of the second fastener 214 during adjustment of the nut 216 .
- the rotation prevention feature 325 may be a flattened portion, a stop or a pin or protrusion adjacent the head 320 .
- the rotation prevention feature may be a slot adapted to receive a screw driving device, a flattened portion disposed on an outer surface of the head 320 adapted to mate with a corresponding flat or stop disposed in the lower clamp portion 208 , an orifice or depression adapted to receive a tool, or other feature adapted to minimize rotation of the Allen head bolt during adjustment of the nut 216 .
- the second fastener 214 may include a hex head bolt, a square head bolt, or other fastener.
- the nut 216 may be made of stainless steel with anti-bind/gall coating.
- the anti-bind/gall coating may be made of tungsten disulfide (WS 2 ) or dicronite.
- the lower clamp portion 208 includes a sliding contact surface 305 adapted to contact an upper surface 310 of the backing plate 101 .
- the first slanted surface 218 A and the second slanted surface 218 B are established.
- the lower clamp portion 208 provides a compressive force to the upper surface 310 of the backing plate 101 .
- all sliding contact surfaces may include a radius or bevel to minimize one surface gouging or cutting into another as the surfaces move relative to each other.
- FIG. 4 is a cross-sectional view of one embodiment of a nut 216 .
- the nut 216 includes a body 400 having threads 405 formed therethrough.
- the body is made of stainless steel.
- the body 400 may be made of stainless steel and the threads 405 may include a coating 410 configured to minimize binding with the second fastener 214 .
- the coating 410 may be made of tungsten disulfide (WS 2 ) or dicronite.
- the clamp devices 117 provide additional compression of the sealing surfaces of the backing plate 101 against the seal 114 .
- the clamp devices 117 are adapted to form an initial vacuum seal between the backing plate 101 and the sealing surfaces.
- the weight of the backing plate 101 may provide insufficient contact between the sealing surfaces of the backing plate 101 and the seal 114 .
- the clamp devices 117 may provide compression and facilitate vacuum sealing with assistance from the vacuum pump 119 , which pulls the interior surface of the backing plate 101 toward the process volume 112 providing additional compressive force to the backing plate 101 against the seal 114 .
- the clamp devices 117 may remain in compressive contact with the backing plate 101 or even loosen to not be in compressive contact with the backing plate 101 , but the initial vacuum seal may remain intact to withstand many vacuum applications or processing cycles without readjustment of the clamp devices 117 .
- the initial seal may be breached and the clamp devices 117 may need to be readjusted to restore the vacuum seal.
- cyclic vacuum application and/or expansive/contractive movement of the backing plate 101 relative to the seal 114 may cause failure of the vacuum seal.
- a user may choose to periodically adjust the clamp devices 117 to ensure compressive contact between the clamp devices 117 and the backing plate 101 thereby maintaining the compressive contact and the vacuum seal.
- the lid assembly 110 may be periodically separated from the walls 106 to access and/or service interior portions of the processing chamber 102 .
- the lid assembly 110 may be removed from the walls 106 by lifting the lid assembly 110 with a crane or other lifting device adapted to separate the lid assembly 110 from the walls 106 .
- components such as the showerhead 118 may be accessed by personnel for cleaning, inspection or other maintenance procedure.
- the lid cover 105 may be removed to access the backing plate 101 for maintenance, inspection or other servicing procedure.
- the lid assembly 110 may be reassembled or otherwise readied for re-attachment to the walls 106 .
- the upper clamp portions 204 of each of the clamp devices 117 are statically coupled to an interior portion of the lid assembly 110 by the first fastener 212 and the lower clamp 208 of each of the clamp devices 117 are positioned adjacent the upper clamp 204 and the upper surface of the backing plate 101 .
- the second fastener 214 is inserted through the lower clamp portion 208 and lid support 103 and is tightened by the nut 216 to be snug.
- the lid assembly 110 may be lifted by a crane and is positioned against the walls 106 .
- the lid assembly 110 is then secured to the walls 106 by fasteners 113 .
- the lid assembly 110 may tighten each of the nuts 216 of each of the clamp devices 117 to compress the backing plate 101 against the seal 114 .
