CN103126053A - Preparation method of reconstituted tobacco with sweetening function - Google Patents
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Abstract
本发明公开了一种具有增甜功能的再造烟叶的制备方法。以芳香蔬菜甜罗勒(Ocimum basilicum L.)经常规致香成分提取方法利用后的残渣为原料,与烟梗、碎烟片按比例混合,热水浸泡萃取;所得不溶物以造纸法制成基片;所得水提取液经真空浓缩处理后用于上述基片的涂布,制得再造烟叶。该再造烟叶应用到卷烟配方中,具有增加甜香、丰富烟香的作用。该方法使香料植物提取致香成分后的残渣得到再利用,提高了香料植物的利用率,有利于制造成本的降低。The invention discloses a preparation method of reconstituted tobacco leaves with sweetening function. The aromatic vegetable sweet basil (Ocimum basilicum L.) is used as the raw material after the conventional extraction method of aroma components, mixed with tobacco stems and shredded tobacco pieces in proportion, soaked in hot water for extraction; the obtained insoluble matter is made into a substrate by papermaking method ; The obtained water extract is used for coating the above-mentioned substrate after being vacuum-concentrated to obtain reconstituted tobacco leaves. The reconstituted tobacco leaf is applied to the cigarette formula, and has the effect of increasing sweet aroma and enriching the aroma of smoke. According to the method, the residue after the aromatic components are extracted from the spice plants can be reused, the utilization rate of the spice plants is improved, and the production cost is reduced.
Description
技术领域 technical field
本发明属于再造烟叶技术领域,具体涉及一种具有增甜功能的再造烟叶的制备方法。The invention belongs to the technical field of reconstituted tobacco leaves, and in particular relates to a method for preparing reconstituted tobacco leaves with a sweetening function.
背景技术 Background technique
在当今卷烟行业中,再造烟叶越来越成为卷烟工业中不可或缺的原料,它对于提高烟草制品的内在质量、降低焦油含量、改变烟气成分、节约烟丝用量、稳定卷烟配方起着十分重要的作用。In today's cigarette industry, reconstituted tobacco has increasingly become an indispensable raw material in the cigarette industry. It plays a very important role in improving the internal quality of tobacco products, reducing tar content, changing smoke components, saving tobacco consumption, and stabilizing cigarette formula. role.
随着再造烟叶技术的不断发展,非烟草类植物材料在再造烟叶中的应用也有相关报道。姚二民等以茶叶为添加物,将添加不同比例茶叶的再造烟叶加入叶组制成卷烟样品,结果表明,与对照样相比,含不同比例茶叶的再造烟叶叶组卷烟中致香成分均有不同程度的增加,主要有害成分有不同程度的降低;郑勤安等介绍了一种造纸法含中草药成分再造烟叶的制备工艺,将中草药与烟草混合萃取后,取其纤维制成高填充值的纸叶,萃取液经低温真空浓缩后浸涂到该纸叶上,制成的再造烟叶充分保留了不溶性有效药用成分,与烟香谐调;范运涛等从鸢尾根中提取致香成分进行造纸法再造烟叶制备,再应用到卷烟配方中,结果表明鸢尾致香成分能改善造纸法再造烟叶的烟气品质,并具有降低刺激的作用,加香后的造纸法再造烟叶在卷烟中应用也有相同效果。With the continuous development of reconstituted tobacco technology, the application of non-tobacco plant materials in reconstituted tobacco has also been reported. Yao Ermin et al. used tea as an additive, added reconstituted tobacco leaves with different proportions of tea leaves to the leaf group to make cigarette samples, and the results showed that compared with the control sample, the aroma components in the cigarettes of the reconstituted tobacco leaf groups with different proportions of tea leaves were different. The main harmful components are reduced to varying degrees as the degree increases; Zheng Qin’an et al. introduced a papermaking method for the preparation of reconstituted tobacco leaves containing Chinese herbal medicine components. After the Chinese herbal medicine and tobacco are mixed and extracted, their fibers are used to make paper leaves with high filling value. The extract was concentrated in low-temperature vacuum and then dip-coated on the paper leaves. The reconstituted tobacco leaves fully retained the insoluble effective medicinal ingredients and harmonized with the aroma of the tobacco; Fan Yuntao et al. , and then applied to the cigarette formula, the results show that the iris aroma components can improve the smoke quality of paper-making reconstituted tobacco leaves, and have the effect of reducing irritation, and the paper-making reconstituted tobacco leaves after flavoring have the same effect in cigarettes.
相关专利亦见报道,刘维涓等发明了一种卷烟增香方法、增香再造烟叶及其制备方法,将苍术、艾叶和白芷等薰蒸类香料植物与烟草原料混合,制备再造烟叶,实现卷烟增香;杨伟祖等发明了一种非烟草类造纸法再造烟叶配方料及其制备和使用方法,其原料构成为红茶或普洱茶的细茶梗、粗茶梗和茶末,所制得的再造烟叶物理性能得到改善,被赋予特殊的、协调的香气。Relevant patents are also reported. Liu Weijuan et al. invented a cigarette flavoring method, flavoring reconstituted tobacco leaves and its preparation method. Fumigation spice plants such as Atractylodes atractylodes, Artemisia argyi and Angelica dahurica were mixed with tobacco raw materials to prepare reconstituted tobacco leaves to achieve cigarette flavoring. Xiang; Yang Weizu et al. invented a non-tobacco papermaking reconstituted tobacco formula and its preparation and use method. The raw materials are composed of fine tea stalks, thick tea stalks and tea powder of black tea or Puer tea. The physical properties of the reconstituted tobacco leaves are Improved, endowed with a special, harmonious aroma.
尽管以非烟草类植物作为原料组分制备功能性再造烟叶的研究有所报道,但以香料植物甜罗勒经常规致香成分提取后所剩残渣为原料进行再造烟叶制备的研究尚未见报道。Although there have been reports on the preparation of functional reconstituted tobacco leaves from non-tobacco plants as raw material components, there have been no reports on the preparation of reconstituted tobacco leaves from the residue left after extraction of conventional aroma components from the spice plant sweet basil.
发明内容 Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种以甜罗勒提取后残渣为原料制备的具有增甜功能的再造烟叶。The object of the present invention is to address the deficiencies of the prior art, and provide a reconstituted tobacco leaf with a sweetening function prepared from the residue after sweet basil extraction.
本发明的目的通过下述技术方案予以实现。The purpose of the present invention is achieved through the following technical solutions.
*除非另有说明,本发明中所采用的百分数均为质量百分数。* Unless otherwise specified, the percentages used in the present invention are all mass percentages.
一种具有增甜功能的再造烟叶,由下述方法制备得到:A reconstituted tobacco leaf with a sweetening function is prepared by the following method:
(1) 按下述重量份称取各原料备用:50~60份烟梗、30~40份烟碎片和10~20份甜罗勒处理物,所述的甜罗勒处理物为甜罗勒经常规致香成分提取方法利用后的残渣;(1) Weigh each raw material according to the following parts by weight for later use: 50-60 parts of tobacco stems, 30-40 parts of tobacco fragments, and 10-20 parts of sweet basil treatment, and the sweet basil treatment is sweet basil conventionally prepared The residue after the extraction method of aroma components is used;
(2) 将甜罗勒处理物、烟梗和烟碎片混合后用60~80 ℃水浸提30~90 min,分离水提取液与不溶物;(2) After mixing sweet basil treatment, tobacco stems and tobacco fragments, extract them with water at 60-80 °C for 30-90 min, and separate the water extract and insoluble matter;
(3) 将不溶物打浆,应用造纸技术和设备制成基片;(3) Beat the insoluble matter, and use papermaking technology and equipment to make a substrate;
(4) 将水提取液真空浓缩至密度1~1.2 g/cm3,将浓缩液回涂到成型的基片上,制得所需的具有增甜功能的再造烟叶。(4) Vacuum-concentrate the water extract to a density of 1-1.2 g/cm 3 , and backcoat the concentrated solution on the formed substrate to obtain the desired reconstituted tobacco leaf with sweetening function.