- the nuts 216 are exposed on the exterior side of the lid support 103 and can be accessed from the exterior without having to disassemble the entire lid assembly 110 , or at the minimum, remove the lid cover 105 (and any hardware disposed therethrough or thereon). Thereafter, negative pressure may be applied to the process volume 112 to perform a deposition process.
- the backing plate 101 may move relative to the seal 114 , which may breach the vacuum seal.
- Other vacuum breaches may occur due to loosening of the clamp devices 117 and/or backing plate 101 by causes or forces such as vibration, disassembly of portions of the chamber 102 , among other causes or forces.
- one or more of the previously tight clamp devices 117 may be loosened due to vacuum application to the backing plate 101 , which may further bind the backing plate against the seal 114 to a point where one or more of the clamp devices 117 may not be in compressive contact with the backing plate 101 .
- the structure and location of the clamp devices 117 as described herein provide a suitable remedy to tighten the backing plate 101 against the seal 114 .
- the clamp devices 117 allow adjustment by personnel from a location outside of the chamber 102 . Additionally, disassembly of portions of the chamber 102 is not required to access the clamp devices 117 for adjustment. Thus, downtime may be minimized and throughput of the chamber 102 may be enhanced.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
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- Chemical Vapour Deposition (AREA)
Abstract
Embodiments described herein relate to a clamp mechanism for a backing plate disposed in a PECVD chamber, comprising an upper clamp portion fixed to an interior portion of a chamber lid, and a lower clamp portion in sliding contact with the upper clamp portion and the backing plate, wherein the lower clamp portion comprises at least one fastener disposed through the lower clamp portion and the chamber lid, the at least one fastener comprising an adjustment member, and wherein rotation of the adjustment member causes lateral movement and compression to the backing plate.
Description
- This application claims benefit of U.S. Provisional Patent Application Ser. No. 60/975,691 (Attorney Docket No. 11816L), filed Sep. 27, 2007, which is herein incorporated by reference.
- 1. Field of the Invention
- Embodiments of the present invention generally relate to an apparatus used in the fabrication of electronic devices on large area substrates and related chamber hardware, and more specifically, to a clamp mechanism for a backing plate disposed in a plasma-enhanced chemical vapor deposition (PECVD) chamber used for deposition of material on large area substrates.
- 2. Description of the Related Art
- Plasma Enhanced Chemical Vapor Deposition (PECVD) is a method for depositing a material onto a substrate by igniting process gases into a plasma state. Process gas may be provided to a gas distribution plate or showerhead disposed in an opposing relationship to a temperature controlled substrate support assembly or susceptor disposed within a sealable processing volume in a processing chamber. The susceptor supports a large area substrate and the process gases are disassociated above the substrate to deposit material forming electronic devices, such as thin film transistors (TFT's), organic light emitting diodes (OLED's), and photovoltaic cells used in solar cell fabrication. Negative pressure may be provided to the processing volume and the process gases are disassociated by thermal energy, vacuum, radio frequency (RF) power, and combinations thereof, to form a plasma and facilitate deposition of materials on the large area substrate.
- An upper portion of the processing chamber includes the showerhead and associated hardware, such as a backing plate, that may be coupled to a lid assembly. The lid assembly generally includes a cover and process gas inlets, and the cover may support a remote plasma unit. The backing plate is typically disposed above the showerhead and may be configured to facilitate support of the showerhead. Generally, a perimeter of the backing plate is adapted to compress a seal between the perimeter of the backing plate and the lid assembly to form an upper boundary of the processing volume. The seal typically includes a polymer or an elastomeric material that provides a vacuum-tight interface and may additionally facilitate electrical insulation. Thermal forces and/or pressure cycling may cause the interface to loosen, which may cause the interface to be compromised.
- Therefore, there is a need in the art for an improved assembly for ensuring vacuum sealing of the chamber.
- Embodiments described herein relate to a clamp mechanism for a backing plate disposed in a PECVD chamber. Embodiments of the clamp mechanism provide and maintain a compressive force to the backing plate to facilitate vacuum sealing of the chamber. The clamp mechanism as described herein provides adjustment of the clamp mechanism from a location outside of the processing chamber without disassembly of the chamber.