其中,甜罗勒(Ocimum basilicum L.)为唇形科一年生草本植物,使用部分为其地上部分;常规致香成分提取方法包括溶剂萃取、水蒸气蒸馏、同时蒸馏萃取、超临界CO2萃取、亚临界萃取。Among them, sweet basil (Ocimum basilicum L.) is an annual herbaceous plant of Lamiaceae, and the used part is its aerial part; conventional methods for extracting aroma components include solvent extraction, steam distillation, simultaneous distillation extraction, supercritical CO 2 extraction, sub- Critical extraction.
将所制备的再造烟叶根据卷烟不同牌号的设计比例应用到叶组配方中,制成样品烟支进行评吸,结果表明,该再造烟叶的添加具有增加甜香、丰富烟香的作用。The prepared reconstituted tobacco leaves were applied to the leaf group formula according to the design ratio of different brands of cigarettes, and the sample cigarettes were made for smoking evaluation. The results showed that the addition of the reconstituted tobacco leaves had the effect of increasing sweetness and enriching the aroma of cigarettes.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、选用芳香植物甜罗勒经过常规致香成分提取方法处理后所剩的残渣为原料进行再造烟叶的制备,可提高芳香植物的利用率,降低再造烟叶制造成本;1. The residue left after the aromatic plant sweet basil is used as raw material for the preparation of reconstituted tobacco leaves after being processed by conventional aroma-generating components extraction methods can improve the utilization rate of aromatic plants and reduce the manufacturing cost of reconstituted tobacco leaves;
2、该再造烟叶在卷烟中的添加,具有增加甜香、丰富烟香的作用;2. The addition of the reconstituted tobacco leaves in cigarettes has the effect of increasing the sweetness and enriching the aroma of cigarettes;
3、生产工艺操作性及规范性强,可实现工业化生产,具有良好的开发应用前景。3. The production process has strong operability and standardization, can realize industrial production, and has good development and application prospects.
附图说明 Description of drawings
图1 为本发明以甜罗勒残渣制备再造烟叶的工艺流程图;Fig. 1 is the process flow sheet that the present invention prepares reconstituted tobacco leaf with sweet basil residue;
图2 实施例1所制备样品香气风格评价(与对照相比)图;Fig. 2 is the sample aroma style evaluation (compared with the control) diagram prepared in Example 1;
图3 实施例2所制备样品香气风格评价(与对照相比)图;Fig. 3 The sample aroma style evaluation (compared with the control) diagram prepared in Example 2;
图4 实施例3所制备样品香气风格评价(与对照相比)图。Fig. 4 The aroma style evaluation (compared with the control) of the sample prepared in Example 3.
具体实施方式 Detailed ways
以下结合附图和实施例对本发明作进一步的详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明的保护范围。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, and are not intended to limit the protection scope of the present invention.
实施例1——具增甜功能的再造烟叶的制备及应用1Example 1——Preparation and application of reconstituted tobacco leaves with sweetening function 1
1. 再造烟叶的制备(见图1)1. Preparation of reconstituted tobacco leaves (see Figure 1)
(1) 将甜罗勒处理物100 g、烟梗600 g和烟碎片300 g用60℃水浸提90 min.,分离水提取液与不溶物;(1) Extract 100 g of sweet basil treatment, 600 g of tobacco stems and 300 g of tobacco fragments with water at 60°C for 90 min., and separate the water extract and insoluble matter;
(2) 将不溶物打浆,应用造纸技术和设备,制成基片;(2) Beat the insoluble matter, apply papermaking technology and equipment, and make a substrate;
(3) 将水提取液真空浓缩至密度1-1.2 g/cm3,将浓缩液回涂到成型的基片上,制得所需的再造烟叶。(3) Vacuum-concentrate the water extract to a density of 1-1.2 g/cm 3 , and backcoat the concentrated solution on the formed substrate to obtain the required reconstituted tobacco leaves.