- In one embodiment, a clamp mechanism for a backing plate disposed in a plasma chamber is described. The clamp mechanism includes a first clamp portion fixed to an interior portion of a chamber lid assembly, the first clamp portion having at least one first slanted contact surface, and a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate. The second clamp portion includes at least one fastener disposed through the second clamp portion and the interior portion of the chamber lid assembly, the at least one fastener comprising an adjustment member exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the adjustment member.
- In another embodiment, a plasma chamber having a lid assembly including a backing plate, a cover spaced-apart from the backing plate by a wall, and a plurality of clamp mechanisms disposed in the area between the lid and the backing plate is described. Each of the plurality of clamp mechanisms include a first clamp portion fixed to an interior portion of the wall, the first clamp portion having at least one first slanted contact surface, and a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate. The second clamp portion includes at least one fastener disposed through the second clamp portion and the wall, the at least one fastener comprising an adjustment member exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the adjustment member.
- In another embodiment, a plasma chamber having a lid assembly including a backing plate, a cover spaced-apart from the backing plate by a wall, and a plurality of clamp mechanisms disposed in the area between the lid and the backing plate is described. Each of the plurality of clamp mechanisms include a first clamp portion fixed to an interior portion of the wall by a screw, the first clamp portion having at least one first slanted contact surface, and a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate, the second clamp portion comprising at least one fastener disposed through the second clamp portion and the wall, the at least one fastener comprising a nut exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the nut.
- So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
-
FIG. 1 is a schematic cross-sectional view of one embodiment of a PECVD chamber. -
FIG. 2 is an isometric view of on embodiment of a clamp device. -
FIG. 3 is a cross-sectional view of the clamp device ofFIG. 2 . -
FIG. 4 is a cross-sectional view of one embodiment of a nut. - To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. It is contemplated that elements disclosed in one embodiment may be beneficially utilized on other embodiments without specific recitation.
-
FIG. 1 is a schematic cross-sectional view of one embodiment of a plasma enhanced chemical vapor deposition (PECVD)system 100. Thesystem 100 may be a PECVD system available from AKT®, a division of Applied Materials, Inc., of Santa Clara, Calif. Thesystem 100 includes aprocessing chamber 102 havingwalls 106, abacking plate 101, and abottom 108 that partially define aprocess volume 112. Theprocess volume 112 is typically accessed through a selectively sealable port (not shown) in thewalls 106 that facilitates transfer of alarge area substrate 140 into and out of theprocessing chamber 102. Thesubstrate 140 may be made of glass, polymers, or other material capable of having electronic devices formed thereon and typically includes a surface area of 2.2 meters2, or greater. Thewalls 106 andbottom 108 are typically fabricated from aluminum or other material compatible with processing. - A temperature controlled susceptor or
substrate support assembly 138 is centrally disposed within theprocessing chamber 102. Thesubstrate support assembly 138 supports thelarge area substrate 140 during processing. In one embodiment, thesubstrate support assembly 138 comprises analuminum body 124 that includes an embeddedheater 132. Theheater 132, such as a resistive element, disposed in thesupport assembly 138, is coupled to apower source 174 that controllably heats thesupport assembly 138 and thelarge area substrate 140 positioned thereon to a predetermined temperature. Typically, in a CVD process, theheater 132 maintains thelarge area substrate 140 at a uniform temperature between about 150° to at least about 460° C., depending on the deposition processing parameters for the material being deposited. - The
substrate support assembly 138 has alower side 126 and asubstrate receiving surface 134 and thesubstrate receiving surface 134 supports thelarge area substrate 140. Thelower side 126 has astem 142 which couples thesubstrate support assembly 138 to a lift system (not shown) that moves thesubstrate support assembly 138 between an elevated processing position (as shown) and a lowered position that facilitates substrate transfer to and from theprocessing chamber 102. Thestem 142 additionally provides a conduit for electrical and thermocouple leads between thesubstrate support assembly 138 and other components of thechamber 102. Abellows 146 may be coupled between the substrate support assembly 138 (or the stem 142) and thebottom 108 of theprocessing chamber 102. Thebellows 146 facilitates vacuum sealing around thestem 142 while facilitating vertical movement of thesubstrate support assembly 138. - The
substrate support assembly 138 has a plurality ofholes 128 disposed therethrough that accept a plurality oflift pins 150. Thelift pins 150 are comprised of ceramic or anodized aluminum. When thesubstrate support assembly 138 is lowered, a lower portion of thelift pins 150 also lower to make contact with thechamber bottom 108. As thesubstrate support assembly 138 is lowered further, the upper portion of thelift pins 150 are elevated above thesubstrate receiving surface 134 to space thelarge area substrate 140 apart from thesubstrate receiving surface 134 to facilitate transfer of the large area substrate by allowing access to a robot blade or end effector. - In one embodiment, the
substrate support assembly 138 is grounded such that radio frequency (RF) power, supplied by apower source 122, is provided to ashowerhead 118 positioned between thelid assembly 110 andsubstrate support assembly 138, or other electrode positioned within or near the lid assembly of the chamber. The RF power excites gases present in theprocess volume 112 between thesubstrate support assembly 138 and theshowerhead 118 to facilitate deposition on thesubstrate 140. The RF power from thepower source 122 is generally selected commensurate with the size of the substrate to drive the chemical vapor deposition process. - The
walls 106 support alid assembly 110 that includes alid cover 105 and a backingplate support member 111 facilitating support of thebacking plate 101. Thebacking plate 101 is a substantially rigid plate and may support theshowerhead 118. Thebacking plate 101 also includes aninlet 180 coupled to agas source 104 by aconduit 121 through which process gases, provided by thegas source 104, are introduced into theprocessing chamber 102. Theinlet 180 is also coupled to acleaning source 182, which may comprise a remote plasma unit disposed on and coupled to thelid cover 105 bybrackets 181. Thecleaning source 182 typically provides a cleaning agent, such as a molecular or disassociated fluorine containing gas that is introduced into theprocessing chamber 102 to remove deposition by-products and films from processing chamber hardware including theshowerhead 118. The process gases and/or cleaning agent may flow from theinlet 180 to theprocess volume 112 through a plurality ofgas passages 162 formed in theshowerhead 118. Avacuum pump 119 is coupled to thechamber 102 to facilitate negative pressure in theprocess volume 112 and exhaust of process gases from theprocess volume 112. - The
showerhead 118 is typically fabricated from stainless steel, aluminum (Al), anodized aluminum, nickel (Ni) or other conductive material. Theshowerhead 118 may be supported in a center region by a plurality ofsupport members 123. Each of the plurality ofsupport members 123 may be adjustable fasteners coupled to thebacking plate 101 or through thebacking plate 101 and coupled with a support assembly outside of the chamber 102 (not shown). - The
showerhead 118 typically may also include aflexible support 160 adapted to allow for thermal expansion and contraction of the perimeter of theshowerhead 118. The plurality ofgas passages 162 are formed through theshowerhead 118 to allow a predetermined distribution of gas passing through theshowerhead 118 and into theprocess volume 112. Theflexible support 160 also maintains theshowerhead 118 in a spaced-apart relation relative to thesubstrate support assembly 138. - In one embodiment, the backing
plate support member 111 is adapted to couple to thewalls 106 by one ormore fasteners 113. The backingplate support member 111 is compressed against aseal 148 by compression provided by one or both of thefasteners 113 and the sheer weight of thelid assembly 110. Thelid assembly 110, which includes thebacking plate 101, provides an upper boundary to theprocess volume 112 by sealing against thewalls 106. In particular, aninterior surface 120 of thebacking plate 101, at least between aseal 114, provides the upper boundary to theprocess volume 112. - The
lid assembly 110 also includes a plurality ofclamp devices 117 disposed between thelid cover 105 and thebacking plate 101. Specifically, theclamp devices 117 provide compression to the upper surface of thebacking plate 101, which compresses thebacking plate 101 against theseal 114 to provide an upper boundary for negative pressure within thechamber 102. While theseal 114 is described as a pressure sealing member, theseal 114 may also be adapted as an electrical insulator to insulate thebacking plate 101 from the backingplate support member 111 and/or other portions of thechamber 102. In one embodiment, theseal 114 is a polymer or elastomer that provides a vacuum seal and additionally facilitates electrical insulation. -
FIG. 2 is an isometric view of on embodiment of aclamp device 117. In this embodiment, theclamp device 117 comprises anupper clamp portion 204 and alower clamp portion 208. Theupper clamp portion 204 includes anopening 206 which allows afirst fastener 212, such as a screw, to couple theupper clamp portion 204 to the interior portion of alid support 103 which is a portion of thelid assembly 110. Alternatively, theupper clamp portion 204 may be attached to the lid support by adhesives or welding. In another alternative, theupper clamp portion 204 may be an integral part of thelid support 103, such as an extension or protrusion disposed on thelid support 103. Theupper clamp portion 204 is adapted to be stationary or immovable relative to thelid support 103 while thelower clamp portion 208 is movable relative to thelid support 103. In one embodiment, one or both of thelower clamp portion 208 and theupper clamp portion 204 may be made of polyetheretherketone (PEEK) material. - In one embodiment, the