2.卷烟中的添加实验2. Addition experiments in cigarettes
将制备得到的再造烟叶切丝,按6 %的比例应用于云烟(印象)叶组配方中,并以掺入不添加甜罗勒的再造烟叶的叶组作为对照组。The prepared shredded reconstituted tobacco leaves were applied to the Yunyan (impression) leaf group formula at a ratio of 6%, and the leaf group mixed with reconstituted tobacco leaves without adding sweet basil was used as the control group.
3.评吸实验3. Smoking test
将处理组和对照组的叶组放入恒温恒湿箱内平衡24 h后,制成卷烟,样品和对照随机编号,由具备评吸资质的专家组成的评吸小组进行感官评吸。The leaf groups of the treatment group and the control group were placed in a constant temperature and humidity box to balance for 24 hours, and then made into cigarettes. The samples and controls were randomly numbered, and a smoking evaluation team composed of qualified experts conducted sensory evaluation.
4.应用效果评价4. Application effect evaluation
将上述卷烟样品按照中式卷烟感官评价方法对其香气风格进行评吸(见图2),结果表明:与对照相比,以甜罗勒残渣制备的再造烟叶在卷烟中的应用具有增强甜香、果香、清香、花香、膏香的作用,其中甜香、果香、清香增加较为明显;同时,从香气的种类上看,增加了药草香、青滋香,起到了丰富烟香的作用。The aroma style of the above-mentioned cigarette samples was evaluated according to the Chinese cigarette sensory evaluation method (see Figure 2). The results showed that: compared with the control, the application of reconstituted tobacco leaves prepared from sweet basil residues in cigarettes had enhanced sweetness, fruitiness and aroma. The effects of fragrance, fragrance, flower fragrance and ointment fragrance, among which the increase of sweet fragrance, fruity fragrance and fresh fragrance is more obvious; at the same time, from the perspective of the type of fragrance, the fragrance of herbs and green fragrance is added, which plays a role in enriching the fragrance of smoke.
实施例2——具增甜功能的再造烟叶的制备及应用2Example 2——Preparation and application of reconstituted tobacco leaves with sweetening function 2
1. 再造烟叶的制备1. Preparation of reconstituted tobacco leaves
(1) 将甜罗勒处理物100 g、烟梗500 g和烟碎片400 g用70℃水浸提60 min.,分离水提取液与不溶物;(1) Extract 100 g of sweet basil treatment, 500 g of tobacco stems and 400 g of tobacco fragments with water at 70°C for 60 min., and separate the water extract and insoluble matter;
(2) 将不溶物打浆,应用造纸技术和设备,制成基片;(2) Beat the insoluble matter, apply papermaking technology and equipment, and make a substrate;
(3) 将水提取液真空浓缩至密度1-1.2 g/cm3,将浓缩液回涂到成型的基片上,制得所需的再造烟叶。(3) Vacuum-concentrate the water extract to a density of 1-1.2 g/cm 3 , and backcoat the concentrated solution on the formed substrate to obtain the required reconstituted tobacco leaves.
2.卷烟中的添加实验2. Addition experiments in cigarettes
将制备得到的再造烟叶切丝,按6 %的比例应用于云烟(印象)叶组配方中,并以掺入不添加甜罗勒的再造烟叶的叶组作为对照组。The prepared shredded reconstituted tobacco leaves were applied to the Yunyan (impression) leaf group formula at a ratio of 6%, and the leaf group mixed with reconstituted tobacco leaves without adding sweet basil was used as the control group.
3. 评吸实验3. Smoking test
将处理组和对照组的烟丝放入恒温恒湿箱内平衡24 h后,制成卷烟,样品和对照随机编号,由具备评吸资质的专家组成的评吸小组进行感官评吸。The shredded tobacco of the treatment group and the control group was placed in a constant temperature and humidity box to balance for 24 hours, and then made into cigarettes. The samples and controls were randomly numbered, and a smoking evaluation team composed of qualified experts conducted sensory evaluation.