lower clamp portion 208 and theupper clamp portion 204 are configured as wedges to provide a compressive force to thebacking plate 101. For example, thelower clamp portion 208 and theupper clamp portion 204 include at least one slanted or inclined surface adapted to provide a movable interface therebetween. As the slanted surfaces move relative to each other in at least one direction of travel, compression is applied to thebacking plate 101. In one embodiment, thelower clamp portion 208 includes a firstslanted surface 218A and theupper clamp portion 204 includes a secondslanted surface 218B. The slanted surfaces 218A, 218B of both theupper clamp 204 andlower clamp 208 are adapted to be in sliding contact to vary compressive force to thebacking plate 101 as theclamp device 117 is adjusted. -
FIG. 3 is a cross-sectional view of theclamp device 117 ofFIG. 2 . Theupper clamp portion 204 is configured to be immovable relative to thelid support 103. Theupper clamp portion 204 is statically coupled to thelid support 103 by afirst fastener 212, such as a screw, inserted through a hole in theupper clamp portion 204 and tightened against a threaded portion formed in thelid support 103. While only one fastener is used, it is understood that more than one fastener may be used to couple theupper clamp portion 204 with thelid support 103. Asecond fastener 214, such as a bolt, may be inserted through aligned openings in the both of thelower clamp portion 208 and thelid support 103. A rotatable coupling, such as anut 216 may be rotated onto an exposed threaded portion of thesecond fastener 214. Thenut 216 is exposed on the exterior side of thelid support 103 and can be accessed by personnel from the exterior of thechamber 102 without having to disassemble theentire lid assembly 110, or at the minimum, remove thelid cover 105 and any hardware disposed therethrough or thereon. - In one embodiment, the
second fastener 214 may be made of stainless steel having ahead 320 and a threadedend 330 opposite thehead 320. In another embodiment, thesecond fastener 214 may be an Allen head bolt having arotation prevention feature 325 in or on thehead 320 to minimize rotation of thesecond fastener 214 during adjustment of thenut 216. Therotation prevention feature 325 may be a flattened portion, a stop or a pin or protrusion adjacent thehead 320. In other embodiments, the rotation prevention feature may be a slot adapted to receive a screw driving device, a flattened portion disposed on an outer surface of thehead 320 adapted to mate with a corresponding flat or stop disposed in thelower clamp portion 208, an orifice or depression adapted to receive a tool, or other feature adapted to minimize rotation of the Allen head bolt during adjustment of thenut 216. In yet another embodiment, thesecond fastener 214 may include a hex head bolt, a square head bolt, or other fastener. In one embodiment, thenut 216 may be made of stainless steel with anti-bind/gall coating. In yet another embodiment, the anti-bind/gall coating may be made of tungsten disulfide (WS2) or dicronite. - Continued rotation or tightening of the
nut 216 causes lateral movement of thelower clamp portion 208 relative to theupper clamp portion 204 and along a periphery of thebacking plate 101. Thelower clamp portion 208 includes a slidingcontact surface 305 adapted to contact anupper surface 310 of thebacking plate 101. As the lateral movement of thelower clamp portion 208 continues, contact between the firstslanted surface 218A and the secondslanted surface 218B is established. When the firstslanted surface 218A and the secondslanted surface 218B contact each other, thelower clamp portion 208 provides a compressive force to theupper surface 310 of thebacking plate 101. Thus, the compressive pressure provided to theupper surface 310 of thebacking plate 101 translates to compress a sealingsurface 315 of thebacking plate 101 against theseal 114. In one embodiment, all sliding contact surfaces may include a radius or bevel to minimize one surface gouging or cutting into another as the surfaces move relative to each other. -
FIG. 4 is a cross-sectional view of one embodiment of anut 216. Thenut 216 includes abody 400 havingthreads 405 formed therethrough. In one embodiment, the body is made of stainless steel. In another embodiment, thebody 400 may be made of stainless steel and thethreads 405 may include acoating 410 configured to minimize binding with thesecond fastener 214. In one embodiment, thecoating 410 may be made of tungsten disulfide (WS2) or dicronite. - While the weight of the
backing plate 101 facilitates contact with theseal 114 and may facilitate a vacuum-tight interface by compression on theseal 114, theclamp devices 117 provide additional compression of the sealing surfaces of thebacking plate 101 against theseal 114. In one embodiment, theclamp devices 117 are adapted to form an initial vacuum seal between thebacking plate 101 and the sealing surfaces. For example, the weight of thebacking plate 101 may provide insufficient contact between the sealing surfaces of thebacking plate 101 and theseal 114. In this example, theclamp devices 117 may provide compression and facilitate vacuum sealing with assistance from thevacuum pump 119, which pulls the interior surface of thebacking plate 101 toward theprocess volume 112 providing additional compressive force to thebacking plate 101 against theseal 114. Once the initial vacuum seal has been established, theclamp devices 117 may remain in compressive contact with thebacking plate 101 or even loosen to not be in compressive contact with thebacking plate 101, but the initial vacuum seal may remain intact to withstand many vacuum applications or processing cycles without readjustment of theclamp devices 117. - However, over time, the initial seal may be breached and the
clamp devices 117 may need to be readjusted to restore the vacuum seal. For example, cyclic vacuum application and/or expansive/contractive movement of thebacking plate 101 relative to theseal 114 may cause failure of the vacuum seal. Additionally, a user may choose to periodically adjust theclamp devices 117 to ensure compressive contact between theclamp devices 117 and thebacking plate 101 thereby maintaining the compressive contact and the vacuum seal. - In another scenario, the
lid assembly 110 may be periodically separated from thewalls 106 to access and/or service interior portions of theprocessing chamber 102. Thelid assembly 110 may be removed from thewalls 106 by lifting thelid assembly 110 with a crane or other lifting device adapted to separate thelid assembly 110 from thewalls 106. As thelid assembly 110 is removed or separated from thewalls 106, components such as theshowerhead 118 may be accessed by personnel for cleaning, inspection or other maintenance procedure. Additionally, in this separated state, thelid cover 105 may be removed to access thebacking plate 101 for maintenance, inspection or other servicing procedure. - After maintenance procedures have been performed, the
lid assembly 110 may be reassembled or otherwise readied for re-attachment to thewalls 106. As thelid assembly 110 is reassembled, theupper clamp portions 204 of each of theclamp devices 117 are statically coupled to an interior portion of thelid assembly 110 by thefirst fastener 212 and thelower clamp 208 of each of theclamp devices 117 are positioned adjacent theupper clamp 204 and the upper surface of thebacking plate 101. Thesecond fastener 214 is inserted through thelower clamp portion 208 andlid support 103 and is tightened by thenut 216 to be snug. Thelid assembly 110 may be lifted by a crane and is positioned against thewalls 106. Thelid assembly 110 is then secured to thewalls 106 byfasteners 113. After thelid assembly 110 is suitably coupled to thewalls 106, personnel may tighten each of thenuts 216 of each of theclamp devices 117 to compress thebacking plate 101 against theseal 114. Thenuts 216 are exposed on the exterior side of thelid support 103 and can be accessed from the exterior without having to disassemble theentire lid assembly 110, or at the minimum, remove the lid cover 105 (and any hardware disposed therethrough or thereon). Thereafter, negative pressure may be applied to theprocess volume 112 to perform a deposition process. - As mentioned above, during multiple deposition processes, the
backing plate 101 may move relative to theseal 114, which may breach the vacuum seal. Other vacuum breaches may occur due to loosening of theclamp devices 117 and/orbacking plate 101 by causes or forces such as vibration, disassembly of portions of thechamber 102, among other causes or forces. In one scenario, one or more of the previouslytight clamp devices 117 may be loosened due to vacuum application to thebacking plate 101, which may further bind the backing plate against theseal 114 to a point where one or more of theclamp devices 117 may not be in compressive contact with thebacking plate 101. The structure and location of theclamp devices 117 as described herein provide a suitable remedy to tighten thebacking plate 101 against theseal 114. - In any of the situations discussed above, and other situations requiring tightening of or providing additional compression to the
backing plate 101, theclamp devices 117 allow adjustment by personnel from a location outside of thechamber 102. Additionally, disassembly of portions of thechamber 102 is not required to access theclamp devices 117 for adjustment. Thus, downtime may be minimized and throughput of thechamber 102 may be enhanced. - While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Claims (26)
1. A clamp mechanism for a backing plate disposed in a plasma chamber, comprising:
a first clamp portion fixed to an interior portion of a chamber lid assembly, the first clamp portion having at least one first slanted contact surface; and
a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate, the second clamp portion comprising:
at least one fastener disposed through the second clamp portion and the interior portion of the chamber lid assembly, the at least one fastener comprising an adjustment member exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the adjustment member.