4. 应用效果评价4. Application effect evaluation
将上述卷烟样品按照中式卷烟感官评价方法对其香气风格进行评吸(见图3),结果表明:与对照相比,以甜罗勒残渣制备的再造烟叶在卷烟中的应用具有增强甜香、果香、清香、花香、膏香的作用,其中甜香和清香增加较为明显;同时,从香气的种类上看,增加了药草香、青滋香,起到了丰富烟香的作用。The aroma style of the above cigarette samples was evaluated according to the Chinese cigarette sensory evaluation method (see Figure 3). The results showed that: compared with the control, the application of reconstituted tobacco leaves prepared from sweet basil residues in cigarettes had enhanced sweetness, fruitiness and aroma. The effects of fragrance, fragrance, flower fragrance and ointment fragrance, among which the increase of sweet fragrance and fragrance is more obvious; at the same time, from the perspective of the type of fragrance, the fragrance of herbs and green fragrance is added, which plays a role in enriching the fragrance of smoke.
实施例3——具增甜功能的再造烟叶的制备及应用3Example 3——Preparation and Application of Reconstituted Tobacco Leaf with Sweetening Function 3
1. 再造烟叶的制备1. Preparation of reconstituted tobacco leaves
(1) 将甜罗勒处理物200 g、烟梗500 g和烟碎片300 g用90℃水浸提30 min.,分离水提取液与不溶物;(1) Extract 200 g of sweet basil treatment, 500 g of tobacco stems and 300 g of tobacco fragments with water at 90°C for 30 min., and separate the water extract and insoluble matter;
(2) 将不溶物打浆,应用造纸技术和设备,制成基片;(2) Beat the insoluble matter, apply papermaking technology and equipment, and make a substrate;
(3) 将水提取液真空浓缩至密度1-1.2 g/cm3,将浓缩液回涂到成型的基片上,制得所需的再造烟叶。(3) Vacuum-concentrate the water extract to a density of 1-1.2 g/cm 3 , and backcoat the concentrated solution on the formed substrate to obtain the required reconstituted tobacco leaves.
2.卷烟中的添加实验2. Addition experiments in cigarettes
将制备得到的再造烟叶切丝,按6 %的比例应用于云烟(印象)叶组配方中,并以掺入不添加甜罗勒的再造烟叶的叶组作为对照组。The prepared shredded reconstituted tobacco leaves were applied to the Yunyan (impression) leaf group formula at a ratio of 6%, and the leaf group mixed with reconstituted tobacco leaves without adding sweet basil was used as the control group.
3. 评吸实验3. Smoking test
将处理组和对照组的烟丝放入恒温恒湿箱内平衡24 h后,制成卷烟,样品和对照随机编号,由具备评吸资质的专家组成的评吸小组进行感官评吸。The shredded tobacco of the treatment group and the control group was placed in a constant temperature and humidity box to balance for 24 hours, and then made into cigarettes. The samples and controls were randomly numbered, and a smoking evaluation team composed of qualified experts conducted sensory evaluation.
4. 应用效果评价4. Application effect evaluation
将上述卷烟样品按照中式卷烟感官评价方法对其香气风格进行评吸(见图4),结果表明:与对照相比,以甜罗勒残渣制备的再造烟叶在卷烟中的应用具有增强甜香、果香、清香、花香、膏香的作用,其中甜香和清香增加较为明显;同时,从香气的种类上看,增加了药草香、青滋香,尤其是药草香增加较为明显,起到了丰富烟香的作用。The aroma style of the above-mentioned cigarette samples was evaluated according to the Chinese cigarette sensory evaluation method (see Figure 4), and the results showed that: compared with the control, the application of reconstituted tobacco leaves prepared with sweet basil residue in cigarettes had enhanced sweetness, fruitiness and aroma. The effects of fragrance, fragrance, flower fragrance and ointment fragrance, among which the increase of sweet fragrance and faint fragrance is more obvious; at the same time, from the perspective of the types of fragrance, the increase of medicinal herb fragrance and green fragrance, especially the increase of medicinal herbal fragrance is more obvious, which plays a role in enriching the smoke. The role of incense.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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