2. The clamp mechanism of claim 1 , wherein the first clamp portion and the second clamp portion are made of a polyetheretherketone (PEEK) material.
3. The clamp mechanism of claim 1 , wherein the first clamp portion is fixed to the interior portion of the chamber lid assembly by a screw.
4. The clamp mechanism of claim 1 , wherein the at least one fastener is a bolt.
5. The clamp mechanism of claim 4 , wherein the bolt is an Allen head bolt.
6. The clamp mechanism of claim 4 , wherein the bolt is a hex head bolt.
7. The clamp mechanism of claim 4 , wherein the bolt includes a rotation prevention feature.
8. The clamp mechanism of claim 1 , wherein the adjustment member is a nut.
9. The clamp mechanism of claim 8 , wherein the nut is made of stainless steel and includes an anti-bind or anti-gall coating.
10. The clamp mechanism of claim 9 , wherein the coating is made of tungsten disulfide or dicronite.
11. A plasma chamber having a lid assembly including a backing plate, a cover spaced-apart from the backing plate by a wall, and a plurality of clamp mechanisms disposed in the area between the lid and the backing plate, each of the plurality of clamp mechanisms comprising:
a first clamp portion fixed to an interior portion of the wall, the first clamp portion having at least one first slanted contact surface; and
a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate, the second clamp portion comprising:
at least one fastener disposed through the second clamp portion and the wall, the at least one fastener comprising an adjustment member exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the adjustment member.
12. The clamp mechanism of claim 11 , wherein the first clamp portion is fixed to the wall by a screw.
13. The clamp mechanism of claim 11 , wherein the at least one fastener is a bolt.
14. The clamp mechanism of claim 13 , wherein the bolt is an Allen head bolt.
15. The clamp mechanism of claim 13 , wherein the bolt is a hex head bolt.
16. The clamp mechanism of claim 13 , wherein the bolt includes a rotation prevention feature.
17. The clamp mechanism of claim 11 , wherein the adjustment member is a nut.
18. The clamp mechanism of claim 17 , wherein the nut is made of stainless steel and includes an anti-bind or anti-gall coating.
19. The clamp mechanism of claim 18 , wherein the coating is made of tungsten disulfide or dicronite.
20. A plasma chamber having a lid assembly including a backing plate, a cover spaced-apart from the backing plate by a wall, and a plurality of clamp mechanisms disposed in the area between the lid and the backing plate, each of the plurality of clamp mechanisms comprising:
a first clamp portion fixed to an interior portion of the wall by a screw, the first clamp portion having at least one first slanted contact surface; and
a second clamp portion having at least one second slanted contact surface in sliding contact with the first slanted contact surface and the backing plate, the second clamp portion comprising:
at least one fastener disposed through the second clamp portion and the wall, the at least one fastener comprising a nut exposed to an exterior of the plasma chamber and providing lateral movement of the second clamp portion relative to the backing plate and the first clamp portion by rotation of the nut.
21. The clamp mechanism of claim 20 , wherein the at least one fastener is a bolt.
22. The clamp mechanism of claim 21 , wherein the bolt is an Allen head bolt.
23. The clamp mechanism of claim 21 , wherein the bolt is a hex head bolt.
24. The clamp mechanism of claim 21 , wherein the bolt includes a rotation prevention feature.
25. The clamp mechanism of claim 20 , wherein the nut is made of stainless steel and includes an anti-bind or anti-gall coating.
26. The clamp mechanism of claim 25 , wherein the coating is made of tungsten disulfide or dicronite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/199,456 US20090083953A1 (en) | 2007-09-27 | 2008-08-27 | Clamp mechanism for a backing plate disposed in a pecvd chamber |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US97569107P | 2007-09-27 | 2007-09-27 | |
| US12/199,456 US20090083953A1 (en) | 2007-09-27 | 2008-08-27 | Clamp mechanism for a backing plate disposed in a pecvd chamber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20090083953A1 true US20090083953A1 (en) | 2009-04-02 |
Family
ID=40506569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/199,456 Abandoned US20090083953A1 (en) | 2007-09-27 | 2008-08-27 | Clamp mechanism for a backing plate disposed in a pecvd chamber |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20090083953A1 (en) |
| CN (2) | CN201442977U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110206479A1 (en) * | 2010-02-22 | 2011-08-25 | Lam Research Corporation | Flush mounted fastener for plasma processing apparatus |
| US20140230608A1 (en) * | 2011-08-30 | 2014-08-21 | John K. Junkers | Apparatus for tightening threaded fasteners |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105810627B (en) * | 2014-12-29 | 2019-04-02 | 海宁正泰新能源科技有限公司 | Nozzle clamping mechanism |
| CN111996590B (en) * | 2020-08-14 | 2021-10-15 | 北京北方华创微电子装备有限公司 | Process chamber |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6772827B2 (en) * | 2000-01-20 | 2004-08-10 | Applied Materials, Inc. | Suspended gas distribution manifold for plasma chamber |
| US20050244574A1 (en) * | 2002-10-03 | 2005-11-03 | Material Technologies, Inc. | Tungsten disulfide surface treatment |
| US20060054280A1 (en) * | 2004-02-23 | 2006-03-16 | Jang Geun-Ha | Apparatus of manufacturing display substrate and showerhead assembly equipped therein |
| US7018555B2 (en) * | 2002-07-26 | 2006-03-28 | Dainippon Screen Mfg. Co., Ltd. | Substrate treatment method and substrate treatment apparatus |
-
2007
- 2007-10-26 CN CN2009200017539U patent/CN201442977U/en not_active Expired - Lifetime
- 2007-10-26 CN CNU2007201957383U patent/CN201217693Y/en not_active Expired - Lifetime
-
2008
- 2008-08-27 US US12/199,456 patent/US20090083953A1/en not_active Abandoned
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6772827B2 (en) * | 2000-01-20 | 2004-08-10 | Applied Materials, Inc. | Suspended gas distribution manifold for plasma chamber |
| US7018555B2 (en) * | 2002-07-26 | 2006-03-28 | Dainippon Screen Mfg. Co., Ltd. | Substrate treatment method and substrate treatment apparatus |
| US20050244574A1 (en) * | 2002-10-03 | 2005-11-03 | Material Technologies, Inc. | Tungsten disulfide surface treatment |
| US20060054280A1 (en) * | 2004-02-23 | 2006-03-16 | Jang Geun-Ha | Apparatus of manufacturing display substrate and showerhead assembly equipped therein |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110206479A1 (en) * | 2010-02-22 | 2011-08-25 | Lam Research Corporation | Flush mounted fastener for plasma processing apparatus |
| US8562266B2 (en) | 2010-02-22 | 2013-10-22 | Lam Research Corporation | Flush mounted fastener for plasma processing apparatus |
| US20140230608A1 (en) * | 2011-08-30 | 2014-08-21 | John K. Junkers | Apparatus for tightening threaded fasteners |
| US11035512B2 (en) * | 2011-08-30 | 2021-06-15 | HYTORC Division Unex Corporation | Apparatus for tightening threaded fasteners |
Also Published As
| Publication number | Publication date |
|---|---|
| CN201217693Y (en) | 2009-04-08 |
| CN201442977U (en) | 2010-04-28 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: APPLIED MATERIALS, INC., CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KIM, SAM H.;PARK, BEOM SOO;STERLING, WILLIAM N.;REEL/FRAME:021451/0491 Effective date: 20080822 |
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| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |